TECHNICAL FIELD
[0001] The present invention relates to a hollow punch and a system for removably blocking
the punch to a shaft of a machine for processing leather.
BACKGROUND ART
[0002] Removable blocking systems of a hollow punch to a shaft are known in the prior art,
and comprise mechanical blocking of the punch in a seating provided at an end of the
drive shaft. Such a system is known from
US-A-1,809,553 upon which the preamble is based.
[0003] A first known system for blocking a hollow punch to a shaft is illustrated in figure
1, and comprises: a tool-bearing chuck 3 fixed to a terminal end of the shaft 5; a
seating 500 of the shaft destined to house a shank 8 of the punch 2 and defined by
flexible longitudinal tabs 3C of the tool-bearing chuck 3; a threaded portion 4 located
immediately above the tool-bearing chuck 3; and a blocking collar 1 screwable above
the tool-bearing chuck 3, when the shank 8 of the punch 2 is inserted in the seating
500, for unremovably rigidly coupling the punch 2 to the shaft 5.
[0004] The blocking collar 1 internally bears a nut 6 destined to couple to the corresponding
threaded portion 4 of the shaft 5, and affords a truncoconically-developing portion
7.
[0005] The tool-bearing chuck 3 is obtained starting from a tubular element 3A in which
a plurality of longitudinal slits 3B are afforded, such as to identify the flexible
longitudinal tabs 3C for receiving the shank 8 of the punch.
[0006] The blocking of the punch 2 to the relative shaft 5 is performed by initially positioning
the shank 8 of the punch 2 in the seating 500 and thereafter screwing the blocking
collar 1 on the threaded portion 4. In this way, the truncoconical portion 7 determines
a progressive nearing of the flexible tabs 3c up until they abut against the shank
8 and block it.
[0007] The removable blocking obtained in this was prevents any relative movement of rotation
and/or translation of the punch 2 with respect to the shaft 5.
[0008] A further blocking system of known type of a punch to a shaft is illustrated in figure
2, and comprises: a seating 11 afforded in the terminal part 150 of the shaft 10 for
receiving a corresponding shank 12 of a punch 13; and a grubscrew 15 insertable internally
of a threaded hole 14 having a radial development and afforded in the terminal part
150 of the shaft 10 and opening internally of the seating 11.
[0009] The blocking of the punch to the shaft is performed by positioning the shank 12 of
the punch 13 in the seating 11 and thereafter screwing the grubscrew 15 into the threaded
hole 14 up until the grubscrew 15 intercepts a corresponding portion of the shank
12; the friction that occurs between the terminal part of the grubscrew 15 and the
shank 12 prevents rotation and/or translation between the punch 13 and the shaft 10.
[0010] The operations of engagement/disengagement of the punch to and from the shaft in
the first and second blocking systems described are performed manually by an operator
as they are in themselves complex and require a contemporary intervention on several
elements of the blocking system. With reference to the first blocking system, with
one hand the operator has to keep the shank 8 of the punch 2 blocked in the seating
500, while with the other had he has to screw or unscrew the collar 1 onto/from the
threaded portion 4; as for the second above-described blocking system, with one hand
the operator has to keep the shank 12 of the punch 13 blocked in the seating 11 while
screwing/unscrewing the grubscrew 15 into/from the threaded hole 14. This inevitably
leads to higher labour costs and a limitation in productivity, especially in those
applications which require frequent replacements of the punches in order to perform
specific operations on the leather.
[0011] A third known system for blocking a tool to a shaft is described in US patent
US 5 094 134 and comprises: a seating afforded in the terminal part of the shaft; a permanent
cylindrical magnet inserted in the seating and fixed to the upper wall thereof; a
cylindrical spacer element inserted in the seating inferiorly of the magnet and fixed
thereto; a pair of bearings, respectively a first thrust bearing fixed inferiorly
of the spacer element and a second radial bearing, inserted and fixed in a housing
afforded in the lower end of the seating; a portion of the tool shank made of a suitable
material for being magnetically attracted and the terminal portion of the shank, substantially
conically shaped.
[0012] The tool is inserted internally of the seating identified by the internal ring of
the second radial bearing up to when the conical portion encounters the first bearing;
the tool in this configuration is axially retained by means of the magnetic force
of attraction exerted by the permanent magnet on the portion of the tool shank made
of a suitable material for being magnetically attracted and is free to rotate with
respect to the shaft seating in which it is inserted.
[0013] The third type of blocking system, though enabling a rapid and simple engagement/disengagement
of the tool from the shaft, is not suitable for blocking punch tools having an asymmetrical
cutting head because as the punch is free to rotate with respect to the shaft it is
not possible, from a knowledge of the relative orientation of the shaft with respect
to a predefined angular reference, to calculate with certainty the position taken
on by the cutting head of the punch with respect to the angular reference.
[0014] Further, this blocking system exhibits drawbacks even with punch-tools having a symmetrical
cutting head, as the magnetic force of attraction which is exerted by the permanent
magnet on the shank of the punch inserted in the seating is not sufficient to retain
the punch should the punch, during a working operation, stick in the leather; in this
case during the distancing of the shaft from the leather the punch would disengage
from the seating and an operative would have to intervene in order to replace it in
the seating.
SUMMARY OF INVENTION
[0015] In the light of the above, it is an aim of the present invention to provide a technical
solution which enables overcoming the drawbacks of the above-described known-type
solutions, i.e. to make available a hollow punch and a blocking system for blocking
a punch to a shaft of a machine for working leather which enables rapidly engaging
and disengaging the punch to/from the shaft and acting exclusively and directly on
the punch with operations that can also be carried out by an automatic punch-changing
device.
[0016] The above-cited aim is obtained by means of a punch for working leather as set out
in claim 1, and with a blocking system of a punch to a shaft as in claim 5
[0017] The hollow punch for working leather, insertable in a seating of a shaft of a machine
for working leather in which the a blocking element is fixed, in an internal lateral
wall, a blocking element such as to project from the seating, comprises: a shank;
a portion of end of the shank conformed such as to engage with the projecting portion
of the blocking element such as to enable advancing of the shank along the seating;
and a recess afforded in a lateral wall of the shank such as to joint-couple with
the blocking element, when the portion of end of the shank is engaged with the blocking
element, by means of a rotation of the punch in a predetermined rotation direction,
with a consequent axial blocking of the punch with respect to the seating.
