FIELD OF THE INVENTION
[0001] This invention generally relates to lids for containers and, more particularly, to
a lid for a tobacco container.
BACKGROUND OF THE INVENTION
[0002] Loose tobacco and related tobacco products are typically packaged and sold in disc-shaped
containers. In many cases, the containers comprise a metal lid seated upon either
a metal, plastic or cardboard container bottom. Often, a band-type label is adhesively
secured over the seam between the lid and container to securely fasten the lid and
the container. The band type label also typically will positively impact the freshness
of the product. The label also typically includes print, images, and information regarding
the tobacco product for a potential customer.
[0003] Conventionally, the lid includes a relatively flat top cover portion and a surrounding
sidewall. The sidewall terminates in a cut edge. Considering that lids are often formed
from metal (plastic lids are also common), a metal edge has the potential to be relatively
sharp. If the sharp edges are not properly made smooth, a purchaser of the container
may potentially risk suffering a laceration in one of their fingers when prying the
lid from the container using the edges.
[0004] The interface between the container and the lid typically will have a snap fit to
facilitate removal and attachment of the lid and the container. The interface between
the lid and the container affects breathability and therefore freshness of the tobacco
product contained therein. Thus, the interface between the lid and the container includes
multiple configurations.
[0005] Further, the lid must be sufficiently strong to prevent flexure that can compromise
the connection of the lid to the bottom. Typically, the strength of the lid is provided
by using sheet metal material having a thickness of greater than or equal to 0.1778
millimeters (0.007 inches).
[0006] A known container body is disclosed by
US2007110928 and, comprises a single fiber structure molded into the container body having an
integral bottom portion and an integral side portion; an open cavity defined by the
bottom portion and the side portion; and the side portion being perpendicular to the
bottom portion such that a rectangular label is mountable to the side portion without
creases. Furthermore,
GB2136775 discloses a tubular body of a container has protruding latching means, around the
mouth, with which an inwardly directed curl of the lid co-operates to retain the lid
on the body. The body is round and the curl is an elliptical hoop so that when a pinching
force is applied along the major axis of the elliptical hoop the minor axis is spread
to unlatch the lid from the body. The principle may be applied to other body shapes
such as elliptical, oval and bow sided rectangular.
[0007] The present invention is directed towards improvements over the state of the art.
BRIEF SUMMARY OF THE INVENTION
[0008] An improved lid for a tobacco container is provided. The lid includes a strengthening
feature that allows for a thin gauge sheet metal to be utilized. In an embodiment,
the strengthening feature may be configured to be used to additionally interlock the
lid to the container bottom.
[0009] In a further preferred embodiment, the metal lid has a sheet metal body having a
reduced gauge thickness of less than 0.1778 millimeters (0.007 inches). In a further
embodiment, the sheet metal is double reduced sheet steel. The sheet metal body is
formed into a lid for a tobacco container and has a circular periphery of between
about 50.8 and 101.6 millimeters (2 - 4 inches) with a sidewall depending downward
therefrom. The sidewall has a strengthening feature formed thereon to accommodate
the reduced gauge thickness. The strengthening feature may be located at any height
along the sidewall, from a distal end of the sidewall to any appropriate height to
accommodate interlocking the lid to the container bottom.
[0010] In one embodiment, the lid has an outer diameter of between about 50.8 and 139.7
millimeters (2 and 5 1/2 inches). In another embodiment, the lid is formed from a
single unitary piece of sheet metal
[0011] In another embodiment, the invention provides a method for manufacturing a metal
lid for a tobacco container comprising the steps of first selecting a sheet metal
that is less than sixty five pound double reduced sheet steel material. A lid having
a circular periphery is then formed from the sheet steel material, the lid having
an upper wall and a sidewall with a distal end. The distal end of the sidewall is
then curled radially inward. A further subsidiary step of this method may include
folding a portion of the sidewall radially inward thereby displacing the curl therewith.
[0012] Methods further include the step of folding a portion of the sidewall radially inward
displacing the curl therewith. A further method includes the step of folding a portion
of the sidewall radially inward by using a single tool. In yet a further method, the
step of folding a portion of the sidewall radially inward is accomplished by using
a plurality of tooling, said plurality progressively decreasing an angle between the
folded portion of the sidewall In yet a further method, the steps of forming a sheet
metal body and forming a curl are done using a single tool.
