(19)
(11) EP 2 581 488 B1

(12) EUROPEAN PATENT SPECIFICATION

(45) Mention of the grant of the patent:
10.12.2014 Bulletin 2014/50

(21) Application number: 11184845.3

(22) Date of filing: 12.10.2011
(51) International Patent Classification (IPC): 
D06F 58/22(2006.01)
D06F 58/20(2006.01)

(54)

A laundry dryer with a heat pump system and filter

Wäschetrockner mit Wärmepumpensystem und Filter

Sèche-linge avec système de pompe à chaleur et filtre


(84) Designated Contracting States:
AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

(43) Date of publication of application:
17.04.2013 Bulletin 2013/16

(73) Proprietor: Electrolux Home Products Corporation N.V.
1130 Brussels (BE)

(72) Inventors:
  • Noviello, Flavio
    33080 Porcia (PN) (IT)
  • Pillot, Sergio
    33080 Porcia (PN) (IT)

(74) Representative: Nardoni, Andrea et al
Electrolux Italia S.p.A. Corso Lino Zanussi, 30
33080 Porcia (PN)
33080 Porcia (PN) (IT)


(56) References cited: : 
DE-A1- 4 422 191
DE-A1- 19 756 708
DE-A1-102008 017 093
GB-A- 2 261 060
DE-A1- 19 705 616
DE-A1-102007 049 959
DE-C1- 10 002 742
   
       
    Note: Within nine months from the publication of the mention of the grant of the European patent, any person may give notice to the European Patent Office of opposition to the European patent granted. Notice of opposition shall be filed in a written reasoned statement. It shall not be deemed to have been filed until the opposition fee has been paid. (Art. 99(1) European Patent Convention).


    Description


    [0001] The present invention relates to a laundry dryer with a heat pump system according to the preamble of claim 1.

    [0002] The heat pump system of a laundry dryer includes an air stream circuit. The air stream flowing in said air stream circuit passes a laundry drum, an evaporator and a condenser. The evaporator and the condenser are heat exchangers. Further, one or more filter elements are arranged in the air stream circuit. Mostly, the filter elements are arranged upstream the evaporator.

    [0003] The filter elements have to be periodically cleaned. Also the inlet side of the evaporator (i.e. the side from which the air stream enters the evaporator) has to be periodically cleaned, since the filter elements may be not totally perfect, and therefore lint or fluff coming from the laundry may escape from the filter element and may settle on the evaporator. However, the heat exchangers of the heat pump system, ad in particular the evaporator, are usually arranged in the bottom of the laundry dryer, so that the cleaning of the evaporator requires a number of steps in order to obtain an access to the inlet sides of the latter.

    [0004] EP 2 230 349 A1 discloses a laundry dryer with a heat pump system, wherein the evaporator is arranged in the bottom of the casing.

    [0005] JP 2007-330568 A discloses a laundry dryer with a heat pump system, wherein a filter for the evaporator may be accessed from a frontal portion of the casing.

    [0006] DE 100 02 742 C1 discloses a laundry dryer with a heat pump system. The laundry dryer includes an evaporator and a condensate collector below said evaporator. A filter element is arranged upstream the evaporator. An access opening is arranged in the front side of the laundry dryer and allows an access to the interior of the laundry drum. A flap allows an access to the filter element and evaporator. The flap is arranged in the lower front side of the laundry dryer.

    [0007] GB 2 261 060 A discloses a front-loading laundry dryer having a closed drying air circuit. The drying air is conveyed via a laundry drum and a heat exchanger. The heat exchanger is arranged in region of the drying air circuit, which is directed obliquely and downwardly and to the rear from a filling opening, so that the heat exchanger can be installed and removed through said filling opening.

    [0008] DE 197 05 616 A1 discloses a filter device for a laundry dryer. The filter device is arranged in a front door of the filling opening. The filter device comprises at least one double filter including a coarse filter and fine filter. The coarse filter is formed as a flat filter element.

