[0001] The present invention refers to clamping devices with articulated levers, and provided
with at least one swingably mounted clamping arm in order to allow at least one workpiece
to be locked with respect to the body of the device, when the latter is fixed in a
predetermined position.
[0002] US-4 793 602 concerns such a clamping device provided with a pair of clamping arms swingably mounted
about two parallel axes separate with respect to the body of the device. The two arms
are susceptible to make a simultaneous and symmetrical movement between a back rest
position and an advanced locking position with respect to the body, as a result of
the sliding of a stem controlled by a pneumatic cylinder associated to the body of
the device. The two arms are both connected to the same end of the stem through respective
connecting rods, from opposite sides of the body of the device with respect to the
stem.
[0003] The clamping device of this document however suffers from the drawback of not allowing
an irreversible movement condition of the arms to be reached when the arms are in
their advanced locking position, due to which both arms could move towards their back
positions following to the application of a push to one of them tending to bring it
in the back position, with the consequent release of the workpiece to be locked. Moreover,
owing to the fact that the two arms are articulated from opposite sides with respect
to the stem that controls their movement, this device is generally cumbersome and
not very versatile, being inadequate for allowing the locking of workpieces positioned
in different orientations when the body of the device is fixed in a predetermined
position.
[0004] More particularly, the invention concerns a clamping device of the type mentioned
in the preamble of the attached claim 1.
[0005] Such a device is known from the Italian Patent application No.
MI2002A001915. It comprises a pair of arms swingably supported by the body of the device about
respective parallel and separate axes, both axes being arranged on the same side of
the body with respect to the stem that controls their movement. Each arm is associated
to a corresponding toggle device, as a result of which the movement of the arms in
their advanced position is irreversible. While one of the arms is connected to the
control stem in such a way that its swinging movement is controlled directly by the
sliding of the stem with respect to the body, the movement of the other arm is controlled
by means of a linkage connected to the rotation axis of the first arm, the linkage
being disposed outside the body of the device.
[0006] Owing to the fact that the two arms of this known device are articulated about different
axes, and since their rotational actuation requires a linkage outside the body, the
device of this document is cumbersome and therefore it is not very fit for being employed
in small spaces, as is often required for such devices.
[0007] Also
EP-A-1 398 114 discloses a clamping device according to independent claim 1.
[0008] In order to overcome the above mentioned drawbacks, one object of the invention is
a device having the features defined in the attached claims.
[0009] By virtue of the fact that the two swingable arms are articulated about the same
rotation axis, the device of the invention has a particularly compact structure which
is therefore absolutely fit for operating in small spaces.
[0010] According to another aspect of the invention, the linkage that controls the movement
of the secondary arm of the device is connected directly to the control stem and is
arranged within the body, as a result of which there are not further movable elements
protruding from the body other than the swingable arms. In this way, the linkage constituting
the control mechanism of the secondary arm is effectively protected by the body of
the device.
[0011] According to another aspect of the invention, the main shaft and the secondary shaft
both have axial ends protruding from the body, which comprise shaped formations adapted
to engage corresponding seats formed in the branches of said arms, in order to allow
the arms to be mounted according to a plurality of different positions.
[0012] In this manner, the structure of the device allows the two swingable arms to be mounted
according a plurality of different angular positions, in such a manner that it can
be adapted to a plurality of locking configurations of different or differently oriented
workpieces, also in the case the body of the device is fixed in the same position.
[0013] Further features and advantages of the invention will become more clear from the
following detailed description, given by way of non-limitative example only and referring
to the attached drawings in which:
figure 1 is a perspective view of a device according to the invention, in a closed
configuration in which its arms are in their respective advanced operative positions,
figure 2 is a perspective view of the device of figure 1 sectioned according to a
longitudinal median plane,
figure 3 is a sectioned, side elevation view of a detail of figure 2 indicated with
arrow III,
figure 4 is a top elevation view of the device sectioned along line IV-IV of figure
3,
figure 5 is a perspective view of the device similar to figure 1, in an open configuration
of the arms in their respective back rest positions,
figure 6 is a side elevation view of the device of figure 5 sectioned along a longitudinal
median plane, and
figures 7 and 8 are perspective views similar to figures 1 and 5, showing a possible
modification of the arrangement of the arms of the device, in their advanced and back
positions respectively.
[0014] With initial reference to figures 1 to 6, a clamping device with articulated levers,
which can be used for locking workpieces, such as sheet metal elements, for example
during welding operations, is designated 10 as a whole.
[0015] The device 10 comprises a box-shaped body 12, which is defined by two shaped half-shells
12a and 12b coupled to one another.
