Tissue paper cutting mechanism having upper knife with variable spiral curve angle and upper knife structure therefor

Description

FIELD OF THE INVENTION

[0001] The present invention relates to a knife carrier of a cutting machine, and more particularly to an upper knife with variable spiral curve angle as well as a tissue paper cutting mechanism using such upper knife. A long tape of tissue paper fed into and conveyed through the tissue paper cutting mechanism is cut by the upper knife and a cooperating bed knife roller into regular length paper pieces, which are then overlapped and folded to produce a stack of interfolded paper.

BACKGROUND OF THE INVENTION

[0002] Many different cutting techniques have been developed for cutting tissue paper. For example, there is a conventional roller-type straight-knife cutting mechanism consisting of an inline knife and a roller. In a paper cutting operation, a long tape of paper to be cut is wound around the roller, and the roller is caused to continuously rotate while the knife reciprocates vertically corresponding to the rotating roller. When a cutting edge of the knife contacts with the roller, the paper is cut.

[0003] However, during the conventional paper cutting operation, the cutting edge of the knife and the long tape of paper wound around the roller are in line contact with each other. At the instant of contact, the cutting edge of the knife bears a considerably large normal or angular contact force and therefore tends to break easily.

[0004] In the existing tissue paper cutting techniques, a cutting manner based on the shearing principle by using an upper knife and a corresponding bed knife roller has been widely employed. Most currently very common tissue paper cutting mechanisms include a one-piece oblique knife, a compound oblique knife, or a simple spiral curve knife as the upper knife thereof. When cutting paper with these types of knives, they either bear an uneven contact force or contact with the bed knife roller at multiple contact points at the same time. As a result, not only the upper knife, but also a knife carrier thereof and the bed knife roller would bear a relatively large or uneven impact at the instant of contact to become deformed or damaged and therefore have a largely reduced usable life.

[0005] US 3,190,193 discloses a flexible blade adapted to coact with an angularly-disposed anvil blade wherein the flexibly blade comprises a body which has the general shape of an elongated rectangular solid and defining thereby two oppositely-disposed narrow elongated faces and two oppositely-disposed wide elongated planar faces and wherein at least one of the narrow faces has a concave contour to provide an elongated, longlitudinally tapered recess portion extending substantially along the length of said one face and having the tapered recess apex centrally of the length of said one face, the said face also being equipped with longlitudinally spaced-apart notches, and a web perforating apparatus comprising such a flexible blade and anvil blade.

[0006] The prior art DE3718776 discloses a synchronization cross cutters with two oppositely rotated, axially parallel cutting rotors that support cooperating, helically extending knife blades with cutting edges situated in a cylindrical envelope. The axes of these cutting edges run at an angle, corresponding to the inclination of the helix, with respect to the direction of advancement of the material web being cut To accommodate different cutting lengths without the need for a controllable irregular drive for this purpose, the axial distance of the cutting rotors from the material web is variable and the knives are mounted on a flat blade holder that runs substantially tangentially in the rotor cross section and is slightly flexible. The knife blade holder, supported by a series of individually adjustable supporting elements, can be given a slight flexure with a radial adjustment, so as to assure that the position of the cutting edge of the knife remains within in the cylindrical envelope. Preferably, the supporting elements consist of supporting shanks which can be clamped in a beam-like hub body of the cutting rotor and which alternate with screw spindles that form the adjusting means.

[0007] The European Patent Application EP-A-0122996 discloses a rotary web shearing machine equipped with pairs of rotating helical blades, the improvement for adjusting the clearance between the blades which makes it unnecessary to adjust the blades by their individual holders while the machine is stationary, but makes it possible to effect this adjustment without shutting down the machine. This is accomplished either by providing that one of the blades remains in a fixed axial position, while the companion cutting blade holding shaft is moved axially with respect to the fixed blade. This is accomplished by the novel mechanism on the end of the shaft of said blade mounted in a special bearing and housing and equipped with an adjusting screw and nut which permits imparting of axial motion to the shaft while it is in rotation if desired and thus effecting a variation in the clearance between the pair of helical blades eliminating the necessity of shutting the machine down and resorting to manual adjustment of the blade holders to effect proper clearance. This adjustment becomes necessary frequently as the blades wear or their cutting action is otherwise impaired.

[0008] Fig. 1 schematically shows the motion relation between a compound oblique upper knife N1 and a straight bed knife N2. As shown, the oblique upper knife N1 contacts with the straight bed knife N2 at multiple contact points at the instant of cutting, and the upper knife is subjected to relatively large impact and vibration.

