(19)
(11) EP 2 109 509 B1

(12) EUROPEAN PATENT SPECIFICATION

(45) Mention of the grant of the patent:
03.10.2012 Bulletin 2012/40

(21) Application number: 07854722.1

(22) Date of filing: 20.11.2007
(51) International Patent Classification (IPC): 
B08B 9/04(2006.01)
B08B 3/04(2006.01)
B08B 3/02(2006.01)
B08B 9/093(2006.01)
(86) International application number:
PCT/US2007/085248
(87) International publication number:
WO 2008/118218 (02.10.2008 Gazette 2008/40)

(54)

Removal of residual concrete from ready mixed concrete drums

Entfernung von Restbeton aus Fertigbetonmischertrommeln

Enlèvement du béton résiduel de tambours de béton prêts à l'emploi


(84) Designated Contracting States:
AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU LV MC MT NL PL PT RO SE SI SK TR

(43) Date of publication of application:
21.10.2009 Bulletin 2009/43

(73) Proprietor: Blasters, LLC.
Tampa, Florida 33637 (US)

(72) Inventors:
  • BOOS, Frederick A.
    Temple Terrace, Florida 33617 (US)
  • BOOS, Scott F.
    Tampa, Florida 33606 (US)

(74) Representative: Chaillot, Geneviève 
Cabinet Chaillot 16-20 Avenue de l'Agent Sarre B.P. 74
92703 Colombes Cedex
92703 Colombes Cedex (FR)


(56) References cited: : 
WO-A1-03/061925
US-A- 4 407 472
US-A- 5 377 913
US-A1- 2006 289 037
US-B2- 6 640 817
US-A- 1 528 191
US-A- 4 817 874
US-A- 5 711 483
US-B1- 6 684 908
   
       
    Note: Within nine months from the publication of the mention of the grant of the European patent, any person may give notice to the European Patent Office of opposition to the European patent granted. Notice of opposition shall be filed in a written reasoned statement. It shall not be deemed to have been filed until the opposition fee has been paid. (Art. 99(1) European Patent Convention).


    Description

    BACKGROUND OF THE INVENTION


    CROSS-REFERENCE TO RELATED DISCLOSURES



    [0001] This disclosure is a continuation-in-part of U.S. patent application No. 11/535,790 filed by the same inventors on September 27, 2006, which is a continuation-in-part of U.S. patent application No. 11/240,117, filed by the same inventors on September 30, 2005, having the same title as this disclosure.

    1. Field of the Invention



    [0002] This invention relates, generally, to methods for removing concrete from the inside of ready mixed concrete truck drums. More particularly, it relates to methods that do not require a worker to enter into the drum, thereby protecting the worker from various occupational hazards.

    2. Description of the Prior Art



    [0003] Ready mixed concrete drums are rotatably mounted on concrete trucks so that the concrete in the drum can be continuously mixed, typically with the drum rotating in a clockwise direction, as it is transported from a concrete batching facility to a job site. Upstanding helical fins or blades are mounted on the interior walls of the rotating drum so that concrete at the closed end of the drum is driven to the open end of the drum when the drum is rotated in a counterclockwise, discharge direction. The helical fins or blades act as an auger, urging the concrete towards the trailing end of the drum when the drum is in said discharge mode. The helical fins or blades urge the concrete toward the cab of the truck when the drum is rotating in the clockwise, mixing direction.

    [0004] Some ready mixed concrete trucks are front-discharging. The mixing and discharging modes are reversed relative to rear-discharge trucks.

    [0005] It is inevitable that some concrete will remain within the drum after each load of concrete has been discharged. Over time, the drum is laden with residual concrete that gradually builds up, substantially increasing the weight of the truck when empty and substantially reducing the volume of concrete that the truck can legally haul. The residual concrete also adversely affects the quality of the ready mixed concrete carried by the truck. Some companies combat this problem by attempting to clean the drum at the end of each work day, before the build-up becomes severe. Others just wait until the problem becomes acute.

    [0006] The conventional way to clean hardened concrete out of a ready mixed concrete drum is to position a worker inside the drum. The worker operates a pneumatic chipping hammer to break the concrete into chips that can be removed. The shortcomings of this well-known procedure are many - the entry into the work space is confined and therefore requires confined space entry permitting, the worker may experience carpal tunnel syndrome from the jack hammer trigger, eye injuries, tripping or slipping and falling, and exposure to silica and other harmful particles as the concrete is chipped. Moreover, the worker's hearing is adversely affected in view of the small size of the confined space where the pneumatic chipping hammer is operated, the worker may damage the truck drum and the helical fins or blades when breaking through a chunk of concrete, and so on. Moreover, such workers are paid by the weight of the concrete that they remove. This fact, coupled with the fact that the small workspace is claustrophobic, results in the worker typically leaving small, relatively light pieces of hardened concrete behind. These small pieces act like concrete magnets when new concrete is charged into the drum - they quickly bond with the new concrete, grow rapidly in size and the cycle begins again, forcing another inefficient pneumatic hammer cleaning.

    [0007] Several inventors have addressed the problem. U.S. Patent Nos. 6,418,948 and 6,640,817 to Harmon disclose an elongate wand having a plurality of nozzles at its leading end. The nozzles are aimed so that they cause water under pressure to impinge upon the back surface of the helical fins or blades as the wand is inserted into the drum. No cleaning takes place when the wand is retracted from the drum because the flow of water stops when the leading end of the wand contacts the forward, closed end of the drum. The wand does not clean the front side of the helical fins or blades. Moreover, the wand is positioned on the axis of rotation of the drum so that the nozzle is close to the concrete only at the opposite ends of the drum, i.e., at the closed leading end and the open, discharge end. The Harmon wand is positioned in coincidence with the rotational axis of the drum so that it does not come into contact with the helical fins or blades.

    [0008] The Harmon nozzles are several feet from the residual concrete at the center of the drum because the diameter of the drum is greatest at its center. The efficiency of the cleaning drops off sharply as the distance between the nozzles and the concrete, known in the industry as the stand-off distance, is increased. The nozzles are therefore least effective at the center of the drum because the stand-off distance is greatest at said center.

    [0009] Two other patents that disclose means for directing high pressure water against the back surface of the helical fins or blades are U.S. Patent No. 5,244,498 to Steinke and Swedish Patent No. 8802328-8 to Sverige.

    [0010] WO 03/061925 A1, filed 31 July 2003 by Wattke et al., discloses a pressure head assembly that is pivotally mounted to a carriage so that the nozzle can get closer to the concrete to be removed. The position of the pressure head assembly must be adjusted by an operator to move it between fins because it cannot float over the fins as it is retracted during the cleaning process.

    [0011] U.S. publication No. 2006/289037 A1, filed 28 December 2006 by Shook, discloses a multi-axis spray head that remains on the central axis of rotation of the drum as disclosed by Harmon. Thus, the spray head never gets close to residual concrete positioned between fins.

    [0012] U. S. patent No. 5,377,913 to Van Der Woude discloses a jet lance that is pivotally mounted but which cannot be inserted into a drum of a ready mixed concrete truck. It includes no floatation means for clearing fins if it were modified to fit into a drum.

    [0013] Multiple nozzles are not as effective as a single nozzle for cutting concrete. What is needed, then, is a single, oscillating nozzle that cleans concrete from the sidewalls of the drum between the fins or blades, and also from both sides of the fins or blades, not just the back side.

    [0014] There is also a need for a nozzle that remains at an effective stand-off distance to the concrete to be removed at all times.

    [0015] The helical fins or blades represent an obstacle to fulfillment of such need. A more specific need exists, accordingly, for a nozzle that remains at a predetermined, highly efficient stand-off distance from the hardened concrete despite the helical fins or blades so that residual concrete is attacked with greater energy.

    [0016] Instead of finding a way to position a nozzle close to the residual concrete during the cleaning process, the prior art positions the nozzle along the longitudinal axis of symmetry of the drum at all times and uses high water pressure in an ineffective attempt to blast off residual concrete from a relatively long distance.

    [0017] What is needed is a system that cleans the drum thoroughly, not leaving behind small pieces of concrete that act as magnets or seeds for rapid residual concrete accumulation. The needed system should clean both sides of the helical fins or blades as well, and should do so with the lowest flow rate and water pressure required so as to conserve resources.

    [0018] However, in view of the prior art taken as a whole at the time the present invention was made, it was not obvious to those of ordinary skill how the identified needs could be fulfilled.

    SUMMARY OF THE INVENTION



    [0019] The long-standing but heretofore unfulfilled need for a means for cleaning residual concrete from the inside of a ready mixed concrete drum having helical fins or blades therewithin is now met by a new, useful, and non-obvious invention.

    [0020] The novel apparatus includes an upstanding tube-in-tube tower and a motor mount housing having a hollow interior. The motor mount housing is positioned in surmounting relation to the upstanding tower. An elongate nozzle boom housing of generally straight or linear configuration has a hollow interior and open ends and is mounted in surmounting relation to the motor mount housing. The elongate nozzle boom housing is adapted to receive an elongate nozzle boom and is pivotally mounted with respect to the motor mount housing. The elongate nozzle boom housing has a position of repose where a longitudinal axis of the elongate nozzle boom housing is disposed normal to a longitudinal axis of the upstanding tower.

    [0021] The elongate nozzle boom is ensleeved at least in part within the hollow interior of the elongate nozzle boom housing. The elongate nozzle boom has a leading end extending from a leading end of the elongate nozzle boom housing, a trailing end extending from a trailing end of the elongate nozzle boom housing, and a medial extent ensleeved within the elongate nozzle boom housing.

    [0022] The elongate nozzle boom has a fully retracted position where the trailing end of the elongate nozzle boom is remotely disposed relative to the elongate nozzle boom housing and where the leading end of the elongate nozzle boom is disposed in close proximity to the elongate nozzle boom housing.

    [0023] The elongate nozzle boom has a fully extended position where the trailing end of the elongate nozzle boom is disposed in close proximity to the elongate nozzle boom housing and where the leading end of the elongate nozzle boom is remotely disposed in relation to the elongate nozzle boom housing.

    [0024] There are an infinite number of positions between the fully retracted position and the fully extended position. Moreover, the elongate nozzle boom may travel at an infinite number of speeds, an infinite number of time delays, and an infinite number of combinations of speeds and time delays.

    [0025] A torpedo-shaped nozzle housing is pivotally connected to the leading end of the elongate nozzle boom so that the torpedo-shaped nozzle housing is automatically positionable in an infinite number of angular positions relative to the longitudinal axis of the elongate nozzle boom. The torpedo-shaped nozzle housing has a storage and insertion position where it is disposed in substantially linear alignment with the elongate nozzle boom.

    [0026] An interconnecting means such as a hinge interconnects the torpedo-shaped nozzle housing and the elongate nozzle boom and a control means controls the instantaneous angular position of the torpedo-shaped nozzle housing relative to the elongate nozzle boom. The control means preferably includes a hydraulic cylinder. However, a control means of pneumatic, electrical, electromechanical, manual, or other means is within the scope of this invention.

    [0027] A high-pressure water nozzle in fluid communication with a source of water under high pressure is mounted near the leading end of the torpedo-shaped nozzle housing. In a preferred embodiment, the water pressure is greater than fifteen thousand pounds per square inch (15,000 Ibs/in2).

    [0028] The high-pressure water nozzle is mounted for oscillation along a longitudinal axis of the elongate nozzle boom. The drum of the ready-mixed concrete truck rotates in a transverse direction relative to the longitudinal axis of the drum. Accordingly, the longitudinal oscillation of the nozzle cuts a swath of concrete that is adjustable in speed and length of stroke as the drum rotates, thereby reducing the amount of time, relative to a non-oscillating nozzle, required to complete a cleaning job. The longitudinal extent of the swath is determined by the angular sweep of the nozzle. The transverse extent of the swath per unit of time is determined by the angular velocity of rotation of the drum. A non-oscillating nozzle would cut a pencil thin, transversely disposed line through the concrete as the drum rotates.

    [0029] The longitudinal oscillation of the nozzle and the ability of the torpedo-shaped nozzle housing to be angled with respect to the elongate nozzle boom ensures that both sides of the helical fins or blades are cleaned, not just one side thereof. The drum between the fins or blades is cleaned as well. The ability of the nozzle to maintain an ideal spacing from the residual concrete also ensures that residual concrete can be removed efficiently at relatively low flow rates and water pressures, thus conserving resources.

    [0030] Rotation of the ready mixed concrete drum in a direction adapted to mix concrete, coupled with discharge of high pressure water from the oscillating high pressure water nozzle during such rotation, causes separation of residual concrete from an interior surface of the ready mixed concrete drum because the oscillating high pressure water nozzle is positioned closely to the side walls of the drum or closely to the helical fins or blades at all times. Water and residual concrete that has been blasted from the walls and the helical fins of the drum are thus urged forwardly during the mix-mode turning of a rear-discharge drum. The water and free residual concrete is thus retained within the drum as long as the drum remains in the mix mode or is stopped.

    [0031] After the residual concrete has been blasted from the sidewalls of the drum and both sides of the fins or blades, the drum is rotated in the discharge direction. This causes the helical fins or blades, acting as an auger, to discharge the water and the residual concrete removed by the action of the high pressure water.

    [0032] An elongate rack gear is secured to an underside of the elongate nozzle boom so that movement of the elongate rack gear effects conjoint movement of the elongate nozzle boom. The elongate rack gear and the elongate nozzle boom extend through the elongate nozzle boom housing. A pinion gear is disposed in meshing engagement with the elongate rack gear so that rotation of the pinion gear in a first direction extends the elongate nozzle boom and rotation in a second direction retracts the elongate nozzle boom.

    [0033] A motor, preferably hydraulic, has an output shaft and is mounted on the motor mount housing, externally thereof. The pinion gear is mounted on the output shaft of the motor for conjoint rotation therewith and is positioned within the hollow interior of the hydraulic motor mount housing. The motor is reversible so that the pinion gear may rotate in either direction, thereby extending or retracting the elongate nozzle boom. A visual retraction rate indicator is attached to the pinion gear shaft for setting of time delays and retraction speed. The visual retraction indicator is provided in the form of a circular disc that is divided into fourteen segments having a common size.

    [0034] The upstanding tower has a tube-in-tube construction so that the height of the tower is adjustable from a fully extended elevated position to a fully retracted low position and an infinite plurality of positions therebetween. The tube-in-tube construction includes a stationary lower tube and a movable upper tube that is moved telescopically in relation to the stationary lower tube by preferably hydraulic means.

    [0035] A hinge means hingedly interconnects the upstanding upper tube and the elongate nozzle boom which is horizontally disposed when in repose. The hinge means includes a top plate disposed in surmounting relation to the upper tube and a support plate disposed in underlying relation to the elongate nozzle boom. The hinge means hingedly interconnects the top plate and the support plate. When the support plate is disposed at an angle relative to the top plate, the elongate nozzle boom is disposed at the same angle relative to a horizontal plane.