    [0009] DE 44 22 191 A1 discloses a laundry dryer having a closed drying air circuit. A filter box is arranged upstream the heat exchanger. A flap in the casing of the laundry dryer allows an access to a fluff filter inside the filter box.

    [0010] DE 10 2007 049 959 A1 discloses a fluff filter device for a domestic appliance. The fluff filter device includes a first and second fluff filter. The first and second fluff filters are connected and movable to each other. The first and second fluff filters are spaced from each other and arrangeable at different positions of the domestic appliance.

    [0011] DE 10 2008 017 093 A1 discloses a laundry dryer with a rotating laundry drum. The front door for the access opening to the laundry drum includes a sieve insert for receiving a filter element. Said filter element is provided for filtering dust.

    [0012] DE 197 56 708 A1 discloses a laundry dryer with a fluff filter device. The front door for the access opening to a laundry drum includes a wide-mesh screen body. A fine-mesh screen body is removably inserted in the wide-mesh screen body.

    [0013] It is an object of the present invention to provide a laundry dryer with a heat pump system, which allows a simplified access to the inlet side of the evaporator.

    [0014] The object of the present invention is achieved by the laundry dryer according to claim 1.

    [0015] According to the present invention at least one filter element is arranged at least partially below an access opening present in the casing of the laundry dryer for allowing the access to the internal of the latter, so that the at least one filter element is removable from the laundry dryer from the access opening; moreover the evaporator of the heat pump system is arranged at least partially below the access opening, so that it is accessible from the access opening once the at least one filter element has been removed.

    [0016] The core of the present invention is the arrangement of the evaporator and the at least one filter element at least partially below the access opening.

    [0017] The geometric properties of the evaporator and the filter element are preferable adapted to a front wall of the laundry dryer.

    [0018] The at least one filter element is removable preferably by an upward motion from the laundry dryer, so that the inlet side of the evaporator is accessible from the access opening. The filter element can be cleaned outside the laundry dryer.

    [0019] Preferably, the at least one filter element is removable from the laundry dryer via a lower side of the access opening. The access opening of the laundry dryer and its lower side are easily accessible by the user.

    [0020] Preferably, the air stream passes the laundry drum from the rear side to the front side of said laundry drum. Preferably, the condenser is arranged in the bottom of the laundry dryer.

    [0021] More preferably the air stream passes the bottom from the front side to the rear side of the laundry dryer.

    [0022] Advantageously, the air stream enters the evaporator in a downward direction; preferably the air stream leaves the evaporator in an at least partially rearward direction. It may be that all or a part of the air stream leaves the evaporator in the downward direction. Then, the air stream may pass the condenser in a rearward direction.

    [0023] At least one main filter element may be arranged between the access opening and the evaporator. Further, at least one additional filter element may be arranged between the main filter element and the evaporator.

    [0024] Moreover, at least one protection grid may be arranged upstream (with respect to the direction of the air stream) the inlet side of the evaporator.

    [0025] The novel and inventive features believed to be the characteristic of the present invention are set forth in the appended claims.

    [0026] The invention will be described in further detail with reference to the drawings, in which
    FIG 1
    shows a schematic sectional side view of a laundry dryer with a heat pump system according to a preferred embodiment of the present invention,
    FIG 2
    shows a schematic perspective view of the laundry dryer with the heat pump system according to the preferred embodiment of the present invention, and
    FIG 3
    shows a detailed perspective view of an access opening of the laundry dryer with the heat pump system according to the preferred embodiment of the present invention.


    [0027] FIG 1 illustrates a schematic sectional side view of a laundry dryer 10 with a heat pump system according to a preferred embodiment of the present invention.

