Technical Field
[0001] This document relates to a vacuum cleaner.
Background Art
[0002] A vaccum cleaner according to the preamble of claim 1 is already known i.e. from
US-A-20060123749.
[0003] Generally, a vacuum cleaner is an appliance, which sucks air containing particles
by using a sucking force of a suction motor in a body thereof and filters off the
particles in the body.
[0004] This vacuum cleaner includes an intake nozzle for sucking air containing particles,
a cleaner body communicating with the intake nozzle, an extension pipe guiding the
air sucked by the intake nozzle to the cleaner body, and a connecting pipe connecting
the extension pipe with the cleaner body. And, an intake port is formed in a lower
surface of the intake nozzle so that air containing particles of a floor to be cleaned.
[0005] Meanwhile, a suction motor, which generates a sucking force to suck air containing
particles from the outside, is provided in the cleaner body. And, a dust collector
for storing impurities separated from polluted air is detachably provided in the cleaner
body.
[0006] Particularly, the dust collector includes a dust separator for separating impurities
from the air sucked into the dust collector, and a dust container for storing the
impurities separated by the dust separator.
[0007] And, if an operation of the vacuum cleaner is stopped while separating impurities
from polluted air at the dust collector, the separated impurities are stored in the
dust container at low density.
[0008] According to the related art dust collector, since the dust stored in the dust container
has larger volume with respect to weight, there is an inconvenience that the dust
of the dust container has to be frequently cleaned so as to maintain the dust collecting
performance.
[0009] Therefore, in order to increase the convenience of using the cleaner, efforts have
been continuously made to maximize capacity of dust stored in the dust collector as
well as to enhance dust-collecting performance.
Disclosure of Invention
Technical Problem
[0010] The present invention is derived to resolve the above and other disadvantages of
the prior art, and an object of the present invention is to provide a vacuum cleaner
which increases dust-collecting capacity by compressing dust stored in the dust collector.
[0011] Also, another object of the present invention is to provide a vacuum cleaner which
prevents a suction motor or a compression motor for compressing dust from operating
when a dust collector is not mounted thereon.
Technical Solution
[0012] To achieve these objects and other advantages and in accordance with the purpose
of the invention, as embodied and broadly described herein, there is provided a vacuum
cleaner, including: a cleaner body in which a suction motor is provided; a dust collector
selectively attached to the cleaner body, in which a dust container is formed; a pressing
element for pressing dust stored in the dust container; a compression motor for operating
the pressing element; an installation sensor provided in a mounting element of the
dust collector to detect whether the dust collector is correctly mounted; a signal
display for displaying the mount of the dust collector; and a control unit for controlling
the operation of the signal display.
[0013] In accordance with another aspect of the present invention, a vacuum cleaner includes
a cleaner body in which a dust collector mounting element is formed; a dust collector
detachably attached to the dust collector mounting element, in which a dust container
is formed; a pressing element movably provided in the dust container to press dust
stored in the dust container; a magnetic element which moves with the pressing element
when the pressing element moves; a magnetic sensor for detecting a magnetism of the
magnetic element; and a control unit for determining a storage amount of the dust
stored in the dust container by using the magnetic information of the magnetic sensor.
[0014] In accordance with further another aspect of the present invention, a vacuum cleaner
includes a cleaner body in which a dust collector mounting element is formed; a dust
collector detachably attached to the dust collector mounting element, in which a dust
container is formed; a pressing element provided in the dust container to press dust
stored in the dust container; an installation sensor provided in the dust collector
mounting element to detect whether the dust collector is correctly mounted; and a
position sensor provided in the dust collector mounting element to detect a position
of the pressing element.
Advantageous Effects
[0015] According to the preferred embodiments of the present invention, since dust stored
in the dust collector is compressed and volume of the dust is minimized, the capacity
of dust stored in the dust collector is maximized.
[0016] Also, the user's inconvenience that he/she has to frequently empty the dust stored
in the dust collector can be solved, as the dust-collecting capacity of the dust collector
is miximized by a compressing operation of the dust.
[0017] Also, when dust of a predetermined amount is collected in the dust collector, a dust
empty signal of the dust collector is displayed, and therefore it is possible for
users to easily recognize the time to empty the dust container.
[0018] Also, when the operation signal of the suction motor is input in a state that the
dust collector is not mounted thereon, the unnecessary operation of the suction motor
and the compression motor is prevented by informing this to the outside.
Brief Description of the Drawings
[0019] Fig. 1 is a perspective view of a vacuum cleaner according to a first embodiment
of the present invention.
[0020] Fig. 2 is a perspective view of a vacuum cleaner where a dust collector is separated
therefrom.
[0021] Fig. 3 is a perspective view of a dust collector according to the first embodiment
of the present invention.
[0022] Fig. 4 is a cross-sectional view taken along I-I' of Fig. 3.
[0023] Fig. 5 is a lower perspective view of the dust collector according to the first embodiment
of the present invention.
[0024] Fig. 6 is a driven gear according to the first embodiment of the present invention.
[0025] Fig. 7 is a perspective view of a dust collector mounting element according to the
first embodiment of the present invention.
[0026] Fig. 8 is a block diagram showing a control structure of the vacuum cleaner according
to the first embodiment of the present invention.
[0027] Figs. 9 and 10 are views showing a position relationship between a magnetic element
and a second magnetic sensor when a first pressing element is placed adjacent to one
side of a second pressing element.
[0028] Figs. 11 and 12 are views showing a position relationship between the magnetic element
and the second magnetic sensor when the first and second pressing elements are placed
in a straight line.
[0029] Figs. 13 and 14 are views showing a position relationship between the magnetic element
and the second magnetic sensor when the first pressing element is placed adjacent
to the other side of the second pressing element.