[0018] The punch of the invention is engaged to a shaft by means of insertion of the shank
in the seating such that the portion of the end of the shank engages with the blocking
element and the subsequent rotation of the punch in the predetermined rotation direction
up to removably axially and angularly blocking it in rotation in the predetermined
rotating direction; likewise, to disengage the punch from the shaft it is sufficient
to rotate the punch with respect to the seating in the opposite direction to the predetermined
rotation direction.
[0019] This sequence of engagement/disengagement operations involves only the punch; this
enables rapidly and easily coupling/decoupling the punch from the shaft.
[0020] The blocking system of a punch to a shaft of a machine for working leather comprises
a punch as in claim 1, a seating provided at the terminal end of a shaft for receiving
the shank of the punch; a blocking element fixable to an internal lateral wall of
the seating in order to project with respect thereto; this blocking element being
destined, when fixed in the seating, to engage with the end portion of the shank such
as to enable advancement of the shank along the seating and also being destined to
joint-couple with the blocking element when the portion of the end of the shank is
engaged with the blocking element, by means of a rotation of the punch in a predetermined
rotation direction, with a consequent axial blocking of the punch with respect to
the seating.
[0021] In order to engage the punch to the shaft, the proposed blocking system comprises
inserting the punch in the seating such that the portion of the end of the shank engages
with blocking elements and thereafter rotates the punch in the predetermined rotation
direction up to removably axially and angularly blocking it with respect to a rotation
about the predetermined rotation direction; likewise, in order to disengage the punch
from the shaft it is sufficient to rotate the punch with respect to the seating in
the opposite direction to the predetermined rotation direction and then remove it
from the seating.
[0022] The sequence of operations illustrated in the preceding paragraph and provided for
engaging/disengaging the punch to/from the shaft can easily be performed by an operator
by intervening only on the punch; or it can be performed by an automatic device for
changing punches.
[0023] A further embodiment of the blocking system comprises the use of an element destined
to generate a magnetic force of attraction, fixed to the upper wall of the seating,
and at least a part of the shank made of a material destined to be magnetically attracted;
the insertion of the shank of the punch in the seating is facilitated by the magnetic
attraction force exerted by the magnet of the shank of the punch, which further enables
retaining the punch in the seating even when the punch is not stably blocked to the
seating by joint-coupling of the recess with the blocking element.
[0024] The possibility of retaining the punch in the seating by magnetic force of attraction
advantageously enables, when the shank of the punch has been inserted in the seating
and the point of the punch has been contacted on a piece sample leather or a portion
of the semifinished piece itself, joint-engaging the recess and the blocking element
by simple rotation of the shaft; this advantageously enables engaging/disengaging
the punch to/from the shaft by a sequence of operation which can be easily performed
by an operator or any automatic punch-changing system.
[0025] Also defined is a method for obtaining a punch, comprising stages of:
predisposing a punch having a cylindrical shank;
removing material from the shank of the punch in order to create an undercut such
that a portion of the shank in which the undercut has been created can engage with
the projecting portion of the blocking element, such as to enable advancing of the
shank along the seating;
removing material from the shank of the punch such as to create a recess conformed
such as to joint-engage with the projecting portion of the blocking element.
[0026] The proposed method advantageously enables realising a punch which engages/disengages
to/from the shaft by a sequence of operations that can be easily performed by an operator
or any automatic punch-changing system.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Specific embodiments of the invention, and advantageous technical-functional characteristics
thereof correlated to these embodiments, which are only in part derivable from the
above description, will be described in the following of the present description,
according to what is set out in the claims and with the aid of the accompanying figures
of the drawings, in which:
figure 1 illustrates, in an exploded lateral schematic view, a shaft and relative
terminal parts thereof, a punch and a first system of known type for blocking the
punch to the shaft;
figure 2 illustrates, in an exploded lateral schematic view, a shaft and relative
terminal parts thereof, a punch and a further system of known type for blocking the
punch to the shaft;
figure 3 illustrates, in an exploded perspective view, only the terminal part of the
shaft in which the housing seating is afforded, the punch of the present invention
and the elements of the blocking system of the present invention according to a preferred
embodiment;
figures 4 to 6 illustrate views of an axial section of the terminal part of the shaft,
the punch and the blocking system of the present invention according to the embodiment
of figure 3, respectively in a configuration in which the punch is inserted in the
seating of the shaft and unstably constrained thereto, in a configuration in which
the punch is coupled to the blocking element but not stably constrained to the shaft
and a configuration in which the punch is stably blocked to the shaft;
figures from 7 to 9 illustrate respective views according to section planes VII-VII,
VIII-VIII, IX-IX of figures 4, 5 and 6 of the terminal part of the shaft, the punch
and the blocking system of the present invention according to the embodiment of figure
3;
figure 10 illustrates a view of an axial section of the terminal part of the shaft
of the punch and the blocking system of the present invention according to a further
embodiment;
figure 11 illustrates an axial section of the terminal part of the shaft, the punch
and the blocking system of the present invention according to a still further embodiment.
DESCRIPTION OF PREFERRED EMBODIMENTS
[0028] With reference to figures from 3 to 9, the terminal part of a shaft 30 is illustrated,
in which a cylindrical housing seating 31 is fashioned, and a punch 21 of the present
invention. Specifically, the shaft 30 is an integrated part of an automatic machine
for working leather and the like, not shown in the appended figures as it is not part
of the invention.
[0029] A blocking element 23 is fixed to the seating 31 in an internal lateral wall 38 such
as to project with respect to the seating 31, and is inserted through a through-hole
24 afforded in the external wall of the terminal part of the shaft 30 and opening
in the seating 31.
[0030] The punch 21 of the present invention comprises: a shank 22; an end portion 44 of
the shank 22 conformed such as to engage with the projecting portion of the blocking
element 23, when the blocking element 23 is fixed to the seating 31, such as to enable
advancing of the shank 22 along the internal lateral walls 38 of the seating 31; and
a recess 25 afforded in a lateral wall of the shank 22 in order to joint-couple with
the blocking element 23 when the end portion 44 of the shank 22 is engaged with the
blocking element 23 by means of a rotation of the punch 21 in a predetermined rotating
direction W, with a consequent axial blocking of the punch 21 with respect to the
seating 31.
