[0001] The disclosure of the following priority application is herein incorporated by reference:
Japanese patent application No.
2013-059726 filed March 22, 2013.
[0002] The present invention relates to a traveling control device for a wheeled work vehicle
such as a wheeled hydraulic excavator.
[0003] A wheeled hydraulic excavator is an example of a wheeled work vehicle. A wheeled
hydraulic excavator includes a wheel type traveling superstructure equipped with four
wheels, a revolving superstructure rotatably disposed upon the traveling superstructure
and a front work device disposed at a substantially central position on the front
side of the revolving superstructure, which includes a boom, an arm and a bucket.
[0004] A traveling motor used to drive the traveling superstructure and hydraulic actuators
used to drive the front work device are mounted at the wheeled hydraulic excavator.
The flow of pressure oil delivered from a hydraulic pump to the traveling motor is
controlled via a traveling directional control valve, whereas the flow of pressure
oil delivered from the hydraulic pump to the hydraulic actuators for the front work
device is controlled by a work directional control valve.
[0005] Japanese Laid Open Patent Publication No.
2002-130003 discloses a wheel-type work vehicle in which the traveling directional control valve
and the work directional control valve, both disposed on a center bypass line, are
connected in parallel to the hydraulic pump.
[0006] The drive pressure for the traveling motor (hereafter referred to as "traveling drive
pressure") in a wheeled hydraulic excavator is lower than the drive pressures for
the hydraulic actuators functioning as work operation drive sources. In particular,
it is lower than the drive pressure for the boom cylinder. Thus, if the boom is raised
while the wheeled hydraulic excavator, with the traveling directional control valve
and the work directional control valve thereof disposed on the center bypass line
and connected in parallel to the hydraulic pump, is crawling (i.e., traveling at very
low speed) or traveling at low speed, with a relatively low traveling drive pressure,
the output pressure at the hydraulic pump will be applied to the lower pressure-side
traveling motor rather than to the high pressure-side boom cylinder. As a result,
the quantity of pressure oil flowing into the traveling motor will increase sharply,
i.e., the traveling speed will rise abruptly, causing the wheeled hydraulic excavator
to jerk or surge (hereafter referred to as "bucking"). Such bucking is bound to be
an unpleasant experience for the operator riding in the work vehicle crawling or traveling
at low speed.
[0007] A traveling control device for a wheeled work vehicle according to a first aspect
of the present invention comprises: a hydraulic pump driven by an engine; a traveling
motor driven with pressure oil output from the hydraulic pump; a work device actuator
that is driven with pressure oil from the hydraulic pump and drives a front work device;
a traveling directional control valve via which a flow of pressure oil from the hydraulic
pump to the traveling motor is controlled, and a work device directional control valve
via which a flow of pressure oil from the hydraulic pump to the work device actuator
is controlled, with the traveling directional control valve and the work device directional
control valve disposed on a center bypass line at the hydraulic pump; a flow control
valve disposed on an upstream side of the traveling directional control valve, that
controls a flow rate of the pressure oil from the hydraulic pump to the traveling
motor; a traveling operation member operated to engage the traveling motor in operation;
a work operation member operated to engage the work device actuator in operation;
a traveling operation quantity detection means for detecting a traveling operation
quantity representing an extent of operation of the traveling operation member; a
work operation quantity detection means for detecting a work operation quantity representing
an extent of operation of the work operation member; an output pressure detection
means for detecting an output pressure of the hydraulic pump; and/or a valve control
means for controlling the flow control valve in correspondence to the traveling operation
quantity detected by the traveling operation quantity detection means, the work operation
quantity detected by the work operation quantity detection means and the output pressure
of the hydraulic pump detected by the output pressure detection means, wherein: the
valve control means controls the flow rate of pressure oil delivered to the traveling
motor so as to deter bucking of the wheeled work vehicle if the wheeled work vehicle,
currently in a traveling operation-only state in which the traveling operation member
is operated but the work operation member is not operated, shifts into a combination
operation state in which the traveling operation member is operated and the work operation
member is also operated.
[0008] According to a second aspect of the present invention, the traveling control device
for a wheeled work vehicle according to the first aspect may further comprise: a motor
pressure detection means for detecting a pressure of pressure oil delivered to the
traveling motor, wherein: the valve control means controls the flow control valve
by factoring in the pressure detected by the motor pressure detection means.
[0009] According to a third aspect of the present invention, in the traveling control device
for a wheeled work vehicle according to the first or second aspect, it is preferable
that the valve control means deters the bucking of the wheeled work vehicle when shifting
from the traveling operation-only state into the combination operation state by controlling
the flow control valve so as to achieve a smaller opening area at the flow control
valve than the opening area achieved at the flow control valve in the traveling operation-only
state.
[0010] According to a fourth aspect of the present invention, the traveling control device
for a wheeled work vehicle according to any one of the first to third aspects may
further comprise: a condition decision-making means for determining that a flow rate
restricting condition has been established when a traveling operation quantity equal
to or greater than a predetermined value is detected by the traveling operation quantity
detection means and a work operation quantity equal to or greater than a predetermined
value is detected by the work operation quantity detection means; and an enabling/disabling
means for enabling the valve control means to control the flow control valve when
the condition decision-making means determines that the flow rate restricting condition
has been established and disabling control of the flow control valve by the valve
control means when the condition decision-making means determines that the flow rate
restricting condition has not been established.
[0011] According to a fifth aspect of the present invention, the traveling control device
for a wheeled work vehicle according to any one of the first to third aspects may
further comprise: a reduction mechanism, capable of altering a reduction ratio, that
slows down rotation of the traveling motor and transmits the slowed rotation to wheels;
a reduction ratio detection means for detecting the reduction ratio at the reduction
mechanism; a condition decision-making means for determining that a flow rate restricting
condition has been established when a traveling operation quantity equal to or greater
than a predetermined value is detected by the traveling operation quantity detection
means, a work operation quantity equal to or greater than a predetermined value is
detected by the work operation quantity detection means and a reduction ratio equal
to or greater than a predetermined value is detected by the reduction ratio detection
means; and an enabling/disabling means for enabling the valve control means to control
the flow control valve when the condition decision-making means determines that the
flow rate restricting condition has been established and disabling control of the
flow control valve by the valve control means when the condition decision-making means
determines that the flow rate restricting means has not been established.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
FIG. 1 is a side elevation of a wheel excavator adopting the traveling control device
according to the present invention.
