[0001] The present invention relates to a screeding machine for leveling floor bases.
[0002] More particularly, the invention concerns an improved screeding machine for leveling
floor bases, comprising two tracks, parallel to each other, which support and move
in two directions a frame or chassis, on which an articulated arm carrying a rotating
tool is mounted; moreover, an automatic adjustment electronic system allows to carry
out a continuous control of elevation, with respect to a plane generated by a laser
projector, so that the accuracy of the plane made with the continuous control of elevation
is such as not to affect the essential continuity effect of the plane which is produced,
despite the succession of multiple adjacent screeding workings. The floors are generally
constituted by sand or cement layers and they may be made with or without foundations.
[0003] In particular, the floors with foundations are placed on a foundation screed (also
called "cardana-screed"), which is placed and smoothed on the layer to be floored
and which is normally a semi-humid mixture of sand, cement and water, in which the
concentration of cement is low and the water is dosed as required to obtain a mixture
having a semi-dry consistency (a moist-sand mixture), which is able to obtain a product
with well defined geometrical characteristics, also avoiding the cropping up of plasticity
features, that would occur were the mixture was dosed with too much water and which
would generate unwanted movements of the mixture during and after the laying on the
floor, and therefore unwanted variations of quality and geometry of the floor plain
during and after drying.
[0004] The above mentioned mixtures are produced using pre-mixed products or they are manually
dosed by the operator.
[0005] The mixture, lying on the unfinished floor of the building, with a thickness of about
3-15 cm and smoothed to obtain a finished surface, forms the laying bed on which are
placed all types of coating, such as ceramic, marble, parquet, carpet, resins, etc.;
a further object of the screed is also to have a space in which to install the water
pipes, the electricity cables and/or cables of other-services.
[0006] The semi-dry mixtures having a thickness of 3-15 cm, in a pasty state, have a compression
strength of between 0.05 and 0.15 Kg/cm2 and the operation of screeding said mixtures
is mainly composed of the following steps.
[0007] Firstly, in a first step, the elevation and orientation of the plane is determined,
by defining at least three points for which the plain to be made must cross; during
this operation, in order to obtain the above reference points, necessary to define
the plain to made, a prefixed elevation, established by the management of the construction
yard, located on each floor of the building and used by all professionals (electricians,
plumbers, carpenters, floor layers, etc.) as a reference point for the installation
of various devices, is used as a reference.
[0008] Small islands or points, made using the same material of the screed, are spaced apart,
so that an aluminum rod or bar of suitable length rests on at least two of said islands
and in such a way that their horizontal plane is placed, with respect to a vertical
line (lead line), at a prefixed distance from the reference elevation established
by the construction yard.
[0009] During a second working step parallel stripes (called bands), suitably spaced, are
made with the same mixture material and are manually obtained by using the rod, thus
creating a continuity of the plane among the points which are previously determined.
[0010] During a third working step the mixed material is placed within the parallel strips
or bands, which have been previously made, while during a fourth working step the
so-called leveling operation is made, i.e. an operation according to which a kneeling
operator swipes the rod on the bands to remove the excess material, placed between
the bands during the previous step, in order to create in this way a single and continuous
plane. Such leveling operation may also be performed with suitable appropriate mechanical
equipment, such as bridge screeding machines of the type described for example in
EP1163408B1, in which respective carriages move forward on lateral guides and are connected to
two sections, belonging to the bridge structure, which are sliding on each other and
one of which is fixed to a mechanical structure supporting a milling cutter; a suitable
combination between the motion of rotation of the cutter (which rotates in a direction
depending on the direction of the side carriages) and the motions of the carriage
supporting the milling cutter and of the side carriages of the machine allow to automatically
obtain a displacement and compression of the screed up to an appropriate optimal leveling.
[0011] In a further processing step it is possible, by means of a manual trowel or by means
of a suitable mechanical equipment, to tamper the foundation and to smooth and level
the screed, in order to obtain a homogeneous and leveled plain (which allows to obtain
a screed which is less porous and which can absorb less adhesive during the coating
material laying step).
[0012] A screeding machine with the features of the preamble of claim 1 is known from
DE 10153075.
[0013] However, the above known operations which can be made for leveling the screed have
several drawbacks, including the drawback consisting in having to position the screening
machine in correspondence of the screed to be leveled, for each portion of the foundation
which has to be processed.
[0014] Furthermore, such operations, whether they are manual or realized by means of known
screeding machines, however, give a screed which is not perfectly flat, but undulating,
as the only reference for the operator is the same plane on which the machine or the
manual trowel leans.