[0031] A cylindrical permanent magnet 32 is further inserted in the seating 31, fixed to
the upper wall thereof 31 opposite the opening thereof, for example by gluing.
[0032] The blocking element 23 has a substantially cylindrical shape and can be fixed to
the inside of the seating 31 for example by mechanical interference with the through-hole
24 it engages with; this cylindrical element 23 is fixed to the internal lateral wall
38 of the seating 31 below the permanent magnet 32.
[0033] The shank 22 of the punch 21 has a substantially cylindrical shape and a part of
the shank 22 of the punch 21 and is also made of a material which can be magnetically
attracted by the permanent magnet 32.
[0034] The portion 44 of end of the shank 22 conformed such as to engage with the projecting
portion of the blocking element 23 when the blocking element 23 is fixed to the internal
lateral wall 38 of the seating 31 is provided with an undercut 26, essentially constituted
by a first flat surface 40 which is substantially parallel to one of the planes in
which the axis of the punch 21 lies and by a second flat surface 41 proximal to the
cutting head of the punch 21 and perpendicular with respect to the first surface 40.
[0035] The undercut 26 is of such dimensions with respect to the projecting portion of the
cylindrical element 23 that in a predetermined angular position of the punch 21 with
respect to the seating (illustrated in figures 5 and 8), the undercut 26 can couple
with the cylindrical element 23 and the punch 21 can advance along the internal lateral
walls 38 of the seating 31 in the direction of the permanent magnet 32.
[0036] The recess 25 (figure 4) comprises an upper wall 34, distal of the cutting head of
the punch 21, and a lower wall 35, proximal of the cutting head of the punch 21, substantially
planar and perpendicular to the axis of the shank, and a lateral wall 42, substantially
planar and connecting the upper wall 34 and lower wall 35.
[0037] The recess 25 is further connected to the undercut 26, i.e. it develops starting
from the undercut 26 as illustrated in figures 3 and 4; further, the lower wall 35
of the recess 25 is arranged at the same height with respect to the axis of the shank
as the second wall 41 of the undercut 26.
[0038] The removable blocking of the punch 21 to the shaft 30 can be performed by initially
positioning the punch 21 in the seating 31, without considering the angular orientation
of the shank 22 of the punch 21 with respect to the cylindrical element 23; if follows
that in the majority of cases, the upper surface 33 of the shank 22 strikes against
the cylindrical element 23, see figure 4, with no coupling between the undercut 26
and the cylindrical element 23.
[0039] Notwithstanding the presence of a gap Y1 between the permanent magnet 32 and the
upper surface 33 of the shank 22, the magnetic attraction force which the magnet 32
exerts on the upper surface 33 is sufficient to retain the shank 21 in the seating
31 without an operator having to hold it in this position.
[0040] At this point a first rotation of the punch 21 has to be performed, with respect
to the seating 31, until the walls identifying the undercut 26 face the cylindrical
element 23 and the coupling between the undercut 26 and the cylindrical element 23
(as illustrated in figures 5 and 8) is realised: the magnetic attraction force exerted
by the permanent magnet 32 on the shank 22 nears the punch 21 to the permanent magnet
32, reducing the gap between the permanent magnet 32 and the upper surface 33 of the
shank 22 from the gap Y1 amount to a gap Y2 amount.
[0041] In this configuration the punch 21 is arranged in the seating in the position represented
in figures 5 and 8.
[0042] A further rotation of the punch 21 with respect to the seating 31 in the predetermined
rotation direction W denoted in figure 8 determines insertion of a portion of the
cylindrical element 23 internally of the recess 25 (as illustrated in figures 6 and
9); the coupling realised between the recess 25 and the cylindrical element 23 removably
stably blocks the punch 21 with respect to the seating 31 (axial and angular blocking
with respect to a rotation performed in the predetermined rotation direction W) and
prevents detachment thereof.
[0043] In this configuration of removable stable blocking of the punch 21 to the shaft 30,
the coupling between the upper and lower walls (34, 35) of the recess 25 with the
cylindrical element 23 guarantees axial blocking of the punch 21 with respect to the
seating 31, while the coupling between the lateral wall of the recess and the cylindrical
element 23 prevents relative rotation of the punch 21 with respect to the seating
31 of the predetermined rotation direction W.
[0044] The recess 25 is dimensioned with respect to the cylindrical element 23 such that
the joint-coupling between them is realised with a slight interference, sufficient
to enable insertion of the cylindrical element 23 internally of the recess 25.
[0045] The cylindrical element 23 is advantageously fixed with respect to the permanent
magnet 32 such that the upper surface 33 of the shank 22 of the punch 21 in the stable
blocking configuration does not meet the lower surface 33 of the permanent magnet
32, leaving the gap Y2 between the shank 22 and the magnet 32; this enables preventing
the impacts absorbed by the punch 21 during working from being transmitted to the
permanent magnet 32.
[0046] The punch 21 of the invention can be reliably axially stably blocked to a shaft even
where there might be snagging of the punch 21 in the leather during distancing of
the shaft 30, in which seating 31 the punch 21 is retained, from the leather, as already
mentioned herein above. In such a case the cylindrical element 23 would met the upper
wall 34 of the recess 25 of the shank 22 and exert a traction force on the punch 21
such as to detach it from the leather and retain it internally of the seating 31.
[0047] The coupling between the cylindrical element 23 and the recess 25 further imposes
a precise relative positioning of the punch 21 with respect to the shaft 30, which
is particularly useful if the punch 21 has an asymmetrical cutting head; from a knowledge
of the relative orientation of the shaft 30 with respect to a predefined angular reference
it is possible to know for certain the position assumed by the punch 21 with respect
to the angular reference.
[0048] Briefly, the removable blocking of the punch 21 to the shaft 30 requires only three
simple operations, i.e. insertion of the punch 21 in the seating 31, such that the
shank 22 abuts against the cylindrical element 23, the rotation of the punch 21 with
respect to the seating 31 up until when the walls identifying the undercut 26 face
the cylindrical element 23 and the punch 21, and the rotation of the punch 21 with
respect to the seating 31 in the predetermined rotation direction W up to realising
the joint-coupling of the recess 25 of the shank 22 with the cylindrical element 23.
[0049] The unblocking of the punch 21 from the shaft 30 requires performing a rotation in
the opposite direction to the rotation direction W up to when the cylindrical element
23 disengages from the recess 25 and the walls identifying the undercut 26 face the
cylindrical element 23, and the subsequent application of an opposite force to the
magnetic attraction force exerted by the permanent magnet 32 on the shank 22 such
as to enable extraction of the shank 22 from the seating 31.