[0030] Fig. 15 is a view for explaining a rotational operation of the first pressing element
described in the Figs. 9 to 14.
[0031] Fig. 16 is a flow chart explaining a control method of the vacuum cleaner according
to the first embodiment of the present invention.
[0032] Fig. 17 is a lower perspective view of a driven gear according to a second embodiment
of the present invention.
[0033] Fig. 18 is a perspective view of a dust collector mounting element according to the
second embodiment of the present invention.
[0034] Fig. 19 is a view showing a position relationship between the driven gear and the
installation sensor according to the second embodiment of the present invention.
Mode for the Invention
[0035] Hereinafter, the preferred embodiments of the present invention will be described
in detail with reference to the accompanying drawings.
[0036] Figure 1 shows a perspective view of a vacuum cleaner according to a first embodiment
of the present invention, Figure 2 shows a perspective view of a vacuum cleaner where
a dust collector is separated therefrom, and Figure 3 shows a perspective view of
a dust collector according to the first embodiment of the present invention.
[0037] Referring to Figs. 1 to 3, a vacuum cleaner 10 according to the present embodiment
includes a cleaner body 100 in which a suction motor (not shown) for generating a
sucking force is provided, and a dust separating device for separating dust from air
sucked into the cleaner body 100.
[0038] Further, the vacuum cleaner further includes an intake nozzle which sucks air containing
dust of the floor, and a connection means which connects the intake nozzle to the
cleaner body 100, even though they are not illustrated.
[0039] In the present embodiment, basic configurations of the intake nozzle and the connection
means are the same as those of the prior art, and therefore detailed description will
be omitted.
[0040] Particularly, a body intake port 110, through which the air containing dust sucked
by the intake nozzle, is formed at a bottom of a front surface of the cleaner body
100, and a body discharge port (not shown) for discharging air separated from dust
to the outside is formed in one side of the cleaner body 100. And, a body handle 140,
which allows for users to grab it, is formed on an upper part of the cleaner body
100.
[0041] Meanwhile, the dust separating device includes a dust collector 200 in which a primary
cyclone unit (will be explained) for separating dust from air intoroduced therein
is provided, and a secondary cyclone unit 300 which is provided in the cleaner body
100 to re-separate dust from the air initially separated by the primary cyclone unit.
[0042] Particularly, the dust collector 200 is detachably mounted on a dust collector mounting
element 170 formed in a front of the cleaner body 100. An attachment/detachment lever
142 is provided in the handle 140 of the cleaner body 100, and an engagement end 256
engaging with the attachment/detachment lever 142 is formed in the dust collector
200.
[0043] Further, the dust collector 200 includes a primary cyclone unit forming a cyclonic
flow, and a dust collecting body 210 in which a dust container for storing the dust
separated from the primary cyclone unit is formed. And, the dust collector 200 is
communicated with the cleaner body 100 and the secondary cyclone unit 300, as the
dust collector 200 is attached to the cleaner body 100.
[0044] In the cleaner body 100, an air outlet 130 for discharging air sucked into the cleaner
body to the dust collector 200 is formed. And, in the dust collector 200, a first
air inlet 218 for introducing air from the air outlet 130.
[0045] Further, a first air outlet 252, through which air separated from the dust at the
primary cyclone unit is discharged, is formed in the dust collector 200, and a connecting
channel 114, into which the air discharged through the first air outlet 252 is introduced,
is formed in the cleaner body 100. And, the air introduced into the connecting channel
114 is introduced into the secondary cyclone unit 300.
[0046] Meanwhile, the secondary cyclone unit 300 includes a plurality of cyclones. And,
the dust separated by the secondary cyclone unit 300 is stored in the dust collector
200. And, a dust inlet 254, into which the dust separated by the secondary cyclone
unit 300 is introduced, is formed in the dust collecting body 210.
[0047] Meanwhile, a structure for reducing the volume of the dust stored in the dust collector
200 is provided in the dust collector 200.
[0048] Figure 4 shows a cross-sectional view taken along I-I' of Figure 3, Figure 5 shows
a lower perspective view of the dust collector according to the first embodiment of
the present invention, Figure 6 shows a driven gear according to the first embodiment
of the present invention, and Figure 7 shows a perspective view of a dust collector
mounting element according to the first embodiment of the present invention.
[0049] Referring to Fig. 4, the dust collector 200 according to the present embodiment includes
a dust collecting body 210 defining an external appearance, a primary cyclone unit
230 provided in the dust collecting body 210 to separate dust from air, and a cover
element 250 selectively opening or closing an upper part of the dust collecting body
210.
[0050] Particularly, a dust container in which the separated dust is stored is formed in
the dust collecting body 210. And, the dust container includes a first dust container
214 in which the dust separated by the primary cyclone unit 230 is stored, and a second
dust container 216 in which the dust separated by the secondary cyclone unit 300 is
stored.
[0051] The dust collecting body 210 includes a first wall 211 defining the first dust container
214, and a second wall 212 defining the second dust container 216 in the relation
with the first wall 211. That is, the second wall 212 is formed to surround a specific
external part of the first wall 211. Therefore, the second dust container 216 is formed
at the outside of the first dust container 214.
[0052] In the primary cyclone unit 230, a dust guide channel 232 which guides the dust separated
from air to be easily discharged into the first dust container 214 is provided. An
inlet 233 of the dust guide channel 232 is formed at a side of the primary cyclone
unit 230, and an outlet 234 is formed at a bottom of the primary cyclone unit 230.
