(19)
(11) EP 2 138 447 B1

(12) EUROPEAN PATENT SPECIFICATION

(45) Mention of the grant of the patent:
02.04.2014 Bulletin 2014/14

(21) Application number: 09163767.8

(22) Date of filing: 25.06.2009
(51) International Patent Classification (IPC): 
B67C 7/00(2006.01)
B65B 59/04(2006.01)
B67C 3/22(2006.01)

(54)

Machine for the production of vials and bottles with doses of product

Maschine zur Herstellung von Phiolen und Flaschen mit Produktdosierungen

Machine pour la production de flacons et bouteilles avec des doses de produit


(84) Designated Contracting States:
AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO SE SI SK TR

(30) Priority: 27.06.2008 IT BO20080413

(43) Date of publication of application:
30.12.2009 Bulletin 2009/53

(73) Proprietor: I.M.A. Industria Macchine Automatiche S.p.A.
40064 Ozzano dell'Emilia (BO) (IT)

(72) Inventor:
  • Castiglione, Gaetano
    40026 Imola (BO) (IT)

(74) Representative: Lanzoni, Luciano 
Bugnion S.p.A. Via di Corticella, 87
40128 Bologna
40128 Bologna (IT)


(56) References cited: : 
EP-A- 1 170 212
EP-A- 2 006 204
DE-A1- 3 517 074
DE-A1-102007 017 646
DE-U1-202008 007 590
EP-A- 1 645 513
WO-A-02/051706
DE-A1-102006 045 292
DE-U1-202007 017 932
FR-A- 2 846 299
   
       
    Note: Within nine months from the publication of the mention of the grant of the European patent, any person may give notice to the European Patent Office of opposition to the European patent granted. Notice of opposition shall be filed in a written reasoned statement. It shall not be deemed to have been filed until the opposition fee has been paid. (Art. 99(1) European Patent Convention).


    Description


    [0001] This invention relates to a machine for the production of vials and bottles, in particular for filling vials and bottles with doses of product in liquid or powder form, in particular, but not limited to, medical and/or pharmaceutical products, and closing the vials/bottles.

    [0002] Machines for dosing and filling vials and bottles, with a product in liquid or powder form, and closing the vials/bottles with a suitable closure are well known.

    [0003] These machines essentially comprise, along an operating direction, at least:
    • a station for feeding a succession of vials/bottles open at an upper end or mouth;
    • a station for filling the vials/bottles with predetermined doses of product;
    • a station for feeding a succession of closures to be used to seal the vial/bottle mouth;
    • a station for applying the closures to the vials/bottles and feeding the vials/bottles out into a collection area.


    [0004] All the apparatus forming part of the above-mentioned stations is located in a sterile environment in order not to alter the quality of the product handled: in short, the chambers for housing the apparatus are controlled by special systems for protecting the product processing environments. Hoods are usually installed above the stations to define the sterile environment.

    [0005] The above-mentioned basic stations can also be combined with additional stations, such as a product weighing station and a station for applying a crimp seal between closure and vial/bottle.

    [0006] Naturally, the arrangement of each station may differ according to the working needs of the end customer.

    [0007] The vial/bottle feeding station, for example, may consist of a system for carrying the empty and open vials/bottles towards a carousel, suitably adapted to vial/bottle size, to feed the bottles to a linear conveyor belt which carries the vials/bottles in succession to the vial/bottle filling station.

    [0008] The system for carrying the vials/bottles to the carousel may be of the vibrating type, for medium - low production speeds, or it may be assisted by a screw conveyor for machines with high production speeds.

    [0009] The filling station usually consists of a unit fitted with one or more dosing elements fed by respective liquid or powder feeding pumps, for filling doses of the liquid or powder into the vials/bottles passing along the linear conveyor belt. Obviously, the number of dosing elements (and, therefore, pumps) depends on the machine's required productivity.

    [0010] The closing station for the machine in question usually comprises: a first carousel for picking up the full vial/bottle from the above-mentioned linear conveyor belt; a second carousel for picking up the individual closures from a storage station (a hopper located close to the latter carousel with vibratory feed), and a third intermediate carousel for connecting the first two carousels to enable synchronised positioning of the vial/bottle beneath the respective closure with consequent closing of the vial/bottle itself when travelling along the second carousel. The closed vials/bottles may pass along a fourth carousel and from there released onto transport means (belt or screw conveyors) which convey them to special stores or to further processing stations.

    [0011] Alternatively, the fourth carousel may directly discharge the vials/bottles directly into collection boxes.

    [0012] The above-mentioned additional stations, such as the vial/bottle weighing station, may have various configurations and arrangements: in a first case it may be of a statistical type, that is, one vial/bottle weighed every "n" vials/bottles, or, in a second case, it may be a continuous weight control, that is, for every single vial/bottle filled.

    [0013] As may be inferred from this basic description of the machine architecture, there are numerous possible configurations to obtain a machine for the production of vials/bottles, as there are numerous needs of the end customer.