[0016] A control stem 14 of the device 10 is axially slidably mounted between the two half-shells
12a and 12b, to the lower end 14a of which, with reference to the figures, a piston
16 of an actuator 18 is fixed, which is normally a pneumatic actuator, arranged below
the body 12. The piston 16 is slidably and sealingly mounted in a chamber 20 extending
between an upper head 21a connected to the half-shells 12a and 12b, and a bottom wall
21b, for actuating the stem 14 according to an alternating movement as a consequence
of the feeding of a pressurized fluid from opposite sides of the piston 16 through
feeding/discharge ducts 22a and 22b.
[0017] The stem 14, near to its upper end 14b opposite to the piston 16, is rotatably connected
by means of a pin 24 to an end of a first pair of connecting rods 26, whose opposite
end is rotatably connected in 28 to a first crank 30. The crank 30 is rigidly rotationally
connected to a tubular main shaft 32 having axis A, whose axial ends protrude from
opposite sides with respect to the body 12. On each end of the shaft 32 a respective
branch 34a, 34b of a first fork arm 34 of the device 10 is keyed.
[0018] Conveniently, the axial ends of the tubular shaft 32 have a square cross-section
and on the two branches 34a and 34b of the arm 34 respective coaxial seats of correspondingly
square shape are formed, in order to allow the arm 34 to be positioned in one of a
plurality of prefixed angular positions with respect to the shaft 32, as a result
of the fixing by screws of respective removable clamping staples 36a and 36b.
[0019] The assembly formed by the first pair of connecting rods 26 and by the crank 30 constitutes
a toggle articulation of the first arm 34, whose function is to make the advanced
operative position of the first arm 34 shown in figures 1 to 4 irreversible, in such
a manner that the arm 34 cannot move from such position towards its back position
in consequence of to a stress applied on it from the outside.
[0020] A second shaft 38 extends coaxially to the axis A inside the tubular shaft 32, the
axial ends of said second shaft protruding from opposite sides with respect to the
ends of the shaft 32, for allowing the branches 42a and 42b of a second clamping arm
42 to be fixed.
[0021] On the protruding ends of the shaft 38 respective square formations 40 are keyed,
and each of the branches 42a, 42b of the second arm 42 has a corresponding square
seat 44 adapted to be engaged by a formation 40. In this manner, the second arm 42
can be positioned according to one of a plurality of prefixed angular positions with
respect to the shaft 38, following to the screw fixing of respective removable clamping
staples 46a and 46b.
[0022] In a central portion of the shaft 38 a bracket 50 radially projecting from the shaft
38 and constituting a second crank of the device 10 is rotationally fixed, for example
by means of a screw radial with respect to the axis A. The crank 50 has a transverse
hole at its end opposite to the shaft 38, which is engaged by a pin 52 parallel to
the axis A. The opposite ends of the pin 52 are rotatably inserted in a pair of holes
of a second pair of connecting rods 54 each of which has a further hole for the engagement
of a further pin 55 parallel to pin 52.
[0023] According to a constructive modification not shown in the drawings, but within the
capacity of the skilled person, the bracket 50 is conveniently formed in one piece
with the shaft 38, for example by casting, in such a manner that the second crank
of the device 10 consists of an appendage integral with the central portion of the
shaft 38, that cantilevers radially with respect to axis A.
[0024] The central part of the pin 55 is rotatably engaged in a first hole of a pair of
generally S-shaped auxiliary rods 56, each of which has a second hole in which a respective
end of a pin 60 is inserted which diametrically crosses the stem 14 in an intermediate
portion thereof between the ends 14a and 14b.
[0025] The assembly formed by the crank 50, by the second pair of connecting rods 54 and
by the two auxiliary rods 56 constitutes a toggle articulation of the second arm 42,
whose function is to make the advanced operative position of the second arm 42 shown
in figures 1 to 4 irreversible, in such a way that the arm 42 in this position cannot
move towards its back position as a result of stress applied on it from the outside.
[0026] A counter element 62 is connected to the body 12, which is fixed through screws in
a seat 64, and on which the branches 34a and 34b of the arm 34 and the branches 42a
and 42b of the arm 42 rest from opposite sides, respectively, by means of adjustable
supports constituted by screws 66.
[0027] In operation of the device 10, starting from the configuration shown in figures 1
to 4, both arms 34 and 42 are in their advanced operative positions for clamping a
workpiece (not shown). As a consequence of the pressurized fluid being fed into the
chamber 20 of the actuator 18 through the duct 22a, the piston 16 moves towards the
bottom wall 21b thus axially driving the stem 14 downwards.