    [0036] A hydraulic cylinder is disposed in interconnecting relation to the motor mount housing and the upper tube. A first end of the hydraulic cylinder is pivotally connected to a leading end of the motor mount housing and a second end of the hydraulic cylinder is pivotally secured to the upper tube. Extension of the hydraulic cylinder causes pivotal movement of the motor mount housing and the elongate nozzle boom and full retraction of the hydraulic cylinder positions the motor mount housing and the elongate nozzle boom in a horizontal plane. The angle of inclination of the elongate nozzle boom matches the angle of inclination of the ready mix drum when the cleaning operation is performed.

    [0037] An oscillating means causes the pivotally-mounted nozzle to oscillate about its pivot point as it dispenses high pressure water as mentioned above. The oscillating means includes a hydraulic motor having an output shaft to which is mounted a disc. A first end of a rigid link is mounted to the disc and a second end of the rigid link is mounted to the nozzle in spaced relation to the pivot point so that the nozzle oscillates as the disk rotates.

    [0038] The elongate nozzle boom has an unpivoted position of repose where it is disposed substantially horizontally as aforesaid, a first pivoted position where it is disposed at an angle of about seventeen degrees (17°) relative to a horizontal plane, and a second pivoted position where it is disposed at an angle of about thirty-four degrees (34°) relative to a horizontal plane. It should be understood, however, that it can be placed into any inclination. In a preferred embodiment, the angle of inclination is controlled by one or more hydraulic cylinders and thus there are an infinite number of inclined positions to match the various configurations of trucks into which the elongate boom may be placed.

    [0039] An important advantage of the novel apparatus and method is that all residual, fully or partially cured concrete is removed from the interior of a ready mixed concrete drum without causing damage to the drum or the helical fins or blades. Significantly, both sides of the helical fins or blades are cleaned, not just the back side. The cleaning of both sides of the helical fins or blades, as well as the head and the interior of the drum, heretofore never accomplished, is a function of the oscillation of the nozzle as well as the torpedo assembly that maintains an effective stand-off distance at all times. The effective stand-off distance is maintained by allowing the torpedo to gently slide over each of the fins or blades as they are encountered as the torpedo is slowly retracted from the drum. The smooth shape of the torpedo prevents it from being snagged on any fin or blade.

    [0040] Another important advantage is that the novel structure and method eliminates the need for a worker to enter the drum for the purpose of cleaning it. The use of hand-held devices such as jackhammers or vibrators is therefore eliminated. Some residual concrete is so hard that precision blasting with dynamite has been employed. The novel system also eliminates the need for such hazardous methods.

    [0041] Moreover, no chemicals or retarding agents are required. The magnets and proximity sensors of the prior art are also eliminated.

    [0042] Still another advantage is that the pressure and flow forces generated by the novel apparatus hydraulically lifts concrete from the drum with its impingement forces, i.e., the residual concrete is not just worn or blasted away from the steel drum.

    [0043] Moreover, the energy required to accomplish the cleaning is minimized by positioning the nozzle near the concrete at all times.

    [0044] These and other advantages will become apparent as this disclosure proceeds. The invention includes the features of construction, arrangement of parts, and combination of elements set forth herein, and the scope of the invention is set forth in the claims appended hereto.

    BRIEF DESCRIPTION OF THE DRAWINGS



    [0045] For a fuller understanding of the nature and objects of the invention, reference should be made to the following detailed description, taken in connection with the accompanying drawings, in which:

    Fig. 1A is a side elevational view of the novel apparatus;

    Fig. 1B is a detailed side elevational view of the hydraulic motor mount housing;

    Fig. 2 is an end perspective view depicting the backup assistance assembly for aligning a cement truck and the novel apparatus;

    Fig. 3 is a side elevational cut-away view depicting the interior of a ready mixed concrete truck drum when the torpedo-shaped nozzle housing is fully inserted therein, cleaning the head and the front drum interior;

    Fig. 4 is an exploded perspective view depicting the cover of the novel torpedo-shaped nozzle housing in removed relation to said housing;

    Fig. 5A is a perspective view of the torpedo-shaped nozzle housing when said cover is closed and said housing is angled upwardly, in the float position, relative to the elongate boom;

    Fig. 5B is a top plan view of an embodiment where a large coil spring interconnects the elongate boom and the torpedo-shaped nozzle housing to allow the nozzle housing to be displaced in response to lateral forces;

    Fig. 5C is a perspective view of a rubber cushion having vertical hinges on a first side thereof and horizontal hinges on a second side thereof;

    Fig. 5D is a sectional view depicting the placement of rubber cushions between the boom and torpedo-shaped nozzle housing to allow the nozzle housing to be displaced in response to lateral forces;

    Fig. 6A is a perspective view depicting the assembly of parts that effects oscillation of the nozzle lance;

    Fig. 6B is a sectional view of the lance assembly, depicting flow straighteners and an accumulator bushing downstream of the flow straighteners;

    Fig. 7A is a sectional view of the nozzle assembly including flow straighteners depicted in perspective;

    Fig. 7B is a sectional view of the nozzle assembly of Fig. 7A but further including an accumulator bushing downstream of the flow straighteners;

    Fig. 8 is a perspective view depicting a spray impinging upon the interior wall of a rotating drum while the torpedo-shaped nozzle housing is floating over a helical fin or blade;

    Fig. 9 is a perspective view depicting a spray impinging upon the rearward side of a helical fin;

    Fig. 10A is a perspective view depicting a spray impinging upon the forward side of a helical fin and further including a view of the novel torpedo lockout bar which is utilized for maintenance;

    Fig. 10B is a perspective view of said torpedo lockout bar;

    Fig. 11 is a front elevational view of a hand-held 12VDC remote control that is used to operate the apparatus depicted in Fig. 1 A;

    Fig. 12A is a schematic diagram of the hydraulic system circuits for lifting and lowering the tower, for tilting the elongate boom, for extending and retracting the elongate boom, for oscillating the nozzle, and for controlling the "float" of the torpedo-shaped nozzle housing;

    Fig. 12B is a schematic diagram of the hydraulic manifold and its internals for controlling the raising and lowering of the tower, the tilting of the elongate boom, the retraction and extension of the elongate boom, the nozzle oscillation, and the "float" control circuit; and

    Fig. 12C is a schematic diagram of the "float" control circuit for the torpedo-shaped nozzle housing only.


    DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT



    [0046] Referring now to Fig. 1A, it will there be seen that an illustrative embodiment of the invention is denoted as a whole by the reference numeral 10. Fig. 1A depicts trailer 11 having trailer bed 11a, wheels 11b, hitch assembly 11c, diesel engine 11d, pump belt guard 11e, and diesel-powered water booster pump 11f.

    [0047] Hollow housing 12 is mounted atop hydraulic motor mount assembly 14 and said hydraulic motor mount assembly 14 is disposed in surmounting relation to tower 16. Tower 16 includes lower tube 16a that telescopically receives movable upper tube 16b therewithin so that the height of tower 16 is adjustable. The telescopic movement is preferably controlled by an internal hydraulic cylinder, not depicted.

    [0048] A hinge assembly surmounts upper tower 16b. Top plate 18a surmounts upper tower 16b, and support plate 18b is hingedly secured to top plate 18a by hinge 18c. Hydraulic motor mount assembly 14 is mounted atop said support plate 18b. Hinge assembly is depicted in a position rotated about twenty degrees (20°) upwardly relative to a horizontal plane. Hydraulic cylinder 18d is connected between upper tube 16b and hydraulic motor mount assembly 14 and is operative to pivot support plate 18b about hinge 18c relative to top plate 18a.

    [0049] Hollow housing 12 ensleeves elongate nozzle boom 24. An inclinometer 14c is mounted to hydraulic motor mount assembly 14 to display the insertion angle so that an operator can visually set the angle of the elongate boom for better cutting capability, said angle being about seventeen degrees (17°), plus or minus ten degrees (10°) for most trucks. This insertion angle is a function of the angle of tilt of the drum of a ready mixed concrete truck. Significantly, the novel apparatus performs its functions equally well with either front-discharge or rear-discharge ready mixed concrete trucks. Inclinometer 14c is depicted in dotted lines to indicate that it is on the opposite side of motor mount assembly 14.

    [0050] Elongate nozzle boom 24 extends through the hollow interior of hollow housing 12 as aforesaid. End 24a of elongate nozzle boom 24 is the leading end of elongate nozzle boom 24 and end 24b is the trailing end of said elongate nozzle boom. An unnumbered extent of said elongate nozzle boom is ensleeved within said hollow housing, said unnumbered extent being between said leading and trailing ends. Trailing end 24b is formed integrally with bell housing 24c.

    [0051] Upstanding post 17 is surmounted by saddle 17a that supports elongate nozzle boom 24 when said elongate nozzle boom is in its horizontal, stored position.

    [0052] Elongate nozzle boom 24 is mounted atop elongate rack gear 38 and is secured thereto for conjoint displacement therewith. As more fully disclosed in the incorporated disclosure, a pinion gear disposed within hydraulic motor mount assembly 14 meshingly engages elongate rack gear 38 on an underside thereof. The pinion gear is secured to an output shaft of a reversible hydraulic motor so that rotation of the output shaft in a first direction causes retraction (leading-to-trailing displacement) of elongate nozzle boom 24 and rotation of said output shaft in a second direction opposite to said first direction causes extension (trailing-to-leading displacement) of said elongate nozzle boom. Boom 24 is fully retracted in its Fig. 1A configuration. The boom is fully retracted prior to insertion into the hollow interior of a ready mixed concrete drum through the opening at the trailing end of the drum for a rear-discharging truck. Elongate nozzle boom 24 enters the opening at the leading end of a forward-discharging truck.

    [0053] Torpedo-shaped nozzle housing 26 is hingedly secured to the leading end of elongate nozzle boom 24 and is in axial alignment therewith when in its position of repose.

    [0054] Water under high pressure is supplied to torpedo-shaped nozzle housing 26 by an elongate, flexible hose, not depicted, that is carried primarily by hose handler 25. A suitable hose handler is commercially available under the trademark Gortrac ® cable and hose carriers, available from A & A Mfg. Co., Inc. of New Berlin, Wisconsin (www.gortrac.com). Brace 25a provides support for said hose handler. Arcuate, flexible metal plate 25b is secured to the trailing end of elongate nozzle boom 24 and supports hose handler 25 as the hose enters into and retracts from said elongate nozzle boom.

    [0055] More particularly, the high pressure water hose that delivers high pressure water to the nozzle has a first or trailing end that is carried by flexible hose handler 25 and a second or leading end that is housed within the hollow interior of elongate nozzle boom 24. In this way, the first end of the high pressure water hose bends gradually as depicted as elongate nozzle boom 24 is extended or retracted, thereby minimizing the effects of fatigue.

    [0056] Fig. 1B depicts visual retraction indicator 14a provided in the form of a circular disc that is mounted for rotation on the pinion gear shaft that controls elongate rack gear 38. The angular velocity of rotation of indicator 14a is therefore determined by the linear speed of said rack gear. Pointer 14b is mounted on hydraulic motor housing 14 and is stationary. Disc 14a is divided into a plurality of segments having a common size. In this particular embodiment, the number of segments is 14 as depicted but that number is not critical. The segments are preferably of two differing colors that alternate with one another so that each segment has a color different from its contiguous segments. An operator observing the rotation of disc 14a may adjust the linear speed of elongate nozzle boom 24 based upon the angular velocity of the disc. Visual retraction indicator 14a thus facilitates the setting of time delays for insertion and retraction speeds.

    [0057] Observation tower 27 includes platform 27a upon which the apparatus operator may stand. The elevated height provides an unobstructed view into the interior of the truck being cleaned. Ladder 29, depicted in Fig. 2, is hingedly mounted to the trailer frame at its top so that it can be deployed as depicted in Fig. 2 and folded into a storage configuration when not in use. Two (2) hydraulic flow control microvalves are mounted on the observation tower. A first control means controls the oscillation speed of the nozzle and a second control means controls the retraction speed of elongate nozzle boom 24.

    [0058] Fig. 2 also depicts an assembly of parts that facilitates the cooperative alignment of novel trailer 11 to a ready mixed cement truck. Back-up assistance assembly 13 includes a longitudinal rod 13a having a first end pivotally secured to a trailing end of trailer 11. (Torpedo-shaped nozzle housing 26 is positioned at the leading end of elongate boom 24 but it should be understood that said parts extend towards the trailing end of the trailer upon which they are mounted). Transverse rod 13b is connected to longitudinal rod 13a to form a "T"-shaped connection therewith. A first flat aluminum diamond plate having upwardly protruding first cast aluminum wheel chock 13c secured thereto is positioned between but not connected to truncate rods 13d, 13d, and a second flat aluminum diamond plate having upwardly protruding cast aluminum wheel chock 13e secured thereto is positioned between but not connected to truncate rods 13f, 13f, said truncate rods being formed integrally with transverse rod 13b and disposed at right angles thereto so that they overlie a road surface when deployed in their operable position as depicted. The driver of ready mixed cement truck 19 backs onto the flat plates until the wheels are stopped by the wheel chocks. The length of longitudinal rod 13a is preselected to ensure that the truck will be properly spaced from the novel apparatus when the wheels of the ready mixed concrete truck abut said wheel chocks.

    [0059] To assist the driver in aligning with the trailer, a line reel 15 is rotatably mounted on the side of the trailer corresponding to the side of the truck where the driver sits and an elongate line 15a is played out from said reel to a pipe or plate 15b in parallel alignment with the common longitudinal axis of symmetry of truck 19 and trailer 11 up to a point where it can be seen by the driver. In this way, the driver aligns truck 19 with line 15a and plate 15b and backs-up until wheel chocks 13c and 13e are encountered. Elongate line 15a is then reeled back onto reel 15. After the cleaning operation, longitudinal rod 13a and hence transverse rod 13b are rotated into a storage position as indicated by displacement arrow 13g where longitudinal rod 13a is substantially upright as indicated by the dotted lines in Fig. 2. Hooks are mounted on tower 16 to engage said rods to prevent unwanted deployment of the back-up assistance assembly. The flat plates with chocks are stored in any suitable location.

    [0060] Fig. 3 depicts novel torpedo-shaped nozzle housing 26 when fully inserted into drum 19a of a ready mixed concrete truck 19 at the beginning of a cleaning operation. No water is normally ejected from the nozzle during the insertion procedure. Elongate nozzle boom 24 and hence torpedo-shaped nozzle housing 26 are retracted as drum 19a rotates. Water is ejected from the nozzle usually only during such retraction. The rate of retraction depends upon the amount of accumulation of residual concrete, with the rate decreasing as the accumulation increases. Residual concrete is removed from the sidewalls of drum 19a and both sides of helical fins or blades 19b within drum 19.

    [0061] A commercial embodiment of the torpedo-shaped nozzle housing is pivotable with respect to elongate nozzle boom 24 by about thirty four degrees (34°), but this is not a critical limitation. Depending upon the size of drum 19a, elongate nozzle boom 24 is extended until torpedo-shaped nozzle housing 26 is positioned near the leading, closed end of said drum 19a, as depicted in Fig. 3, at the beginning of the cleaning procedure.

