[Technical Field]
[0001] The present invention relates to a feeding device of a sewing machine, which feeds
cloth for sewing placed on a needle plate provided over a sewing machine bed.
[Related Art]
[0002] Sewing by a sewing machine is performed by placing cloth for sewing on a needle plate
provided over a sewing machine bed, pressing the cloth for sewing with a presser metal
which descends to the needle plate, and intermittently feeding it in synchronization
with a vertical movement of a needle. The presser metal hangs from a sewing machine
arm located above the sewing machine bed, and is attached to a tip portion of a presser
bar which allows for a rise and fall operation and adjustment of pressure by a user.
A user of a sewing machine places cloth for sewing on the needle plate in a state
where the presser metal is raised, and lowers the presser metal to hold the cloth
for sewing.
[0003] Cloth for sewing is generally fed by a movement of feed teeth arranged within a sewing
machine bed (for example, refer to Japanese Patent No.
367902). By transmission from a feeding mechanism provided in the sewing machine bed, the
feed teeth perform an elliptic movement in a face perpendicular to the needle plate,
and repeats a motion of projecting from the needle plate, performing a feed movement
in one direction, retracting below the needle plate and performing a return movement
in an opposite direction. Thus, the cloth for sewing can be fed by an action of the
feed teeth performed during the feed movement.
[0004] Document
US 3,018,746 describes a feeder for a sewing machine comprising a feed roller that is driven via
a transmission gear by the main shaft of the sewing machine the feed roller is further
accompanied by feed teeth. Due to the interplay of the forces of the feed wheel and
the feed teeth, the cloths for sewing are fed into the sewing machine during the feed
movement.
[Summary of the Invention]
[0005] In the conventional sewing machine as described above, cloth for sewing sandwiched
between the needle plate and the presser metal is fed by the feed teeth which project
from the needle plate and perform the feed movement. There is a problem that since
the feed teeth are pressed against a lower face of cloth for sewing pressed from above
by the presser metal, for example, at the time of sewing soft cloth, shapes of the
feed teeth remain in the sewn cloth, thereby a finish quality of a sewn product deteriorates.
[0006] Although this problem is alleviated by changing pressure of the presser metal and
adjusting pressure of the feed teeth, in this case, it is necessary to properly adjust
the pressures according to cloth for sewing. For example, at the time of sewing slippery
cloth for sewing, feed becomes irregular by slipping of the cloth for sewing sandwiched
between the presser metal and the feed teeth, and therefore, a finish quality of a
sewn product will deteriorate in another meaning.
[0007] The present invention has been made with the aim of solving the above problems, and
it is an object of the present invention to provide a feeding device of a sewing machine
which is capable of reliably and properly feeding cloth for sewing irrespective of
a type of cloth for sewing.
[0008] A feeding device of a sewing machine according to the present invention is a feeding
device of a sewing machine comprising a sewing machine bed having an upper surface
over which a needle plate is provided, and a sewing machine arm which is located above
the sewing machine bed and hangs and supports a needle bar and a presser bar towards
the needle plate, the feeding device feeding cloth for sewing placed on the needle
plate in synchronization with a vertical movement of the needle bar, characterized
by comprising: a presser base attached to a lower end of the presser bar; a feed roller
supported by the presser base so as to rotate about a shaft extending in parallel
with the needle plate; driving means for intermittently driving the feed roller to
rotate; and a driven roller supported by a lower part of the needle plate so as to
rotate about a shaft extending in parallel with the feed roller; wherein the feed
roller sandwiches the cloth for sewing between itself and the driven roller which
is exposed to the needle plate by fall of the presser bar, and feeds the cloth for
sewing.
[0009] In the feeding device of the sewing machine according to the present invention, since
the feed roller which descends with the presser bar rotates in a state where cloth
for sewing is sandwiched between the feed roller and the driven roller located on
the needle plate, and feeds the cloth for sewing, there is no possibility that a trace
caused by feed may remain in the sewn cloth, a proper feed can be reliably performed
by adjustment of pressure by the feed roller according to a type of cloth for sewing,
and thereby sewing of good quality can be realized simply.
