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EP 2 350 326 B1 |
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EUROPEAN PATENT SPECIFICATION |
(45) |
Mention of the grant of the patent: |
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01.05.2013 Bulletin 2013/18 |
(22) |
Date of filing: 30.10.2009 |
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International Patent Classification (IPC):
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International application number: |
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PCT/US2009/062745 |
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International publication number: |
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WO 2010/051440 (06.05.2010 Gazette 2010/18) |
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ULTRA-HIGH STRENGTH STAINLESS ALLOY STRIP, A METHOD OF MAKING SAME, AND A METHOD OF
USING SAME FOR MAKING A GOLF CLUB HEAD
BAND AUS NICHTROSTENDER LEGIERUNG MIT ULTRAHOHER FESTIGKEIT, HERSTELLUNGSVERFAHREN
DAFÜR UND VERFAHREN ZUR VERWENDUNG DAVON ZUR HERSTELLUNG EINES GOLFSCHLÄGERKOPFS
FEUILLARD D ALLIAGE INOXYDABLE À ULTRA-HAUTE RÉSISTANCE, PROCÉDÉ DE FABRICATION ASSOCIÉ
ET PROCÉDÉ D UTILISATION ASSOCIÉ POUR FABRIQUER UNE TÊTE DE CLUB DE GOLF
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Designated Contracting States: |
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AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO
PL PT RO SE SI SK SM TR |
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Priority: |
31.10.2008 US 110034 P
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Date of publication of application: |
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03.08.2011 Bulletin 2011/31 |
(73) |
Proprietor: CRS Holdings, Inc. |
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Wilmington, DE 19801 (US) |
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Inventors: |
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- KOSA, Theodore
Moosic
PA 18507 (US)
- WERT, David, E.
Wyomissing
PA 19610 (US)
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(74) |
Representative: Dawson, Elizabeth Ann |
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Ipulse (IP) Ltd.
Carrington House
126-130 Regent Street London W1B 5SE London W1B 5SE (GB) |
(56) |
References cited: :
EP-B1- 1 003 922 US-A- 5 855 844
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US-A- 3 574 601
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Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
BACKGROUND OF THE INVENTION:
FIELD OF THE INVENTION:
[0001] This invention relates to stainless steel strip material and in particular to a stainless
steel strip article having very high tensile strength, a method of making same, and
a method of using the strip material for making a golf club head.
DESCRIPTION OF THE RELATED ART:
[0002] Golf club manufacturers are constantly looking for a high strength faceplate material.
Very high strength allows the faceplate section to be made thinner, and therefore
lighter, which provides designers more leeway in club head design. In addition, corrosion-resistant
materials are preferable to non-stainless materials because surface coatings or plating,
which could be removed during use, are not required.
[0003] Current solutions to this problem include the use of standard PH stainless steel
alloys such as the CUSTOM 455 alloy and newly designed stainless alloys such as the
CUSTOM 465 and CUSTOM 475 alloys. However, the CUSTOM 455 and CUSTOM 465 alloys do
not provide the strength levels desired in new club designs. The CUSTOM 475 alloy
provides very high strength, but it is also highly alloyed, making it both expensive
for the club manufacturer as well as less forgiving in the golf club manufacturing
process.
[0004] In addition, many club heads are typically manufactured using a cast body with a
faceplate. The cast body material is typically formed of a precipitation hardenable
stainless steel such as 17-4 PH or 15-5 PH stainless steel. Golf clubs are typically
manufactured by welding the faceplate to the cast body and then heat treating the
entire assembly to develop final properties. The alloys typically used for the cast
body of the club have solution temperatures of about 1900°F (1038°C), whereas the
known faceplate materials have solution temperatures ranging from 1550°F to 1800°F
(843°C to 982°C). This mismatch in heat treating temperatures results in either the
club body, or the faceplate material, or possibly both, providing less than optimum
properties in the as-heat treated condition after assembly of the club head. In addition,
the CUSTOM 475 alloy often requires a different manufacturing process altogether,
because the alloy cannot be re-solutioned after club head assembly.
