[0001] The present invention relates to a drum for a washing, drying, or washing/drying
machine, as shown in
EP-A-395,859.
[0002] With reference in particular to the known washing machines, the perforated drum intended
to receive the laundry to be washed is rotatably arranged inside a liquor-containing
tub. Thanks to the rotational movement of the drum, the laundry is stirred and whirled
in the liquor, and the same liquor is pulled by the rotating drum upwards, from where
it falls on the laundry, which results to be completely impregnated and soaked, so
as to transfer impurities to the washing and rinsing liquor.
[0003] The drum is typically composed of a rear wall, by means of which the drum is secured
in the washing machine, a front wall defining a loading port through which it is possible
to access the drum inside, and a side wall which is typically cylindrical and perforated
so as to allow the liquor exchange between the tub and the drum inside. The side wall
is typically obtained from a rectangular steel plate, with two opposite longitudinal
edges and two opposite transversal edges, which is bent around a drum longitudinal
axis in order to create such cylinder, and the transversal edges of which are connected
one another in order to maintain the cylindrical shape, while the longitudinal edges
are connected to respective outer edges of the rear and front walls to create the
drum.
[0004] In order to increase the washing and drying efficiency for the laundry hold in the
drum, the latter is exposed to higher and higher laundry loads (both due to a volume
increase of the same drum, and due to an increase in the laundry mass which can be
loaded in a preset drum volume) and to higher and higher rotational rates, and to
more and more abrupt reversals of the rotation direction. Such operative conditions
of the modern washing and drying machines involve, particularly during tumble drying,
high centrifugal forces and radial impacts acting on the drum side wall undergoing
dynamical stresses and strains, requiring that both the same side wall, and the connection
between the transversal edges thereof are so sized as to be very robust.
[0005] Particularly, in those drums having a high volume and diameter, the side wall seam
constitutes the weakest link from the point of view of the drum structural strength,
and it may limit the performance thereof as regards load mass and revolution number.
[0006] Furthermore, the side wall seam constitutes a drum surface discontinuity, with potentially
adverse effects on the laundry (friction, fabric wear, risk for fabrics of getting
entangled at the seam plate edge) and generally aesthetically unacceptable effects.
[0007] In order to obviate these drawbacks, it is known to cover the side wall seam by means
of a dragging blade which is secured to the side wall above the seam.
[0008] However, in the modern washing, washing/drying, and drying machines, the laundry
drum may have a variable shape along the drum rotational axis, for example, a stepped
shape, or a shape with different expansion areas. In such cases, it can be desirable
to use shorter dragging blades, which do not extend along the whole drum depth, therefore
which cannot cover the whole wall seam.
[0009] Therefore, the object of the present invention is to devise a drum for a washing,
drying, or washing/drying machine, having a high mechanical strength, and which is
suitably used with short dragging blades.
[0010] A further object of the present invention is to propose a method for the manufacturing
of a laundry drum for a washing, drying, or washing/drying machine having such characteristics
as to obviate the drawbacks cited with reference to the prior art.
[0011] These and other objects are achieved by a drum for washing, drying, or washing/drying
machines, comprising a bottom wall, a front wall opposite the bottom wall, and a side
wall extending around a drum rotational axis, and comprising two longitudinal opposite
edges connected to respective outer edges of the front and rear walls, as well as
first and second ends mutually connected along a seam, so as to impart a looped shape
to the side wall, in which:
[0012] - said first end comprises a first connecting flap defined by a first folding which
is substantially parallel to the seam, and a free edge of said first end;
[0013] - said second end comprises a second connecting flap defined by a second folding
which is substantially parallel to the seam, and a free edge of said second end;
[0014] - said first flap and said second flap are folded towards the drum outside, and adhere
one another, so that said first and said second mutually adjacent foldings form a
transition zone of the side wall inner surface;
[0015] - said first flap comprises a first length adjacent to said first folding and adherent
to the second flap, and a second length arranged between said first length and the
first end free edge, and extended past the second flap free edge;
[0016] - said first and second flaps are folded from the drum outside to the side of the
side wall second end, so that said first flap completely cover said second flap (as
seen from the external part of the drum);
[0017] - first connecting means connect the first flap first length with the second flap,
and second connecting means, which are distinct and spaced from said first connecting
means, connect said first flap second length to a zone of said second end which is
distinct and spaced from said second connecting flap.
[0018] Thanks to this particular configuration of the drum, the side wall junction results
to be particularly resistant, smooth, and aesthetically pleasant as seen from inside
the drum and not much bulky as seen from outside the drum.
[0019] Advantageous embodiments are the object of the dependant claims.