[0015] An object of the present invention is therefore to overcome the above technical drawbacks
and, in particular, to indicate a screeding machine for leveling floor bases, which
can be moved, simply and quickly, directly on the screed of the foundation, without
having previously made supporting guides or bands, for the entire surface to be leveled,
when the material of the screed is yet in a mixture and in any case before the beginning
of the curing effect due to drying.
[0016] Another object of the present invention is to provide a screeding machine for leveling
floor bases, which allows to obtain, simply and by a single operation, a surface layer
of the screed, which is smooth, suitably compressed and perfectly leveled in a plane,
without making a tamping operation, in correspondence with the entire surface to be
walked on or to be floored and for every type of material used as foundation Another
object of the present invention is to provide a screeding machine for leveling floor
bases, which allows to drastically reduce the processing times and the floor installation
costs, with respect to the prior art.
[0017] A further object of the invention is to provide a method for making floor foundations,
which is provided by means of the above mentioned machine.
[0018] These and other objects, which will become apparent in the following discussion,
are achieved by a screeding machine for leveling floor bases, according to the appended
claim 1; further detailed technical features are also contained in the dependent claims.
[0019] Advantageously, it is enough to place the mixture of the screed over the entire surface
to be floored and operate the screeding machine, in order to obtain, by means of a
single processing step and regardless of the size and geometry of the surface, a layer
of screed having a desired thickness, compact and perfectly leveled and flat, so that
the subsequent laying of the floor is perfectly flat and/or without undulations, disconnections,
cracks or depressions.
[0020] Moreover, the screeding machine has a size that can pass through all the interior
doors of the flats, and this feature allows to not have to lift and move manually
the machine to go through the rooms, but to continue the work through the passage
of the doors and to pass in the hallways with continuity.
[0021] Further characteristics and advantages of the screeding machine for leveling floor
bases, which is the object of the present invention, will become clear from the description
of a preferred and illustrative, but not limiting, embodiment of the machine, and
from the alleged drawings, wherein:
- figure 1 shows a front perspective view of the screeding machine for leveling floor
bases in a first operating position, according to the present invention;
- figures 2, 2A and 2B show, respectively, two partial side views and a partial below
perspective view of the machine of figure 1, according to the present invention;
- figure 3 shows a partial perspective view of the machine of figure 1;
- figure 4 shows the enlarged detail A of figure 3, according to the present invention;
- figure 5 shows a front perspective view of the machine of figure 1, in a second operating
position;
- figure 6 is a total side view of the machine of figure 5;
- figure 7 shows the enlarged detail B of figure 6, according to the present invention;
- figure 8 is a front view of the machine of figure 1, according to the present invention;
- figure 9 is a top plan view of the machine of figure 1, according to the invention;
- figure 10 shows a schematic diagram in a further operating position of the machine,
according to the present invention;
- figure 11 shows the enlarged detail C of figure 10, according to the present invention;
- figure 12 is a top perspective view of the machine of figure 1, in the operating position
shown in figure 10, according to the present invention;
- figures 13 and 14 show further operation diagrams of the machine according to the
invention;
- figure 15 is a partial side view of the machine shown in figure 5, according to the
present invention;
- figure 16 shows the enlarged detail D of figure 15, according to the present invention;
- figures 17, 18, 19, 20 and 21 show perspective exploded and sectional views of a portion
of the machine shown in figure 5, according to the present invention;
- figure 22 is a top plan view of the portion of the machine shown in figures from 17
to 21, according to the present invention.
[0022] With reference to the mentioned figures, the screeding machine for leveling floor
bases, which is the object of the present invention, has two tracks AA, parallel to
each other, which directly move on the screed to level and which support and move
in at least two directions the machine frame or chassis BB, on which an articulated
arm CC is mounted; moreover, a turret or adjusting device DD is associated in turn
with said articulated arm CC and has, as a terminal element, a rotary tool EE. During
the moving forward and back of the machine, the overall weight of said machine weighs
on the screed in correspondence of the total area of the tracks AA, each of which
resting on the sliding blocks B1, being moved by the drive roller A1 and also having
an idle roller D1, a tensioning roller E1 and a belt F1 (as shown in figures 1, 3,
4 and 5).
[0023] The drive roller A1 transmits the motion to the belt F1, which rotates on the idle
roller D1 and on the tensioning roller E1 and leans on the sliding blocks B1, so that
the tangent of the drive roller A1 is the continuation of the tangent of the idle
roller D1 (Figs. 3-4); furthermore, the quick displacement of the idle roller D1 make
easier the assembly and dismantling operations for maintenance and/or replacement
of the belt F1. In particular, the size of the belt F1 contact surface of each track
AA between the sliding blocks B1 is such that the track AA makes a specific pressure
on the screed below at least a value of between 0.05 and 0.15 Kg/cm2, as the pasty
semi-dry mixtures, which constitute the screeds having varying thicknesses between
3 and 15 cm, have a resistance to compression between the values 0.05 and 0.15 kg/cm2;
this allows the machine to directly move on the screed that the same machine makes,
without sinking into the screed substrate and/or leave traces on the screed.