    [0062] High-pressure water, denoted 26a in Fig. 4, is blasted from an adjustable nozzle, not depicted in Fig. 4, housed within torpedo-shaped nozzle housing 26 near the leading end thereof. The blast of high pressure water 26a may be directed upwardly in a vertical plane, i.e., at a twelve o'clock (12:00) position relative to said torpedo-shaped nozzle housing 26. However, it should be understood that such 12:00 position is not critical and that the flow axis of the nozzle may be positioned at eleven o'clock (11:00) or one o'clock (1:00), ten o'clock (10:00) or two o'clock (2:00), nine o'clock (9:00) or three o'clock (3:00) (both of which are horizontal positions), eight o'clock (8:00) or four o'clock (4:00), and so on, or at any angle therebetween, there being an infinite number of positions of functional adjustment. The torpedo-shaped nozzle housing may be mounted at any angle of rotation relative to the longitudinal axis of symmetry of elongate boom 24 and therefore the blast of high pressure water from its nozzle may be directed at any angle relative to the longitudinal axis of symmetry of elongate boom 24. The nozzle should not be oriented so that the water is directed at an accumulated pool of water at the bottom of the rotating drum, of course. The adjustable nozzle pivots forwardly and rearwardly, i.e., longitudinally, sweeping an arc between approximately eighty degrees to one hundred twenty degrees (80 - 120º) as water is ejected therefrom while drum 19a rotates. More particularly, the adjustable nozzle oscillates along a line substantially coincident with a longitudinal axis of symmetry of the ready mixed concrete drum.

    [0063] For comparison purposes, it is noted that the high pressure blast of water is directed downwardly by the apparatus disclosed in the parent disclosure.

    [0064] Drum 19a rotates in its "mix" direction during the blasting/cleaning procedure. In the parent disclosure, the drum rotates in the "discharge" direction during the blasting/cleaning. The difference in drum rotation direction is a function of the upwardly-directed blast of water and enables the containment of water and debris within the drum during the blasting/cleaning operation.

    [0065] The nozzle housing of the parent disclosure slides over helical fins or blades 19b as it is retracted. Torpedo-shaped nozzle housing 26 also slidingly engages said helical fins or blades as it is retracted. However, the torpedo shape enables such sliding contact to occur in the absence of snags. The torpedo-shaped nozzle housing can also be used during the insertion procedure by placing the torpedo housing at a large backward angle (say 135 degrees) to that of the boom so that the torpedo housing slides over the helical fins or blades during the insertion procedure. In this case, the water is ejected from the nozzle usually during the insertion procedure.

    [0066] There are two factors that affect the amount of hydraulic pressure required to cause torpedo-shaped nozzle housing 26 to glide gently or "float" over helical fins or blades 19b as they are encountered. The weight of torpedo-shaped nozzle housing 26 is the first factor and the reactive force of the water is the second. If the water is directed straight up, the reactive force is directed straight down, thereby effectively adding to the weight of torpedo-shaped nozzle housing 26. A spray directed to the one o'clock position produces a reaction in the seven o'clock direction with the downward component thereof being equal to the downward component of the straight down (6:00) component multiplied by the cosine of thirty degrees and so on. The two downwardly-directed forces (gravity and the reactive force) are combined and thus an upwardly-directed hydraulic pressure that substantially matches those two downwardly-directed forces is required if it is desired to maintain the nozzle in the center of the ready mixed concrete drum at all times. However, such positioning of the nozzle is not desired. Instead, this invention teaches the placement of the nozzle near the surface of the residual concrete whenever possible so that such residual concrete can be removed with lower pressure. Thus, the upwardly-directed force is selected to exceed the combined downwardly-directed forces of gravity and reaction. This causes torpedo-shaped nozzle housing 26 to be biased toward the top of the ready mixed concrete drum, thus placing the nozzle near the surface of the ready mixed concrete.

    [0067] Then, when torpedo-shaped nozzle housing 26 encounters a helical fin or blade 19b, said blade pushes the nozzle housing downwardly, thereby momentarily overcoming the upwardly-directed forces. However, upon clearing said fin or blade, torpedo-shaped nozzle housing 26 gently returns, in the absence of abrupt motion, to its upward position near the surface of the residual concrete. Thus it is said that the nozzle housing floats over the fins or blades.

    [0068] As best understood in connection with Figs. 4 and 5A, torpedo-shaped nozzle housing 26 is hingedly mounted as at 28 for movement in a vertical plane to leading end 24b of elongate boom 24. Bell housing 24c is formed integrally with said leading end. A hydraulic cylinder controls the instantaneous position of torpedo-shaped nozzle housing 26. Full retraction of the hydraulic cylinder positions torpedo-shaped nozzle housing 26 in substantial axial alignment with elongate nozzle boom 24 as depicted in Fig. 4. Extension of said hydraulic cylinder positions torpedo-shaped nozzle housing 26 in a tilted or pivoted position relative to elongate boom 24 as depicted in Fig. 5. As the nozzle housing encounters a fin or blade 19b, the angle of inclination of said nozzle housing 26 is gradually decreased because of the sliding contact with said fin or blade, until said torpedo-shaped nozzle housing is flattened, i.e., in line with elongate nozzle boom 24. As a fin or blade 19b is cleared, the hydraulic pressure gently returns the nozzle housing to its upwardly-angled position so that the water under pressure is again at its closest spacing to the surface of the residual concrete. This action of torpedo-shaped nozzle housing 26 is referred to herein as a "floating" action because it gently slides over each helical fin or blade 19b as each fin or blade is encountered and returns to its optimal position near the residual concrete that lines the interior of the drum as each fin or blade is cleared. There are no abrupt movements due to the hydraulic float control disclosed in detail at the conclusion of this disclosure in connection with Figs. 12A-C.

    [0069] Hinge 28 allows pivotal movement of torpedo-shaped nozzle housing 26 in a vertical plane but not in a horizontal plane. A universal hinge allowing free horizontal pivotal movement of nozzle housing 26 is not desired because routine, normal operation lateral pressures against said nozzle housing should not displace it laterally to any significant extent. This keeps nozzle lance 50 oriented in a central position as desired. However, if a large, heavy piece of residual concrete is left in the drum, it could damage nozzle housing 26 and its associated hydraulic components by bearing against said nozzle housing 26 in a lateral direction as the drum rotates. It is also possible that large laterally-directed forces can impinge against nozzle housing 26 if it gets caught by fins 19b as the drum rotates.

    [0070] Accordingly, to protect nozzle housing 26 from such non-routine lateral forces, a large coil spring 35, as depicted in Fig. 5B, is provided to interconnect nozzle housing 26 and elongate boom 24 to one another. Horizontal support plate 35a underlies coil spring 35 and provides lateral support.

    [0071] In lieu of said large coil spring, a compressive rubber isolator or cushion 33 as depicted in Figs. 5C and 5D, or other similar structure, is provided to cushion transient lateral movement of said nozzle housing 26 when it is subjected to unusually high lateral forces. Rubber cushion 33 includes hinges 33a that enable its rotation in a vertical plane just like hinge 28, but further includes hinges 33b that enable its rotation in a lateral plane. However, the rotation in the lateral plane occurs only upon compression of the rubber cushion. The rubber is carefully selected to provide a desired amount of resistance to compression. Coil springs may also be positioned in the same location as the rubber cushion to provide substantially the same "give" in a lateral direction.

    [0072] As best understood in connection with Fig. 5D, connector 24d is mounted on elongate boom 24 in leading relation to bell housing 24 and said connector is received within and connected to collar 24e that is hingedly connected as at 33b to nozzle housing 26 for pivotal movement in a horizontal or lateral direction. Rubber cushions 33 are positioned on each side of said vertical hinge 33b although Fig. 5D depicts rubber 33 on one side only; a coil spring could be positioned in the space opposite from rubber cushion 33. It will be observed that the structure of Fig. 5D does not incorporate the exact structure of the rubber cushion depicted in Fig. 5C but the similarities between said two structures warrants the use of the reference numeral 33 for both of said rubber cushions and the reference numeral 33b for both of the vertical hinges that allow lateral motion.

    [0073] As an alternative to the large coil spring or the rubber cushion, one or more strain gauges may be attached to the juncture of the torpedo-shaped nozzle housing and the elongate boom. Measurement by said gauge or gauges of a strain above a preselected threshold generates a "stop" electrical signal that is sent to the motor that rotates the drum of the concrete truck so that the drum stops rotating.

    [0074] As an alternative to strain gauges, limit switches may be positioned so that a "stop" electrical signal is sent to said motor when a limit switch is contacted by the torpedo-shaped nozzle housing. The spacing between the limit switches and the housing is preselected so that the drum is not stopped from rotating until the amount of lateral motion of the nozzle housing exceeds and acceptable amount of lateral motion.

    [0075] The four protective systems disclosed herein can each be used in lieu of the other protective systems, or any two or more of them may be used in combination with one another to provide redundant protection.

    [0076] The resilience of the large coil spring, the rubber disc, or other such high resistance but flexible and resilient member ensures that nozzle housing can "give" as needed momentarily and then return to its normal operating state of repose after the large lateral force has either passed by said nozzle housing or until an operator can stop drum rotation so that the problem can be dealt with. This prevents breakage of the affected parts. The resistance of the coil spring, rubber disc, or other means is preselected so that nozzle housing 26 is not displaced laterally by any substantial distance unless the magnitude of the lateral force exceeds a predetermined threshold. Lateral forces below such threshold may cause minor or insignificant lateral motion.

    [0077] Figs. 4 and 5A also depict removably mounted maintenance panel 23 having opening 23a formed therein. Panel 23 is secured to nozzle housing 26 as depicted in Fig. 5A when the novel apparatus is in operation but is easily removable as indicated in Fig. 4 to maintain and service the nozzle assembly area. Opening 23a allows water or other debris that may get into hollow torpedo-shaped nozzle housing 26 to drain therefrom while the apparatus is in operation.

    [0078] Nozzle lance 50, depicted in Fig. 6A, has a straight configuration. It oscillates longitudinally, sweeping out an adjustable arc of about eighty to one hundred twenty degrees (80 - 120º) as aforesaid, as drum 19a rotates in the "mix" mode. Nozzle lance 50 is pivotal about pivot point 50a which is preferably formed by a medium pressure autoclave-type hose. There are numerous mechanisms that can cause the oscillation, and all of said mechanisms are within the scope of this invention. In keeping with the use of hydraulics, the preferred mechanism includes adjustable speed hydraulic motor 52 having an output shaft to which disc or cam 53 is mounted for conjoint rotation. Rigid link 54 has a first end rotatably secured to a periphery of said cam and a second end pivotally secured to nozzle lance 50 in spaced apart relation to pivot point 50a of said nozzle lance. Rotation of cam 53 causes rigid link 54 to displace nozzle lance 50 so that said nozzle lance 50 reciprocates about said pivot point 50a, much like a windshield wiper. Advantageously, in a preferred embodiment, a plurality of holes are drilled in disc or cam 53 in eccentric relation to pivot point 50a so that the first end of rigid link 54 can be secured to differing holes as may be needed to adjust the amount of oscillation. The water pressure may be as low as fifteen thousand pounds per square inch (15,000 Ibs/in2) but is preferably above twenty thousand pounds per square inch (20,000 Ibs/in2).

    [0079] The high pressure water hose that delivers water to oscillating nozzle lance 50 has a trailing part and a leading part in fluid communication with each other. The leading part is housed within elongate boom 24 and therefore is constrained to remain in a straight configuration at all times and does not flex. The trailing part extends from the source of high pressure water mounted on trailer 11 in a trailing direction and thus a bend is formed in said trailing part so that the leading end of the trailing part can connect to the trailing end of the straight first part housed within elongate boom 24.

    [0080] The leading end of the leading part of the high pressure water hose (the part carried by elongate boom 24) is connected to hose coupler 51 (Fig. 6A) mounted in the hollow interior of torpedo-shaped nozzle housing 26. A ninety degree swivel is housed primarily within said hose coupler 51. Hose coupler 51 is in fluid communication with saddle 51 a that holds the ninety degree swivel that causes the path of travel of water flowing from said high pressure water hose to bend ninety degrees. Three (3) tubular-in-configuration flow straighteners, depicted in Fig. 6B and collectively denoted 51b, are provided to improve laminar flow to the nozzle lance. Each flow straightener 51 b is preferably about three inches (3.00") in length and about one-quarter inch in diameter and is positioned in the lumen of the swivel shaft downstream of the ninety degree (90°) hose connection, upstream of nozzle lance 50. Moreover, an accumulator bushing 51c having a length of about three-quarters of an inch (0.75") and about a half inch (0.5") diameter is added downstream of said flow straighteners. When they are positioned in the lumen of the swivel shaft, as depicted in Fig. 6B, they nest together and subdivide said lumen into seven (7) flow passageways so that an otherwise turbulent flow of high pressure water is made into a more laminar flow, thereby enhancing the efficiency of the water stream that performs the work of hydrostatically lifting residual concrete from the drum and fins. The water then flows into nozzle lance 50 through medium pressure autoclave-type hose 50a. Accordingly, oscillation of nozzle lance 50 does not require oscillation of the high pressure water hose, thereby eliminating the fatigue that would occur if said hose were directly connected to the nozzle lance.

    [0081] Nozzle lance 50 is depicted in greater detail in Figs. 7A and 7B. The preferred nozzle lance may be purchased from Aquajet Systems of Sweden. The nozzle lance may also have a diamond or tungsten carbide construction. The three (3) parallel tubes collectively denoted 49 are flow straighteners. When they are positioned in the lumen of nozzle lance 50, as depicted in Figs. 7A and 7B, they nest together and subdivide said lumen into seven (7) flow passageways so that an otherwise turbulent flow of high pressure water is made into a more laminar flow, thereby enhancing the efficiency of the water stream that performs the work of hydrostatically lifting residual concrete from the drum and fins. Each nozzle lance flow straightener 49 is preferably about one inch (1.0") in length and has a tube diameter of about one-quarter of an inch (0.25"). A three-quarter inch (0.75") in length accumulator bushing 57 having a diameter of about one-half inch (0.5") is positioned downstream of each flow straightener to further improve the laminar flow of the high pressure water through nozzle lance 50. Item 50b is a wear cap and nozzle holder and passageway 50c is the nozzle passageway that discharges the water that separates the residual concrete from the drum and the helical fins or blades. Internally threaded bore 50d receives an externally threaded shoulder bolt 50a (Fig. 6A) that secures nozzle lance 50 to rigid link 54. Threaded swivel shaft 50e receives medium pressure autoclave-type hose 50a (Fig. 6A).