BRIEF SUMMARY OF THE INVENTION:
[0005] The disadvantages of the known materials are overcome to a large degree by a stainless
steel strip article according to this invention. In accordance with the one aspect
of the present invention, there is provided a stainless steel strip article that is
formed from a corrosion resistant alloy comprising, in weight percent, about:
C |
0.03 max. |
Mn |
1.0 max. |
Si |
0.75 max. |
P |
0.040 max. |
S |
0.020 max. |
Cr |
10.9-11.1 |
Ni |
10.9-11.1 |
Mo |
0.9-1.1 |
Ti |
1.5-1.6 |
Al |
0.25 max. |
Nb |
0.7-0.8 |
Cu |
1 max. |
B |
0.010 max. |
N |
0.030 max. |
and the balance is iron and usual impurities. The elongated thin strip article provides
a room temperature tensile strength of at least 280 ksi (1930.5 MPa) in the solution
treated and age hardened condition.
[0006] In accordance with another aspect of this invention there is provided a method of
making a thin strip article. The method comprises the steps of casting a corrosion
resistant alloy having the weight percent composition set forth above to form an ingot.
The ingot is hot worked to form an elongated strip material. The strip material is
then heat treated under conditions of time and temperature to provide an ultimate
tensile strength of at least about 280 ksi (1930.5 MPa) at room temperature. The heat
treating step comprises the steps of: heating the elongated strip article at a temperature
of 1038-1093°C; and then heating the elongated strip article at a temperature of 482°C
to 510°C.
[0007] In accordance with a further aspect of this invention there is provided a method
of making a golf club head. The method includes the step of casting a corrosion resistant
alloy having the weight percent composition set forth above to form an ingot. The
ingot is hot worked to form an elongated strip article which is then heat treated
under conditions of time and temperature to benefit the machinability and processability
of the strip material. The strip material is then machined to form a faceplate for
a golf club head. The method includes the further step of forming a golf club head
body from a corrosion resistant precipitation hardenable steel alloy. The faceplate
is bonded to golf club head body. The assembly is then heat treated under conditions
of time and temperature sufficient to provide a desired level of hardness and strength
in the golf club head body and an ultimate tensile strength of at least about 280
ksi (1930.5 MPa) at room temperature in the faceplate. The heat treating step comprises
the steps of: heating the elongated strip article at a temperature of 1038-1093°C;
and then heating the elongated strip article at a temperature of 482°C to 510°C.
BRIEF DESCRIPTION OF THE DRAWING:
[0008] The drawing is a graph of tensile strength as a function of aging temperature.
DETAILED DESCRIPTION:
[0009] A preferred embodiment of the invention includes an elongated strip article having
the following composition in weight percent:
C |
0.03 max. |
Mn |
1.0 max. |
Si |
0.75 max. |
P |
0.040 max. |
S |
0.020 max. |
Cr |
10.9-11.1 |
Ni |
10.9-11.1 |
Mo |
0.9-1.1 |
Ti |
1.5-1.6 |
Al |
0.25 max. |
Nb |
0.7-0.8 |
Cu |
1 max. |
B |
0.010 max. |
N |
0.030 max. |
The balance is iron and the usual impurities.
[0010] The alloy composition is preferably melted using vacuum induction melting (VIM).
The steel is cast into one or more ingot molds. For additional cleanness, the alloy
is vacuum arc remelted (VAR) after the VIM step. After solidification, the alloy is
formed into strip by intermediate pressing of the ingot to form a billet and then
hot rolling the billet to form elongated strip. Alternatively, the strip material
can be formed by hot rolling the ingot from a starting temperature of 1900°F to 2250°F
(1038°C to 1232°C). The strip can be provided in the overaged condition by heating
at 1100OF to 1350°F (593°C to 732°C) for about 2 to 8 hours and then cooling in air.
Alternatively, and for better machinability and processability, the strip material
is heated at 1900°F to 1950°F (1038°C to 1065°C) for 1 hour, cooled in air, refrigerated
at -100°F (-73.3°C) for 8 hours, and then warmed in air to room temperature. Preferably,
the strip material is cold rolled to final or near final thickness prior to being
heat treated. The strip material according to this invention can be solution treated
in a continuous furnace with times and temperatures adjusted accordingly. For the
golf club application, the strip material is processed to a thickness of 0.02-0.16
inches (0.5-4 mm), preferably 0.10-0.12 inches (2.5-3.0 mm).
