[0001] The invention relates to a system comprising an electronic smoking device, in particular
an electronic cigarette, and a capsule (cartridge) containing a liquid for use with
the electronic smoking device.
[0002] An electronic smoking device, e.g. designed as an electronic cigarette, generally
comprises an elongate housing accommodating an electric power source (a battery, which
often is rechargeable), an electrically heatable atomizer adapted to atomize a liquid
supplied from a capsule mounted at the electronic cigarette, and control electronics,
e.g. a switch (in the form of a button or a sensor which senses a user's puff) and
related circuitry. Actuation of the switch (e.g. by pressing the button or upon detection
of a user's puff at a mouthpiece) causes a heater in the atomizer to be powered for
a certain time. Here and in the following, the action of the atomizer is called "atomize"
and the related product is called "aerosol", irrespective of its composition, which
might include gaseous and smoke constituents.
[0003] EP 2 443 946 A1 discloses an electronic cigarette and a capsule containing a liquid to be atomized
(or evaporated) in an atomizer. The capsule comprises a shell which is sealed at one
end side by a puncturable membrane. To mount the capsule, a soft sleeve surrounding
the capsule is placed on the end area of a pipe or tube accommodating the atomizer.
The capsule has a generally circular cross-sectional shape, measured in a plane transversely
to its longitudinal axis. To allow the aerosol to be smoked by the consumer to pass
the area generally blocked by the capsule, the exterior surface of the capsule comprises
some ribs and ducts.
[0004] The object of the invention is to provide a system comprising an electronic smoking
device and a capsule, which fit well together and wherein the capsule can have a pleasant
and user-friendly generally smooth shape.
[0005] This object is achieved by a system comprising an electronic smoking device and a
capsule as defined in claim 1. Claim 16 is directed to a related capsule. Advantageous
versions of the invention follow from the dependent claims.
[0006] The system according to the invention comprises an electronic smoking device (e.g.
designed as an electronic cigarette) and a capsule. The electronic smoking device
comprises a housing (which may consist of several parts or sections), an electric
power source (preferably, a rechargeable battery), an electrically heatable atomizer
adapted to atomize a liquid supplied from a capsule, an interface adapted to mount
the capsule at the electronic smoking device, and control electronics (which may include,
e.g., a puff sensor and circuitry for controlling the power supplied to a heater of
the atomizer). The capsule comprises a shell having a longitudinal axis and containing
a liquid, a first end side of the shell being sealed by a puncturable membrane. The
capsule is adapted to be mounted at the electronic smoking device via the interface.
According to the invention, the shell has a triangular-like cross-sectional shape
(transversely to its longitudinal axis), in an area which extends over at least part
of the shell in a direction along its longitudinal axis.
[0007] Due to the triangular-like cross-sectional shape of the shell, the capsule can be
mounted, even tightly mounted, in a generally sleeve- or pipe-like structure in a
way that leaves a free space in some areas outside of the shell, through which aerosol
provided by the atomizer can flow to a mouth end of the device. This permits a design
of the capsule with generally smooth surfaces, which results in a pleasant appearance.
In case of an equilateral triangle tightly inserted into a mounting pipe serving as
an interface and having a circular cross-sectional shape, the free space outside of
the shell of the capsule is maximal, related to the area of the circular cross-sectional
shape of the mounting pipe and compared to other equilateral polygonal cross-sectional
shapes of the shell. However, non-straight sides of the shell are conceivable as well,
see below. By an adequate shaping of the outer circumference of the shell, it is even
possible to adjust an appropriate draw resistance of the system. Moreover, because
of the triangular-like cross-sectional shape of the shell, the capsule cannot roll
away unintentionally when placed on, e.g., a table. Generally, the capsule can be
manufactured in a cost-effective manner.
[0008] When the capsule is mounted at the electronic smoking device, a peripheral area of
the shell adjacent to its first end side may fit into a connection device provided
at the interface. In advantageous embodiments of the invention, this connection is
accomplished in a form-fit manner. In this way, it can be ensured that the capsule
is suitable to the electronic smoking device. For example, if a peripheral area of
the shell adjacent to its first end side has a triangular-like cross-sectional shape,
the connection device can be designed so that one of the three triangular-like sides
of the shell abuts to material of the connection device shaped accordingly. Such design
generally leaves enough free space outside of the shell through which aerosol from
the atomizer can flow to the mouth end of the device.
[0009] The connection device may comprise a pipe having an end face, wherein at least one
protrusion at the shell rests at the end face of the pipe when the capsule is mounted
at the electronic smoking device. The protrusion serves as a stop, defines the longitudinal
position of the mounted capsule and prevents the capsule from being pushed too far
towards the atomizer. If the connection is not in a form-fit manner, the shell may
be introduced into the pipe in any azimuth-angular orientation.