[0009] Paper cutting mechanisms with one-piece oblique upper knife or simple spiral upper knife and straight bed knife have been developed in an attempt to overcome the drawbacks of the paper cutting mechanism with compound oblique upper knife and straight bed knife. Fig. 2 schematically shows the motion relation between a one-piece oblique or a simple spiral upper knife N3 and a straight bed knife N4. As can be seen from Fig. 2, while the oblique upper knife N3 contact with the straight bed knife N4 at only one contact point at the instant of cutting, the oblique upper knife N3 is fed at a relatively quick speed and is still subjected to a relatively large impact and vibration.

SUMMARY OF THE INVENTION

[0010] It is therefore a primary object of the present invention to provide a tissue paper cutting mechanism having upper knife with variable spiral curve angle. The upper knife with variable spiral curve angle is associated with a structural surface of a knife carrier thereof in such as manner that, in the process of cutting the tissue paper, an angle contained between an axis of the upper knife and a tangential line to an outer circumferential surface of a bed knife roller cooperating with the upper knife non-linearly varies with every change of the cutting position on the upper knife.

[0011] Another object of the present invention is to provide an upper knife structure with variable spiral curve angle for a tissue paper cutting mechanism. The upper knife is associated with a structural surface of a knife carrier thereof to extend along a longitudinal axis of the knife carrier from an end to the other opposite end thereof in a spiral direction.

[0012] Compared to the conventional upper knives for the paper cutting mechanisms, the upper knife with variable spiral curve angle of the present invention is in point contact with the straight bed knife on a bed knife roller at only one contact point at the instant of cutting, and a curvilinear angle between the upper knife and the straight bed knife on the bed knife roller non-linearly varies with every change of cutting position on the upper knife. In this manner, the upper knife and the straight bed knives on the bed knife roller are always in stable point contact with one another, enabling the knives to have a prolonged usable life.

[0013] The angle contained between the axis of the upper knife and the tangential line to the outer circumferential surface of the bed knife roller non-linearly varies with every change of the cutting position on the upper knife. With the adjustment made to the spiral curve angle on the upper knife in the present invention, deformation amounts at two end points and a middle point of the upper knife will gradually become closer to one another, and the upper knife is protected against damage due to a particularly high deformation amount at a certain point that bears a force. Therefore, the upper knife may have a prolonged service life to allow increased production efficiency. In the present invention, a cutting speed at the beginning of cutting is particularly reduced to effectively soften the impact at the instant of cutting and reduce the vibration of the knife.

[0014] To achieve the above objects, in accordance with the present invention, there is provided a tissue paper cutting mechanism having upper knife with variable spiral curve angle. The tissue paper cutting mechanism comprises a base, a bed knife roller rotatably mounted on the base and provided on a circumferential surface with a plurality of straight bed knives radially spaced at predetermined intervals, a knife carrier mounted on the base near the bed knife roller at an axis skew angle relative to the bed knife roller, and an upper knife associated with a structural surface of the knife carrier to extend along a longitudinal axis direction of the knife carrier from an end to another opposite end thereof in a spiral direction, such that an angle contained between an axis of the upper knife and a tangential line to the circumferential surface of the bed knife roller non-linearly varies with every change of the cutting position on the upper knife.

BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The structure and the technical means adopted by the present invention to achieve the above and other objects can be best understood by referring to the following detailed description of the preferred embodiments and the accompanying drawings, wherein:

Fig. 1 is a developed plan view showing the motion relation between a compound oblique upper knife and a straight bed knife in the prior art;

Fig. 2 is a developed plan view showing the motion reflation between a one-piece oblique or a simple spiral curve upper knife and a straight bed knife in the prior art;

Fig. 3 shows the arrangement of various relevant components included in a tissue paper cutting mechanism having upper knife with variable spiral curve angle according to the present invention;

Fig. 4 is a front view showing the association of an upper knife with a knife carrier thereof in the present invention;

Fig. 5 is an end view showing the association of the upper knife with the knife carrier thereof in the present invention;

Fig. 6 is a perspective view showing the mounting position of the knife carrier relative to a bed knife roller in the present invention;

Fig. 7 is a developed plan view showing the motion relation between the upper knife with variable spiral curve angle and a straight bed knife on the bed knife roller in the present invention;

Fig. 8 is a curve diagram showing and comparing the cutting characteristics of commonly employed conventional upper knives and the upper knife of the present invention;