FIG. 2 schematically illustrates the structure of the traveling control device achieved
in a first embodiment.
FIG. 3 is a block diagram showing the structure of the traveling control device achieved
in the first embodiment.
FIGS. 4A to 4E present diagrams indicating the characteristics based upon which the
arithmetic operations are executed in the various arithmetic operation units shown
in FIG. 3.
FIG. 5 is a block diagram showing the structure of the traveling control device achieved
in a second embodiment.
FIG. 6 schematically illustrates the structure of the traveling control device achieved
in a third embodiment.
FIG. 7 is a block diagram showing the structure of the traveling control device achieved
in the third embodiment.
FIG. 8 presents a graph indicating the characteristics based upon which an arithmetic
operation is executed in the fourth arithmetic operation unit shown in FIG. 7.
DESCRIPTION OF PREFERRED EMBODIMENTS
[0013] The following is a description of an embodiment of a wheeled work vehicle that adopts
the traveling control device according to the present invention, given in reference
to drawings.
- First Embodiment -
[0014] FIG. 1 is a side elevation of a wheeled hydraulic excavator (hereafter notated as
a wheel excavator 100), representing an example of the wheeled work vehicle achieved
in the embodiment. It is to be noted that in the following description, the directional
terms front/rear and up/down will be used as defined in FIG. 1.
[0015] The wheel excavator 100 includes a traveling superstructure 101 and a revolving superstructure
102 rotatably mounted upon the traveling superstructure 101. A traveling hydraulic
motor (hereafter referred to as a "traveling motor") is installed in the traveling
superstructure 101, and wheels 105 rotate as they are driven by the traveling motor.
An operator's cab 104 and a front work device 110 are disposed at the revolving superstructure
102. At the rear of the revolving superstructure 102, a counterweight 109, used to
balance the body during work operation, is mounted.
[0016] The front work device 110 includes a boom 106, an arm 107 and a bucket 108. The boom
106 and the arm 107 move up or down as they are driven by a boom cylinder 116 and
an arm cylinder 117 respectively. The bucket 108, attached at the front end of the
arm 107 so as to be allowed to swivel up/down relative to the arm 107, is driven by
a bucket cylinder 118.
[0017] FIG. 2 is a diagram schematically illustrating the structure of the traveling control
device. Pressure oil (or pressurized oil) output from a main pump 130 driven by an
engine 190 is delivered via a valve unit 140 to a traveling motor 115, the boom cylinder
116 and the arm cylinder 117. The traveling motor 115, the boom cylinder 116 and the
arm cylinder 117 are driven with the pressure oil delivered thereto.
[0018] The valve unit 140 includes a traveling directional control valve 145, a boom directional
control valve 146 and an arm directional control valve 147, which are all open center
type directional control valves that control the flow of pressure oil delivered to
the traveling motor 115, the boom cylinder 116 and the arm cylinder 117 respectively.
The valve unit 140 further includes a variable restrictor 161 capable of adjusting
the area of an opening through which the pressure oil is distributed. The various
directional control valves 145, 146 and 147 are all disposed on a center bypass line
191 connecting the main pump 130 with a tank (or a reservoir) 199. Namely, the traveling
directional control valve 145, the boom directional control valve 146 and the arm
directional control valve 147 are connected in tandem to the center bypass line 191.
[0019] The directional control valves 145, 146 and 147 are connected in parallel through
a parallel oil passage 192 branching out from the center bypass line 191 on the upstream
side of the traveling directional control valve 145. The variable restrictor 161 is
disposed in a feeder oil passage 193 branching out from the parallel oil passage 192
and connected to the traveling directional control valve 145. The variable restrictor
161 controls the flow rate of pressure oil delivered to the traveling motor 115. The
variable restrictor 161 takes positions between a position (A) at which the pressure
oil flow opening achieves the maximum area and a position (B) at which the pressure
oil flow opening area is restricted to assume the smallest area.
[0020] The variable restrictor 161 is made to move between a position (A) and a position
(B) via an electromagnetic proportional valve 162 engaged in operation by a control
signal provided from a controller 120. In other words, the operation of the variable
restrictor 161 is controlled by the electromagnetic proportional valve 162 and the
controller 120.
[0021] The electromagnetic proportional valve 162 is disposed in a pilot pipeline connecting
a pilot pump 131 driven by the engine 190 and a pilot portion of the variable restrictor
161. The electromagnetic proportional valve 162 is displaced between a position (A)
at which pressure oil from the pilot pump 131 is delivered to the pilot portion of
the variable restrictor 161 and a position (B) at which the pressure oil from the
pilot pump 131 is cut off. When the electric current input to the solenoid in the
electromagnetic proportional valve 162 from the controller 120 is represented by a
greater value, the extent of displacement from the position (B) toward the position
(A), too, is greater, and once the current is no longer supplied to the solenoid,
a reset spring switches the electromagnetic proportional valves 162 to the position
(B).
[0022] The pressure oil from the pilot pump 131 is delivered to pilot valves disposed at
a traveling operation pedal 155, a boom operation lever 156 and an arm operation lever
157. As a given operation member among the operation members 155, 156 and 157 is operated,
a secondary pilot pressure is generated via the corresponding pilot valve. The secondary
pilot pressure thus generated via the particular pilot valve is applied to the corresponding
pilot port at the traveling directional control valve 145, the boom directional control
valve 146 or the arm directional control valve 147. Thus, in correspondence to the
operation quantity representing the extent to which a given operation member among
the operation members 155, 156 and 157 is operated, the spool in the directional control
valve 145, 146 or 147, corresponding to the operation member 155, 156 or 157 having
been operated, is driven.
[0023] It is to be noted that in this embodiment, the degree of opening at the traveling
directional control valve 145 is controlled in correspondence to the operation quantity
at the traveling operation pedal 155 and that as the operation quantity at the traveling
operation pedal 155 increases, the flow rate of the pressure oil delivered to the
traveling motor 115 increases to result in an increase in the rotation rate of the
traveling motor 115.
