Field of the invention
[0001] The present invention relates to a switch, in particular of the type intended for
use as a battery cutout switch in electrical systems on board vehicles, boats, etc.
Description of the prior art
[0002] Battery cutout switches are usually used for selectively connecting a load, or rather
the electrical system on board a vehicle, to a power source, or rather the vehicle
battery. Switches of this type generally have a housing carrying two or more fixed
electrical contacts and a contact-holder body carrying at least one movable electrical
contact cooperating with the fixed contacts and movable between an open contacts position
and a closed contacts position.
[0003] Battery cutout switches are usually equipped with a handle rotatable between an open
position and a closed position, which cooperates with the contact-holder body to move
it from the open contacts position to the closed contacts position. In certain cases,
the handle can be removed to ensure that the switch remains in the open position,
for example during maintenance operations. In other cases, the handle is non-removable,
and other systems are provided for locking the handle in the open position.
Object and summary of the invention
[0004] The present invention aims to provide a solution that allows locking of the handle
both in a closed position and in an open position, and that is applicable indifferently
to switches with removable or non-removable handles.
[0005] According to the present invention, this object is achieved by a switch having the
characteristics forming the subject of Claim 1.
[0006] The claims form an integral part of the disclosure provided in relation to the invention.
Brief description of the drawings
[0007] The present invention will now be described in detail with reference to the attached
drawings, given purely by way of non-limiting example, wherein:
- Figure 1 is an exploded perspective view of a battery cutout switch according to the
present invention,
- Figure 2 is a partially sectioned perspective view of the part indicated by the arrow
II in Figure 1,
- Figure 3 is a perspective view of the part indicated by the arrow III in Figure 2,
- Figures 4 and 5 are perspective views illustrating the handle in the open position
with a locking element in the locked position and in the park position, respectively,
and
- Figures 6 and 7 are perspective views, illustrating the handle in the closed position
with a locking element in the locked position and in the park position, respectively.
Detailed description of the invention
[0008] With reference to Figure 1, numeral 10 indicates a switch according to the present
invention, intended to be used, in particular, as a battery cutout switch for vehicles,
boats, etc.
[0009] The switch 10 comprises a housing of plastic material 12 including a base 14 and
a cover 16. The cover 16 is attached to the base 14, for example by means of screws
18. Between the cover 16 and the base 14, a gasket 20 may be placed.
[0010] Within the housing 12, at least one pair of fixed electrical contacts is housed.
In the embodiment illustrated in the figures, the switch 10 comprises two pairs of
fixed electrical contacts 22. Each fixed contact 22 has the shape of a pin with an
enlarged head and a threaded shank. The shanks of the fixed contacts 22 extend through
respective holes in the base 14, and are attached to the base 14 by means of respective
nuts 24. On the shanks of the fixed contacts 22, respective O-rings 26 can be arranged.
[0011] A contact-holder body 28 is mounted within the housing 12. The contact-holder body
28 is movable relative to the housing 12 along a longitudinal axis A. Between the
housing 12 and the contact-holder body 28, a rectilinear guide is provided, for guiding
the contact-holder body 28 along the rectilinear direction A. The guide can be formed
by ribs projecting from the inner walls of the base 14 and between which the side
edges of the contact-holder body 28 are engaged, in a drawer-like manner.
[0012] The contact-holder body 28 carries at least one movable electrical contact. In the
illustrated example, the contact-holder body 28 has two through-openings 30 in which
two movable electrical contacts 32 are housed, each of which cooperates with a pair
of fixed contacts 22. Each movable electrical contact 32 has the shape of an elongated
metal plate, with a central portion and two side portions that protrude from opposite
sides of the contact-holder body 28. The movable contacts 32 are retained by the contact-holder
body 28 by means of respective springs 34, 36. The springs 34 are arranged coaxially
within the springs 36 to increase the stiffness of the elastic connection between
the movable contacts 32 and the contact-holder body 28. The springs 34, 36 act between
the central portion of the respective movable contact 32 and an upper wall of the
opening 30, and elastically press the movable electrical contacts 32 against the lower
wall of the respective opening 30. The side portions of the movable electrical contacts
32 that protrude from opposite sides of the contact-holder body 28 are facing the
heads of a respective pair of fixed contacts 22.