[0024] The machine also includes a plate C1, positioned below the machine frame BB and between
the tracks AA (figs. 2, 2A, 2B), whose size is such that the specific pressure produced
on the screed is less than at least a value in the range 0.05-0.15 kg/cm2; the plate
C1 can also be translated, projecting beyond the plane defined by the tracks AA of
a predetermined measure FF, in order to lift the entire machine frame BB and to move
the lower surface of the belt F1 of the tracks AA away from the screed surface during
the direction changes of the machine (in fact, the direction change takes place by
performing a mechanical rotation of the machine frame BB, which, during the lifting,
does not make any pressure and/or material slaver on the finished screed).
[0025] Moreover, the machine is extremely easy to handle, since, because the axis of rotation
of the plate C1 passes through the center of gravity of the machine frame BB, the
lowering of said plate C1 beyond the lower surface of the tracks AA and the subsequent
mechanical rotation of the machine frame BB allows to orient the above machine in
all directions, including the possibility to make a complete rotation of the machine
itself.
[0026] The plate C1 is associated with a first reduction gear RI2, which in turn is mounted
on a lifting bridge PS; moreover, the lifting bridge PS is associated with two articulations
SN1, SN2, mounted on respective shafts AL1, AL2, so that a second reduction gear RI1
rotates the first shaft AL1, which, through a tie rod TR, produces the rotation of
the same angular amount of the second shaft AL2.
[0027] Thus, the rotation of the shaft AL1, by means of the reduction gear RI1, causes a
displacement of the joints SN1, SN2, which, in turn, move the lifting bridge PS and,
consequently, the plate C1. while the reduction gear RI2 causes the rotation of the
plate C1 and then the orientation of the camera body BB and of the whole machine (see
in particular figs. 6, 7, in which plate C1 is in a rest position, and figs. 15, 16,
in which the plate C1 is moved in a vertical direction by a quantity H to rest on
the screed)
[0028] The articulated arm CC is able to move the adjustment turret DD and the attached
tool EE on a straight line GG which is parallel to the line HH, the latter joining
the joints J, K which connect the articulated arm CC to the machine frame BB (figs.
13-14).
[0029] The movement of the articulated arm CC, starting from a rest position, / according
to which the overall dimensions of the arm CC, of the adjustment turret DD and of
the tool EE is included in a cylinder M which contains the whole machine (figs. 8-9),
allows the tool EE to run a distance, along the line GG, which is equal to the distance
X+Y, moving the weight of the tool EE, of the adjustment turret DD and of the same
articulated arm CC near the center of gravity of the machine frame BB (Figs. 13-14);
the distances X, Y and X+Y are adjustable and in any case the distance X+Y is greater
than the overall width U of the machine frame BB, while the tool EE has overall dimensions
greater than any other mechanical device for supporting the adjustment turret DD (which
thus has a width smaller than the tool EE overall dimensions of at least a quantity
Z).
[0030] Furthermore, the articulated arm CC is formed by two parallelograms having sides,
respectively, E, L, N, O and P, Q, R, S, where the lengths of the arms E, L, P and
Q are equal, the length O is equal to the length N, the length of R is equal to the
length S and the joints 1,2,3 and 4 of the arms E, L, P, Q are positioned on a same
straight line JJ; under these conditions, the straight line GG passing through the
joints 5 and 6 of the arms P and Q on the turret DD is always parallel to the line
HH passing through the joints J, K of the arms E, L on the machine frame BB and the
distance KK between the lines JJ and HH changes when the angle α varies (α is the
angle Comprised between the arm E or L and the straight line LL perpendicular to the
lines JJ and HH), since KK=cos α (see figures 10, 11 and 12 for details).
[0031] The cross-bar T1 of the articulated arm CC is bound to the arms E, L at a distance
F from the joints 1 and 4 of the jointing cross-bar MM and the cross-bar T2 is bound
to the arms P and Q at the same distance F from the joints 2 and 3 of the jointing
cross-bar MM, while the upright G of the articulated arm CC is bound to the cross-bar
T1 and is equipped with a linear guide YL on which the cross-bar T2 slides.
[0032] The angular variation α between the arms E, L and the straight line LL, which is
perpendicular to the jointing cross-bar T2, causes a displacement of the cross-bar
T1 with respect to the jointing cross-bar MM and the cross-bar T1 transmits to the
cross-bar T2, via the guide YL, the same displacement.