[0024] The wheel excavator 100 is equipped with a transmission 150 capable of reduction
ratio adjustment. The rotation of the traveling motor 115, first slowed down at the
transmission 150, is transmitted to the wheels 105 via a drive shaft (not shown) and
axles (not shown), thereby enabling the wheel excavator 100 to travel.
[0025] The transmission 150 is a system of the known art that includes a planetary reduction
gear unit configured with a sun gear, a planetary gear and a ring gear (none shown),
and clutches 150a and 150b disposed on the sun gear side and on the ring gear side.
Although not shown, the clutches 150a and 150b each include a clutch cylinder with
a built-in spring. As the clutch cylinder is pressed onto a disk with the force imparted
by the spring, the corresponding clutch 150a or 150b is set in an engaged state. The
clutches 150a and 150b are each set in a released state as a hydraulic force imparted
from the pilot pump 131, which acts against the spring force, cancels out the pressing
force imparted at the clutch cylinder. The hydraulic force that acts on the clutches
150a and 150b is controlled via the drive of an electromagnetic switching valve 151.
It is to be noted that a clutch set in an engaged state by the force imparted by a
spring and set in a released state by a hydraulic force is referred to as a negative-type
clutch.
[0026] The electromagnetic switching valve 151 is switched by a control signal output from
the controller 120 in response to an operation at a speed change switch 158. As the
electromagnetic switching valve 151 is switched to a position (A), the pressure oil
from the pilot pump 131 acts on the clutch 150a. As a result, the clutch 150a is released
and the clutch 150b enters the engaged state, thereby setting a predetermined reduction
ratio R1 (low gear) at the transmission 150 and enabling first speed traveling at
low speed and high torque.
[0027] As the electromagnetic switching valve 151 is switched to a position (B), the pressure
oil from the pilot pump 131 acts on the clutch 150b. As a result, the clutch 150b
is released and the clutch 150a enters the engaged state, thereby setting a predetermined
reduction ratio R2 (high gear) at the transmission 150 and enabling second speed traveling
at high speed and low torque. It is to be noted that the reduction ratio R1 is greater
than the reduction ratio R2.
[0028] As the electromagnetic switching valve 151 is switched to a position (C), the clutches
150a and 150b are set in communication with the tank 199. In this situation, the clutch
150a and the clutch 150b are sustained in the engaged state by the respective spring
forces, and the transmission 150 is locked, thereby disallowing rotation of the drive
shaft.
[0029] The controller 120, configured so as to include an arithmetic processing device having
a CPU, storage devices such as a ROM and a RAM, other peripheral circuits and the
like, controls the overall system in the wheel excavator 100.
[0030] A pressure sensor 172 used to detect either the operation quantity at the boom operation
lever 156 or the operation quantity at the arm operation lever 157 that is greater
than the other, a pressure sensor 171 used to detect the operation quantity at the
traveling operation pedal 155, the speed change switch 158, and a pressure sensor
173 used to detect the output pressure at the main pump 130 are connected to the controller
120.
[0031] A plurality of high pressure selection valves 196, 197 and 198 are disposed between
the pressure sensor 172 and the two operation levers, i.e., the boom operation lever
156 and the arm operation lever 157, and the highest pressure among the secondary
pilot pressures output from the respective pilot valves in the boom operation lever
156 and the arm operation lever 157 is detected at the pressure sensor 172.
[0032] A high pressure selection valve 195 is disposed between the pressure sensor 171 and
the traveling operation pedal 155, and the higher pressure of the secondary pilot
pressures output from the pilot valves at the traveling operation pedal 155 as a forward
instruction signal and a backward instruction signal is detected by the pressure sensor
171.
[0033] The speed change switch 158 is an operation switch operated to set the transmission
150 to first gear with a greater reduction ratio or to second gear with a smaller
reduction ratio. As the speed change switch 158 is operated to the first speed position,
it outputs a signal for setting the transmission 150 to low gear and provides the
signal to the controller 120. Upon detecting that the speed change switch 158 has
been operated to the first speed position, the controller 120 outputs a control signal
for switching the electromagnetic switching valve 151 to the position (A). As the
speed change switch 158 is operated to the second speed position, it outputs a signal
for setting the transmission 150 to high gear and provides the signal to the controller
120. Upon detecting that the speed change switch 158 has been operated to the second
speed position, the controller 120 outputs a control signal for switching the electromagnetic
switching valve 151 to the position (B).
[0034] FIG. 3 is a block diagram showing the structure of the traveling control device achieved
in the first embodiment. FIGS. 4A to 4E indicate the characteristics based upon which
the arithmetic operations are executed in the various arithmetic operation units shown
in FIG. 3. The controller 120 includes a first arithmetic operation unit 123 that
calculates an opening area Ad at the variable restrictor 161 based upon a pressure
Pd detected via the pressure sensor 171, a second arithmetic operation unit 124 that
calculates an opening area Af at the variable restrictor 161 based upon a pressure
Pf detected via the pressure sensor 172 and a third arithmetic operation unit 125
that calculates an opening area Ap at the variable restrictor 161 based upon a pressure
Pp detected via the pressure sensor 173, all embodied as functional units.
[0035] Based upon predetermined characteristics f1 indicated in FIG. 4A, the first arithmetic
operation unit 123 calculates the opening area Ad at the variable restrictor 161 that
monotonically increases as the detection value Pd provided by the pressure sensor
171 (hereafter may be otherwise referred to as a "traveling operation pressure") increases.
As FIG. 4A indicates, the characteristics f1 are such that while the opening area
Ad is represented by the minimum value Amin as long as the detection value Pd is equal
to or less than a predetermined value Pd1, the opening area Ad increases exponentially
from the minimum value Amin through the maximum value Amax as the detection value
Pd increases over a range between Pd1 and Pd2. The graph representing the characteristics
f1 indicates that once the detection value Pd becomes equal to or greater than the
predetermined value Pd2, the opening area Ad sustains the maximum value Amax.
[0036] Based upon predetermined characteristics f2 indicated in FIG. 4B, the second arithmetic
operation unit 124 calculates the opening area Af at the variable restrictor 161 that
monotonically decreases as the detection value Pf provided by the pressure sensor
172 (hereafter may be otherwise referred to as a "front operation pressure") increases.