    [0028] The laundry dryer 10 includes a casing 27 (only partially represented in the enclosed drawings) containing a rotatable laundry drum 12 (in which the laundry can be loaded) and provided with an access opening 14 for accessing the internal of the drum 12; the access opening 14 may be closed by a door, not illustrated in the enclosed figures, preferably hinged to the casing 27. Advantageously the laundry drum 12 is rotatable around a substantially horizontal axis. Said axis extends from the front side to the rear side of the laundry dryer 10. The access opening 14 is arranged at the front side of the laundry dryer 10.

    [0029] The heat pump system includes an air stream circuit formed preferably as a closed loop. The air stream circuit comprises the laundry drum 12, an evaporator 18 and a condenser 20. The arrows 16 in FIG 1 schematically represent the air stream. The air stream 16 flows in the laundry drum 12 from the rear side to the front side of said laundry drum 12, removing moisture from the laundry (not illustrated), contained in said drum 12. Thus, the air stream 16 arrives at the access opening 14. Then, the air stream 16 flows from the access opening 14 downwards to a bottom of the laundry dryer 10, where a channel 28 is provided for the flowing of this air stream 16. Advantageously the condenser 20 is placed inside the channel 28. Inside the channel 28 in the bottom of the dryer, the air stream 16 flows, at least partially, rearwards (i.e. towards the rear of the dryer). At last, the air stream 16 flows upwards in the rear portion of the laundry dryer 10 into the rear side of the laundry drum 12 again.

    [0030] Between the access opening 14 and the channel 28 provided in the bottom of the dryer, the air stream 16 advantageously passes a main filter element 22, preferably also an additional filter element 24, preferably also a protection grid 26, and the evaporator 18.

    [0031] The following description refs to an embodiment in which the laundry dryer 10 comprises, in addition to the main filter element 22 and the evaporator 18, also the additional filter element 24 and the protection grid 26; however it is clear that also an embodiment in which the additional filter element 24 and the protection grid 26 are not provided is comprised in the invention.

    [0032] Advantageously, the air stream 16 passes the main filter element 22, the additional filter element 24 and the protection grid 26 (if provided) in a vertical direction. Advantageously a bigger part of the air stream 16 changes its direction inside the evaporator 18 from vertical to horizontal. A smaller part of the air stream 16 leaves the evaporator 18 in the vertical direction. Alternatively, the air stream 16 changes its direction below the evaporator 18 from vertical to horizontal. The air stream 16 passes the condenser 20 in the bottom of the laundry dryer 10. Advantageously, the main filter element 22, the additional filter element 24 (if provided), the protection grid 26 (if provided) and the evaporator 18 are arranged on top of each other in the lower front portion of the laundry dryer 10. Further, the main filter element 22, the additional filter element 24 (if provided), the protection grid 26 (if provided) are advantageously arranged at least partially in correspondence of a bottom region of the access opening 14, and they extends below the latter, inside the casing 27. Advantageously the evaporator 18 is arranged below the access opening 14.

    [0033] The geometric properties of the main filter element 22, the additional filter element 24 (if provided), the protection grid 26 (if provided) and the evaporator 18 are adapted to a front wall of the laundry dryer 10 below the access opening 14. Thus, the main filter element 22, the additional filter element 24 (if provided) and the protection grid 26 (if provided) can be easily removed from access opening 14 of the laundry dryer 10 by an upward motion. The main filter element 22, the additional filter element 24 (if provided) and the protection grid 26 (if provided) can be cleaned outside the laundry dryer 10. Further, the absence of the main filter element 22, the additional filter element 24 (if provided) and the protection grid 26 (if provided) allows an access to the inlet side of the evaporator 18, so that the latter may be cleaned directly from the access opening 14, for example by using a vacuum cleaner.

    [0034] FIG 2 illustrates a schematic perspective view of the laundry dryer 10 with the heat pump system according to the preferred embodiment of the present invention.

    [0035] FIG 2 clarifies the arrangement of the evaporator 18 below the access opening 14 of the laundry dryer 10. In FIG 2 the main filter element 22, the additional filter element 24 and the protection grid 26 have been removed advantageously by an upward motion. This allows the access to the inlet side of the evaporator 18 from the access opening 14. The total inlet side of the evaporator 18 can be easily cleaned.