    [0082] Figs. 8, 9, and 10 diagrammatically depict how upwardly-aimed high pressure water 26a removes residual concrete from the top of ready mixed concrete drum 19a. Of course, as drum 19a rotates, and as elongate nozzle boom 24 is slowly retracted, in the direction of directional arrow 19c, from the closed end of the drum to the open end thereof, all parts thereof pass in front of the upwardly-discharged stream of very high-pressure water that is oscillating along the longitudinal axis of the drum. The unique torpedo-shaped design of the nozzle housing protects it from damage as falling chunks of removed residual concrete fall from the top of the drum. The backward and forward oscillation of water blast 26a is denoted by arcuate, double-headed directional arrow 26b in Figs. 8, 9, and 10. Just as the rate of oscillations is controlled by varying the speed of the hydraulic motor, the length of the stroke is also controllable by varying the length of rigid link 54 (Fig. 6) or by attaching rigid link 54 to rotating cam 53 (Fig. 6) at different eccentricities to change the effective length of said rigid link.

    [0083] Ready mixed concrete drum 19a is rotated in its mixing direction, as aforesaid, as torpedo-shaped nozzle housing 26 is retracted from said ready mixed concrete drum. Accordingly, helical fins or blades 19b act as an auger and displace the loose chunks of residual concrete and the water towards the closed end of drum 19a until the cleaning operation is complete. The drum is then placed into its discharge mode and the contents thereof are discharged through the open end of the drum in a well-known way. Both sides of the helical fins or blades are cleaned during the retraction of the nozzle. No cleaning occurs during insertion of the elongate nozzle boom into the hollow interior of the drum.

    [0084] A "T"-shaped bar 31, known as a torpedo lock-out bar, depicted in Fig. 10A and 10B, is provided for maintenance safety. It is mechanically fastened to torpedo-shaped nozzle housing 26 when said housing is in its "up" position and locks it in said position. This eliminates the danger of a pinch point accident.

    [0085] As best depicted in Fig. 10B, torpedo lock out bar 31 includes flat plate 31 a having aperture 31 b formed therein, transversely disposed cross bar 31c, and "L"-shaped rod 31d that interconnects plate 31 a and cross bar 31c.

    [0086] As best understood in connection with Fig. 10A, cross bar 31 c is first aligned with and inserted into longitudinal slot 26c formed in nozzle housing 26 and turned ninety degrees (90°) so that it is transverse to said slot. Flat plate 31 a is then secured to bell housing 24c by inserting a bolt through aperture 31b formed in flat plate 31a and a corresponding threaded aperture formed in bell housing 24c.

    [0087] The novel apparatus works with rear-discharging and forward-discharging trucks.

    [0088] Torpedo-shaped nozzle housing 26 allows nozzle lance 50 to be positioned as close as possible for a minimum stand-off distance from the residual concrete as torpedo-shaped nozzle housing 26 is retracted from ready mixed concrete drum 19a.

    [0089] In view of the fact that the rotatably-mounted drums of most ready mixed concrete trucks are inclined about seventeen degrees (17°) from a horizontal plane, novel elongate nozzle boom 24 is typically inclined at a seventeen degree (17°) downward angle as well, with a plus or minus ten degree (+/- 10°) range about said seventeen degree (17°) angle to ensure close clearance insertion of elongate nozzle boom 24 into ready mixed drum 19a with torpedo-shaped nozzle housing 26 in its unpivoted configuration.

    [0090] The functions of the novel ready mixed concrete truck drum cleaner are controlled by a twelve volt (12VDC) wireless remote controller. There is no one hundred twenty or two hundred twenty voltage alternating current (120 - 220 VAC) power cord, thereby eliminating an electrical hazard. The custom Origa ® T300 (transmitter)/R160 (receiver), manufactured by Omnex Control Systems of Vancouver, British Columbia, Canada (www.omnexcontrols.com), is a suitable portable, long range, radio remote control system that includes a proprietary software program. The transmitter in this preferred embodiment includes eight (8) paddle switches, two (2) toggle switches, and is denoted 55 in Fig. 11. Activation of first paddle switch 55a in a first direction causes elongate boom 24 to retract and activation of the said first paddle switch in a second direction opposite to the first stops the retraction. Activation of second paddle switch 55b in a first direction causes elongate boom 24 to extend and activation of the said second paddle switch in a second direction opposite to the first causes retraction of the boom. The two positions of third paddle switch 55c turn lights, mounted on the leading end of elongate boom 24, on or off. Fourth paddle switch 55d raises or lowers tower 16, fifth paddle switch 55e controls the angle of torpedo-shaped nozzle housing 26 relative to elongate boom 24, up or down, sixth paddle switch 55f starts or stops the oscillation of nozzle lance 50, seventh paddle switch 55g turns the high pressure water on or off, and eighth paddle switch 55h raises or lowers elongate boom 24. An emergency stop pushbutton switch 55i is provided on one end of transmitter 55. An operator can also stop drum rotation quickly, whenever an unwanted condition is detected, by connecting into a solenoid on the truck hydraulic transmission. More particularly, a hardwire interconnect may be provided between the ready mix truck drum rotation means and the transmitter of Fig. 11. In the alternative, a hardwire interconnect may be provided from the ready mix truck drum rotation means to a local switch mounted on the observation tower. The transmitter is light-in-weight and is equipped with belt clips or a shoulder strap, not depicted, so that an operator is free to walk around the novel apparatus during its operation.

    [0091] Fig. 12A schematically depicts the hydraulic system for this invention. The blind side of tower lift cylinder 56 is denoted 56a and the rod side thereof is denoted 56b. 56c is the counterbalance valve for lifting elongate boom 24 and 56d is an up/down solenoid control valve. 56e is a needle valve for speed control. The blind side of cylinder 58 that tilts elongate boom 24 is denoted 58a and the rod side thereof is denoted 58b. 58c and 58d are counterbalance valves for tilt. 58e is an up/down solenoid control valve and 58f is a needle valve for speed control. Hydraulic motor 60 extends and retracts elongate boom 24. Its control circuit includes adjustable flow control valve 60b, adjustable flow control valve 60c, and extend-retract solenoid control valve 60d. Nozzle oscillation motor 62 includes pressure-reducing valve 62a, check valve 62b, on/off solenoid control valve 62c, and adjustable needle control valve 62d for controlling the speed of nozzle oscillation.

    [0092] As best understood in connection with Figs. 12A and 12C, the control circuit for torpedo float cylinder 64 includes blind side 64a, rod side 64b, adjustable flow control valve 64c for the "Down" and "Float" positions, adjustable flow control valve 64d for the "Up" and "Float" positions, pressure reducing valve 64e (1500 psi), pressure-reducing valve 64f (500 psi), pressure-operated pilot stop valve 64g to isolate the float control circuit, adjustable flow needle valve 64h for pressure down, and solenoid control valve 64i.

    [0093] The circuitry for the hydraulic manifold internals is schematically depicted in Fig. 12B. Just as in Fig. 12A, the "Up-Down" hydraulic connections for tower 16 are denoted 56. Item 56c is a counter balance valve as aforesaid in connection with Fig. 12A, 56d is a solenoid control valve as aforesaid, and 56e is a speed control needle valve as aforesaid. Item 66d is a system pressure regulator that maintains the system pressure at about 2800 psi.

    [0094] As in Fig. 12A, the "Up-Down" hydraulic circuit for tilting elongate boom 24 is denoted 58 in Fig. 12B. Items 58c and 58d are counterbalance valves as aforesaid. Item 58c is a solenoid control valve as aforesaid and item 58f is a speed control needle valve as aforesaid.

    [0095] The circuitry for the hydraulic circuit that controls extension and retraction of elongate boom 24 includes hydraulic connections 70, speed control needle valve 70a and solenoid control valve 70b.

    [0096] The nozzle oscillation motor is controlled by circuitry denoted 72. Item 72a is a pressure reducing valve. 72b is a check valve and 72c is a solenoid control valve.

    [0097] The torpedo float cylinder is denoted 64 in Figs. 12A-C. The elements that collectively form the hydraulic control circuit are described above in connection with Fig. 12A-B. They are disclosed in increased detail in Fig. 12C because of the importance of the hydraulics that controls the "floating" action of the torpedo-shaped nozzle housing.

    [0098] The hydraulic control circuits for the cylinder that lifts and lowers tower 16, the cylinders that cause inclination or tilting of elongate boom 24, the circuitry for controlling the hydraulic motor that extends and retracts elongate boom 24, and the circuitry that controls the hydraulic motor that effects oscillation of nozzle lance 50 are well within the level of ordinary skill of those who work in the hydraulic arts so the details thereof need not be disclosed with particularity.

    [0099] To use the novel apparatus, an operator inserts torpedo-shaped nozzle housing 26 and elongate boom 24 into rotating drum 19a (paddle switch 55b) and turns on the high pressure water (paddle switch 55g) after the torpedo-shaped nozzle housing 26 is fully inserted into said drum 19a. The torpedo-shaped nozzle housing 26 remote control paddle switch 55e is then pressed into its "Up" position. The torpedo solenoid valve, denoted 64i in Fig. 12A and 12C, shifts to apply pressure to the pressure reducing control valves and the pilot operated valve to isolate the float circuit. Pressure reducing valve 64e is set at approximately fifteen hundred pounds per square inch (1500 Ibs/in2) and is connected to the blind side of the torpedo float cylinder and extends the float cylinder rod to raise up torpedo-shaped nozzle housing 26 with just enough force to counteract the high pressure water thrust and the weight of said torpedo-shaped nozzle housing. Pressure-reducing control valve 64f is set to approximately five hundred psi (500 Ibs/in2) and enables the soft float of torpedo-shaped nozzle housing 26 over helical fins or blades 19b as they are encountered, due to the differential pressure across the cylinder piston at all times while being forced down by such fins or blades and then returning to the "Up" position upon clearing each fin or blade. The "Up" position is the position where the nozzle is closely spaced to the residual concrete between the fins or blades, said position being referred to herein as the "stand-off" distance.

    [0100] The speed and movement of torpedo-shaped nozzle housing 26 are controlled by the opposite side adjustable flow control valves 64c and 64d that maintain a positive upward force on said torpedo-shaped nozzle housing at all times. Moving remote control torpedo paddle switch 55e to the "Down" position causes solenoid 64i to shift and release pressure from the pressure-reducing control valves and opens the pilot-operated isolation valve. The pressure is therefore applied to the "rod" side of the torpedo float cylinder, thereby forcing it straight down again.

    [0101] The novel structure enables torpedo-shaped nozzle housing 26 to "float," maintaining a close, highly efficient stand-off distance between nozzle lance 50 and residual concrete to be removed when torpedo-shaped nozzle housing 26 is between fins or blades 19b, with just enough upward force to enable said torpedo-shaped nozzle housing to be pushed downwardly by said fins or blades as it slides over said fins or blades, and returning to the close stand-off distance upon clearing each fin or blade as the torpedo-shaped nozzle housing is slowly retracted from the drum. The novel system works for drums of ready mixed concrete trucks of many differing sizes without afflicting damage to said fins, blades, drums or to the torpedo-shaped nozzle housing.

    [0102] In the event a concrete truck is developed that has discontinuous fins, or fins that are not helical, it is clear that using the novel apparatus herein would apply to such truck without restriction to the embodiments disclosed herein that refer to a truck having continuous helical fins or blades. Moreover, in the event a truck is developed that has no fins or blades yet remains capable of mixing concrete with some other means, the cleaning of such a truck with the novel apparatus would still infringe the claims that follow because said fins or blades are not a part of the invention as indicated in said claims.

    [0103] It will thus be seen that the objects set forth above, and those made apparent from the foregoing description, are efficiently attained and since certain changes may be made in the above construction without departing from the scope of the invention, it is intended that all matters contained in the foregoing description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.

    [0104] It is also to be understood that the following claims are intended to cover all of the generic and specific features of the invention herein described, and all statements of the scope of the invention which, as a matter of language, might be said to fall therebetween.


    Claims

    Claims :

    An apparatus (10) for removing residual concrete from a rotatably mounted ready mixed concrete truck drum (19a), said truck drum (19a) adapted to have a plurality of helical fins (19b) mounted within said drum (19a), each of said helical fins (19b) having a leading side and a trailing side comprising;
    an elongate boom (24);
    a torpedo-shaped nozzle housing (26) hingedly connected to a leading end of said elongate boom (24) so that said torpedo-shaped nozzle housing (26) is positionable in an infinite number of angular positions in a substantially vertical plane relative to said elongate boom (24);
    lateral displacement means (33) for adapting said nozzle housing (26) to transiently displace in a lateral direction when subjected to laterally-directed forces above a predetermined threshold;
    a high-pressure water nozzle lance (50) mounted within said torpedo-shaped nozzle housing (26);
    an elongate hose extending between a source of water under high pressure and said high-pressure water nozzle lance (50);
    said high-pressure water nozzle lance (50) adapted to discharge high-pressure water in any direction relative to a longitudinal axis of said elongate boom (24);
    said high pressure water nozzle lance (50) being adapted to clean both sides of each helical fin (19b) as said torpedo-shaped nozzle housing (26) is retracted from an interior of said drum (19a);
    said high pressure water nozzle lance (50) further adapted to clean residual concrete from interior walls of said drum (19a) between said helical fins (19b); and characterized by
    a float control (64) that maintains said high pressure water nozzle lance (50) at an optimal distance from said helical fins (19b) and said interior walls as said torpedo-shaped nozzle housing (26) is retracted;
    said float control (64) enabling said torpedo-shaped nozzle housing (26) to slide over each helical fin (19b) as it is encountered and further enabling said torpedo-shaped nozzle housing (26) to return to an optimal distance from said interior walls upon clearing each helical fin (19b);
    whereby rotation of said ready mixed concrete drum (19a) in a direction adapted to mix concrete and discharge of high-pressure water from said high-pressure water nozzle lance (50) during said rotation causes hydraulic separation of residual concrete from an interior surface of said ready mixed concrete drum (19a);
    whereby rotation of said ready mixed concrete drum (19a) in a direction adapted to discharge concrete causes said helical fins (19b) to discharge the residual concrete and water removed by the action of said high pressure water; and
    whereby cleaning of residual concrete from said drum (19a) is performed with high efficiency because said float control (64) maintains the high pressure water nozzle lance (50) at an optimal distance from the residual concrete as said torpedo-shaped nozzle housing (26) is retracted from said drum (19a).

    The apparatus of claim 1, further comprising:

    swivel means (50e) for causing said high-pressure water nozzle lance (50) to oscillate as it dispenses said high pressure water;

    said swivel means (50e) including a pivot point (50a) about which said high-pressure water nozzle lance (50) oscillates.

    The apparatus of claim 2, further comprising:

    said swivel means (50e) causing said high-pressure water nozzle lance (50) to oscillate along a line substantially coincident with a longitudinal axis of said ready mixed concrete drum (19a).

    The apparatus of claim 3, further comprising:

    said high-pressure water nozzle lance (50) having an adjustable angle of oscillation having a range from about eighty to about one hundred twenty degrees.