[0020] The above-mentioned objects are further achieved by a method to obtain a drum for
washing, washing/drying, or drying machine, in which said drum comprises a bottom
wall, a front wall opposite the bottom wall, and a side wall extending around a drum
rotational axis,
[0021] said method comprising the steps of:
[0022] - providing said bottom wall and said front wall;
[0023] - providing said side wall by creating a stainless steel band with two opposite longitudinal
edges and first and second ends;
[0024] - connecting said opposite longitudinal edges of said band with respective outer
edges of the front and rear walls;
[0025] - mutually connecting said first and second ends along a seam, so as to impart a
looped shape to the side wall;
[0026] - in which the step of connecting the side wall first and second ends comprises the
steps of:
[0027] - folding the first end towards the drum outside along a first folding line which
is substantially parallel to the seam, so as to create a first connecting flap defined
by said first folding and a free edge of said first end;
[0028] - folding the second end towards the drum outside along a second folding line which
is substantially parallel to the seam, so as to create a second connecting flap defined
by said second folding and a free edge of said second end;
[0029] - creating said first connecting flap and said second connecting flap so that said
first flap is longer than said second flap;
[0030] - positioning said first connecting flap adjacently and in alignment with said second
connecting flap, so that said first and said second foldings are mutually adjacent
and form a transition zone of the inner surface of the side wall, and which a first
flap first length is adjacent to the second flap, and a first flap second length extends
past the second connecting flap free edge;
[0031] - connecting the first flap first length to the second flap by first connecting means;
[0032] - folding said first and second flaps from the drum outside towards the side of the
side wall second end, so that said first flap completely covers said second flap (as
seen from the outside of the drum);
[0033] - connecting said first flap second length to a zone of said second end which is
distinct and spaced from said second connecting flap by second connecting means which
are distinct and spaced from said first connecting means.
[0034] Advantageous embodiments of the method are the object of the dependant claims.
[0035] The above-mentioned objects are further achieved by a laundry drum implemented by
means of the above-mentioned method.
[0036] In order to better understand the invention, and appreciate the advantages thereof,
some non-limiting, exemplary embodiments will be described herein below, with reference
to the annexed Figures, in which:
[0037] Figure 1 is a schematic side view of a drum according to an embodiment of the invention;
[0038] Figure 2 shows the side wall of the drum in Figure 1 which is laid in a hypothetical
laying plane;
[0039] Figure 3 shows a plate band which has been cut and perforated in order to obtain
the side wall of the drum in Figure 1;
[0040] Figure 4 is a cross-sectional view of the drum side wall in accordance with an embodiment;
[0041] Figure 5 is a cross-sectional view of the side wall of the drum in accordance with
a further embodiment of the invention;
[0042] Figures 6, 7 and 8 are sectional views of the drum side wall which illustrate steps
to obtain the drum according to an embodiment of the invention;
[0043] Figures 9 and 10 are top views of a detail in Figure 8 according to two embodiments.
[0044] With reference to the Figures, a drum to receive the laundry to be washed and/or
dried is generally indicated with the reference numeral 1. The drum 1 comprises a
side wall 2, a rear or bottom wall 3, and a front wall 4. The walls 2, 3 and 4 define
an inner space 6 which is intended to receive the laundry to be washed and/or dried.
The drum 1 front wall 4 is a stainless steel or plastic ring, with a generally circular-shaped
opening 5 arranged at the opening of a washing machine washing tub (not shown in the
Figures), for accessing the inner space 6 in order to perform the laundry loading
and unloading.
[0045] The drum 1 rear wall 3 is preferably a steel disk substantially planar and centrally
drawn, with concavity facing the drum outside. Centrally to the drum 1 rear wall 3,
a supporting hub 7 for the same drum is mounted, through which the drum is operatively
connected to motor means (not shown), which control the rotation thereof around a
rotational axis X.
[0046] The drum side wall 2 is preferably obtained from a generally planar steel plate 8
(the so-called band), which is so folded as to generate a approximately rotational
surface around a longitudinal central axis, in use, coincident with the rotational
axis X.
[0047] The coupling of the rear 3 and front 4 walls to the side wall 2 is preferably implemented
by folding two longitudinal edges 9, 10 of the band 8 constituting the side wall 2,
so as to provide, at the two longitudinal edges 9, 10, a profile, for example a C-shaped
profile. The rear 3 and front 4 walls are so shaped as to define, at the respective
outer edges 11, 12, profiles which are complementary to the C-shaped profile formed
at the side wall 2 two longitudinal edges 9, 10 in order to obtain a shape-connection
between the side wall 2 and the rear 3 and front 4 walls.
[0048] The band 8 further comprises a first end 13 and a second end 14, which are mutually
connected along a seam 15, so as to impart a looped shape to the side wall 2.
[0049] According to an aspect of the invention, the first end 13 comprises a first connecting
flap 16 defined by a first folding 17 which is substantially parallel to the seam
15 and a free edge 18 of the first end 13. The second end 14 comprises a second connecting
flap 19 defined by a second folding 20 which is substantially parallel to the seam
15 and a free edge 21 of said second end 14. The first flap 16 and the second flap
19 are folded towards the outside of the drum 1 (that is, towards the side wall 2
outer side), and adhere one another, so that the mutually adjacent first 17 and second
20 foldings form a transition zone 22 of the side wall 2 inner surface 23. The first
connecting flap 16 comprises a first length 24 adjacent to the first folding 17 and
adhering to the second flap 19, as well as a second length 25 arranged between the
first length 24 and the first end 13 free edge 18, and extending past the second flap
19 free edge 21. in this regard, the first connecting flap 16 must have a higher length
(transversal relative to the seam 15) than the second connecting flap 19 length (Figure
6).
[0050] The first 16 and the second 19 connecting flaps are folded from the outside of the
drum 1 or the side wall 2 towards the side of the side wall 2 second end 14, so that
the first connecting flap 16 completely covers the second connecting flap 19 from
the outside (see, for example, Figures 7, 8).
[0051] For the connection of the ends 13 and 14, first connecting means are provided, for
example, one or more first weldings 26, between the first flap 16 first length 24
and the second flap 19, and second connecting means distinct and spaced from said
first connecting means, for example, one or more second weldings 27 between the first
flap 16 second length 25 and a zone 28 of the second end 14 distinct and spaced from
the second connecting flap 19. Particularly, the zone 28 ca be arranged on the side
of the second folding 20 opposite the second connecting flap 19.