    [0036] FIG 3 illustrates a detailed perspective view of the access opening 14 of the laundry dryer 10 with the heat pump system according to the preferred embodiment of the present invention. FIG 3 clarifies that substantially the total inlet side of the evaporator 18 is accessible, when a door (not illustrated) of the access opening 14 has been opened.

    [0037] The laundry dryer 10 according to the present invention requires no additional door to the filter elements 22 and 24, the protection grid 26 and the evaporator 18. This reduces the complexity of the laundry dryer 10. The inlet side of the evaporator 18 can be easily directly cleaned for example by a vacuum cleaner, so as to obtain an effective cleaning.

    [0038] There is more space in the air stream circuit downstream the condenser 20 improving the flow of the air stream. This allows for example the arrangement of air deflectors in the air stream circuit in order to optimize the flow of the air stream. The efficiency of water condensation is improved, so that possible leakages from a door plinth in the case of a bad seal are eliminated or at least reduced.


    Claims

    1. A laundry dryer (10) with a heat pump system, wherein:

    - the laundry dryer (10) includes a rotatable laundry drum (12),

    - an access opening (14) is arranged in the front side of the laundry dryer (10),

    - the access opening (14) allows an access to the interior of the laundry drum (12),

    - the heat pump system includes an evaporator (18) and a condenser (20)

    - the heat pump system includes an air stream circuit arranged in such a way to allow an air stream (16) to pass the laundry drum (12), the evaporator (18) and the condenser (20), and

    - at least one filter element (22, 24) is arranged upstream the evaporator (18),

    characterized in that
    the at least one filter element (22, 24) is arranged at least partially below the access opening (14), so that it is removable from the laundry dryer (10) from said access opening (14),
    and in that
    the evaporator (18) is arranged at least partially below the access opening (14), so that it is accessible from the access opening (14) once said at least one filter element (22, 24) has been removed.
     
    2. The laundry dryer according to claim 1,
    characterized in that
    the at least one filter element (22, 24) is removable from the laundry dryer (10) via a lower side of the access opening (14).
     
    3. The laundry dryer according to any one of the preceding claims,
    characterized in that
    the air stream (16) passes the laundry drum (12) from the rear side to the front side of said laundry drum (12).
     
    4. The laundry dryer according to any one of the preceding claims,
    characterized in that
    said condenser (20) is arranged in the bottom of said laundry dryer.
     
    5. The laundry dryer according to any one of the preceding claims,
    characterized in that said air stream (16) passes the bottom of the laundry dryer (10) from the front side to the rear side of the laundry dryer (10).
     
    6. The laundry dryer according to any one of the preceding claims,
    characterized in that
    the air stream (16) enters the evaporator (18) in a downward direction.
     
    7. The laundry dryer according to any one of the preceding claims,
    characterized in that
    the air stream (16) leaves the evaporator (18) in an at least partially rearward direction.
     
    8. The laundry dryer according to any one of claims 1 to 6,
    characterized in that all or a part of the air stream leaves the evaporator (18) in a downward direction.
     
    9. The laundry dryer according to any one of the preceding claims,
    characterized in that
    the air stream (16) passes the condenser (20) by flowing towards the rear of the laundry dryer (10).
     
    10. The laundry dryer according to any one of the preceding claims,
    characterized in that said
    at least one filter element (22) is a main filter element (22), which is arranged between the access opening (14) and the evaporator (18).
     
    11. The laundry dryer according to claim 10,
    characterized in that
    at least one additional filter element (24) is arranged between said main filter element (22) and the evaporator (18).
     
    12. The laundry dryer according to any one of the preceding claims,
    characterized in that
    at least one protection grid (26) is arranged upstream the inlet side of the evaporator (18).
     