[0013] In yet another embodiment, a tobacco container is provided. The tobacco container
comprises a sheet metal body formed into a lid for a tobacco container. The lid has
an upper wall with a radius of between about 25.4 to about 69.85 millimeters (1 to
2-3/4 inches) and annular sidewall depending downward from the upper wall, and having
a terminating end. A curl is formed on the terminating end, a curl is then formed
on the terminating end. A further subsidiary feature of this embodiment may include
a container bottom having a bottom wall and an annular sidewall having a bead located
on the sidewall that is adapted to interlock with the lid. The curl may be partially
flattened to include top and bottom curved segments and a flattened extension segment
joining the two, the flattened extension being flatter relative to the top and bottom
curved segments.
[0014] In some embodiments, the container bottom is formed from a material selected from
the group consisting of cardboard, plastic, and metal.
[0015] In one implementation, the curl functions as a strengthening feature allowing for
a sheet metal with a gauge thickness of less than 0.1778 millimeters (0.007 inches)
to be used. In another implementation, the curl also functions as a connecting portion
for cooperating with a corresponding connecting feature of the container bottom. In
an even more preferred implementation, the strengthening feature is generally hook
shaped in cross-section, having an arcuate head portion. More particularly, the hook
shape of the illustrated embodiment is a circular hook shape.
[0016] Other aspects, objectives and advantages of the invention will become more apparent
from the following detailed description when taken in conjunction with the accompanying
drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings incorporated in and forming a part of the specification
illustrate several aspects of the present invention and, together with the description,
serve to explain the principles of the invention. In the drawings:
FIG. 1 is a top and front perspective view of an exemplary embodiment of a tobacco
container including a lid accordance with the teachings of the present invention;
FIG. 2 is a cross section view of the container of FIG. 1;
FIG. 3 is a top plan view of the container of FIG. 1;
FIG. 4 is a cross-sectional view of the lid of FIG. 1;
FIG. 5 is an enlarged partial sectional view of the lid of FIG. 1;
FIG. 6 is an enlarged partial cross-sectional view of the lid of the container of
FIG. 1 further illustrating the lid installed on a container bottom;
FIG. 7 is a cross-section view of the lid of FIG. 1 illustrating an alternative embodiment
of the lid; and
FIG. 8 is an enlarged partial cross-sectional view of the lid of FIG. 7.
[0018] The invention will now be-described in more details
DETAILED DESCRIPTION OF THE INVENTION
[0019] Referring to FIG. 1, a container 10 is illustrated. The container 10 is typically
employed to house chewing tobacco or other goods suitable for retail purchase by a
consumer. In that regard, the container 10 has an overall size that allows a consumer
to comfortably hold the container within the palm of a hand and to store the container
within a shirt pocket or in the rear pocket of a pair of blue jeans. Typically the
size for facilitating these tobacco container functions is approximately 63.5 millimeters
(2 1/2 inches) in diameter and approximately 25.4 millimeters (1 inch) in axial thickness.
However, the container could be larger or smaller such as between 38.1 millimeters
(11/2 inches) in diameter and between 12.7 and 38.1 millimeters (1/2 and 1 1/2 inches)
in axial thickness.
[0020] The tobacco container 10 may include features that make the container more aesthetically
pleasing such as, for example, color, images or prints, labels, embossing, and the
like. The container 10 may also be secured together by, for example, a band-type adhesive
label (not shown) during a packaging process. After the label has been broken, the
container 10 may be repeatedly opened and closed such that the consumer may access,
as often as desired, a chosen amount of the contents stored in the container 10.
[0021] As shown in FIG. 1, the container 10 is formed when a generally cylindrical container
bottom 12 receives a generally cylindrical lid 14 (a.k.a., cover). The container bottom
12 may be suitably formed from a variety of different materials, or combinations thereof,
such as metal, plastic, cardboard, and the like. In the illustrated embodiment, the
container bottom 12 is formed from a plastic material. The plastic of the container
bottom 12 may be either transparent, translucent, or opaque depending on the desired
use of the container 10 and whether the contents, or lack of contents, within the
container are to be externally viewable.
[0022] Now referring to FIG. 2, the container bottom 12 is illustrated as generally cylindrical,
having a bottom 94 and a sidewall 90 generally transverse to the bottom 94. The sidewall
90 has an inner and an outer face 91, 92. As will be described in more detail below,
the container bottom 12 is adapted to receive and interlock with the lid 14.