[0052] Thanks to this configuration of the drum, the side wall seam results to be particularly
resistant, smooth, and aesthetically pleasant (particularly from the inside of the
drum) and not much bulky towards the outside of the drum.
[0053] In accordance with an embodiment, the first 16 and second 19 connecting flaps are
folded towards the side wall 2 second end 14, so that the first flap 16 first length
24 and the second flap 19 connected thereto are parallel and adherent to the side
wall 2 outer surface 29 at the second end 14 thereof. To this aim, the first flap
16 can comprises a first auxiliary folding 30 adjacent and substantially parallel
to the first folding 17 and with an opposite curvature, so as to obtain a step 31
between the level of the side wall 2 and the level of the first connecting length
24 of the first flap 16.
[0054] In accordance with an embodiment, the first connecting flap 16 comprises two further
substantially parallel and adjacent auxiliary foldings 32, 33 which create a further
step between the above-mentioned first length 24 and second length 25, so that the
second length 25 also adheres in parallel to the zone 28 of the side wall 2 to which
it is connected.
[0055] With reference to the first 26 and second 27 connecting means, according to the specific
embodiment, they can be selected from the group containing:
[0056] - weldings (continuous, discrete, extended on an area, wire- or spot-shaped), preferably
laser welding, continuous bead welding, or via discrete spots or lengths; and/or
[0057] - rivets (single rivets, or in sets);
[0059] - glue works (continuous, discrete, wire- or spot-shaped);
[0060] - local folded seams (discrete or continuous).
[0061] In this manner, a very compact junction is obtained, with reduced radial dimensions
(relative to the drum 1 rotational axis), and in particular in which the weldings
result to be sufficiently protected against corrosive agents contained in the liquor.
[0062] Furthermore, thanks to the provision of two independent weldings connecting distinct
and spaced zones of the side wall 2 two ends, the junction results to be mechanically
very resistant and durable.
[0063] Finally, the junction configuration between the two ends 13, 14 allows a good alignment
and closing up of the first and second foldings, thereof, it allows obtaining a particularly
smooth and planar transition zone of the side wall inner surface (compared to the
prior art solutions).
[0064] This markedly improves the esthetical impact of the junction, and also the interaction
thereof with the laundry items contained in the drum 1, thus obviating the need to
cover the whole seam by means of very long dragging blades.
[0065] Thereby, it is possible to use dragging blades 34 having a length which is lesser
than the drum length, and, therefore, to economize and promote the manufacturing of
variable cross-section drums.
[0066] In accordance with an embodiment, the side wall 2 has a first and a second sections
(e.g. cylindrical, frusto-conical, or generally shaped as a revolving body) which
are axially adjacent and differently shaped, and the seam 15 is extended in both sections
and it is covered by the dragging blade 34 in the first section, preferably in a rear
section which is exposed in the second section, preferably a front one.
[0067] With reference to the Figures, the side wall 2 is advantageously obtained by cutting
the band 8 from a steel plate, in which the two transversal edges forming the band
8 ends 13, 14 are rectangular or inclined relative to the longitudinal edges 9, 10,
and preferably mutually parallel or, more generally, complementary. This advantageously
allows to cut the bands 8 from a plate without waste.
[0068] In order to further increase the seam mechanical strength, the drum could be provided
with reinforcing ribs (not shown), preferably substantially transversal and overlapped
to the seam 15. Advantageously, such reinforcing ribs can be obtained by drawing the
connection zone provided before.
[0069] As already stated before, the drum 1 preferably comprises at least one dragging blade
34 with a base portion 35 secured to the side wall 2 inner surface 23, and a dragging
portion 36 projecting into the drum inner space 6. Advantageously, the dragging blade
34 is arranged in the connection zone of the band 8 two ends 13, 14, so that the base
portion 35 at least partially covers the seam 15.
[0070] In accordance with an embodiment, the drum 1 comprises three dragging blades, one
of which (inclined or, alternatively, parallel to the rotational axis X) covers such
seam 15 by means of the base portion 35 thereof.
[0071] The present invention also relates to a method to obtain the drum 1 for washing,
washing/drying, or drying machine.
[0072] After preparing the bottom wall 3 and the front wall 4, and providing the side wall
2, for example, by cutting the stainless steel plate 8 with the two opposite longitudinal
edges 9, 10 and the above-mentioned first 13 and second 14 ends, the first 13 and
second 14 ends are connected one another along the seam 15, so as to impart a looped
shape to the side wall 2. In particular, the first end 13 is folded towards the outside
of the drum 1 along a first folding line 17 which is substantially parallel to the
future seam 15 to be obtained. Thereby, the first connecting flap 16 is obtained,
which results to be defined by the first folding line 17 and the first end 13 free
edge 18.
[0073] Similarly, the second end 14 is folded towards the outside of the drum 1 along a
second folding line 20 which is parallel to the future seam 15 to be obtained. Thereby,
the second connecting flap 19 is obtained, which results to be defined by the second
folding 20 and the second end 14 free edge 21.
[0074] As may be seen in the Figures, the projecting connection edges do not have the same
length; instead, the first connecting flap has a higher length than the second edge.