    [0014] In short, therefore, every new machine manufactured of this type has different features, depending on different customer specifications: high, medium or low production speed, and therefore with more or less dose filling elements; with or without weight control (when the latter is present it may either be of the statistical type or of the continuous type); different types of closure feed systems; different types of product discharge points (with screw conveyors, conveyor belts or directly into boxes); possible addition of the crimp sealing station.

    [0015] In short, every machine manufactured may be defined as a special machine which is built ex novo on the basis of the customer's final needs. This also results in the manufacture and assembly of support structures and casings for housing the stations dedicated to the specific stations ordered.

    [0016] This characteristic requires, for the machines of this type, a specific knowledge of the sector: this therefore results in high costs of manufacturing, on the one hand, and of final in-situ assembly requiring highly skilled personnel, on the other.

    [0017] It is known from document FR-A- 2 846 299 a machine for processing containers including several positions connected to each other. The containers are moved by transfer means between the different positions, wherein each position is designed to a particular treatment of the containers. The device has a simple modular structure to adapt depending on applications and depending on the number of treatments of the containers.

    [0018] It is also known from WO 02/051706 A1 a modular system made of steel structural work for a packaging line.

    [0019] The aim of this invention is therefore to overcome these shortcomings by providing a machine for the production of vials/bottles, in particular for filling vials/bottles with doses of product in a liquid or powder form for medical purposes and closing the vials/bottles, with a simple and modular basic arrangement, so as to simplify the basic composition of the machine as a whole, whilst maintaining the possibility of combining the stations according to specified needs.

    [0020] According to this invention, this aim is achieved by a machine for the production of vials/bottles, in particular a machine for producing vials/bottles, containing doses of product in a liquid or powder form, and comprising the technical characteristics described in one or more of the attached claims.

    [0021] The technical characteristics of this invention according to the above-mentioned aims may be clearly inferred from the content of the appended claims, and the advantages of the invention are apparent from the detailed description which follows, with reference to the accompanying drawings, which illustrate a non-limiting embodiment of it provided merely by way of an example and in which:
    • figures 1 to 4 are schematic plan views from above illustrating respective modules or casings forming part of the structure of the machine for the production of vials/bottles according to this invention;
    • figures 5 to 7 are schematic plan views from above illustrating respective closing units used to create a sterile environment in the machine for the production of vials/bottles according to this invention;
    • figures 8 to 13 are schematic plan views from above, with some parts cut away to better illustrate others illustrate, of respective stations of the machine for the production of vials/bottles, assembled in the modules shown in figures 1 to 4;
    • figure 14 is a schematic plan view from above, with some parts cut away to better illustrate others, of a first example of assembling a machine for the production of vials/bottles according to this invention, using the pre-assembled modules and stations shown in figures 8 to 13;
    • figure 15 is a schematic plan view from above, with some parts cut away to better illustrate others, of a second example of assembling a machine for the production of vials/bottles according to this invention, using the pre-assembled modules and stations shown in figures 8 to 13;
    • figure 16 is a schematic plan view from above, with some parts cut away to better illustrate others, of a third example of assembling a machine for the production of vials/bottles according to this invention, using the pre-assembled modules and stations shown in figures 8 to 13;
    • figure 17 is a schematic plan view from above, with some parts cut away to better illustrate others, of a fourth example of assembling a machine for the production of vials/bottles according to this invention, using the pre-assembled modules and stations shown in figures 8 to 13;
    • figure 18 is a schematic plan view from above, with some parts cut away to better illustrate others, of a fifth example of assembling a machine for the production of vials/bottles according to this invention, using the pre-assembled modules and stations shown in figures 8 to 13.


    [0022] With reference to the accompanying drawings, in particular figures 1 to 13, the machine according to the invention is used for the production of vials/bottles, in particular for filling and closing vials/bottles 1 with doses of product in a liquid or powder form, such as, for example, but without limiting the scope of the invention, medical, pharmaceutical, beauty care and like products.

    [0023] This machine, denoted in its entirety by the numeral 2 in figures 14 to 18, essentially comprises along a direction of extension labelled S:
    • a first station 3 for successively feeding the vials/bottles 1, empty and open at the top, to a conveyor belt 4 to position the vials/bottles 1 on
    • a second station 5 for filling the vials/bottles 1 with predetermined doses of product;
    • a third station 6 for successively feeding means 7 for closing the vials/bottles 1;
    • a fourth station 8 for sealing the upper mouth of the vials/bottles 1 with the closing means 7 and for feeding the vials/bottles 1 to collection areas (outside the machine and which, in some examples, are described below).


    [0024] As shown in figures 8 to 13, each of these stations 3, 5, 6, 8 is pre-assembled inside a module or casing A, B, C, D with pre-set dimensions and the module may be associated with the respective module or casing A, B, C, D positioned after, before or alongside it, relative to the direction of extension S.

    [0025] In particular, each station 3, 5, 6, 8 is pre-assembled, in its basic composition, inside a respective basic module or casing A, B, C, D with pre-set dimensions.