[0033] However, since the cross-bar T2 is bound to the arms P and Q, the same cross-bar
T2 will cause on said arms P and Q an angular displacement which is equal to said
angle α variation; practically, an angular movement of a predetermined angle α of
the arms E, L cause the same angular movement of the same angle α of the arms P and
Q and, therefore, the straight line DD is spatially parallel to the line HH (while
the plane containing the straight line HH is parallel to the contact surface NN of
the tracks AA on the screed).
[0034] Finally, the angular movement of the arms E, L is generated by the angular movement
of the sprocket TR, which is associated with the cross-bar T3 of the articulated arm
CC, said cross-bar T3 being parallel to the cross-bars T1 and T2 and to the jointing
cross-bar MM; since the angular sprocket TR is driven by a gear motor, the movement
of the entire articulated arm CC can be stopped in any position, including the useful
position which meets the conditions relating to the rest position and to the displacement
of the total weight of the tool EE, of the adjustment turret DD and of the arm CC
near the center of gravity of the machine frame BB. The adjusting turret or device
DD allows to have a continuous control of the tool EE elevation, with reference to
a plane generated by a laser projector of a known type, and the precision of the plane
realized with said elevation continuous control is such as not to affect the essential
effect of continuity of the screed, despite more adjacent workings that the screeding
machine is able to perform.
[0035] The elevation control is carried out by using at least 3 sensors SE, placed on the
same plane PR and oriented and spaced from each other by 120°, which are able to receive
the radiation produced by a laser source coming from any direction (as shown in detail
in figs. 20-21-22).
[0036] Since the laser projectors of the traditional type generate a plan which has a variable
thickness (between 2 and 10 mm), depending on the distance between the laser source
and the point of reading (unlike an ideal plane which should have a zero thickness),
the adjustment turret DD allows to achieve appreciable levels of accuracy (of the
order of tenths of a millimeter) for making a floor base (for making a floor base
one cannot accept differences of 2-10 mm between a plurality of points that are adjacent
and/or close together) using the above mentioned sensors SE.
[0037] In fact, each sensor SE measures the change in intensity of the laser radiation through
the thickness of the plane produced by the known laser projector and the diagram of
the intensity of radiation V as a function of the elevation W has a shape that is
instrumentally detectable.
[0038] Therefore, by analyzing the radiation peak and by developing a calculation system
able to estimate the two semi-areas AR1, AR2 of the peak, it is possible to obtain
the direction according to which the sensor SE is to be moved, by calculating the
elevation variable W (corresponding to the radiation peak), assuming that AR1=AR2
and taking into account the fact that the intensity of radiation V, the direction
of movement of the sensor SE and the elevation variable W appear in the integral calculation
of the areas AR1 and AR2.
[0039] In this way, the system is suffering neither the thickness of the radiation plane
produced by the laser nor the intensity of the laser radiation.
[0040] Thus, a microprocessor control system processes the information coming from the sensors
SE and generates a command for activating the motor MT of the turret DD to adjust
continuously the elevation so that the tool EE carries out the working that is provided
and is able to create a screed which is perfectly flat.
[0041] In particular, the motor MT rotates a worm VI, which rotates inside a spiral CH producing
a displacement of the body PP with respect to the support QQ; the body PP is associated,
by means of the middle body RR and the spindle SS, with the tool EE, while the support
QQ is integral to the terminal joints 5 and 6 of the arms P and Q on the turret DD
frame (figs. 17-18-19). Therefore, the displacement of the tool EE is always referred
to the plane of contact NN between the tracks AA and the screed of the floor. Said
screed is thus substantially made using the following method.
[0042] At first, a known-type laser, equipped with a support, is positioned at a prefixed
elevation and oriented according to a desired plane where the screed will be built,
also with reference to the plane determined by the construction yard.
[0043] Now, the screeding machine object of the present invention, by means of a milling
operation obtained by combining the speed of the rotary tool EE, its rotation versus
and the shifting of the articulated arm CC, as well as through a height continuous
control of said tool EE which is made by means of the adjustment turret DD, is able
to produce a plane always parallel to the reference plane previously determined by
the laser source. The rotation speed of the tool EE, which is programmable according
to the invention, generates a relative speed between said tool EE (a rotary cutter)
and the screed, such as to obtain a surface finishing whose accuracy is extremely
higher than what it could be achieved by a manual or mechanical tamping operation.
[0044] Therefore, using the machine object of the invention, it is not necessary to realize
the parallel bands that allow to create a plane continuity according to the prior
art, as well as it is not necessary to distribute the mixed material within the bands,
as the filling operation is replaced by a simple distribution of the mixture on the
screed in a necessary amount. Moreover, the milling operation made by the screeding
machine replaces the traditional operation of leveling a floor base, thus considerably
improving the accuracy of flatness of the screed.