[0075] The first connecting flap 16 is arranged adjacent to and aligned with the second
connecting flap 19, so that the first and the second 17, 20 foldings are mutually
adjacent and form a transition zone 22 of the side wall 2 inner surface 23. In this
configuration, the first flap 16 first length 24 is adjacent to the second flap 19,
and a second length 25 of the first flap 16 extends past the second connecting flap
19 free edge 21.
[0076] In this position, the first edge first length 24 is connected to the second flap
19 by first connecting means, preferably by a first welding and, subsequently, the
first 16 and second 19 edges are folded together from the outside of the drum towards
the side of the side wall 2 second end 14, so that the first edge completely covers
the second edge (as seen from the outside of the drum).
[0077] During or after the first and second edges folding, the first connecting flap 16
second length 25 is connected to a zone 28 of the second end 14 which is distinct
and spaced from the second connecting flap 19 by second connecting means, for example,
by a second welding 27, which means are distinct and spaced from the first connecting
means 26.
[0078] The longitudinal opposite edges 9, 10 of the band 8 can be connected to the respective
outer edges of the front and rear walls according to the manner described above.
[0079] Further advantageous characteristics and embodiments of the method have already been
described before, with reference to the drum 2 and, in order to avoid repetitions,
the previous description of the drum is to be considered as an integral parte of the
description of the method for the implementation thereof.
[0080] It should be apparent that those skilled in the art, aiming at meeting specific,
contingent needs, will be able to carry out further modifications and variations to
the laundry drum and the method for manufacturing the laundry drum according to the
present invention, all of which however falling within the scope of protection of
the invention, as defined by the following claims.
1. A drum (1) for washing, washing/drying, or drying machines, comprising a rear wall
(3), a front wall (4) opposite the rear wall (3), and a side wall (2) extending around
a rotational axis (X) of the drum (1), and comprising two opposite longitudinal edges
(9, 10) connected to respective outer edges (11, 12) of the front (4) and rear (3)
walls, as well as first (13) and second (14) ends connected one another via a seam
(15) so as to impart a looped shape to the side wall (2), in which:
- said first end (13) comprises a first connecting flap (16) defined by a first folding
(17) substantially parallel to the seam (15), and a free edge (18) of said first end
(13);
- said second end (14) comprises a second connecting flap (19) defined by a second
folding (20) substantially parallel to the seam (15), and a free edge (21) of said
second end (14);
- said first flap (16) and said second flap (19) are folded towards the outside of
the drum (1) and adhere one another, so that said mutually adjacent first (17) and
said second (20) foldings form a transition zone (22) of the side wall (2) inner surface
(23);
- said first flap (16) comprises a first length (24) adjacent to said first folding
(17) and adherent to the second flap (19), and a second length (25) arranged between
said first length (24) and the first end (13) free edge (18), and extended past the
second flap (19) free edge (21);
- said first and second flaps (16, 19) are folded from the outside of the drum towards
the side of the side wall (2) second end (14), so that said first flap (16) completely
covers said second flap (19);
- first connecting means (26) connect the first flap (16) first length (24) to the
second flap (19), and second connecting means (27), which are distinct and spaced
from said first connecting means (26), connect said first flap (16) second length
(25) to a zone (28) of said second end (14) which is distinct and spaced from said
second connecting flap (19).
2. The drum according to claim 1, wherein said first connecting flap (16) and second
connecting flap (19) are folded towards the side wall (2) second end (14), so that
the first flap (16) first length (24) and the second flap (19) connected thereto are
parallel and adherent to the side wall (2) outer surface (29) at the second end (14)
thereof.
3. The drum according to claim 1 or 2, wherein said first flap (16) comprises a first
auxiliary folding (30) adjacent and parallel to said first folding (17) and having
an opposite curvature, such as to obtain a step (31) between the side wall (2) and
the first flap (16) first connecting length (24).
4. The drum according to any preceding claim, wherein the first connecting flap (16)
comprises two further substantially parallel and adjacent auxiliary foldings (32,
33) which create a step between said first length (24) and second length (25), so
that the second length (25) adheres in parallel to the zone (28) of the side wall
(2) to which it is connected.
5. The drum according to any preceding claim, wherein said first connecting means (26)
and second connecting means (27) comprise connection systems or elements selected
from the group containing:
- weldings; and/or
- rivets;
- indentations;
- local folded seams.
6. The drum according to any preceding claim, wherein said first and said second foldings
are aligned and approximated, so as to create an substantially smooth and planar transition
zone of the side wall inner surface.
7. The drum according to any preceding claim, comprising one or more dragging blades
(34), one of which having a lesser length than the drum (1) depth only partially covers
said seam (15), so that a seam portion is exposed to the inside of the drum (1).
8. The drum according to the preceding claim, wherein said side wall (2) has axially
adjacent and differently shaped first and second sections, and said seam (15) is extended
in both sections and is covered by said dragging blade (34) in said first section
and is exposed in said second section.
9. The drum according to any preceding claim, comprising reinforcing ribs, which are
transversal and overlapping the seam (15).
10. The drum according to the preceding claim, wherein said reinforcing ribs are obtained
by drawing, or punching, or similar cold deformation, of the seam (15) zone obtained
before.