    [0026] Entering more in detail, the above-mentioned basic modules or casings may be of at least two types B, C with different perimeter dimensions in order to obtain a machine configuration which is ready to use and an example of which is shown in figure 14.

    [0027] The full range of basic modules or casings comprises four types A, B, C, D (see figures 1 to 4):
    • a first and a second module A and B have at least one equal dimension in width L relative to the direction of extension S;
    • a third and a fourth module C and D also have at least one equal dimension in width L1, again relative to the direction of extension S.


    [0028] Obviously, in the accompanying drawings, the modules A, B, C, D are shown in a basic plan views (in order to better understand the invention), but they are equipped with vertical walls in order to define closed or partially closed spaces.

    [0029] In addition, in order to obtain a machine for production of vials/bottles, there are closing units U1, U2, U3 (of a prior art type and with standardised dimensions, which may be seen in figures 5, 6 and 7) in order to define a controlled processing environment along the entire extension of the stations 3, 5, 6, 8, thanks also to the presence of negative pressure means (not illustrated here).

    [0030] In view of the need of these units, the above-mentioned modules or casings A, B, C, D have, singularly or side by side one another, perimeter dimensions coincident with the perimeter dimensions of the closing units U1, U2, U3, singularly or alongside one another, in order to define, by reciprocal coupling, single or multiple controlled environment modules.

    [0031] Examples of correspondence between modules and units may be seen in the machine examples shown in figures 14 and 15.

    [0032] To obtain a non-limiting optimisation of pre-assembling a machine according to this invention with sufficient operational elements, it may be noticed that:
    • the above-mentioned first station 3 for feeding the vials/bottles 1 may be pre-assembled in the first module A (figure 8);
    • the second station 5 for filling the vials/bottles 1 with predetermined doses of product may be pre-assembled in a second module B (figure 9); or, alternatively,
    • the first station 3 for feeding the vials/bottles 1 and the second station 5 for filling the vials/bottles 1 may be pre-assembled in a second module B (example in figure 14);
    • the fourth station 8 for closing the vials/bottles 1 may be pre-assembled in a second module B (see figure 12);
    • the third station 6 for feeding the closing means 7 may be pre-assembled in a third module C (see figure 10), or, alternatively,
    • the third station 6 for feeding the closing means 7 is always pre-assembled in a fourth module D provided with a unit 6a for pre-feeding the closing means 7 (see figure 12).


    [0033] As confirmation of the validity of the solution with pre-assembled modules, these machines may be equipped with a fifth station 19 for crimp sealing the closed vials/bottles 1 (also of known type), and usually positioned downstream of the above-mentioned fourth closing station 8, relative to the direction of extension S.

    [0034] If the presence of this fifth station 19 is necessary, the station may be already pre-assembled in a second module B (see figure 13), or in a first module A as shown in figure 18.

    [0035] Naturally, the above-mentioned stations 3, 5, 6, 8 and also the crimp sealing station 19, are not illustrated in detail in the attached drawings, since they are of a type well known in the sector and, therefore, the various parts of each station are schematically shown in base units.

    [0036] The first closure feeding station 3 is schematically shown with two feeding carousels 3a, 3b.

    [0037] The second filling station 5 is schematically shown with pump units 5a (shown with a dotted line in figure 9) and injection means 5b.

    [0038] In the machine examples shown in figures 14 to 18, different numbers of pumps and injection means are illustrated, as an example, to clarify that the inside of the second module B may be fitted with the necessary quantity of this filling apparatus based on the productivity chosen for the machine.

    [0039] The third station 6 for feeding the closing means 7 has a hopper 6b and, if necessary, the pre-feeding unit 6a.

    [0040] The fourth vial/bottle closing station 8 is schematically shown with four carousels for feeding - closing - outfeed 8a, 8b, 8c, 8d.

    [0041] The fifth crimp sealing station 19 is schematically shown with three carousels 19a, 19b, 19c and a crimping device 19d.

    [0042] To confirm the validity of the solution described so far, figures 14 to 18 illustrate five types of machine 2 which may be assembled modularly with the above-mentioned structures.

    [0043] For assembly, the modules A, B, C, D must obviously have connection areas or openings between the outside and a module or between one module and another to enable the housing of additional elements for connecting the various stations. One of the advantages of this modularity is that the position of certain openings on modules of the same type may be used for various additional elements.

    [0044] For example, the first module A has a first through opening 9, on a side wall, occupied by means 10 for moving - feeding vials/bottles 1, such as a conveyor belt or also a screw conveyor for high operating speed (see figures 14, 16, 17 and 18).

    [0045] In turn, the second module B may have a first opening 11, on a side wall, coincident with a second opening 12 of the first module A, placed alongside the second module B in figures 15 to 18, and occupied by the above-mentioned conveyor belt 4 for moving and transporting vials/bottles 1.

    [0046] Once again, the first opening 11 of another second module B may connect with a second opening 13 of a similar second module B, positioned alongside, in which the above-mentioned second station 5 for filling vials/bottles 1 is pre-assembled.

    [0047] These two openings 11 and 13 may be occupied by means 15 for feeding - moving the vials/bottles 1 to enable them, when filled, to be transported to the fourth closing station 8 (see figures 14 to 18).