[0013] The contact-holder body 28 is movable along the longitudinal direction A, between
a closed contacts position in which the two movable electrical contacts 32 are pressed
against the heads of the fixed electrical contacts 22, and an open contacts position
in which the movable electrical contacts 32 are detached from the fixed electrical
contacts 22. Elastic means are provided to push the contact-holder body 28 towards
the open contacts position. In the illustrated example, these elastic means are formed
by a pair of compression coil springs 38 acting between the bottom wall of the base
14 and a pair of side protrusions 40 of the contact-holder body 28.
[0014] With reference to Figures 1 and 2, the cover 16 of the housing 12 has an integral
tubular neck 42, coaxial to the longitudinal axis A. A control handle 44 is mounted
on the tubular neck 42 in a rotatable manner about the longitudinal axis A. The handle
44 has a shaft 46 inserted within the tubular neck 42 and a handgrip 48 projecting
from the upper edge of the tubular neck 42. The handle 44 has a collar 50 provided
on the shaft 46 at the base of the handgrip 48. On the collar 50, a pair of O-rings
52 is arranged, which form a seal on the inner surface of the tubular neck 42.
[0015] The shaft 46 of the handle 44 has at least one first control member 54 and at least
one second control member 56. The control members 54, 56 are formed by pin-shaped
elements projecting in a radial direction from the side wall of the shaft 46. In the
illustrated example, two first control members 54 and two second control members 56
are provided. Each control member 54, 56 is offset by 180° with respect to the counterpart
control member. The second control members 56 are spaced apart in the direction of
the longitudinal axis A with respect to the first control members 54.
[0016] With reference to Figure 2, the tubular neck 42 of the cover 16 has a shoulder 58
projecting radially inward from the side wall of the neck 42. The collar 50 of the
handle 44 rests on the upper surface of the shoulder 58. The shoulder 58 has a hole
60 through which the shaft 46 extends with clearance. The hole 60 has two openings
62 through which the engagement members 54, 56 can pass, during the insertion/extraction
of the handle 44 in the direction of the longitudinal axis A. The insertion/ extraction
of the handle 44 is only possible when the command members 54, 56 are aligned with
the openings 62 of the shoulder 58.
[0017] When the handle 44 is inserted into the neck 42, the first control members 54 are
located below the shoulder 58. When the first control members 54 are angularly offset
with respect to the openings 62 of the shoulder 58, the extraction of the handle 44
is not possible because the first control members 54 interfere with the lower wall
of the shoulder 58.
[0018] The handle 44 is rotatable about the axis A relative to the housing 12 between an
open position and a closed position. The insertion/extraction position of the handle
44, in which the stop members 54, 56 are aligned with the openings 62 of the shoulder
58, is angularly offset relative to the work angle of the handle 44 between the open
position and the closed position.
[0019] Considering the open position as a reference position of the handle 44, and considering
the angles of rotation in the clockwise direction as positive, and the angles of rotation
of the handle in a counterclockwise direction as negative, the insertion/extraction
position of the handle 44 is rotated by -40° with respect to the open position. The
closed position is rotated by +90° with respect to the open position.
[0020] Therefore, when the handle 44 rotates between the open position and the closed position,
and vice versa, the first engagement members 54 are angularly offset with respect
to the openings 62 of the shoulder 58, and prevent the extraction of the handle 44.
In normal operation, the handle 44 is therefore free to rotate about the longitudinal
axis A relative to the housing 12 between the open position and the closed position,
but is constrained at the housing 12 in the direction of the longitudinal axis A.