Fig. 9 shows the upper knife of the present invention contacts at a beginning point A with a straight bed knife on the bed knife roller to start cutting;

Fig. 10 is a sectional view showing a contained angle θ1 between an axis of the upper knife and a tangential line to an outer circumferential surface of the bed knife roller when the upper knife contacts at the point A with the straight bed knife;

Fig. 11 shows the cutting performed by the upper knife of the present invention and the straight knife on the bed knife roller has been progressed to a middle position of the upper knife as indicated by point B;

Fig. 12 is a sectional view showing a contained angle θ2 between the axis of the upper knife and a tangential line to the outer circumferential surface of the bed knife roller when the upper knife contacts at the point B with the straight bed knife;

Fig. 13 shows the cutting performed by the upper knife of the present invention and the straight knife on the bed knife roller has been progressed to an end position of the upper knife as indicated by point C;

Fig. 14 is a sectional view showing a contained angle θ3 between the axis of the upper knife and a tangential line to the outer circumferential surface of the bed knife roller when the upper knife contacts at the point C with the straight bed knife;

Fig. 15 is a simplified view showing different contained angles between the axis of the upper knife and the tangential line to the outer circumferential surface of the bed knife roller;

Fig. 16 is a front view describing the deformed condition of the upper knife when it is in use;

Fig. 17 is a side view describing the deformed condition of the upper knife, when it is in use.

Fig. 18 is a curve diagram showing the deformation amounts at different points on the upper knife bearing a force while a variable spiral curve angle effect is ignored;

Fig. 19 is a curve diagram showing the deformation amounts at different points on the upper knife bearing a force while only a variable spiral curve angle effect is taken into consideration; and

Fig. 20 is a curve diagram obtained from Figs. 18 and 19 to show the total deformation amounts at different points on the upper knife bearing a force.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0016] Please refer to Fig. 3 that shows the arrangement of various components included in a tissue paper cutting mechanism according to a preferred embodiment of the present invention. As shown, the tissue paper cutting mechanism of the present invention includes a base 1, on which a first and a second cutting mechanism 100, 200 are laterally symmetrically arranged. Two long tapes of tissue paper S1, S2 having a predetermined width are separately fed to the two cutting mechanisms 100, 200, and are conveyed through, cut, pressed to form folds, picked, overlapped, and folded to produce a stack of interfolded paper S.

[0017] The first cutting mechanism 100 includes a plurality of idlers 2, a bed knife roller 3, a knife carrier 4, an upper knife 5, a fold-forming roller 6, a packer finger 7, and a pneumatic control device 8. The bed knife roller 3 is provided on an outer circumferential surface with a plurality of straight bed knives 32 radially spaced at predetermined intervals. The bed knife roller 3 has a roller shaft 31 for rotatably mounting the bed knife roller 3 to a predetermined position on the base 1. The knife carrier 4 includes a carrier shaft 41 for mounting the knife carrier 4 on the base 1 at a position in the vicinity of the bed knife roller 3.

[0018] The long tape of tissue paper S1 is fed through the idlers 2 of the first cutting mechanism 100 and conveyed to the bed knife roller 3, which is rotated in a predetermined rotating direction. At this point, a shear contact is formed between the upper knife 5 and one of the straight bed knives 32 on the bed knife roller 3 to cut the long tape of tissue paper S1 to a regular length paper piece S11, which is then conveyed to the fold-forming roller 6.

[0019] Similarly, the second cutting mechanism 200 includes a plurality of idlers 2a, a bed knife roller 3a, a knife carrier 4a, an upper knife 5a, a fold-forming roller 6a, a packer finger 7a, and a pneumatic control device 8a. The bed knife roller 3a is provided on an outer circumferential surface with a plurality of straight bed knives 32a radially spaced at predetermined intervals. The bed knife roller 3a has a roller shaft 31a for rotatably mounting the bed knife roller 3a to a predetermined position on the base 1. The knife carrier 4a includes a carrier shaft 41a for mounting the knife carrier 4a on the base 1 at a position in the vicinity of the bed knife roller 3a.

[0020] The long tape of tissue paper S2 is fed through the idlers 2a of the second cutting mechanism 200 and conveyed to the bed knife roller 3a, which is rotated in a predetermined rotating direction. At this point, a shear contact is formed between the upper knife 5a and one of the straight bed knives 32a on the bed knife roller 3a to cut the long tape of tissue paper S2 to a regular length paper piece S21, which is then conveyed to the fold-forming roller 6a.