    [0048] The second opening 13 of the second module B with the fourth closing station 8 assembled may be used for housing means 16 for transporting or collecting the vials/bottles 1 already closed, as shown in the configuration in figures 15 and 17.

    [0049] In the configurations illustrated in figures 14, 15, 17 and 18, the third module C equipped with the third station 6 for feeding closing means 7 is positioned alongside a second module B equipped with the fourth closing station 8 and they are provided with a respective connection opening 17 occupied by means 18 for feeding - moving the closing means 7.

    [0050] Similarly, see figure 16, if the above-mentioned fourth module D is present (with pre-feeding of closing means 7), the latter is also positioned alongside the second module B with fourth closing station 8 and both provided with the above-mentioned connection opening 17.

    [0051] Figure 18 illustrates a machine 2 in which there is the fifth station 19 for crimp sealing the closed vials/bottles 1, which is placed downstream of the fourth closing station 8, relative to the direction of extension S.

    [0052] In this case, a first module A with a fifth crimp sealing station 19 is added alongside a second module B and connected to it by a respective opening 9 of the first module A and an above-mentioned second opening 13 of the second module B. Openings 13 and 9 are occupied by means 21 for feeding - moving the vials/bottles 1.

    [0053] Looking in more detail at the configurations illustrated, in the case shown in figure 14, the machine solution (which we shall refer to as the "short" type) comprises two second modules B placed side by side and a lateral module C for the third station 6 for feeding the closing means 7.

    [0054] In this case, both the first station 3 for feeding the vials/bottles 1 and the second filling station 5 are pre-assembled in one of the second modules B. The two second modules B have a first and a second opening 11, 13 occupied by means 14 for feeding - moving the vials/bottles 1 in the direction of the fourth station 8 for closing the vials/bottles 1.

    [0055] A unit 100 has been added to this machine 2 for statistical weight checking of the vials/bottles 1.

    [0056] The three modules (two of type B and one of type C) are completed by the closing units, in particular by two units U1, one unit U2 and one unit U3.

    [0057] Figure 15 illustrates a second embodiment of the machine 2 comprising a first module A, two second modules B and a third module C, and to which a unit 101 has been added for continuous weight checking of the vials/bottles 1 and an outfeed belt 102 for the vials/bottles 1 produced.

    [0058] Figure 16 illustrates a third embodiment of the machine 2 comprising a first module A, two second modules B and a fourth module D, and to which a unit 100 has been added for statistical weight checking of the vials/bottles 1.

    [0059] Figure 17 illustrates a fourth embodiment of the machine 2 comprising a first module A, two second modules B, a third module D and an additional first module A for the addition of a unit 103 for feeding out the finished vials/bottles 1 into a box 104.

    [0060] A unit 101 has also been added in this solution for continuous weight checking of the vials/bottles 1.

    [0061] Figure 18 illustrates a fifth embodiment of the machine 2 comprising a first module A, two second modules B, a third module D, an additional first module A coupled with an additional third module D for addition of the fifth station 19 for crimp sealing the vials/bottles 1 and an belt unit 102 for feeding out the vials/bottles 1.

    [0062] A unit 101 for the continuous weight checking of the vials/bottles 1 is also added in this embodiment.

    [0063] A machine for the production of vials/bottles structured in this way therefore fully achieves the pre-set aims, thanks to the possibility of pre-assembling the stations in modules with pre-set dimensions.

    [0064] The modularisation of the stations permits a standardisation of the procedures for assembly of the stations and a faster and simpler combination of solutions requested by the customer to whom a few simple separate connection accessories are supplied. The modules are designed to combine precisely with the closing units for defining the sterile environment without dimensional adaptations during assembly and they have similar overall sizes in order to render the overall layout of the assembled machine compact and linear.

    [0065] The invention described herein is susceptible of industrial application and may be modified and adapted in several ways without thereby departing from the scope of the inventive concept. Moreover, all the details of the invention may be substituted by technically equivalent means.


    Claims

    1. A machine for the production of vials/bottles, in particular for filling vials/bottles (1) with doses of product in liquid or powder form and then closing them; the machine (2) comprising at least along a direction of extension (S):

    - a first station (3) for successively feeding the vials/bottles (1), empty and open at one end or mouth, to a conveyor belt (4) to position the vials/bottles (1) on;

    - a second station (5) for filling the vials/bottles (1) with predetermined doses of product;

    - a third station (6) for successively feeding means (7) for closing the vials/bottles (1); and

    - a fourth station (8) for closing the vials/bottles (1), that is, the respective mouths, with the closing means (7) and feeding the vials/bottles (1) to collection areas, each station (3, 5, 6, 8) being pre-assembled inside a module or casing (A, B, C, D) with pre-set dimensions and the module (A, B, C, D) being able to be associated with the respective module or casing (A, B, C, D) positioned after, before or alongside it, relative to the direction of extension (S); said module (A, B, C, D) being equipped with vertical walls in order to define closed or partially closed spaces; the machine further comprising closing units (U1, U2, U3) to define a controlled processing environment along the entire extension of the stations (3, 5, 6, 8); the modules (A, B, C, D) or casings being designed to combine precisely with the closing units for defining a sterile environment without dimension adaptations during assembly and having, singularly or alongside one another, perimeter dimensions coincident with the perimeter dimensions of the closing units (U1, U2, U3), singularly or alongside one another, in order to define, by reciprocal coupling, single or multiple controlled environment modules.