[0028] This sliding of the stem 14 causes, by means of the first pair of connecting rods
26, a rotation of the first crank 30 and of the tubular shaft 32, with the consequent
rotation of the first clamping arm 34 that moves towards its back rest position. In
the initial phase of this rotation, the toggle articulation of the first arm 34 constituted
by the crank 30 and by the pair of connecting rods 26 passes a "dead center position"
corresponding to the advanced position of the arm 34, in which the movement of arm
34 is irreversible.
[0029] Simultaneously, the sliding of the stem 14 causes, by means of the pair of auxiliary
rods 56 and of the second pair of connecting rods 54, an angular movement of the second
crank 50 and of the corresponding shaft 38, with the consequent rotation of the second
clamping arm 42 that moves towards its back rest position. Also in this case, in the
initial phase of the angular movement of the arm 42, the corresponding toggle articulation
constituted by the crank 50, by the pair of connecting rods 54 and by the two rods
56, must pass a "dead center position" that makes the advanced position of the arm
42 irreversible.
[0030] At the end of the sliding stroke of the stem 14, both clamping arms 34 and 42 reach
the respective rest positions shown in figures 5 and 6.
[0031] From this position, further pressurized fluid being fed into the chamber 20 through
the duct 22b causes the upward movement of the piston 16 and therefore the corresponding
axial sliding of the stem 14, so as to cause the swinging of the arms 34 and 42 towards
their corresponding advanced operative positions until the configuration shown in
figures 1 to 4 is reached.
[0032] Figures 7 and 8 show the device 10 with the corresponding arms 34 and 42 mounted
in another angular position, in their advanced or clamping positions and in their
back or opening positions, respectively. The different mounting configuration is easily
reached following to the removal of the clamping staples 36a and 36b of the arms 34a
and 34b, and of the clamping staples 46a and 46b of the arms 42a and 42b, to the new
positioning of the arms 34 and 42 with respect to the square ends of the shafts 32
and 38, and to the clamping of the staples 36a, 36b, 46a and 46b in the new position
of the arms 34 and 42.
[0033] In order to make this configuration completely operative, the counter element 62
is fixed in the seat 68 formed in the body 12, by means of the fixing thereof through
screws, in such a manner that it stands in a position interposed between the arms
34 and 42, so as to allow the arms 34 and 42 to rest on it from opposite sides in
their new advanced operative position.
1. Clamping device with articulated levers, particularly for locking workpieces, including:
- a body (12) in which a stem (14) is axially slidably mounted, the sliding thereof
being controlled by control means (16, 18) associated with the body (12),
- a main shaft (32) rotatable about an axis of rotation (A) which is transverse to
the stem (14) and which is connected to it by a first toggle articulation mechanism
(26, 30),
- a first swingable clamping arm (34), connected to the main shaft (32) and susceptible
to move between a back rest position and an advanced operative position with respect
to the body (12), and
- a second swingable clamping arm (42), associated with the body (12) and adapted
to rotate simultaneously with the first arm (34) between a back rest position and
an advanced operative position, whose swinging movement is controlled by a linkage
(50, 54, 56) which includes a second toggle articulation mechanism,
characterized in that the second arm (42) is connected to a secondary shaft (38) which is rotatable and
coaxial with the main shaft (32), whereby both arms (34, 42) are swingable about the
same axis of rotation (A).
2. Device according to claim 1, characterized in that said main shaft (32) is a tubular shaft and in that said secondary shaft (42) extends on the inside of the main shaft (32).
3. Device according to claim 1, characterized in that a first crank (30) is fixed to said main shaft (32), which is connected to the control
stem (14) by a first pair of connecting rods (26).
4. Device according to any one of claims 1 to 3, characterized in that said linkage (50, 54, 56) is connected directly to the control stem (14).
5. Device according to claim 4, characterized in that said linkage (50, 54, 56) is arranged entirely on the inside of said body (12).
6. Device according to any one of claims 1 to 5, characterized in that said linkage is connected to a second crank (50) fixed to the secondary shaft (38),
and comprises a second pair of connecting rods (54) and a pair of auxiliary rods (56),
said second pair of connecting rods (54) being connected at one end to said crank
(50) and at the another end to said pair of auxiliary rods (56) by means of respective
pins (52, 55), one end of said pair of auxiliary rods (56) being connected to the
control stem by another pin (60).
7. Device according to claim 6, characterized in that said second crank (50) is formed integrally with the secondary shaft (38) and extends
radially cantilevered from a central portion thereof.