[0023] Still referring to FIG. 2, in the illustrated embodiment the lid 14 is formed from
a relatively thin piece of metal (e.g., sheet metal). Preferably, the lid is manufactured
from a double reduced sheet steel that has a reduced gauge of less than sixty five
pounds, thereby allowing the lid 14 to have a thickness of approximately no greater
than 0.1778 millimeters (0.007 inches). However, due to the configuration of features
of the lid 14 that are more fully described below, other metals such as, by way of
non-limiting example only, aluminum or other steel materials may be used to produce
the lid 14.
[0024] As illustrated in FIG. 2, the lid 14 includes an upper wall 16 and a skirt in the
form of a cylindrical sidewall 20. The juncture of the sidewall 20 and the upper wall
16 defines a shoulder 18 that may provide an optional upper annular recessed pocket
for receiving an upper end of the container bottom 12. In the illustrated embodiment,
the upper wall 16, shoulder 18, and sidewall 20 form a one piece construction, i.e.
formed from a continuous single blank of material not from an assembly of parts. However,
the upper wall 16 and sidewall 20 may be mechanically joined by welding, brazing,
or other similar methods forming shoulder 18 such that the lid is an assembly of parts.
As shown in FIG. 2, when the lid 14 is positioned or seated upon the container, an
enclosed storage cavity 24 is defined within the container 10. The storage cavity
24 is where the tobacco products are held until removed by the consumer.
[0025] As depicted in FIG. 3, because the lid 14 and the container bottom 12 are both generally
circular in shape, they define and share a common center point 26. The upper wall
16 of the lid 14 generally extends radially outwardly from the center point 26 between
about 12.7 millimeters (1/2 inch) and about 50.8 millimeters (2 inches). Therefore,
the lid has a diameter 47 of between about 25.4 millimeters (one inch) and about 101.6
millimeters (4 inches). However, the diameter may be larger or smaller in other embodiments.
In the illustrated embodiment of FIG. 2, the diameter 47 of the lid 14 is about 58.42
millimeters (2.3 inches). Although a generally circular shape is illustrated, in other
embodiments, the lid 14 and the container bottom 12 may be provided in other shapes.
[0026] Referring back to FIG. 2, the upper wall 16 includes both a bottom and a top surface
15, 17 (i.e., interior and exterior surface) facing in opposing directions. As the
lid 14 is formed from sheet metal, the bottom and top surfaces 15, 17 are parallel
to each other such that the upper wall 16 may be considered generally planar or flat.
Although not shown, the upper wall 16 may include embossed letters, numbers, images,
and the like (collectively "characters"). The embossed characters may project upwardly
away from the container or project downwardly into the storage cavity 24. In that
regard, the embossed characters either have a height or depth of about 0.381 millimeters
(0.015 of an inch) or less.
[0027] In the illustrated embodiment of FIG. 3, any embossed characters formed on the upper
wall 16 are situated radially inward of an embossing limit 32 (represented by a dashed
line) and within an embossing portion 34 of the upper wall 16. As shown, the embossing
limit 32 generally extends radially outwardly from the center point 26 of the upper
wall 16 about 12.7 millimeters (half an inch) to about 25.4 millimeters (one inch).
Therefore, a diameter 49 of the embossing limit 32 is about 25.4 millimeters (one
inch) to about 50.8 millimeters (two inches). In the illustrated embodiment of FIG.
3, the diameter 49 of the embossing limit 32 is 46.99 millimeters (1.85 inches).
[0028] Still referring to FIG. 3, in the illustrated embodiment, an annular non-embossed
flat portion 36 of the upper wall 16 separates the shoulder 18 and the embossing portion
34. The purpose of this flat non-embossed portion 36 is to facilitate proper bending
and folding operations (a.k.a. hemming operations) of the lid 14 sidewall 20 within
tight tolerances during metal forming operations for proper interface, snap-fit and
freshness functions. The inside diameter of the annular flat portion 36 is spaced
apart from the center point 26 of the upper wall 16 between about 19.05 millimeters
(3/4 inch) and about 31.75 millimeters (1 1/4 inches).
[0029] Moving to FIG. 4, as illustrated, the shoulder 18 is unitarily formed with the upper
wall 16 and the sidewall 20. The shoulder 18 extends radially between about 1.27 millimeters
(0.05 of an inch) and about 7.62 millimeters (0.3 of an inch), and upwardly from the
upper wall about 0.254 millimeters (0.01 of an inch) and about 5.08 millimeters (0.2
inches). Alternatively, when there is no optional recessed section, the shoulder will
not extend upwardly from the upper wall 16 at all and will merge directly into the
upper wall 16.
