[0001] The invention refers to a windlocking apparatus according to the features of the
preamble of claim 1. More particular, the invention refers to the field of windlocking
a building opening to prevent the intrusion of unwanted air, fluid (typically water
or sea water) and debris.
[0002] During hurricanes and other high wind velocity storms, the breach of a building opening
can cause great damage to the structure. If the building structure is not breached,
then substantial damage can be prevented.
[0003] Many building codes are now requiring or will soon require hurricane shutters on
all new homes built in coastal areas. Similar requirements for buildings other than
homes are anticipated as well. The South Florida Building Code, 1994 Edition, requires
that storm shutters shall be designed and constructed to insure a minimum of a 2.54
cm (one inch) separation at maximum deflection with components and frames of components
they are to protect unless the components and frame are designed to receive the load
of storm shutters.
[0004] The determination of actual wind loading on building surfaces is complex and varies
with wind direction, time, height above ground, building shape, terrain, surrounding
structures, and other factors. The American Society For Testing And Materials (ASTM)
has promulgated a Standard Test Method For Structural Performance of Exterior Windows,
Curtain Walls, And Doors By Uniform Static Air Pressure Difference and its designation
is E33097 and was published April 1998. The test method requires that the person specifying
the test translate anticipated wind velocities and durations into uniform static air
pressure differences and durations. Durations are considered because most materials
have strength or deflection characteristics which are time dependent. Testing under
this method is performed in a test chamber which measures the pressure difference
across the test specimen.
[0005] Similarly, ASTM has declared a Standard Test Method For Water Penetration Of Exterior
Windows, Curtain Walls, And Doors By Uniform Static Air Pressure Difference which
includes a water spraying apparatus within the test chamber. See, ASTM designation
E331-96. Leakage rate testing can be done under the ASTM Standard Test Method For
Determining The Rate Of Air Leakage Through Exterior Windows, Curtain Walls And Doors
Under Specified Pressure Differences Across The Specimen. See, ASTM designation E283-91.
[0006] When a building envelope is breached devastating pressure differentials cause large
amounts of damage. Kinetic energy due to the velocity of the fluid is proportional
to the square of the velocity. Energy from the wind, therefore, pressurizes the interior
of a home or other structure which in combination with the profile of the roof makes
the roof, in effect, act like an airplane wing causing it to blow off the remaining
structure. Windload and impact resistance requirements depend on the particular community
promulgating the requirements.
[0007] The American Society of Civil Engineers'Standard 7 is being increasingly used by
public regulators in formulating requirements. In some areas of high probability for
high wind occurrences, such as hurricanes, existing homes are required to upgrade
windows and doors or add shutters and other protective devices to building openings
to protect them.
[0009] U. S. Patent No. 4,069,641 to De Zutter discloses a storm window frame which utilizes double-faced tape to mount the storm
window frame and, hence, the storm window.
U. S. Patent No. 4,478,268 to Palmer discloses a hard flexible curtain door, a tensioned storage or wind-up drum, and channels
in which the door resides. The door moves out of the channels under impact and is
wound up to open for vehicle passage.
[0010] U. S. Patent No. 4,126,174 to Moriarty, et al. discloses a tensioned flexible sheet storage roller, a guide roller and side seal
guides. These coverings are normally clear flexible materials that must be installed
and removed as needed or can be rolled and stored in a storage area above the window.
These materials can be tinted to provide a reduction in sunlight transmission, but
tinting would also reduce vision at night. These storm window coverings offer good
thermal insulation, but offer minimal protection from high wind velocity pressures
and wind borne debris. Further, these coverings are usually made of flexible polyvinyl
chloride and will functionally deteriorate with time and must be replaced. The coverings
that are of rolling construction must have adequate clearance between the guide rails
and the sheet to prevent jamming of the sheet in the guide rails during opening and
closing.
[0011] U. S. Patent No. 4,294,302 to Ricke, Sr. discloses a security shutter and awning device for covering windows and doors. The
device includes slats made from aluminum or other extrudable material of sufficient
strength to protect against storms and/or vandalism. The shutter of Ricke, Sr. may
be slidably mounted and pivoted so as to act as an awning.
[0012] U. S. Patent No. 4,601,320 to Taylor discloses a pressure differential compensating flexible curtain with side edge sections
which are sealingly engaged with channels. The first upper end of the curtain is attached
to a curtain winding mechanism which includes a spring barrel. Taylor discloses an
elastomeric curtain having plastic supports with rubber covers banded thereto. Alternatively
the plastic supports may be high molecular weight plastic strips. The purpose behind
the design of the supports is to minimize the friction of these supports enabling
operation of the door/curtain with a high differential pressure across it.
[0014] First means to limit the lateral movement of the lateral edge of the intermediate
potions and second means to limit the lateral movement of the endmost door portion
are disclosed. Intermediate slats and endmost slats are provided. The'805 patent indicates
in col. 2, lines 12 et seq. that it conforms with the South Florida Building Code,
1994 Edition, previously referred to hereinabove. Further, the'805 patent states that
its teachings are applicable to both doors and windows.
[0015] Windlocks can be added at the end of slats which will improve the resistance of multileaf
shutters or doors to wind velocity pressures by transmitting the stresses on the continuous
hinge area to the ends of the slat, to the guide system and finally to the jambs or
building structure. In order for the windlocks to engage the guide track the slat
must deflect a considerable amount. Normally clearance is allowed between the guide
track and the windlock to keep the door from jamming during operation and the more
clearance allowed the more deflection of the slats before the windlocks contact the
guide track. Typically, these windlocks are larger in cross section than the slat
profile and when the shutter or door deflects from high wind velocity pressures, the
windlocks are designed to engage the same space in which the slats are guided. When
storing a rolling multileaf shutter or door equipped with windlocks, additional room
is needed because the depth of the windlock is larger than the slat profile, the diameter
of the storage area increases dramatically. In these designs, clearance between the
windlock and the track must be allowed to prevent the windlocks from jamming and care
must be taken when operating shutters or doors in a wind because the windlocks will
sometimes jam as the product deflects.
[0016] U. S. Patent No. 5,445,902 to Lichy discloses a damage minimizing closure door somewhat similar to
U. S. Patent No. 4,478,268 to Palmer. The Lichy'209 patent discloses a flexible curtain and a guide for receiving and
guiding the side edges of the flexible door during vertical movement. A counterbalancing
power spring is associated with the door to assist in raising and lowering the curtain.
Side edges of the curtain separate from the guide assembly upon being impacted by
an externally applied force such as a vehicle.
[0017] U. S. Patent No. 5,482,104 to Lichy discloses in Fig. 17 thereof, a flexible curtain and double windlocks which breakaway
from the channel upon the application of excessive force to the curtain. See, col.
7, lines 33 et seq.
U. S. Patent No. 5,131,450 to Lichy discloses in Fig. 6 thereof a double edged guide and a curtain edge with two loose
portions sewn to the transverse curtain. See, col. 6, lines 21, et seq.
U. S. Patent No. 5,232,408 to Brown discloses a flexible tape drive system wherein the tape is relatively rigid and it
is driven by a toothed cog to provide both push and pull capabilities.
U. S. Patent No. 5,048,739 to Unoma, et al. illustrates a conical toothed drive paper feeder.
[0018] US 1 281 571 A discloses a windlocking apparatus for protecting a building opening comprising a
first track and a second track; a flexible curtain includes first and second edges
each of which include a semi-rigid strip affixed thereto; each of said tracks include
a first piece and an second piece; each said first piece and said second piece are
interlocked together and form an axially extending cavity; each said axially extending
cavity includes an axially extending opening therein; and, said edges of said curtain
and said semi-rigid strips reside substantially within said cavities of said tracks,
each of said first and second pieces includes a laterally extending flange. This kind
of winlocking apparatus is not suitable for strong storms and hurricanes, as shown
below.
[0019] Conventional storm curtains without windlocks to engage into guides will pull out
of the guides. This is especially true of wider curtains where they might be partially
lowered for shading purposes without attaching storm bars required for storm protection.
If, while lowering, or subsequent to lowering, wind forces exist that are significant
but in no way threatening, the storm curtains typically escape from the guides due
to excessive deflection of the slats. When this occurs, the slats become damaged as
well as the facade surrounding the guide area becomes damaged as the ends of the slats
typically rake the surrounding area in the process of escaping. The majority of applications
for conventional storm curtains do not use windlocks. Rather than using windlocks,
the problem of excessive curtain deflection which causes the curtain to escape from
the guides is addressed with the use of storm bars. Storm bars, however, have disadvantages.
[0020] Storm bars create a passive system i. e. in the event of a severe storm they need
to be taken out of storage and attached in predetermined locations across the span
of the curtain. A wide curtain may require as many as three sets of storm bars. Sets
consist of two bars in close proximity to each other in such a way as the curtain
passes between the two bars. This addresses deflection that occurs in both positive
and negative directions. Positive deflection is in the direction of the building and
negative deflection is away from the building. At each storm bar location, brackets
must first be attached to the floor, soffit and sills. Depending on the surrounding
construction materials, secure locations are often difficult to find. After the brackets
are attached to the building, the next step is to attach the storm bars to the brackets.
Care must be taken to number and code the brackets to the matching storm bar, otherwise
the pre-drilled holes for the bolts will not line up with the holes in the storm bars.
Also, care must be taken to match and code the storm bars to their various locations
since even a slight variation in the bar length causes the holes in the storm bar
to misalign with the pre-drilled holes in the building facade. Also, these pre-drilled
holes in the facade are permanent and cause problems aesthetically when the storm
bar brackets are removed. Given the problems associated with escaping storm curtains,
the building owner faces a dilemma when moderate storms are predicted such as severe
summertime thunder storms. The daunting task of attaching the storm bars cannot be
justified for every storm. Because the risk of damaging the storm curtains without
attaching the storm bars is so great, the curtains are not utilized in moderate storms.
Therefore, the building owner has a protection system that is either "on or off,"
"on" meaning storm bars and curtains and "off meaning nothing at all.
[0021] Conventional storm curtains do not have windlocks to prevent the slats from escaping
the guides because windlocks have a larger cross section than that of the slat and
using windlocks increases storage coil diameter which is a major limiting factor.
With windlocks of the related art, storm curtains have a tendency to bind in the guides/tracks
when being lowered because of the deflection of the curtain in moderate wind conditions.
Enough friction is created, windlock to the inside edge of the guide, to cause the
curtain to become obstructed and create unwanted accumulation of slats in the coil
storage area. Additionally, adding windlocks to the ends of slats is very labor intensive
and creates many more parts to drill and attach.
[0022] The instant invention addresses these three issues. The first issue with conventional
storm curtains, that being an increase in coil storage requirement, is addressed by
utilizing an interrupt formed on the ends of the tension rods of the instant invention
which does not increase the requirement for coil storage when the curtain is stored.
[0023] The second issue regarding binding of the curtain is addressed by the instant invention
since the tracks are mounted at a divergent angle with respect to each other and contact
with the interrupts in the rod and the "J-shaped" channel does not occur until the
guide is in a fully closed position minimizing friction. Further, in the instant invention,
unwanted accumulation in the coil storage area does not occur and the drive system
is able to generate downward closing forces that overcome minimal friction that may
occur between the interrupt and the "J-shaped" channel.
[0024] Finally, regarding the issue of windlocks being labor intensive, the interrupts formed
near the ends of the rods in the instant invention are made with a single stroke of
a press after the rods are inserted into the curtain and, as such, do not make the
windlock system labor intensive.