[0010] A feeding device of a sewing machine according to the present invention is characterized
in that the driving means has: a feed motor which is fixed and supported outside the
sewing machine arm; and a transmitting mechanism which transmits rotation of the feed
motor to the feed roller.
[0011] Since a dedicated feed motor is provided and the feed roller is driven to rotate
by the feed motor, a feed rate of cloth for sewing fed by rotation of the feed roller
can be appropriately adjusted by control of the feed motor.
[0012] A feeding device of a sewing machine according to the present invention is characterized
by further comprising: an auxiliary presser metal which is mounted on the presser
base so as to vertically move, and is located in front of the feed roller; and biasing
means for biasing the auxiliary presser metal downward.
[0013] Since the auxiliary presser metal which is biased downward is arranged in front of
the feed roller, the auxiliary presser metal can press cloth for sewing placed on
the needle plate, can feed it to a sewing position stably, and can allow for reliable
sewing.
[0014] A feeding device of a sewing machine according to the present invention is characterized
by further comprising an auxiliary feed tooth which is provided in the sewing machine
bed, projects from the needle plate, sandwiches cloth for sewing between itself and
the auxiliary presser metal, and feeds the cloth for sewing towards the feed roller.
[0015] Since the auxiliary feed tooth is provided which projects from the needle plate,
sandwiches cloth for sewing between the auxiliary feed tooth and the auxiliary presser
metal, and feeds the cloth for sewing, feed to a sewing position can be reliably performed.
Moreover, by increasing or decreasing a feed rate fed by the auxiliary feed tooth,
an extension degree of cloth for sewing between the auxiliary feed tooth and the feed
roller can be changed, and thereby cloth with high stretchability can be sewn satisfactorily.
[Brief Description of the Several Views of the Drawings]
[0016]
FIG. 1 is a perspective view showing a feeding device of a sewing machine that is
not part of the present invention.
FIG. 2 is a sectional side view of the feeding device shown in FIG. 1.
FIG. 3 is a perspective view showing a feeding device of a sewing machine according
to the present invention.
[Detailed Description of the Invention]
[0017] The present invention will be described in detail hereunder, based on the drawings
showing Embodiments thereof. FIG. 1 is a perspective view showing a feeding device
of a sewing machine according to Embodiment 1, and FIG. 2 is a sectional side view
of the feeding device shown in FIG. 1.
[0018] The illustrated feeding device is provided in the sewing machine comprising a needle
bar 1, a presser bar 2 and a needle plate 3. The needle bar 1 and the presser bar
2 are arranged forward and backward (right and left in FIG. 2) in order within a sewing
machine arm (not shown), and are supported by respective support bushes 10, 20 so
as to slide upward and downward.
[0019] Three needles 12 are attached via a needle guard 11 to a lower end of the needle
bar 1 which projects below the support bush 10. An upper part of the needle bar 1
which projects above the support bush 10 is connected to a needle bar drive mechanism
(not shown) provided in the sewing machine arm. The needle bar drive mechanism is
a known mechanism in which rotation of an arm shaft 4 provided in the sewing machine
arm is transmitted to the needle bar 1, and the needle bar 1 and the needles 12 attached
to the lower end of the needle bar 1 are raised and lowered for a predetermined stroke,
and a description of a configuration and a movement thereof is omitted.
[0020] A presser base 21 is fixed to a lower end of the presser bar 2 which projects below
the support bush 20. The presser base 21 laterally extends in a front part of the
presser bar 2, as shown in FIG. 1, and at end parts of lateral both sides thereof,
presser arms 22, 22 extending forward and support arms 23, 23 extending downward are
integrally provided adjacent to each other.