    Ansprüche

    1. Wäschetrockner (10) mit einem Wärmepumpensystem, wobei:

    - der Wäschetrockner (10) eine drehbare Wäschetrommel (12) aufweist,

    - eine Zugangsöffnung (14) in der Vorderseite des Wäschetrockners (10) angeordnet ist,

    - die Zugangsöffnung (14) einen Zugang zu dem Innenraum der Wäschetrommel (12) zulässt,

    - das Wärmepumpensystem einen Verdampfer (18) und einen Kondensator (20) aufweist,

    - das Wärmepumpensystem einen Luftstromkreis aufweist, der so angeordnet ist, dass ein Luftstrom (16) zu der Wäschetrommel (12), dem Verdampfer (18) und dem Kondensator (20) strömen kann, und

    - mindestens ein Filterelement (22, 24) stromaufwärts des Verdampfers (18) angeordnet ist, dadurch gekennzeichnet, dass

    das mindestens eine Filterelement (22, 24) mindestens teilweise unter der Zugangsöffnung (14) angeordnet ist, sodass es von der Zugangsöffnung (14) her aus dem Wäschetrockner (10) entfernt werden kann, und dadurch, dass
    der Verdampfer (18) mindestens teilweise unterhalb der Zugangsöffnung (14) angeordnet ist, sodass er von der Zugangsöffnung (14) aus zugänglich ist, sobald das mindestens eine Filterelement (22, 24) entfernt worden ist.
     
    2. Wäschetrockner nach Anspruch 1, dadurch gekennzeichnet, dass
    das mindestens eine Filterelement (22, 24) von dem Wäschetrockner (10) über eine untere Seite der Zugangsöffnung (14) entfernt werden kann.
     
    3. Wäschetrockner nach einem der vorherigen Ansprüche,
    dadurch gekennzeichnet, dass
    der Luftstrom (16) die Wäschetrommel (12) von der Rückseite zu der Vorderseite der Wäschetrommel (12) durchströmt.
     
    4. Wäschetrockner nach einem der vorherigen Ansprüche,
    dadurch gekennzeichnet, dass
    der Kondensator (20) in der Unterseite des Wäschetrockners angeordnet ist.
     
    5. Wäschetrockner nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass der Luftstrom (16) die Unterseite des Wäschetrockners (10) von der Vorderseite zu der Rückseite des Wäschetrockners (10) durchströmt.
     
    6. Wäschetrockner nach einem der vorherigen Ansprüche,
    dadurch gekennzeichnet, dass
    der Luftstrom (16) in den Verdampfer (18) in einer Abwärtsrichtung eintritt.
     
    7. Wäschetrockner nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass
    der Luftstrom (16) den Verdampfer (18) zumindest teilweise in einer Rückwärtsrichtung verlässt.
     
    8. Wäschetrockner nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass der gesamte oder ein Teil des Luftstroms den Verdampfer (18) in einer Abwärtsrichtung verlässt.
     
    9. Wäschetrockner nach einem der vorherigen Ansprüche,
    dadurch gekennzeichnet, dass
    der Luftstrom (16) den Kondensator (20) durch Strömen zu der Rückseite des Wäschetrockners (10) durchströmt.
     
    10. Wäschetrockner nach einem der vorherigen Ansprüche,
    dadurch gekennzeichnet, dass mindestens ein Filterelement (22) ein Hauptfilterelement (22) ist, das zwischen der Zugangsöffnung (14) und dem Verdampfer (18) angeordnet ist.
     
    11. Wäschetrockner nach Anspruch 10, dadurch gekennzeichnet, dass
    mindestens ein zusätzliches Filterelement (24) zwischen dem Hauptfilterelement (22) und dem Verdampfer (18) angeordnet ist.
     
    12. Wäschetrockner nach einem der vorherigen Ansprüche,
    dadurch gekennzeichnet, dass mindestens ein Schutzgitter (26) stromaufwärts der Einlassseite des Verdampfers (18) angeordnet ist.
     