As FIG. 4B indicates, the characteristics f2 are such that while the opening area
Af is represented by the maximum value Amax as long as the detection value Pf is equal
to or less than a predetermined value Pf1, the opening area Af decreases exponentially
from the maximum value Amax through the minimum value Amin as the detection value
Pf increases over a range between Pf1 and Pf2. The graph representing the characteristics
f2 indicates that once the detection value Pf becomes equal to or greater than the
predetermined value Pf2, the opening area Af sustains the minimum value Amin.
[0037] Based upon predetermined characteristics f3 indicated in FIG. 4C, the third arithmetic
operation unit 125 calculates the opening area Ap at the variable restrictor 161 that
monotonically decreases as the detection value Pp provided by the pressure sensor
173 (hereafter may be otherwise referred to as a "pump output pressure") increases.
As FIG. 4C indicates, the characteristics f3 are such that while the opening area
Ap is represented by the maximum value Amax as long as the detection value Pp is equal
to or less than a predetermined value Pp1, the opening area Ap decreases exponentially
from the maximum value Amax through the minimum value Amin as the detection value
Pp increases over a range between Pp1 and Pp2. The graph representing the characteristics
f3 indicates that once the detection value Pp becomes equal to or greater than the
predetermined value Pp2, the opening area Ap sustains the minimum value Amin.
[0038] As shown in FIG. 3, the controller 120 further includes a maximum value selection
unit 126 and a minimum value selection unit 127 both embodied as functional units.
The maximum value selection unit 126 compares the opening area Ad calculated by the
first arithmetic operation unit 123 and the opening area Af calculated by the second
arithmetic operation unit 124 and selects either the opening area Ad or the opening
area Af that is greater than the other as a first opening area A1.
[0039] The minimum value selection unit 127 compares the first opening area A1 selected
by the maximum value selection unit 126 and the opening area Ap calculated by the
third arithmetic operation unit 125 and selects either the first opening area A1 or
the opening area Ap that is smaller than the other as a target opening area At.
[0040] The controller 120 further includes functional units embodying a traveling operation
decision-making unit 121 that makes a decision, based upon the pressure Pd detected
by the pressure sensor 171, as to whether or not the traveling operation pedal 155
has been operated, a work operation decision-making unit 122 that makes a decision,
based upon the pressure Pf detected by the pressure sensor 172, as to whether or not
a work operation lever 156 or 157 has been operated, and a condition decision-making
unit 180 that makes a decision, based upon the decision-making results provided by
the traveling operation decision-making unit 121 and the work operation decision-making
unit 122, as to whether or not a flow rate restricting condition has been established.
The controller 120 also includes a maximum value setting unit 182 that sets the target
opening area At to the maximum value Amax and a switch unit 181 that is switched based
upon the decision-making results provided by the condition decision-making unit 180,
both embodied as functional units.
[0041] The traveling operation decision-making unit 121 makes a decision as to whether or
not the pressure Pd detected by the pressure sensor 171 is equal to or greater than
a threshold value Pt1. The threshold value Pt1 is stored in a storage device in advance
(Pt1 ≤ Pd1). The threshold value Pt1 is a threshold value used as a criterion when
making a decision as to whether or not a traveling operation is underway. The threshold
value Pt is set by taking into consideration a secondary pilot pressure generated
via the pilot valve at the traveling operation pedal 155, at which the wheel excavator
100 starts traveling. The traveling operation decision-making unit 121 decides that
no traveling operation is underway if the pressure Pd detected by the pressure sensor
171 is less than the threshold value Pt1, whereas it decides that a traveling operation
is underway if the pressure Pd detected by the pressure sensor 171 is equal to or
greater than the threshold value Pt1.
[0042] The work operation decision-making unit 122 makes a decision as to whether or not
the pressure Pf detected by the pressure sensor 172 is equal to or greater than a
threshold value Pt2. The threshold value Pt2 is stored in advance in a storage device
(Pt2 ≤ Pf1). The threshold value Pt2 is a threshold value used as a criterion when
making a decision as to whether or not the front work device 110 is currently engaged
in operation. The threshold value Pt2 is set by taking into consideration secondary
pilot pressures generated via the pilot valves at the work operation levers 156 and
157 at which the front work device 116 starts drive. The work operation decision-making
unit 122 decides that no work operation is underway if the pressure Pf detected by
the pressure sensor 172 is less than the threshold value Pt2 and decides that a work
operation is underway if the pressure Pf detected by the pressure sensor 172 is equal
to or greater than the threshold value Pt2.
[0043] The condition decision-making unit 180 makes a decision, based upon signals provided
by the work operation decision-making unit 122 and the traveling operation decision-making
unit 121, as to whether or not a combination operation is underway, i.e., whether
or not a work operation and a traveling operation are both performed. Upon deciding
that a combination operation is performed, the condition decision-making unit 180
determines that a flow rate restricting condition has been established and outputs
an ON signal to the switch unit 181. In response to the ON signal input thereto, the
switch unit 181 is switched toward a terminal (A). Upon deciding, based upon the signals
provided by the work operation decision-making unit 122 and the traveling operation
decision-making unit 121, that a work operation is not underway or a traveling operation
is not underway, the condition decision-making unit 180 determines that the flow rate
restricting condition has not been established and outputs an OFF signal to the switch
unit 181. In response to the OFF signal input thereto, the switch unit 181 is switched
toward a terminal (B).
[0044] In addition, the controller 120 includes a functional unit embodying a control pressure
calculation unit 128 that calculates a control pressure Pv for the electromagnetic
proportional valve 162, which corresponds to either the target opening area At that
is selected by the minimum value selection unit 127 and is output via the switch unit
181 when the flow rate restricting condition exists or the target opening area At
that is set by the maximum value setting unit 182 and is output via the switch unit
181 when the flow rate restricting condition does not exist.
[0045] The control pressure calculation unit 128 calculates the control pressure Pv corresponding
to the target opening area At based upon predetermined characteristics f4 indicated
in FIG. 4D. As FIG. 4D indicates, the characteristics f4 are such that the electromagnetic
valve control pressure Pv increases exponentially from a minimum value Pvmin through
a maximum value Pvmax as the target opening area At increases over a range between
Amin and Amax.