[0021] Lower parts of the support arms 23, 23 branch off into back lower parts and front
parts respectively, as shown in FIG. 2, and a feed roller 5 is supported via a supporting
shaft 50 by end parts of the branched back lower parts. Although only the support
arm 23 provided on one side of the presser base 21 is shown in FIG. 2, the support
arm 23 provided on another side of the presser base 21 also has the same shape. The
supporting shaft 50 of the feed roller 5 is provided over rear end parts of the support
arms 23, 23 provided on both sides. The feed roller 5 is rotatable about the supporting
shaft 50 provided as a center, and is intermittently driven to rotate in one direction
by transmission from a feed drive shaft 40 juxtaposed to the arm shaft 4, as described
later.
[0022] On the other hand, a supporting shaft 24 is inserted into an end part of the support
arm 23 extending forward, and is supported by the end part so as to slide upward and
downward. As shown in FIG. 1, the similar supporting shaft 24 is also inserted into
an end part of the support arm 23 provided on another side, and is supported by the
end part so as to slide upward and downward. An auxiliary presser metal 25 is attached
to lower end parts of the supporting shafts 24, 24 so as to correspond to auxiliary
feed teeth 34 mentioned later.
[0023] Upper end parts of the supporting shafts 24 are biased downward by compression springs
26 held by the presser arm 22 which the compression springs 26 face upward. The compression
springs 26 are held in holding holes which penetrate the presser arm 22 upward and
downward, as shown in FIG. 2, and are in a resilient contact with lower end parts
of adjustment screws 27 screwed into upper end parts of the holding holes and with
upper end parts of the supporting shafts 24. FIG. 1 illustrates a state where the
presser arm 22 located on the left side is fractured and the compression spring 26
is interposed. The adjustment screws 27 are operated from above the presser arm 22
so as to adjust the biasing forces of the compression springs 26.
[0024] The presser bar 2 which supports the presser base 21 can be raised and lowered by
appropriate means, such as a lever operation, and the feed roller 5 and the auxiliary
presser metal 25 supported by the presser base 21 also can be raised and lowered.
As shown in FIGS. 1 and 2, the auxiliary presser metal 25 is in a block-shape having
a boat form, and a needle hole 28 penetrates the auxiliary presser metal 25 between
the supporting shafts 24, 24 provided on both sides, as shown in FIG. 1. The needle
hole 28 is provided in order to allow for insertion of the needles 12 which descend
with the needle bar 1.
[0025] The needle plate 3 is provided over an upper surface of a sewing machine bed (not
shown) located below the sewing machine arm. The needle plate 3 has an anteroposterior
length including fall positions of the needle bar 1 and the presser bar 2, and the
feed roller 5 and the auxiliary presser metal 25 which descend with the presser bar
2 contact upper surfaces of a back part and a front part of the needle plate 3, as
shown in FIGS. 1 and 2. The needles 12 which descend with the needle bar 1 pass through
a needle hole (not shown) provided in the needle plate 3 corresponding to the needle
hole 28, and can enter the sewing machine bed provided on a lower part of the needle
plate 3. Note that the needle bar 1 and the needles 12 shown in FIGS. 1 and 2 are
in a rise position.
[0026] A driven roller 30 is attached to the back part of the needle plate 3 corresponding
to a fall position of the feed roller 5. As shown in FIG. 2, the driven roller 30
is rotatably supported by a supporting shaft 32 laterally extending in parallel with
the needle plate 3 through a bracket 31 projecting from a lower face of the needle
plate 3. Apart of the driven roller 30 is exposed on an upper side of the needle plate
3, and contacts and rolls the feed roller 5 which descends as mentioned above. When
cloth for sewing is placed on the needle plate 3, the cloth for sewing is sandwiched
also between the feed roller 5 and the driven roller 30.
