Technical Field
[0001] The present invention relates to a filter tip attachment.
Background Art
[0002] As is known in the art, a filter tip attachment forms an intermediate product by
arranging a filter plug between two cigarettes, and then wraps the intermediate product
in a tip paper to form a double filter cigarette (see, for example, Patent Document
1). As shown in Patent Document 1, the intermediate product is made to pass through
passages between various drums and between drums and members in the process of winding
the tip paper around the intermediate product. At this time, in some cases, gaps defining
the passage are smaller than the diameter of the filter, so that the filter is made
to pass through the passage while being compressed.
[0003] However, in the case of a capsule-in filter, the capsule may be broken when passing
through the narrow passage. It is also considered to cope with this problem by reducing
the size of the capsule. However, when the size of the capsule is reduced, the amount
of perfume in the capsule is limited. Especially in the case of a very thin cigarette,
the size of the capsule is extremely reduced to make it difficult to enable a sufficient
amount of flavor to be enclosed in the capsule. Further, also in the case of a hollow
filter, when the filter is made to pass through the narrow passage, the filter may
be compressed so that the shape of the hollow portion of the filter is deformed.
Prior Art Document
Patent Document
[0004] Patent Document 1: Japanese Patent Laid-Open No.
2002-176965
Summary of the Invention
Problems to be solved by the Invention
[0005] The present invention is to provide a filter tip attachment which is capable of,
when a filter is attached to a cigarette by using a tip paper, preventing damage of
a capsule enclosed in the filter or preventing deformation of a hollow portion of
the filter.
Means for Solving the Problems
[0006] The present invention is to provide a filter tip attachment configured to form an
intermediate product of a double filter cigarette by arranging a filter plug between
two cigarettes, and then to form the double filter cigarette by winding around the
intermediate product, a connection paper with an adhesive applied to one surface thereof.
The filter tip attachment comprises a conveying path configured to convey the filter
plug or the intermediate product, or to convey a preprocessed product or a post-processed
product before or after processing of the filter plug or the intermediate product,
wherein the conveying path is configured such that a diameter enlarged section having
a diameter enlarged at a position along the conveying path is provided in a portion
where the conveying path is narrower than the diameter of the filter plug or the intermediate
product, or the diameter of the preprocessed product or the post-processed product
before or after processing of the filter plug or the intermediate product.
[0007] Further, the filter tip attachment further includes: a first conveying drum configured
to convey the intermediate product in the circumferential direction of the first conveying
drum while holding the intermediate product; a second conveying drum forming the conveying
passage and configured to receive the intermediate product from the first conveying
drum and to convey the intermediate product in the circumferential direction of the
second conveying drum; a supply drum arranged to be adjacent to the first conveying
drum and configured to distribute a tip paper and to attach the head edge of the tip
paper to the intermediate product conveyed along the first conveying drum; and a guide
member arranged to be adjacent to the second conveying drum along the circumferential
direction of the second conveying drum and configured to enable the tip paper to be
wound around the intermediate product where the intermediate product is rolled in
contact with the guide member.
[0008] Preferably, the diameter enlarged section is a recess formed at a holding section
at which the intermediate product is held by the first conveying drum.
[0009] Preferably, the diameter enlarged section is a groove formed on the guide member
along the circumferential direction of the second conveying drum facing the guide
member.
[0010] Preferably, the groove has chamfered sections formed by chamfering side wall upper
portions of the groove along the longitudinal direction of the groove.
[0011] Preferably, a capsule is enclosed in the filter plug, and the diameter enlarged section
is provided so as to correspond to the position at which the capsule is enclosed.
[0012] Further, the filter tip attachment further includes a hopper in which the preprocessed
product is accommodated, and is configured such that the conveying path is formed
between a pair of upper and lower sets of a plurality of conveying rollers for sending
out the preprocessed product to the hopper, and the diameter enlarged section is formed
on the conveying rollers, respectively.
Advantageous Effects of the Invention
[0013] According to the present invention, the diameter enlarged section, which has a diameter
enlarged along the conveying passage and at a position where the capsule is enclosed,
is provided in a portion where the conveying passage is narrower than the diameter
of the filter plug, and hence it is possible to prevent that the capsule enclosed
in the filter plug is crushed while being conveyed through the conveying path narrower
than the diameter of the filter plug. The conveying path is intentionally formed to
be narrow in order that the function of the manufacturing process is exhibited by
compressing the intermediate product. However, the diameter enlarged section is formed
along the conveying path and at the position where the capsule is enclosed, and hence
other portions of the intermediate product are made to pass through the narrow conveying
path by being compressed as usual. Therefore, the function of the manufacturing process
in the narrow conveying passage is not lowered.