11. Method for obtaining a laundry drum (1) for washing, washing/drying, or drying machine,
wherein said drum comprises a bottom wall, a front wall opposite the bottom wall,
and a side wall extending around a drum rotational axis, said method comprising the
steps of:
- providing said bottom wall and said front wall;
- providing said side wall by forming a metal band with two longitudinal opposite
edges and first and second ends;
- connecting said longitudinal opposite edges of said band with respective outer edges
of the front and rear walls;
- mutually connecting said first and second ends along a seam, so as to impart a looped
shape to the side wall, characterized in that the step of connecting the side wall first and the second ends comprises the steps
of:
- folding the first end towards the outside of the drum along a first folding line
which is substantially parallel to the seam, so as to create a first connecting flap
defined by said first folding and a free edge of said first end;
- folding the second end towards the outside of the drum along a second folding line
which is substantially parallel to the seam, so as to create a second connecting flap
defined by said second folding and a free edge of said second end;
- creating said first connecting flap and said second connecting flap so that said
first flap is longer than said second flap;
- positioning said first connecting flap adjacently and in alignment with said second
connecting flap, so that said first and said second foldings are mutually adjacent
and form a transition zone of the side wall inner surface, and that a first flap first
length is adjacent to the second flap, and a first flap second length extends past
the second connecting flap free edge;
- connecting the first flap first length to the second flap by first connecting means;
- folding said first and second flaps from the outside of the drum towards the side
of the side wall second end, so that said first flap completely covers said second
flap;
- connecting said first flap second length to a zone of said second end which is distinct
and spaced from said second connecting flap via second connecting means which are
distinct and spaced from said first connecting means.
12. The method according to claim 11, comprising the steps of:
- folding said first flap such as to obtain a first auxiliary folding (30) adjacent
and parallel to said first folding (17) and having an opposite curvature, such as
to create a step (31) between the side wall (2) and the first flap (16) first connecting
length (24);
- folding said first flap such as to create two further auxiliary foldings (32, 33)
substantially parallel and adjacent which create a step between said first length
(24) and second length (25), so that the second length (25) adheres in parallel to
the zone (28) of the side wall (2) to which it is connected.
13. The method according to claim 11 or 12, wherein said first connecting means (26) and
second connecting means (27) comprise connection systems or elements selected from
the group containing:
- weldings; and/or
- rivets;
- indentations;
- local folded seams.
14. The method according to claim 11 or one of the successive claims, comprising the step
of creating reinforcing ribs which are transversal and overlapping the seam (15) by
means of drawing or punching, or similar cold deformation of the seam (15) zone created
before.
1. Trommel (1) zum Waschen, Waschen/Trocknen oder für einen Trockner, die aufweist eine
Rückwand (3), eine Vorderwand (4) abgewandt zur Rückwand (3) und eine Seitenwand (2),
die um eine Rotationsachse (X) der Trommel (1) verläuft, und zwei abgewandte Längskanten
(9, 10) aufweist, die mit den zugehörigen Außenkanten (11, 12) der Vorder- (4) und
Rückwand (3) verbunden sind, wie auch ein erstes Ende (13) und ein zweites Ende (14),
die miteinander über eine Naht (15) verbunden sind, um so der Seitenwand (2) eine
geschwungene Form zu verleihen, wobei:
- das erste Ende (13) einen ersten Verbindungsumschlag (16) aufweist, der durch eine
erste Faltung (17), die im Wesentlichen parallel zur Naht (15) verläuft, und eine
freie Kante (18) des ersten Endes (13) definiert ist;
- das zweite Ende (14) einen zweiten Verbindungsumschlag (19) aufweist, der durch
eine zweite Faltung (20), die im Wesentlichen parallel zur Naht (15) verläuft, und
eine freie Kante (21) des zweiten Endes (14) definiert ist;
- der erste Umschlag (16) und der zweite Umschlag (19) in Richtung Außenseite der
Trommel (1) gefaltet sind und aufeinander liegen, so dass die gegenseitig angrenzende
erste Faltung (17) und zweite Faltung (20) einen Übergangsbereich (22) an der Innenseite
(23) der Seitenwand (2) bilden;
- wobei der erste Umschlag (16) aufweist eine erste Länge (24), die an der ersten
Faltung (17) angrenzt und am zweiten Umschlag (19) anliegt, und eine zweite Länge
(25), die zwischen der ersten Länge (24) und der freien Kante (18) des ersten Endes
(13) angeordnet ist und sich über die freie Kante (21) des zweiten Umschlags (19)
hinaus erstreckt;
- der erste und zweite Umschlag (16, 19) von der Außenseite der Trommel in Richtung
der Seite des zweiten Endes (14) der Seitenwand (2) gefaltet sind, so dass der erste
Umschlag (16) den zweiten Umschlag (19) vollständig bedeckt;
- erste Verbindungsmittel (26) die erste Länge (24) des ersten Umschlags (16) mit
dem zweiten Umschlag (19) verbinden und zweite Verbindungsmittel (27), die eigenständig
und von den ersten Verbindungsmitteln (26) beabstandet sind, die zweite Länge (25)
des ersten Umschlags (16) mit einem Bereich (28) des zweiten Endes (14) verbinden,
der eigenständig und vom zweiten Verbindungsumschlag (19) beabstandet ist.
2. Trommel gemäß Anspruch 1, wobei der erste Verbindungsumschlag (16) und der zweite
Verbindungsumschlag (19) in Richtung des zweiten Endes (14) der Seitenwand (2) gefaltet
sind, so dass die erste Länge (24) des ersten Umschlags (16) und der damit verbundene
zweite Umschlag (19) parallel und anliegend auf der Außenseite (29) der Seitenwand
(2) am zweiten Ende (14) davon sind.