[0010] Since the shell does not have to have a triangular-like cross-sectional shape over
its entire length, the shell generally may have a large variety of shapes. A design
in which a peripheral area of the shell adjacent to its first end side has a triangular-like
cross-sectional shape has already been mentioned above. Moreover, a peripheral area
of the shell remote from its first end side may have a triangular-like cross-sectional
shape. Combinations thereof are conceivable as well. Generally, the cross-sectional
shape of the shell may vary along its longitudinal axis.
[0011] For example, a triangular-like cross-sectional shape of the shell can be defined,
in an area which extends over at least part of the shell in a direction along its
longitudinal axis, by a closed line having three sections connecting three rounded
corner zones. The respective sections connecting the corner zones may be shaped as
convex bows. The term "triangular-like" is not restricted to triangles having three
point-like corners, but also encompasses other corner designs and non-straight connections
between the corner zones.
[0012] In advantageous embodiments, the shell comprises a step, along at least part of its
circumference, formed by cross-sectional shapes of the shell which are different on
both sides of the step (measured in a direction along the longitudinal axis of the
shell). Preferably, at least one of these different cross-sectional shapes is triangular-like.
In this way, e.g. a total of three protrusions serving as stops (see above) can be
formed, without deteriorating a pleasant appearance of the capsule.
[0013] When the capsule is mounted at the electronic smoking device, the capsule may be
surrounded by a sleeve, at least along part of the shell in a direction along its
longitudinal axis. For example, at least part of the sleeve can be formed by the housing
and/or by a separate replaceable article. The sleeve or a part thereof can be included
in the interface or connection device. An example for such design (in which, however,
the capsule is not triangular-like) is described in
EP 2 443 946 A1. In this case, a section of the capsule adjacent to its first end is placed in a
tube which is part of the housing. The tube is surrounded by a soft sleeve, which
extends beyond the tube, also covers the rest of the lateral area of the capsule and
looks like a conventional cigarette filter. This soft sleeve is made as a replaceable
article. The capsule according to the invention has a triangular-like cross-sectional
shape of the shell. When mounted at an electronic smoking device similar to the concept
described in
EP 2 443 946 A1 and involving such sleeve, the shell touches the sleeve in spots or in some areas,
while space serving as an aerosol pathway is provided in other areas between the shell
and the sleeve. This concept avoids a complicated design of the mouth-ended area of
the capsule like that known from
EP 2 443 946 A1.
[0014] In different embodiments of the invention, when the capsule is mounted at the electronic
smoking device, the capsule is surrounded by an end cap, at least along part of the
shell in a direction along its longitudinal axis, wherein the end cap is detachable
from the housing and comprises a mouth piece. The end cap can be designed so that
it does not touch the capsule when the capsule is mounted at the electronic smoking
device. This provides for enough free space to permit an unimpeded flow of aerosol
to an aperture at the mouth piece. Alternatively, the end cap may touch the capsule,
preferably at an end side of the capsule only (i.e. at the end side opposite to the
first end side of the shell). In the latter design, the capsule is secured when it
is mounted at the electronic smoking device. To permit a flow of aerosol to the aperture,
the inner face of the end cap may comprise one or more than one protrusion, which
touches the capsule and ensures that the aperture is not blocked.
[0015] Generally, the capsule can contain any liquid suitable to an electronic smoking device.
Apart from the liquid (or any gas or particles related to the liquid), the inner space
of the capsule can be empty. However, it is also conceivable that the inner space
of the capsule contains a sponge-like material (e.g., cotton) which accommodates the
liquid. Such sponge-like material might be advantageous in order to prevent unintentional
spilling of the liquid after the membrane of the capsule has been punctured and in
guiding the contents of the capsule to a transfer device (e.g. a wick) which transfers
the liquid to the atomizer.
[0016] Generally, the capsule is designed as a disposable article, whereas the electronic
smoking device can be used multiple times. It is conceivable, however, that the electronic
smoking device or major parts thereof are also made as disposable articles.
[0017] So far, it was assumed that the atomizer is a component of the electronic smoking
device. However, the atomizer or part of the atomizer (in particular a heating wire)
may also be integrated in the capsule. If the heating wire is arranged in the capsule,
corresponding electrical contacts can be led to the surface of the capsule.
[0018] In the following, the invention is described in more detail by means of an embodiment.
The drawings show in
- Figure 1
- a schematic longitudinal section through an embodiment of the system according to
the invention, which displays part of an electronic smoking device and a capsule mounted
therein, and
- Figure 2
- a schematic three-dimensional view of the capsule of Figure 1.