[0014] Further, in the case where a recess is formed, as the diameter enlarged section,
at the holding section at which the intermediate product is held by the first conveying
drum, when performing a process of conveying the intermediate product while compressing
the intermediate product in the state where the intermediate product is held by the
first conveying drum, the capsule is made to slightly enter the recess and hence is
prevented from being crushed and broken.
[0015] Further, in the case where a groove formed on the guide member along the circumferential
direction of the second conveying drum facing the guide member is used as the diameter
enlarged section, the intermediate product is rolled while being compressed between
the second conveying drum and the guide member, so that the capsule can be prevented
from being broken when the tip paper is wound around the intermediate product. That
is, when the intermediate product is rolled, the capsule is moved along the groove,
the portion of the capsule is not compressed, and hence the capsule is not crushed
and broken.
[0016] Further, the groove has chamfered sections formed by chamfering its side wall upper
portions along the longitudinal direction of the groove, and hence, when the intermediate
product is rolled, the formation of a wrinkle and an indentation of the chip paper
can be prevented by the edge of the groove.
Brief Description of the Drawings
[0017]
FIG. 1 is a schematic view of a filter tip attachment according to the present invention.
FIG. 2 is a schematic plan view showing a state where a groove serving as diameter
enlarging sections are provided at a guide member.
FIG. 3 is a sectional view of the groove of FIG. 2.
FIG. 4 is a schematic view of a holding unit.
FIG. 5 is a sectional view taken along line A-A in FIG. 4.
FIG. 6 is a schematic view showing a state where a diameter enlarging sections are
provided on a supply drum.
FIG. 7 is a schematic view of a filter tip attachment according to the present invention.
FIG. 8 is a schematic view of conveying rollers.
Mode for Carrying out the Invention
[0018] A filter tip attachment 1 according to the present invention is configured such that
an intermediate product IP for a double filter cigarette is formed by arranging, between
two cigarettes S, a filter plug FP with capsules 2 enclosed therein (see FIG. 2),
and such that a tip paper 3 with an adhesive applied to one surface thereof is then
wound around the intermediate product IP, to thereby form the double filter cigarette.
Specifically, as shown in FIG. 1, the filter tip attachment 1 includes a conveying
path 6 defined along circumferences of a first conveying drum 4 and a second conveying
drum 5. The conveying path 6 is a passage through which the intermediate product is
conveyed. The first conveying drum 4 forms an upstream portion of the conveying path
6, and the second conveying drum 5 forms a downstream portion of the conveying path
6.
[0019] The first conveying drum 4 is also referred to as a swash plate drum. The first conveying
drum 4 is formed by arranging, on the outer circumference thereof, a plurality of
holding units 8, each of which is provided with a suction groove 7 for sucking the
intermediate product IP while accommodating therein a part of the intermediate product
IP (see FIG. 4). Each of the intermediate products IP is accommodated in the holding
unit 8, and conveyed in the circumferential direction of the first conveying drum
4. The second conveying drum 5, which is also referred to as a rolling drum, receives
the intermediate product IP from the first conveying drum 4 and conveys the intermediate
product IP in the circumferential direction of the second conveying drum 5. Holding
grooves, each of which can receive therein the intermediate product IP along the axis
direction of the product IP, are formed on the outer peripheral surface of the second
conveying drum 5, and the intermediate products IP are conveyed along with the holding
grooves.
[0020] A supply drum 9 is arranged so as to be adjacent to the first conveying drum 4. A
tip paper as an example of a connection paper is distributed from the supply drum
9, and the head edge of the tip paper is attached to the intermediate product IP conveyed
along the first conveying drum 4. On the other hand, a guide member 10 is arranged
so as to be adjacent to the second conveying drum 5 along the circumferential direction
of the second conveying drum 5. The guide member 10 rolls the intermediate product
IP in cooperation with the second conveying drum 5, to wind the tip paper around the
intermediate product.
[0021] Processes for actually winding the tip paper around the intermediate product IP by
using the filter tip attachment 1 having the above-described structure will be described
in order. A double cigarette DS having a length of two cigarettes and manufactured
by known means is cut into two single cigarettes S in the process of conveying the
double cigarette DS. Thereafter, the two single cigarettes S are separated from each
other in the axis direction thereof, so that a cigarette group is formed.