3. Trommel gemäß Anspruch 1 und 2, wobei der erste Umschlag (16) eine erste Hilfsfaltung
(30) aufweist, die angrenzend und parallel zur ersten Faltung (17) ist und eine abgewandte
Krümmung aufweist, so dass eine Stufe (31) zwischen der Seitenwand (2) und der ersten
Verbindungslänge (24) des ersten Umschlags (16) erhalten wird.
4. Trommel gemäß einem der vorhergehenden Ansprüche, wobei der erste Verbindungsumschlag
(16) zwei weitere im Wesentlichen parallele und angrenzende Hilfsfaltungen (32, 33)
aufweist, die eine Stufe zwischen der ersten Länge (24) und der zweiten Länge (25)
bilden, so dass die zweite Länge (25) parallel am Bereich (28) der Seitenwand (2)
anliegt, mit dem sie verbunden ist.
5. Trommel gemäß einem der vorhergehenden Ansprüche, wobei die ersten Verbindungsmittel
(26) und die zweiten Verbindungsmittel (27) Verbindungssysteme oder -elemente aufweisen,
die aus der Gruppe ausgewählt sind, die enthält:
- Schweißungen; und/oder
- Nietungen;
- Einkerbungen;
- lokale Falznähte.
6. Trommel gemäß einem der vorhergehenden Ansprüche, wobei die erste und zweite Faltung
ausgerichtet und angenähert sind, um so einen im Wesentlichen glatten und planaren
Übergansbereich an der Innenseite der Seitenwand zu bilden.
7. Trommel gemäß einem der vorhergehenden Ansprüche, die eine oder mehrere Transportschaufeln
(34) aufweist, wobei eine davon eine geringere Länge als die Tiefe der Trommel (1)
aufweist und die Naht (15) nur teilweise bedeckt, so dass ein Nahtabschnitt an der
Innenseite der Trommel (1) freigelegt ist.
8. Trommel gemäß einem der vorhergehenden Ansprüche, wobei die Seitenwand (2) axial angrenzende
und unterschiedlich geformte erste und zweiten Abschnitte aufweist, und wobei die
Naht (15) in beiden Abschnitten fortgeführt ist und im ersten Abschnitt von der Transportschaufel
(34) bedeckt ist und im zweiten Abschnitt freigelegt ist.
9. Trommel gemäß einem der vorhergehenden Ansprüche, die Verstärkungsrippen aufweist,
die quer verlaufen und die Naht (15) überlappen.
10. Trommel gemäß dem vorhergehenden Anspruch, wobei die Verstärkungsrippen durch Ziehen,
Stanzen oder einer ähnlichen Kaltverformung des zuvor erhaltenen Bereichs der Naht
(15) erhalten werden.
11. Verfahren zum Erhalten einer Waschtrommel (1) zum Waschen, Waschen/Trocknen oder für
einen Trockner, wobei die Trommel eine Bodenwand, eine Vorderwand abgewandt zur Bodenwand
und eine Seitenwand, die um eine Rotationsachse der Trommel verläuft, aufweist, wobei
das Verfahren die Schritte aufweist:
- Bereitstellen der Bodenwand und der Vorderwand;
- Bereitstellen der Seitenwand durch Ausbilden eines Metallbands mit zwei längsseitig
abgewandten Kanten und einem ersten Ende und einem zweiten Ende;
- Verbinden der längsseitig abgewandten Kanten des Bands mit den zugehörigen Außenkanten
der Vorder- und Rückwand;
- gegenseitiges Verbinden des ersten und zweiten Endes entlang einer Naht, um so der
Seitenwand eine geschwungene Form zu verleihen,
dadurch gekennzeichnet, dass
der Schritt des Verbindens des ersten und zweiten Endes der Seitenwand die Schritte
umfasst:
- Falten des ersten Endes in Richtung der Trommelaußenseite entlang einer ersten Faltlinie,
die im Wesentlichen parallel zur Naht verläuft, um so einen ersten Verbindungsumschlag
zu bilden, der durch die erste Faltung und eine freie Kante des ersten Endes definiert
ist;
- Falten des zweiten Endes in Richtung der Trommelaußenseite entlang einer zweiten
Faltlinie, die im Wesentlichen parallel zur Naht verläuft, um so einen zweiten Verbindungsumschlag
zu bilden, der durch die zweite Faltung und eine freie Kante des zweiten Endes definiert
ist;
- Erstellen des ersten Verbindungsumschlags und des zweiten Verbindungsumschlags,
so dass der erste Umschlag länger ist als der zweite Umschlag;
- Positionieren des ersten Verbindungsumschlags angrenzend und in Ausrichtung mit
dem zweiten Verbindungsumschlag, so dass die erste und zweite Faltung gegenseitig
angrenzend sind und einen Übergangsbereich an der Innenseite der Seitenwand bilden,
und dass eine erste Länge des ersten Umschlags an den zweiten Umschlag angrenzt und
eine zweite Länge des ersten Umschlags über die freie Kante des zweiten Verbindungsumschlags
hinaus verläuft;
- Verbinden der ersten Länge des ersten Umschlags mit dem zweiten Umschlag durch erste
Verbindungsmittel;
- Falten des ersten und zweiten Umschlags von der Außenseite der Trommel in Richtung
der Seite des zweiten Endes der Seitenwand, so dass der erste Umschlag den zweiten
Umschlag vollständig bedeckt;
- Verbinden der zweiten Länge des ersten Umschlags mit einem Bereich des zweiten Endes,
der eigenständig und vom zweiten Verbindungsumschlag über zweite Verbindungsmittel
beabstandet ist, die eigenständig und von den ersten Verbindungsmitteln beabstandet
sind.