[0021] The fold-forming rollers 6, 6a are provided on respective circumferential surface with fold-forming means to form folds on the paper pieces S11, S21 conveyed to the fold-forming rollers 6, 6a. The paper pieces S11, S21 with folds are then picked and pressed by the packer fingers 7, 7a, so as to be overlapped and folded along the folds to form a stack of interfolded paper S.

[0022] The bed knife rollers 3, 3a and the fold-forming rollers 6, 6a are independently connected to a conventional suction unit (not shown), and have a plurality of air holes provided on the circumferential surfaces thereof. Through controlling the suction units, the long tapes of tissue paper S1, S2 and the paper pieces S11, S21 may be sucked to or released from the circumferential surfaces of the bed knife rollers 3, 3a and the fold-forming rollers 6, 6a, respectively.

[0023] The pneumatic control device 8 includes an air cylinder 81 and an extension arm 82 movably connected to the knife carrier 4. Similarly, the pneumatic control device 8a includes an air cylinder 81a and an extension arm 82a movably connected to the knife carrier 4a. When the long tape of tissue paper S1, S2 is used up, the air cylinder 81, 81a is actuated to extend or retract the extension arm 82, 82a, so as to control the knife carrier 4, 4a to turn by a predetermined angle, allowing the upper knife 5, 5a to move away from the corresponding straight bed knife 32, 32a on the bed knife roller 3, 3a to a distant position, so that an operator may introduce a new long tape of tissue paper S1, S2 into the cutting mechanism 100, 200 for use. Thereafter, the air cylinder 81, 81a may be actuated again to control the extension arm 82, 82a to turn the knife carrier 4, 4a back to an initial cutting position. That is, the knife carrier 4, 4a is approached toward the bed knife roller 3, 3a to continue the production of the interfolded paper S.

[0024] Since the components of the first and the second cutting mechanism 100, 200 are identically arranged, only the first cutting mechanism 100 is further described in more details about the structure thereof. Please refer to Figs. 4 and 5 that are front and end views, respectively, showing the arrangement of the upper knife 5 on the knife carrier 4 in the present invention. As shown, the knife carrier 4 includes a knife holder 42, to which the upper knife 5 fixedly held.

[0025] The knife holder 42 is formed on a structural surface 43 of the knife carrier 4 to extend along a longitudinal axis direction 11 of the knife carrier 4 from an end 40a to another opposite end 40b thereof in a spiral direction.

[0026] The upper knife 5 is held to the knife holder 42, and is therefore located on the structural surface 43 of the knife carrier 4 to extend along the longitudinal axis direction I1 of the knife carrier 4 from the end 40a to the opposite end 40b thereof in a spiral direction.

[0027] The knife carrier 4 is also provided at predetermined positions with a knife projecting length adjusting unit 44 for adjusting the length by which the upper knife 5 is projected from the knife holder 42, a knife clamping adjusting unit 45 for adjusting the tightness by which the upper knife 5 is held to the knife holder 42, and a knife curvature adjusting unit 46 for adjusting a curvature of the upper knife 5.

[0028] Fig. 6 is a perspective view showing the mounting position of the knife carrier 4 relative to the bed knife roller 3 in the present invention. As shown, the bed knife roller 3 may be rotated in a rotating direction 12, and an axis skew angle θx is contained between the knife carrier 4 and the bed knife roller 3.

[0029] Fig. 7 is a developed plan view showing the motion relation between the upper knife 5 and the straight bed knife 32 on the bed knife roller 3 in the present invention. As shown, during a paper cutting operation on the cutting mechanism 100, the upper knife 5 is always in point contact with the straight bed knife 32 at only one single point, and a curvilinear angle between the upper knife and the straight bed knife on the bed knife roller non-linearly varies with every change of cutting position on the upper knife. In this manner, the upper knife and the straight bed knives on the bed knife roller are always in stable point contact with one another, enabling the knives to have a prolonged usable life. In the present invention, a cutting speed at the beginning of cutting is particularly reduced to effectively reduce the vibration of the knife.