[0030] Although illustrated in FIG. 5 as including the shoulder 18 having a radius 100 and
a ramped portion 102 causing a recess to be formed in the upper wall 16, the upper
wall 16 and sidewall 20 may form a juncture at the radius 100 and not incorporate
a ramped portion 102. See for example FIGS. 7 and 8. In such an embodiment, the upper
wall 16 is generally planar from the center of the lid 14 to its circular periphery.
Further, as illustrated in FIG. 4, a flat may be formed between the radius and the
ramped portion.
[0031] Returning to FIG. 5, an enlarged, partial cross-section of the lid 14 is illustrated.
In the illustrated embodiment, the shoulder 18 includes the ramped segment 102 and
the radius 100 that facilitates the transition from the upper wall 16 to sidewall
20. Extending circumferentially about the center 26 (See FIG. 3) and downwardly from
the shoulder 18 is the sidewall 20. The sidewall 20 includes an outer annular wall
segment 54, a fold 40, an inner annular wall segment 52, a transitional segment 112,
and a curl 114, all of which also extend circumferentially about the center 26, forming
generally annular features. As used herein annular may encompass more than circular
and can include, for example, oblong, oval, elliptical, etc.
[0032] The inner and outer annular wall segments 52, 54 radially overlap and are joined
by the fold 40. The outer annular wall segment 54 extends axially straight and away
from the upper wall 16 and terminates at the fold 40. The inner annular wall segment
52 extends axially straight and toward the upper wall 16 starting from the fold 40
and terminating at the transitional segment 112. In a preferred embodiment, the inner
annular wall segment 52 is generally parallel to the outer annular wall segment 54,
albeit radially spaced inward therefrom. The inner annular wall segment 52 may extend
axially upward a distance that may be varied in different embodiments in order to
adjust the strength and rigidity of the lid, as well as accommodate interlocking with
various configurations of container bottom 12. Further, the inner annular wall segment
52 may be entirely omitted, as will be discussed in more detail below.
[0033] Interposed between the inner and outer annular wall segments 52, 54 is an annular
gap 110, due to the wall segments 52, 54 being generally parallel to one another and
radially overlapping. However, in alternative embodiments the gap 110 could be eliminated
such that wall segments 52, 54 radially contact and/or the inner and outer annular
wall segments 52, 54 be skewed and not parallel. Further, wall segments 52, 54 may
extend at slight angles relative to one another.
[0034] The transitional segment 112 extends radially inward of and away from the inner annular
wall segment 52, and terminates at the curl 114. Once in its folded configuration
described above, lid 14 has an overall height extending from the shoulder 18 to the
fold 40 of between about 2.54 millimeters to about 12.7 millimeters (0.1 - 0.5 inches),
and more preferably about 6.35 millimeters (0.25 inches).
[0035] Fold 40 provides a periphery that is rounded and smooth. Therefore, because the sidewall
20 incorporates the fold 40, it need not be smoothed, ground, buffed, or otherwise
machined to eliminate a sharp edge. The fold 40 may therefore serve as a safety at
the bottom of the lid 14. Also, the fold 40 allows the lid 14 to be more quickly,
easily, and cost-effectively fabricated since there is no additional machining required
to remove a sharp edge.
[0036] Still referring to FIG. 5, the curl 114, as illustrated, is hook shaped and includes
a first curl segment 118, a radial apogee 120, a second curl segment 122, and a third
curl segment 124. In the illustrated embodiment, the curl 114 is formed by a terminating
end of sidewall 20. The curl 114 acts as a strengthening feature as well as a connecting
feature for connecting the lid 14 to container bottom 12 as will be more fully described.
[0037] The first curl segment 118 is arcuate generally and extends generally radially inward.
The first curl segment 118 begins at the transitional segment 112 and terminating
at the radially inward radial apogee 120. The second curl segment 122 is arcuate generally
and begins at the radial apogee 120 and extends radially outward to an axial apogee,
closest to shoulder 18.
[0038] The third curl segment 124 begins at the axial apogee and bends axially back towards
fold 40 and axially away from shoulder 18. The third curl segment 124 includes a portion
that is generally tangent to an inner surface of the outer annular wall segment 54.
In one embodiment, the third curl segment 124 maintains engagement with the inner
surface of the outer annular wall segment 54. However, in other embodiments, third
curl segment 124 need not contact sidewall 54. The first, second, and third curl segments
118, 122, 124 together define an annular channel 116.