[0021] With reference to Figure 2, the switch 10 comprises a cam 64 fixed with respect to
the contact-holder body 28. The cam 64 can be a separate component fixed to the contact-holder
body 28 or can be integrally formed within the contact-holder body 28. The cam 64
comprises an outer tubular wall 66 within which the shaft portion 46 of the handle
44 carrying the control members 54, 56 extends. The cam 64 has at least one inclined
ramp 68 projecting radially inward from the side wall 66. Preferably, the cam 64 has
two inclined ramps 68 cooperating with respective control members 54, 56. The first
and second control members 54, 56 are arranged, respectively, above and below the
respective inclined ramp 68. The rotation of the handle 44 between the open position
and the closed position controls the movement of the contact-holder body 28, from
the open contacts position to the closed contacts position, by means of the control
members 54 and the inclined ramps 68 of the cam 64. When the handle 44 rotates from
the closed position to the open position, the springs 38 push the contact-holder body
28 towards the open contacts position. The second control members 56 act by dragging
the contact-holder body 28 into the open contacts position in the case wherein the
movable electrical contacts 32 remain stuck to the fixed electrical contacts due to
incrustations, microwelding or the like. The handle 44 is stably held in the open
position, and the closed position, thanks to the engagement of the first control members
54 in respective notches formed in the lower ends and upper ends of the respective
inclined ramps 68.
[0022] With reference to Figures 1 and 2, the switch 10 comprises a stop member 70, which
has the purpose of limiting the angular stroke of the handle 44 about the axis A.
The stop member 70 can be attached to the handle 44 in a first position (removable
handle position) or in a second position (non-removable handle position). When the
stop member 70 is attached to the handle 44 in the removable handle position, the
handle 44 is free to rotate about the axis A by an angle between -40° and +90° with
respect to the reference position (open position). When the stop member 70 is attached
to the handle 44 in the non-removable handle position, the handle 44 can rotate about
the axis A by an angle between 0 and 90° with respect to the reference position.
[0023] The stop member 70 is inserted into a seat 72 formed on the upper part of the handle
44. The stop member 70 is attached to the handle 44 by means of a screw 74 which extends
through a hole 76 of the stop member 70, and is screwed into a hole 78 formed in the
shaft 46 of the handle 44. The two positions of the stop member 70, relative to the
handle 44, are rotated by 180°, relative to one another, about the axis A.
[0024] The stop member 70 has a first abutment element 80 and a second abutment element
82 (Figure 1). The abutment elements 80, 82 are asymmetric to each other
[0025] With reference to Figure 2, the neck 42 of the cover 16 has a fixed abutment element
84, which cooperates with the abutment elements 80, 82 of the stop member 70. The
fixed abutment element 84 is formed by an integral projection of the upper edge of
the neck 42. The fixed abutment element 84 has a first and a second abutment surface
86, 88, which cooperate with the abutment elements 80, 82 of the stop member 70 to
define two stroke-end positions. In the removable handle position of the stop member
70, the two stroke-end positions are angularly spaced from each other by 130°. In
the non-removable handle position of the stop member 70, the stroke-end positions
are angularly spaced from each other by 90°.
[0026] When the stop member 70 is attached to the handle 44 in the movable handle position,
the handle 44 can rotate relative to the housing between an insertion/extraction position,
an open position and a closed position. When the stop member 70 is attached to the
handle 44 in the non-removable handle position, the handle 44 can only rotate relative
to the housing between the open position and the closed position.
[0027] With reference to Figures 2 and 3, the handle 44 has two through-holes 100 transverse
with respect to the axis A. The two holes 100 are aligned with each other, and are
located on the side wall of the handgrip 48, on opposite sides of the seat 72. The
stop member 70 has a through-opening 102 aligned with the transverse through-holes
100 of the handle 44. The stop member 70 also has an upper opening 104 that communicates
with the transverse through-opening 102
[0028] Again, with reference to Figures 2 and 3, the upper edge of the neck 42 has a first
edge portion 106 and a second edge portion 108. The edge portions 106 and 108 are
located at two different heights. The second edge portion 108 is lowered relative
to the first edge portion 106. The fixed abutment element 84 projects upward beyond
the first edge portion 106.