[0053] MEanwhile, the cover element 250 is detachably connected to the top of the dust collecting
body 210, as described in the above. And, the cover element 250 opens or closes the
first and second containers 214, 216 at the same time. And, the primary cyclone unit
230 is connected to the lower part of the cover element.
[0054] In the lower surface of the cover element 250, a discharge hole 251 through which
the air separated from the dust at the primary cyclone unit 230 is passed is formed.
And, a filter element 260, in which a plurality of perforated-holes 262 of a specific
size are formed in a circumferential surface, is connected to a lower surface of the
cover element 250.
[0055] Also, a channel 253, which guides the air of the primary cyclone unit 230 discharged
from the discharge hole 251 to the first air outlet 252, is formed in the cover element
250. That is, the channel 253 serves as a passage connecting the discharge hole 251
with the first air outlet 252.
[0056] Meanwhile, a pair of pressing elements 270, 280, which increase the dust-collecting
capacity by reducing the volume of dust stored in the first dust container 214, are
provided in the dust collecting body 210.
[0057] Here, the pair of pressing elements 270, 280 reduce the volume of dust by compressing
the dust due to the reciprocal action of the pressing elements, and therefore the
dust-collecting capacity of the dust collector 200 is increased by increasing the
density of the dust stored in the dust collecting body 210.
[0058] Hereinafter, for the convenience of explanation, one of the pair of pressing elements
270, 280 is referred to as a first pressing element 270, and the other is referred
to as a second pressing element 280.
[0059] According to the present embodiment, at least one of the pair of pressing elements
270, 280 is movably provided in the dust collector 200 so that the dust is compressed
between the pair of pressing elements 270, 280.
[0060] That is, if the first and second pressing elements 270, 280 are rotatably provided
in the dust collector 200, a distance between one side of the first pressing element
270 and one side, which is opposing to the one side of the first pressing element
270, of second pressing element 280 is decreased as the first and second pressing
elements 270, 280 are rotated to each other, and therefore the dust disposed between
the pair of pressing elements 270, 280 is compressed.
[0061] However, according to the present embodiment, the first pressing element 270 is rotatably
provided in the dust collecting body 210 and the second pressing element 280 is fixedly
provided in the dust collecting body 210. Therefore, the first pressing element 270
is a rotating element, and the second pressing element 280 is a fixed element.
[0062] Particularly, the second pressing element 280 is preferably disposed between an inner
circumferential surface of the dust collecting body 210 and an axial line of a rotational
axis 272 which is center of rotation of the first pressing element 270. That is, the
second pressing element 280 is provided on a surface connecting the axial line of
the rotational axis 272 with the inner circumferential surface of the first dust container
214. Here, the second pressing element 280 fully or partially closes a space between
the inner circumferential surface of the first dust container 214 and the axial line
of the rotational axis 272, and therefore the second pressing element 280 and the
first pressing element 270 compress dust when the dust is introduced by the first
pressing element 270.
[0063] One end of the second pressing element 280 may be integrally formed in the inner
circumferential surface of the dust collecting body 210, and the other end may be
integrally formed in a fixed axis 282 which is provided in the same axis as the rotational
axis 272 of the first pressing element 270.
[0064] Of course, only one end of the second pressing element 280 may be integrally formed
in the inner circumferential surface of the dust collecting body 210, or only the
other end may be integrally formed in a fixed axis 282. In other words, the second
pressing element 280 may be fixed on at least one of the inner circumferential surface
of the dust collecting body 210 and the fixed axis 282.
[0065] However, even if one end of the second pressing element 280 is not integrally formed
in the inner circumferential surface of the dust collecting body 210, it is preferable
that the one end of the second pressing element 280 is placed adjacent to the inner
circumferential surface of the dust collecting body 210.
[0066] Further, even if the other end is not integrally formed in the fixed axis 282, it
is preferable that the other end is placed adjacent to the fixed axis 282. This is
to prevent the dust introduced by the first pressing element 270 from leaking through
a gap between the second pressing element 280 and the inner circumferential surface
of the dust collecting body 210.
[0067] The first and second pressing elements 270, 280 include a plate of retangular shape.
And, the rotational axis 272 of the first pressing element 270 is positioned at the
same axis as the axial line constituting the center of the dust collecting body 210.
[0068] Meanwhile, the fixed axis 282 is upwardly protruded from the lower surface of the
dust collecting body 210, and a hollow hole 283 which passes in an axial direction
for the connection of the rotational axis 272 is formed in the fixed axis 282. And,
a specific part of the rotational axis 272 is inserted into the hollow hole 283 from
the upper part of the fixed axis 282.
[0069] Particularly, a step 272c which is supported by the top of the fixed axis 282 is
formed in the rotational axis 272. The rotational axis 272 is divided into an upper
axis 272a to which the first pressing element 270 is connected, and a lower axis 272b
to which a driven gear for rotating the first pressing element 270 is connected, with
reference to the step 272c.
[0070] In addition to the configuration, the vacuum cleaner according to the present embodiment
further includes a driving device which is selectively connected to the first pressing
element 270 to rotate the first pressing element 270.
[0071] Hereinafter, a relation between the dust collector 200 and the driving device will
be explained in detail with reference to Figs. 5 to 7.
[0072] Referring to Figs. 5 to 7, the driving device for rotating the first pressing element
270 includes a compression motor generating a driving force, and a power transmission
410, 420 transmitting the driving force of the compression motor to the first pressing
element 270.
[0073] Particularly, the power transmission 410, 420 includes a driven gear 410 connecting
to the rotational axis 272 of the first pressing element 270, and a driving gear 420
transmitting the power to the driven gear 410. And, the driving gear 420 is rotated
by the compression motor as it is connected to the rotational axis of the compression
motor.