[0050] The blocking/unblocking of the punch 21 to and from the shaft 30 is realisable by
acting exclusively on the punch 21 and can be rapidly performed by an operator or
by an automatic punch replacement apparatus, not shown in the figures.
[0051] The advantage of the present invention consists in having made available a punch
which is removably blockable to a shaft of a machine for leather-working, which enables
overcoming the drawbacks of the known-type solutions, outlined herein above, enabling
a rapid and simple engagement and disengagement of the punch to/from the shaft by
acting exclusively and directly on the punch, by means of operations which can be
easily performed by an operator or by an automatic punch-changing device.
[0052] In a further embodiment of the punch 21, not illustrated in the figures of the drawings,
the upper surface 33 of the shank 22 of the punch 21 and the recess 25 are mutually
arranged such that when the undercut 26 engages with the blocking element 23 the shank
22 is advanced along the seating 31 up until the upper surface 33 of the shank 22
meets the wall of the seating 27 or the lower wall of the permanent magnet 32 such
that the recess 25, by means of the rotation, can engage with the blocking element
23; thus this embodiment does not include the gap Y2 when the undercut 26 is engaged
with the blocking element 23, but the upper surface 33 of the shank 22 strikes against
either the upper wall of the seating 31 or the lower wall 27 of the permanent magnet.
[0053] In a further embodiment of the punch 21, not illustrated in the figures of the drawings,
the punch 21 does not comprise a portion of the shank made of a material which can
be magnetically attracted, and no element destined to generate a magnetic force of
attraction is included internally of the seating 21.
[0054] In still a further embodiment of the punch, not illustrated in the figures of the
drawings, the shank of the punch can comprise a portion of magnetic material, while
the seating in which it is inserted can comprise a portion of material destined to
be magnetically attracted.
[0055] The insertion of the shank of the punch leads to the magnetic coupling between the
portion of the seating destined to be magnetically attracted and the portion of the
shank of the punch made of magnetic material, such as to retain the punch in the seating
before the punch is blocked to the shaft seating by coupling between the recess and
the blocking element.
[0056] The above description, made with reference to figures 3-9, defines a system 20 for
blocking a leather-working punch 21 to a shaft 30 comprising: a seating 31 provided
at the terminal end of a shaft 30 for receiving the shank 22 of the punch 21; a cylindrical
permanent magnet 32 inserted in the seating 31 and fixed to the upper wall thereof,
for example by gluing; a part of the shank 22 of the punch 21 made of a material which
is able to be magnetically attracted by the permanent magnet 32; a blocking element
23 partially and transversally inserted in the seating 31 below the permanent magnet
32 through a through-hole 24 afforded in the external wall of the terminal part of
the shaft 30 and opening into the seating 31 such that the blocking element 23 projects
with respect to the internal lateral wall 38 of the seating 31; a portion 44 of the
end of the shank 22 conformed such as to engage with the projecting portion of the
blocking element 23 when the blocking element 23 is fixed to the seating 31, such
as to enable insertion of the shank 22 towards the upper wall of the seating 31; a
recess 25 provided on the lateral wall of the shank 22 for joint-coupling, when the
shank 22 inserted in the seating is rotated in a predetermined rotation direction
W, with the blocking element 23 such as to axially block the punch 21 with respect
to the seating 31 and prevent a further rotation in the predetermined rotation direction
W.
[0057] The advantage of the present invention consists in having made available a blocking
system of a punch to a shaft of an automatic leather-working machine which obviates
the drawbacks in known-type solutions, outlined in the preamble hereto, enabling a
rapid and simple engagement and disengagement of the punch with the shaft by acting
exclusively and directly on the punch by means of operations which can be easily performed
by an operator or an automatic punch-changing device.
[0058] A further advantage of the present invention consists in having defined a secure
blocking system which is reliable, compact, implementable on various types of automatic
machines and bearing relatively contained costs in relation to the advantages obtained.
[0059] Further embodiments of the proposed blocking system, not illustrated, comprise a
different arrangement of the blocking element with respect to the lateral wall of
the seating, i.e. the blocking element can be fixed obliquely on the lateral wall
of the seating in any orientation or parallel to the axis of the seating; these variants
include the recess being dimensioned and conformed such as to couple with the blocking
element in the ways described with reference to the preferred embodiment.
[0060] In still further embodiments of the blocking system, not illustrated, the blocking
element is an integrated part of the seating, i.e. it is made in a single piece with
the seating.
[0061] In a still further embodiment, illustrated in figure 10, the blocking system is distinguished
from the preferred above-described embodiment with reference to figures 3-9 due to
the fact of not comprising the permanent magnet internally of the seating and not
comprising a portion of the shank that is made of magnetically-attracted material.
[0062] In this variant the blocking system has the recess 25 and cylindrical element 23
reciprocally dimensioned such that the coupling realised between the recess 25 and
the cylindrical element 23 enables, in the removable blocking configuration (illustrated
in figure 10), the punch 21 to be axially blocked in the seating 31 and blocked with
respect to a rotation in the predetermined rotation direction W, thus preventing any
possible of relative axial and angular movement in the predetermined rotation direction
W between the punch 21 and the seating 31.
[0063] This variant has the same advantageous technical-functional characteristics of the
above-described embodiment, to which reference is made.
[0064] In a still further embodiment, illustrated in figure 11, the blocking system is distinguished
from the above-described preferred embodiment with reference to figures 3-9 in that
the permanent magnet 320 is cup-shaped and identifies a seating internally thereof
which is destined to receive the shank 22 of the punch 21.
[0065] The magnet 320 is fixed to the seating 31 of the shaft 30 and the blocking element
23 is an integrated part of the seating identified by the permanent magnet 320 and
projects with respect thereto.
[0066] In a variant of this embodiment of the blocking system, the blocking element is constituted
by a fixed cylindrical element, for example by gluing, internally of the seating identified
by the cup-shaped permanent magnet 320.
[0067] The magnet 320 enables exerting a magnetically-attractive force on the upper surface
of the shank 22, improving the axial blocking of the punch, but also on the lateral
walls of the shank 22, advantageously increasing the torque required for disengaging
the punch 21 when it is rotated in the opposite direction to the predetermined rotation
direction W.