[0045] Finally, since, using the machine according to the invention, the finishing operation
is made at the same time of the milling operation and is always obtained with a continuous
control in the plane determination, it is possible to completely avoid all the inaccuracies
due to a mechanical or manual finishing operation; furthermore, the geometry of the
cutter generates rotary force torques, whose resultants produce a localized pressing
of the screed at the same time the displacement of the mixed material, during the
screed processing.
[0046] The invention thus conceived is susceptible of numerou modifications and variations,
within the scope of the appended claims.
[0047] Where the features and techniques mentioned in any claim are followed by reference
signs, said reference signs have been included for the sole purpose of increasing
the intelligibility of the claims and, accordingly, such reference signs do not have
any limiting effect on the interpretation of each element which is identified by way
of example by such reference signs.
1. Screeding machine for leveling floor bases, comprising a main frame or body (BB),
support and handling means (AA) of the frame (BB) in at least two directions, which
are connected to said frame or body (BB), and support and handling means (CC) of at
least one milling device (DD), which are also fixed to said frame or body (BB), said
milling device (DD) having, as an end part, at least one rolling tool (EE) suitable
for leveling and smoothing a floor base in order to obtain a finished surface on which
it is possible to place at least one type of covering surface, wherein said support
and handling means (CC) of said milling device (DD) include at least an articulated
arm (CC), that can move said milling device (DD) along a first line (GG) which is
parallel to a second line (HH) joining at least two first articulations (J, K) that
connect said articulated arm (CC) to the frame or body (BB) of the machine according
to a direction which is substantially perpendicular to the direction of movement of
said frame (BB), said screeding machine being
characterized in that said articulated arm (CC) is composed by two parallelograms joined by a common arm
(N, S) wherein
- a first parallelogram comprises four arms (E, L, N, O) with a first arm (O) extending
along said second line (HH) and joining said at least two first articulations (J,
K), a second and third arms (E, L) being parallel to each other and being connected
to the frame (BB) by said at least two first articulations (J, K) and a fourth arm
(N) extending along a third line (JJ), said fourth arm (N) being said common arm (N)
between the two parallelograms,
- a second parallelogram comprises four arms (S, P, Q, R) with a first arm (S) which
is common to said fourth arm (N) of the first parallelogram and which thus also extends
along said third line (JJ), a second and third arms (P, Q) being parallel and extending
away from said third line (JJ) and a fourth arm (R),
- said second and third arms (E, L) of said first parallelogram being joined to said
common arm (N, S) by respective articulations (1,4), and/or
- said second and third arms (P, Q) of said second paralellogram being joined to said
common arm (N) by respective articulations (2, 3),
and wherein the distance (KK) between said second and third lines (HH, JJ) in a direction
(LL) perpendicular to the plane of movement of the machine changes with the anale
(α) between said second and third arms (E, L) of the first parallelogram and said
direction (LL).
2. Screeding machine according to claim 1, characterized in that, in a resting position, said articulated arm (CC), said milling device (DD) and said
rolling tool (EE) have overall dimensions corresponding to a cylinder (M) which contains
the machine.
3. Screeding machine according to one of the previous claims, characterized in that said rolling tool (EE) covers a distance, along said first line (GG), equal to a
prefixed value (X+Y), which is longer than the overall width (U) of said frame or
body (BB).
4. Screeding machine according to at least one of the previous claims, characterized in that said rolling tool (EE) has overall dimensions greater than the overall dimensions
of said milling device (DD).
5. Screeding machine according to one of the previous claims, characterized in that said articulated arm (CC) has at least one first crosspiece (T1), which is constraint
to at least two first arms (E, L) at a prefixed distance (F) from an articulation
cross-piece (MM), and at least one second cross-piece (T2), which, is constraint to
at least two second arms (P, Q) at said prefixed distance (F) from said articulation
cross-piece (MM), said articulation cross-piece (MM) being perpendicular to said further
fourth line (LL).
6. Screeding machine according to at least one of the previous claims, characterized in that said articulated arm (CC) has at least one vertical rod (G), which is linked to said
first cross-piece (T1) and which has a linear guide (YL) on which said second cross
piece (T2) moves.
7. Screeding machine according to at least one of the previous claims, characterized in that said first cross piece (T1) moves, in operating conditions of the machine, of a prefixed
angle, with reference to said articulation cross-piece (MM), and said angular variation,
of a same prefixed value, is transmitted from said first cross-piece (T1) to said
second cross-piece (T2), through said linear guide (YL), said second cross-piece (T2)
being able to produce on at least two of said arms (P, Q) an angular displacement
corresponding to said angular variation (α), so that said first line (GG) is parallel
to said second line (HH) and the plane containing said second line (HH) is parallel
to the contacting plane (NN) between said support and handling means (AA) of the machine
and the floor base.