    Revendications

    1. Sèche-linge (10) ayant un système de pompe à chaleur, dans lequel :

    - le sèche-linge (10) comprend un tambour à linge (12) rotatif,

    - une ouverture d'accès (14) est agencée dans le côté avant du sèche-linge (10),

    - l'ouverture d'accès (14) autorise un accès à l'intérieur du tambour à linge (12),

    - le système de pompe à chaleur comprend un évaporateur (18) et un condenseur (20),

    - le système de pompe à chaleur comprend un circuit de courant d'air agencé de manière à autoriser un courant d'air (16) à traverser le tambour à linge (12), l'évaporateur (18) et le condenseur (20), et

    - au moins un élément filtre (22, 24) est agencé en amont de l'évaporateur (18),

    caractérisé par le fait que
    l'au moins un élément filtre (22, 24) est agencé au moins partiellement au-dessous de l'ouverture d'accès (14), de telle sorte qu'il est apte à être retiré du sèche-linge (10) à partir de ladite ouverture d'accès (14),
    et par le fait que
    l'évaporateur (18) est agencé au moins partiellement au-dessous de l'ouverture d'accès (14), de telle sorte qu'il est accessible à partir de l'ouverture d'accès (14) une fois que ledit au moins un élément filtre (22, 24) a été retiré.
     
    2. Sèche-linge selon la revendication 1,
    caractérisé par le fait que
    l'au moins un élément filtre (22, 24) est apte à être retiré du sèche-linge (10) par l'intermédiaire d'un côté inférieur de l'ouverture d'accès (14).
     
    3. Sèche-linge selon l'une quelconque des revendications précédentes,
    caractérisé par le fait que
    le courant d'air (16) traverse le tambour à linge (12) du côté arrière au côté avant dudit tambour à linge (12).
     
    4. Sèche-linge selon l'une quelconque des revendications précédentes,
    caractérisé par le fait que
    ledit condenseur (20) est agencé dans la partie inférieure dudit sèche-linge.
     
    5. Sèche-linge selon l'une quelconque des revendications précédentes,
    caractérisé par le fait que ledit courant d'air (16) traverse la partie inférieure du sèche-linge (10) du côté avant au côté arrière du sèche-linge (10).
     
    6. Sèche-linge selon l'une quelconque des revendications précédentes,
    caractérisé par le fait que
    le courant d'air (16) entre dans l'évaporateur (18) dans une direction vers le bas.
     
    7. Sèche-linge selon l'une quelconque des revendications précédentes,
    caractérisé par le fait que
    le courant d'air (16) quitte l'évaporateur (18) dans une direction au moins partiellement vers l'arrière.
     
    8. Sèche-linge selon l'une quelconque des revendications 1 à 6,
    caractérisé par le fait que
    la totalité ou une partie du courant d'air quitte l'évaporateur (18) dans une direction vers le bas.
     
    9. Sèche-linge selon l'une quelconque des revendications précédentes,
    caractérisé par le fait que
    le courant d'air (16) traverse le condenseur (20) par écoulement vers l'arrière du sèche-linge (10).
     
    10. Sèche-linge selon l'une quelconque des revendications précédentes,
    caractérisé par le fait que
    ledit au moins un élément filtre (22) est un élément filtre principal (22), qui est agencé entre l'ouverture d'accès (14) et l'évaporateur (18).
     
    11. Sèche-linge selon la revendication 10,
    caractérisé par le fait qu'
    au moins un élément filtre supplémentaire (24) est agencé entre ledit élément filtre principal (22) et l'évaporateur (18).
     
    12. Sèche-linge selon l'une quelconque des revendications précédentes,
    caractérisé par le fait qu'
    au moins une grille de protection (26) est agencée en amont du côté entrée de l'évaporateur (18).
     




    Drawing











    Cited references

    REFERENCES CITED IN THE DESCRIPTION



    This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.

    Patent documents cited in the description