[0030] Fig. 8 is a curve diagram showing and comparing the cutting . characteristics of some other commonly employed upper knives and the upper knife 5 of the present invention. In the curve diagram of Fig. 8, the abscissa indicates cutting time in second (sec), and the ordinate indicates a transverse length of the upper knife in millimeter (mm). The curve X1 in the diagram represents a conventional compound oblique upper knife is in contact with the straight bed knife at multiple points at the instant of cutting, and the cutting time thereof is very short, indicating that the knife must be bearing a relatively large impact and subjected to vibration at the instant of cutting. The curve X2 in the diagram represents a conventional one-piece oblique upper knife is in contact with the straight bed knife at only one single point at the instant of cutting, and the cutting time is still relatively short, indicating the knife is still fed at a relatively high speed, and accordingly, still subjected to a relatively large impact and vibration. The curve X3 represents the cutting characteristics of a simple spiral type upper knife. As can be seen from the curve X3 in the curve diagram of Fig. 8. a cutting time T1 for the cutting from a beginning point A to a middle point B of the upper knife is almost equal to a cutting time T2 for the cutting from the middle point B to an end point C of the upper knife, indicating that the cutting is conducted at a fixed speed. And, the curve X4 represents the cutting characteristics of the upper knife 5 of the present invention. As can be seen from the curve X4 in the curve diagram of Fig. 8, the cutting time T1 for the cutting from the beginning point A to the middle point B of the upper knife 5 is far longer than the cutting time T2 for the cutting from the middle point B to the end point C of the upper knife 5, indicating that, in the present invention, the cutting speed at the beginning of cutting is particularly reduced, so as to effectively soften an instantaneous impact to the upper knife at the beginning of cutting and reduce the vibration of the upper knife. In this manner, the knife may have reduced loss to increase the service life thereof.

[0031] Fig. 9 is a perspective view showing the upper knife 5 initially contacts at a beginning point A with the straight bed knife 32 on the bed knife roller 3 to start cutting. Fig. 10 is a sectional view showing a contained angle θ1 between an axis of the upper knife 5 and a tangential line to the outer circumferential surface of the bed knife roller 3 when the upper knife 5 initially contacts at the point A with the straight bed knife 32 on the bed knife roller 3 as shown in Fig. 9. Fig. 11 is a perspective view showing the cutting performed by the upper knife 5 and the straight knife 32 on the bed knife roller 3 has been progressed to a middle position of the upper knife 5 indicated as point B. Fig. 12 is a sectional view showing a contained angle θ2 between the axis of the upper knife 5 and a tangential line to the outer circumferential surface of the bed knife roller 3 when the upper knife 5 contacts at the middle point B with the straight bed knife 32 on the bed knife roller 3 as shown in Fig. 11. Fig. 13 is a perspective view showing the cutting performed by the upper knife 5 and the straight knife 32 on the bed knife roller 3 has been progressed to an end position of the upper knife 5 indicated as point C. And, Fig. 14 is a sectional view showing a contained angle θ3 between the axis of the upper knife 5 and a tangential line to the outer circumferential surface of the bed knife roller 3 when the upper knife 5 contacts at the end point C with the straight bed knife 32 on the bed knife roller 3 as shown in Fig. 13.

[0032] It is found θ1>θ2, θ2<θ3, and θ1=θ3, indicating the contained angle θ between the axis of the upper knife 5 and the tangential line to the circumferential surface of the bed knife roller 3 varies with every change of cutting position on the upper knife 5. In other words, the contained angle θ is non-linearly variable. Fig. 15 is a simplified view showing changes in the contained angle θ between the axis 13 of the upper knife 5 and the tangential line 14 to the outer circumferential surface of the bed knife roller 3. As shown, with every change of the cutting position on the upper knife 5, the contained angle θ periodically non-linearly varies from θ1 to θ2 and then from θ2 to θ3, and the variation thereof is represented as Δθ.

[0033] Figs. 16 and 17 are front and side views, respectively, describing the deformed condition of the upper knife 5 when it is in use. Figs. 18, 19, and 20 are curve diagrams showing the deformation amounts of the upper knife 5 at different points A, B, and C thereof.

[0034] Fig. 18 indicates the upper knife 5 fixed to the knife carrier 4 normally has two outer end points A and C with a somewhat weak strength; and when the upper knife 5 bears a force at the two end points A and C, the deformation amounts at points A. C are larger than the deformation amount at a middle point B when the upper knife 5 bears a force at the point B. In Fig. 18, the amounts of deformation are shown by broken lines. Please refer to Figs. 16 and 18 at the same time. The broken lines at the two end points A and C are longer, compared to the broken line at the middle point B, indicating the amounts of deformation at these two end points A, C are relatively large. In Fig. 18, ΔY1 is a difference between the deformation amounts at the two end points A and C and the deformation amount at the middle point B.