8. Screeding machine according to at least one of the previous claims, characterized in that said articulated arm (CC) is connected to at least one third cross-piece (T3), which
is parallel to said articulation cross-piece (MM), as well as to said first cross-piece
(T1) and to said second cross-piece (T2), and which is connected to an angular sprocket
(TR), which is driven by a device to reach a resting position of said articulated
arm (CC) and/or to move the whole weight of said articulated arm (CC) and of said
rolling tool (EE) near the center of gravity of said frame or body (BB) of the machine.
1. Abziehmaschine zum Nivellieren von Bodenunterlagen, umfassend einen Hauptrahmen oder
-körper (BB), Stütz- und Handhabungsmittel (AA) des Rahmens (B) in mindestens zwei
Richtungen, die mit dem Rahmen oder Körper (BB) verbunden sind, und Stütz- und Handhabungsmittel
(CC) von mindestens einem Fräsgerät (DD), das auch an dem Rahmen oder Körper (BB)
befestigt ist, wobei das Fräsgerät (DD) als ein Endteil mindestens ein Rundwerkzeug
(EE) aufweist, das geeignet ist, um eine Bodenunterlage zu nivellieren und zu glätten,
um eine fertige Oberfläche zu erhalten, auf der es möglich ist, mindestens einen Typ
einer Abdeckfläche zu platzieren, wobei die Stütz- und Handhabungsmittel (CC) des
Fräsgerätes (DD) mindestens einen beweglichen Arm (CC) enthalten, der das Fräsgerät
(DD) entlang einer ersten Linie (GG) bewegen kann, die parallel zu einer zweiten Linie
(HH) ist, zusammenfügend mindestens zwei Gelenke (J, K), die den beweglichen Arm (CC)
mit dem Rahmen oder Körper (BB) der Maschine entsprechend einer Richtung verbinden,
die im Wesentlichen rechtwinklig zu der Bewegungsrichtung des Rahmens (BB) ist, wobei
die Abziehmaschine
dadurch gekennzeichnet ist, dass der bewegliche Arm (CC) aus zwei Parallelogrammen aufgebaut ist, die von einem gemeinsamen
Arm (N, S) verbunden werden, wobei
- ein erstes Parallelogramm vier Arme (E, L, N, 0) aufweist mit einem ersten Arm (0),
der sich entlang der zweiten Linie (HH) erstreckt und die mindestens zwei ersten Arme
(J, K) verbindet, einem zweiten und einem dritten Arm (E, L), die parallel zueinander
und durch die beiden ersten Arme (J, K) mit dem Rahmen (BB) verbunden sind, sowie
einem vierten Arm (N), der sich entlang einer dritten Linie (JJ) erstreckt, wobei
der vierte Arm (N) der gemeinsame Arm (N) zwischen den beiden Parallelogrammen ist,
- ein zweites Parallelogramm vier Arme (S, P, Q, R) aufweist mit einem ersten Arm
(S), der gemeinsam mit dem vierten Arm (N) des ersten Parallelogramms ist und der
sich somit entlang der dritten Linie (JJ) erstreckt, sowie einem zweiten und einem
dritten Arm (P, Q), die parallel sind und sich von der dritten Linie (JJ) weg erstrecken,
und einem vierten Arm (R),
- wobei der zweite und der dritte Arm (E, L) des ersten Parallelogramms mit dem gemeinsamen
Arm (N, S) durch jeweilige Arme (1, 4) verbunden ist, und/oder
- der zweite und der dritte Arm (P, Q) des zweiten Parallelogramms mit dem gemeinsamen
Arm (N) durch jeweilige Arme (2, 3) verbunden ist,
und wobei der Abstand (KK) zwischen der zweiten und dritten Linie (HH, JJ) in einer
Richtung (LL) rechtwinklig zu der Bewegungsebene der Maschine sich mit dem Winkel
(α) zwischen dem zweiten und dritten Arm (E, L) des ersten Parallelogramms und der
Richtung (LL) ändert.
2. Abziehmaschine gemäß Anspruch 1, dadurch gekennzeichnet, dass der Gelenkarm (CC), das Fräsgerät (DD) und das Rollwerkzeug (EE) in einer Ruheposition
Gesamtabmessungen aufweisen entsprechend einem Zylinder (M), der die Maschine enthält.
3. Abziehmaschine gemäß einem der vorigen Ansprüche, dadurch gekennzeichnet, dass das Rollwerkzeug (EE) entlang der ersten Linie (GG) einen Abstand abdeckt, der gleich
einem vorgegebenen Wert (X+Y) ist, der länger ist als die Gesamtbreite (U) des Rahmens
oder Körpers (BB).