[0019] Figure 1 illustrates an embodiment of an electronic smoking device in a schematic
longitudinal section. The electronic smoking device, designated by reference numeral
1, comprises a housing which, in the embodiment, includes two sections, the section
called atomizer section 2 and the section called battery section 3. An end cap 4 connected
to the atomizer section 2 encloses a capsule 6 containing a liquid. The capsule 6,
which will be explained in more detail by means of Figure 2, is held by a cylindrical
pipe 8.
[0020] The battery section 3 of the housing is not shown in detail. It accommodates a rechargeable
battery as an electric power source and control electronics for controlling the electronic
smoking device 1, including a puff sensor detecting when a user sucks at the end cap
4, which causes the control electronics to close an electrical circuit so that an
electrical current is supplied to a heatable atomizer arranged in the atomizer section
2 of the housing. For providing mechanical support and electrical contact, a female
thread 10 and a pole 12 isolated therefrom are arranged in the end area of the battery
section 3 shown in Figure 1. The female thread 10 is connected to ground of the battery,
the pole 12 is connected to the control electronics which serves as a switch for powering
pole 12 on demand, i.e. when a puff is detected.
[0021] The end of the atomizer section 2 of the housing comprises a male thread 14 for providing
connection to ground and another pole 16 which is pressed against pole 12 when the
male thread 14 is threaded into the female thread 10, see Figure 1.
[0022] In the embodiment, the atomizer comprises a cylindrical support 20 made of ceramics,
which holds a bracket 22 of stainless steel. The support 20 and the bracket 22 are
surrounded by an arrangement of metal filaments, e.g. a nickel wire structure, which
serves as a wick 24. The interior space of the support 20 and the wick material can
be heated by means of a heating wire 26 made of, e.g., a nickel chromium alloy.
[0023] The capsule 6 comprises a shell 30 having a first end side 32 sealed by a puncturable
membrane 34 and a closed second end side 36. In the embodiment, the shell 30 and the
closed second end side 36 are made in one piece by injection-moulding from plastic
material. The membrane 34 includes an aluminium film which is heat-sealed to the shell
30. The thickness of the membrane 34 is optimized to the mechanical strength of the
atomizer. In the embodiment, the capsule 6 contains an aerosol-forming liquid, but
it does not include a sponge-like material like cotton for soaking up the liquid.
[0024] When the shell 30 is inserted into the pipe 8, a piercing spike mounted at the end
of the bracket 22 (not shown in the figures) punctures the membrane 34 so that the
wick 24 enters into the interior of the capsule 6. The wick 24 is able to accommodate
the liquid contained in the capsule 6 and to supply it to the atomizer, where it is
distributed in the wick material about the support 20. In this way, the liquid can
be easily heated by means of the heating wire 26 in order to be atomized and to form
an aerosol.
[0025] Figure 2 illustrates the capsule 6 in more detail in a three-dimensional schematic
view.
[0026] In the embodiment, the shell 30 consists of three sections, i.e. an end section 40,
which also includes the second end side 36 of the shell 30, a centre section 42, and
a cylindrical section 44 adjacent to the first end side 32 of the shell 30.
[0027] In its end section 40, the shell 30 comprises a triangular-like cross-sectional shape
(perpendicularly to its longitudinal axis A), which is defined by a closed line 50.
Line 50 consists of three rounded corner zones 52 and three convex bows 54 connecting
the corner zones 52. The area 55 is bevelled, the second end side 36 of the shell
30 is flat.
[0028] In the centre section 42 of the shell 30, the cross-sectional shape is also triangular-like,
but corner zones 56 corresponding to the corner zones 52 are less roundish and somewhat
more flattened. In this way, a step 58 is formed in each of the three corner zones
52, where the end section 40 meets the centre section 42. These steps 58 serve as
protrusions, which abut at an end face 60 of the pipe 8 when the capsule 6 is inserted
into the pipe 8, see Figures 1 and 2. In the schematic representation of Figure 1,
the triangular symmetry of the capsule 6 is not correctly displayed. The steps 58
form a stop which prevents the capsule 6 from being inserted into the pipe 8 too far.
[0029] For using the electronic smoking device 1, a consumer removes the end cap 4 from
the atomizer section 2 of the housing and inserts a fresh capsule 6 into the pipe
8 so that the spike mounted at the bracket 22 can penetrate the membrane 34. In this
state, the capsule 6 is secured by frictional forces between the bracket 22 (including
the material of the wick 24) and the rest of the membrane 34. The wick 24 distributes
the liquid contents of the capsule 6 in the area of the atomizer so that it can be
atomized when the control electronics actuates the heating wire 26. As shown in Figure
2, there is a free space 62 provided in-between the centre section 42 of the shell
30 and the inner face of the pipe 8. Because of the triangular symmetry of the capsule
6, there is a total of three free spaces like free space 62. Another free space 64
is provided within the end cap 4, because the end cap 4 does not contact the capsule
6, see Figure 1.