[0074] Therefore, if the compression motor is rotated, the driving gear 420 connected with
the compression motor is rotated, and therefore the driven gear 410 is rotated because
the rotational force of the compression motor is transmitted to the driven gear 410
by the driving gear 420. And, the first pressing element 270 is rotated by the rotation
of the driven gear 410.
[0075] Particularly, an axis 414 of the driven gear 410 is connected with the rotational
axis 272 of the first pressing element 270 at the lower part of the dust collecting
body 210. As described in the above, the driven gear 410 is exposed to the outside
of the dust collecting body 210 as the driven gear 410 is connected to the lower part
of the dust collecting body 210.
[0076] Meanwhile, the compression motor is provided below the dust collector mounting element
170, and the driving gear 420 is provided at the bottom of the dust collector mounting
element 170 as it is connected to a rotational axis of the compression motor.
[0077] Further, some of the outer circumferential surface of the driving gear 420 is exposed
to the bottom of the dust collector mounting element 170. And, an opening 173 for
exposing some of the driving gear 420 to the dust collector mounting element 170 is
formed in the dust collector mounting element 170.
[0078] As the driven gear 410 is exposed to the dust collector mounting element 170, if
the dust collector 200 is mounted on the dust collector mounting element 170, then
the driven gear 410 engages with the driving gear 420.
[0079] The compression motor is preferably capable of rotating in a forward and reverse
direction. In other words, a motor capable of rotating in both directions may be used
as a compression motor.
[0080] Accordingly, the first pressing element 270 is able to rotate in a forward and reverse
direction, and the compressed dust is accumulated on both sides of the second pressing
element 280 as the first pressing element 270 rotates in a forward and reverse direction.
In order to allow the forward/reverse rotation of the compression motor, a synchronous
motor may be used as the compression motor.
[0081] The synchronous motor is configured that the forward/reverse rotation is enabled
by the motor itself, if the force exerted on the motor is greater than a set value
when the motor rotates in one direction, then the motor rotates in the other direction.
[0082] Here, the force exerted on the motor is a resisting force (torque) which is created
as the first pressing element 270 presses the dust, the rotational direction of the
motor is changed when the resisting force reaches the set value. The synchronous motor
is generally known in the art, the detailed explanation will be omitted.
[0083] Further, it is preferable that the first pressing element 270 continuously presses
the dust for a predetermined time even when the first pressing element 270 reaches
a stationary point, where no more rotation is possible, as it compresses the dust
due to the rotation. Here, the stationary point, where the first pressing element
270 cannot rotate any more, corresponds to the case that the resisting force reaches
the set value.
[0084] Further, if the resisting force reaches the set value, then the power rotating the
first pressing element, i.e. the power source applied to the compression motor is
turned off for a predetermined time, and therefore the first pressing element 270
keep pressing the dust, and the first pressing element 270 is able to move by applying
the power to the compression motor after the predetermined time elapses. Here, since
the cut off time of the power applied to the compression motor is the time that the
resisting force reaches the set value, if the compression motor is driven again, then
the rotational direction of the compression motor is opposite to the rotational direction
of the compression motor before the power cut off.
[0085] Also, in order to easily compress the dust, it is preferable that the compression
motor continually rotates the first pressing element 270 in a forward and reverse
direction at the same angular velocity.
[0086] Meanwhile, a guide rib 290 for guiding the installation of the dust collector 200
is formed in the lower part of the dust collecting body 210, and an insert groove
172 in which the guide rib 290 is inserted is formed in the dust collector mounting
element 170.
[0087] The guide rib 290 is provided at the outside of the driven gear 410 in the shape
of "C." Therefore, the guide rib 290 protects the driven gear 410 and prevents dust
from moving into the driven gear 410.
[0088] The driven gear 410 is composed of a body 412, and a plurality of gear teeth 416
formed along the side surface of the body 412. And, a magnetic element 415 is provided
in the body 412.
[0089] Particularly, the magnetic element 415 is extended from a center of the body 412
to an edge of the body in a radial direction.
[0090] Further, a plurality of magnetic sensors for detecting magnetism of the magnetic
element 415 are provided on the inner side of the dust collector mounting element
170.
[0091] Particularly, the magnetic sensor includes a first magnetic sensor 440 for detecting
the installation of the dust collector 200, and a second magnetic sensor 450 for detecting
the state that the driven gear 410 rotates.
[0092] Further, the first magnetic sensor 440 is provided at the center of the insert groove
172 to detect magnetism of an A portion of the magnetic element 415. And, the second
magnetic sensor 450 is placed apart from first magnetic sensor 440 and detects magnetism
of a B portion of the magnetic element 415.
[0093] Here, it is preferable that the dust collector 200 is mounted on the dust collector
mounting element 170 and is disposed vertically below the trajectory of the magnetic
element 415 when the driven gear 410 is rotated, so that the second magnetic sensor
450 effectively detects magnetism generated from the magnetic element 415.
[0094] Therefore, the first magnetic sensor 440 always detects magnetism when the dust collector
200 is mounted on the dust collector mounting element 170.
[0095] However, the second magnetic sensor 450 detects magnetism only when the magnetic
element 415 is disposed vertically above the second magnetic sensor 450 while the
driven gear 410 is rotated, and therefore it is possible to check the rotational state
of the driven gear 410.
[0096] Here, one magnetic element is provided in the driven gear according to the present
embodiment, however it is also possible that a first magnetic element is provided
at the center of the driven gear and a second magnetic element is provided at a position
spaced apart from the first magnetic element. In this case, the first magnetic sensor
440 detects magnetism of the first magnetic element, and the second magnetic sensor
450 detects magnetism of the second magnetic element.