[0068] Also defined is a method for obtaining a punch, comprising stages of: pre-disposing
a hollow punch 21 having a cylindrical shank 22;
removing material from the shank 22 of the hollow punch 21 in order to fashion an
undercut 26 such that a portion 44 of the shank 22 in which the undercut 26 is obtained
can engage with a projecting portion of the blocking element 23 such that the shank
22 can move along the seat 31;
removing material from the shank 22 of the hollow punch 21 such as to create a recess
25 conformed such as to joint-engage with the projecting portion of the blocking element
23 when the portion of the shank 22 in which the undercut 26 has been made is engaged
with the blocking element 23.
[0069] The stage of removing material from the shank 22 of the punch 21 in order to create
an undercut 26 can comprise removing material such as to realise a first flat wall
40 substantially parallel to the axis of the punch 21, which first flat wall 40 delimits
the undercut 26.
[0070] Alternatively the stage of removing material from the shank 22 in order to realise
an undercut 26 can comprise stages of:
removing material such as to realise a first flat wall 40 which is substantially parallel
to the axis of the punch 21;
removing material such as to realise a second flat wall 41 which is substantially
perpendicular to the first flat wall 40, the first wall 40 and the second wall 41
delimiting the undercut 26; and the stage of removing material from the shank 22 of
the punch 21 such as to realise a recess 25 can comprise removing material such as
to realise a lower wall 34 of the recess 25 which substantially lies on the same plane
as the second flat wall 41.
[0071] This method enables simply producing a punch the technical-functional characteristics
of which enable rapid and facilitated engagement/disengagement thereof from the shaft
as described herein above.
[0072] The above has been described by way of non-limiting example, and any constructional
variants are understood to fall within the ambit of protection of the present technical
solution, as described herein above and claimed in the following claims.
1. A hollow punch (21) for processing leather insertable in a seating (31) of a shaft
of a leather-processing machine, a projecting blocking element (23) being fixed at
an internal side wall (38) of the seating (31) and having a substantially cylindrical
element,
the hollow punch (21) comprising: a cutting head, a shank (22), a portion (44) of
an end of the shank (22) being conformed such as to engage a projecting portion of
the blocking element (23) such that the shank (22) can move along the seating (31);
the portion (44) of the end of the shank (22) being provided with an undercut (26)
delimited by a first flat wall (40) substantially parallel to the axis of the hollow
punch (21); in which a recess (25) is provided, the recess (25) developing starting
from the undercut (26) and being obtained in a side wall of the shank (22) such as
to be coupled to the blocking element (23), when the portion (44) of the end of the
shank (22) is engaged with the blocking element (23), by means of a rotation of the
hollow punch (21) in a predetermined rotation direction (W), with a consequent axial
blocking of the hollow punch (21) with respect to the seating (31);
the hollow punch (21) being characterized in that the undercut (26) is also delimited by a second flat wall (41) perpendicular to the
first flat wall (40);
and in that the recess (25) is suitable to be joint-coupled to the blocking element (23) and
comprises an upper wall (34), distal of the cutting head of the punch (21), a lower
wall (35), proximal of the cutting head of the punch (21), and a lateral wall (42),
substantially planar and connecting the upper wall (34) and lower wall (35), the upper
wall (34) and the lower wall (35) being substantially planar and perpendicular to
the axis of the shank, the lower wall (35) being arranged at the same height, with
respect to the axis of the shank, as the second wall (41) of the undercut (26).
2. The hollow punch according to claim 1, characterized in that the recess (25) is so arranged with respect to the upper surface (33) of the shank
(22) that when the upper surface (33) of the shank (22) abuts an abutment surface
(27) of the seating (31) opposite the opening of the seating (31), the recess (25)
can engage
the blocking element (23) by means of said rotation in the predetermined rotation
direction (W).
3. The hollow punch according to any one of the preceding claims, wherein the seating
(31) comprises a portion (32, 320) made of a magnetic material or designed to be magnetically
attracted, characterized in that a portion of the shank (22) is made respectively of a material intended to be magnetically
attracted or of a magnetic material, so that once the hollow punch (21) is inserted
in the seating (31), a magnetic coupling is established between said portion of the
shank (22) and said portion of the seating (31) to retain the hollow punch (21) in
the seating (31).
4. A method for obtaining a hollow punch according to any one of the preceding claims,
comprising the steps of:
pre-disposing a hollow punch (21) having a cylindrical shank (22);
removing material from the shank (22) of the hollow punch (21) in order to fashion
an undercut (26) such that a portion (44) of the shank (22) in which the undercut
(26) is obtained can engage with a projecting portion of the blocking element (23)
such that the shank (22) can move along the seating (31);
removing material from the shank (22) of the hollow punch (21) such as to create a
recess (25) developing starting from the undercut (26) and conformed such as to joint-engage
with the projecting portion of the blocking element (23) and
removing material at the shank (22) of the hollow punch (21) in order to realize a
flat wall (40) which is substantially parallel to the axis of the hollow punch (21),
which first flat wall (40) delimits the undercut (26);
characterized in that the undercut (26) obtained in the material-removing step is further delimited by
a flat wall (41) substantially perpendicular to the axis of the hollow punch and in that the recess (25) obtained in said material-removing step comprises an upper wall (34)
and a lower wall (35) both planar and perpendicular to the axis of the shank, and
a lateral wall (42), substantially planar and connecting the upper wall (34) and lower
wall (35), the lower wall (35) lying substantially on the same plane as the flat wall
(41) of the undercut (26), and which is perpendicular to the axis of the hollow punch.
5. A system for blocking a hollow punch (21) to a shaft (30) of a machine for processing
leathers, comprising the hollow punch (21), according to any one of claims 1 to 3
a seating (31) and a blocking element (23), wherein said seating (31) is provided
on a terminal end of a shaft (30) such as to receive the shank (22) of the hollow
punch (21), the system being characterized in that the blocking element (23) can be fixed to an internal side wall (38) of the seating
(31) in order to project with respect thereto and, once fixed to the seating (31),
the blocking element (23) is destined to engage said portion (44) of the end of the
shank (22) so that the shank (22) can move along the seating (31) and in that the blocking element (23) is also destined to be joint-coupled to the recess (25),
when the portion (44) of the end of the shank (22) is engaged with the blocking element
(23), by means of a rotation of the hollow punch (21) in a predetermined rotation
direction (W), consequently axially blocking the hollow punch (21) with respect to
the seating (31).