     
    2. The machine according to claim 1, characterised in that the basic modules or casings are of at least two types (B, C) with different perimeter dimension.
     
    3. The machine according to claim 1, characterised in that the basic modules or casings are of at least four types (A, B, C, D) of which a first and a second module (A, B) with at least one equal dimension in width (L), relative to the direction of extension(S); and a third and fourth module (C, D) also with at least one equal dimension in width (L1) relative to the direction of extension (S).
     
    4. The machine according to claim 1, characterised in that the first station (3) for feeding vials/bottles (1) is pre-assembled in a first module (A).
     
    5. The machine according to claim 1, characterised in that the first module (A) has a first through opening (9), on a side wall, occupied by means (10) for moving - feeding the vials/bottles (1).
     
    6. The machine according to claim 1, characterised in that the second station (5) for filling the vials/bottles (1) with pre-set doses of product is pre-assembled in a second module (B).
     
    7. The machine according to claim 6, characterised in that the second module (B) has a first opening (11), on a side wall, coincident with a second opening (12) of a first module (A), positioned alongside the second module (B), and occupied by a conveyor belt(4) for moving and transporting the vials/bottles (1).
     
    8. The machine according to claim 1, characterised in that the first station (3) for feeding vials/bottles (1) and the second, filling station (5) are pre-assembled in the second module (B); the second module (B) having a second opening (13) occupied by means (14) for feeding - moving the vials/bottles (1) in the direction of the fourth station (8) for closing the vials/bottles (1).
     
    9. The machine according to claim 1, characterised in that the fourth station (8) for closing the vials/bottles (1) is pre-assembled in the second module (B).
     
    10. The machine according to claim 9, characterised in that the second module (B) has a first opening (11) for connection with a second opening (13) of a similar second module (B), positioned alongside, and in which a second station (5) for filling the vials/bottles (1) is pre-assembled; the first opening (11) and the second opening (13) being occupied by means (15) for feeding

    - moving the vials/bottles (1) and designed to transport the filled vials/bottles (1) towards the fourth closing station (8).


     
    11. The machine according to claim 10, characterised in that the second module (B) has at least one second opening (13), opposite the first opening (11), relative to a direction of extension (S), occupied by means (16) for transporting or collecting the closed vials/bottles (1).
     
    12. The machine according to claim 1, characterised in that the third station (6) for feeding closing means (7) is pre-assembled in the third module (C) alongside a second module (B) in which a fourth station (8) for closing the vials/bottles (1) is pre-assembled.
     
    13. The machine according to claim 12, characterised in that between the third module (C) and the second module (B) there is a connection opening (17) occupied by means (18) for feeding - moving the closing means (7).
     
    14. The machine according to claim 1, characterised in that a third station (6) for feeding the closing means (7) is pre-assembled in the fourth module (D) provided with a unit (6a) for pre-feeding the closing means (7).
     
    15. The machine according to claim 1, in which there is a fifth station (19) for crimp sealing the closed vials/bottles (1), positioned downstream of the fourth closing station (8), relative to the direction of extension (S), characterised in that the fifth crimp sealing station (19) is pre-assembled in a first module (A).
     
    16. The machine according to claim 15, characterised in that the first module (A) is positioned alongside, that is to say, downstream, of a second module (B) in which the fourth station (8) for closing the vials/bottles (1) is pre-assembled; the first module (A) and the second module (B) being connected together by a respective opening (9, 13) occupied by means (21) for feeding - moving the vials/bottles (1).
     
    17. The machine according to claim 1, in which there is a fifth station (19) for crimp sealing the closed vials/bottles (1), positioned downstream of the fourth closing station (8), relative to the direction of extension (S), characterised in that the fifth crimp sealing station (19) is pre-assembled in a second module (B).
     


    Ansprüche

    1. Maschine für die Herstellung von Phiolen/Flaschen, insbesondere für das Füllen von Phiolen/Flaschen (1) mit Produktdosierungen in flüssiger oder pulvriger Form und ihr anschließendes Schließen; wobei die Maschine (2) zumindest entlang einer Ausdehnungsrichtung (S) Folgendes umfasst:

    - eine erste Station (3) zum aufeinanderfolgenden Vorschub der Phiolen/Flaschen (1), die leer und an einem Ende bzw. einer Mündung offen sind, zu einem Förderband (4), auf dem die Phiolen/Flaschen (1) zu positionieren sind;

    - eine zweite Station (5) zum Füllen der Phiolen/Flaschen (1) mit einer festgelegten Produktdosierung;