[0011] Unlike the known high strength stainless steel alloys such as the CUSTOM 475 stainless
alloy, the alloy strip according to this invention can be double solution treated
with no significant loss in properties, particularly no loss of strength. In other
words, the stainless steel strip material of this invention can be provided in the
solution treated plus refrigerated condition, processed into components, and then
re-solutioned, re-refrigerated, and age hardened after being assembled into a golf
club head to provide the desired high strength and hardness.
[0012] As an example of the elongated strip article according to the present invention,
a small heat was melted and processed. The 400 lb (181.4 kg) heat was melted by VIM
+ VAR and cast as an 8-inch (20.3 cm) diameter ingot. The weight percent composition
of the VAR ingot is given below in Table I. The balance of the alloy was iron and
usual impurities.
Table I
C |
Mn |
Si |
P |
S |
Cr |
Ni |
Mo |
Ti |
Cb |
B |
N |
Ce |
0.005 |
0.05 |
0.04 |
<0.005 |
<0.0005 |
11.05 |
11.02 |
1.01 |
1.56 |
0.79 |
0.0019 |
0.0016 |
0.001 |
[0013] The ingot was homogenized at about 2300°F (1260°C) for 16 hours, and then pressed
to a 4-in x 8-in (10 cm x 20.3 cm) billet from a starting temperature of about 2000°F
(1093°C). The billet was hot rolled to 7.5 in. wide x 0.15 in. thick (19 cm wide x
3.8 mm thick) strip from a starting temperature of about 2250°F (1232°C). The strip
was then ground to 0.135 in. (3.4 mm) thick and then cold rolled to 0.1103 in. (2.8
mm) thick. The strip was given an overaging treatment by heating at about 1146°F (619°C)
for 5.5 hours. After cooling to room temperature, the strip material was ground to
a final thickness of 0.1083 in (2.75 mm).
[0014] Standard strip tensile blanks were rough cut in the longitudinal and transverse orientations
from the overaged strip. Groups of the blanks were solution treated at 1850°F (1010°C),
1900°F (1038°C), 1950°F (1065°C), and 2000°F (1093°C), respectively, for 1 hour and
air cooled. The solution treated blanks were deep chilled at -100°F (-73.3°C) for
8 hours and then warmed in air to room temperature. The blanks were then rough machined
to provide a gage section about ½ inch wide x 2 inches long (1.27 cm wide x 5.08 cm
long). Groups of the rough machined blanks from each solution treatment were aged
at temperatures ranging from about 900°F (482°C) to about 975°F (524°C) for 4 hours
and then air cooled. The test specimens were finish machined after aging and tested
at room temperature.
[0015] The results of room temperature tensile and hardness testing are presented in Tables
2 - 4 below including the solution treatment temperature (Solution Temp.) and the
aging temperature (Age Temp.) in °F (°C), the 0.2% offset yield strength (Y.S.) and
ultimate tensile strength (U.T.S.) in ksi (MPa), and the Rockwell C-scale hardness
(Hardness) as HRC.
Table 2
Solution Temp. |
Age Temp. |
Orient. |
Y.S. |
U.T.S. |
% El. |
Hardness (HRC) |
1850°F (1010°C) |
950°F (510°C) |
L |
258 |
266 |
- |
52.0 |
(1779) |
(1834) |
258 |
267 |
- |
(1779) |
(1841) |
258 |
268 |
- |
(1779) |
(1848) |
T |
260 |
272 |
- |
(1792) |
(1875) |
260 |
273 |
- |
(1792) |
(1882) |
245 |
272 |
- |
(1689) |
(1875) |
975°F (524°C) |
L |
244 |
252 |
- |
50.5 |
(1682) |
(1737) |
244 |
253 |