    The apparatus of claim 2, further comprising:

    said swivel means (50e) including a hydraulic motor (52) having an output shaft;

    a disc (53) mounted on said output shaft for conjoint rotation therewith;

    a rigid link (54) having a first end rotatably mounted to said disc (53) in eccentric relation thereto and a second end pivotally secured to said high-pressure water nozzle lance (50) in spaced relation to said pivot point (50a);

    whereby rotation of said disc (53) effects oscillation of said high-pressure water nozzle lance (50).

    The apparatus of claim 1, further comprising:

    an upstanding tower (16);

    a hydraulic motor mount housing (14), having a hollow interior, positioned in surmounting relation to said upstanding tower (16);

    a boom housing (12) of straight configuration having a hollow interior and open ends,

    said boom housing (12) mounted in surmounting relation to said hydraulic motor mount housing (14);

    said boom housing (12) being pivotally mounted with respect to said hydraulic motor mount housing (14);

    said boom housing (12) having a position of repose where a longitudinal axis of said boom housing (12) is disposed normal to a longitudinal axis of said upstanding tower (27);

    said elongate boom (24) disposed at least in part within said hollow interior of said boom housing (12);

    said elongate boom (24) having a leading end extending from a leading end of said boom housing (12), a trailing end extending from a trailing end of said boom housing (12), and a medial extent disposed within said boom housing (12);

    said elongate boom (24) having a retracted position where said leading end of said elongate boom (24) is disposed close to said boom housing (12) and where said trailing end of said elongate boom (24) is disposed remote from said boom housing (12);

    said elongate boom (24) having an extended position where said leading end of said elongate boom (24) is remotely disposed relative to said boom housing (12) and

    where said trailing end of said elongate boom (24) is disposed close to said boom housing (12);

    said torpedo-shaped nozzle housing (26) having a storage and insertion position where said torpedo-shaped nozzle housing (26) is disposed in axial alignment with said elongate boom (24);

    an interconnecting means (28) for interconnecting said torpedo-shaped nozzle housing (26) and said elongate boom (24); and

    control means (55) for controlling the angular position of said torpedo-shaped nozzle housing (26) relative to said elongate boom (24).

    The apparatus of claim 6, further comprising:

    said interconnecting means being a transversely-disposed hinge (28) so that said torpedo-shaped nozzle housing (26) is positionable in a plurality of angular positions in a vertical plane relative to said elongate boom (24).

    The apparatus of claim 6, further comprising:

    an elongate rack gear (38) secured to an underside of said elongate boom (24);

    said elongate rack gear (38) being disposed within said boom housing (12);

    a pinion gear disposed in meshing engagement with said rack gear (38) so that rotation of said pinion gear in a first direction extends said elongate boom (24) and in a second direction retracts said elongate boom (24);

    a motor (60) having an output shaft;

    said motor (60) being mounted on said motor mount housing (14), externally thereof;

    said pinion gear being mounted on said output shaft for conjoint rotation therewith;

    said pinion gear being mounted in said hollow interior of said motor mount housing (14).

    The apparatus of claim 8, further comprising:

    said motor (60) being a hydraulic motor.

    The apparatus of claim 6, further comprising:

    said upstanding tower (16) having a tube-in-tube construction so that a height of said tower (16) is adjustable from a fully extended elevated position to a fully retracted low position and an infinite plurality of positions therebetween.

    The apparatus of claim 10, further comprising:

    said tube-in-tube construction including a lower tube (16a) and an upper tube (16b);

    a hinge means (18c) for hingedly interconnecting said upper tube (16a) and said elongate boom (24);

    said hinge means (18c) including a top plate (18a) disposed in surmounting relation to said upper tube (16a);

    said hinge means (18c) including a support plate (18b) disposed in underlying relation to said elongate boom (24);

    said hinge means (18c) including a hinge post for hingedly interconnecting said top plate (18a) and said support plate (18b);

    said support plate (18b) being disposed at an angle to said top plate (18a) when said elongate boom (24) is disposed at an angle relative to said motor mount housing (14),

    said angle between said top and support plates being equal to the angle between said elongate boom (24) and said motor mount housing (14).

    The apparatus of claim 11, further comprising:

    a hydraulic cylinder disposed in interconnecting relation to said motor mount housing (14) and said upper tube (16a);

    a first end of said hydraulic cylinder being pivotally connected to a proximal end of said motor mount housing (14);

    a second end of said hydraulic cylinder being pivotally secured to said upper tube (16a);

    whereby extension of said hydraulic cylinder causes pivotal movement of said motor mount housing and said elongate boom (24); and

    whereby full retraction of said hydraulic cylinder positions said motor mount housing (14) and said elongate boom (24) in a horizontal plane.

    The apparatus of claim 6, further comprising:

    said elongate boom (24) being pivotally mounted with respect to said motor mount housing (14);

    said elongate boom (24) having an unpivoted position of repose where it is disposed substantially horizontally;

    said elongate boom (24) having a first pivoted position where it is disposed at an angle of about seventeen degrees (17°) relative to a horizontal plane.

    The apparatus of claim 13, further comprising:

    said elongate boom (24) having a second pivoted position where it is disposed at an angle of about thirty four degrees (34°) relative to a horizontal plane.

    The apparatus of claim 6, further comprising:

    an elongate, flexible hose handler (25);

    a first plurality of hydraulic hoses and a first high pressure water hose housed within said elongate, flexible hose handler (25);

    a second plurality of hydraulic hoses and a second high pressure water hose housed within said elongate boom (24); and

    said first and second plurality of hydraulic hoses and said first and second high pressure water hoses being respectively connected to one another at a trailing end of said elongate boom (24), said elongate, flexible hose handler (25) having a leading end disposed in close proximity to said trailing end of said elongate boom (24).

    The apparatus of claim 15, further comprising:

    said torpedo-shaped nozzle housing (26) having a longitudinally-extending slot (26c) formed therein;

    a hydraulic motor (52) mounted within a hollow interior of said torpedo-shaped nozzle housing (26);

    said second plurality of hydraulic hoses providing fluid communication between a source of hydraulic fluid and said hydraulic motor;

    said hydraulic motor (52) having an output shaft;

    a disc (53) secured to said output shaft for conjoint rotation therewith;

    a first end of a rigid link (54) secured to said disc near an outer periphery of said disc;

    a second end of said rigid link (54) connected to said high pressure water nozzle lance (50);

    whereby rotation of said output shaft effects oscillation of said rigid link (54) and

    hence oscillation of said high pressure water nozzle lance (50).

    The apparatus of claim 16, further comprising:

    a hose connector (51) mounted within the hollow interior of said torpedo-shaped nozzle housing (26);

    said hose connecter (51) adapted to receive a leading end of said second high pressure water hose;

    a ninety degree swivel mounted in said hollow interior of said nozzle housing (26);

    said ninety degree swivel having an input port in fluid communication with said hose connector (51) so that high pressure water flowing from said second high pressure water hose is constrained to follow a path of travel that bends ninety degrees; and

    said ninety degree swivel having an output port in fluid communication with said high pressure water nozzle lance (50);

    whereby said second high pressure water hose is mounted independently of said high pressure water nozzle lance (50) and is therefore not flexed as said high pressure water nozzle lance (50) oscillates.

    The apparatus of claim 6, further comprising,
    a transportable trailer (11) for supporting said elongate nozzle boom (24), said upstanding tower (27), said torpedo-shaped nozzle housing (26), said upstanding post (17), and said motor mount housing (14);
    a back-up assistance assembly (13) that facilitates interconnection of said transportable trailer and a ready mixed concrete truck;
    whereby said transportable trailer (11) may be stationary or truck-mounted.

    The apparatus of claim 18, further comprising:

    said back-up assistance assembly (13) including a longitudinal rod (13a) having a first end pivotally secured to a trailing end of said trailer (11);

    a transverse rod (13b) connected to said longitudinal rod (13a) to form a "T"-shaped connection therewith;

    a first pair of truncate rods (13d, 13d) mounted to and extending longitudinally from a first half of said transverse rod (13b);

    a second pair of truncate rods (13f, 13f) mounted to and extending longitudinally from a second half of said transverse rod (13b);

    a first flat plate having an upwardly protruding first wheel chock (13a) formed thereon;

    said first flat plate being positioned between but not connected to said first pair of truncate rods (13d, 13d);

    a second flat plate having an upwardly protruding wheel chuck (13e) formed thereon;

    said second flat plate being positioned between but not connected to said second pair of truncate rods (13f, 13f) formed in said second half of said transverse rod (13b);

    whereby a driver of a ready mixed concrete truck (19) backs onto the first and second flat plates until the wheels are stopped by the wheel chocks (13a) and (13e);

    whereby the length of said longitudinal rod (13a) is preselected to ensure that the truck (19) will be properly spaced from the novel apparatus when the wheels of the ready mixed concrete truck (19)abut said wheel chocks (13a) and (13e).

    The apparatus of claim 19, further comprising:

    a line reel (15) rotatably mounted on a side of the trailer (11) corresponding to the side of the truck (19) where the driver sits;

    a pipe and a plate positioned near said side of said truck (19) where said driver sits;

    whereby an elongate line (15a) is played out to said pipe and plate from said line reel (15) in parallel alignment with a common longitudinal axis of symmetry of the truck (19) and trailer (11) up to a point where it can be seen by said driver;

    whereby said driver aligns the trailer (11) with the line and backs up until the wheel chocks (13a) and (13e) are encountered; and

    whereby the line is reeled back onto its line reel (15) after said trailer (11) is properly positioned with respect to the ready mixed concrete truck (19).

    The apparatus of claim 10, further comprising:

    a first and second control means (55a, 55b) mounted on said observation tower;

    said first control means (55a, 55b) adapted to control the insertion and retraction speed of said elongate boom (24);

    said second control means (55b) adapted to control the speed of oscillation of said high pressure water nozzle lance (50).

    The apparatus of claim 1, further comprising:

    said float control including a torpedo float cylinder (64) having a blind side (64a) pressurized to urge the torpedo-shaped nozzle housing (26) toward the interior wall of said drum (19a) to an "up" position and having a rod side (64b) pressurized to urge the torpedo-shaped nozzle housing (26) down to a "down" position when a helical fin (19b) is encountered; and

    said float control further including a first (64c) and second pressure regulator (64d),

    each of which is adjustable for desired compensation of any pressure and flow reaction force.

    The apparatus of claim 22, further comprising:

    said float control (64) further including an adjustable flow control valve (64h).

    The apparatus of claim 1, further comprising:

    said lateral displacement means (33) including a coil spring (35) that interconnects said elongate boom (24) and said torpedo-shaped nozzle housing (26).

    The apparatus of claim 1, further comprising:

    said lateral displacement means (33) including a rubber disc that interconnects said elongate boom (24) and said torpedo-shaped nozzle housing (26).

    The apparatus of claim 1, further comprising:

    a strain gauge connected to a juncture of said elongate boom (24) and said torpedo-shaped nozzle housing (26);

    said strain gauge adapted to generate an electrical signal when a strain above a preselected threshold is detected;

    said electrical signal adapted to cause rotation of said drum (19a) of said truck (19) to stop.

    The apparatus of claim 1, further comprising:

    at least one limit switch positioned in a preselected spaced apart relation to said torpedo-shaped nozzle housing (26) when said torpedo-shaped nozzle housing (26) is in a position of repose;

    said at least one limit switch adapted to generate an electrical signal when a displacement of said torpedo-shaped nozzle housing (26) in a lateral direction is detected;

    said electrical signal adapted to cause rotation of said drum (19a) of said truck (19) to stop.

    The apparatus of claim 22, further comprising:

    a locking means (31) for locking said torpedo-shaped nozzle housing (26) in said "up" position.

    The apparatus of claim 28, further comprising:

    said locking means (31) being a "T"-shaped bar that is mechanically fastened to said torpedo-shaped housing (26) for safety during maintenance.

    The apparatus of claim 1, further comprising:

    a hydraulic motor mount assembly (14);

    an inclinometer (14c) mounted on said hydraulic motor mount assembly (14).

    The apparatus of claim 1, further comprising:

    a first flow straightener (51 b) and a first accumulator bushing (51 c) positioned within a lumen of said swivel means;

    said first flow straightener (49) including a plurality of straight tubes that are nested together in said lumen of said swivel means; and

    said first accumulator bushing (51 c) disposed downstream of said first flow straightener (49).

    The apparatus of claim 17, further comprising:

    a second flow straightener (49) positioned and a second accumulator bushing (57) positioned within a lumen of said high pressure water nozzle lance (50);

    said second flow straightener (49) including a plurality of straight tubes that are nested together in said lumen of said high pressure water nozzle lance (50); and

    said second accumulator bushing (57) disposed downstream of said second flow straightener (49).


     


    Ansprüche

    1. Vorrichtung (10) zur Entfernung von Restbeton aus einer drehbar angebrachten Trommel (19a) eines Fertigbetonfahrmischers, dessen Mischertrommel (19a) so ausgelegt ist, dass sie eine Vielzahl innerhalb der Trommel (19a) angebrachter spiralförmiger Rippen (19b) aufweist, jede der spiralförmigen Rippen (19b) eine vordere Seite und eine hintere Seite aufweist, wobei die Vorrichtung folgendes umfasst:

    einen langen Arm (24);

    ein torpedoförmiges Düsengehäuse (26), das klappbar mit einem vorderen Ende des langen Arms (24) verbunden ist, so dass das torpedoförmige Düsengehäuse (26) in unendlich vielen Winkelpositionen in einer im Wesentlichen vertikalen Ebene relativ zum langen Arm (24) positionierbar ist;

    Seitenverlagerungsmittel (33) durch die das Düsengehäuse (26) für eine vorübergehende Verlagerung in seitlicher Richtung ausgelegt ist, wenn es über einer festgelegten Schwelle liegenden, seitlich wirkenden Kräften ausgesetzt ist;

    eine Wasserhochdruckdüsenlanze (50), die innerhalb des torpedoförmigen Düsengehäuses (26) angebracht ist;

    einen langen Schlauch, der sich zwischen einer unter hohem Druck stehenden Wasserquelle und der Wasserhochdruckdüsenlanze (50) erstreckt;

    die Wasserhochdruckdüsenlanze (50), ausgelegt zur Abgabe unter Hochdruck stehenden Wassers in jede Richtung relativ zu einer Längsachse des langen Armes (24);

    die Wasserhochdruckdüsenlanze (50), die zur Reinigung beider Seiten einer jeden spiralförmigen Rippe (19b) während des Zurückziehens des torpedoförmigen Düsengehäuses (26) aus einem Inneren der Trommel (19a) ausgelegt ist;

    die Wasserhochdruckdüsenlanze (50), die weiter zum Reinigen der inneren Wände der Trommel (19a) zwischen den spiralförmigen Rippen (19b) von Restbeton ausgelegt ist; und gekennzeichnet durch

    eine Schwimmersteuerung (64), die während des Zurückziehens des torpedoförmigen Düsengehäuses (26) einen optimalen Abstand der Wasserhochdruckdüsenlanze (50) von den spiralförmigen Rippen (19b) und den inneren Wänden aufrecht erhält;

    die Schwimmersteuerung (64), die das Gleiten des torpedoförmigen Düsengehäuses (26) über jede spiralförmige Rippe (19b) ermöglicht, wenn es bei ihr ankommt und weiter die Rückkehr des torpedoförmigen Düsengehäuses (26) nach der Reinigung jeder spiralförmigen Rippe (19b) in einen optimalen Abstand zu den inneren Wänden ermöglicht;

    wobei die Rotation der Fertigbetonmischtrommel (19a) in eine Richtung geeignet zum Mischen von Beton und die Abgabe von Wasser aus der Wasserhochdruckdüsenlanze (50) während der Rotation die hydraulische Trennung des Restbetons von einer inneren Oberfläche der Fertigbetonmischtrommel (19a) hervorrufen;

    wobei die Rotation der Fertigbetonmischtrommel (19a) in eine Richtung geeignet zur Abgabe von Beton durch die spiralförmigen Rippen (19b) die Abgabe des Restbetons und des Wassers hervorruft, die durch die Wirkung des unter Hochdruck stehenden Wassers entfernt worden sind; und

    wobei die Reinigung der Trommel (19a) von Restbeton mit hoher Effizienz durchgeführt wird, da die Schwimmersteuerung (64) während des Zurückziehens des torpedoförmigen Gehäuses (26) aus der Trommel (19a) einen optimalen Abstand der Wasserhochdruckdüsenlanze (50) zum Restbeton aufrechterhält.