    - eine dritte Station (6) zum aufeinanderfolgenden Vorschub von Mitteln (7) zum Schließen der Phiolen/Flaschen (1); und

    - eine vierte Station (8) zum Schließen der Phiolen/Flaschen (1), d. h. der entsprechenden Mündungen, mit dem Schließmitteln (7) und Vorschub der Phiolen/Flaschen (1) zu Sammelbereichen, wobei jede Station (3, 5, 6, 8) innerhalb eines Moduls oder Gehäuses (A, B, C, D) mit vorgegebenen Abmessungen vormontiert ist und das Modul (A, B, C, D) dazu fähig ist, an das entsprechende Modul oder Gehäuse (A, B, C, D) angeschlossen zu werden, das relativ zur Ausdehnungsrichtung (S) danach, davor oder daneben angeordnet ist; wobei das Modul (A, B, C, D) mit vertikalen Wänden ausgestattet ist, um geschlossene oder teilweise geschlossene Zwischenräume zu definieren;

    wobei die Maschine ferner Schließeinheiten (U1, U2, U3) umfasst, um eine kontrollierte Verarbeitungsumgebung entlang der gesamten Ausdehnung der Stationen (3, 5, 6, 8) zu definieren;
    wobei die Module (A, B, C, D) oder Gehäuse dazu konzipiert sind, sich mit den Schließeinheiten präzise zu vereinigen, um während der Montage eine sterile Umgebung ohne Abmessungsanpassungen zu definieren und, einzeln oder nebeneinander, Umfangsabmessungen aufweisen, die mit den Umfangsabmessungen der Schließeinheiten (U1, U2, U3), einzeln oder nebeneinander, koinzidieren.
     
    2. Maschine nach Anspruch 1, dadurch gekennzeichnet, dass die Basismodule oder Gehäuse von mindestens zwei Arten (B, C) mit unterschiedlichen Umfangsabmessungen sind.
     
    3. Maschine nach Anspruch 1, dadurch gekennzeichnet, dass die Basismodule oder Gehäuse von mindestens vier Arten (A, B, C, D) sind, von denen ein erstes und ein zweites Modul (A, B) relativ zur Ausdehnungsrichtung (S) mindestens eine gleiche Breitenabmessung (L) aufweisen; und ein drittes und viertes Modul (C, D) relativ zur Ausdehnungsrichtung (S) mindestens eine gleiche Breitenabmessung (L1) aufweisen.
     
    4. Maschine nach Anspruch 1, dadurch gekennzeichnet, dass die erste Station (3) zum Vorschub von Phiolen/Flaschen (1) in einem ersten Modul (A) vormontiert ist.
     
    5. Maschine nach Anspruch 1, dadurch gekennzeichnet, dass das erste Modul (A) in einer Seitenwand eine erste Durchgangsöffnung (9) aufweist, die von Mitteln (10) zum Bewegen - Vorschub der Phiolen/Flaschen (1) belegt wird.
     
    6. Maschine nach Anspruch 1, dadurch gekennzeichnet, dass die zweite Station (5) zum Füllen der Phiolen/Flaschen (1) mit vorgegebenen Produktdosierungen in einem zweiten Modul (B) vormontiert ist.
     
    7. Maschine nach Anspruch 6, dadurch gekennzeichnet, dass das zweite Modul (B) in einer Seitenwand eine erste Öffnung (11) aufweist, die mit einer zweiten Öffnung (12) eines ersten Moduls (A), das neben dem zweiten Modul (B) positioniert ist, koinzidiert und von einem Förderband (4) zum Bewegen und Transportieren der Phiolen/Flaschen (1) belegt wird.
     
    8. Maschine nach Anspruch 1, dadurch gekennzeichnet, dass die erste Station (3) zum Vorschub von Phiolen/Flaschen (1) und die zweite Station (5) zum Füllen im zweiten Modul (B) vormontiert sind; wobei das zweite Modul (B) eine zweite Öffnung (13) aufweist, die von Mitteln (14) zum Vorschub - Bewegen der Phiolen/Flaschen (1) in Richtung der vierten Station (8) zum Schließen der Phiolen/Flaschen (1) belegt wird.
     
    9. Maschine nach Anspruch 1, dadurch gekennzeichnet, dass die vierte Station (8) zum Schließen der Phiolen/Flaschen (1) im zweiten Modul (B) vormontiert ist.
     
    10. Maschine nach Anspruch 9, dadurch gekennzeichnet, dass das zweite Modul (B) eine erste Öffnung (11) zur Verbindung mit einer zweiten Öffnung (13) eines daneben positionierten, ähnlichen zweiten Moduls (B) aufweist, und in dem eine zweite Station (5) zum Füllen der Phiolen/Flaschen (1) vormontiert ist; wobei die erste Öffnung (11) und die zweite Öffnung (13) von Mitteln (15) zum Vorschub - Bewegen der Phiolen/Flaschen (1) belegt werden und dazu konzipiert sind, die gefüllten Phiolen/Flaschen (1) in Richtung der vierten Schließstation (8) zu transportieren.
     