- |
(1682) |
(1744) |
245 |
253 |
- |
(1689) |
(1744) |
T |
248 |
258 |
- |
(1710) |
(1779) |
246 |
256 |
- |
(1696) |
(1765) |
245 |
255 |
- |
(1689) |
(1758) |
Table 3
Solution Temp. |
Age Temp. |
Orient. |
Y.S. |
U.T.S. |
% El. |
Hardness (HRC) |
1900°F |
900°F |
L |
260 |
284 |
4.8 |
53.5 |
(1038°C) |
(482°C) |
|
(1792) |
(1958) |
|
|
261 |
286 |
4.3 |
(1799) |
(1972) |
259 |
284 |
4.8 |
(1785) |
(19058) |
T |
264 |
287 |
4.3 |
(1820) |
(1979) |
257 |
282 |
2.8 |
(1772) |
(1944) |
258 |
285 |
4.2 |
(1779) |
(1965) |
925°F (496°C) |
L |
259 |
282 |
4.0 |
53.5 |
(1785) |
(1944) |
257 |
281 |
4.2 |
(1772) |
(1937) |
256 |
281 |
4.1 |
(1765) |
(1937) |
T |
247 |
285 |
3.9 |
(1703) |
(1965) |
260 |
285 |
4.1 |
(1792) |
(1965) |
257 |
285 |
4.2 |
(1772) |
(1965) |
950°F (510°C) |
L |
250 |
274 |
6.2 |
52.0 |
(1723) |
(1889) |
252 |
273 |
6.7 |
(1737) |
(1882) |
249 |
273 |
6.4 |
(1716) |
(1882) |
T |
251 |
277 |
6.5 |
(1730) |
(1910) |
250 |
277 |
6.0 |
(1723) |
(1910) |
251 |
276 |
6.7 |
(1730) |
(1903) |
975°F (524°C) |
L |
234 |
258 |
7.3 |
50.5 |
(1613) |
(1779) |
235 |
256 |
7.1 |
(1620) |
(1765) |
235 |
259 |
6.9 |
(1620) |
(1785) |
|
|
T |
243 |
264 |
6.8 |
|
(1675) |
(1820) |
240 |
261 |
6.6 |
(1654) |
(1799) |
242 |
263 |
6.6 |
(1668) |
(1813) |
Table 4
Solution Temp. |
Age Temp. |
Orient. |
Y.S. |
U.T.S. |
% El. |
Hardness (HRC) |
1950°F (1065°C) |
900°F (482°C) |
L |
* |
* |
4.6 |
53.5 |
* |
* |
4.1 |
* |
* |
4.7 |
T |
* |
* |
5.4 |
* |
* |
4.2 |
* |
* |
4.8 |
950°F (510°C) |
L |
* |
* |
5.3 |
52.5 |
* |
* |
5.2 |
* |
* |
4.3 |
T |
264 |
275 |
5.3 |
(1820) |
(1896) |
267 |
279 |
4.9 |
(1841) |
(1923) |
260 |
276 |
5.3 |
(1792) |
(1903) |
2000°F (1093°C) |
900°F (482°C) |
L |
248 |
282 |
5.9 |
53.5 |
(1710) |
(1944) |
253 |
283 |
5.0 |
(1744) |
(1951) |
255 |
282 |
5.5 |
(1758) |
(1944) |
T |
261 |
286 |
4.6 |
(1799) |
(1972) |
258 |
291 |
5.1 |
(1779) |
(2006) |
260 |
287 |
4.7 |
(1792) |
(1979) |
|
950°F (510°C) |
L |
253 |
276 |
5.7 |
53.0 |
(1744) |
(1903) |
254 |
277 |
5.2 |
(1751) |
(1910) |
255 |
276 |
5.2 |
(1758) |
(1903) |
T |
260 |
281 |
4.7 |
(1792) |
(1937) |
261 |
282 |
4.6 |
(1799) |
(1944) |
263 |
282 |
5.0 |
(1813) |
(1944) |
* Strength data was lost for these samples. However, the test operator recalls that
the U.T.S. for the H900 samples was above 280 ksi (1930.5 MPa) and that the U.T.S.
for the H950 samples was slightly under 280 ksi (1930.5 MPa). |
[0016] Metallographic analysis of the test specimens showed that the material solution treated
at 1850°F (1038°C) and 1900°F (1038°C) had a grain size of about ASTM 8. The material
solution treated at 1950°F (1065°) had a grain size of about ASTM 7-8. The material
solution treated at 2000°F (1093°C) had a grain size of about ASTM 2-3. Here and throughout
this application, the ASTM grain size means average grain size as determined in accordance
with ASTM Standard Test Procedure E-112.
[0017] The results presented in Tables 2, 3, and 4 show that the preferred solution temperature
is about 1900°F (1038°C) to about 1950°F (1065°C). Likewise, the preferred aging temperature
is about 900°F to 925°F (482°C to 496°C) in order for the material to provide the
desired 280 ksi (1930.5 MPa) U.T.S. A graph of U.T.S. versus solution and aging temperature
combinations is shown in the drawing.