[0046] The controller 120 further includes a functional unit embodying a current calculation
unit 129 that calculates a control current I to be output to the electromagnetic proportional
valve 162, which corresponds to the control pressure Pv calculated for the electromagnetic
proportional valve 162 by the control pressure calculation unit 128.
[0047] The current calculation unit 129 calculates the control current I corresponding to
the control pressure Pv based upon predetermined characteristics f5 indicated in FIG.
4E. As FIG. 4E indicates, the characteristics f5 are such that the control current
I increases exponentially from a minimum value Imin = 0 through a maximum value Imax
as the control pressure Pv increases over a range between Pvmin and Pvmax.
[0048] When the switch unit 181 is set at the position (A), the controller 120 outputs the
control current I calculated by the current calculation unit 129 to the electromagnetic
proportional valve 162 to control the variable restrictor 161 so that the opening
area at the variable restrictor 161 matches the opening area having been selected
by the minimum value selection unit 127.
[0049] As the wheel excavator shifts from a traveling operation-only state, in which the
traveling operation pedal 155 is operated but neither the boom operational lever 156
nor the arm operation lever 157 is operated, to a combination operation state in which
the traveling operation pedal 155 is operated and the boom operation lever 156 or
the arm operation lever 157 is also operated, the controller 120 controls the variable
restrictor 161 so that the opening area at the variable restrictor 161 becomes smaller
than that in the traveling operation-only state, thereby minimizing or preventing
the bucking phenomenon at the wheel excavator 100.
[0050] The primary operations of the traveling control device for the wheel excavator 100
achieved in the first embodiment will be described next.
[0051] While neither the boom operation lever 156 nor the arm operation lever 157 is operated,
the front operation pressure Pf remains equal to or less than Pf1. Accordingly, the
work operation decision-making unit 122 in the controller 120 decides that no work
operation is underway. While the traveling operation pedal 155 is not operated, the
traveling operation pressure Pd remains equal to or less than Pd1. Accordingly, the
traveling operation decision-making unit 121 in the controller 120 decides that no
traveling operation is underway. Under these circumstances, based upon the decision-making
results provided by the work operation decision-making unit 122 and the traveling
operation decision-making unit 121, the condition decision-making unit 180 decides
that the flow rate restricting condition has not been established.
[0052] When the flow rate restricting condition is not present, the controller 120 switches
the switch unit 181 to the position (B) so as to set the target opening area At for
the variable restrictor 161 to the maximum value Amax by cutting off the minimum value
selection unit 127 from the control pressure calculation unit 128. The controller
120 then executes processing for outputting the control current I = Imax to the solenoid
in the electromagnetic proportional valve 162. As a result, the electromagnetic proportional
valve 162 is switched to the position (A) and the variable restrictor 161 is switched
to the position (A).
[0053] As the traveling operation pedal 155 in the wheel excavator in this non-operating
state is operated to a very small extent, the spool in the traveling directional control
valve 145 becomes displaced in correspondence to the operation quantity at the traveling
operation pedal 155, and, as a result, pressure oil output from the main pump 130
is delivered to the traveling motor 115 via the traveling directional control valve
145. The pressure oil delivered to the traveling motor 115 rotationally drives the
traveling motor 115 and the wheel excavator 100 thus starts to travel.
[0054] In the traveling operation-only state in which no front work operation is in progress,
the work operation decision-making unit 122 decides that no work operation is underway.
Based upon these decision-making results, the condition decision-making unit 180 decides
that the flow rate restricting condition has not been established and accordingly,
the variable restrictor 161 is held at the position (A).
[0055] If the operator operates, for instance, the boom operation lever 156 to the UP side
while the wheel excavator is traveling at low speed, the operation of the boom operation
lever 156 is detected by the pressure sensor 172 and the detection results are input
to the controller 120. The work operation decision-making unit 122 accordingly decides
that a front work operation is underway and the traveling operation decision-making
unit 121 1 decides that a traveling operation is underway. Based upon these decision-making
results, the condition decision-making unit 180 decides that the flow rate restricting
condition has been established.
[0056] Once it is decided that the flow rate restricting condition has been established,
the switch unit 181 is switched to the position (A) at which the minimum value selection
unit 127 and the control pressure calculation unit 128 are connected with each other,
and thus, the opening area selected by the minimum value selection unit 127 is input
to the control pressure calculation unit 128 as the target opening area At.
[0057] While the wheel excavator is traveling at low speed, the flow rate of the pressure
oil delivered to the traveling motor 115 is restricted via the variable restrictor
161 controlled so as to achieve either the opening area calculated in correspondence
to the operation quantity at the work operation lever 156 or 157 or the opening area
calculated in correspondence to the pump output pressure Pp that is smaller than the
other.
[0058] For instance;
(α) when the traveling operation pressure Pd and the front operation pressure Pf are
both low (e.g., Pt1 ≤ Pd ≤ Pd1 and Pt2 ≤ Pf ≤ Pf1) and the pump output pressure Pp
is high (e.g., Pp ≥ Pp2), the variable restrictor 161 is switched to the position
(B). During a boom raising operation or the like performed with the bucket 108 carrying
a heavy load such as soil, the pump output pressure Pp tends to become high and thus
the bucking phenomenon tends to occur readily at the wheel excavator 100. In the embodiment,
even when the operation quantities at the front operation device are not significant,
the flow rate of the pressure oil to be delivered to the traveling motor 115 is restricted
via the variable restrictor 161 if the pump output pressure Pp is high.
(β) when the traveling operation pressure Pd is low and the front operation pressure
Pf is high (e.g., Pt1 ≤ Pd ≤ Pd1 and Pf ≥ Pf2), the variable restrictor 161 is switched
to the position (B) regardless of the pump output pressure Pp. If the front work device
is operated to the full extent while the traveling operation pedal is operated to
a very slight extent, the pump output pressure Pp increases, following the operation
at the front work device and, accordingly, the flow rate of the pressure oil to be
delivered to the traveling motor 115 is restricted by the variable restrictor 161.