[0025] The instant invention uses light weight materials that have stiffness in the direction
of the opening and closing but will bend around a radius as small as 1.27 cm (0.5
inches). This strengthens the curtain by uniformly spreading the stresses developed
by wind velocity pressure or impact over the width of the curtain and transferring
the stresses to the track and to the structure of the building.
[0026] The invention adds tension to the elements of the curtain in the direction along
its width or perpendicular to the force that is created by wind velocity pressure
or impact from debris. The tension is directly proportional to the wind velocity pressure
or impact from debris. Angled guide tracks may be used that tension the curtain when
the curtain is closed without jamming the curtain in the guide tracks. Metallic, non-metallic
materials (or a combination of both) may be used and they may be and can be opaque
or transparent.
[0027] The windlock feature of the instant invention is incorporated into the curtain without
affecting the thickness of the curtain and therefore does not affect the size of the
storage area. The mass of the curtain is low allowing precise control of raising and
lowering the curtain with a small power source and can be battery powered. Materials
such as aramid fibers may be used thus making the curtain bullet proof.
[0028] An apparatus for windlocking a curtain covering and protecting an opening in a building
is disclosed and claimed. The windlocking curtain resides to the exterior of the window,
door or other opening and protects it from the intrusion of air, water or debris.
In its upper position the windlocking curtain permits normal use of the opening and
in its lower position it secures the opening. A flexible corrugated curtain has tension
rods therethrough and the tension rods run in tracks on each side of the curtain and
necessarily on each side of the opening. Interengagement of the tension rods with
the tracks is accomplished by deformations in the rods that are referred to as interrupts.
In one embodiment the rods are successively longer from top to bottom of the curtain
and their interrupts matingly wedge with angled tracks to secure the curtain. In another
embodiment the interrupts matingly engage parallel tracks upon the application of
force due to wind, fluid (usually water or sea water) or debris. In another embodiment
tension rods and interrupts are not used or necessary and a flap on the edges of a
three-ply flexible curtain engage the interior of the side tracks absorbing shocking
and sealing the opening. A method for securing the opening utilizing the apparatus
is also claimed which provides top, bottom and side securement.
[0029] The flexible curtain comprises part of a curtain system for covering an opening in
a building. A frame is affixed to an opening in a building. A flexible, corrugated
curtain has a plurality of rods extending through some of the corrugations of the
curtain. Preferably the rods, sometimes referred to as the tension rods, are rectangular
in cross-section so as to provide maximum strength of the rod. Other cross-sectional
sizes may be used. Angled tracks are provided in one embodiment which mate and wedge
with angled interrupts when the curtain is in its second, closed position. When the
curtain is open, it is in its first position and resides primarily on a counterbalanced
windup reel.
[0030] Each successive tension rod is longer than the prior rod so as to engagingly wedge
with the angled tracks. The tracks are angled away from each other when the top point
of the tracks are taken as the reference points. In other words, the tracks are at
a divergent angle and get farther apart at the bottom. The tension rods include a
deformed portion sometimes referred to as an interrupt. The purpose of the interrupt
is to matingly engage the tracks. In the embodiment which employs tracks which diverge
from the top to bottom, the preferred divergent angle is one-half of one degree. Specifically,
each track is diverging with respect to an imaginary vertical line at an angle of
onehalf degree making the total divergence for two tracks equal to one degree.
[0031] One-half to one degree divergence from vertical per track (one to two degree divergence
for both tracks) has been found to work well. Larger divergence angles require necessarily
deeper tracks and larger interrupts particularly if a long building opening is to
be protected. Those skilled in the art will readily realize from reading this disclosure
that other angles may be used depending on the size of the opening to be covered.
[0032] Corrugated flexible curtain is used in one embodiment as stated above and slits therein
may be employed in the face of the curtain to improve the flexibility for storing
on the counterbalanced wind-up reel. In regard to storage of the curtain and tensioning
rods, the deformations of the tensioning rods (interrupts) do not increase the space
required for storage because the thickness of the tension rod is not increased in
the direction of the radii of the wind-up reel.
[0033] Operation of the flexible curtain is enhanced by using divergently separating track
as the occurrence of jamming is minimized. All of the tension rods are designed to
engage the angled tracks at approximately the same time creating a wedge effect since
the interrupts are deformed at a mating angle which matches the angle of the track.
[0034] Another embodiment of the invention employs parallel tracks and the tension rods
do not engage the tracks except during times when they are loaded. In this embodiment
the tension rods are all the same length and when the curtain is closed in its second
position the lips of the interrupt do not engage the track. When the wind velocity
becomes sufficiently high, the curtain deflects and pulls the mating surfaces of the
interrupts into engagement with the track.
[0035] Another embodiment employs tension rods having a ninety degree radius at the ends
thereof and eliminates the need for interrupts.
[0036] It is the ninety degree radius which engages the angled/parallel tracks.
[0037] Rectangular apertures exist in the flexible corrugated curtain for engagement with
teeth of a driving gear or gears. The gears, under resistance of a counterbalance
spring affixed to the wind-up rod, drive the curtain from a first, open position to
a second, closed position. All embodiments disclose rectangular curtains. Standard
window dimensions are 76.2 to 91.44 cm (30 to 36 inches) wide and 76.2, 96.52 or 137.16
cm(30,38 or 54 inches) long. However, longer and wider openings can be secured with
the embodiments of the invention disclosed herein.
[0038] Corrugated curtains can be driven with a single gear or with dual gears.
[0039] Openings in buildings of all sizes may be protected using the principles of the invention.
[0040] Alternatively, a driven adapter rack and/or an adapter rack and a gear may be simultaneously
used to drive the tension rods.
[0041] Another embodiment employs a flexible curtain comprising three-plies laminated together.
The plies may be laminated together under the influence of heat and pressure. Additionally
adhesive may be used to secure the plies together. Two outer plies or sheets are polymeric
and the inner ply is woven.
[0042] A living seal is formed on the edges of the curtain by folding the edges of the curtain
back on the curtain itself. The folded portion is secured by stitching with thread,
or by adhesive, or by heat fusing, or by ultrasonic welding. Only a portion of the
folded flap is secured. Preferably two-thirds (2/3) of the folded flap is secured
to itself and one-third (1/3) remains free. When the three-ply curtain is tensioned
under the influence of wind or debris loading, for instance, the folded portion engages
the interior of the track which houses the folded portion preventing its escape therefrom.
Further, the folded flap provides a total seal which is sometimes referred to herein
as a living seal.
[0043] The free portion of the flap provides a shock absorber which cushions the frame against
time variant forces which may be applied due to fluctuating wind and/or debris. The
three ply curtain may also be used with angled track by slitting the outer face of
the three ply curtain. The slitting provides a loose flap which engages the track.
[0044] Cylindrical apertures reside in the folded portion of said three-ply curtain and
the drive cog interengages the apertures for raising and lowering the curtain against
the force of the counterbalance spring. Preferably, there is a folded portion on each
side of the curtain residing in its respective track and being driven by its respective
drive cog. Conically shaped cogs fit the apertures well and, additionally, the apertures
may be fitted with eyelets. A bowed bottom bar is secured within a folded portion
of the curtain and guides the curtain into a slot. In other words, the curtain is
slightly longer at its edges than in the middle such that as the curtain is coming
down for securement in the second, closed position the sides enter the retaining slot
first. If the curtain is being closed during a strong wind event, the middle of the
curtain may be deflected slightly inwardly but the side portions are not because they
are within the tracks which are directly aligned with (above) the retaining slot.
[0045] This enables the bottom bar to begin seating in the retaining slot at the side edges
and guide the bottom bar into place. Additionally, the weight of the bar assists in
positioning it in place in the retaining slot. Additionally, a living seal formed
by a flap extending from the stitched or heat sealed bottom bar may be employed in
a modified retaining slot sometimes referred to herein as a storage slot.
[0046] Another embodiment of the bottom bar interengages a sill or bottom member having
a seal therein. The bottom bar may be affixed to the bottom of the curtain by any
one of several known fastening devices such as rivets, bolts and threads, and the
like. The curtain system covers a window, door or other opening a building. The curtain
system may reside to the exterior of the window, door or other opening or it may reside
to the interior of the window, door or other opening.
[0047] According to the invention it is an object to avoid the above mentioned disadvantages
of the state of the art and to provide a windlocking apparatus which has an increased
windload and impact resistance with respect to the state of the art.
[0048] This object is solved by each of said flange of said first pieces having at least
one groove therein and each of said flange of said second pieces having at least one
protrusion thereon; each of said protrusions of said second pieces interfits a respective
one of said grooves of said first pieces interlocking said first and second pieces
together.
[0049] It is a further object of the present invention to provide a low cost and light weight
flexible curtain which develops transverse (side to side when viewed from the front)
tension each time the curtain closes.
[0050] It is a further object of the present invention to provide a curtain system which
uses a light weight counterbalance because of the lightweight construction of the
curtain.
[0051] It is a further object to provide a curtain having windload and impact resistance
which is always active when the curtain is closed and requires no other action by
the user in the event of a high velocity wind occurrence.
[0052] It is a further object to provide a curtain which will not jam and cause damage to
the curtain during operation even if operated during high wind occurrences.
[0053] It is further object to provide a storm curtain which stores within standard wall
thickness found in the United States. It can be incorporated into the window frame
in such a way that the storm curtain does not require additional framework or cover
for protuberances created by the larger storage coil diameters typical of conventional
storm curtains.
[0054] It is a further object of the present invention to provide a curtain system which
resides to the exterior or the interior of the window, door or other opening in a
building.
[0055] It is a further object to provide a low maintenance storm curtain.
[0056] Conventional storm curtains require periodic high pressure washing especially along
coastal areas where they are exposed to salt spray and blowing sand.
[0057] Conventional storm curtains are designed so that the longitudinal edges of the slats
telescope into each other approximately 0.9525 cm (three-eighths inch; 3/8") to 1.27
cm (onehalf inch; 1/2") as shown in
U. S. Patent No. 4,173,247 to Prana and
U. S. Patent No, 5,322,108 to Hoffman. The telescoping portion of the slat is exposed when the storm curtain is partially
closed, typically for sun control, and because of the weight of the slat suspended
below, the slats will be extended from each other. When salt spray and sand accumulate
on this portion of the surface of the slat, abrasion and friction will interfere with
slat to slat telescoping. If the slats are not cleaned and pressure washed periodically,
the lower slats usually start to malfunction first since they have the least gravitational
force to cause separation. If this separation or telescoping does not occur and the
slats enter the coil storage area they will be put into a severe bind and as a consequence,
become damaged. Telescoping slats develop more beam strength when the longitudinal
edges of the slats are telescoped into each other when fully closed. However, the
maximum allowable radius requirement for the curtain to coil within the allocated
storage area cannot be met unless the slat edges are fully extended from each other
as they begin to articulate into the coil storage position. In the instant invention,
the outside surface consists of a smooth polymeric material with no requirement to
telescope. As such, there is no opportunity for salt spray and sand to accumulate
in irregular surfaces. It is a further object of this invention to provide a smaller
storage area.
[0058] Another advantage of the instant invention, unlike conventional storm curtains, is
that the instant invention becomes taut from top to bottom when in a closed position.
For this reason there is no chatter, banging or rattling that exists with conventional
storm curtains in buffeting winds. Further, when the embodiment of the living seal
is employed, the loose or free portion of the folded flap or strip absorbs shock and
therefore does not transmit it to the surrounding frame. This will make a quieter
system with low or no maintenance.
[0059] Still another advantage of the instant invention is that the storm curtain is directly
linked to drive gears and a drive shaft which are engaged into perforations pierced
into the curtain and essentially (but not actually) place the gear teeth in contact
with the metal tension rods lodged in the corrugated curtain which, when activated,
cause the curtain to be raised and lowered. The tension rods are completely sealed
with respect to contamination by the corrugated material. In the embodiment of the
three ply curtain, it completely seals against the intrusion of wind borne salt and
debris.