[0018] The data presented in the tables show that a strip article made from the alloy composition
described in this application is capable of attaining an U.T.S. 280 ksi (1930.5 MPa)
or higher. The strip material is much less heavily alloyed than other stainless compositions
capable of that strength level, resulting in a lower alloy cost. In addition, the
strip material is capable of being solution heat treated more than once without sacrificing
strength or toughness properties. The strip material of this invention is preferably
solution heat treated at a temperature in range of 1900-1950°F (1038-1065°C), making
golf club faceplates of this composition fully compatible with the solution treating
temperature for the precipitation hardenable stainless casting alloys most often used
for the body of golf club head. Therefore, the faceplate and the club head body can
be solution treated and age hardened in the assembled configuration to develop maximum
hardness and strength, not only in the body of the club head, but also in the faceplate
which makes contact with a golf ball.
1. An elongated, thin strip article that is formed from corrosion resistant alloy comprising,
in weight percent:
C |
0.03 max. |
Mn |
1.0 max. |
Si |
0.75 max. |
P |
0.040 max. |
S |
0.020 max. |
Cr |
10.9-11.1 |
Ni |
10.9-11.1 |
Mo |
0.9-1.1 |
Ti |
1.5-1.6 |
Al |
0.25 max. |
Nb |
0.7-0.8 |
Cu |
1 max. |
B |
0.010 max. |
N |
0.030 max. |
and the balance is iron and usual impurities, said elongated thin strip article having
a room temperature tensile strength of at least 1930.5 MPa in the solution treated
and age hardened condition.
2. An elongated strip article as claimed in Claim 1 wherein the strip has a thickness
of 0.5 to 4 mm.
3. An elongated strip article as claimed in Claim 1 or Claim 2 wherein the alloy has
an average grain size not greater than ASTM 7-8.
4. An elongated strip article as claimed in any of Claims 1-3 which has a hardness of
53-54 HRC.
5. A method of making the elongated thin strip article claimed in Claim 1 comprising
the steps of
casting the corrosion resistant alloy to form an ingot;
mechanically working said ingot to form an elongated strip article; and then
heat treating said elongated strip article under conditions of time and temperature
to provide an ultimate tensile strength of at least 1930.5 MPa at room temperature,
said heat treating step comprising the steps of:
heating the elongated strip article at a temperature of 1038-1093°C; and then
heating the elongated strip article at a temperature of 482°C to 510°C.
6. A method as claimed in Claim 5 wherein the first heating step comprises heating the
alloy at a temperature of 1038-1065°C.
7. A method as claimed in any of Claim 5 or 6 wherein the step of mechanically working
the ingot comprises the steps of:
pressing the ingot to form a billet; and then
hot rolling the billet to form the elongated strip article.
8. A method as claimed in any of Claim 5 or 6 wherein the step of mechanically working
the ingot comprises hot rolling the ingot to form the elongated strip article.
9. A method as claimed in Claim 7 or 8 wherein the step of mechanically working the ingot
comprises cold rolling the elongated thin strip article to reduce its thickness to
final or near final dimension.
10. A method as claimed in Claim 8 or 9 wherein the hot rolling step comprises heating
the billet to 1038-1232°C.
11. A method of making a golf club head comprising the steps of
preparing an elongated thin strip article in accordance with the method of any of
Claims 5-10;
cutting said elongated strip material to form a faceplate for a golf club head;
forming a golf club head body from a corrosion resistant precipitation hardenable
steel alloy;
bonding said faceplate to said golf club head body to form a golf club head assembly;
and then
heat treating said golf club head assembly under conditions of time and temperature
to provide hardness and strength in the golf club head assembly and an ultimate tensile
strength of at least 1930.5 MPa at room temperature in said faceplate, said heat treating
step comprising the steps of:
heating the elongated strip article at a temperature of 1038-1093°C; and then
heating the elongated strip article at a temperature of 482°C to 510°C.
12. A method as claimed in Claim 11 wherein the step of heat treating the elongated thin
strip article comprises the step of overaging the elongated thin strip article at
593-732°C.