[0029] On the first edge portion 106, a first locking seat 110 and a second locking seat
112 are formed, angularly offset from each other. In the illustrated example, the
locking seats 110, 112 have the shape of semi-circular notches. The locking seats
110, 112 could have a different shape and could, for example, be formed by through-holes
extending through the side wall of the tubular neck 42.
[0030] The second edge portion 108 is tangent to the lower ends of the locking seats 110,
112 or may be lower than the locking seats 110, 112. More precisely, a plane orthogonal
to the axis A, and tangent to the second edge portion 108 is tangent to the lower
ends of the locking seats 110, 112 or lower than the lower ends of the locking seats
110, 112.
[0031] Figures 4 and 5 show the handle 44 in the open position. When the handle 44 is in
the open position, a hole 100 of the handle 44 is aligned with the first locking seat
110 and the hole 100 of the handle 44 opposite to the one aligned with the first locking
seat 110 is located alongside the second edge portion 108.
[0032] Figures 6 and 7 show the handle in the closed position. When the handle 44 is in
the closed position, a hole 100 of the handle 44 is aligned with the second locking
seat 110 and the hole 100 of the handle 44 opposite to the one aligned with the second
locking seat 110 is located alongside the second edge portion 108 .
[0033] The second edge portion 108 has an angular extension equal to or greater than the
angular stroke of the handle from the open position to the closed position. Therefore,
in any position of the handle 44 between the open position and the closed position,
one of the holes 100 of the handle 44 is always located at the second edge portion
108.
[0034] The switch 10 is equipped with a separate locking element 114, which can be used
to lock the handle 44 in the open position or in the closed position. In the example
shown in the figures, the locking element 114 is formed by the ring of a padlock 116.
Alternatively, the locking element 114 could be formed from any element configured
to be inserted through one of the holes 100 of the handle 44 and through the associated
locking seat 110, 112. For example, the locking element could be formed by a pin,
a U-shaped flange, an open ring, etc.
[0035] With reference to Figure 4, to lock the handle in the open position, the locking
element 114 is inserted through the first locking seat 110 and through the corresponding
hole 100 aligned with it.
[0036] Similarly, as is illustrated in Figure 6, to lock the handle in the closed position,
the locking element 114 is inserted through the second locking seat 112 and through
the corresponding hole 100 aligned with it.
[0037] When not being used to lock the handle in the open position or in the closed position,
the locking element 114 may be arranged in a park position. In the park position,
the locking element is inserted through the hole 100 of the handle 44 located at the
second edge portion 108. Figures 5 and 7 illustrate the handle 44 in the open position
(Figure 5) and in closed position (Figure 7) with the locking element 114 in the park
position. In the park position, the locking element does not hinder the rotation of
the handle 44 between the open and closed positions. Since the locking element 114
is separable from the switch 10, the park position is to prevent the locking element
from being mislaid when it is not used for locking the handle.
[0038] Both in the locked position, and in the park position, the locking element also extends
halfway through a transverse through-opening 102 and through the upper opening 104
of the stop member 70.
[0039] With reference to Figure 5, the locking element in the park position prevents the
handle from rotating from the open position toward the insertion/extraction position,
because the locking element 114 interferes with a wall 118 of the fixed abutment element
84.
[0040] Therefore, in the park position, the locking element 114 renders the handle 44 non-removable,
independently of the position of the stop member 70.
[0041] The handle 44 may be devoid of the stop member 70. In the absence of the stop member
70, the selection between the removable condition of the handle and the non-removable
condition of the handle is made by removing the locking element 114 (removable condition
of handle) or by placing the locking element 114 in the park position (non-removable
condition of the handle).
[0042] If the locking element 114 is removed and if the stop member 70 is absent, or is
in the removable handle position, the handle 44 can be removed.