12. Verfahren gemäß Anspruch 11, das weiterhin die Schritte aufweist:
- Falten des ersten Umschlags dergestalt, dass eine erste Hilfsfaltung (30) angrenzend
und parallel zur ersten Faltung (17) erhalten wird und eine abgewandte Krümmung aufweist,
um so eine Stufe (31) zwischen der Seitenwand (2) und der ersten Verbindungslänge
(24) des ersten Umschlags (16) zu bilden;
- Falten des ersten Umschlags dergestalt, dass zwei weitere im Wesentlichen parallele
und angrenzende Hilfsfaltungen (32, 33) gebildet werden, die eine Stufe zwischen der
ersten Länge (24) und der zweiten Länge (25) bilden, so dass die zweite Länge (25)
parallel am Bereich (28) der Seitenwand (2) anliegt, mit dem sie verbunden ist.
13. Verfahren gemäß Anspruch 11 oder 12, wobei das erste Verbindungsmittel (26) und das
zweite Verbindungsmittel (27) Verbindungssysteme oder -elemente aufweisen, die aus
der Gruppe ausgewählt sind, die enthält:
- Schweißungen; und/oder
- Nietungen;
- Einkerbungen;
- lokale Falznähte.
14. Verfahren gemäß Anspruch 11 oder einem der darauffolgenden Ansprüche, das den Schritt
umfasst, Verstärkungsrippen, die quer verlaufen und die Naht (15) überlappen, durch
Ziehen oder Stanzen oder ähnliche Kaltverformungen des zuvor gebildeten Bereichs der
Naht (15) zu bilden.
1. Tambour (1) pour lave-linge, lave-linge séchant, ou sèche-linge, comprenant une paroi
arrière (3), une paroi avant (4) opposée à la paroi arrière (3) et une paroi latérale
(2) s'étendant autour d'un axe de rotation (X) du tambour (1), et comprenant deux
bords longitudinaux opposés (9, 10) reliés à des bords externes respectifs (11, 12)
des parois avant (4) et arrière (3), ainsi que des première (13) et deuxième (14)
extrémités reliées l'une à l'autre via une soudure (15) afin de donner une forme de
boucle à la paroi latérale (2), dans lequel :
- ladite première extrémité (13) comprend un premier volet de connexion (16) défini
par un premier pliage (17) sensiblement parallèle à la soudure (15), et un bord libre
(18) de ladite première extrémité (13) ;
- ladite deuxième extrémité (14) comprend un deuxième volet de connexion (19) défini
par un deuxième pliage (20) sensiblement parallèle à la soudure (15) et un bord libre
(21) de ladite deuxième extrémité (14) ;
- ledit premier volet (16) et ledit deuxième volet (19) sont pliés vers l'extérieur
du tambour (1) et adhèrent l'un à l'autre, de manière que lesdits premier (17) et
deuxième (20) pliages mutuellement adjacents forment une zone de transition (22) de
la surface interne (23) de paroi latérale (2) ;
- ledit premier volet (16) comprend une première longueur (24) adjacente audit premier
pliage (17) et adhérant au deuxième volet (19), et une deuxième longueur (25) agencée
entre ladite première longueur (24) et le bord libre (18) de première extrémité (13),
et s'étendant au-delà du bord libre (21) de deuxième volet (19) ;
- lesdits premier et deuxième volets (16, 19) sont pliés depuis l'extérieur du tambour
vers le côté de la deuxième extrémité (14) de paroi latérale (2), de manière que ledit
premier volet (16) recouvre complètement ledit deuxième volet (19) ;
- des premiers moyens de connexion (26) relient la première longueur (24) de premier
volet (16) au deuxième volet (19), et des deuxièmes moyens de connexion (27), qui
sont distincts et espacés desdits premiers moyens de connexion (26), relient ladite
deuxième longueur (25) de premier volet (16) à une zone (28) de ladite deuxième extrémité
(14) qui est distincte et espacée dudit deuxième volet de connexion (19).
2. Tambour selon la revendication 1, dans lequel ledit premier volet de connexion (16)
et ledit deuxième volet de connexion (19) sont pliés vers la deuxième extrémité (14)
de paroi latérale (2), de manière que la première longueur (24) de premier volet (16)
et le deuxième volet (19) qui y est relié soient parallèles et adhèrent à la surface
externe (29) de paroi latérale (2) à sa deuxième extrémité (14).
3. Tambour selon la revendication 1 ou 2, dans lequel ledit premier volet (16) comprend
un premier pliage auxiliaire (30) adjacent et parallèle audit premier pliage (17)
et ayant une courbure opposée, de manière à obtenir un palier (31) entre la paroi
latérale (2) et la première longueur (24) de premier volet (16).
4. Tambour selon l'une quelconque des revendications précédentes, dans lequel le premier
volet de connexion (16) comprend deux pliages auxiliaires supplémentaires, sensiblement
parallèles et adjacents (32, 33) qui créent un palier entre ladite première longueur
(24) et ladite deuxième longueur (25), de manière que la deuxième longueur (25) adhère
en parallèle à la zone (28) de la paroi latérale (2) à laquelle elle est reliée.