    11. Maschine nach Anspruch 10, dadurch gekennzeichnet, dass das zweite Modul (B) relativ zu einer Ausdehnungsrichtung (S) mindestens eine gegenüber der ersten Öffnung (11) liegende zweite Öffnung (13) aufweist, die von Mitteln (16) zum Transportieren oder Sammeln der geschlossenen Phiolen/Flaschen (1) belegt wird.
     
    12. Maschine nach Anspruch 1, dadurch gekennzeichnet, dass die dritte Station (6) zum Vorschub von Schließmitteln (7) im dritten Modul (C) neben einem zweiten Modul (B) vormontiert ist, in dem eine vierte Station (8) zum Schließen der Phiolen/Flaschen (1) vormontiert ist.
     
    13. Maschine nach Anspruch 12, dadurch gekennzeichnet, dass zwischen dem dritten Modul (C) und dem zweiten Modul (B) eine Verbindungsöffnung (17) vorhanden ist, die von Mitteln (18) zum Vorschub - Bewegen der Schließmittel (7) belegt wird.
     
    14. Maschine nach Anspruch 1, dadurch gekennzeichnet, dass im vierten Modul (D) eine dritte Station (6) zum Vorschub der Schließmittel (7) vormontiert ist, die mit einer Einheit (6a) zum Vor-Vorschub der Schließmittel (7) ausgestattet ist.
     
    15. Maschine nach Anspruch 1, in der eine fünfte Station (19) zum Versehen der geschlossenen Phiolen/Flaschen (1) mit einem Bördelverschluss vorhanden ist, die relativ zur Ausdehnungsrichtung (S) der vierten Schließstation (8) nachgelagert positioniert ist, dadurch gekennzeichnet, dass die fünfte Bördelverschlussstation (19) in einem ersten Modul (A) vormontiert ist.
     
    16. Maschine nach Anspruch 15, dadurch gekennzeichnet, dass das erste Modul (A) neben einem zweiten Modul (B), d. h. ihm nachgelagert, positioniert ist, in dem die vierte Station (8) zum Schließen der Phiolen/Flaschen (1) vormontiert ist; wobei das erste Modul (A) und das zweite Modul (B) durch eine jeweilige Öffnung (9, 13) miteinander verbunden sind, die von Mitteln (21) zum Vorschub - Bewegen der Phiolen/Flaschen (1) belegt wird.
     
    17. Maschine nach Anspruch 1, in der eine fünfte Station (19) zum Versehen der geschlossenen Phiolen/Flaschen (1) mit einem Bördelverschluss vorhanden ist, die relativ zur Ausdehnungsrichtung (S) der vierten Schließstation (8) nachgelagert positioniert ist, dadurch gekennzeichnet, dass die fünfte Bördelverschlussstation (19) in einem zweiten Modul (B) vormontiert ist.
     


    Revendications

    1. Machine pour la production de flacons et de bouteilles, en particulier pour le remplissage de flacons et de bouteilles (1) avec des doses de produit sous forme liquide ou de poudre et pour ensuite les refermer ; la machine (2) comprenant au moins le long d'une direction d'extension (S) :

    - un premier poste (3) servant à acheminer successivement les flacons et les bouteilles (1) vides et ouverts à une extrémité ou goulot, vers un tapis transporteur (4) afin de placer les flacons et les bouteilles (1) dessus ;

    - un second poste (5) servant à remplir les flacons et les bouteilles (1) avec des doses prédéterminées de produit ;

    - un troisième poste (6) destiné à alimenter successivement des moyens (7) servant à fermer les flacons et les bouteilles (1) ; et

    - un quatrième poste (8) servant à fermer les flacons et les bouteilles (1), c'est-à-dire, les goulots respectives, avec les moyens de fermeture (7) et à acheminer les flacons et les bouteilles (1) vers des zones collectrices, chaque poste (3, 5, 6, 8) étant pré-assemblé à l'intérieur d'un module ou boîtier (A, B, C, D) aux dimensions prédéfinies et le module (A, B, C, D) pouvant être associé au module ou boîtier respectif (A, B, C, D) positionné après, avant ou côte à côte à celui-ci par rapport à la direction d'extension (S) ; ledit module (A, B, C, D) étant doté de parois verticales afin de définir des espaces fermés ou partiellement fermés ;

    la machine comprenant de plus des unités de fermeture (U1, U2, U3) pour définir un milieu contrôlé d'élaboration le long de l'extension totale des postes (3, 5, 6, 8) ;
    les modules (A, B, C, D) ou boîtiers étant conçus pour se combiner précisément avec les unités de fermeture pour définir un milieu stérile sans adaptations de dimension lors de l'assemblage et ayant, singulièrement ou en parallèle, des dimensions périmétrales qui coïncident avec les dimensions périmétrales des unités de fermeture (U1, U2, U3), singulièrement ou en parallèle.
     
    2. Machine selon la revendication 1, caractérisée en ce que les modules ou les boîtiers de base sont au moins de deux types (B, C) et de dimension périmétrale différente.
     