[0060] Another advantage of the instant invention is that the storm curtain can be pre-installed
into the window frame at the factory as a single unit. The sub-contractor normally
involved in the installation of storm curtains is no longer required. Another problem
frequently encountered and avoided with the instant invention is related to the typically
varied conditions prevalent on job sites. With a wide range of window configurations
depending on the manufacturer and varied contractor preferred framing methods and
sill details, these variations often complicate the installation of storm curtains.
This can greatly increase the cost of installation where additional re-framing may
be required or where other modifications need to be made so the storm curtain can
be installed correctly. In the instant invention, the storm curtain is preinstalled
into the window framework and these problems do not exist.
[0061] Another advantage of the instant invention is that since the interrupts pressed (deformed)
into the metal rods embedded in the curtain are engaged into the"J-shaped"track, the
curtain cannot escape or"blow out".
[0062] Another advantage of the instant invention is that the track comprises two pieces.
This enables easy manufacture of the pieces while providing a strong track when the
pieces are assembled together. When the wind, debris and water tensions the curtain
either in a positive direction or a negative direction, a strong and stable track
affixed to the building adjacent an opening is required. Positive deflection is in
the direction of the building and negative deflection is away from the building. The
two-piece track construction is interlocked together and may be screwed, welded, tack-welded,
ultrasonically welded if made from plastic, bound by adhesive, and/or riveted. In
this way the two piece construction provides a strong and stable track which is necessary
to absorb the reaction forces of the wind, debris and water which impact the curtain.
[0063] Instead of the two-piece frame being mechanically fastened together through the use
of fasteners, it may be secured together through a sliding interlocking fit. The interlocking
fit has the advantage of continuous engagement over the length of the track. Manufacture
of the two pieces is thus greatly facilitated since it is much easier to manufacture
them separately and the interlocking fit provides great strength. Although the preferred
material of the track is metal such as aluminum, it may be made from plastic.
[0064] It is a further object and advantage of the instant invention to provide a track
which has gentle contours which engage the curtain as it is tensioned such that the
curtain is not cut or tom. During violent wind conditions the kinetic energy of the
wind will cause the curtain to suddenly engage the track.
[0065] The track includes contours which engage the curtain so as to minimize cutting of
the curtain under loaded conditions. Additionally, the contours of the track seal
against a coating on the flexible curtain. The flexible curtain is a polymeric material
and it may be reinforced with polyester. Further, the flexible curtain may be coated
with a silicone or polyvinyl chloride or the like.
[0066] The coated surface is a smooth surface which engages the contours of the track under
loaded conditions to provide a seal.
[0067] A better understanding of the objects and advantages of the invention will be had
when reference is made to the Brief Description of the Drawings, Description of the
Invention and Claims which follow herein below.
Brief Description of the Drawings
[0068]
- Fig. 1
- is a front plan view of a 182.88 cm (seventy-two inch) flexible curtain having a track
at one degree (1) from vertical. In the drawing is shown:
- Fig. 2
- an exploded view of a portion of Fig. 1;
- Fig. 3
- an exploded view of a portion of Fig. 2;
- Fig. 4
- a composite view illustrating a reduced scale view of Fig. 1 together with reduced
scale views of Figs. 4A and 4B;
- Fig. 4A
- a cross-sectional view of the flexible curtain illustrated in Fig. 1 taken along the
lines 4A- 4A;
- Fig. 4B
- a cross-sectional view of the flexible curtain and window illustrated in Fig. 1 taken
along the lines 4B-4B;
- Fig. 4C
- an enlarged cross-sectional view of Fig. 4A illustrating the application of the invention
to protect a window opening;
- Fig. 4D
- a cross-sectional view similar to that of Fig. 4A illustrating the wind-up reel in
greater detail for use in connection with the three-ply flexible curtain and the cog
drive;
- Fig. 5
- a schematic view of the 182.88 cm (seventy-two; 72") inch curtain illustrating a one
degree (1) runout of the tracks and tension rods;
- Fig. 6
- a front view of a 182.88 cm (seventy-two inch; 72") curtain similar to that illustrated
in Fig. 1 except that the left side and right side tracks are parallel to each other
and, additionally, illustrates that the tension rods do not have any runout;
- Fig. 7
- an enlarged portion of Fig. 6;
- Fig. 8
- a schematic representation of the flexible curtain, track and tension rods of the
embodiment of Fig. 6;
- Fig. 9
- a front view of a 96.52 cm (thirty-eight inch; 38") curtain illustrating a one-half
degree (l/2) runout of the tension rods;
- Fig. 9A
- a view similar to that of Fig. 1 illustrating a one-half degree (1/2) runout of the
tracks, interrupts and tension rods;
- Fig. 9B
- an enlarged portion of Fig. 9 illustrating the tension rods, flexible curtain and
the drive apertures in the curtain;
- Fig. 9C
- a perspective view of a portion of the curtain having a onehalf degree runout further
illustrating the corrugated flexible curtain and the interrupts mating with the track
restraining movement of the flexible curtain toward the window;
- Fig. 10
- a schematic of the 96.52 cm (thirty-eight inch; 38") curtain illustrating a one-half
degree (l/2) runout of the track, interrupts, and tension rods;
- Fig. 11
- a top view of a left side track like that of Fig. 1 illustrating the top rod in its
fully down position engaging the track. Fig. 11 illustrates a cross-sectional view
of the top of the track which has a one degree (1) runout. The runout, however, is
not illustrated in this drawing;
- Fig. 11A
- s a front view of the left side track and the top rod illustrated in Fig. 11;
- Fig. 11B
- a top view of a left side track like that of Fig. 9A illustrating the top rod in its
fully down position engaging the track. Fig. 9A illustrates a cross-sectional view
of the top of the track which has a one-half degree (l/2) runout. The runout, however,
is not illustrated in this drawing;
- Fig. 11 C
- a front view of the left side track and the top rod illustrated in Fig. 11 B;
- Fig. 12
- a top view of a left side track like that of Fig. 1 illustrating the bottom rod in
its fully up position entering the track. Fig. 12 illustrates a cross-sectional view
of the top of the track which has a one degree (1) runout. The runout, however, is
not illustrated in this drawing;
- Fig. 12A
- a front view of the left side track and the top rod illustrated in Fig. 12;
- Fig. 12B
- a top view of a left side track like that of Fig. 9A illustrating the bottom rod in
its fully up position entering the track. Fig. 12B illustrates a cross-sectional view
of the top of the track which has a one-half degree (1/2) runout. The runout, however,
is not illustrated in this drawing;
- Fig. 12C
- a front view of the left side track and the top rod illustrated in Fig. 12B;
- Fig. 13
- a cross-sectional view of the bottom bar sealingly engaging the bottom sill which
is affixed to the frame of the structure;
- Fig. 13A
- a cross-sectional view of a three-ply flexible curtain affixed to a bottom bar;
- Fig. 13B
- a cross-sectional view of a three-ply curtain with a bottom bar secured therein by
adhesive or lamination;
- Fig.13C
- the same as Fig. 13B except stitching is used to secure the bottom bar;
- Fig. 13D
- a front view of the vertically bowed bottom bar alone;
- Fig. 14
- a perspective view of a tension rod;
- Fig. 15
- an enlarged portion of the tension rod illustrated in Fig. 14;
- Fig. 16
- another enlarged view of a portion of a tension rod;
- Fig. 17
- a view of the end portion of a tension rod illustrating a circular in cross-section
tension rod;
- Fig. 18
- a plan view of a tension rod;
- Fig. 19
- a side view of a tension rod illustrating the interrupts therein;
- Fig. 20
- a perspective view of the track;
- Fig. 21
- a plan view of one of the tracks;
- Fig. 22
- a cross-sectional view of a three-ply curtain and track taken along the lines 22-22
of Fig. 28;
- Fig. 22A
- a cross-sectional view similar to the view of Fig. 22 further illustrating eyelets
in the apertures;
- Fig. 22B
- a cross-sectional view identical to Fig. 22 except the cross hatching of the polymeric
plies is not illustrated so as to better depict the curtain;
- Fig. 22C
- a cross-sectional view identical to Fig. 22A except the cross hatching of the polymeric
plies is not illustrated so as to better depict the curtain;
- Fig. 23
- a cross-sectional view of a three-ply curtain and track with the curtain taken along
the lines 23-23 of Fig. 7;
- Fig. 23A
- a cross-sectional view similar to the view of Fig. 23 except the cross hatching of
the polymeric plies is not illustrated so as to better depict the curtain;
- Fig. 23B
- similar to the view shown in Fig. 23 except the curtain is shown under the influence
of pressure "P." Fig. 23C is similar to the view shown in Fig. 23A except the curtain
is shown under the influence of pressure "P." Fig. 24 is a cross-sectional view of
a three- ply curtain together with a semi-rigid strip affixed to one edge thereof;
- Fig. 25
- a cross-sectional view of a three-ply curtain similar to the view of Fig. 23 with
the curtain under the influence of a force, for example, a high velocity wind;
- Fig. 26
- a cross-sectional view of a three-ply curtain having a folded edge and illustrating
two polymer sheets and a woven sheet secured together with adhesive;
- Fig. 26A
- a cross-sectional view of a three-ply curtain having a semirigid strip affixed to
one edge thereof by means of adhesive;
- Fig. 26B
- a cross-sectional view of an embodiment employing two plies of polymeric material
secured together with a fibre reinforcement. One ply of the polymeric material has
been slit to engage the track when the curtain is under tension;
- Fig. 27
- a rear view of the three-ply flexible curtain illustrating a semi-rigid strip applied
to both edges of the curtain;
- Fig. 28
- a front view of a three-ply curtain being driven by a gear having conical teeth or
cogs;
- Fig. 28A
- a cross-sectional view taken along the lines 28A-28A of Fig. 28 illustrating the drive
roller;
- Fig. 28B
- a cross-sectional view taken along the lines 28B-28B of Fig. 28 illustrating counterbalanced
springs which tension the curtain between the drive cogs and the storage reel. Further,
securement of the springs to a fixed structure is shown in this view but is not shown
in Fig. 28;
- Fig. 28C
- a view similar to Fig. 28 further illustrating a bowed bottom bar;
- Fig. 28D
- a perspective view illustrating the bottom bar being guided by the tracks into the
storage slot;
- Fig. 28E
- a front view of a flexible curtain and window in a building illustrating the curtain
in its first, open position;
- Fig. 28F
- a front view of a flexible curtain and window in a building illustrating the curtain
in its second, closed position;
- Fig. 29
- a side view of Fig. 28;
- Fig. 30
- a perspective view of the chain (drive adapter rack) and gear drive;
- Fig. 31
- a perspective view of an adapter rack illustrating tensioning rods having a ninety
degree (90) bend at the edges thereof;
- Fig. 32
- a perspective view of an adapter drive;
- Fig. 33
- a perspective view of the gear drive;
- Fig. 34
- another embodiment of the invention illustrating pressure from the wind applied to
the glass window which resides exteriorly to the flexible curtain;
- Fig. 35
- a perspective view of another embodiment of the track in which the track includes
two pieces;
- Fig. 36
- a cross-sectional view of the track illustrated in Fig. 35 together with the flexible
curtain having semi-rigid strips affixed thereto;
- Fig. 36A
- an enlarged portion of Fig. 36 illustrating a gap between the semi-rigid strip and
the track. Fig. 36A also illustrates the contours of the track;
- Fig. 37
- a cross-sectional view of the track together with the curtain under the influence
of a positively directed pressure;
- Fig. 37A
- an enlarged portion of Fig. 37 illustrating the curtain engaging the track,
- Fig. 38
- a cross-sectional view of the curtain and the track under the influence of a negatively
directed pressure,
- Fig. 38A
- a cross-sectional view of an enlarged portion of Fig. 38 illustrating the track and
the curtain engaging the track,
- Fig. 39
- a cross-sectional view of a two-piece track construction wherein one piece interfits
with the other piece,
- Fig. 39A
- a cross-sectional view of the housing piece of the two-piece interfitting track system,
and
- Fig. 39B
- a cross-sectional view of the interfitting piece of the two piece track system.