     
    2. Vorrichtung nach Anspruch 1, die weiter folgendes umfasst:

    Schwenkmittel (50e) zum Hervorrufen des Schwingens der Wasserhochdruckdüsenlanze (50), während sie unter hohem Druck stehendes Wasser abgibt;

    die Schwenkmittel (50e), die einen Drehpunkt (50a) beinhalten, um den die Wasserhochdruckdüsenlanze (50) schwingt.


     
    3. Vorrichtung nach Anspruch 2, die weiter folgendes umfasst:

    die Schwenkmittel (50e), die das Schwingen der Wasserhochdruckdüsenlanze (50) entlang einer im Wesentlichen mit einer Längsachse der Fertigbetonmischtrommel (19a) übereinstimmenden Linie hervorrufen.


     
    4. Vorrichtung nach Anspruch 3, die weiter folgendes umfasst:

    die Wasserhochdruckdüsenlanze (50), die einen in einem Bereich von etwa achtzig bis etwa einhundertzwanzig Grad liegenden veränderbaren Schwingwinkel aufweist.


     
    5. Vorrichtung nach Anspruch 2, die weiter folgendes umfasst:

    die Schwenkmittel (50e), die einen hydraulischen Motor (52) mit einer Abtriebswelle beinhalten;

    eine Scheibe (53) angebracht auf der Abtriebswelle zur gemeinsamen Rotation mit dieser;

    eine starre Verbindung (54), die ein erstes rotierbar an der Scheibe (53) exzentrisch zu dieser angebrachtes Ende und ein zweites drehbar an der Wasserhochdruckdüsenlanze (50) gesichertes zum Drehpunkt (50a) beabstandetes Ende aufweist;

    wobei die Rotation der Scheibe (53) das Schwingen der Wasserhochdruckdüsenlanze (50) bewirkt.


     
    6. Vorrichtung nach Anspruch 1, die weiter folgendes umfasst:

    einen aufrechten Turm (16);

    ein Hydraulikmotor-Montagegehäuse (14) mit einem hohlen Inneren, das den aufrechten Turm (16) überragend positioniert ist;

    ein Armgehäuse (12) gerader Konfiguration mit einem hohlen Inneren und offenen Enden,

    das Armgehäuse (12), das in Relation zum Hydraulikmotor-Montagegehäuse (14) überragend angebracht ist;

    das Armgehäuse (12), das bezogen auf das Hydraulikmotor-Montagegehäuse (14) drehbar angebracht ist;

    das Armgehäuse (12), das eine Ruheposition aufweist, in der eine Längsachse des Armgehäuses (12) normal zu einer Längsachse des aufrechten Turms (27) angeordnet ist;

    den langen Arm (24), der zumindest teilweise innerhalb des hohlen Inneren des Armgehäuses (12) angeordnet ist;

    den langen Arm (24), der ein vorderes, sich von einem vorderen Ende des Armgehäuses (12) aus erstreckendes Ende,

    ein hinteres, sich von einem hinteren Ende des Armgehäuses (12) aus erstreckendes Ende und eine Mittelausdehnung aufweist, die innerhalb des Armgehäuses (12) angeordnet ist;

    den langen Arm (24), der eine zurückgezogene Position aufweist, in der das vordere Ende des langen Arms (24) nahe beim Armgehäuse (12) angeordnet ist und in der das hintere Ende des langen Arms (24) vom Armgehäuse (12) entfernt angeordnet ist;

    den langen Arm (24), der eine ausgefahrene Position aufweist, in der das vordere Ende des langen Arms (24) relativ zum Armgehäuse (12) entfernt angeordnet ist und in der das hintere Ende des langen Arms (24) nahe beim Armgehäuse (12) angeordnet ist;

    das torpedoförmige Düsengehäuse (26), das eine Aufbewahrungs- und Einschubposition aufweist, in der das torpedoförmige Düsengehäuse (26) in axialer Flucht mit dem langen Arm (24) angeordnet ist;

    ein Verbindungsmittel (28), zur Verbindung des torpedoförmigen Düsengehäuses (26) und des langen Arms (24) miteinander; und

    Steuermittel (55) zur Steuerung der Winkelposition des torpedoförmigen Düsengehäuses (26) relativ zum langen Arm (24).


     
    7. Vorrichtung nach Anspruch 6, die weiter folgendes umfasst:

    das Verbindungsmittel, das ein transversal angeordnetes Scharnier (28) ist, so dass das torpedoförmige Düsengehäuse (26) in einer vertikalen Ebene relativ zum langen Arm (24) in einer Vielzahl von Winkelpositionen positioniert werden kann.


     
    8. Vorrichtung nach Anspruch 6, die weiter folgendes umfasst:

    eine lange Zahnstange (38), gesichert an einer Unterseite des langen Arms (24);

    die lange Zahnstange (38), die im Armgehäuse (12) angeordnet ist;

    ein Antriebszahnrad, das im verzahnenden Eingriff mit der Zahnstange (38) angeordnet ist, so dass die Rotation des Antriebszahnrads in eine erste Richtung den langen Arm (24) ausfährt und in eine zweite Richtung den langen Arm (24) zurückzieht;

    einen Motor (60) mit einer Abtriebswelle;

    den Motor (60), der auf dem Motormontagegehäuse (14) angebracht ist, außerhalb davon;

    das Antriebszahnrad, das auf der Abtriebswelle zur gemeinsamen Rotation mit dieser angebracht ist;

    das Antriebszahnrad, das in dem hohlen Inneren des Motormontagegehäuses (14) angebracht ist.


     
    9. Vorrichtung nach Anspruch 8, die weiter folgendes umfasst:

    den Motor (60), der ein Hydraulikmotor ist.


     
    10. Vorrichtung nach Anspruch 6, die weiter folgendes umfasst:

    den aufrechten Turm (16) mit einer Konstruktion Rohr-in-Rohr, so dass eine Höhe des Turms (16) von einer voll ausgefahrenen erhöhten Position zu einer voll zurückgezogenen niedrigen Position und einer unendlichen Vielzahl von dazwischen liegenden Positionen veränderbar ist.


     
    11. Vorrichtung nach Anspruch 10, die weiter folgendes umfasst:

    die Konstruktion Rohr-in-Rohr, die ein unteres Rohr (16a) und ein oberes Rohr (16b) beinhaltet;

    ein Scharniermittel (18c) zur kippbaren Verbindung des oberen Rohrs (16a) und des langen Arms (24) miteinander;

    das Scharniermittel (18c), das eine in Relation zum oberen Rohr (16a) überragend angebrachte obere Platte (18a) beinhaltet;

    das Scharniermittel (18c), das eine in Relation zum langen Arm (24) darunterliegend angeordnete Stützplatte (18b) beinhaltet;

    das Scharniermittel (18c), das einen Scharnierpfosten zur kippbaren Verbindung der oberen Platte (18a) und der Stützplatte (18b) miteinander beinhaltet;

    die Stützplatte (18b), die in einem Winkel zur oberen Platte (18a) angeordnet ist, wenn der lange Arm (24) relativ zum Motormontagegehäuse (14) in einem Winkel angeordnet ist, der Winkel zwischen der oberen Platte und

    der Stützplatte gleich dem Winkel zwischen dem langen Arm (24) und dem Motormontagegehäuse (14) ist.


     
    12. Vorrichtung nach Anspruch 11, die weiter folgendes umfasst:

    einen hydraulischen Zylinder angeordnet zur Verbindung des Motormontagegehäuses (14) und des oberen Rohrs (16a) miteinander;

    ein erstes Ende des hydraulischen Zylinders, das mit einem nahen Ende des Motormontagegehäuses (14) drehbar verbunden ist;

    ein zweites Ende des hydraulischen Zylinders, das am oberen Rohr (16a) drehbar gesichert ist;

    wobei das Ausfahren des hydraulischen Zylinders eine Drehbewegung des Motormontagegehäuses und des langen Arms (24) hervorruft; und

    wobei das vollständige Zurückziehen des hydraulischen Zylinders das Motormontagegehäuse (14) und den langen Arm (24) in einer horizontalen Ebene positioniert.


     
    13. Vorrichtung nach Anspruch 6, die weiter folgendes umfasst:

    den langen Arm (24), der bezogen auf das Motormontagegehäuse (14) drehbar angebracht ist;

    den langen Arm (24), der eine nicht gedrehte Ruheposition aufweist, in der er im Wesentlichen horizontal angeordnet ist;

    den langen Arm (24), der eine erste gedrehte Position aufweist, in der er in einem Winkel von etwa siebzehn Grad (17°) zu einer horizontalen Ebene angeordnet ist.


     
    14. Vorrichtung nach Anspruch 13, die weiter folgendes umfasst:

    den langen Arm (24), der eine zweite gedrehte Position aufweist, in der er in einem Winkel von etwa vierunddreißig Grad (34°) zu einer horizontalen Ebene angeordnet ist.


     
    15. Vorrichtung nach Anspruch 6, die weiter folgendes umfasst:

    eine lange, flexible Schlauchführung (25);

    eine erste Vielzahl von Hydraulikschläuchen und einen ersten Hochdruckwasserschlauch untergebracht in der langen, flexiblen Schlauchführung (25);

    eine zweite Vielzahl von Hydraulikschläuchen und einen zweiten Hochdruckwasserschlauch, untergebracht in dem langen Arm (24); und

    die erste und zweite Vielzahl von Hydraulikschläuchen und der erste und zweite Hochdruckwasserschlauch, die jeweils an einem hinteren Ende des langen Arms (24) aneinander angeschlossen sind, die lange, flexible Schlauchführung (25) ein vorderes Ende aufweist, das in nächster Nähe zum hinteren Ende des langen Arms (24) angeordnet ist.


     
    16. Vorrichtung nach Anspruch 15, die weiter folgendes umfasst:

    das torpedoförmige Düsengehäuse (26), das einen darin ausgebildeten sich in Längsrichtung erstreckenden Schlitz (26c) aufweist;

    einen Hydraulikmotor (52) angebracht in einem hohlen Inneren des torpedoförmigen Düsengehäuses (26);

    die zweite Vielzahl von Hydraulikschläuchen, die die Flüssigkeitsübertragung zwischen einer Quelle mit Hydraulikflüssigkeit und dem Hydraulikmotor bereitstellt;

    den Hydraulikmotor (52), der eine Abtriebswelle aufweist;

    eine Scheibe (53) gesichert an der Abtriebswelle zur gemeinsamen Rotation mit dieser;

    ein erstes Ende einer starren Verbingung (54) gesichert an der Scheibe in der Nähe einer äußeren Peripherie der Scheibe;

    ein zweites Ende einer starren Verbindung (54), verbunden mit der Wasserhochdruckdüsenlanze (50);

    wobei die Rotation der Abtriebswelle die Schwingung der starren Verbindung (54) und damit die Schwingung der Wasserhochdruckdüsenlanze (50) bewirkt.


     
    17. Vorrichtung nach Anspruch 16, die weiter folgendes umfasst:

    einen Schlauchverbinder (51) angebracht innerhalb des hohlen Inneren des torpedoförmigen Düsengehäuses (26);

    den Schlauchverbinder (51), der zur Aufnahme eines vorderen Endes des zweiten Hochdruckwasserschlauches ausgelegt ist;

    einen neunzig Grad Schwenkanschluss angebracht im hohlen Inneren des Düsengehäuses (26);

    den neunzig Grad Schwenkanschluss, der einen Einlass zur Flüssigkeitsübertragung an den Schlauchverbinder (51) aufweist, so dass unter Hochdruck stehendes aus dem zweiten Hochdruckwasserschlauch fließendes Wasser gezwungen ist, einem um neunzig Grad gebogenen Flussweg zu folgen; und

    der neunzig Grad Schwenkanschluss einen Auslass zur Flüssigkeitsübertragung an die Wasserhochdruckdüsenlanze (50) aufweist;

    wobei der zweite Hochdruckwasserschlauch unabhängig von der Wasserhochdruckdüsenlanze (50) angebracht ist und daher nicht gebogen wird, während die Wasserhochdruckdüsenlanze (50) schwingt.


     
    18. Vorrichtung nach Anspruch 6, die weiter folgendes umfasst:

    einen transportfähigen Hänger (11), der den langen Düsenarm (24), den aufrechten Turm (27), das torpedoförmige Düsengehäuse (26), den aufrechten Pfosten (17) und das Motormontagegehäuse (14) trägt;

    eine Sicherheitshilfsanordnung (13), die die Verbindung zwischen transportfähigem Hänger und einem Fertigbetonfahrmischer erleichtert;

    wobei der transportfähige Hänger ortsfest oder auf einem LKW angebracht sein kann.