4. Abziehmaschine gemäß mindestens einem der vorigen Ansprüche, dadurch gekennzeichnet, dass das Rollwerkzeug (EE) Gesamtabmessungen hat, die größer sind als die Gesamtabmessungen
des Rollwerkzeugs (DD).
5. Abziehmaschine gemäß einem der vorigen Ansprüche, dadurch gekennzeichnet, dass der Gelenkarm (CC) mindestens ein erstes Kreuzstück (T1) hat, das an mindestens zwei
erste Arme (E, L) an einem vorgegebenen Abstand (F) von einem Gelenkkreuzstück (MM)
gezwungen ist, und mindestens ein zweites Kreuzstück (T2), das an mindestens zwei
zweite Arme (P, Q) an dem vorgegebenen Abstand (F) von dem Gelenkkreuzstück (MM) gezwungen
ist, wobei das Gelenkkreuzstück (MM) rechtwinklig zu der weiteren vierten Linie (LL)
ist.
6. Abziehmaschine gemäß mindestens einem der vorigen Ansprüche, dadurch gekennzeichnet, dass der Gelenkarm (CC) mindestens einen vertikalen Stab (G) hat, der mit dem ersten Kreuzstück
(T1) verbunden ist und der eine Linearführung (YL) hat, auf der sich das zweite Kreuzstück
(T2) bewegt.
7. Abziehmaschine gemäß mindestens einem der vorigen Ansprüche, dadurch gekennzeichnet, dass sich das erste Kreuzstück (T1) unter Betriebsbedingungen der Maschine in einem vorgegebenen
Winkel in Bezug auf das Gelenkkreuzstück (MM) bewegt, und die Winkelvariation von
einem vorgegebenen Winkel von dem ersten Kreuzstück (T1) durch die Linearführung (YL)
auf das zweite Kreuzstück (T2) übertragen wird, wobei das zweite Kreuzstück (T2) in
der Lage ist, auf mindestens zwei der Arme (P, Q) einen Winkelversatz zu erzeugen
entsprechend der Winkelvariation (α), sodass die erste Linie (GG) parallel zu der
zweiten Linie (HH) ist und die die zweite Linie (HH) enthaltende Ebene parallel zu
der Kontaktebene (NN) zwischen den Stütz- und Handhabungsmitteln (AA) der Maschine
und der Bodenunterlage ist.
8. Abziehmaschine gemäß mindestens einem der vorigen Ansprüche, dadurch gekennzeichnet, dass der Gelenkarm (CC) verbunden ist mit mindestens einem dritten Kreuzstück (T3), das
parallel zu dem Gelenkkreuzstück (MM) sowie dem ersten Kreuzstück (T1) und dem zweiten
Kreuzstück (T2) ist, und das verbunden ist mit einem Winkelspannrad (TR), das von
einem Gerät angetrieben wird, um eine Ruheposition des Gelenkarms (CC) zu erreichen
und/oder, um das Gesamtgewicht des Gelenkarms (CC) und des Rundwerkzeugs (EE) nahe
dem Massenschwerpunkt des Rahmens oder Körpers (BB) der Maschine zu bewegen.
1. Machine à aplanir pour niveler des chapes, comprenant un châssis ou corps principal
(BB), des moyens de support et de manipulation (AA) du châssis (BB) dans au moins
deux directions, qui sont connectés audit châssis ou corps (BB), et des moyens de
support et de manipulation (CC) d'au moins un dispositif de fraisage (DD), qui sont
également fixés audit châssis ou corps (BB), ledit dispositif de fraisage (DD) ayant,
à une partie d'extrémité, au moins un outil rotatif (EE) approprié pour niveler et
lisser une chape afin d'obtenir une surface finie sur laquelle il est possible de
placer au moins un type de surface de couverture, lesdits moyens de support et de
manipulation (CC) dudit dispositif de fraisage (DD) incluant au moins un bras articulé
(CC), qui peut déplacer ledit dispositif de fraisage (DD) le long d'une première ligne
(GG) qui est parallèle à une deuxième ligne (HH) reliant au moins deux premières articulations
(J, K) qui raccordent ledit bras articulé (CC) au châssis ou corps (BB) de la machine
selon une direction qui est essentiellement perpendiculaire à la direction de déplacement
dudit châssis (BB), ladite machine à aplanir étant
caractérisée en ce que ledit bras articulé (CC) est composé par deux parallélogrammes réunis par un bras
commun (N, S), dans lesquels
- un premier parallélogramme comprend quatre bras (E, L, N, O) avec un premier bras
(O) s'étendant le long de ladite deuxième ligne (HH) et reliant lesdites au moins
deux premières articulations (J, K), un deuxième et un troisième bras (E, L) parallèles
entre eux et raccordés au châssis (BB) par lesdites au moins deux premières articulations
(J, K) et un quatrième bras (N) s'étendant le long d'une troisième ligne (JJ), ledit
quatrième bras (N) étant ledit bras commun (N) entre les deux parallélogrammes,
- un deuxième parallélogramme comprend quatre bras (S, P, Q, R) avec un premier bras
(S) qui est commun audit quatrième bras (N) du premier parallélogramme et qui s'étend
donc également le long de la troisième ligne (JJ), un deuxième et un troisième bras
(P, Q) parallèles entre eux et s'étendant à partir de ladite troisième ligne (JJ)
et un quatrième bras (R),
- lesdits deuxième et troisième bras (E, L) dudit premier parallélogramme étant reliés
audit bras commun (N, S) par des articulations respectives (1, 4), et/ou
- lesdits deuxième et troisième bras (P, Q) dudit deuxième parallélogramme étant reliés
audit bras commun (N) par des articulations respectives (2, 3),
et la distance (KK) entre lesdites deuxième et troisième lignes (HH, JJ) dans une
direction (LL) perpendiculaire au plan de déplacement de la machine changeant avec
l'angle (α) entre lesdits deuxième et troisième bras (E, L) du premier parallélogramme
et ladite direction (LL).