[0097] Figure 8 is a block diagram showing a control structure of the vacuum cleaner according
to the first embodiment of the present invention.
[0098] Referring to Fig. 8, the vacuum cleaner according to the present embodiment includes
a control unit 510, an operation signal input unit 520 for selecting the suction power
(for example, high, middle and low modes) of dust, a signal display 530 for displaying
the empty signal of the dust stored in the dust collector 200 and the dust collector
uninstallation signal, a suction motor driver 540 for operating a suction motor according
to the operation mode input from the operation signal input unit 520, and a compression
motor driver 560 for operating a compression motor 570 which is used to compress dust
stored in the dust collector 200.
[0099] Also, the vacuum cleaner includes a driving gear 420 driven by the compression motor
570, a driven gear 410 rotated by engaging with the driving gear 420, a magnetic element
415 provided in the driven gear 410, a first magnetic sensor 440 and a second magnetic
sensor 450.
[0100] Particularly, if the dust collector 200 is not mounted on the dust collector mounting
element 170, then magnetism of the magnetic element 415 is not detected by the first
magnetic sensor 440. Therefore, if the operation signal is input from the operation
signal input unit 520 while the dust collector 200 is not mounted on the dust collector
mounting element 170, then the dust collector uninstallation signal is displayed.
[0101] Further, the control unit 510 determines the amount of dust stored in the dust collector
200 with reference to the rotational state of the driven gear 410, which is detected
by the second magnetic sensor 450. And, if the control unit 510 determines that the
amount of dust is greater than a specific value, then the dust empty signal is displayed
at the signal display 530.
[0102] Here, since the driven gear 410 and the first pressing element 270 is connected,
to find out the rotational state of the driven gear 410 is to check the rotation position
of the the first pressing element 270.
[0103] Therefore, the first magnetic sensor 440 may be preferred to as a "dust collector
sensor" because it detects the mounting of the dust collector 200, and the second
magnetic sensor 450 may be referred to as a "position sensor" because it detects the
position of the first pressing element 270.
[0104] Here, the signal displayed at the signal display 530 may be a sound signal, a visual
signal or a vibration directly transmitted to users. And, a speaker, a LED, a vibration
motor and the like may be used as the signal display 530.
[0105] Further, the signal displayed at the signal display 530 may be differently set for
the dust empty signal and the dust collector uninstallation signal.
[0106] Figures 9 and 10 show a position relationship between a magnetic element and a second
magnetic sensor when a first pressing element is placed adjacent to one side of a
second pressing element, Figures 11 and 12 show a position relationship between the
magnetic element and the second magnetic sensor when the first and second pressing
elements are placed in a straight line, and Figures 13 and 14 show a position relationship
between the magnetic element and the second magnetic sensor when the first pressing
element is placed adjacent to the other side of the second pressing element.
[0107] As shown in Figs. 9 to 14, according to the present embodiment, when the first and
second pressing elements are placed in a straight line as the first pressing element
270 is rotated at 180 degree, the magnetic element 415 is positioned vertically above
the second magnetic sensor 450, and thus the second magnetic sensor 450 detects magnetism
of the magnetic element 415.
[0108] Here, the position of the first pressing element 270, where the second magnetic sensor
450 detects magnetism of the magnetic element 415, is referred to as a "reference
position."
[0109] Further, while the first pressing element 270 presses dust accumulated in the dust
collector 200 as it rotates in a counter-clockwise direction, the magnetic element
415 is spaced apart from the second magnetic sensor 450, and therefore magnetism is
not detected by the second magnetic sensor 450.
[0110] Further, if the first pressing element 270, which rotates in a counter-clockwise
direction, is not rotated any more, then the first pressing element 270 starts to
rotate in a clockwise direction. Therefore, the first pressing element 270 presses
dust accumulated in the dust collector 200, as it rotates to the right of the second
pressing element 280 as shwon in Fig. 13 by passing through the reference point shwon
in Fig. 11.
[0111] Further, if the first pressing element 270, which rotates in a clockwise direction,
is not rotated any more, then the first pressing element 270 starts to rotate in a
counter-clockwise direction and therefore the first pressing element 270 presses dust
accumulated in the dust collector 200 by repeating the above-mentioned process.
[0112] Figure 15 explains a rotational operation of the first pressing element described
in the Figures 9 to 14.
[0113] Referring to Fig. 15, the time TD1 which is required for the first pressing element
270 to return to the reference position from the reference position by rotating in
a clockwise direction, and the time TD2 which is required for the first pressing element
270 to return to the reference position from the reference position by rotating in
a counter-clockwise direction are displayed therein. For explanation, the time TD1
is referred to as a first turnaround, and the time TD2 is referred to as a second
turnaround. Generally, since dust is evenly accumulated in the dust collector 200,
the time TD1 and the time TD2 are almost same.
[0114] Meanwhile, as the amount of dust compressed by the first pressing element 270 increases,
the time TD 1 and the time TD2 are getting short. According to the present embodiment,
one of the time TD1 and the time TD2 reaches a specific reference time, it is determined
that dust is sufficiently accumulated in the dust collector 200, and therefore the
dust empty signal is displayed.
[0115] Hereinafter, an operation of the vacuum cleaner and a compression process of dust
according to the present embodiment will be explained.
[0116] Figure 16 is a flow chart explaining a control method of the vacuum cleaner according
to the first embodiment of the present invention.
[0117] Referring to Fig. 16, it is determined whether the suction motor operation signal
is input through the operation signal input unit 520 in a state that the vacuum cleaner
is deactivated (S10).
[0118] And, when he suction motor operation signal is input, it is determined whether the
dust collector 200 is mounted or not (S 11).