1. Länglicher, dünner Bandgegenstand, der aus korrosionsbeständiger Legierung gebildet
ist, die Folgendes umfasst (in Gewichtsprozent):
C |
max. 0,03 |
Mn |
max. 1,0 |
Si |
max. 0,75 |
P |
max. 0,040 |
S |
max. 0,020 |
Cr |
10,9-11,1 |
Ni |
10,9-11,1 |
Mo |
0,9-1,1 |
Ti |
1,5-1,6 |
Al |
max. 0,25 |
Nb |
0,7-0,8 |
Cu |
max. 1 |
B |
max. 0,010 |
N |
max. 0,030 |
und Eisen und übliche Beimengungen machen den Rest aus, wobei der längliche, dünne
Bandgegenstand im lösungsgeglühten und ausgehärteten Zustand bei Raumtemperatur eine
Zugfestigkeit von mindestens 1930,5 MPa aufweist.
2. Länglicher Bandgegenstand nach Anspruch 1, wobei das Band eine Dicke von 0,5 bis 4
mm aufweist.
3. Länglicher Bandgegenstand nach Anspruch 1 oder 2, bei dem die Legierung eine durchschnittliche
Korngröße von maximal 7 bis 8 nach ASTM aufweist.
4. Länglicher Bandgegenstand nach einem der Ansprüche 1 bis 3, der eine Härte von 53
bis 54 HRC aufweist.
5. Verfahren zum Herstellen des länglichen Bandgegenstands nach Anspruch 1, das folgende
Schritte umfasst:
Gießen der korrosionsbeständigen Legierung zum Bilden eines Rohblocks,
mechanisches Bearbeiten des Rohblocks zum Bilden eines länglichen Bandgegenstands
und danach
Wärmebehandeln des länglichen Bandgegenstands unter Zeit- und Temperaturbedingungen,
die für eine letzendliche Zugfestigkeit von mindestens 1930,5 MPa bei Raumtemperatur
sorgen, wobei die Wärmebehandlung folgende Schritte umfasst:
Erwärmen des länglichen Bandgegenstands bei einer Temperatur von 1038 bis 1093°C und
danach
Erwärmen des länglichen Bandgegenstands bei einer Temperatur von 482 bis 510°C.
6. Verfahren nach Anspruch 5, bei dem der erste Erwärmungsschritt das Erwärmen der Legierung
auf eine Temperatur von 1038 bis 1065°C umfasst.
7. Verfahren nach Anspruch 5 oder 6, bei dem das mechanische Bearbeiten des Rohblocks
folgende Schritte umfasst:
Pressen des Rohblocks zum Bilden eines Knüppels und danach
Warmwalzen des Knüppels zum Bilden des länglichen Bandgegenstands.
8. Verfahren nach Anspruch 5 oder 6, bei dem das mechanische Bearbeiten des Rohblocks
das Warmwalzen des Knüppels zum Bilden des länglichen Bandgegenstands umfasst.
9. Verfahren nach Anspruch 7 oder 8, bei dem das mechanische Bearbeiten des Rohblocks
das Kaltwalzen des länglichen, dünnen Bandgegenstands zum Verringern seiner Dicke
auf das Endmaß oder fast auf das Endmaß umfasst.
10. Verfahren nach Anspruch 8 oder 9, bei dem das Warmwalzen das Erwärmen des Knüppels
auf 1038 bis 1232°C umfasst.
11. Verfahren zum Herstellen eines Golfschlägerkopfes, das folgende Schritte umfasst:
Fertigen eines länglichen, dünnen Bandgegenstands gemäß dem Verfahren nach einem der
Ansprüche 5 bis 10,
Zuschneiden des länglichen Bandmaterials zum Bilden eines Schlägerblatts für einen
Golfschlägerkopf,
Bilden des Körpers eines Golfschlägerkopfes aus einer korrosionsbeständigen, ausscheidungshärtbaren
Stahllegierung,
Verbinden des Schlägerblatts mit dem Körper des Golfschlägerkopfes zum Bilden einer
Golfschlägerkopf-Baugruppe und danach
Wärmebehandeln der Golfschlägerkopf-Baugruppe unter Zeit- und Temperaturbedingungen,
die für Härte und Festigkeit der Golfschlägerkopf-Baugruppe und eine letzendliche
Zugfestigkeit im Schlägerblatt von mindestens 1930,5 MPa bei Raumtemperatur sorgen,
wobei die Wärmebehandlung folgende Schritte umfasst:
Erwärmen des länglichen Bandgegenstands bei einer Temperatur von 1038 bis 1093°C und
danach
Erwärmen des länglichen Bandgegenstands bei einer Temperatur von 482 bis 510°C.