[0035] Fig. 19 indicates the contained angle between the axis I3 of the upper knife 5 and the tangential line 14 to the outer circumferential surface of the bed knife roller 3 varies with change in the cutting position on the upper knife 5. From the principle of mechanics, the larger the contained angle θ is, the smaller an effective component of the bearing force is, and accordingly, the smaller the deformation amount of the knife is. In the present invention, the contained angles θ1 and θ3 at the end points A and C, respectively, are larger than the contained angle θ2 at the middle point B. When concluding simply from this point, the deformation amounts at the two end points A, C are smaller, and the deformation amount at the middle point B is larger.

[0036] Fig. 20 is a curve diagram showing a total effect from Figs. 18 and 19, and ΔY2 is a difference between the deformation amounts at the two end points A and C and the deformation amount at the middle point B. And, it is found ΔY2<ΔY1, indicating that when the angle of the spiral curve of the upper knife 5 is adjusted according to the present invention, the deformation amounts at the two end points A, C and the deformation amount at the middle point B get closer to one another. In this manner, it is possible to protect the upper knife against damage due to a particularly high deformation amount at a certain point that bears a force. Therefore, the knife may have a prolonged service life.

Claims

1. A tissue paper cutting mechanism (100, 200) for cutting a long tape of tissue paper (S1, S2) into a plurality of regular length paper pieces, comprising:

a base (1);

a bed knife roller (3, 3a) including a roller shaft (31, 31a) for mounting the bed knife roller (3) to the base (1), so that the bed knife roller (3) is rotatable in a predetermined rotating direction; and being provided on a circumferential surface with a plurality of straight bed knives (32) radially spaced at predetermined intervals; and

a knife carrier (4, 4a) includes a carrier shaft (41, 41a) for mounting the knife carrier (4, 4a) to the base (1) at a position in the vicinity of the bed knife roller (3, 3a), such that an axis skew angle is contained between the knife carrier (4, 4a) and the bed knife roller (3, 3a);

characterized in that :

an upper knife (5, 5a) associates with a structural surface of the knife carrier (4, 4a) to extend along a longitudinal axis direction of the knife carrier (4, 4a) from an end (40a) to another opposite end (40b) thereof in a spiral direction, such that it has a variable spiral curve angle;

whereby when the long tape of tissue paper (S1, S2) is fed and conveyed through between the knife carrier (4, 4a) and the bed knife roller (3, 3a), a shear contact is formed between the upper knife (5, 5a) and the straight bed knives (32, 32a) on the bed knife roller (3, 3a) to cut the tissue paper (S1, S2), and an angle contained between an axis of the upper knife (5, 5a) and a tangential line to the circumferential surface of the bed knife roller (3, 3a) varies with every change of cutting position on the upper knife (5, 5a) and is therefore non-linearly variable, allowing the long tape of tissue paper (S1, S2) to be cut into regular length paper pieces (S11, S21).

2. The tissue paper cutting mechanism (100, 200) as claimed in claim 1, further comprising a plurality of idlers (2, 2a), via which the long tape of tissue paper (S1, S2) is fed and conveyed through between the upper knife (5, 5a) and the bed knife roller (3, 3a).

3. The tissue paper cutting mechanism (100, 200) as claimed in claim 1. further comprising a fold-forming roller (6, 6a) mounted to a position in the vicinity of the bed knife roller (3, 3a) for forming folds on the regular length paper pieces (S11, S21).

4. The tissue paper cutting mechanism (100, 200) as claimed in claim 1, further comprising a pneumatic control device (8, 8a), which includes an air cylinder (81, 81a) and an extension arm (82, 82a) connected to the knife carrier (4, 4a); the extension arm (82, 82a) being controlled by the pneumatic control device (8, 8a) to extend or retract, so as to control the upper knife (5, 5a) to move away from a corresponding one of the straight bed knives (32) on the bed knife roller (3, 3a) to a predetermined distant position, or to approach toward the bed knife roller (3, 3a).

5. The tissue paper cutting mechanism (100, 200) as claimed in claim 1, characterized in that the knife carrier (4, 4a) is provided with a knife projecting length adjusting unit (44) for adjusting a length of the upper knife (5, 5a) projected from the knife carver (4, 4a), a knife clamping adjusting unit (46) for adjusting a tightness by which the upper knife (5, 5a) is held to the knife carrier (4, 4a), and a knife curvature adjusting unit (45) for adjusting a curvature of the upper knife (5, 5a).