[0119] If magnetism of the magnetic element 415 is not detected by the first magnetic sensor
440, the signal which the dust collector is not mounted is displayed at the signal
display 530 (S 12).
[0120] As described in the above, in case that the suction motor operation signal is input
while the dust collector 200 is mounted, the unnecesary operation of the suction motor
and the compression motor can be prevented by informing this state to the outside.
[0121] However, if it is determined that the dust collector 200 is mounted because magnetism
of the magnetic element 415 is detected by the first magnetic sensor 440, then the
control unit 510 activates the suction motor driver 540 so that the suction motor
550 is activated according to the suction power selected by users (S13).
[0122] And, if the suction motor 550 is activated, then dust is introduced through the suction
nozzle by the suction force of the suction motor 550. The air sucked through the suction
nozzle is introduced into the cleaner body 100 via the body body suction 110, and
the introduced air is introduced into the dust collector 200 via a predetermined channel.
[0123] Further, the air ntroduced into the dust collector 200 is discharged to the cleaner
body 100 after being filtered. And the separated dust is stored in the first dust
container 214.
[0124] While dust is stored in the first dust container 214 as it is separated from the
air, the pair of pressing element 270, 280 press the dust stored in the first dust
container 214.
[0125] That is, the control unit 510 activates the compression motor 570 in order to compress
the dust stored in the dust collector 200 (S 14).
[0126] Here, according to the present embodiment, the compression motor 570 is driven aftr
activating the suction motor 550, however it is also possible to activate the suction
motor 550 and the compression motor 570 at the same time as another embodiment of
the present invention.
[0127] If the compression motor 570 is activated, the driving gear 420 connected with the
rotation axis of the compression motor 570 is rotated. And, if the driving gear 420
is rotated, the driven gear 410 is rotated. And, if the driven gear 410 is rotated,
the sudt in compressed as the first pressing element 270 connected with the driven
gear 410 is rotated to the second pressing element 280.
[0128] Here, the control unit 510 initially finds out whether the first pressing element
270 is positioned at the reference position (S15). According to the present embodiment,
since the first and second turnarounds are measured with reference to the reference
position, it is necessary to find out whether the first pressing element 270 is positioned
at the reference position for the first movement.
[0129] The reference position of the first pressing element 270 is checked when magnetism
of the magnetic element 415 is initially detected by the second magnetic sensor 450
in case of the first movement of the compression motor 570.
[0130] Therefore, the control unit 510 measures the turnarounds of the first pressing element
270 with reference to the time that the second magnetic sensor 450 initially detects
magnetism.
[0131] Further, the first and second turnarounds TD1, TD2 are measured from the time when
the first pressing element 270 moves to the reference positionby rotating the first
pressing element 270 in a clockwise or counter-clockwise direction (S16).
[0132] Here, as the amount of dust compressed by the first and second pressing elements
in the dust collector 200 is increased, the rotation turnaround time period of the
driven gear 410 is reduced.
[0133] The control unit 510 determines the first and second turnarounds TD 1 and TD2 of
the first pressing element 270 by using the second magnetic sensor 450, and therefore
it determines that the first and second turnarounds TD 1 and TD2 reach the specific
reference time (S 17). Here, the specific reference time is set in the control unit
510 itself by a designer, this is a ground which determines dust in the dust collector
200 is accumulated at a specific amount and more. The reference time is obtained by
repeating experiment, and it has different values according to the capacity of the
vacuum cleaner.
[0134] According to the present embodiment, when one of the time TD 1 and the time TD2 reaches
the reference time, the amount of dust is determined to reach the specific amount,
however it is also possible that the amount of dust is determined to reach the specific
amount only when both of the time TD1 and the time TD2 reach the reference time.
[0135] Resulting from the step (S 17), if any one of the time TD 1 and the time TD2 is longer
than the reference time, then the process returns to the step (S16) and accomplishes
the previous process. However, if the time TD1 or the time TD2 reaches the reference
time, the dust empty signal of the dust collector 200 is displayed at the signal display
530 (S 18).
[0136] After that, the control unit 510 turns off the suction motor 550 to prevent dust
from introducing therein (S 19). Here, the suction motor 550 is forcibly stopped,
since the suction efficiency is reduced and the suction motor 550 is overloaded when
the suction operation is continously practiced while the amount of dust accumulated
in the dust collector 200 exceeds the specific amount.
[0137] Further, the control unit 510 turns off the compression motor 570 (S20).
[0138] According to the present embodiment, the unnecessary operation of the suction motor
and the compression motor is prevented by informing the uninstallation signal of the
dust collector 200, and the convenience of the users is increased because the dust
empty time is known to the users.
[0139] Figure 17 shows a lower perspective view of a driven gear according to a second embodiment
of the present invention, Figure 18 shows a perspective view of a dust collector mounting
element according to the second embodiment of the present invention, and Figure 19
shows a position relationship between the driven gear and the installation sensor
according to the second embodiment of the present invention.
[0140] The present embodiment is the same as the first embodiment, except for difference
in the structure of detecting the installation of the dust collector. Therefore, detailed
description of the same configuration as the first embodiment will be omitted, and
the characteristic configuration of the present embodiment will be described.
[0141] Referring to Figs. 17 to 19, the installation of the dust collector according to
the present embodiment is detected by a microswitch 640 provided in the dust collector
mounting element 170, and the rotation position of a driven gear 610 is detected by
a magnetic sensor 630 provided in the dust collector mounting element 170. That is,
the microswitch 640 is a dust collector sensor for detecting the installation of the
dust collector, and the magnetic sensor 630 is a position sensor for detecting the
position of the driven gear 610.