6. The system according to the preceding claim,
characterized in that it further comprises:
- an element (32, 320) destined to produce an attractive magnetic force, the element
being fixable to the upper wall of the seating (31);
- at least a portion of the shank (22) realized in suitable material to be magnetically
attracted, such that the introduction of the shank (22) of the hollow punch (21) in
the seating (31) causes the hollow punch (21) to be axially retained in the seating
(31) of the shaft (30).
7. The system according to the preceding claim, characterized in that the element (32) intended to generate an attractive magnetic force is a cylindrical
permanent magnet.
8. The system according to any one of claims 4 to 7, characterized in that the blocking element (23) is a cylindrical element, inserted in the seating (31)
transversely through a hole (24) made in the wall (38) defining the seating (31).
9. The system according to any one of claims 4 to 7, characterized in that the blocking element (23) is an integrated part of the seating (31).
10. The system according to claim 6, characterized in that the element (320) destined to generate an attractive magnetic force is a cup-shaped
magnet and in that said shank (22) can be inserted in the seating defined by the cup-shaped element
(320).
11. The system according to the preceding claim, characterized in that the blocking element (23) is an integral part of the cup-shaped element (320).
1. Hohlstanze (21) zur Bearbeitung von Leder, einsetzbar in eine Aufnahme (31) einer
Welle einer Maschine zur Lederbearbeitung, worin ein hervorstehendes Blockierelement
(23) an einer inneren Seitenwand (38) der Aufnahme (31) befestigt ist und ein im Wesentlichen
zylindrisches Element aufweist, wobei die Hohlstanze (21) Folgendes beinhaltet: einen
Schneidkopf, einen Schaft (22), einen Abschnitt (44) eines Endes des Schaftes (22),
der derart beschaffen ist, dass er mit einem hervorstehenden Abschnitt des Blockierelementes
(23) in Eingriff tritt, so dass sich der Schaft (22) entlang der Aufnahme (31) bewegen
kann; wobei der Abschnitt (44) des Endes des Schaftes (22) eine Aushöhlung (26) aufweist,
die durch eine erste flache Wand (40) begrenzt ist, die im Wesentlichen parallel zu
der Achse der Hohlstanze (21) ist; worin eine Vertiefung (25) vorgesehen ist, wobei
sich die Vertiefung (25) ausgehend von der Aushöhlung (26) erstreckt und in einer
Seitenwand des Schaftes (22) ausgebildet ist, um mit dem Blockierelement (23) verbunden
zu werden, wenn der Abschnitt (44) des Endes des Schaftes (22) in Eingriff mit dem
Blockierelement (23) tritt, und zwar durch Wirkung der Drehung der Hohlstanze (21)
in einer vorgegebenen Drehrichtung (W), mit dem daraus folgenden axialen Blockieren
der Hohlstanze (21) relativ zu der Aufnahme (31);
wobei die Hohlstanze (21) dadurch gekennzeichnet ist, dass die Aushöhlung (26) ferner durch eine zweite flache Wand (41) begrenzt ist, die perpendikular
zu der ersten flachen Wand (40) ist;
und darin, dass die Vertiefung (25) dazu geeignet ist, mit dem Blockierelement (23)
verbunden zu werden, und dass sie beinhaltet: eine obere Wand (34), die sich distal
vom Schneidkopf der Stanze (21) befindet, eine untere Wand (35), die sich proximal
vom Schneidkopf der Stanze (21) befindet, und eine Seitenwand (42), die im Wesentlichen
planar ist und die obere Wand (34) mit der unteren Wand (35) verbindet, wobei die
obere Wand (34) und die untere Wand (35) im Wesentlichen planar und perpendikular
zu der Achse des Schaftes sind, wobei die untere Wand (35) auf derselben Höhe, bezogen
auf die Achse des Schaftes, angeordnet ist wie die zweite Wand (41) der Aushöhlung
(26).
2. Hohlstanze nach Anspruch 1, dadurch gekennzeichnet ist, dass die Vertiefung (25) so im Verhältnis zu der oberen Oberfläche (33) des Schaftes (22)
angeordnet ist, dass, wenn die obere Oberfläche (33) des Schaftes (22) gegen eine
Anschlagfläche (27) der Aufnahme (31) anliegt, die gegenüber der Öffnung der Aufnahme
(31) liegt, die Vertiefung (25) mit dem Blockierelement (23) in Eingriff treten kann,
durch Wirkung der genannten Drehung in der vorgegebenen Drehrichtung (W)
3. Hohlstanze nach einem der vorhergehenden Ansprüche, worin die Aufnahme (31) einen
Abschnitt (32, 320) beinhaltet, der aus einem magnetischen Material besteht oder dafür
ausgelegt ist, magnetisch angezogen zu werden, dadurch gekennzeichnet, dass ein Abschnitt des Schaftes (22) jeweils aus einem Material hergestellt ist, das dafür
bestimmt ist magnetisch angezogen zu werden oder aus einem magnetischen Material,
so dass, nachdem die Hohlstanze (21) in die Aufnahme (31) eingeführt ist, eine magnetische
Verbindung zwischen dem Abschnitt des Schaftes (22) und dem Abschnitt der Aufnahme
(31) hergestellt wird, um die Hohlstanze (21) in der Aufnahme (31) festzuhalten.