Ansprüche

1. Mechanische Vorrichtung (100, 200) zum Querteilen einer langen Seidenpapierbahn (S1, S2) unter Herstellung einer Vielzahl von Papierabschnitten von regelmäßiger Länge, umfassend :

einen Unterbau (1);

eine Messerbettwalze (3, 3a) einschließlich einer Walzenwelle (31, 31a) zur Montage der Messerbettwalze (3) am Unterbau (1), so dass die Messerbettwalze (3) in einer vorgegebenen Laufrichtung drehbar ist; und eine Umfangsfläche mit einer Vielzahl von geraden Bettmessern (32), die in vorgegebenen Abständen radial über die Flache verteilt sind; und

einen Messerträger (4, 4a) einschließlich von einer Trägerwelle (41, 41 a) zur Montage des Messerträgers (4, 4a) am Unterbau (1) in einer Lage in der Nähe der Messerbettwalze (3, 3a), so dass ein axial zwischen dem Messerträger (4, 4a) und der Messerbettwalze (3, 3a) eingeschlossener schräger Winkel gebildet wird;

dadurch gekennzeichnet, dass:

ein Obermesser (5, 5a) so zu eine strukturierten Oberfläche des Messerträgers (4, 4a) eingestellt ist, dass es entlang der Richtung einer Längsachse des Messerträgers (4, 4a) spiralförmig von einem Ende (40a) zu einem anderen, gegenüberliegenden Ende (40b) desselben verläuft, so dass es einen sich ändernden Spiralkurvenwinkel aufweist;

wobei während der Zustellung der langen Seidenpapierbahn (S1, S2) zum, und Durchlauf durch den Messerträger (4, 4a) und die Messerbettwalze (3, 3a) ein Scherkontakt zwischen dem Obermesser (5, 5a) und den geraden Bettmessern (32, 32a) auf der Messerbettwalze (3, 3a) hergestellt wird, so dass das Seidenpapier (S1, S2) geschnitten wird und sich ein zwischen der Achse des Obermessers (5, 5a) und einer Tangente der Umfangsfläche der Messerbettwalze (3, 3a) gebildete Winkel mit jeder Änderung der Schneidposition des Obermessers (5, 5a) ändert und deshalb in Längsrichtung nicht variabel ist, so dass die durchlaufende Seidenpapierbahn (S1, S2) in Papierabschnitte (S11, S21) von gleichmäßiger Länge quergeteilt wird.

2. Vorrichtung (100, 200) zum Schneiden von Seidenpapier für das Querteilen einer Seidenpapierbahn gemäß Anspruch 1, umfassend des Weiteren eine Vielzahl von Laufrollen (2, 2a) zur Zustellung der langen Seidenpapierbahn (S1, S2) und ihrer Führung durch das Obermesser (5, 5a) und die Messerbettwalze (3, 3a).

3. Vorrichtung (100, 200) zum Schneiden von Seidenpapier gemäß Anspruch 1, umfassend des Weiteren eine in einer Lage in der Nähe der Walzenbettwalze (3, 3a) angeordnete Falzwalze (6, 6a) für das Falzen der Papierabsohnitte (S11, S12) von gleichmäßiger Länge.

4. Vorrichtung (100, 200) gemäß Anspruch 1, umfassend des Weiteren eine pneumatische, einen Luftzylinder (81, 81a) und einen mit dem Messerträger (4, 4a) verbundenen Verlängerungsarm (82, 82a) aufweisende Steuervorrichtung (8,8a); der Verlängerungsarm (82, 82a) wird durch die pneumatische Steuervorrichtung (8, 8a) so gesteuert, dass er zur Steuerung des Obermessers (5, 5a) ausgestellt oder eingezogen wird und damit das Obermesser (5, 5a) so steuert, dass es sich von einem entsprechenden der geraden Bettmesser (32) auf der Messerbettwalze (3, 3a) weg in eine vorgegebene, entfernte Lage oder sich auf die Messerbettwalze (3, 3a) zu bewegt.

5. Vorrichtung (100, 200) gemäß Anspruch 1, dadurch gekennzeichnet, dass der Messerträger (4, 4a) eine Einstellvorrichtung (44) zur Justierung einer aus dem Messerträger (4, 4a) hervorstehenden Länge des Obermessers (5, 5a), eine Einstellvorrichtung (46) zur Justierung der Kraft, mit der das Obermesser (5, 5a) im Messerträger (4, 4a) eingespannt ist, sowie eine Einstellvorrichtung (45) für die Messerkrümmung aufweist, mit der die Krümmung des Obermessers (5, 5a) justiert wird.