[0039] While, as illustrated, curl 114 generally has a hook shape, it may be formed into
a variety of other configurations. Typically, the radial apogee 120 of the curl 114
is radially inward from the inner surface a distance of about 0.381 millimeters to
about 3.81 millimeters (0.015 - 0.15 inches), but is preferably about 0.635 millimeters
(0.025 inches). The curl 114 is typically interposed between the upper wall 16 and
the transitional segment 112.
[0040] Further, the hook shape formed by the curl 114 and inner annular wall segment 52
radially inwardly offsets the radially inner apogee 120 of curl 114 inward from an
inner surface of the inner annular wall segment 52. Thus, the hook shape, in cross-section,
forms a generally "?" profile. These hook shapes are only when viewed in cross-section,
and are actually annular structures.
[0041] The sidewall 20 and particularly the inclusion of the strengthening feature in the
illustrated form of curl 114 provide a sufficient amount of strength and rigidity
to allow the lid 14 to have a reduced wall thickness t than that of typical lids,
preferably less than 0.1778 millimeters (0.007 inches) thick.
[0042] Further, as the curl 114 is formed from a distal end portion of the inner annular
wall segment 52, rather than a bead formed in the outer annular wall segment 54, the
outer annular wall segment 54 has an outer surface that is substantially cylindrical
(i.e. excluding the portions of the shoulder 18 and fold 40) with a constant radius
at all axial locations along the outer annular wall segment 54. Thus, the container
10, when assembled, can form a substantially cylindrical container (i.e. excluding
the shoulder 18, fold 40 and any gaps formed between the container lid 14 and container
bottom 12).
[0043] The lid 14 is typically manufactured by forming the lid 14 in stages using a plurality
of progressive tooling, such as progressive dies, rollers and the like. These stages
may also be referred to as hemming.
[0044] After forming a generally cup-shaped member, a first tool is typically used to form
the curl 114. A second tool may then be used to form fold 40 thereby defining the
inner and outer annular wall segments 52, 54 such that they are in an angular relationship
and generally transverse and typically perpendicular to one another. A third tool
may then be used to orient the inner and outer annular wall segments 52, 54 such that
they are generally parallel to one another. A fourth tool may be used to form the
transitional segment 112 and place the inner annular wall segment 52 proximate to
the inner surface of the outer annular wall segment 54 and the third curled segment
124 against and in engageable contact with the inner surface.
[0045] In other embodiments, a single tool may be used to form the curl 114 and fold the
inner and outer annular wall segments 52, 54 such that they are generally transverse
and typically perpendicular to one another. Also in other embodiments, and as opposed
to using a progressive tooling process for locating the curl 114 in its final position,
a single tool may be used to orient the inner and outer annular wall segments 52,
54 such that they are parallel and the third curl segment 124 is located in contact
with the inner surface of the outer annular wall segment 54, thus removing the need
for the third tool as described above.
[0046] In the illustrated embodiment of FIG. 2, the inner surface 15 of the upper wall 16,
interior surface of the outer annular wall segment 54, the inner annular wall segment
52, and the curl 114 are coated with a gold phenolic finish. Even so, in other embodiments
other types of coatings or finishes may be applied to, or formed on, these interior
surfaces.
[0047] Referring now to FIG. 6, the lid 14 is illustrated installed on the container bottom
12. An outer surface 92 of the container bottom 12 contains a circumferential bead
78. As such, when the lid 14 is installed and interlocked on the container 12, the
curl 114 and the bead 78 are in direct contact and engaged with one another. As such,
the curl 114 of the illustrated embodiment acts as both a strengthening feature as
indicated above as well as a connector (a.k.a. a connecting feature) for securing
the lid 14 to the container bottom 12. Once installed, there is an annular gap 56
radially between the inner annular wall segment and the outer surface 92 of the container
12. The annular gap 56 is typically between about 0.127 and about 1.27 millimeters
(0.005 - 0.050 inches).
[0048] The gap 56 aids in guiding the lid 14 onto the container 12. As illustrated, the
lid 14 and the container bottom 12 may be telescopically coupled together to form
the container 10 and hold the product. In addition, the gap 56 enables the consumer
to better grasp or grab the lid 14, particularly the fold 40, with their fingers when
separating the lid 14 from the container 12. To secure the lid 14 to the container,
the lid 14 is biased axially downward until the curl 114 slips over the bead 78 forming
an axial snap fit and/or interference fit therebetween.