     
    19. Vorrichtung nach Anspruch 18; die weiter folgendes umfasst:

    die Sicherheitshilfsanordnung (13), die einen längs verlaufenden Stab (13a) beinhaltet, mit einem ersten Ende, das drehbar an einem hinteren Ende des Hängers (11) gesichert ist;

    einen quer verlaufenden Stab (13b), verbunden mit dem längs verlaufenden Stab (13a), um eine "T"-förmige Verbindung mit diesem herzustellen;

    ein erstes Paar kurzer Stäbe (13d, 13d), das an der ersten Hälfte des quer verlaufenden Stabes (13b) angebracht ist und sich von dort aus in Längsrichtung erstreckt;

    ein zweites Paar kurzer Stäbe (13f, 13f), das an der zweiten Hälfte des quer verlaufenden Stabes (13b) angebracht ist und sich von dort aus in Längsrichtung erstreckt;

    eine erste flache Platte, die einen darauf ausgebildeten, nach oben stehenden ersten Radvorleger (13a) aufweist;

    die erste flache Platte, die zwischen dem ersten Paar kurzer Stäbe (13d, 13d) positioniert, aber nicht mit diesem verbunden ist;

    eine zweite flache Platte, die einen darauf ausgebildeten, nach oben stehenden Radvorleger (13e) aufweist;

    die zweite flache Platte, die zwischen dem in der zweiten Hälfte des quer verlaufenden Stabes (13b) ausgebildeten zweiten Paar kurzer Stäbe (13f, 13f) positioniert, aber nicht mit diesem verbunden ist;

    wobei ein Fahrer eines Fertigbetonfahrmischers (19) rückwärts auf die erste und zweite Platte fährt bis die Räder von den Radvorlegern (13a) und (13e) angehalten werden;

    wobei die Länge des längs verlaufenden Stabes (13a) so festgelegt ist, dass der richtige Abstand des LKWs (19) von der neuen Vorrichtung gewährleistet ist, wenn die Räder des Fertigbetonfahrmischers (19) an den Radvorlegern (13a) und (13e) anliegen.


     
    20. Vorrichtung nach Anspruch 19, die weiter folgendes umfasst:

    eine Spule (15) für eine Leine rotierbar angebracht an einer Seite des Hängers (11), die der Fahrerseite des LKWs (19) entspricht;

    ein Rohr und eine Platte positioniert nahe der Fahrerseite des LKWs (19);

    wobei eine lange Leine (15a) in paralleler Ausrichtung mit einer gemeinsamen Längssymmetrieachse von LKW (19) und Hänger (11) zum Rohr und zur Platte hin bis zu einem Punkt von der Spule (15) abgespult wird, an dem sie vom Fahrer gesehen werden kann;

    wobei der Fahrer den Hänger (11) nach der Leine ausrichtet und zurückstößt bis er auf die Radvorleger (13a) und (13e) trifft; und

    wobei die Leine auf ihre Spule (15) aufgespult wird, nachdem der Hänger (11) bezogen auf den Fertigbetonfahrmischer (19) richtig positioniert wurde.


     
    21. Vorrichtung nach Anspruch 10, die weiter folgendes umfasst:

    ein erstes und zweites Steuermittel (55a, 55b) angebracht am Beobachtungsturm;

    das erste Steuermittel (55a, 55b) zur Steuerung der Einführ- und Rückziehgeschwindigkeit des langen Arms (24) ausgelegt ist;

    das zweite Steuermittel (55b) zur Steuerung der Oszillationsgeschwindigkeit der Wasserhochdruckdüsenlanze (50) ausgelegt ist.


     
    22. Vorrichtung nach Anspruch 1, die weiter folgendes umfasst:

    die Schwimmersteuerung, die einen Torpedo-Schwimmerzylinder (64) mit einer abgewandten Seite (64a) beinhaltet, mit innerem Überdruck, um das torpedoförmige Düsengehäuse (26) zur Innenwand der Trommel (19a) hin zu drängen in eine Position "aufwärts" und mit einer Stabseite (64b), mit innerem Überdruck, um das torpedoförmige Düsengehäuse (26) hinunter in eine Position "abwärts" zu drängen, wenn es auf eine spiralförmige Rippe (19b) zukommt; und

    die Schwimmersteuerung weiter einen ersten (64c) und einen zweiten Druckregler (64d) beinhaltet, von denen jeder an den gewünschten Ausgleich aller Drücke und aller Reaktionskräfte der Flüssigkeit angepasst werden kann.


     
    23. Vorrichtung nach Anspruch 22, die weiter folgendes umfasst:

    die Schwimmersteuerung (64), die weiter ein anpassbares Durchflussregelventil (64h) beinhaltet.


     
    24. Vorrichtung nach Anspruch 1, die weiter folgendes umfasst:

    das Seitenverlagerungsmittel (33), das eine Spiralfeder (35) beinhaltet, die den langen Arm (24) und das torpedoförmige Düsengehäuse (26) miteinander verbindet.


     
    25. Vorrichtung nach Anspruch 1, die weiter folgendes umfasst:

    das Seitenverlagerungsmittel (33), das eine Gummischeibe beinhaltet, die den langen Arm (24) mit dem torpedoförmigen Düsengehäuse (26) verbindet.


     
    26. Vorrichtung nach Anspruch 1, die weiter folgendes umfasst:

    einen Dehnungsmesser, der mit einem Verbindungspunkt des langen Arms (24) und des torpedoförmigen Düsengehäuses (26) verbunden ist;

    der Dehnungsmesser so ausgelegt ist, dass er ein elektrisches Signal erzeugt, wenn eine Dehnung über einer festgelegten Schwelle festgestellt wird;

    das elektrische Signal so ausgelegt ist, dass es die Rotation der Trommel (19a) des LKWs (19) beendet.


     
    27. Vorrichtung nach Anspruch 1, die weiterhin folgendes umfasst:

    mindestens einen Grenzwertschalter positioniert in einem festgelegten Abstand bezogen auf das torpedoförmige Düsengehäuse (26), wenn das torpedoförmige Düsengehäuse (26) in einer Ruheposition ist;

    der mindestens eine Grenzwertschalter so ausgelegt ist, dass er ein elektrisches Signal erzeugt, wenn eine Verlagerung des torpedoförmigen Düsengehäuses (26) in eine seitliche Richtung festgestellt wird;

    das elektrische Signal so ausgelegt ist, dass es die Rotation der Trommel (19a) des LKWs (19) beendet.


     
    28. Vorrichtung nach Anspruch 22, die weiter folgendes umfasst:

    ein Verriegelungsmittel (31), zum Verriegeln des torpedoförmigen Düsengehäuses (26) in Position "aufwärts".


     
    29. Vorrichtung nach Anspruch 28, die weiter folgendes umfasst:

    das Verriegelungsmittel (31), bei dem es sich um einen "T"-förmigen Riegel handelt, der zur Sicherheit während der Wartung mechanisch am torpedoförmigen Gehäuse (26) befestigt wird.


     
    30. Vorrichtung nach Anspruch 1, die weiter folgendes umfasst:

    eine Hydraulikmotor-Montageanordnung (14);

    einen Neigungsmesser (14c), angebracht an der Hydraulikmotor-Montageanordnung (14).


     
    31. Vorrichtung nach Anspruch 1, die weiter folgendes umfasst:

    einen ersten Strömungsgleichrichter (51b) und eine Akkumulatorbuchse (51c) positioniert innerhalb eines Lumens des Schwenkmittels;

    der erste Strömungsgleichrichter (49), der eine Vielzahl von geraden Rohren beinhaltet, die im Lumen des Schwenkmittels zusammengebündelt sind; und

    die erste Akkumulatorbuchse (51c) dem Strömungsgleichrichter (49) nachgeschaltet angeordnet ist.


     
    32. Vorrichtung nach Anspruch 17, die weiter folgendes umfasst:

    einen zweiten Strömungsgleichrichter (49) und eine zweite Akkumulatorbuchse (57), positioniert innerhalb eines Lumens der Wasserhochdrückdüsenlanze (50);

    der zweite Strömungsgleichrichter (49), der eine Vielzahl von geraden Rohren beinhaltet, die im Lumen der Wasserhochdruckdüsenlanze (50) zusammengebündelt sind; und

    die zweite Akkumulatorbuchse (57), die dem zweiten Strömungsgleichrichter (49) nachgeschaltet angeordnet ist.


     


    Revendications

    1. Appareil (10) pour retirer du béton résiduel à partir d'un tambour (19a) de camion malaxeur de béton prêt à l'emploi, monté à rotation, ledit tambour de camion (19a) étant apte à avoir une pluralité d'ailettes hélicoïdales (19b) montées à l'intérieur dudit tambour (19a), chacune desdites ailettes hélicoïdales (19b) ayant un côté avant et un côté arrière comprenant :

    un bras allongé (24) ;

    un carter de buse (26) en forme de torpille relié de façon articulée à une extrémité avant dudit bras allongé (24) de telle sorte que ledit carter de buse en forme de torpille (26) est apte à être positionné dans un nombre infini de positions angulaires dans un plan sensiblement vertical par rapport audit bras allongé (24) ;

    des moyens de déplacement latéral (33) pour adapter ledit carter de buse (26) à se déplacer de façon transitoire dans une direction latérale lorsqu'ils sont soumis à des forces dirigées latéralement au-dessus d'un seuil prédéterminé ;

    une lance (50) de buse à eau sous haute pression montée à l'intérieur dudit carter de buse en forme de torpille (26) ;

    un tuyau souple allongé s'étendant entre une source d'eau sous haute pression et ladite lance (50) de buse à eau sous haute pression ;

    ladite lance (50) de buse à eau sous haute pression étant apte à décharger de l'eau sous haute pression dans n'importe quelle direction par rapport à un axe longitudinal dudit bras allongé (24) ;

    ladite lance (50) de buse à eau sous haute pression étant apte à nettoyer les deux côtés de chaque ailette hélicoïdale (19b) alors que ledit carter de buse en forme de torpille (26) est rétracté à partir d'un intérieur dudit tambour (19a) ;

    ladite lance (50) de buse à eau sous haute pression étant encore apte à nettoyer du béton résiduel à partir des parois intérieures dudit tambour (19a) entre lesdites ailettes héliocoïdales (19b) ; et caractérisé par :

    un flotteur (64) qui maintient ladite lance (50) de buse à eau sous haute pression à une distance optimale desdites ailettes hélicoïdales (19b) et desdites parois intérieures alors que ledit carter de buse en forme de torpille (26) est rétracté ;

    ledit flotteur (64) permettant audit carter de buse en forme de torpille (26) de coulisser sur chaque ailette hélicoïdale (19b) alors qu'elle est rencontrée et permettant en outre audit carter de buse en forme de torpille (26) de retourner à une distance optimale à partir desdites parois intérieures lors du nettoyage de chaque ailette hélicoïdale (19b) ;

    ce par quoi une rotation dudit tambour de béton prêt à l'emploi (19a) dans une direction apte à mélanger du béton et à décharger de l'eau sous haute pression à partir de ladite lance (50) de buse à eau sous haute pression pendant ladite rotation provoque une séparation hydraulique de béton résiduel à partir d'une surface intérieure dudit tambour de béton prêt à l'emploi (19a) ;

    ce par quoi une rotation dudit tambour de béton prêt à l'emploi (19a) dans une direction apte à décharger du béton amène lesdites ailettes hélicoïdales (19) à décharger le béton résiduel et l'eau retirés par l'action de ladite eau sous pression ; et

    ce par quoi un nettoyage du béton résiduel à partir dudit tambour (19a) est effectué avec une efficacité élevée parce que ledit flotteur (64) maintient la lance (50) à buse à eau sous haute pression à une distance optimale du béton résiduel alors que ledit carter de buse en forme de torpille (26) est rétracté à partir dudit tambour (19a).


     
    2. Appareil selon la revendication 1, comprenant en outre :

    des moyens de pivotement (50e) pour amener ladite lance (50) de buse à eau sous haute pression à osciller alors qu'elle distribue ladite eau sous haute pression ;

    lesdits moyens de pivotement (50e) comprenant un point de pivotement (50a) autour duquel ladite lance (50) de buse à eau sous haute pression oscille.


     
    3. Appareil selon la revendication 2, comprenant en outre :

    lesdits moyens de pivotement (50e) amenant ladite lance (50) de buse à eau sous haute pression à osciller le long d'une ligne coïncidant sensiblement avec un axe longitudinal dudit tambour de béton prêt à l'emploi (19a).


     
    4. Appareil selon la revendication 3, comprenant en outre :

    ladite lance (50) de buse à eau sous haute pression ayant un angle d'oscillation ajustable ayant une plage d'environ quatre-vingt à environ cent vingt degrés.


     
    5. Appareil selon la revendication 2, comprenant en outre :

    lesdits moyens de pivotement (50e) comprenant un moteur hydraulique (52) ayant un arbre de sortie ;

    un disque (53) monté sur ledit arbre de sortie pour une rotation conjointe avec lui ;

    une bielle rigide (54) ayant une première extrémité montée à rotation sur ledit disque (53) en relation excentrique avec lui et une seconde extrémité fixée de façon pivotante à ladite lance (50) de buse à eau sous haute pression en relation espacée avec ledit point de pivotement (50a) ;

    ce par quoi la rotation dudit disque (53) effectue une oscillation de ladite lance (50) de buse à eau sous haute pression.


     
    6. Appareil selon la revendication 1, comprenant en outre :

    une tour dressée (16) ;

    un carter (14) de monture de moteur hydraulique, ayant un intérieur creux, positionné en relation surmontée par rapport à ladite tour dressée (16) ;

    un carter de bras (12) de configuration rectiligne ayant un intérieur creux et des extrémités ouvertes ;

    ledit carter de bras (12) étant monté en relation surmontée par rapport audit carter (14) de monture de moteur hydraulique ;

    ledit carter de bras (12) étant monté de façon pivotante par rapport audit carter (14) de monture de moteur hydraulique ;

    ledit carter de bras (12) ayant une position de repos où un axe longitudinal dudit carter de bras (12) est disposé perpendiculairement à un axe longitudinal de ladite tour dressée (27) ;

    ledit bras allongé (24) étant disposé au moins en partie à l'intérieur dudit intérieur creux dudit carter de bras (12) ;

    ledit bras allongé (24) ayant une extrémité avant s'étendant à partir d'une extrémité avant dudit carter de bras (12), une extrémité arrière s'étendant à partir d'une extrémité arrière dudit carter de bras (12) et une étendue médiane disposée à l'intérieur dudit carter de bras (12) ;

    ledit bras allongé (24) ayant une position rétractée où ladite extrémité avant dudit bras allongé (24) est disposée à proximité dudit carter de bras (12) et où ladite extrémité arrière dudit bras allongé (24) est disposée à distance dudit carter de bras (12) ;

    ledit bras allongé (24) ayant une position étendue où ladite extrémité avant dudit bras allongé (24) est disposée à distance par rapport audit carter de bras (12) et où ladite extrémité arrière dudit bras allongé (24) est disposée à proximité dudit carter de bras (12) ;

    le carter de buse en forme de torpille (26) ayant une position de stockage et d'introduction où ledit carter de buse en forme de torpille (26) est disposé en alignement axial avec ledit bras allongé (24) ;

    un moyen d'interconnexion (28) pour interconnecter ledit carter de buse en forme de torpille (26) et ledit bras allongé (24) ; et

    des moyens de commande (55) pour commander la position angulaire dudit carter de buse en forme de torpille (26) par rapport audit bras allongé (24).


     
    7. Appareil selon la revendication 6, comprenant en outre :

    ledit moyen d'interconnexion étant une articulation (28) disposée de façon transversale de telle sorte que ledit carter de buse en forme de torpille (26) est apte à être positionné dans une pluralité de positions angulaires dans un plan vertical par rapport audit bras allongé (24).