[0069] A better understanding of the drawings will be had when taken together with the Description
of the Invention and the Claims which follow herein below.
[0070] The first embodiment is the combination of a curtain composed of corrugated nonmetallic
material with metallic rods embedded in the corrugations. Inward from the ends of
the metallic rods, also known as the tension rods, interrupts are formed which maintain
the cross-sectional area of the rod. This provides for uniform tensile strength of
the rod. The rod lengths uniformly increase from rod to rod from the top of the curtain
toward the bottom of the curtain. The ends of the rods form an angle with respect
to the corrugated nonmetallic material of the curtain. The interrupts in the rods
have a matching or corresponding angle to the angle of the tracks. This angle allows
the curtain assembly to wedge when the curtain is closed. The tracks have a "J-shaped"
portion with one leg angled back from the mouth of the "J" to form a mating interrupt
with the interrupt on the rod such that as tension is developed in the rod due to
wind velocity pressure or windborne debris, the "J" will close on the rod with a clamping
action transferring the stress load to the tracks and then to the opening frame and
onto the building structure. The curtain is additionally supported by a counterbalance
drive tube that will assist in returning the curtain to a rolled up stored position.
[0071] The nonmetallic portion of the curtain can also be made from sheets of material laminated
together capturing and positioning the metallic rod. These sheets can be fused, glued,
stitched, or attached by other fastening means to prevent the rotation of the rod
in relationship to the curtain. The metallic rods preferred in this curtain can be
round or polygonal in shape. The more polygonal, the more retention needed to hold
the rod in position. Conversely, the less polygonal or the fewer number of sides in
the polygon, then less retention is required.
[0072] A version of this embodiment can be used on conventional rolling door systems where
the slats are cut in uniformly, progressively longer lengths from the top of the door
to the bottom of the door with standard windlocks alternately attached to the slat
ends and the guide track deepened to the longest slat and set at a matching angle
where the slats are uniformly placed in tension when the door is closed. The second
embodiment ("parallel" embodiment) is a combination of a curtain composed of corrugated
nonmetallic material with metallic rods embedded in the corrugations. Inward from
the ends of the metallic rods, interrupts are formed in the tension rods which maintain
the cross-sectional area for uniform tensile strength of the rod. Rod length is uniform
from rod to rod, from the top of the curtain toward the bottom of the curtain, so
that the ends of the rods are aligned parallel to the corrugated nonmetallic material
of the curtain. A guide track system is employed that has vertical guide tracks that
are parallel to the edge of the curtain. The guide tracks have a "J-shaped" end portion
with one leg angled back from the mouth of the "J"to form a mating interrupt with
the tension rods such that as tension is developed in the rod, the "J" will close
on the rod with a clamping action. The curtain is supported by a counterbalanced drive
tube that will assist in returning the curtain to a rolled up position. Further, the
curtain is taut between the drive tube and the wind-up reel. The profile of the corrugated
nonmetallic material is such that the front and back faces are in continuous contact
allowing the curtain to be driven down without jamming or binding. The stored portion
of the curtain has a tensioning device (i. e., a counterbalanced spring) to prevent
the curtain from resisting movement as the diameter of the stored curtain reduces.
[0073] A third embodiment employs a flexible curtain comprising three plies laminated together.
These plies can be fused, glued, stitched or attached by other fastening methods.
Two outer plies or sheets are polymeric. The inner ply is woven. A living seal is
formed on the edges of the curtain by folding the edges of the curtain back on the
curtain itself. The folded portion is secured by stitching with thread, by adhesive,
or by heat fusing or by ultrasonic welding. Only a portion of the folded flap is secured,
preferably two-thirds (2/3) of the folded flap is secured to itself and one-third
(113) remains free. Under tension, this free portion of the folded flap seals and
cushions the shock caused by the wind or airborne debris. Under the tension the free
portion of the flap engages the guide track. The three ply flexible curtain is driven
by a cog wheel having conically shaped cogs which drive apertures located along the
edges of the flexible curtain of this embodiment.
[0074] Another version is a curtain employing a flat sheet of flexible material. It has
grooves cut into one face that serve as an interrupt to a mating edge of the "J-shaped"
track or of a track having another shape.
[0075] Inward from the edges of the sheet, grooves at the same angle as track are cut into
the curtain such that the grooves at the top of the curtain are closer together than
they are at the bottom of the curtain. The guide tracks are then placed at the same
angle to place the curtain in tension when the curtain is in the closed position.
The grooves create a loose flap which engages the track when the curtain is all the
way down in its second position.
[0076] Fig. 1 is a front plan view of a 182.88 cm (72") flexible curtain having tracks which
are 1 from vertical. The entire curtain is not depicted in Fig. 1 because resolution
would decrease. Put another way, the tracks are at a 1 angle from the edges of the
corrugated curtain. Reference numeral 100 indicates generally the 182.88 cm (72")
flexible curtain. The curtain may be driven by motor 101 or by a pulley 102 as determined
by a coupling 103 which may engage either the motor or the pulley as a source of energy
for raising and lowering curtain 115.
[0077] Curtain 115 is a rectangular corrugated nonmetallic curtain. Apertures 116 reside
in the left-hand portion of the corrugated curtain and apertures 117 reside in the
right-side portion of the corrugated curtain 115.
[0078] Left-side track 111 is affixed to the frame or building structure as is right-side
track 112. Reference numeral 113 is spaced leftwardly of track 111 < and reference
numeral 113 denotes the bottom portion of the left-side track 111. Reference numeral
114 illustrates the bottom portion of the right-side track 112 and it too indicates
a runout rightwardly with respect to the right side track 112.
[0079] It will be noticed that Fig. 1 depicts the first several tension rods and interrupts
and the last several tension rods and interrupts. Interrupt 121 is near the top of
the curtain. Interrupts 122 and 127 are near the bottom left side of the curtain.
Tension rods 123 and 124 are shown entering the left side of the curtain traversing
through the curtain in corrugated sections thereof and extending rightwardly through
the curtain. It will be observed that tension rod 123 has a left side interrupt 122
and a right side interrupt 125. A. plurality of slits 126 are indicated in Fig. 1
to enhance the flexibility of the curtain. Gears 119 and 120 are viewed in Fig. 1
for driving apertures 116 and 117 in the flexible curtain 115. A front view of bottom
bar 118 which engages a sill/receptacle not shown in Fig. 1 is illustrated therein.
[0080] Referring still to Fig. 1, shaft 104 is supported by bearings 105 and 106. Curtain
115 extends onto windup reel 107 which is a counterbalanced windup reel. Supports
108 and 109 support the windup reel 107. Platform 110 which is interconnected to the
opening in the building supports the structure generally.
[0081] Fig. 2 is an exploded view of a portion of Fig. 1. Referring to Fig. 2, reference
numeral 200 generally represents the enlarged portion of Fig. 1.
[0082] Track 111 is shown in a cross-sectional view. The outer edge 201 and the intermediate
support 202 of track 111 are shown. Mating surface 203 of the "J-shaped" portion 204
of track 111 are also shown. Mating surface 203 on the "J-shaped" portion 204 of track
111 are shown in better detail in Fig. 3.
[0083] Fig. 3 is an exploded view of a portion of Fig. 2.
[0084] First interrupt 205 is illustrated in Figs. 2 and 3 and mating point 206 is also
illustrated in both figures. Referring to Fig. 3, interrupt 205 includes a surface
which engages the mating surface 203 of track 111. It must be kept in mind that track'111
is angling downwardly and leftward when viewing Figs. 2 and 3 such that the track
and the interrupts are angled at a 1 angle with respect to the left side portion of
the left side 220 of the curtain 115. The second interrupt 207 is illustrated with
mating surface 208 which engages mating surface 203 on the "J-shaped" portion 204
of track 111. Similarly mating surface 209 of interrupt 210 engages mating surface
203 of track 111.
[0085] Reference numeral 211 indicates the end of interrupt 205. Referring to Fig. 3, reference
numeral 212 indicates the beginning of the interrupt of the first tension rod near
curtain 115. Similarly the runout of the rods and interrupts can be viewed when reference
is made to reference numeral 213 which is the beginning of the interrupt of the third
tension rod of the curtain. Reference numeral 213"points"to a place further leftwardly.
The 1 runout of the track, interrupts and the ends of the rods are illustrated in
Fig. 5.
[0086] Fig. 4 is a composite view illustrating a reduced scale view of Fig. 1 together with
reduced scale views of Figures 4A and 4B. Fig. 4A is a crosssectional view of the
flexible curtain illustrated in Fig. 1 taken along the lines 4A-4A. Fig. 4B is a cross-sectional
view of the flexible curtain illustrated in Fig. 1 taken along the lines 4B-4B. Support
frame 407 is interconnected to the frame of the building opening. Fig. 4 illustrates
the environment of the invention. Fig. 4A illustrates window 401 along with interior
wall 402 and an exterior sheathing 403 such as plywood. A space 404 between the window
401 and curtain 115 is illustrated. Fig. 4C is a full cross-sectional view of Fig.
[0087] 4A illustrating the application of the invention to protect a window opening.
[0088] Referring to Fig. 4C, reference numeral 405 represents a full sized 96.52 cm (38")
window taken along the lines 4A-4A without track 112 shown. Reference numeral 406
generally indicates wood framing. Still referring to Fig. 4C, windup reel 107 is indicated
and the curtain is shown in both a minimum position indicated by reference numeral
408 (i. e., the curtain in its down, second position) and a maximum position as represented
by reference numeral 409 (i. e., the curtain in its up, first position). Reference
numeral 404 indicates the space between the curtain 115 and the window to be protected
401. The curtain may be a flexible three ply curtain or it may be corrugated.
[0089] Some regulatory authorities have promulgated a standard such that the curtain may
not deflect within 1"of the glass 401 under hurricane strength winds.
[0090] In Fig. 4C, the wind pressure and/or debris is coming from the rightward side of
the drawing figure and is headed leftwardly. In Fig. 4C, the curtain resides exteriorly
of the window, door or other building opening. In Fig. 34, the wind, debris and pressure
"P" is illustrated as coming from the leftward side of the drawing figure and is headed
rightwardly. In Fig. 34, a flexible three ply curtain 2805 is depicted. A single ply
or double ply curtain may also be used. In Fig. 34, the curtain 2805 resides interiorly
to the window, door or other building opening. In the embodiment of Fig. 34, the window
401 would be smashed by debris in a hurricane, but the building would still be protected.
Reference numeral 3402 represents the exterior wall and reference numeral 3403 represents
the interior wall in Fig. 34. Slot 2820 restrains the curtain 2805 at the bottom.
[0091] Fig. 4D is a cross-sectional view similar to that of Fig. 4A illustrating the wind-up
reel 107 (sometimes referred to herein as the storage reel) in greater detail adapted
for use in connection with the three-ply flexible curtain and the cog drive.