[0027] The feed roller 5 rotates by transmission from the feed drive shaft 40 provided in
the sewing machine arm. The feed drive shaft 40 is juxtaposed to the arm shaft 4,
and is supported in the sewing machine arm. A swinging lever 41 is fixed in the middle
of the feed drive shaft 40, and is connected to an eccentric ring 42 fitted onto the
middle of the arm shaft 4. The arm shaft 4 is a rotary shaft which rotates in one
direction by transmission from a sewing machine main shaft. The eccentric ring 42
reciprocates based on eccentricity according to rotation of the arm shaft 4, and the
reciprocation is transmitted to the feed drive shaft 40 via the swinging lever 41.
By the transmission, the feed drive shaft 40 repeatedly rotates about a center axis
in an angular range corresponding to the eccentricity of the eccentric ring 42. A
one end part of the feed drive shaft 40 extends even close to back positions of the
needle bar 1 and the presser bar 2, and a swinging arm 43 is fixed to the one end
part of the feed drive shaft 40.
[0028] In the sewing machine arm, a feed transmission shaft 44 is provided at the back position
of the presser bar 2. The feed transmission shaft 44 is a short sliding shaft which
is supported by a support bush 45 so as to slide upward and downward, and an upper
end part of the feed transmission shaft 44 extending into the sewing machine arm is
connected to the swinging arm 43 fixed to the one end part of the feed drive shaft
40 via an upper link 46. Thus connected feed transmission shaft 44 reciprocates upward
and downward according to repeated rotation of the feed drive shaft 40.
[0029] On the other hand, a lower end part of the feed transmission shaft 44 extending outside
the sewing machine arm is connected to a transmission bracket 48 via a lower link
47. As shown in FIG. 1, the transmission bracket 48 is a flat U-shaped member which
is open on one side, is fitted onto the support arms 23, 23 of the presser base 21
in a state where the open side faces the front, and is connected to end parts of the
supporting shaft 50 of the feed roller 5 which project on the respective sides. As
shown in FIGS. 1 and 2, one-way clutches 6 are incorporated into the projecting end
parts of the supporting shaft 50 respectively, and the transmission bracket 48 is
connected via the one-way clutches 6 provided on the respective sides.
[0030] By the above configuration, the transmission bracket 48 swings about the supporting
shaft 50 of the feed roller 5 provided as a center according to the reciprocation
of the feed transmission shaft 44 transmitted via the lower link 47. This swing is
transmitted to the supporting shaft 50 of the feed roller 5 via the one-way clutches
6. Thereby, the feed roller 5 rotates only during the swing in one direction of the
transmission bracket 48 by the upward movement or the downward movement of the feed
transmission shaft 44, and can intermittently feed cloth for sewing sandwiched between
the feed roller 5 and the driven roller 30. Since the feed roller 5 rotates by transmission
from the arm shaft 4 provided in the sewing machine arm, and the needle bar 1 and
the needles 12 also vertically move by transmission from the arm shaft 4, feed of
cloth for sewing by rotation of the feed roller 5 is performed in synchronization
with the vertical movement of the needles 12, and the cloth for sewing can be sewn
by the vertical movement of the needles 12 and a movement of a looper (not shown)
provided below the needle plate 3.
[0031] Since cloth for sewing is sandwiched between the feed roller 5 and the driven roller
30 and is fed by friction therebetween, for example, even at the time of sewing soft
cloth, there is no possibility that a trace caused by the feed may remain in the sewn
cloth, and thereby an excellent finish quality can be realized.
[0032] Cloth for sewing can be reliably fed by increase of pressure for sandwiching between
the feed roller 5 and the driven roller 30, and for example, even at the time of sewing
slippery cloth, deterioration of a finish quality of a sewn product resulting from
poor feed can be prevented. The pressure for sandwiching cloth for sewing can be adjusted
by increasing or decreasing a spring force of a compression spring (not shown) for
pressing and biasing the presser bar 2 downward, and by changing pressure of the feed
roller 5. The adjustment is the same as adjustment of pressure to be performed for
a presser metal provided in the conventional sewing machine. Note that much more reliable
feed can be realized by coating surfaces of the feed roller 5 and the driven roller
30 using a material with a high friction coefficient.