Revendications

1. Mécanisme de découpe de papier de soie (100, 200) destiné à découper une longue bande de papier de soie (S1, S2) en une pluralité de morceaux de papier de longueur régulière, comportant :

un socle (1) ;

un rouleau s1 couteaux fixes (3, 3a) comprenant un arbre de rouleau (31, 31a) destiné à monter le rouleau à couteaux fixes (3) sur le socle (1), de sorte que le rouleau à couteaux fixes (3) est rotatif dans une direction de rotation prédéterminée ; et comportant sur une surface circonférentielle une pluralité de couteaux fixes droits (32) espacés dans la direction radiale selon des intervalles prédéterminés ; et

un support pour couteaux (4, 4a) comprenant un arbre de support (41, 41a) destiné à monter le support pour couteaux (4, 4a) sur le socle (1) en une position à proximité du rouleau à couteaux fixes (3, 3a), de sorte qu'un angle de déflexion d'axe est contenu entre le support pour couteaux (4, 4a) et le rouleau à couteaux fixes (3, 3a) ;
caractérisé en ce que ;

un couteau supérieur (5, 5a) s'associe à une surface de structure du support pour couteaux (4, 4a) à des fins d'extension le long de la direction de l'axe longitudinal du support pour couteaux (4, 4a) depuis une extrémité (40a) jusqu'à une autre extrémité opposée (40b) de celui-ci dans une direction de la spirale, de façon à avoir un angle variable de courbe de la spirale ;

ce par quoi, quand la longue bande de papier de soie (S1, S2) est alimentée et transportée entre le support pour couteaux (4, 4a) et le rouleau à couteaux fixes (3, 3a), un contact de cisaillement est formé entre le couteau supérieur (5, 5a) et les couteaux fixes droits (32, 32a) sur le rouleau à couteaux fixes (3, 3a) pour découper le papier de soie (S1, S2), et un angle contenu entre un axe du couteau supérieur (5, 5a) et une ligne tangentielle par rapport à la surface circonférentielle du rouleau à couteaux fixes (3, 3a) varie à chaque changement de position de découpe sur le couteau supérieur (5, 5a) et est par conséquent variable de manière non linéaire, ceci permettant de découper la longue bande de papier de soie (S1, S2) en des morceaux de papier de longueur régulière (S11, S21).

2. Mécanisme de découpe de papier de soie (100, 200) selon la revendication 1, comportant par ailleurs une pluralité de rouleaux libres (2, 2a), par le biais desquels la longue bande de papier de soie (S1, S2) est alimentée et transportée entre le couteau supérieur (5, 5a) et le rouleau à couteaux fixes (3, 3a).

3. Mécanisme de découpe de papier de soie (100, 200) selon la revendication 1, comportant par ailleurs un rouleau de formation de plis (6, 6a) monté sur une position à proximité du rouleau à couteaux fixes (3, 3a) pour former des plis sur les morceaux de papier de longueur régulière (S11, S21).

4. Mécanisme de découpe de papier de soie (100, 200) selon la revendication 1, comportant par ailleurs un dispositif de commande pneumatique (8, 8a), qui comprend un vérin pneumatique (81, 8a) et un bras d'extension (82, 82a) connecté au support pour couteaux (4, 4a) ; le bras d'extension (82, 82a) étant commandé par le dispositif de commande pneumatique (8, 8a) à des fins de déploiement ou de rétraction, de manière à commander le couteau supérieur (5, 5a) pour l'éloigner d'un couteau correspondant parmi les couteaux fixes droits (32) sur le rouleau à couteaux fixes (3, 3a) jusqu'à une position distante prédéterminée, ou pour le rapprocher du rouleau à couteaux fixes (3, 3a).

5. Mécanisme de découpe de papier de soie (100, 200) selon la revendication 1, caractérisé en ce que le support pour couteaux (4, 4a) comporte une unité de réglage de longueur de saillie des couteaux (44) destinée à régler une longueur du couteau supérieur (5, 5a) en saillie en provenance du support pour couteaux (4, 4a), une unité de réglage de serrage des couteaux (46) destinée à régler un serrage selon lequel le couteau supérieur (5, 5a) est tenu au niveau du support pour couteaux (4, 4a), et une unité de réglage de courbure des couteaux (45) destinée à régler une courbure du couteau supérieur (5, 5a).

Drawing