5. Tambour selon l'une quelconque des revendications précédentes, dans lequel lesdits
premiers moyens de connexion (26) et deuxièmes moyens de connexion (27) comprennent
des systèmes ou éléments de connexion sélectionnés dans le groupe contenant :
- des soudages ; et/ou
- des rivets ;
- des empreintes ;
- des soudures pliées locales.
6. Tambour selon l'une quelconque des revendications précédentes, dans lequel lesdits
premier et deuxième pliages sont alignés et rapprochés, de manière à créer une zone
de transition sensiblement lisse et plane de la surface interne de paroi latérale.
7. Tambour selon l'une quelconque des revendications précédentes, comprenant une ou plusieurs
lames d'entraînement (34), l'une d'elles moins longue que la profondeur du tambour
(1) ne recouvrant que partiellement ladite soudure (15), de manière qu'une partie
de soudure soit exposée sur l'intérieur du tambour (1).
8. Tambour selon l'une quelconque des revendications précédentes, dans lequel ladite
paroi latérale (2) comporte des première et deuxième sections, adjacentes axialement
et de forme différente, et ladite soudure (15) s'étend dans les deux sections et est
recouverte par ladite lame d'entraînement (34) dans ladite première section et est
exposée dans ladite deuxième section.
9. Tambour selon l'une quelconque des revendications précédentes, comprenant des nervures
de renforcement, qui sont transversales et chevauchent la soudure (15).
10. Tambour selon l'une quelconque des revendications précédentes, dans lequel lesdites
nervures de renforcement sont obtenues par emboutissage ou poinçonnage, ou déformation
à froid similaire, de la zone de soudure (15) obtenue précédemment.
11. Procédé pour obtenir un tambour à linge (1) pour lave-linge, lave linge séchant, ou
sèche-linge, dans lequel ledit tambour comprend une paroi inférieure, une paroi avant
opposée à la paroi inférieure et une paroi latérale s'étendant autour d'un axe de
rotation de tambour, ledit procédé comprenant les étapes consistant à :
- fournir ladite paroi inférieure et ladite paroi avant ;
- fournir ladite paroi latérale en formant une bande de métal avec deux bords opposés
longitudinaux et des première et deuxième extrémités ;
- relier lesdits bords opposés longitudinaux de ladite bande avec des bords externes
respectifs des parois avant et arrière ;
- relier mutuellement lesdites première et deuxième extrémités le long d'une soudure,
afin de donner une forme de boucle à la paroi latérale,
caractérisé en ce que l'étape de connexion des première et deuxième extrémités de paroi latérale comprend
les étapes consistant à :
- plier la première extrémité vers l'extérieur du tambour le long d'une première ligne
de pliage qui est sensiblement parallèle à la soudure, de manière à créer un premier
volet de connexion défini par ledit premier pliage et un bord libre de ladite première
extrémité ;
- plier la deuxième extrémité vers l'extérieur du tambour le long d'une deuxième ligne
de pliage qui est sensiblement parallèle à la soudure, de manière à créer un deuxième
volet de connexion défini par ledit deuxième pliage et un bord libre de ladite deuxième
extrémité ;
- créer ledit premier volet de connexion et ledit deuxième volet de connexion de manière
que ledit premier volet soit plus long que ledit deuxième volet ;
- positionner ledit premier volet de connexion adjacent à, et aligné avec, ledit deuxième
volet de connexion, de manière que lesdits premier et deuxième pliages soient mutuellement
adjacents et forment une zone de transition de la surface interne de paroi latérale,
et qu'une première longueur de premier volet soit adjacente au deuxième volet, et
qu'une deuxième longueur de premier volet s'étende au-delà du bord libre de deuxième
volet de connexion ;
- relier la première longueur de premier volet au deuxième volet par les premiers
moyens de connexion ;
- plier lesdits premier et deuxième volets de l'extérieur du tambour vers le côté
de la deuxième extrémité de paroi latérale, de manière que ledit premier volet recouvre
complètement ledit deuxième volet ;
- relier ladite deuxième longueur de premier volet à une zone de ladite deuxième extrémité
qui est distincte et espacée dudit deuxième volet de connexion via les deuxièmes moyens
de connexion qui sont distincts et espacés desdits premiers moyens de connexion.
12. Procédé selon la revendication 11, comprenant les étapes consistant à :
- plier ledit premier volet de manière à obtenir un premier pliage auxiliaire (30)
adjacent et parallèle audit premier pliage (17) et ayant une courbure opposée, de
manière à créer un palier (31) entre la paroi latérale (2) et la première longueur
de connexion (24) de premier volet (16) ;
- plier ledit premier volet de manière à créer deux pliages auxiliaires supplémentaires
(32, 33), sensiblement parallèles et adjacents, qui créent un palier entre ladite
première longueur (24) et ladite deuxième longueur (25), de manière que la deuxième
longueur (25) adhère en parallèle à la zone (28) de la paroi latérale (2) à laquelle
elle est reliée.
13. Procédé selon la revendication 11 ou 12, dans lequel lesdits premiers moyens de connexion
(26) et deuxièmes moyens de connexion (27) comprennent des systèmes ou éléments de
connexion sélectionnés dans le groupe contenant :
- des soudages ; et/ou
- des rivets ;
- des empreintes ;
- des soudures pliées locales.
14. Procédé selon la revendication 11 ou l'une des revendications successives, comprenant
l'étape de création de nervures de renforcement, qui sont transversales et chevauchent
la soudure (15) par emboutissage ou poinçonnage ou déformation à froid similaire,
de la zone de soudure (15) créée précédemment.