8. Device according to claim 6 or 7, characterized in that both said main shaft (32) and said secondary shaft (38) have axial ends projecting
from the body (12), which ends comprise shaped formations adapted to engage corresponding
seats formed in branches (34a, 34b, 42a, 42b) of said arms (34, 42), in order to allow
the arms (34, 42) to be mounted according to a plurality of different positions.
9. Device according to claim 8, characterized in that said shaped formations have a square shape.
10. Device according to any one of claims 1 to 9, characterized in that the body (12) has a plurality of seats (64, 68) for selectively fastening a counter
element (62) on which both arms (34, 42) rest in the respective advanced operative
positions.
11. Device according to claim 10, characterized in that an adjustable support member (66) is interposed between each branch (34a, 34b, 42a,
42b) of said arms (34, 42) and said counter element (62).
1. Klemmvorrichtung mit Lenkhebeln, insbesondere zum Einspannen von Werkstücken, umfassend:
- ein Gehäuse (12), in dem ein Schaft (14) axial gleitend gelagert ist, wobei die
Gleitbewegung über Steuermittel (16, 18) erfolgt, die in dem Gehäuse (12) angeordnet
sind,
- eine Hauptwelle (32), die um eine Rotationsachse (A) drehbar ist, welche quer zu
dem Schaft (14) verläuft und mit diesem über einen ersten Gelenkmechanismus (26, 30)
verbunden ist,
- einen ersten Klemmarm (34), der mit der Hauptwelle (32) verbunden ist und relativ
zu dem Gehäuse (12) zwischen einer zurückgezogenen Ruhestellung und einer vorgerückten
Arbeitsstellung schwenkbar ist,
- einen zweiten Klemmarm (42), der in dem Gehäuse (12) angeordnet ist und simultan
mit dem ersten Klemmarm (34) zwischen einer zurückgezogenen Ruhestellung und einer
vorgerückten Arbeitsstellung schwenkbar ist, wobei die Schwenkbewegung über ein Kurbelgetriebe
(50, 54, 56) gesteuert wird, das einen zweiten Gelenkmechanismus aufweist,
dadurch gekennzeichnet, dass der zweite Arm (42) mit einer Sekundärwelle (38) verbunden ist, die koaxial zu der
Hauptwelle (32) drehbar ist derart, dass beide Arme (34, 42) um dieselbe Achse (A)
schwenkbar sind.
2. Klemmvorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass die Hauptwelle (32) rohrförmig ist und sich die Sekundärwelle (42) innerhalb dieser
erstreckt.
3. Klemmvorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass mit der Hauptwelle (32) eine erste Kurbel (30) fest verbunden ist, die über ein Paar
von Pleuelstangen (26) mit dem Steuerschaft (14) verbunden ist.
4. Klemmvorrichtung nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass das Kurbelgetriebe (50, 54, 56) direkt mit dem Steuerschaft (14) verbunden ist.
5. Klemmvorrichtung nach Anspruch 4, dadurch gekennzeichnet, dass das gesamte Kurbelgetriebe (50, 54, 56) in dem Gehäuse (12) untergebracht ist.
6. Klemmvorrichtung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass das Kurbelgetriebe (50, 54, 56) mit einer zweiten, auf der Sekundärwelle (38) befestigten
Kurbel (50) verbunden ist und eine Paar von Pleuelstangen (54) sowie ein Paar von
Hilfspleueln (56) aufweist, wobei das Paar der Pleuelstangen (54) an einem Ende mit
der Kurbel (50) und am anderen Ende über Bolzen (52, 55) mit dem Paar der Hilfspleuel
(56) verbunden ist, von denen ein Ende über einen weiteren Bolzen (60) mit dem Steuerschaft
(14) verbunden ist.
7. Klemmvorrichtung nach Anspruch 6, dadurch gekennzeichnet, dass die zweite Kurbel (50) integraler Bestandteil der Sekundärwelle (38) ist, von der
sie von einem Mittelteil radial auskragend absteht.
8. Klemmvorrichtung nach Anspruch 6 oder 7, dadurch gekennzeichnet, dass sowohl die Hauptwelle (32) als auch die Sekundärwelle (38) mit ihren axialen Enden
aus dem Gehäuse (12) vorstehen und formschlüssig in entsprechende Sitze in Abschnitten
(34a, 34b, 42a, 42b) der Arme (34, 42) eingreifen derart, dass diese in verschiedenen
Positionen angebracht werden können.