     
    8. Appareil selon la revendication 6, comprenant en outre :

    un engrenage à crémaillère allongé (38) fixé sur un côté inférieur dudit bras allongé (24) ;

    ledit engrenage à crémaillère allongé (38) étant disposé à l'intérieur dudit carter de bras (12) ;

    un engrenage à pignon disposé en engagement d'engrènement avec ledit engrenage à crémaillère (38) de telle sorte qu'une rotation dudit engrenage à pignon dans une première direction étend ledit bras allongé (24) et dans une seconde direction rétracte ledit bras allongé (24) ;

    un moteur (60) ayant un arbre de sortie ;

    ledit moteur (60) étant monté sur ledit carter (14) de monture de moteur, extérieurement à celui-ci ;

    ledit engrenage à pignon étant monté sur ledit arbre de sortie pour une rotation conjointe avec lui ;

    ledit engrenage à pignon étant monté dans ledit intérieur creux dudit carter (14) de monture de moteur.


     
    9. Appareil selon la revendication 8, comprenant en outre :

    ledit moteur (60) étant un moteur hydraulique.


     
    10. Appareil selon la revendication 6, comprenant en outre :

    ladite tour dressée (16) ayant une structure de tube-dans-tube de telle sorte qu'une hauteur de ladite tour (16) est ajustable à partir d'une position élevée totalement étendue à une position basse totalement rétractée et une pluralité infinie de positions entre les deux.


     
    11. Appareil selon la revendication 10, comprenant en outre :

    ladite structure de tube-dans-tube comprenant un tube inférieur (16a) et un tube supérieur (16b) ;

    un moyen d'articulation (18c) pour interconnecter de façon articulée ledit tube supérieur (16a) et ledit bras allongé (24) ;

    ledit moyen d'articulation (18c) comprenant une plaque supérieure (18a) disposée en relation surmontée par rapport audit tube supérieur (16a) ;

    ledit moyen d'articulation (18c) comprenant une plaque support (18b) disposé en relation sous-jacente par rapport audit bras allongé (24) ;

    ledit moyen d'articulation (18c) comprenant une tige d'articulation pour interconnecter de façon articulée ladite plaque supérieure (18a) et de ladite plaque support (18b) ;

    ladite plaque support (18b) étant disposée à un angle par rapport à ladite plaque supérieure (18a) lorsque ledit bras allongé (24) est disposé à un angle par rapport audit carter (14) de monture de moteur, ledit angle entre lesdites plaques supérieure et de support étant égal à l'angle entre ledit bras allongé (24) et ledit carter (14) de monture de moteur.


     
    12. Appareil selon la revendication 11, comprenant en outre :

    un vérin hydraulique disposé en relation d'interconnexion avec ledit carter (14) de monture de moteur et ledit tube supérieur (16a) ;

    une première extrémité dudit vérin hydraulique étant reliée de façon pivotante à une extrémité proximale dudit carter (14) de monture de moteur ;

    une seconde extrémité dudit vérin hydraulique étant fixée de façon pivotante audit tube supérieur (16a) ;

    ce par quoi une extension dudit vérin hydraulique provoque un mouvement de pivotement dudit carter de monture de moteur et dudit bras allongé (24) ; et

    ce par quoi une rétraction complète dudit vérin hydraulique positionne ledit carter (14) de monture de moteur et ledit bras allongé (24) dans un plan horizontal.


     
    13. Appareil selon la revendication 6, comprenant en outre :

    ledit bras allongé (24) étant monté de façon pivotante par rapport audit carter (14) de monture de moteur ;

    ledit bras allongé (24) ayant position non pivotée de repos où il est disposé sensiblement horizontalement ;

    ledit bras allongé (24) ayant une première position pivotée où il est disposé à un angle d'environ dix-sept degrés (17°) par rapport à un plan horizontal.


     
    14. Appareil selon la revendication 13, comprenant en outre :

    ledit bras allongé (24) ayant une seconde position pivotée où il est disposé à un angle d'environ trente-quatre degrés (34°) par rapport à un plan horizontal.


     
    15. Appareil selon la revendication 6, comprenant en outre :

    un manipulateur de tuyau flexible, allongé (25) ;

    une première pluralité de tuyaux hydrauliques et un premier tuyau d'eau sous haute pression reçu à l'intérieur dudit manipulateur de tuyau flexible allongé (25) ;

    une seconde pluralité de tuyaux hydrauliques et un second tuyau d'eau sous haute pression reçu à l'intérieur dudit bras allongé (24) ; et

    lesdites première et seconde pluralités de tuyaux hydrauliques et lesdits premier et second tuyaux d'eau sous haute pression étant respectivement reliés l'un à l'autre à une extrémité arrière dudit bras allongé (24), ledit manipulateur de tuyau flexible allongé (25) ayant une extrémité avant disposée à proximité étroite par rapport à ladite extrémité arrière dudit bras allongé (24).


     
    16. Appareil selon la revendication 15, comprenant en outre :

    ledit carter de buse de forme torpille (26) ayant une fente (26c) s'étendant longitudinalement formée dans celui-ci ;

    un moteur hydraulique (52) monté à l'intérieur d'un intérieur creux dudit carter de buse en forme de torpille (26) ;

    ladite seconde pluralité de tuyaux hydrauliques assurant une communication fluidique entre une source de fluide hydraulique et ledit moteur hydraulique ;

    ledit moteur hydraulique (52) ayant un arbre de sortie ;

    un disque (53) fixé audit arbre de sortie pour une rotation conjointe avec lui ;

    une première extrémité d'une bielle rigide (54) fixée audit disque à proximité d'une périphérie externe dudit disque ;

    une seconde extrémité de ladite bielle rigide (54) reliée à ladite lance (50) de buse à eau sous haute pression ;

    ce par quoi une rotation dudit arbre de sortie effectue une oscillation de ladite bielle rigide (54) et par là une oscillation de ladite lance (50) de buse à eau haute pression.


     
    17. Appareil selon la revendication 16, comprenant en outre :

    un raccord de tuyau (51) monté à l'intérieur de l'intérieur creux dudit carter de buse en forme de torpille (26) ;

    ledit raccord de tuyau (51) étant apte à recevoir une extrémité avant dudit second tuyau d'eau sous haute pression ;

    un organe de pivotement à quatre-vingt dix degrés monté dans ledit intérieur creux dudit carter de buse (26) ;

    ledit organe de pivotement à quatre-vingt dix degrés ayant un orifice d'entrée en communication fluidique avec ledit raccord de tuyau (51) de telle sorte que de l'eau sous haute pression s'écoulant dudit tuyau d'eau sous haute pression est contrainte de suivre un chemin de déplacement qui se courbe à quatre-vingt dix degrés ; et ledit organe de pivotement à quatre-vingt dix degrés ayant un orifice de sortie en communication fluidique avec ladite lance (50) de buse à eau sous haute pression ;

    ce par quoi ledit second tuyau d'eau sous haute pression est monté indépendamment de ladite lance (50) de buse à eau sous haute pression et est par conséquent non fléchi alors que ladite lance (50) de buse à eau sous haute pression oscille.


     
    18. Appareil selon la revendication 6, comprenant en outre :

    une remorque transportable (11) pour supporter ledit bras de buse allongé (24), ladite tour dressée (27, ledit carter de buse en forme de torpille (26), ledit montant dressé (17) et ledit carter (14) de monture de moteur ;

    un ensemble d'assistance de recul (13) qui facilite une interconnexion de ladite remorque transportable et d'un camion de béton prêt à l'emploi ;

    ce par quoi ladite remorque transportable (11) peut être stationnaire ou montée sur le camion.


     
    19. Appareil selon la revendication 18, comprenant en outre :

    ledit ensemble d'assistance de recul (13) comprenant une tige longitudinale (13a) ayant une première extrémité fixée de façon pivotante à une extrémité arrière de ladite remorque (11) ;

    une tige transversale (13b) reliée à ladite tige longitudinale (13a) pour former une connexion en forme de T avec elle ;

    une première paire de tiges tronquées (13d, 13d) montées sur et s'étendant longitudinalement à partir d'une première moitié de ladite tige transversale (13b) ;

    une seconde paire de tiges tronquées (13f, 13f) montées sur et s'étendant longitudinalement à partir d'une seconde moitié de ladite tige transversale (13b) ;

    une première plaque plate ayant une première cale de roue faisant saillie vers le haut (13a) formée sur celle-ci ;

    ladite première plaque étant positionnée entre mais non reliée à ladite première paire de tiges tronquées (13d, 13d) ;

    une seconde plaque plate ayant une cale de roue faisant saillie vers le haut (13e) formée sur celle-ci ;

    ladite seconde plaque étant positionnée entre mais non reliée à ladite seconde paire de tiges tronquées (13d, 13d) formées dans ladite seconde moitié de ladite tige transversale (13b) ;

    ce par quoi un conducteur d'un camion de béton prêt à l'emploi (19) recule sur les première et seconde plaques plates jusqu'à ce que les roues soient stoppées par les cales de roue (13a et 13e) ;

    ce par quoi la longueur de ladite tige longitudinale (13a) est présélectionnée pour assurer que le camion (19) sera correctement espacé du nouvel appareil lorsque les roues du camion de béton prêt à l'emploi (19) viennent en butée contre lesdites cales de roue (13a) et (13e).


     
    20. Appareil selon la revendication 19, comprenant en outre :

    un enrouleur de câble (15) monté à rotation sur un côté de la remorque (11) correspondant au côté du camion (19) où le conducteur s'assoit ;

    une conduite et une plaque positionnées près dudit côté dudit camion (19) où ledit conducteur s'assoit ;

    ce par quoi un câble allongé (15a) est sorti desdites conduite et plaque à partir dudit enrouleur de câble (15) en alignement parallèle avec un axe longitudinal commun de symétrie du camion (19) et de la remorque (11) jusqu'à un point où il peut être vu par ledit conducteur ;

    ce par quoi ledit conducteur aligne la remorque (11) avec la ligne et recule jusqu'à ce que les cales de roue (13a) et (13e) soient rencontrées ; et

    ce par quoi le câble est réenroulé sur son enrouleur de câble (15) après que ladite remorque (11) est correctement positionnée par rapport au camion de béton prêt à l'emploi (19).


     
    21. Appareil selon la revendication 10, comprenant en outre :

    un premier et un second moyen de commande (55a, 55b) montés sur ladite tour d'observation ;

    ledit premier moyen de commande (55a, 55b) étant apte à commander la vitesse d'introduction et de rétraction dudit bras allongé (24) ;

    ledit second moyen de commande (55b) étant apte à commander la vitesse d'oscillation de ladite lance (50) de buse à eau sous haute pression.


     
    22. Appareil selon la revendication 1, comprenant en outre :

    ledit flotteur comprenant un cylindre de flotteur en torpille (64) ayant un côté borgne (64a) mis sous pression pour solliciter le carter de buse en forme de torpille (26) vers la paroi intérieure dudit tambour (19a) jusqu'à une position « haute » et ayant un côté tige (64b) mis sous pression pour solliciter le carter de buse en forme de torpille (26) vers le bas jusqu'à une position « basse » lorsqu'une ailette hélicoïdale (19b) est rencontrée ; et

    ledit flotteur comprenant en outre un premier (64c) et un second régulateur de pression (64d), chacun d'eux étant ajustable pour une compensation désirée de toute force de réaction de pression et d'écoulement.


     
    23. Appareil selon la revendication 22, comprenant en outre :

    ledit flotteur (64) comprenant en outre une soupape de régulation de débit ajustable (64h).


     
    24. Appareil selon la revendication 1, comprenant en outre :

    lesdits moyens de déplacement latéral (33) comprenant un ressort hélicoïdal (35) qui interconnecte ledit bras allongé (24) et ledit carter de buse en forme de torpille (26).


     
    25. Appareil selon la revendication 1, comprenant en outre :

    lesdits moyens de déplacement latéral (33) comprenant un disque de caoutchouc qui interconnecte ledit bras allongé (24) et ledit carter de buse en forme de torpille (26).


     
    26. Appareil selon la revendication 1, comprenant en outre :

    une jauge de contrainte reliée à une jonction dudit bras allongé (24) et dudit carter de buse en forme de torpille (26 ;

    ladite jauge de contrainte étant apte à générer un signal électrique lorsqu'une contrainte au-dessus d'un seuil présélectionné est détectée ;

    ledit signal électrique étant apte à amener une rotation dudit tambour (19a) dudit camion (19) à s'arrêter.


     
    27. Appareil selon la revendication 1, comprenant en outre :

    au moins un interrupteur de fin de course positionné dans une relation espacée présélectionnée par rapport audit carter de buse en forme de torpille (26) lorsque ledit carter de buse en forme de torpille (26) est dans une position de repos ;

    ledit au moins un interrupteur de fin de course étant apte à générer un signal électrique lorsqu'un déplacement dudit carter de buse en forme de torpille (26) dans une direction latérale est détecté ;

    ledit signal électrique étant apte à amener une rotation dudit tambour (19a) dudit tambour (19) à s'arrêter.


     
    28. Appareil selon la revendication 22, comprenant en outre :

    un moyen de verrouillage (31) pour verrouiller ledit carter de buse en forme de torpille (26) dans ladite position « haute ».


     
    29. Appareil selon la revendication 28, comprenant en outre :

    ledit moyen de verrouillage (31) étant une barre en forme de T qui est mécaniquement fixée audit carter en forme de torpille (26) pour une sécurité pendant l'entretien.


     
    30. Appareil selon la revendication 1, comprenant en outre :

    un ensemble monture de moteur hydraulique (14) ;

    un inclinomètre (14c) monté sur ledit ensemble monture de moteur hydraulique (14).


     
    31. Appareil selon la revendication 1, comprenant en outre :

    un premier redresseur d'écoulement (51b) et une première douille accumulatrice (51c) positionnée à l'intérieur de la lumière desdits moyens de pivotement ;

    ledit premier redresseur d'écoulement (49) comprenant une pluralité de tubes rectilignes qui sont emboîtés ensemble dans ladite lumière desdits moyens de pivotement ; et

    ladite première douille accumulatrice (51) étant disposée en aval dudit premier redresseur d'écoulement (49).


     
    32. Appareil selon la revendication 17, comprenant en outre :

    un premier redresseur d'écoulement (49) positionné et une seconde douille accumulatrice (57) positionnée à l'intérieur d'une lumière de ladite lance (50) de buse à eau sous haute pression ;

    ledit second redresseur d'écoulement (49) comprenant une pluralité de tubes rectilignes qui sont emboîtés ensemble dans ladite lumière de ladite lance (50) de buse à eau sous haute pression ; et

    ladite seconde douille accumulatrice (57) étant disposée en aval dudit second redresseur d'écoulement (49).


     




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    Cited references

    REFERENCES CITED IN THE DESCRIPTION



    This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.

    Patent documents cited in the description