[0059] As described above, as the wheel excavator shifts from the traveling operation-only
state to the combination operation state, the variables restrictor 161 is switched
to the position (B) and, as a result, the flow rate of the pressure oil delivered
to the traveling motor 115 is reduced compared to that in the traveling operation-only
state. Thus, an increase in the flow rate of pressure oil delivered to the traveling
motor 115, attributable to an operation at the front work device, can be minimized
while the wheel excavator 100 is traveling at low speed. In other words, the severity
of bucking occurring at the wheel excavator 100, occurring as a front work operation
is performed while the wheel excavator 100 is traveling, is reduced or prevented altogether.
[0060] The following advantages are achieved through the first embodiment described above.
- (1) The variable restrictor 161 is controlled in correspondence to the traveling operation
pressure Pd, the front operation pressure Pf and the output pressure Pp at the main
pump 130. The controller 120 controls the variable restrictor 161 so as to achieve
a smaller opening area at the variable restrictor 161 by outputting the control current
to the electromagnetic proportional valve 162 when the wheel excavator in the traveling
operation-only state, in which the traveling operation pedal 155 is operated but neither
the boom operation lever 156 nor the arm operation lever 157 is operated shifts into
the combination operation state in which the traveling operation pedal 155 is operated
and the boom operation lever 156 or the arm operation lever 157 is also operated.
In other words, in this embodiment, the controller 120, the electromagnetic proportional
valve 162 and the variable restrictor 161 control the flow rate of pressure oil delivered
to the traveling motor 115 in order to deter the bucking phenomenon at the wheel excavator
100.
When the traveling operation pressure Pd is low (e.g., Pt1 ≤ Pd ≤ Pd1), the variable
restrictor 161 is controlled by setting either the opening area Af, calculated based
upon the front operation pressure Pf, or the opening area Ap, calculated based upon
the output pressure Pp at the main pump 130, that is smaller than the other as the
target opening area At. When the traveling operation pressure Pd is low (e.g., Pt1
≤ Pd ≤ Pd1), the variable restrictor 161 is controlled so as to achieve a smaller
opening area as the front operation pressure Pf increases or as the pump output pressure
Pp increases.
Through these measures, the severity of bucking occurring at the wheel excavator 100
in a traveling state as an operation other than the traveling operation (i.e., a boom
raising operation or an arm raising operation) is performed can be reduced or eliminated
altogether. As a result, a comfortable ride can be assured for the operator driving
the wheel excavator 100.
- (2) The controller 120 determines that the flow rate restricting condition has been
established if a traveling operation pressure Pd equal to or greater than the predetermined
value Pt1 is detected and also a front operation pressure Pf equal to or greater than
the predetermined value Pt2 is detected. Upon determining that the flow rate restricting
condition has been established, the controller 120 switches the switch unit 181 to
the position (A) so as to enable control under which the flow rate is restricted via
the variable restrictor 161 in correspondence to the traveling operation pressure
Pd, the front operation pressure Pf and the pump output pressure Pp. If, on the other
hand, it is determined that the flow rate restricting condition has not been established,
the controller 120 switches the switch unit 181 to the position (B) so as to disable
the control for restricting the flow rate via the variable restrictor 161.
[0061] In the embodiment described above, the flow rate of pressure oil delivered to the
traveling motor 115 is never restricted via the variable restrictor 161 in the traveling
operation-only state. For instance, even as the pump output pressure Pp rises while
the wheel excavator is traveling uphill, the opening area at the variable restrictor
161 does not decrease in conformance to the characteristics f3 and thus, the traveling
drive force does not become lowered.
- Second Embodiment -
[0062] The traveling control device achieved in the second embodiment of the present invention
will be described in reference to FIG. 5. The following description will focus on
the features of the second embodiment differentiating it from the first embodiment,
with the same reference numerals assigned to elements identical or equivalent to those
in the first embodiment. FIG. 5 shows the structure of the traveling control device
achieved in the second embodiment of the present invention in a block diagram similar
to that presented in FIG. 3.
[0063] In the first embodiment, the condition decision-making unit 180 makes a decision
as to whether or not the flow rate restricting condition has been established based
upon the decision-making results provided by the traveling operation decision-making
unit 121 and the work operation decision-making unit 122. The second embodiment is
distinguishable in that a condition decision-making unit 280 makes a decision as to
whether or not the flow rate restricting condition has been established based upon
decision-making results provided by a reduction ratio decision-making unit 283 in
addition to the decision-making results provided by the traveling operation decision-making
unit 121 and the work operation decision-making unit 122.
[0064] The controller 120 includes a functional unit embodying the reduction ratio decision-making
unit 283 that makes a decision, in response to a control signal output from the speed
change switch 158, as to whether or not the reduction ratio is equal to or greater
than a predetermined value. When the speed change switch 158 is set at first speed
position, the reduction ratio decision-making unit 283 decides that the reduction
ratio is equal to or greater than the predetermined value, whereas if the speed change
switch 158 is set at second speed position, the reduction ratio decision-making unit
283 decides that the reduction ratio is less than the predetermined value.
[0065] The condition decision-making unit 280 makes a decision, based upon signals provided
by the work operation decision-making unit 122 and the traveling operation decision-making
unit 121, as to whether or not the combination operation is underway, i.e., both a
work operation and a traveling operation are currently in progress, and also makes
a decision, based upon a signal provided by the reduction ratio decision-making unit
283, as to whether or not the reduction ratio is equal to or greater than the predetermined
value. Upon deciding that the combination operation is underway and the reduction
ratio is equal to or greater than the predetermined value, the condition decision-making
unit 280 determines that the flow rate restricting condition has been established
and outputs an ON signal to the switch unit 181. In response to the ON signal input
thereto, the switch unit 181 is switched toward the terminal (A). Upon determining,
based upon the signals provided by the work operation decision-making unit 122, the
traveling operation decision-making unit 121 and the reduction ratio decision-making
unit 283, that a work operation or a traveling operation is not currently underway
or that the reduction ratio is less than the predetermined value, the condition decision-making
unit 280 decides that the flow rate restricting condition has not been established,
and outputs an OFF signal to the switch unit 181. In response to the OFF signal input
thereto, the switch unit 181 is switched toward the terminal (B).