[0142] Particularly, the driven gear 610 is composed of a body 612, and a plurality of gear
teeth 314 formed along the side surface of the body 612. And, a pressing element 616
is formed in the bottom of the body 612. The pressing element 616 is formed along
the bottom edge of the body 612 and is downwardly protruded from the body 612. And,
a magnetic element 620 is provided in the body 612.
[0143] Meanwhile, the microswitch 640 is provided in the cleaner body 100. And, a terminal
650 connected with the microswitch 640 is exposed to the outside of the dust collector
mounting element 170. And, the pressing element 616 presses the terminal 650 when
the dust collector is mounted on the dust collector mounting element 170. And, if
the terminal 650 is pressed, the terminal 650 pushes a contact 642 of the microswitch.
As described in the above, if the contact is pressed by the terminal 650, te installation
of the dust collector is detected.
[0144] Further, the magnetic sensor 620 for detacting magnetism of the magnetic element
620 is provided in the dust collector mounting element 170. The terminal 650 and the
magnetic sensor 620 are disposed vertically below the trajectory of the pressing element
when the driven gear 410 is rotated.
[0145] The magnetic detection of the magnetic sensor 620 is the same as that of the second
magnetic sensor according to the first embodiment. Therefore, detailed description
will be omitted.
[0146] According to the embodiments, the installation of the dust collector is detected
by the magnetic sensor or the microswitch, however it is alsopossible to detect the
installation of the dust collector by using an infrared sensor or a sonar sensor of
the dust collector mounting element.
Industrial Applicability
[0147] According to the vacuum cleaner of the present invention, the dust-collecting capacity
of the dust collector can be maximized, since dust stored in the dust collector is
pressed by the pressing element. Accordingly, the industrial applicability of the
present invention is very high.
[0148] It Follows a List of Embodiments:
- [1] A vacuum cleaner, comprising:
a cleaner body in which a suction motor is provided;
a dust collector selectively attached to the cleaner body, in which a dust container
is formed;
a pressing element for pressing dust stored in the dust container;
a compression motor for driving the pressing element;
an installation sensor provided in a dust collector mounting element to detect whether
the dust collector is mounted;
a signal display for displaying the installation of the dust collector; and
a control unit for controlling the operation of the signal display depending on the
installation of the dust collector.
- [2] The vacuum cleaner according to embodiment 1, wherein the installation sensor
is disposed below the dust collector when the dust collector is mounted on the dust
collector mounting element.
- [3] The vacuum cleaner according to embodiment 1, further comprising:
a power transmission which transmits the power of the compression motor to the pressing
element,
wherein the power transmission includes a driving gear connected to the compression
motor and a driven gear connected to the pressing element.
- [4] The vacuum cleaner according to embodiment 3, wherein the driven gear includes
a magnetic element, and the installation sensor detects magnetism of the magnetic
element.
- [5] The vacuum cleaner according to embodiment 1, wherein the installation sensor
includes a terminal which is pressed when mounting the dust collector, and a microswitch
connected to the terminal.
- [6] The vacuum cleaner according to embodiment 1, wherein the dust collector uninstallation
signal is displayed at the signal display when the suction motor is activated in a
state that the dust collector is not installed therein.
- [7] The vacuum cleaner according to embodiment 1, further comprising:
a position sensor for detecting the position of the pressing element,
wherein the control unit determines the amount of dust in the dust container with
reference to the position information detected by the position sensor.
- [8] The vacuum cleaner according to embodiment 7, further comprising:
a power transmission transmitting the power of the suction motor to the pressing element,
wherein the power transmission includes a driving gear connected to the compression
motor, and a driven gear connected to the pressing element.
- [9] The vacuum cleaner according to embodiment 8, wherein the driven gear is provided
with a magnetic element, and the position sensor detects magnetism of the magnetic
element.
- [10] The vacuum cleaner according to embodiment 7, wherein dust empty signal is displayed
to an outside when the amount of dust stored in the dust container is greater than
a reference amount.
- [11] A vacuum cleaner, comprising:
a cleaner body in which a dust collector mounting element is formed;
a dust collector detachably attached to the dust collector mounting element, in which
a dust container is formed;
a pressing element movably provided in the dust container to press dust stored in
the dust container;
a magnetic element which moves with the pressing element when the pressing element
moves;
a magnetic sensor for detecting a magnetism of the magnetic element; and
a control unit for determining a storage amount of the dust stored in the dust container
by using the magnetic information of the magnetic sensor.
- [12] The vacuum cleaner according to embodiment 11, further comprising:
a power transmission transmitting the driving force from an outside to the pressing
element,
wherein the magnetic element is provided in the power transmission, and the magnetic
sensor is provided in the dust collector mounting element.
- [13] The vacuum cleaner according to embodiment 12, wherein the power transmission
is a gear, and the magnetic sensor is disposed within the range of an imaginary circle
the way that the magnetic element develops while the gear rotates.
- [14] The vacuum cleaner according to embodiment 11, wherein determining the amount
of dust is accomplished by,
checking whether the pressing element is disposed at the reference position, and measuring
the turnaround time of the pressing element that takes the pressing element to return
to the reference position by being rotated in a counter-clockwise or clockwise direction,
after the pressing element is rotated from the reference position in a clockwise or
counter-clockwise direction.
- [15] The vacuum cleaner according to embodiment 14, wherein the reference position
is a state that the magnetic sensor detects magnetism of the magnetic element.
- [16] The vacuum cleaner according to embodiment 14, further comprising:
a signal display which displays dust empty signal when the determined amount of dust
is greater than the reference amount.