[0033] As shown in FIG. 1, a plurality of feed holes 33 long forward and backward are provided
in the front part of the needle plate 3 which the auxiliary presser metal 25 contacts,
and a plurality of auxiliary feed teeth 34 are provided in lower parts of the feed
holes 33 so as to project or retract, respectively. By transmission from a feeding
mechanism (not shown) provided in the sewing machine arm, the auxiliary feed teeth
34 repeat a known motion of projecting from the needle plate 3 through the feed holes
33, performing a feed movement backward, retracting below the needle plate 3 and performing
a return movement forward.
[0034] The auxiliary feed teeth 34 sandwich cloth for sewing between themselves and the
auxiliary presser metal 25, and intermittently feed the cloth for sewing while projecting
from the needle plate 3 and performing the feed movement. Although the auxiliary feed
teeth 34 have non-slip teeth on upper surfaces thereof which act on cloth for sewing,
since the auxiliary presser metal 25 which sandwiches cloth for sewing between itself
and the auxiliary feed teeth 34 moves upward against the spring forces of the compression
springs 26 for biasing downward and alleviates pressure of the auxiliary feed teeth
34, there is no possibility that shapes of the auxiliary feed teeth 34 may remain
in the sewn cloth.
[0035] Feed by the auxiliary feed teeth 34 is performed to assist feed of cloth for sewing
to fall positions of the needles 12 for sewing. A feed rate thereof can be adjusted
by an operation of the feeding mechanism separately from a feed rate added by the
feed roller 5. The adjustment is performed in order to prevent extension of cloth
for sewing by feed and improve a quality of a sewn product, for example at the time
of sewing cloth for sewing with high stretchability.
[0036] FIG. 3 is a perspective view showing a feeding device of a sewing machine according
to Embodiment 2. Although FIG. 3 is illustrated as a perspective view from the back
of the sewing machine contrary to FIG. 1, Embodiment 2 is the same as Embodiment 1
shown in FIGS. 1 and 2 except driving means of the feed roller 5, and reference numerals
common to FIGS. 1 and 2 are given to corresponding component members, and descriptions
and movements thereof are omitted.
[0037] In Embodiment 2, the feed roller 5 is driven to rotate by a dedicated feed motor
8. The feed motor 8 is fixed to a rear surface of a tip part of a sewing machine arm
7 via a supporting bracket 80. The supporting bracket 80 has a support plate which
vertically rises from the rear surface of the sewing machine arm 7, and the feed motor
8 is mounted on the support plate.
[0038] The feed motor 8 projects towards the tip part of the sewing machine arm 7, and has
an output shaft extending in parallel with the supporting shaft 50 of the feed roller
5 and a drive pulley 81 is fitted and fixed to the output shaft. The supporting shaft
50 of the feed roller 5 projects from the support arm 23 provided on one side of the
presser base 21, a driven pulley 51 is fitted and fixed to the projecting end part,
and the driven pulley 51 and the drive pulley 81 are connected to each other via a
transmission belt 82 suspended therebetween.
[0039] The feed motor 8 is a stepping motor which is intermittently driven for a predetermined
period, and rotation of the feed motor 8 is transmitted to the feed roller 5 via the
drive pulley 81, the transmission belt 82 and the driven pulley 51, and thereby the
feed roller 5 rotates. Therefore, the feed movement similar to that in Embodiment
1 can be performed by drive of the feed motor 8 in synchronization with a vertical
movement of the needle bar 1 and the needles 12. Note that since the drive pulley
81 and the driven pulley 51 are synchronous pulleys comprising teeth in outer circumferences
thereof and the transmission belt 82 is a synchronous belt comprising teeth in an
inner surface thereof, rotation of the feed motor 8 is transmitted to the feed roller
5, without slip, and thereby the more reliable feed movement can be performed.