[0049] An inner surface 93 of the shoulder 18 is in contact with a distal end 19 of the
container sidewall 90, preventing the lid 14 from further downward axial movement.
However, as described above, the lid 14 may also be supplied in a configuration that
does not incorporate a shoulder 18 as illustrated. When supplied as such, the bottom
surface 15 of the upper wall 16 may be in contact with the distal end 19 when the
lid 14 is installed upon the container bottom 12. This contact provides a seal between
the container bottom 12 and the lid 14.
[0050] To separate the lid 14 from the container bottom 12, the lid is biased axially upward
until the curl 114 again slips over the bead 78. Once the curl 114 is vertically above
the bead 78, the lid 14 may be freely lifted clearly of the container bottom 12 without
further interference. The process of securing and removing the lid 14 to and from
the container 12 may be repeated as often as access to the contents of the storage
cavity 24 is desired. The bead 78 may be defined by a single continuous rib, projection
or shoulder extending circumferentially about the container sidewall 90 or alternatively
by a plurality of angularly spaced intermittent ribs, shoulders or projections.
[0051] Turning now to FIGS. 7 and 8, an alternative embodiment of the lid 214 is illustrated.
A terminating end of the sidewall 220 is curled radially inward at fold 240 forming
curl 252. In this embodiment, the upper wall 216 of lid 214 does not incorporate a
recess. In this embodiment as illustrated, the upper wall 216 of the lid 214 meet
at a junction defined by a shoulder 253.
[0052] Referring particularly to FIG. 8, a more detailed view of the curl 252 is illustrated.
In the illustrated embodiment, the curl 252 has been mechanically flattened. As such,
curl 252 includes fold 240 (a.k.a. a bottom curved segment), a flattened extension
segment 258, and a top curved segment 260. The flattened extension segment 258 is
thereby radially inward of the outer annular wall segment 254 a distance greater than
at least the thickness of the sidewall 220. As illustrated, top curved segment 260
of the sidewall 220 does not engage the outer annular wall segment 254, thereby creating
a radial gap 251 between a distal end of top curved segment 260 and the outer annular
wall segment 254. The distal end of the top curved segment radially faces the inner
surface of outer annular wall segment 254. However, the curl 252 may also be formed
such that the top curved segment 260 engages the outer annular wall segment 254. The
fold 240, the flattened extension segment 258, and the top curved segment 260 together
define an annular channel 262 having a width greater than the thickness of the sidewall
20.
[0053] Still referring to FIG. 8, although illustrated as a flattened curl 252, the curl
may also remain in an unflattened state, as shown in FIG. 6, i.e. by not flattening
extension segment 258.
[0054] From the foregoing, those skilled in the art will recognize that the lid for the
tobacco container has an improved strengthening feature, the curl, that allows for
the lid to be machined from a sheet metal having wall thickness less then 0.1778 millimeters
(0.007 inches), thus reducing overall material cost.
[0055] The use of the terms "a" and "an" and "the" and similar referents in the context
of describing the invention (especially in the context of the following claims) is
to be construed to cover both the singular and the plural, unless otherwise indicated
herein or clearly contradicted by context. The terms "comprising," "having," "including,"
and "containing" are to be construed as open-ended terms (i.e., meaning "including,
but not limited to,") unless otherwise noted. Recitation of ranges of values herein
are merely intended to serve as a shorthand method of referring individually to each
separate value falling within the range, unless otherwise indicated herein, and each
separate value is incorporated into the specification as if it were individually recited
herein. All methods described herein container be performed in any suitable order
unless otherwise indicated herein or otherwise clearly contradicted by context. The
use of any and all examples, or exemplary language (e.g., "such as") provided herein,
is intended merely to better illuminate the invention and does not pose a limitation
on the scope of the invention unless otherwise claimed. No language in the specification
should be construed as indicating any non-claimed element as essential to the practice
of the invention.
[0056] Preferred embodiments of this invention are described herein, including the best
mode known to the inventors for carrying out the invention. Variations of those preferred
embodiments may become apparent to those of ordinary skill in the art upon reading
the foregoing description. The inventors expect skilled artisans to employ such variations
as appropriate, and the inventors intend for the invention to be practiced otherwise
than as specifically described herein. Accordingly, this invention includes all modifications
and equivalents of the subject matter recited in the claims appended hereto as permitted
by applicable law. Moreover, any combination of the above-described elements in all
possible variations thereof is encompassed by the invention unless otherwise indicated
herein or otherwise clearly contradicted by context.