4. Verfahren zum Erhalten einer Hohlstanze nach einem beliebigen der Ansprüche, das folgende
Schritte beinhaltet:
Vorbereiten einer Hohlstanze (21), die einen zylindrischen Schaft (22) aufweist;
Abtragen von Material von dem Schaft (22) der Hohlstanze (21), um eine Aushöhlung
(26) anzufertigen, so dass ein Abschnitt (44) des Schaftes (22), in dem die Aushöhlung
(26) erhalten wird, mit einem hervorstehenden Abschnitt des Blockierelementes (23)
in Eingriff treten kann, so dass sich der Schaft (22) entlang der Aufnahme (31) bewegen
kann;
Abtragen von Material von dem Schaft (22) der Hohlstanze (21), um eine Vertiefung
(25) zu schaffen, die sich ausgehend von der Aushöhlung (26) erstreckt und derart
beschaffen ist, dass sie mit dem hervorstehenden Abschnitt des Blockierelementes (23)
verbindend in Eingriff tritt, und
Abtragen von Material an dem Schaft (22) der Hohlstanze (21), um eine flache Wand
(40) zu erhalten, die im Wesentlichen parallel zu der Achse der Hohlstanze (21) ist,
wobei diese erste flache Wand (40) die Aushöhlung (26) begrenzt;
dadurch gekennzeichnet ist, dass die Aushöhlung (26), die bei dem Schritt des Materialabtragens erhalten wird, ferner
durch eine flache Wand (41) begrenzt ist, die im Wesentlichen perpendikular zu der
Achse der Hohlstanze ist, und dadurch, dass die Vertiefung (25), die bei dem Schritt
des Materialabtragens erhalten wird, eine obere Wand (34) und eine untere Wand (35)
beinhaltet, die beide planar und perpendikular zu der Achse des Schaftes sind, und
eine Seitenwand (42), die im Wesentlichen planar ist und die obere Wand (34) und untere
Wand (35) miteinander verbindet, wobei die untere Wand (35) im Wesentlichen auf derselben
Ebene liegt wie die flache Wand (41) der Aushöhlung (26), und diese perpendikular
zu der Achse der Hohlstanze ist.
5. System zum Verbinden einer Hohlstanze (21) mit einer Welle (30) einer Maschine zur
Bearbeitung von Leder, welche Folgendes beinhaltet: die Hohlstanze (21) nach einem
beliebigen der Ansprüche 1 bis 3, eine Aufnahme (31) und ein Blockierelement (23),
worin die Aufnahme (31) an einem Endabschnitt einer Welle (30) ausgebildet ist, um
den Schaft (22) der Hohlstanze (21) aufzunehmen, wobei das System dadurch gekennzeichnet ist, dass das Blockierelement (23) an einer inneren Seitenwand (38) der Aufnahme (31) befestigt
werden kann, um im Verhältnis zu dieser hervorzustehen, und dass das in der Aufnahme
(31) befestigte Blockierelement (23) dafür ausgelegt ist, mit dem Abschnitt (44) des
Endes des Schaftes (22) so in Eingriff zu treten, dass sich der Schaft (22) entlang
der Aufnahme (31) bewegen kann, und dadurch, dass das Blockierelement (23) ferner
dafür ausgelegt ist, mit der Vertiefung (25) verbindend in Eingriff zu treten, wenn
der Abschnitt (44) des Endes des Schaftes (22) in Eingriff mit dem Blockierelement
(23) ist, und zwar durch Wirkung der Drehung der Hohlstanze (21) in einer vorgegebenen
Drehrichtung (W), mit dem daraus folgenden axialen Blockieren der Hohlstanze (21)
relativ zu der Aufnahme (31).
6. System nach dem vorhergehenden Anspruch,
dadurch gekennzeichnet, dass es ferner beinhaltet:
- ein Element (32, 320), das dafür bestimmt ist, eine anziehende magnetische Kraft
zu erzeugen, wobei dieses Element an der oberen Wand der Aufnahme (31) befestigt werden
kann;
- zumindest einen Abschnitt des Schaftes (22), der aus einem Material besteht, das
dafür geeignet ist, magnetisch angezogen zu werden, so dass das Einführen des Schaftes
(22) der Hohlstanze (21) in die Aufnahme (31) bewirkt, dass die Hohlstanze (21) axial
in der Aufnahme (31) der Welle (30) festgehalten wird.
7. System nach dem vorhergehenden Anspruch, dadurch gekennzeichnet ist, dass das Element (32), das dafür bestimmt ist, eine anziehende magnetische Kraft zu erzeugen,
ein zylindrischer Dauermagnet ist.
8. System nach einem beliebigen der Ansprüche 5 bis 7, dadurch gekennzeichnet, dass das Blockierelement (23) ein zylindrisches Element ist, das in Querrichtung in eine
in der Wand (38), welche die Aufnahme (31) bildet, ausgefertigte Öffnung (24) in die
Aufnahme (31) eingeführt ist.
9. System nach einem beliebigen der Ansprüche 5 bis 7, dadurch gekennzeichnet, dass das Blockierelement (23) fester Bestandteil der Aufnahme (31) ist.
10. System nach Anspruch 6, dadurch gekennzeichnet, dass das Element (320), das dafür bestimmt ist, eine anziehende magnetische Kraft zu erzeugen,
ein becherförmiger Magnet ist und dass der Schaft (22) in die durch das becherförmige
Element (320) gebildete Aufnahme eingeführt werden kann.
11. System nach dem vorhergehenden Anspruch, dadurch gekennzeichnet ist, dass das Blockierelement (23) fester Bestandteil des becherförmigen Elementes (320) ist.
1. Un emporte-pièce (21) pour le travail du cuir, pouvant être introduit dans un logement
(31) d'un arbre d'une machine pour le travail du cuir, un élément de blocage (23)
en saillie étant fixé au niveau d'une paroi latérale intérieure (38) dudit logement
(31) et ayant un élément essentiellement cylindrique, l'emporte-pièce (21) comprenant
: une tête de coupe, une queue (22), une portion (44) d'une extrémité de ladite queue
(22) étant conformée pour venir en prise avec une portion en saillie de l'élément
de blocage (23) de manière à ce que la queue (22) puisse se déplacer le long du logement
(31) ; la portion (44) de l'extrémité de la queue (22) présentant une contre-dépouille
(26) délimitée par une première paroi plate (40) essentiellement parallèle à l'axe
de l'emporte-pièce (21) ; où un évidement (25) est réalisé, ledit évidement (25) se
développant à partir de la contre-dépouille (26) et étant obtenu dans une paroi latérale
de la queue (22) de manière à être accouplé avec l'élément de blocage (23), quand
la portion (44) de l'extrémité de la queue (22) est en prise avec l'élément de blocage
(23), par le biais d'une rotation de l'emporte-pièce (21) dans un sens de rotation
(W) prédéfini, avec blocage axial conséquent de l'emporte-pièce (21) par rapport au
logement (31) ;
l'emporte-pièce (21) étant caractérisé en ce que la contre-dépouille (26) est également délimitée par une deuxième paroi plate (41)
perpendiculaire à la première paroi plate (40) ;
et en ce que l'évidement (25) est destiné à être accouplé par emboîtement avec l'élément de blocage
(23) et comprend une paroi supérieure (34), distale par rapport à la tête de coupe
de l'emporte-pièce (21), une paroi inférieure (35), proximale par rapport à la tête
de coupe de l'emporte-pièce (21), et une paroi latérale (42), essentiellement plane
et raccordant la paroi supérieure (34) et la paroi inférieure (35), ladite paroi supérieure
(34) et ladite paroi inférieure (35) étant essentiellement planes et perpendiculaires
à l'axe de la queue, la paroi inférieure (35) étant disposée à la même hauteur, par
rapport à l'axe de la queue, que la deuxième paroi (41) de la contre-dépouille (26).