[0092] Fig. 5 is a schematic view of the 182.88 cm (72")curtain illustrating a 1 runout
of the leftside track, tension rods, and interrupts. Reference numeral 500 generally
indicates a schematic representation of a 1 runout for a 182.88 cm (72") long window.
The interrupts are actually at a 1 angle which matches the angle of mating surface
203 on the "J-shaped" portion of the track. Fig. 11 illustrates the top of a 182.88
cm (72"), 1 track in cross section. The "J-shaped" portion of the track in Fig. 11
is indicated by reference numeral 1101. Referring again to Fig. 5, the dashed unnumbered
lines are at 1 angle with respect to the side 220 of curtain 115. The outer edge 201
B of the track at the bottom is approximately 3.175 cm (1.25") leftwardly of the point
marked by reference numeral 201 in the preferred embodiment of the 182.88 cm (72"),
1'curtain. The intermediate support 202 at the bottom has a runout of the same magnitude
as indicated by reference numeral 202B. All of the runouts, of the rods, the interrupts,
and the tracks are the same. When all of the rods progress to their closed, second
position as illustrated in Figures 1 and 5, the interrupts engage the mating surface
203 of the track and wedge into place. This secures the curtain in its closed position.
[0093] Reference numeral 203B illustrates the runout of the mating surface at the bottom
of the 1', 182.88 cm (72") long building opening. Reference numeral 501 illustrates
the runout of the outside of the track. Reference numeral 502 illustrates runout of
the tension rods. It will be noted that the tension rod 124 illustrates a runout of
approximately 3.175 cm (1.25") from the side of the curtain 220.
[0094] Reference numeral 503 illustrates a runout of the interrupt engaging surfaces with
the mating surface 203 of track 111. Reference numeral 504 illustrates the runout
of the inside portion of track 111. Curtain 115 has no runout as illustrated by reference
numeral 505.
[0095] Track 111, at a 1 angle, must have a relatively wide mouth, or opening, for use in
protecting a 182.88 cm (72") long building opening. Given that reference numeral 502
defines the runout of the rods and, indeed, the end of tension rod 124, it must fit
within the track as it enters from its stored, open, first position. Fig. 5 illustrates
that point 502 will fit within the mouth of track 111 as defined by its outer edge
201.
[0096] Fig. 6 is a front view of the 182.88 cm (72 inch) curtain similar to that illustrated
in Fig. 1 except that the left side and right side tracks are parallel to each other
and additionally the tension rods do not have any runout. Fig. 6 is one of the illustrations
of the second (parallel) embodiment. Reference numeral 600 generally refers to the
parallel embodiment. Left side track 602 and right side track 603 are illustrated
as being parallel to each other. Drive apertures 616 and 617 are driven by gears as
was indicated in connection with the gears 119 and 120 of Fig. 1. The left side 620
of the curtain is parallel to the right side 630 of the curtain and the interrupt
of the first rod 705 (Fig. 7) is in the same position relative to the track 602 as
is the last rod 627 (Fig. 6). Fig. 7 is an enlarged portion of Fig. 6. Fig. 7 illustrates
first tension rod 701, second tension rod 702, and third tension rod 704. Interrupts
705,707 and 710 include respective mating surfaces 706,708,709. Those mating surfaces
are spaced apart from the conjugate mating surface 703 on the "J-shaped" portion 718
of the track 602. Fig. 6 illustrates the curtain in its second, fully down position.
In this second embodiment the interrupts do not wedge and engage with the mating surface
703 on the guide 602 unless pressure due to wind or debris is applied to the curtain.
Rather, at rest, there is a distance of approximately 0.3175 cm (1/8")in the preferred
embodiment between the mating surface 703 and the mating surfaces 706,708,709, etc.
on the interrupts of the tension rods. Therefore, for engagement to occur between
the mating surfaces on the interrupts and the mating surface on the J-shaped channel,
the flexible corrugated curtain must be deflected and the rods must bow inwardly to
move the mating surfaces (703,706,708,709) into contact with each other. The interrupts
for the parallel arrangement are approximately 1.27 cm (0.50) inches in length and
the end portions are spaced an additional. 381 cm (150) inches away from the mating
interrupt surfaces. Reference numeral 711 indicates an end of a tension rod. Reference
numerals 712 and 713 indicate the beginnings of the interrupts 705 and 707 in tension
rods 701 and 702. The tension rods extend about. 635 cm (250 inches) leftwardly and
rightwardly of the corrugated curtain before the interrupts begin. The parallel arrangement
is driven similarly to the wedging arrangement illustrated in the previous drawing
figures and Fig. 7 illustrates teeth 719 on the gear driving the corrugated curtain.
[0097] The preferred material of the corrugated curtain is polycarbonate and the preferred
material of the tension rod is aluminum. As the cross-sectional areas of the tension
rods increase, so does the shear strength of the rods. The "J-shaped" portion of the
track is at an angle of approximately thirty degrees and the gap between the mating
edge 703 of the J-shaped portion 718 and the support 702 is approximately 0.1778 cm
(0.07 inches).
[0098] Fig. 8 is a schematic representation of the flexible curtain, track and tension rods
of the embodiment of Fig. 6. Reference numeral 800 generally indicates the parallel
arrangement. Referring to Fig. 8, reference numeral 801 illustrates no runout of the
track 602, reference numeral 802 indicates no runout of the ends of the tension rods,
reference numeral 803 indicates no runout of the mating surface of track 602, and
reference numeral 804 indicates no runout of the curtain. All embodiments employ a
curtain having a zero runout. It should be noted in connection with the parallel embodiment
that the interrupts are pressed (formed) such that they are parallel to the curtain
and/or perpendicular to the longitudinal axes of the tension rods.
[0099] Fig. 9 is a front view of a 96.52 cm (38") curtain illustrating a 1/2 runout of the
tension rods. Reference numeral 900 indicates the curtain generally, slits 926 add
flexibility to the curtain and drive apertures 916 and 917 are indicated as well.
[0100] Fig. 9A is similar to that of Fig. 1 illustrating a Y2'runout of the tracks, interrupts,
and tension rods. Reference numeral 900A illustrates the 96.52 cm (38") long curtain
having a 1/2 runout in its fully extended down or second position.
[0101] Left side track 911 runs out as indicated by reference numeral 913 which is the lower
portion of the left side track. Similarly, reference numeral 914 indicates a small,
I/2 runout of the right side track 912. The last tension rod 924 illustrates a relatively
small space between the curtain 915 and the interrupts on that last tension rod 924.
A counterbalanced wind-up reel 907 is employed as illustrated in Fig. 9A. Bottom bar
918 is illustrated in Fig. 9A.
[0102] Fig. 9B illustrates an enlarged portion of Fig. 9. A relatively small runout between
the near side interrupts 931 and 932 (first and fifth rods of the curtain) is indicated.
In other words, interrupt 932 of the fifth rod down is not much leftwardly relative
to the interrupt 931 of the first rod.
[0103] Fig. 9C is a perspective view of a portion of a curtain having a I/2 runout further
illustrating the corrugated flexible curtain 915 and interrupts 906,908 and 909 mating
with the corresponding mating surface 903 at points 903A, 903B and 903C on the "J-shaped"
portion 904 of track 911 when the curtain is in its fully down or second position.
In this position movement of the flexible curtain toward the window is restrained
and the curtain has been wedged into place. Fig. 9C illustrates the "J-shaped" portion
904 angled back (with respect to the side of the curtain). Mating surface 903 is at
the same angle as the mating surfaces on interrupts 906,908 and 909. Reference numerals
903A, 903B and 903C signify a flush contact between the "J shaped" portion 904 of
the track 911 and the respective interrupts. Fig. 9C also illustrates the outside
edge 901 of the track and this figure does a particularly good job in representing
the corrugated curtain 915. Corrugations 936 can be viewed in apertures 916 are indicated
as are face slits 926.
[0104] Reference numeral 935 illustrates the rectangular in cross-section rod extending
through the curtain 915. It will be noticed that where the rods extend through the
curtain that there is no slit at a corresponding point in the face. The rods are sealed
within the curtain so that contaminants such as sea salt cannot reach them enabling
a low maintenance curtain.
[0105] Fig. 10 is a schematic representation similar to that of Fig. 5 only it will be noticed
that the angle is I/2 illustrated over a 96.52 cm (38") length as compared to 1 angle
illustrated over a 182.88 cm (72") length in Fig. 1. It will be apparent when viewing
Fig. 10 that a smaller mouth or area is needed to receive the bottom rod of a /2,
96.52 cm (38") curtain system because the runout is much less. Reference numeral 1000
generally indicates this schematic representation. The side of curtain 1013 does not
have any runout. Curtain 1015 includes apertures 1016 and the bottom bar is denoted
by reference numeral 1018. Track 1011 has an outer edge 1012 whose runout is indicated
with reference numeral 1001.
[0106] Similarly the first tension rod has an end 1020 whose runout is indicated with reference
numeral 1002. The first mating interrupt of the first rod is indicated by reference
numeral 1007 and its runout is indicated by reference numeral 1003.
[0107] Finally, the inner portion of the guide also has a runout as indicated by reference
numeral 1004. Reference numeral 1009 illustrates the surface of the "J-shaped" portion
of the track 1011 which mates with the interrupts. In this 1/2, 96.52 cm (38") embodiment,
the interrupts are also at a 1/2 angle mating arrangement.
[0108] The track support 1008 performs the same function that the track support performs
in the first embodiment in that it supports and restrains the rods during tensioning.
During tensioning, the rods will pivot slightly on mating surface 1009 and the end
portions thereof, for example end portion 1020, will engage support 1008.
[0109] The track supports (i. e., 1008) are necessarily close to the mating surface (i.e.,
1009) of the "J-shaped" portion of the track in the embodiments employing an angled
track as well. Bending moments are thus minimized because the gap is preferably small,
on the order of 0.1778 cm (0.07 inches).
[0110] The distance between the mating surface 1009 and the track support 1008 is important.
If this distance is too large then the rods tend to shear as the bending moment caused
by the structure of the curtain with the rods therethrough is too large. It has been
found that a preferred distance between the track support 1008 and the mating surface
1009 of the track is approximately0.1778 cm (0.07 inches). This distance can, however,
be changed as those skilled in the art will appreciate.
[0111] Fig. 11 is a top view of the leftside track like that of Fig. 1 illustrating the
top rod in its fully down position engaging the track. Fig. 11 illustrates a cross-sectional
view of the top of the track which has 1 runout. The runout, however, is not illustrated
in this drawing. Reference numeral 1100 generally illustrates the rod and the relative
spacing arrangements for a 182.88 cm (72"long) opening having a 1 runout. Rod 1104
includes a relatively long interrupt 1105."J-shaped"portion 1101 of track 1103 is
shown engaging the mating surface 1106 of the interrupt 1005 of the rod 1104. In viewing
Fig. 1 it is obvious that there are many rods employed in the curtain and each of
those rods will seat against the "J-shaped" portion 1101 of the track 1103.
[0112] Fig. 1 IA is a front view of the leftside track 1103 and the top rod 1104 illustrated
in Fig. 11. Reference 1100A generally illustrates this front view.
[0113] Gap 1108 is the space between the J-shaped portion 1101 and the track support 1109
and is preferably small (0.1778 cm; 0.07 inches).
[0114] Fig. 11B is a top view of a leftside track like that of Fig. 9A illustrating the
top rod in its fully down position engaging the track. Fig. 11B illustrates a cross-sectional
view of the top of the track which has a 1/2 runout. The runout, however, is not illustrated
in this drawing. Reference numeral 1100B generally denotes the view. It will be noticed
that the track 1103B is somewhat smaller when compared to the track necessary for
a 182.88 cm (72"long) opening having a 1 runout. Further, it will be noticed that
the rod 1104B includes a smaller interrupt 1105B as compared to the 182.88 cm (72"long),
1 runout "J-shaped" portion 1101 B engages the mating surface 1106B of interrupt 1105B.