1. Tabakbehälter (10), umfassend:
einen Blechkörper, der in einem Deckel (14) für den Tabakbehälter (10) ausgebildet
ist, wobei der Deckel (14) eine obere Wand (16) mit einem Radius zwischen etwa 25,4
mm bis etwa 69,85 mm (etwa 1 bis etwa 2,75 Inch) aufweist;
eine ringförmige Seitenwand (20), die nach unten von der oberen Wand (16) abfällt
und ein abschließendes Ende aufweist, wobei eine sich radial nach innen erstreckende
Bördelung (114) von dem abschließenden Ende gebildet wird,
dadurch gekennzeichnet, dass
die ringförmige Seitenwand (20) ein äußeres, ringförmiges Seitenwandsegment (54) und
ein inneres, ringförmiges Seitenwandsegment (52) aufweist, das mit dem äußeren, ringförmigen
Seitenwandsegment (54) durch eine Faltung (40) gekoppelt ist, die entfernt von der
oberen Wand (16) ist,
und dadurch, dass
das äußere, ringförmige Seitenwandsegment (54) und das innere, ringförmige Seitenwandsegment
(52) parallel sind und einen ringförmigen Spalt (110) dazwischen definieren, wobei
die Bördelung (114) zwischen der oberen Wand (16) und dem ringförmigen Spalt (110)
angeordnet ist.
2. Tabakbehälter (10) nach Anspruch 1
wobei die Bördelung (114) einen ersten gekrümmten Abschnitt (118) aufweist, der sich
radial nach innen von einem äußeren, ringförmigen Wandsegment (54) der Seitenwand
(20) zu einem radial innersten Höhepunkt (120) der Bördelung (114) erstreckt,
wobei der radiale Höhepunkt (120) radial nach innen von dem äußeren, ringförmigen
Wandsegment (54) mit einem Abstand, der größer als die Dicke des ringförmigen Blechkörpers
ist, angeordnet ist,
wobei ein zweiter gekrümmter Abschnitt (122) an dem radialen Höhepunkt (120) beginnt
und sich zu einem axialen Höhepunkt (120) erstreckt,
und wobei ein dritter gekrümmter Abschnitt (124) sich radial nach innen von dem axialen
Höhepunkt (120) erstreckt und in der Nähe des äußeren, ringförmigen Wandsegments (54)
endet,
wobei der erste, der zweite und der dritte gekrümmte Abschnitt (118, 122, 124) einen
ringförmigen Kanal (116) definieren, sodass der radiale Höhepunkt (120) radial nach
innen von dem äußeren, ringförmigen Wandsegments (54) in einem Abstand angeordnet
ist, der größer als eine Dicke des Blechkörpers ist.
3. Tabakbehälter (10) nach Anspruch 1, wobei die Bördelung (114) teilweise abgeflacht
ist und obere und untere gekrümmte Segmente (240, 260) und ein abgeflachtes Ausdehnungssegment
(258) aufweist, das die beiden verbindet, wobei die abgeflachte Ausdehnung (258) im
Wesentlichen parallel zu und radial nach innen von einem äußeren Wandsegment (54)
der Seitenwand (20) verläuft, wobei das untere gekrümmte Segment (240) die Bördelung
(114) mit einem äußeren Wandsegment (54) der ringförmigen Seitenwand (20) verbindet.
4. Tabakbehälter (10) nach Anspruch 2, wobei der dritte gekrümmte Abschnitt (124) der
Bördelung (114) mit einer inneren Oberfläche (126) des äußeren, ringförmigen Wandsegments
(54) in Kontakt tritt.
5. Tabakbehälter (10) nach Anspruch 1, ferner umfassend einen Behälterboden (12), der
Folgendes umfasst:
eine untere Wand (94);
eine ringförmige Seitenwand (90), die axial nach oben von der unteren Wand (94) abfällt;
und
einen Wulst (78), der an der ringförmigen Seitenwand (90) des Behälterbodens (94)
angeordnet ist und zum Verriegeln mit der Bördelung (114) zum Sichern des Deckels
(14) and dem Behälterboden (12) ausgelegt ist.
6. Tabakbehälter (10) nach Anspruch 5, wobei die Bördelung (114) lösbar mit dem Wulst
(78) verriegelt.
7. Tabakbehälter (10) nach Anspruch 6, wobei die Deckelseitenwand (20) eine zylinderförmige
Außenoberfläche bildet, wenn der Deckel (14) mit dem Behälterboden (12) verriegelt
ist.