9. Klemmvorrichtung nach Anspruch 8, dadurch gekennzeichnet, dass die Formschlussverbindungen vierkantig sind.
10. Klemmvorrichtung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass das Gehäuse (12) mehrere Sitze (64, 68) zur wahlweisen Fixierung eines Gegenelements
(62) hat, an dem beide Arme (34, 42) in den vorgerückten Arbeitsstellungen zum Anschlag
kommen.
11. Klemmvorrichtung nach Anspruch 10, dadurch gekennzeichnet, dass zwischen jedem Abschnitt (34a, 34b, 42a, 42b) der Arme (34, 42) und dem Gegenelement
(62) ein einstellbares Tragelement (66) eingesetzt ist.
1. Dispositif de serrage avec des leviers articulés, en particulier pour verrouiller
des pièces à travailler, comprenant :
- un corps (12) dans lequel une tige (14) est montée axialement de façon coulissante,
le coulissement de celle-ci étant commandé par des moyens de commande (16, 18) associés
au corps (12),
- un arbre principal (32) pouvant tourner autour d'un axe de rotation (A) qui est
transversal à la tige (14) et qui est relié à elle par un premier mécanisme d'articulation
à bascule (26, 30),
- un premier bras de serrage pivotant (34), relié à l'arbre principal (32) et susceptible
de se déplacer entre une position de repos arrière et une position active avancée
par rapport au corps (12), et
- un deuxième bras de serrage pivotant (42), associé au corps (12) et adapté pour
tourner simultanément au premier bras (34), avec celui-ci, entre une position de repos
arrière et une position active avancée, dont le mouvement de pivotement est commandé
par une transmission (50, 54, 56) qui comprend un deuxième mécanisme d'articulation
à bascule,
caractérisé en ce que le deuxième bras (42) est relié à un arbre secondaire (38) qui est rotatif et coaxial
à l'arbre principal (32), de sorte que les deux bras (34, 42) sont aptes à pivoter
autour du même axe de rotation (A).
2. Dispositif selon la revendication 1, caractérisé en ce que ledit arbre principal (32) est un arbre tubulaire et en ce que ledit arbre secondaire (42) s'étend à l'intérieur de l'arbre principal (32).
3. Dispositif selon la revendication 1, caractérisé en ce qu'une première manivelle (30) est fixée sur ledit arbre principal (32), qui est reliée
à la tige de commande (14) par une première paire de tiges de liaison (26).
4. Dispositif selon l'une quelconque des revendications 1 à 3, caractérisé en ce que ladite transmission (50, 54, 56) est directement reliée à la tige de commande (14).
5. Dispositif selon la revendication 4, caractérisé en ce que ladite transmission (50, 54, 56) est disposée entièrement à l'intérieur dudit corps
(12).
6. Dispositif selon l'une quelconque des revendications 1 à 5, caractérisé en ce que ladite liaison est reliée à une deuxième manivelle (50) solidaire de l'arbre secondaire
(38), et comprend une seconde paire de tiges de liaison (54) et une paire de tiges
auxiliaires (56), ladite seconde paire de tiges de liaison (54) étant reliée par une
extrémité à ladite manivelle (50) et par l'autre extrémité à ladite paire de tiges
auxiliaires (56) au moyen de broches respectives (52, 55), une extrémité de ladite
paire de tiges auxiliaires (56) étant reliée à la tige de commande par une autre broche
(60).
7. Dispositif selon la revendication 6, caractérisé en ce que ladite seconde manivelle (50) est formée d'un seul tenant avec l'arbre secondaire
(38) et s'étend radialement en porte à faux à partir d'une partie centrale de celui-ci.
8. Dispositif selon la revendication 6 ou la revendication 7, caractérisé en ce que à la fois ledit arbre principal (32) et ledit arbre secondaire (38) ont des extrémités
axiales faisant saillie du corps (12), dont les extrémités comportent des formations
aménagées pour être adaptées à venir en engagement avec des sièges correspondants
aménagés dans des branches (34a, 34b, 42a, 42b) desdits bras (34, 42), afin de permettre
aux bras (34, 42) d'être montés selon une pluralité de positions différentes.
9. Dispositif selon la revendication 8, caractérisé en ce que lesdites formations aménagées pour être adaptées ont une forme carrée.
10. Dispositif selon l'une quelconque des revendications 1 à 9, caractérisé en ce que le corps (12) comporte une pluralité de sièges (64, 68) pour fixer de manière sélective
un contre-élément (62) sur lequel les deux bras (34, 42) reposent dans les positions
actives avancées respectives.
11. Dispositif selon la revendication 10, caractérisé en ce qu'un élément de support réglable (66) est interposé entre chaque branche (34a, 34b,
42a, 42b) desdits bras (34, 42) et ledit contre-élément (62).