End portion 1107B of the track is supported by support 1109B during tensioning as
was discussed previously. Gap 1102B is illustrated between "J-shaped" portion 1101B
and track support 1109B. Fig. 11C is a front view of the leftside track and top rod
illustrated in Fig. 1 in. Reference numeral 1100C generally denotes this view. Reference
numeral 1200 generally denotes this view.
[0115] Fig. 12 is a top view of a leftside track like that of Fig. 1 illustrating the bottom
rod in its fully up position entering the track. Fig. 12 illustrates a cross-sectional
view of the top of the track which has a 1 runout. The runout, however, is not illustrated
in this drawing. It will be noticed that the interrupt 1205 is relatively and necessarily
large. Because this interrupt is relatively large a relatively large mouthed track
1203 is necessary to in effect swallow or accept the tension rod 1204. The interrupt
must straddle the gap 1202 between the "J-shaped" portion 1201 of the track and the
track support 1209.
[0116] This is caused by a long or large 182.88 cm (72"long) opening having tracks at 1
divergence from vertical. Put another way, the tracks have a 2 divergence from track
to track. The end 1206 of rod 1204 must have sufficient clearance inwardly from track
1203 to enter it. Fig. 12A is a front view of the leftside track and the bottom rod
illustrated in Fig. 12 and reference numeral 1200A generally denotes this view.
[0117] Fig. 12B is a top view of a leftside track like that of Fig. 9A illustrating the
bottom rod 1204B in its fully up position entering the track. Fig. 12B illustrates
a cross-sectional view of the top of the track which has a I/2 runout.
[0118] The runout, however, is not indicated in this drawing. Reference numeral 1200B generally
denotes this view. A smaller track 1203B is acceptable because the runout over a 96.52
cm (38") long opening having tracks that diverge I/2 from vertical or 1 from each
other does not require a lengthy interrupt 1205B.
[0119] Additionally, it will be noticed too that there is a small clearance between the
"J-shaped"portion 1201 B of the track 1203B and the interrupt 1205B. This is necessary
so that the rods may progress downwardly without much friction.
[0120] Clearance is indicated in all of Figs. 11 and 12. Sufficient clearance between end
portion 1206B of the rod 1204B and the track 1203B is indicated. Gap 1202B is indicated
between J-shaped position 1201 B and the support 1209B.
[0121] Fig. 12C is a front view of the leftside track and the top rod as illustrated in
Fig. 12B and reference numeral 1200C generally denotes this view.
[0122] In all of Figs. 11 and 12, the J-shaped portion is at an angle of 30 and the gap
between the mating surface of the J-shaped portion and the support is 0.1778 cm (0.07
inches). This geometry provides good securement of the curtain under load.
[0123] Returning to Fig. 5 the problem associated with a long opening such as the182.88
cm ( 72") opening employing a track at 1 to vertical (2 angle divergent from track
to track) is that the width of the interrupt must increase so that it may straddle
the "J-shaped" mating surface and still be within (short of) the outer edge of the
track. Therefore, although this invention is useful over any practical angle of divergence
from track to track, it is usually more economical to employ a 1/2 runout and wedge
than a 1 runout and wedge for long openings. The wedge principle works over any practical
angle, but it may be more economical for some combinations of angle and length than
others.
[0124] Fig. 13 is a cross-sectional view of the bottom bar 1300 sealingly engaging the bottom
sill 1304 which is affixed to the frame 1306, 1307 of the structure. Fig. 13 illustrates
a curtain 1309 which is corrugated. Corrugated curtain 1309 is affixed to the bottom
bar 1300 by means of a fastener 1310.
[0125] Magnet 1302 is a part of bottom bar 1301 and is attracted to the sill or other structure.
Sill 1304 includes seal 1308 which is restrained in sill 1304 by means of adhesive
or epoxy. The wood frame traps sill portion 1305 to assist in holding the sill in
place. Catch 1303 engages sill 1304 when curtain 1309 is sufficiently flexed by wind
or debris.
[0126] Fig. 13A is a cross-sectional view of a three-ply flexible curtain 1300A.
[0127] Two polymeric sheets or plies 1320,1321 are pressed and fused into engagement with
a woven ply 1322 which is affixed by fastener 1310 to bottom bar 1301.
[0128] Fig. 13B is a cross-sectional view of a three-ply flexible curtain 1300A together
with a vertically bowed bottom bar 1330 entrapped by adhesive/lamination of the flexible
curtain. Fig. 13C illustrates entrapment of bottom bar 1330 by stitching the plies
together. The bowed bar 1330 is illustrated in Fig. 13D and functions to guide the
curtain into a retaining slot 2820 as illustrated in Figs. 28C and 28D. When wind
pressure or pressure from debris is applied, the middle portion 2841 of the curtain
may bow toward the window. The side portions, however, are guided by the tracks (2801,
2204) and the bottom portion 1340 of the curtain is vertically bowed and is guided
into retaining slot 2820 first below the tracks and then in the middle.
[0129] The bottom portion is restrained by the tracks against the pressure of the wind.
[0130] This gets the curtain started at the sides of the retaining slot and the middle of
the curtain follows.
[0131] Fig. 14 is a perspective view of a tension rod 1401 having an interrupt 1402 in an
end portion 1404 and having an interrupt 1403 in an end portion 1405. The rod is generally
represented by the reference numeral 1400. The tension rod is rectangular in cross-section
and the cross-sectional shape has been found to be the strongest shape. Other shapes,
however, may be used.
[0132] Fig. 15 is an enlarged portion of the tension rod 1401 illustrated in Fig. 14. Interrupt
1402 is shown having curved radii 1501,1502 and 1503.
[0133] Reference numeral 1500 generally denotes the end portion of the rod. Flat portion
1504 shown inwardly from radius 1502 engages the mating surface of the "J-shaped"
portion of the track.
[0134] Fig. 16 is another enlarged view of a portion of a tension rod.
[0135] Reference numeral 1600 generally indicates the end portion of the tension rod with
end 1602 and radius 1601. Mating surface 1601 is a good representation of an angled
surface with respect to the longitudinal axis of the tension rod. It is this mating
surface 1601 which engages a similarly angled mating surface on the "J-shaped" portion
of the tracks. In other words, surface 1601 is at an angle with respect to the longitudinal
axis of the rod.
[0136] Similarly Fig. 17 is a view of the end portion of a tension rod illustrating a circular
in cross-section tension rod. Reference numeral 1700 generally represents this embodiment
with end portion 1702 having an interrupt formed therein with mating surface 1701
being angled to match the "J-shaped" portion of the tracks. When the embodiment of
Fig. 6, to wit, a parallel arrangement is illustrated, the mating surfaces 1601 and
1701 will necessarily be perpendicular to the longitudinal axes of the tension rods.
The tension rods are preferred to be rectangular in cross-section so as to maximize
the area filled in the corrugated material which is rectangular in cross-section.
[0137] The rectangular in cross-section rod has been found to be the strongest because it
occupies the largest cross-sectional area.
[0138] Fig. 18 is a plan view of a tension rod illustrating the interrupts 1402 and 1403.
Reference numeral 1800 is a general designation for this rod.
[0139] Dashed lines 1801, 1802, 1803 and 1804 correspond to angled track. Fig. 19 is a side
view of a tension rod of Fig. 18 illustrating the interrupts therein.
[0140] Reference numeral 1900 is a general designation for this view of the rod.
[0141] Fig. 20 is a perspective view of the track which has been referred to in this figure
by reference numeral 2000. J-shaped portion 2001 is well shown in this illustration.
Fig. 21 illustrates a plan view of one of the tracks 2000 with bolt holes or apertures
2101 for fixing to a casing or frame. Reference numeral 2100 generally denotes this
drawing figure.
[0142] Fig. 22 is a cross-sectional view of a three-ply flexible curtain 2200 taken along
the lines 22-22 of Fig. 28. Figs. 22-29 illustrates the third embodiment of the invention.
A first polymeric sheet 2201, a second polymeric sheet 2202, and a third woven sheet
2203 are heated and pressed together forming the construction of a flexible curtain.
Track 2204, preferably metal, is illustrated in Fig. 22. The edges of the flexible
curtain 2200 are folded upon themselves and are maintained in the folded position
by stitching 2205. Alternatively, the folds may be glued to the curtain. The stitching
is preferably placed such that 1/3 of the folded flap will be loose and 2/3 of the
folded flap will be secured to the curtain. Drive apertures 2206 are shown and reference
numeral 2207 indicates the loose flap. Reference numeral 2208 indicates the folded
portion of the curtain. Fig. 22A is identical to Fig. 22 only eyelet 2209 in aperture
2206 is illustrated. Eyelets 2209 add strength for driving the curtain between its
first, open and second, closed positions. It may be noticed that the cross-hatching
used for the plies 2201 and 2202 appear to cause an optical illusion such that the
plies do not appear parallel but, in fact, they are parallel. Figs. 22B and 22C are
identical to Figs. 22 and 22A, respectively, but Figs. 22B and 22C do not include
the cross-hatching. Figs. 22B and 22C do not portray any optical illusions.
[0143] Fig. 23 is a cross-sectional view taken along the lines 23-23 of Fig. 28.
[0144] Fig. 23A is identical to Fig. 23 without cross-hatching of the polymeric plies illustrated.
Figs. 23 and 23A illustrate the curtain without any pressure applied. Figs. 23B and
23C correspond to Figs. 23 and 23A, respectively, only they are illustrated with pressure
applied.
[0145] Figs. 23B and 23C are cross-sectional views of the three-ply curtain and tracks with
the curtain under the influence of a force, for example, a high velocity wind indicated
by the letter "P." The force of the wind causes the curtain to attempt to extract
itself from the tracks 2204 and 2801. The folded edge which have loose flaps are deformed
and seal the interior of the tracks 2204 and 2801. There are at least four sealed
points 2302,2303 on the right side and 2304,2305 on the left side when viewing Figs.
23B and 23C. Gaps 2306 and 2307 are created between the flaps 2207 and 2209 the three-ply
flexible curtain when the curtain is under pressure "P." Gap 2308 between track 2204
and the folded edge is created as the curtain attempts to exit the track. Similarly,
gap 2309 between track 2801 and the other folded edge is created as the curtain attempts
to exit the track. As force is applied, flaps 2207 and 2209 are no longer loose and
act as shock absorbers which take up energy imparted to the curtain by the wind. The
elastic properties of the flexible curtain absorb the energy of the wind. Hook portions
2210 and 2811 of tracks 2204 and 2801 are spaced from the curtain at rest such that
the aforementioned seals will be made when the curtain is subjected to pressure.
[0146] Fig. 24 is a cross-sectional view of a three-ply curtain together with a semi-rigid
polymeric strip 2401 affixed to one edge thereof. The polymeric rigid strip 2401 includes
a flap 2402 which is not securely fastened to the three-ply curtain 2400. Stitching
2405 or other means may be used to affix the strip to the curtain 2500.
[0147] Fig. 25 is a cross-sectional view of a three-ply curtain similar to the view of Fig.
23 with the curtain under the influence of a force, "P," for example a high velocity
wind. A seal is made at points referred to by reference numerals 2503 and 2507. Gap
2504 exists between the rigid strip 2402 and the main three-ply curtain.