8. Tabakbehälter (10) nach Anspruch 1, wobei der Deckel (14) einen Außendurchmesser zwischen
etwa 50,8 mm und 63,5 mm (etwa 2 bis 2,5 Inch) aufweist.
1. Récipient à tabac (10), comprenant :
un corps en tôle métallique façonné en forme de couvercle (14) pour le récipient à
tabac (10),
ledit couvercle (14) ayant une paroi supérieure (16) avec un rayon compris entre environ
25,4 mm et environ 69,85 mm (environ 1 à environ 2,75 pouces), une paroi latérale
annulaire (20) descendant depuis la paroi supérieure (16) et ayant une extrémité de
terminaison, un recourbement s'étendant radialement vers l'intérieur (114) étant formé
par l'extrémité de terminaison, caractérisé en ce que
la paroi latérale annulaire (20) comporte un segment de paroi latérale annulaire extérieur
(54) et un segment de paroi latérale annulaire intérieur (52) accouplé au segment
de paroi latérale annulaire extérieur (54) par un pli (40) distal par rapport à la
paroi supérieure (16), et en ce que le segment de paroi latérale annulaire extérieur (54) et le segment de paroi latérale
annulaire intérieur (52) sont parallèles et définissent un espace annulaire (110)
entre eux, le recourbement (114) étant disposé entre la paroi supérieure (16) et l'espace
annulaire (110).
2. Récipient à tabac (10) selon la revendication 1, dans lequel le recouvrement (114)
présente une première section incurvée (118) s'étendant radialement vers l'intérieur
depuis un segment de paroi annulaire extérieur (54) de la paroi latérale (20) jusqu'à
une apogée radiale la plus interne radialement (120) du recourbement (114), l'apogée
radiale (120) étant radialement à l'intérieur du segment de paroi annulaire extérieur
(54) sur une distance supérieure à une épaisseur du corps en tôle métallique annulaire,
une deuxième section incurvée (122) commençant au niveau de l'apogée radiale (120)
et s'étendant jusqu'à une apogée axiale (120), et une troisième section incurvée (124)
s'étendant radialement vers l'intérieur depuis l'apogée axiale (120) et se terminant
à proximité du segment de paroi annulaire extérieur (54), les première, deuxième et
troisième sections incurvées (118, 122, 124) définissant un canal annulaire (116)
de telle sorte que l'apogée radiale (120) soit radialement à l'intérieur du segment
de paroi annulaire extérieur (54) sur une distance supérieure à une épaisseur du corps
en tôle métallique.
3. Récipient à tabac (10) selon la revendication 1, dans lequel le recourbement (114)
est partiellement aplati et comporte des segments incurvés supérieur et inférieur
(240, 260) et un segment de prolongement aplati (258) les réunissant, le prolongement
aplati (258) étant généralement parallèle à un segment de paroi extérieur (54) de
la paroi latérale (20) et se situant radialement à l'intérieur de celui-ci, le segment
incurvé inférieur (240) reliant le recourbement (114) à un segment de paroi extérieur
(54) de la paroi latérale annulaire (20).
4. Récipient à tabac (10) selon la revendication 2, dans lequel la troisième section
incurvée (124) du recourbement (114) vient en contact avec une surface interne (126)
du segment de paroi annulaire extérieur (54).
5. Récipient à tabac (10) selon la revendication 1, comprenant en outre un fond de récipient
(12) comprenant :
une paroi inférieure (94) ;
une paroi latérale annulaire (90) s'étendant axialement vers le haut depuis la paroi
inférieure (94) ; et
un bourrelet (78) situé sur la paroi latérale annulaire (90) du fond de récipient
(94) et prévu pour s'emboîter avec le recourbement (114) pour fixer le couvercle (14)
au fond de récipient (12).
6. Récipient à tabac (10) selon la revendication 5, dans lequel le recourbement (114)
s'emboîte de manière amovible avec le bourrelet (78).
7. Récipient à tabac (10) selon la revendication 6, dans lequel la paroi latérale de
couvercle (20) forme une surface extérieure cylindrique lorsque le couvercle (14)
est emboîté avec le fond de récipient (12).
8. Récipient à tabac (10) selon la revendication 1, dans lequel le couvercle (14) présente
un diamètre extérieur compris entre environ 50,8 mm et 63,5 mm (environ 2 et 2,5 pouces).