2. L'emporte-pièce selon la revendication 1, caractérisé en ce que l'évidement (25) est disposé par rapport à la surface supérieure (33) de la queue
(22) de manière à ce que, lorsque la surface supérieure (33) de la queue (22) vient
en butée contre une surface de butée (27) du logement (31) opposée à l'ouverture dudit
logement (31), l'évidement (25) peut venir en prise avec l'élément de blocage (23)
par le biais de ladite rotation dans le sens de rotation (W) prédéfini.
3. L'emporte-pièce selon l'une quelconque des revendications précédentes, dans lequel
le logement (31) comprend une partie (32, 320) réalisée dans un matériau magnétique
ou destiné à être attiré magnétiquement, caractérisé en ce qu'une partie de la queue (22) est réalisée respectivement dans un matériau destiné à
être attiré magnétiquement ou dans un matériau magnétique de manière à ce que, lorsque
l'emporte-pièce (21) est introduit dans le logement (31), un accouplement magnétique
est établi entre ladite partie de la queue (22) et ladite partie du logement (31)
pour retenir l'emporte-pièce (21) dans le logement (31).
4. Un procédé pour obtenir un emporte-pièce selon l'une quelconque des revendications
précédentes, comprenant les phases consistant à :
préparer un emporte-pièce (21) ayant une queue cylindrique (22) ;
supprimer du matériau de la queue (22) de l'emporte-pièce (21) de manière à réaliser
une contre-dépouille (26) pour qu'une portion (44) de la queue (22) dans laquelle
est obtenue la contre-dépouille (26) puisse venir en prise avec une portion en saillie
de l'élément de blocage (23) afin que la queue (22) puisse se déplacer le long du
logement (31) ;
supprimer du matériau de la queue (22) de l'emporte-pièce (21) de manière à former
un évidement (25) se développant à partir de la contre-dépouille (26) et
conformé de manière à s'accoupler par emboîtement avec la portion en saillie de l'élément
de blocage (23) et
supprimer du matériau au niveau de la queue (22) de l'emporte-pièce (21) de manière
à réaliser une paroi plate (40) qui est essentiellement parallèle à l'axe de l'emporte-pièce
(21), ladite première paroi plate (40) délimite la contre-dépouille (26) ;
caractérisé en ce que la contre-dépouille (26) obtenue durant la phase de suppression de matériau est en
outre délimitée par une paroi plate (41) essentiellement perpendiculaire à l'axe de
l'emporte-pièce et en ce que l'évidement (25) obtenu durant ladite phase de suppression de matériau comprend une
paroi supérieure (34) et une paroi inférieure (35), toutes deux planes et perpendiculaires
à l'axe de la queue, et une paroi latérale (42), essentiellement plane et raccordant
la paroi supérieure (34) et la paroi inférieure (35), ladite paroi inférieure (35)
reposant essentiellement sur le même plan que la paroi plate (41) de la contre-dépouille
(26), et qui est perpendiculaire à l'axe de l'emporte-pièce.
5. Un système pour bloquer un emporte-pièce (21) à un arbre (30) d'une machine pour le
travail du cuir, comprenant l'emporte-pièce (21) selon l'une quelconque des revendications
de 1 à 3, un logement (31) et un élément de blocage (23), dans lequel ledit logement
(31) est prévu sur une extrémité terminale d'un arbre (30) de manière à recevoir la
queue (22) de l'emporte-pièce (21), le système étant caractérisé en ce que l'élément de blocage (23) peut être fixé à une paroi latérale intérieure (38) du
logement (31) de manière à dépasser par rapport à celle-ci et, une fois fixé au logement
(31), l'élément de blocage (23) est destiné à venir en prise avec ladite portion (44)
de l'extrémité de la queue (22) de manière à ce que la queue (22) puisse se déplacer
le long du logement (31), et en ce que l'élément de blocage (23) est également destiné à être accouplé par emboîtement avec
l'évidement (25), lorsque la portion (44) de l'extrémité de la queue (22) est en prise
avec l'élément de blocage (23), par le biais d'une rotation de l'emporte-pièce (21)
dans un sens de rotation (W) prédéfini, avec blocage axial conséquent de l'emporte-pièce
(21) par rapport au logement (31).
6. Le système selon la revendication précédente,
caractérisé en ce qu'il comprend en outre :
- un élément (32, 320) destiné à générer une force d'attraction magnétique, ledit
élément pouvant être fixé à la paroi supérieure du logement (31) ;
- au moins une partie de la queue (22) réalisée dans un matériau approprié pour être
attiré magnétiquement, de manière à ce que l'introduction de la queue (22) de l'emporte-pièce
(21) dans le logement (31) détermine la retenue axiale de l'emporte-pièce (21) dans
le logement (31) de l'arbre (30).
7. Le système selon la revendication précédente, caractérisé en ce que l'élément (32) destiné à générer une force d'attraction magnétique est un aimant
permanent cylindrique.
8. Le système selon l'une quelconque des revendications de 5 à 7, caractérisé en ce que l'élément de blocage (23) est un élément cylindrique, introduit transversalement
dans le logement (31) à travers un trou (24) réalisé dans la paroi (38) définissant
le logement (31).
9. Le système selon l'une quelconque des revendications de 5 à 7, caractérisé en ce que l'élément de blocage (23) est une partie intégrante du logement (31).
10. Le système selon la revendication 6, caractérisé en ce que l'élément (320) destiné à générer une force d'attraction magnétique est un aimant
en forme de coupe et en ce que ladite queue (22) peut être introduite dans le logement défini par l'élément (320)
en forme de coupe.
11. Le système selon la revendication précédente, caractérisé en ce que l'élément de blocage (23) est une partie intégrante de l'élément (320) en forme de
coupe.