[0040] An air cylinder 83 is fixed to the supporting bracket 80. The air cylinder 83 is
located above a front side of the feed motor 8 and has an output rod extending below,
and a supporting member 84 is mounted on a lower end of the output rod. The supporting
member 84 is a U-shaped member which is open on the downside thereof, and a tensioning
pulley 85 located inside transmission belt 82 is attached close to open end parts
extending so as to sandwich both sides of the transmission belt 82.
[0041] The air cylinder 83 is usually in a shown projection position. At this time, the
tensioning pulley 85 does not contact the transmission belt 82, and the transmission
belt 82 is in a state where it is suspended between the drive pulley 81 and the driven
pulley 51. Tension of the transmission belt 82 is lost when the feed roller 5 moves
upward by rise of the presser bar 2. The air cylinder 83 raises the tensioning pulley
85 via the supporting member 84, according to the upward movement of the feed roller
5. The tensioning pulley 85 contacts a corresponding portion of the transmission belt
82, pulls up it, maintains tension of the transmission belt 82, and prevents the transmission
belt 82 from separating from the drive pulley 81 or the driven pulley 51.
[0042] Note that a transmitting mechanism which transmits rotation of the feed motor 8 to
the feed roller 5 is not limited to the belt transmission mechanism comprising the
drive pulley 81, the driven pulley 51 and the transmission belt 82, and other transmitting
mechanisms, such as a gear transmission mechanism, may be used.
1. Zuführvorrichtung einer Nähmaschine, mit einem Nähmaschinenbett, das eine obere Fläche
aufweist, über der eine Nadelplatte (3) angeordnet ist, und einem Nähmaschinenarm
(7), der oberhalb des Nähmaschinenbetts angeordnet ist und an dem eine Nadelstange
(1) und eine Andrückstange (2) zu der Nadelplatte (3) hin aufgehängt und gehalten
sind, wobei die Zuführvorrichtung auf der Nadelplatte (3) platzierten, zu nähenden
Stoff synchron mit einer vertikalen Bewegung der Nadelstange (1) zuführt,
einer Andrückbasis (21), die an einem unteren Ende der Andrückstange (2) befestigt
ist,
einer Zuführrolle (5), die von der Andrückbasis (21) derart gehalten ist, dass sie
sich um eine parallel zur Nadelplatte (3) verlaufende Welle (50) dreht,
gekennzeichnet durch
eine Antriebsvorrichtung zum intermittierenden drehenden Antreiben der Zuführrolle
(5), wobei die Antriebsvorrichtung aufweist:
einen Zuführmotor (8), der außerhalb des Nähmaschinenarms (7) festgelegt und gehalten
ist, und
einen Übertragungsmechanismus (51,81,82), der die Drehung des Zuführmotors (8) auf
die Zuführrolle (5) überträgt; und
eine angetriebene Rolle (30), die von einem unteren Teil der Nadelplatte (3) derart
gehalten ist, dass sie sich um eine parallel zu der Zuführrolle (5) verlaufende Welle
(32) dreht;
wobei aufgrund der Herabbewegung der Andrückstange (2) die Zuführrolle (5) den zu
nähenden Stoff zwischen sich selbst und der angetriebenen Rolle (30), die gegenüber
der Nadelplatte (3) exponiert ist,
sandwichartig einschichtet und den zu nähenden Stoff zuführt.
2. Zuführvorrichtung einer Nähmaschine nach Anspruch 1, ferner mit:
einem Hilfs-Andrückteil (25), das vertikal bewegbar an der Andrückbasis (21) montiert
ist und vor der Zuführrolle (5) angeordnet ist; und
einer Vorspannvorrichtung (26) zum Vorspannen des Hilfs-Andrückteils (25) nach unten
hin.
3. Zuführvorrichtung einer Nähmaschine nach Anspruch 2, ferner mit einem Hilfszuführblock
(34), der in dem Nähmaschinenbett vorgesehen ist, von der Nadelplatte (3) absteht,
zu nähenden Stoff zwischen sich selbst und dem Hilfs-Andrückteil (25) sandwichartig
einschichtet und den zu nähenden Stoff zu der Zuführrolle (5) hin zuführt.