[0030] In its end area, the end cap 4 is designed as a mouthpiece 70 having a suction hole
(not shown in Figure 1). The puff detector mentioned above senses when the consumer
sucks at this suction hole, which initiates the heating step described before. The
end cap 4 comprises resilient protrusions 72 engaged in recesses 74 provided at the
atomizer section 2 of the housing, which holds the end cap 4 in a detachable manner.
When the capsule 6 is empty, the consumer can detach the end cap 4 and remove the
capsule 6 from the pipe 8.
1. System comprising
- an electronic smoking device (1), which comprises a housing (2, 3), an electric
power source, an electrically heatable atomizer (20, 22, 24, 26) adapted to atomize
a liquid supplied from a capsule (6), an interface (8) adapted to mount the capsule
(6) at the electronic smoking device (1), and control electronics, and
- a capsule (6), which comprises a shell (30) having a longitudinal axis (A) and containing
a liquid, a first end side (32) of the shell (30) being sealed by a puncturable membrane
(34), wherein the capsule (6) is adapted to be mounted at the electronic smoking device
(1) via the interface (8), characterised in that the shell (30) has a triangular-like cross-sectional shape transversely to its longitudinal
axis (A), in an area which extends over at least part of the shell (30) in a direction
along its longitudinal axis (A).
2. System according to claim 1, characterised in that, when the capsule (6) is mounted at the electronic smoking device (1), a peripheral
area of the shell (6) adjacent to its first end side (32) fits into a connection device
(8) provided at the interface, optionally in a form-fit manner.
3. System according to claim 2, characterised in that the connection device comprises a pipe (8) having an end face (60), wherein at least
one protrusion (58) at the shell (30) rests at the end face (60) of the pipe (8) when
the capsule (6) is mounted at the electronic smoking device (1).
4. System according to any one of claims 1 to 3, characterised in that a peripheral area of the shell adjacent to its first end side has a triangular-like
cross-sectional shape.
5. System according to any one of claims 1 to 4, characterised in that a peripheral area (40, 42) of the shell (30) remote from its first end side (32)
has a triangular-like cross-sectional shape.
6. System according to any one of claims 1 to 5, characterised in that the cross-sectional shape of the shell (30) varies along its longitudinal axis (A).
7. System according to any one of claims 1 to 6, characterised in that a triangular-like cross-sectional shape of the shell (30) is defined, in an area
(40) which extends over at least part of the shell (30) in a direction along its longitudinal
axis (A), by a closed line (50) having three sections (54) connecting three rounded
corner zones (52).
8. System according to claim 7, characterised in that the respective sections connecting the corner zones (52) are shaped as convex bows
(54).
9. System according to any one of claims 1 to 8, characterised in that the shell (30) comprises a step (58), along at least part of its circumference, formed
by cross-sectional shapes of the shell (30) which are different on both sides of the
step (58).
10. System according to any one of claims 1 to 9, characterised in that, when the capsule is mounted at the electronic smoking device, the capsule is surrounded
by a sleeve, at least along part of the shell in a direction along its longitudinal
axis.
11. System according to claim 10, characterised in that at least part of the sleeve is formed by the housing.
12. System according to claim 10 or 11, characterised in that at least part of the sleeve is formed by a separate replaceable article.
13. System according to any one of claims 10 to 12, characterised in that, when the capsule is mounted at the electronic smoking device, the shell touches
the sleeve in spots or in some areas, while space serving as an aerosol pathway is
provided in other areas between the shell and the sleeve.
14. System according to any one of claims 1 to 9, characterised in that, when the capsule (6) is mounted at the electronic smoking device (1), the capsule
(6) is surrounded by an end cap (4), at least along part of the shell (30) in a direction
along its longitudinal axis (A), wherein the end cap (4) is detachable from the housing
(2) and comprises a mouth piece (70).
15. System according to claim 14, characterised in that, when the capsule (6) is mounted at the electronic smoking device (1), the end cap
(4) is in touching relation to the capsule (6) in one of the following ways: the end
cap (4) does not touch the capsule (6), the end cap touches the capsule at an end
side of the capsule only.
16. Capsule for use with an electronic smoking device, wherein the capsule (6) comprises
a shell (30) having a longitudinal axis (A) and containing a liquid, a first end side
(32) of the shell being sealed by a puncturable membrane (34), characterised in that the shell (30) has a triangular-like cross-sectional shape transversely to its longitudinal
axis (A), in an area which extends over at least part of the shell (30) in a direction
along its longitudinal axis (A).
17. Capsule according to claim 16, characterised by the features of the capsule (6) as defined in any one of claims 3 to 9.