12. Verfahren nach Anspruch 11, bei dem das Wärmebehandeln des länglichen, dünnen Bandgegenstandes
das Übervergüten des länglichen, dünnen Bandgegenstands bei 593 bis 732°C umfasst.
1. Feuillard fin et allongé, formé d'un alliage résistant à la corrosion, comprenant
en pourcentage pondéral :
C |
0,03 max. |
Mn |
1,0 max. |
Si |
0,75 max. |
P |
0,040 max. |
S |
0,020 max. |
Cr |
10,9-11,1 |
Ni |
10,9-11,1 |
Mo |
0,9-1,1 |
Ti |
1,5-1,6 |
Al |
0,25 max. |
Nb |
0,7-0,8 |
Cu |
1 max. |
B |
0,010 max. |
N |
0,030 max. |
le reste étant du fer et des impuretés habituelles, ledit feuillard fin et allongé
présentant une résistance à la traction à température ambiante d'au moins 1930,5 MPa
dans un état mis en solution et durci par vieillissement.
2. Feuillard allongé selon la revendication 1, dans lequel le feuillard a une épaisseur
comprise entre 0,5 et 4 mm.
3. Feuillard allongé selon la revendication 1 ou 2, dans lequel l'alliage a une granulométrie
moyenne inférieure à 7-8 ASTM.
4. Feuillard allongé selon l'une quelconque des revendications 1 à 3, ayant une dureté
de 53-54 HRC.
5. Procédé de fabrication du feuillard fin et allongé selon la revendication 1, comprenant
les étapes suivantes :
moulage de l'alliage résistant à la corrosion afin de former un lingot ;
usinage mécanique dudit lingot afin de former un feuillard allongé ; puis traitement
thermique dudit feuillard allongé dans des conditions temporelles et thermiques permettant
de fournir une résistance à la traction finale d'au moins 1930,5 MPa à température
ambiante, ladite étape de traitement thermique comprenant les étapes suivantes :
chauffage du feuillard allongé à une température comprise entre 1038 et 1093°C ; puis
chauffage du feuillard allongé à une température comprise entre 482°C et 510°C.
6. Procédé selon la revendication 5, dans lequel la première étape de chauffage comprend
le chauffage de l'alliage à une température comprise entre 1038 et 1065°C.
7. Procédé selon l'une quelconque des revendications 5 ou 6, dans lequel l'étape d'usinage
mécanique du lingot comprend les étapes suivantes :
compression du lingot pour former une billette ; puis
laminage à chaud de la billette pour former le feuillard allongé.
8. Procédé selon l'une quelconque des revendications 5 ou 6, dans lequel l'étape d'usinage
mécanique du lingot comprend le laminage à chaud du lingot pour former le feuillard
allongé.
9. Procédé selon la revendication 7 ou 8, dans lequel l'étape d'usinage mécanique du
lingot comprend le laminage à froid du feuillard fin et allongé afin de réduire son
épaisseur à une dimension finale ou quasi-finale.
10. Procédé selon la revendication 8 ou 9, dans lequel l'étape de laminage à chaud comprend
le chauffage de la billette à 1038-1232°C.
11. Procédé de fabrication d'une tête de club de golf, comprenant les étapes suivantes
:
préparation d'un feuillard fin et allongé conformément au procédé de l'une quelconque
des revendications 5 à 10 ;
découpe dudit feuillard allongé afin de former une face pour une tête de club de golf
;
formage du corps de tête de club de golf à partir d'un alliage d'acier durcissable
par précipitation et résistant à la corrosion ;
collage de ladite face audit corps de tête de club de golf afin de former un ensemble
de tête de club de golf ; puis
traitement thermique dudit ensemble de tête de club de golf dans des conditions temporelles
et thermiques permettant de fournir une dureté et une solidité à l'ensemble de tête
de club de golf , ainsi qu'une résistance à la traction finale d'au moins 1930,5 MPa
à température ambiante dans ladite face, ladite étape de traitement thermique comprenant
les étapes suivantes :
chauffage du feuillard allongé à une température comprise entre 1038 et 1093°C ; puis
chauffage du feuillard allongé à une température comprise entre 482°C et 510°C.
12. Procédé selon la revendication 11, dans laquelle l'étape de traitement thermique du
feuillard fin et allongé comprend l'étape de survieillissement du feuillard fin et
allongé à 593-732°C.