[0066] As described above, the controller 120 in the second embodiment determines that the
flow rate restricting condition has been established if a traveling operation pressure
Pd equal to or greater than the predetermined value Pt1 is detected, a front operation
pressure Pf equal to or greater than the predetermined value Pt2 is detected and a
reduction ratio equal to or greater than the predetermined value is detected. Upon
determining that the flow rate restricting condition has been established, the controller
120 switches the switch unit 181 to the position (A) so as to enable control under
which the flow rate is restricted via the variable restrictor 161 in correspondence
to the traveling operation pressure Pd, the front operation pressure Pf and the pump
output pressure Pp. If, on the other hand, it is determined that the flow rate restricting
condition has not been established, the controller 120 switches the switch unit 181
to the position (B) so as to disable the control for restricting the flow rate via
the variable restrictor 161.
[0067] In addition to advantages similar to those of the first embodiment, the second embodiment
described above further achieves the following advantage. The bucking phenomenon occurs
as the output pressure at the main pump 130 is applied to the low pressure-side traveling
motor 115, rather than to the actuators for the high pressure-side front operation
device in response to a work operation performed to, for instance, raise the boom
while the work vehicle is traveling at crawling speed (i.e., very low speed) or at
low speed, at which the traveling drive pressure is relatively low. In the second
embodiment, flow rate restriction control, under which the flow rate of pressure oil
to be delivered to the traveling motor 115 is restricted via the variable restrictor
161, is executed when the reduction ratio is high, i.e., when the traveling motor
drive pressure is low, so as to reduce the extent of the bucking phenomenon or prevent
it altogether. However, when the reduction ratio is low, i.e., when the traveling
motor drive pressure is high, the bucking phenomenon does not occur as readily as
under the high reduction ratio condition. Accordingly, the flow rate restriction control
under which the flow rate of pressure oil to be delivered to the traveling motor 115
is restricted via the variable restrictor 161 is not executed. Through these measures,
it is ensured that the drive force of the traveling motor 115 is not lowered as the
work vehicle shifts from the traveling operation-only state into the combination operation
state under the low reduction ratio condition.
- Third Embodiment -
[0068] The traveling control device achieved in the third embodiment of the present invention
will be described in reference to FIG. 6. The following description will focus on
the features of the third embodiment differentiating it from the first embodiment,
with the same reference numerals assigned to elements identical or equivalent to those
in the first embodiment. FIG. 6 illustrates the structure of the traveling control
device achieved in the third embodiment of the present invention in a schematic diagram
similar to that presented in FIG. 2.
[0069] The traveling control device achieved in the third embodiment includes a pressure
sensor 374 that detects the pressure in either a main pipeline LA or a main pipeline
LB at the traveling motor 115, selected via a high-pressure selection valve 394, i.e.,
the pressure (traveling drive pressure Pm) of the pressure oil delivered to the traveling
motor 115. In response to an operation of the work operation lever 156 or 157 performed
while the work vehicle is traveling, the flow rate of pressure oil delivered to the
traveling motor 115 increases, and the extent of this increase in flow rate is greater
if the traveling drive pressure Pm is lower by a greater extent relative to the work
load pressure. Accordingly, the opening area at the variable restrictor 161 is set
in the third embodiment by factoring in characteristics f6 whereby the opening area
is reduced as the traveling drive pressure Pm becomes lower and the opening area is
increased as the traveling drive pressure Pm becomes higher.
[0070] FIG. 7 shows the structure of the traveling control device achieved in the third
embodiment of the present invention in a block diagram similar to that presented in
FIG. 3. FIG. 8 presents a diagram indicating characteristics representing the relationship
between the traveling drive pressure Pm and an opening area Am, based upon which the
arithmetic operation is executed in a fourth arithmetic operation unit 384 shown in
FIG. 7.
[0071] The controller 120 in the third embodiment includes functional units embodying the
fourth arithmetic operation unit 384 that calculates the opening area Am for the variable
restrictor 161 based upon the pressure Pm detected by the pressure sensor 374, a maximum
value selection unit 326 and a minimum value selection unit 327.
[0072] The fourth arithmetic operation unit 384 calculates, based upon the predetermined
characteristics f6 shown in FIG. 8, the opening area Am at the variable restrictor
161 that monotonically increases as the detection value (traveling drive pressure)
Pm provided by the pressure sensor 374 increases. As indicated in FIG. 8, the characteristics
f6 are such that while the detection value Pm remains equal to or less than a predetermined
value Pm1, the opening area Am is sustained at a minimum value Amin and that the opening
area Am increases exponentially from the minimum value Amin through a maximum value
Amax as the detection value Pm increases over a detection value range between Pm1
and Pm2. The opening area Am taking on the characteristics f6 is sustained at the
maximum value Amax once the detection value Pm becomes equal to or greater than the
predetermined value Pm2.
[0073] The maximum value selection unit 326 compares the opening area Ap calculated by the
third arithmetic operation unit 125 with the opening area Am calculated by the fourth
arithmetic operation unit 384 and selects either the opening area Ap or the opening
area Am that is greater than the other as a second opening area A2.
[0074] The minimum value selection unit 327 compares the first opening area A1 selected
by the maximum value selection unit 126 with the second opening area A2 selected by
the maximum value selection unit 326 and selects either the first opening area A1
or the second opening area A2 that is smaller than the other as the target opening
area At.
[0075] In the first embodiment, the variable restrictor 161 is switched to the position
(B) when the traveling operation pressure Pd and the front operation pressure Pf are
both low (e.g., Pt1 ≤ Pd ≤ Pd1 and Pt2 ≤ Pf ≤ Pf1) and the pump output pressure Pp
is high (e.g., Pp ≥ Pp2). In the third embodiment, the variable restrictor 161 is
switched to the position (A) if the traveling drive pressure Pm is high (e.g., Pm
≥ Pm2) even when the traveling operation pressure Pd and the front operation pressure
Pf are both low (e.g., Pt1 ≤ Pd ≤ Pd1 and Pt2 ≤ Pf ≤ Pf1) and the pump output pressure
Pp is high (e.g., Pp ≥ Pp2).