[0148] Fig. 26 is a cross-sectional view of a three-ply curtain having a folded edge and
illustrating two polymeric plies 2201 and 2202 and a woven sheet 2203 secured together
with adhesive 2601. Reference numeral 2602 indicates a 1/3 flap length as the preferred
free distance of the flap. Similarly, reference numeral 2603 illustrates that 2/3
of the flap is secured by stitching 2205.
[0149] Those skilled in the art will readily recognize that different lengths may be chosen
for securement with attendant different results. In the preferred embodiment the track
has an approximate inner length of one inch meaning that 0.8467 cm (1/3 of an inch)
would be the free distance for the flap and 1.6933 cm (2/3 of an inch) would be the
secured distance for the flap. These distances represent the preferred embodiment
and in no way limit the invention.
[0150] Fig. 26A illustrates adhesive 2609 affixing a portion of the semirigid strips 2401
to the main three-ply curtain. Alternatively, a strip of the three-ply curtain may
be used in place of the semirigid strip.
[0151] Fig. 26B is a cross-sectional view of an embodiment employing two plies of polymeric
material 2615,2616 secured together with a fiber reinforcement 2617. This material
is high-tear vinyl polyester and is commercially available from BONDCOAT MANUFACTURING
COMPANY. A loose flap 2620 has been slit such that it engages truck 2204 at lip 2210
when the curtain is under the influence of pressure. The slit may be used in either
the horizontal or the divergent angle embodiments.
[0152] Fig. 27 is a rear view of the three-ply flexible curtain 2700 illustrating a semi-rigid
strip applied to both edges of the curtain. Semi-rigid strip 2702 is applied to the
left side of the curtain and semi-rigid strip 2701 is applied to the right side of
the right edge of the curtain. Apertures 2703 are placed in a repeating fashion along
the left and right side edges of the curtain for interengagement with conical cogs
to raise and lower the curtain.
[0153] Fig. 28 is a front view of a three-ply curtain 2805 driven by a cog/pin drive 2802
(sometimes referred to herein as the drive roller 2802) having cogs/pins 2803. Leftside
track 2801 is illustrated in Fig. 28 as is rightside track 2204. These tracks are
secured to the building structure as indicated in Fig. 4. Wind-up reel 2804 sometimes
referred to herein as a storage reel is illustrated and it is also counterbalanced.
See, Fig. 28B. Fig. 28 illustrates the curtain in its second, down position.
[0154] Fig. 28A is a cross-sectional view taken along the lines 28A-28A of Fig. 28 illustrating
the drive roller 2802. The drive roller 2802 is driven by a motor or by a hand operated
pulley. See, Fig. 1 illustrating an arrangement for accomplishing operation of the
drive roller 2802. The drive roller 2802 and the storage reel are supported as illustrated
in Fig. 1. The drive roller 2802 supports the curtain which is under constant tension
between the cogs/pins 2803 and the storage reel 2804. In practice, the three-ply curtain
is less than 0.1588 cm (1/16 of an inch) thick and, where folded, less than 0.3175
cm (1/8 of an inch) thick. It is important to keep the flexible curtain taut between
the storage reel 2804 and the drive roller 2802 so as to ensure an even accumulation
of the curtain on the storage roller. By even, it is meant a smooth continuous winding
without folds or creases.
[0155] Fig. 28B is a cross-sectional view taken along the lines 28B-28B of Fig. 28 illustrating
counterbalanced springs 2820', 2821 which tension the curtain between the drive cogs
2803 and the storage reel 2804. The springs are grounded by pegs 2850 which are coupled
to the building 2840. Spring holders 2822,2833 secure the spring to the storage reel
2804. Fig. 28C is a view similar to Fig. 28 further illustrating a bowed bottom bar
1340 approaching a retaining slot 2820 as illustrated in Fig. 28D as previously described
above. Tracks 2801 and 2204 keep the edges of the curtain aligned with the retaining
slot. The edges 1341,1342 of the bottom portion 1340 of the curtain enter the retaining
slot 2820 first followed by the middle portion.
[0156] Fig. 28E is a front view of flexible curtain 2805 and window 2870 in a building illustrating
the curtain in a first, open position. Bottom bar 1340 is shown in phantom behind
siding 2860. Reference numeral 2880 indicates travel of the curtain upwardly and downwardly.
Fig. 28F is a front view of a flexible curtain 2805 illustrated in the second, closed
position. Window 2870, side tracks 2801 and 2204, and retaining slots 2820 are illustrated
in Fig. 28F in phantom. The side tracks and retaining slots are affixed to the frame
of the building in a manner understood by those skilled in the art. Alternatively,
the window 2870 and curtain may be preinstalled as illustrated in Figs. 4B and 4D,
for example. Frame 407 in Fig. 4B represents an embodiment which may be used to preinstall
the window and curtain.
[0157] Fig. 29 is a side view of Fig. 28 and reference numeral 2900 generally indicates
the assembly. Track 2204 is also shown in Fig. 29.
[0158] Fig. 30 is a perspective view of the chain drive (drive adaptor rack) and gear drive.
In this embodiment the tension rods 3006 pass through the flexible curtain 3007 and
are tensioned and rolled up upon counterbalanced wind-up reel 3009. Adaptor rack 3001
includes notched holes 3002 that are vertically spaced between slots 3003 with rods
3006 at a spacing equal to the circular pitch of the drive gear 3005 as the curtain
is moved from the opened, first position to the closed, second position. The drive
system of Fig. 30 is preferably used with the parallel embodiment but with certain
modifications it may be used with the divergent track.
[0159] Fig. 31 is a perspective view of an adaptor rack 3104 illustrating tensioning rods
3101 having a 90 bend 3102 at the edges thereof. This embodiment of the drive system
may be used with the divergently angled tracks or it may be used with the parallel
tracks. Rods 3101 pass through corrugated curtain 3106. Track 3105 is the same track
described previously.
[0160] Fig. 32 is a perspective view of an adaptor drive illustrating engagement of tensioning
rods 3203 with the adaptor drive 3201.
[0161] Fig. 33 is a perspective view of a gear drive such as the one illustrated in Fig.
1 and is generally represented by reference numeral 3300. Gear 3303 includes teeth
3301 which drive the flexible curtain 3302. Fig. 33 illustrates the curtain in the
down, second position.
[0162] Fig. 35 is a perspective view 3500 of another embodiment of the track 3520 in which
the track 3520 includes two pieces, a first piece 3501 and a second piece 3514. The
first piece 3501 and the second piece 3514 interfit.
[0163] Protrusions 3506 and 3507 on the second piece 3514 interengage corresponding grooves
(unnumbered) in the first piece 3501. First 3501 and second 3514 pieces may also be
mechanically fastened together by any one of several ways. First they may be spot
welded 3512. Spot welds 3512 are created by fusing the metal of the first piece 3501
and the second piece 3514 together externally. A gap 3505 exists between laterally
extending portions of the two pieces of the track. Where fused through welding the
gap 3505 does not exist. Alternatively and/or additionally the first and second pieces
may be screwed 3513, riveted 3515, or held together with adhesive 3518. If the track
is made of plastic it can be ultrasonically welded together.
[0164] First piece 3501 includes an axially extending cavity 3502 and a curtain engaging
portion 3516. Sometimes herein curtain engaging portion 3516 may be referred to herein
as a flange. Smooth contours 3509 exist on the engaging portion 3516 of the first
piece. These smooth contours 3509 help prevent the tearing of the curtain 3601 as
viewed in Figs. 36 and 37. Likewise, second piece 3514 includes a curtain engaging
portion 3517 which has smooth contours 3510 thereon. Also, referring to Fig. 37A contour
3510 assists in preventing curtain 3601 from being extracted from the track under
loaded conditions.
[0165] Additionally, the contours of the track seal against a coating on the flexible curtain.
The flexible curtain is a polymeric material and it may be reinforced with polyester.
Further, the flexible curtain may be coated with a silicone or polyvinyl chloride
or the like. The coated surface is a smooth surface which engages the contours of
the track under loaded conditions to provide a seal. Sometimes herein curtain engaging
portion 3517 may be referred to herein as a flange. Axially extending cavity 3511
is formed by the joinder of first piece 3501 and second piece 3514. Axially extending
groove 3508 is also formed by the joinder of the first and second pieces of track
3520.
[0166] Groove 3508 may be tack welded to additionally secure the pieces together.
[0167] Second piece 3514 of the track includes an axially extending strut 3519 which resides
within reciprocally shaped axially extending groove in first piece 3501. Small gaps
3503 and 3504 exist between axially extending strut 3519 and the first piece which
allows for some movement between the first and second piece. Flexure of the first
and second pieces relative to each other absorbs energy during storm conditions.
[0168] Fig. 36 is a cross-sectional view 3600 of the track illustrated in Fig. 35 together
with the flexible curtain 3601 having semi-rigid strips 3605,3607 affixed thereto.
Semi-rigid strips 3605 and 3607 are affixed to the curtain by stitching, ultrasonic
welding, gluing or by other methods. Right 3602 and left 3603 tracks are affixed adjacent
a building opening. Fig. 36A is an enlarged portion of Fig. 36 illustrating a gap
between the semi-rigid strip 3607 and the engaging portion 3516 of the track. Fig.
36A also illustrates the contours 3509, 3510 of the track.
[0169] Fig. 37 is a cross-sectional view 3700 of the tracks of Fig. 35 together with the
curtain under the influence of a positively directed pressure. Fig. 37A is an enlarged
portion of Fig. 37 illustrating the curtain 3601 and the semi-rigid strip 3607 engaging
the engaging portion 3516 of the track. Figs. 37 and 37A illustrate the curtain under
the influence of positive pressure.
[0170] Contour 3509 is smooth and curved 3702 so that the curtain 3601 is not tom or scraped
by the track under the influence of the wind. Referring to Fig. 37A, a seal is made
between curtain 3601 and contour 3702 on flange 3516.
[0171] Reference numeral 3701 indicates the engagement of semi-rigid strip 3607 engaging
flange 3516.
[0172] Fig. 38 is a cross-sectional view 3800 of the curtain 3601 and the tracks under the
influence of a negatively directed pressure on the curtain. Fig. 38A is a cross-sectional
view of an enlarged portion of Fig. 38 illustrating the engaging portion 3517 of the
track and the curtain 3601 engaging the smooth contours 3 510 of the track. Referring
to Fig. 38A, reference numeral 3802 illustrates the semi-rigid strip 3607 engaging
the flange 3516 of the track at point 3802. Fig. 38A illustrates the curtain 3601
engaging the smooth contour 3510 of the track. Contour 3510 is rounded so that the
abrasion of the curtain will be minimized. Curtain 3601 seals against flange 3517
at the point indicated by reference numeral 3801.
[0173] Fig. 39 is a cross-sectional view 3900 of a two-piece track construction wherein
one piece interfits with the other piece. Fig. 39 illustrates the housing piece 3902
together with the interfitting piece 3901. Housing piece 3902 includes an axially
extending key-shaped channel 3910. Interfitting piece 3901 includes an axially extending
key 3909 which mates with the key-shaped portion 3910 of housing piece 3902. The interfit
between the housing piece 3902 and the interfitting piece 3901 is tight and leaves
a substantially small space therebetween. Interfitting piece 3901 includes a flange
3905. Smooth contours 3906 and 3907 reside on flange 3905 and function as previously
described above. Similarly housing piece 3902 includes a flange 3908 having smooth
contours 3903 and 3904 which function as previously described hereinabove. Housing
piece 3902 and interfitting piece 3901 form an axially extending cavity. The flanges
3905,3908 are spaced apart forming an axially extending opening. Edges of curtain
3601 and the semi-rigid strips attached thereto reside within the axially extending
cavity.