    3. Machine selon la revendication 1, caractérisée en ce que les modules ou boîtiers de base sont au moins de quatre types (A, B, C, D) dont un premier et un second module (A, B) possèdent au moins une dimension équivalente dans la largeur (L) par rapport à la direction d'extension (S) ; et un troisième et quatrième module (C, D) ayant aussi au moins une dimension équivalente dans la largeur (L1) par rapport à la direction d'extension (S).
     
    4. Machine selon la revendication 1, caractérisée en ce que le premier poste (3) servant à acheminer les flacons et les bouteilles (1) est pré-assemblé dans un premier module (A).
     
    5. Machine selon la revendication 1, caractérisée en ce que le premier module (A) possède une première ouverture de passage (9), sur une paroi latérale, occupée par des moyens (10) servant à déplacer - acheminer les flacons et les bouteilles (1).
     
    6. Machine selon la revendication 1, caractérisée en ce que le second poste (5) servant à remplir les flacons et les bouteilles (1) avec des doses prédéterminées de produit est pré-assemblé dans un second module (B).
     
    7. Machine selon la revendication 6, caractérisée en ce que le second module (B) possède une première ouverture (11), sur une paroi latérale, coïncidant avec une seconde ouverture (12) d'un premier module (A), positionné à côté du second module (B), et occupée par un tapis transporteur (4) servant à déplacer et à transporter les flacons et les bouteilles (1).
     
    8. Machine selon la revendication 1, caractérisée en ce que le premier poste (3) servant à acheminer les flacons et les bouteilles (1) et la second poste de remplissage (5) sont pré-assemblés dans le second module (B) ; le second module (B) disposant d'une seconde ouverture (13) occupée par des moyens (14) servant à alimenter - déplacer les flacons et les bouteilles (1) dans la direction du quatrième poste (8) servant à la fermeture des flacons et des bouteilles (1).
     
    9. Machine selon la revendication 1, caractérisée en ce que le quatrième poste (8) servant à fermer les flacons et les bouteilles (1) est pré-assemblé dans le second module (B).
     
    10. Machine selon la revendication 9, caractérisée en ce que le second module (B) possède une première ouverture (11) reliée à une seconde ouverture (13) d'un second module similaire (B), placé à côté, et dans lequel un second poste (5) servant à remplir les flacons et les bouteilles (1) est pré-assemblé ; la première ouverture (11) et la seconde ouverture (13) étant occupées par des moyens (15) servant à acheminer

    - déplacer les flacons et les bouteilles (1) et conçus pour transporter les flacons et les bouteilles remplis (1) vers le quatrième poste de fermeture (8).


     
    11. Machine selon la revendication 10, caractérisée en ce que le second module (B) possède au moins une seconde ouverture (13), située à l'opposé de la première ouverture (11) par rapport à une direction d'extension (S), occupée par des moyens (16) servant à transporter ou à recueillir les flacons et les bouteilles fermés.
     
    12. Machine selon la revendication 1, caractérisée en ce que le troisième poste (6) servant à alimenter les moyens de fermeture (7) est pré-assemblé dans le troisième module (C) à côté d'un second module (B) dans lequel un quatrième poste (8) servant à fermer les flacons et les bouteilles (1) est pré-assemblé.
     
    13. Machine selon la revendication 12, caractérisée en ce qu'entre le troisième module (C) et le second module (B) se trouve une ouverture de raccordement (17) occupée par des moyens (18) servant à acheminer - déplacer - les moyens de fermeture (7).
     
    14. Machine selon la revendication 1, caractérisée en ce qu'un troisième poste (6) servant à alimenter les moyens de fermeture (7) est pré-assemblé dans le quatrième module (D) pourvu d'une unité (6a) destinée à pré-alimenter les moyens de fermeture (7).
     
    15. Machine selon la revendication 1, dans laquelle se trouve un cinquième poste (19) servant à sceller par sertissage des flacons et des bouteilles fermés (1), placé en aval du quatrième poste de fermeture (8), par rapport à la direction d'extension (S), caractérisée en ce que le cinquième poste de scellement par sertissage (19) est pré-assemblé dans un premier module (A).
     
    16. Machine selon la revendication 15, caractérisée en ce que le premier module (A) est placé à côté, c'est-à-dire, en aval, d'un second module (B) dans lequel le quatrième poste (8) servant à fermer les flacons et les bouteilles (1) est pré-assemblé ; le premier module (A) et le second module (B) étant reliés ensemble à une ouverture respective (9, 13) occupée par des moyens (21) servant à acheminer - déplacer les flacons et les bouteilles (1).
     
    17. Machine selon la revendication 1, dans laquelle se trouve un cinquième poste (19) servant à sceller par sertissage les flacons et les bouteilles fermés (1), placé en aval du quatrième poste de fermeture (8), par rapport à la direction d'extension (S), caractérisée en ce que le cinquième poste de scellement par sertissage (19) est pré-assemblé dans un second module (B).
     




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    Cited references

    REFERENCES CITED IN THE DESCRIPTION



    This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.

    Patent documents cited in the description