[0076] The third embodiment is characterized as follows;
(α) The variable restrictor 161 is switched to the position (B) if the traveling drive
pressure Pm is low (e.g., Pm ≤ Pm1) while the traveling operation pressure Pd and
the front operation pressure Pf are both low and the pump output pressure Pp is high
(e.g., Pt1 ≤ Pd ≤ Pd1, Pt2 ≤ Pf ≤ Pf1 and Pp ≥ Pp2). As a result, the extent of the
bucking phenomenon is reduced or eliminated altogether, even if the boom operation
lever 156 is operated to a very small extent to engage the work vehicle in heavy-load
work while the work vehicle is traveling on flat ground at low speed. When the traveling
drive pressure Pm is high (e.g., Pm ≥ Pm2), the variable restrictor 161 is switched
to the position (A). Thus, even if the boom operation lever 156 is operated to a small
extent to engage the work vehicle in heavy-load work while the work vehicle is traveling
uphill at low speed, the traveling drive force does not become lowered.
In addition, if, for instance, the boom operation lever 156 is operated to a very
small extent to engage the work vehicle in heavy-load work while the work vehicle
is traveling on flat ground at low speed, the opening area of the variable restrictor
161 is reduced as the pump output pressure Pp rises rapidly, so as to reduce the extent
of the bucking phenomenon or prevent it altogether. Subsequently, as the motor drive
pressure Pm, too, rises in response to the increase in the pump output pressure Pp,
the opening area at the variable restrictor 161 increases in correspondence to the
increase in the motor drive pressure Pm, and thus, the traveling drive force does
not become lowered.
(β) If the traveling operation pressure Pd is low but the front operation pressure
Pf is high (e.g., Pt1 ≤ Pd ≤ Pd1 and Pf ≥ Pf2), the variable restrictor 161 is switched
to the position (B) regardless of the pump output pressure Pp and the traveling drive
pressure Pm. This means that if, for instance, the boom operation lever 156 is operated
to the full extent while the work vehicle is traveling at very low speed, the pump
output pressure Pp increases following the operation at the front work device, and
in this situation, the extent of the bucking phenomenon at the wheel excavator 100
can be reduced or eliminated altogether by restricting, via the variable restrictor
161, the flow rate of pressure oil to be delivered to the traveling motor 115.
[0077] In addition to advantages similar to those of the first embodiment, the third embodiment
described above further achieves the following advantage. The bucking phenomenon occurs
as the output pressure at the main pump 130 is applied to the low pressure-side traveling
motor 115, rather than to the actuators for the high pressure-side front operation
device in response to a work operation performed to, for instance, raise the boom
while the work vehicle is traveling at crawling speed or at low speed, at which the
traveling drive pressure is relatively low. In the third embodiment, flow rate restriction
control under which the flow rate of pressure oil to be delivered to the traveling
motor 115 is restricted by the variable restrictor 161 is executed in order to reduce
the extent of the bucking phenomenon or prevent it altogether, if, for instance, the
boom operation lever 156 is operated to a very small extent (e.g., Pt2 ≤ Pf ≤ Pf1)
while the traveling drive pressure is low in order to engage the work vehicle, traveling
at low speed with a low traveling operation pressure Pd (e.g., Pt1 ≤ Pd ≤ Pd1), in
heavy-load work. If, on the other hand, the boom is operated at a high traveling drive
pressure condition, the bucking phenomenon does not occur as readily as at a low traveling
drive pressure, and accordingly, the flow rate restriction control for restricting
the flow rate of pressure oil to be delivered to the traveling motor 115 via the variable
restrictor 161 is not executed in this situation. Through these measures, the drive
force at the traveling motor 115 can be sustained at a sufficient level while the
traveling drive pressure remains high.
[0078] The following variations are also within the scope of the present invention, and
one of the variations or a plurality of the variations may be adopted in combination
with any of the embodiments described above.
(Variations)
[0079]
- (1) In the embodiments described above, the decision as to whether or not a work operation
is currently underway is made based upon the secondary pilot pressure generated at
the pilot valve at the boom operation lever 156 or the secondary pilot pressure generated
at the pilot valve at the arm operation lever 157. However, the present invention
is not limited to this example. The decision as to whether or not a work operation
is currently underway may instead be made based upon the secondary pilot pressure
generated at the pilot valve at the bucket operation lever.
- (2) While the operation quantity at the boom operation lever 156 or the arm operation
lever 157 is detected via the pressure sensor 172 in the embodiments described above,
the present invention is not limited to this example. The pressure sensor 172 may
instead be used to detect the operation quantity at the boom operation lever 156,
the arm operation lever 157 or the bucket operation lever.
- (3) In the embodiments described above, the pressure sensor 172 is utilized to detect
a work operation and the pressure sensor 171 is utilized to detect a traveling operation.
However, the present invention is not limited to this example and it may be adopted
to utilize, for instance, an angle sensor that detects the operational angle at an
operation lever.
- (4) The structures achieved in the embodiments described above include the traveling
operation decision-making unit 121, the work operation decision-making unit 122 and
the condition decision-making unit 180 and the flow rate restriction control is enabled
when the flow rate restricting condition exists, whereas the flow rate restriction
control is disabled if the flow rate restricting condition does not exist. However,
the present invention is not limited to this example and it may instead be adopted
in a structure that does not include the traveling operation decision-making unit
121, the work operation decision-making unit 122, the condition decision-making unit
180, the maximum value setting unit 182 or the switch unit 181.
- (5) The various arithmetic operation units 123, 124, 125, 128, 129 and 384 in the
embodiments described above may execute arithmetic operations based upon characteristics
other than the characteristics f1 through f6 explained earlier. The opening area taking
on the characteristics f1, f4, f5 or f6 may, for instance, increase linearly or in
steps instead of manifesting an exponential increase. The opening area taking on the
characteristics f2 or f3 may decrease linearly or in steps, instead of manifesting
an exponential decrease.
- (6) While the present invention is adopted in the wheel excavator 100 in the embodiments
described above, the present invention is not limited to this example and it may be
adopted in a traveling control device for any of various types of wheel-type work
vehicles including a wheel loader and a forklift.
[0080] While the present invention has been described in reference to various embodiments
and variations thereof, the present invention is in no way limited to the particulars
of the embodiments and variations, and other aspects that are conceivable within the
technical scope of the present invention are also within the scope of the invention.
[0081] The embodiments of the present invention and the variations thereof described above
make it possible to reduce the severity of bucking or prevent bucking altogether when
the work vehicle in a traveling state performs operation other than traveling operation.
As a result, the operator in the wheel-type work vehicle is assured a comfortable
ride.