[0174] Fig. 39A is a cross-sectional view of the housing piece 3902 of the two piece interfitting
track system 3900. Fig. 39A illustrates the axially extending key-shaped channel 3910.
Flange 3908 is illustrated having smooth contours 3903 and 3904 thereon. Referring
to Figs. 39,39A, and 39B, the smooth contours 3903,3904 and 3906 function as described
hereinabove so as to protect the curtain 3601 from abrasion and tearing. Additionally,
contours 3903, 3904 and 3906 engage curtain 3601 and seal therewith as described above.
Fig. 39B is a cross-sectional view of the interfitting piece 3901 of the two piece
track system 3900. Fig. 39B further illustrates the axially extending key 3909 which
interfits the axially extending key-shaped channel 3910 as viewed in Fig. 39A. Flange
3905 is illustrated having smooth contours 3906 and 3907 in Fig. 39B. The function
of flanges 3906 and 3907 is as stated previously. Those skilled in the art will readily
recognize that the track system described herein and illustrated in Figs. 35-39B inclusive
may be changed or modified without departing from the spirit and scope of the attached
claims.
[0175] For instance, the tracks may be oriented at divergent angles. It will be understood
by those skilled in the art that several changes may be made to the instant invention
without departing from the spirit and scope of the claims which follow herein below.
List of reference signs
[0176]
- 100
- flexible curtain
- 101
- motor
- 102
- pulley
- 103
- coupling
- 104
- shaft
- 105
- bearing
- 106
- bearing
- 107
- wind-up reel
- 108
- support
- 109
- support
- 110
- platform
- 111
- left-side track
- 112
- right-side track
- 113
- bottom portion of the left-side track
- 114
- bottom portion of the right-side track
- 115
- curtain
- 116
- apertures
- 117
- apertures
- 118
- bottom bar
- 119
- gear
- 120
- gear
- 121
- interrupt
- 122
- interrupt
- 123
- tension rod
- 124
- tension rod
- 125
- side interrupt
- 126
- slit
- 200
- enlarged portion
- 201
- outer edge
- 201 B
- outer edge
- 202
- intermediate support
- 202B
- 203
- mating surface
- 203B
- runout of the mating surface at the bottom of the 1°
- 204
- "J-shaped" portion
- 205
- first interupt
- 206
- mating point
- 207
- second interrupt
- 208
- mating surface
- 209
- mating surface
- 210
- interrupt
- 211
- end of interrupt 205
- 212
- beginning of the interrupt of the first tension rod near curtain 115
- 213
- beginning of the interrupt of the third tension rod of the curtain 115
- 220
- side of the curtain
- 401
- window
- 402
- interior wall
- 403
- exterior sheathing
- 404
- space
- 405
- window
- 406
- wood framing
- 407
- frame
- 408
- minimum position of the curtain
- 409
- maximum position of the curtain
- 500
- schematic representation of a 1° runout for a 72" long window
- 501
- runout of the outside of the track
- 502
- runout of the tension rods
- 503
- runout of the interrupt engaging surfaces
- 504
- runout of the inside portion of track (111)
- 505
- curtain has no runout
- 600
- parallel embodiment
- 602
- left side track/guide
- 603
- right side track
- 616
- drive aperture
- 617
- drive aperture
- 620
- left side of curtain
- 627
- last rod
- 630
- right side of curtain
- 701
- first tension rod
- 702
- second tension rod/support
- 703
- mating surface/mating edge
- 704
- third tension rod
- 705
- interrupt of the first rod
- 706
- mating surface
- 707
- interrupt
- 708
- mating surface
- 709
- mating surface
- 710
- interrupt
- 711
- end of a tension rod
- 712
- beginning of the interrupt
- 713
- beginning of the interrupt
- 718
- "J-shaped" portion
- 719
- teeth
- 800
- parallel arrangement
- 801
- no runout of the track
- 802
- no runout of the ends of the tension rods
- 803
- no runout of the mating surface of track (602)
- 804
- no runout of the curtain
- 900
- curtain
- 900A
- the 38" long curtain
- 901
- outside edge
- 903
- mating surface
- 903A
- point/flush contact
- 903B
- point/flush contact
- 903C
- point/flush contact
- 904
- "J-shaped" portion
- 906
- interrupt
- 907
- counterbalanced wind-up reel
- 908
- interrupt
- 909
- interrupt
- 911
- left side track
- 912
- right side track
- 913
- lower portion of the left side track
- 914
- small, ½° runout of the right side track
- 915
- corrugated curtain
- 916
- drive aperture
- 917
- drive aperture
- 918
- bottom bar
- 924
- last tension rod
- 926
- slits
- 931
- interrupt/first rod of the curtain
- 932
- interrupt/fifth rod of the curtain
- 935
- rectangular in cross-section rod
- 936
- corrugations
- 1000
- schematic representation
- 1001
- runout
- 1002
- runout
- 1003
- runout
- 1004
- runout of the inner portion of the guide
- 1005
- interrupt
- 1007
- first mating interrupt of the first rod
- 1008
- track support
- 1009
- mating surface of the "J-shaped" portion of the track
- 1011
- track
- 1012
- outer edge
- 1013
- side of curtain
- 1015
- curtain
- 1016
- apertures
- 1017
- bottom bar
- 1018
- bottom bar
- 1020
- end portion of the first tension
- 1100
- rod and the relative spacing arrangements for a 72" long opening having a 1° runout
- 1100B
- view of the top of the track
- 1100C
- front view of the leftside track and top rod
- 1101
- "J-shaped" portion of the track
- 1101 B
- "J-shaped" portion
- 1102B
- gap
- 1103
- track
- 1103B
- track
- 1104
- top rod
- 1104B
- rod
- 1105
- long interrupt
- 1105B
- smaller interrupt
- 1106
- mating surface of the interrupt
- 1106B
- mating surface
- 1107
- gap
- 1107B
- end portion of the track
- 1108
- track support
- 1109
- track support
- 1109B
- track support
- 1110A
- front view
- 1200
- front view of the leftside track and top rod
- 1200A
- front view of the leftside track and the bottom rod
- 1200B
- top view of the track
- 1200C
- front view of the leftside track and the top
- 1201
- "J-shaped" portion
- 1201 B
- "J-shaped" portion
- 1202
- gap
- 1202B
- gap
- 1203
- track
- 1203B
- smaller track
- 1204
- tension rod
- 1204B
- bottom rod
- 1205
- interrupt
- 1205B
- interrupt
- 1206
- end of rod
- 1206B
- end portion
- 1209
- track support
- 1209B
- support
- 1300
- bottom bar
- 1300A
- three-ply flexible curtain
- 1301
- bottom bar
- 1302
- magnet
- 1303
- catch
- 1304
- sill
- 1305
- sill portion
- 1306
- frame
- 1307
- frame
- 1308
- seal
- 1309
- curtain
- 1310
- fastener
- 1320
- two polymeric ply
- 1321
- two polymeric ply
- 1322
- woven ply
- 1330
- vertically bowed bottom bar
- 1340
- bottom portion of the curtain/bottom bar
- 1341
- edge
- 1342
- edge
- 1400
- rod
- 1401
- tension rod
- 1402
- interrupt
- 1403
- interrupt
- 1404
- end portion
- 1405
- end portion
- 1500
- end portion of the rod
- 1501
- curved radius
- 1502
- curved radius
- 1503
- curved radius
- 1504
- flat portion
- 1600
- end portion of the tension rod
- 1601
- radius /mating surface
- 1602
- end
- 1700
- embodiment
- 1701
- mating surface
- 1702
- end portion
- 1800
- general designation for rod
- 1801
- dashed line/angled track
- 1802
- dashed line/angled track
- 1803
- dashed line/angled track
- 1804
- dashed line/angled track
- 1900
- view of the rod
- 2000
- perspective view of the track
- 2001
- J-shaped portion
- 2100
- drawing figure of 2000 and 2101
- 2101
- apertures
- 2200
- three-ply flexible curtain
- 2201
- first polymeric sheet/ply
- 2202
- second polymeric sheet/ply
- 2203
- third woven sheet
- 2204
- rightside track
- 2205
- stitching
- 2206
- drive aperture
- 2207
- flap
- 2208
- folded portion of the curtain
- 2209
- flap
- 2210
- eyelets/hook portion/lip
- 2302
- sealed point on the right side
- 2303
- sealed point on the right side
- 2304
- sealed point on the left side
- 2305
- sealed point on the left side
- 2306
- gap
- 2307
- gap
- 2308
- gap
- 2309
- gap
- 2400
- three-ply curtain
- 2401
- semi-rigid polymeric strip
- 2402
- flap/rigid strip
- 2405
- stitching
- 2500
- curtain
- 2503
- a seal is made at point
- 2504
- gap
- 2507
- a seal is made at point
- 2601
- adhesive
- 2602
- 1/3 flap length
- 2603
- 2/3 of the flap is secured by stitching
- 2609
- adhesive
- 2615
- ply of polymeric material
- 2616
- ply of polymeric material
- 2617
- fiber reinforcement ,
- 2620
- loose flap
- 2700
- three-ply flexible curtain
- 2701
- semi-rigid strip
- 2702
- semi-rigid strip
- 2703
- aperture
- 2801
- left side track
- 2802
- cog/pin drive/drive roller
- 2803
- cogs/pins
- 2804
- wind-up reel/storage reel
- 2805
- three-ply curtain
- 2811
- hook portion
- 2820
- retaining slot/counterbalanced springs
- 2821
- counterbalanced springs
- 2822
- spring holder
- 2833
- spring holder
- 2840
- building
- 2841
- middle portion
- 2850
- pegs
- 2860
- siding
- 2870
- window
- 2880
- travel of the curtain upwardly and downhardly
- 2900
- assembly
- 3001
- adaptor rack
- 3002
- notched holes
- 3003
- slots
- 3005
- drive gear
- 3006
- tension rods
- 3007
- flexible curtain
- 3008
- wind-up reel
- 3009
- wind-up reel
- 3104
- adaptor rack
- 3101
- tensioning rods
- 3102
- 90° bend
- 3105
- track
- 3106
- corrugated curtain
- 3201
- adaptor drive
- 3203
- tensioning rods
- 3300
- perspective view of a gear drive
- 3301
- teeth
- 3302
- flexible curtain
- 3303
- gear
- 3402
- exterior wall
- 3403
- interior wall
- 3500
- perspective view of embodiment
- 3501
- first piece
- 3502
- cavity
- 3503
- small gap
- 3504
- small gap
- 3505
- gap
- 3506
- protrusion
- 3507
- protrusion
- 3508
- axially extending groove
- 3509
- contour of thee track
- 3510
- contour
- 3511
- axially extending cavity
- 3512
- spot welded
- 3513
- first and second pieces may be screwed
- 3514
- second piece interfit
- 3515
- first and second pieces riveted
- 3516
- curtain engaging portion/flange
- 3517
- portion/flange
- 3518
- adhesive
- 3519
- axially extended strut
- 3520
- track
- 3600
- cross-sectional view of the track
- 3601
- curtain
- 3602
- right track
- 3603
- left track
- 3605
- semi-rigid strip
- 3606
- semi-rigid strip
- 3607
- semi-rigid strip
- 3700
- cross-sectional view
- 3701
- engagement
- 3702
- curved contour
- 3800
- cross-sectional view
- 3801
- point
- 3802
- illustration of the semi-rigid strip/track at point
- 3900
- interfitting track system
- 3901
- interfitting piece
- 3902
- housing piece
- 3903
- smooth contour
- 3904
- smooth contour
- 3905
- flange
- 3906
- smooth contour
- 3907
- smooth contour
- 3908
- flange
- 3909
- axially extending key
- 3910
- axially extending key-shaped channel