[0043] The safety function that prevents closing of the switch 10 can be obtained either
by locking the handle 44 in the open position by means of the locking element 114,
or by removing the handle 44.
[0044] With reference to Figure 1, the switch 10 can be fitted with a cap 90, which can
be applied to the upper end of the neck 42 after the extraction of the handle, to
prevent the entrance of dust, water, dirt, or the like to the inside of the housing
12. The cap 90 can be connected to a flexible strip 92 provided at the opposite end
with a ring 94 fitted on the neck 42. The flexible strip 92 can be equipped with a
circular projection on which the cap 90 engages in the position in which it is not
used, so as to avoid contaminants collecting inside the cap 90.
[0045] Of course, without prejudice to the principle of the invention, the details of construction
and the embodiments may vary widely with respect to those described and illustrated,
without departing from the scope of the invention as defined by the claims that follow.
1. A switch, in particular a battery cutout switch for vehicles and the like, comprising:
- a housing (12) carrying at least one pair of fixed electrical contacts (22) and
having a tubular neck (42) extending along a longitudinal direction (A),
- a contact-holder body (28) carrying at least one movable electrical contact (32)
and movable between an open contacts position and a closed contacts position, and
- a handle (44) having a shaft (46) extending inside said tubular neck (42) and a
handgrip (48) projecting outwards from said tubular neck (42), the handle (44) being
rotatable with respect to the housing (12), about said longitudinal axis (A) between
an open position corresponding to the open contacts position of the contact-holder
body (28), and a closed position corresponding to the closed contacts position of
the contact-holder body (28), in which the handle (44) is constrained axially with
respect to the housing (12) in any position different from the insertion/extraction
position,
characterized in that
- said handgrip (48) has two transverse through holes (100) opposite to each other;
- said tubular neck (42) has an edge (106, 108) facing said handgrip (48) having a
first and a second locking seat (110, 112), angularly offset from each other and arranged
so that in the open position of the handle (44) one of said through holes (100) is
aligned with the first locking seat (110), and in the closed position of the handle
(44) said hole (100) is aligned with the second locking seat (112); and
- a separate locking element (114), insertable through one of said through-holes (100)
and through the locking seat (110, 112) facing thereto to lock the handle (44) in
the closed position or in the open position.
2. A switch according to Claim 1, characterized in that said edge of the tubular neck (42) has a first edge portion (106) at which said locking
seats (110, 112) are formed, and a second edge portion (108) lowered relative to the
first edge portion (106), wherein the hole (100) opposite to the hole (100) facing
said locking seats (110, 112) is alongside said second edge portion (108) at any position
of the handle (44) between the open position and the closed position, so that said
locking element (114) can be placed in a park position in which it engages the hole
(100) disposed at said second edge portion (108).
3. A switch according to claim 1, characterized in that it comprises a stop member (70) attachable to the handle (44) in a removable handle
position or in a non-removable handle position, the stop member (70) having a first
and a second abutment element (80, 82), which cooperate with abutment surfaces (86,
88) of a fixed abutment element (84) to form the stroke-end of the angular movement
of the handle (44), wherein when the stop member (70) is attached to the handle (44)
in the removable handle position, the handle (44) is rotatable relative to the housing
(12) between an insertion/extraction position, the open position and the closed position,
and when the stop member (70) is attached to the handle (44) in the non-removable
handle position, the handle (44) limits the angular movement of the handle (44) between
the open position and the closed position.
4. A switch according to Claim 3, characterized in that said stop member (70) is inserted into a seat (72) formed on an upper part of the
handle (44).
5. A switch according to Claim 3, characterized in that said fixed abutment element (84) is formed by a protrusion that extends from said
edge (106, 108) of said tubular neck (42).
6. A switch according to Claim 3, characterized in that said tubular neck (42) has an internal shoulder (58) equipped with openings (62),
which allow the passage of protruding control members (54, 56) of said handle (44)
into said insertion/extraction position.