2. Machine à aplanir selon la revendication 1, caractérisée en ce que, dans une position de repos, ledit bras articulé (CC), ledit dispositif de fraisage
(DD) et ledit outil rotatif (EE) ont des dimensions hors-tout correspondant à un cylindre
(M) qui contient la machine.
3. Machine à aplanir selon l'une des revendications précédentes, caractérisée en ce que ledit outil rotatif (EE) couvre une distance, le long de ladite première ligne (GG),
égale à une valeur prédéfinie (X+Y), qui est supérieure à la largeur hors-tout (U)
dudit châssis ou corps (BB).
4. Machine à aplanir selon au moins l'une des revendications précédentes, caractérisée en ce que ledit outil rotatif (EE) a des dimensions hors-tout supérieures aux dimensions hors-tout
dudit dispositif de fraisage (DD).
5. Machine à aplanir selon l'une des revendications précédentes, caractérisée en ce que ledit bras articulé (CC) a au moins une première traverse (T1), qui constitue une
contrainte pour au moins deux premiers bras (E, L) à une distance prédéfinie (F) d'une
traverse d'articulation (MM), et au moins une deuxième traverse (T2), qui constitue
une contrainte pour au moins deux deuxièmes bras (P, Q) à ladite distance prédéfinie
(F) de ladite traverse d'articulation (MM), ladite traverse d'articulation (MM) étant
perpendiculaire à ladite quatrième ligne supplémentaire (LL).
6. Machine à aplanir selon au moins l'une des revendications précédentes, caractérisée en ce que ledit bras articulé (CC) a au moins une tige verticale (G), qui est reliée à ladite
première traverse (T1) et qui a un guide linéaire (YL) sur laquelle se déplace ladite
deuxième traverse (T2).
7. Machine à aplanir selon au moins l'une des revendications précédentes, caractérisée en ce que ladite première traverse (T1) se déplace, en conditions de fonctionnement de la machine,
selon un angle prédéfini, par rapport à ladite traverse d'articulation (MM), et ladite
variation angulaire, d'une même valeur prédéfinie, est transmise de ladite première
traverse (T1) à ladite deuxième traverse (T2), par l'intermédiaire dudit guide linéaire
(YL), ladite deuxième traverse (T2) étant capable de produire sur au moins deux desdits
bras (P, Q) un déplacement angulaire correspondant à ladite variation angulaire (α),
de telle sorte que ladite première ligne (GG) soit parallèle à ladite deuxième ligne
(HH) et que le plan contenant ladite deuxième ligne (HH) soit parallèle au plan de
contact (NN) entre lesdits moyens de support et de manipulation (AA) de la machine
et la chape.
8. Machine à aplanir selon au moins l'une des revendications précédentes, caractérisée en ce que ledit bras articulé (CC) est raccordé à au moins une troisième traverse (T3), qui
est parallèle à ladite traverse d'articulation (MM), ainsi qu'à ladite première traverse
(T1) et à ladite deuxième traverse (T2), et qui est raccordé à un engrenage conique
(TR), qui est entraîné par un dispositif pour atteindre une position de repos dudit
bras articulé (CC) et/ou pour déplacer le poids total dudit bras articulé (CC) et
dudit outil rotatif (EE) à proximité du centre de gravité dudit châssis ou corps (BB)
de la machine.