- [17] A vacuum cleaner, comprising:
a cleaner body in which a dust collector mounting element is formed;
a dust collector detachably attached to the dust collector mounting element, in which
a dust container is formed;
a pressing element provided in the dust container to press dust stored in the dust
container;
an installation sensor provided in the dust collector mounting element to detect whether
the dust collector is correctly mounted; and
a position sensor provided in the dust collector mounting element to detect a position
of the pressing element.
- [18] The vacuum cleaner according to embodiment 17, further comprising:
a compression motor for generating power; and
a power transmission for transmitting the power of the compression motor to the pressing
element.
- [19] The vacuum cleaner according to embodiment 18, wherein a magnetic element is
provided in the power transmission, and the installation sensor and the position sensor
detect magnetism of the magnetic element.
- [20] The vacuum cleaner according to embodiment 19, further comprising:
a control unit for determining the amount of dust stored in the dust collector by
using the position information of the pressing element detected by the position sensor.
1. Staubsauger, der umfasst: einen Staubsaugerkörper (100), in dem ein Saugmotor vorgesehen
ist; einen Staubsammler (200), der wahlweise an dem Staubsaugerkörper (100) befestigt
ist und in dem ein Staubbehälter (214, 216) ausgebildet ist; wobei der Staubsauger
ferner umfasst:
ein Presselement (270) zum Pressen von Staub, der in dem Staubbehälter (214) gespeichert
ist;
dadurch gekennzeichnet, dass der Staubsauger ferner umfasst:
einen Kompressionsmotor (430) zum Antreiben des Presselements (270);
einen Installationssensor (440), der in einem Staubsammlerbefestigungselement (170)
vorgesehen ist, um zu detektieren, ob der Staubsammler (200) befestigt ist;
eine Signalanzeigevorrichtung (530) zum Anzeigen der Installation des Staubsammlers
(200); und
eine Steuereinheit (510) zum Steuern des Betriebs der Signalanzeigevorrichtung abhängig
von der Installation des Staubsammlers (530)
2. Staubsauger nach Anspruch 1, wobei der Installationssensor (440) unterhalb des Staubsammlers
(200) angeordnet ist, wenn der Staubsammler (200) auf dem Staubsammlerbefestigungselement
(170) angebracht ist.
3. Staubsauger nach Anspruch 1, der ferner umfasst:
eine Kraftübertragung, die die Kraft des Kompressionsmotors (430) an das Presselement
überträgt,
wobei die Kraftübertragung ein Antriebsrad (420), das mit dem Kompressionsmotor (430)
verbunden ist, und ein angetriebenes Rad (410), das mit den Presselement (270) verbunden
ist, enthält.
4. Staubsauger nach Anspruch 3, wobei das angetriebene Rad (410) ein magnetisches Element
(415) enthält und der Installationssensor (440) den Magnetismus des magnetischen Elements
(415) detektiert.
5. Staubsauger nach Anspruch 4, wobei der Installationssensor (440) ein Hall-Sensor ist.
6. Staubsauger nach Anspruch 1, wobei der Installationssensor (440) einen Anschluss (650),
der gedrückt wird, wenn der Staubsammler (200) befestigt wird, und einen Mikroschalter
(640), der mit dem Anschluss (650) verbunden ist, enthält.
7. Staubsauger nach Anspruch 1, wobei das Deinstallationssignal des Staubsammlers an
der Signalanzeigevorrichtung (530) angezeigt wird, wenn der Saugmotor in einem Zustand
aktiviert wird, in dem der Staubsammler (200) nicht darin installiert ist.
8. Staubsauger nach Anspruch 1, der ferner umfasst:
einen Positionssensor (450) zum Detektieren der Position des Presselements (270),
wobei die Steuereinheit (510) die Staubmenge in dem Staubbehälter (214) mit Bezug
auf die Positionsinformationen, die von dem Positionssensor (450) detektiert werden,
bestimmt.
9. Staubsauger nach Anspruch 8, der ferner umfasst:
eine Kraftübertragung, die die Kraft des Kompressionsmotors an das Presselement (270)
überträgt,
wobei die Kraftübertragung ein Antriebsrad (420), das mit dem Kompressionsmotor (430)
verbunden ist, und ein angetriebenes Rad (410), das mit den Presselement (270) verbunden
ist, enthält.
10. Staubsauger nach Anspruch 9, wobei das angetriebene Rad (410) mit einem magnetischen
Element (415) versehen ist und der Positionssensor (450) den Magnetismus des magnetischen
Elements (415) detektiert.
11. Staubsauger nach Anspruch 10, wobei der Positionssensor (450) innerhalb des Bereichs
eines imaginären Kreises derart angeordnet ist, dass sich das magnetische Element
(415) entwickelt, während sich das angetriebene Rad (410) dreht.
12. Staubsauger nach Anspruch 11, wobei das Bestimmen der Staubmenge erreicht wird durch:
Prüfen, ob das Presselement (270) an der Referenzposition angeordnet ist, und Messen
der Umlaufzeit des Presselements (270), die das Presselement benötigt, um zu der Referenzposition
zurückzukehren, indem es in einem Gegenuhrzeigersinn oder Uhrzeigersinn gedreht wird,
nachdem das Presselement (270) von der Referenzposition im Uhrzeigersinn oder Gegenuhrzeigersinn
gedreht wird.
13. Staubsauger nach Anspruch 12, wobei die Referenzposition ein Zustand ist, in dem der
Positionssensor (450) Magnetismus des magnetischen Elements (415) detektiert.
14. Staubsauger nach Anspruch 8, wobei ein Staub-entleeren-Signal nach außen angezeigt
wird, wenn die Staubmenge, die in dem Staubbehälter (200) gespeichert ist, größer
als eine Referenzmenge ist.