[0022] On the other hand, a filter rod manufactured by known means is cut into the filter
plugs FP, so that the one filter plug FP has a length of two filter tips each having
the length for one filter cigarette. The filter tip in this case is a capsule-in filter,
and the capsule 2 is enclosed in the filter tip. The capsule 2 can be enclosed by
using known means. The filter plugs FP are subjected to grading processing and then
arrayed in one row in the conveying direction and thereafter are supplied to the first
conveying drum (swash plate drum) 4 through an acceleration drum 11.
[0023] In the cigarette group described above, a gap, in which the filter plug FP can be
received, is provided between the two single cigarettes S of the cigarette group,
and the cigarette group is successively supplied to the first conveying drum 4 while
the gap is held. When the cigarette groups is supplied to the first conveying drum
4, the cigarette groups is aligned with one of the filter plugs FP. The first conveying
drum 4 is provided, on both sides thereof, with a pair of floating disks (not shown)
when viewed in the direction of rotation. According to the rotation of the first conveying
drum 4, the two cigarettes S of the cigarette group are sandwiched between the floating
disks on both sides, so that the gap between the two single cigarettes S is reduced
in the axis direction. Thereby, the intermediate product IP of the double filter cigarette,
in which the filter plug FP is located between the two single cigarettes S, is formed.
[0024] On the other hand, a web W of the chip paper is unwound from a chip paper roll (not
shown). The web W is guided to the supply drum (coke drum) 9. An adhesive (glue) is
applied to one surface of the web W upstream of the supply drum 9. Specifically, an
adhesive roller 12 is arranged upstream of the supply drum 9, and the adhesive roller
12 is rotated in a state where a lower half thereof is dipped in an adhesive liquid
13. A transfer roller 14 is arranged on the adhesive roller 12 so as to be in rolling
contact with the adhesive roller 12. The adhesive adhering to the outer peripheral
surface of the adhesive roller 12 is transferred to the outer peripheral surface of
the transfer roller 14 so that an adhesive layer having a predetermined thickness
is formed on the outer peripheral surface of the transfer roller 14. According to
the passing of the web, the transfer roller 14 is rotated in rolling contact with
the one surface of the web W, so that the adhesive is applied to the one surface of
the web W according to a predetermined application pattern.
[0025] The supply drum 9 has a suction surface on the outer periphery thereof and is rotated
while holding the web W on the suction surface. A bladed drum 15 is arranged adjacent
to the supply drum 9. The bladed drum 15 is provided with many knives (not shown)
on the outer periphery thereof. These knives are arranged at a fixed interval and
rotated in synchronization with the supply drum 9 according to the rotation of the
bladed drum 15. By the rotating knives, the web W is cut into the tip papers 3 on
the suction surface of the supply drum 9.
[0026] As shown in FIG. 6, the supply drum 9 is further rotated while sucking and holding
the cut tip papers 3 by using suction holes 22, and supplies each of the tip papers
3 to each of the intermediate products IP on the first conveying drum 4. It should
be noted that a gap between the supply drum 9 and the first conveying drum 4 is defined
as an attachment passage 6a. The head edge of the tip paper 3 is stuck to the outer
surface of the intermediate product IP and is conveyed along the outer peripheral
surface of the first conveying drum 4 together with the intermediate product IP. It
should be noted that the supply drum 9 is formed by arranging, in the circumferential
direction thereof, a plurality of suction areas 23 in each of which a plurality of
the suction holes 22 used for sucking one tip paper 3 are formed. These suction areas
23 are connected to each other by connection sections 25. In the state where the tip
papers 3 are respectively stuck to the intermediate products IP, the intermediate
products IP are transferred from the first conveying drum 4 to the second conveying
drum (rolling drum) 5. It should be noted that a gap between the first conveying drum
4 and the second conveying drum 5 is defined as a transfer passage 6b. The intermediate
product IP is conveyed between the second conveying drum 5 and the guide member 10
according to the rotation of the second conveying drum 5.
[0027] The guide member 10 is extended along the direction of rotation of the second conveying
drum 5. It should be noted that a rolling passage 6c of the intermediate product IP
is defined between the outer periphery of the second conveying drum 5 and the guide
member 10, and the rolling passage 6c is curved along the outer periphery of the second
conveying drum 5. The intermediate product IP is made to pass through the rolling
passage 6c, and thereby the tip paper 3 is wound around the intermediate product IP,
so that a double filter cigarette is manufactured.
[0028] Here, in the conveying path 6, there exists a portion narrower than the diameter
of the filter plug FP conveyed as a part of the intermediate product IP. For example,
it is necessary that, in the attachment passage 6a, the intermediate product IP is
slightly compressed in the radial direction to be fixed at the attachment position
to some extent, and that, in the transfer passage 6b, the intermediate product IP
is compressed to some extent in the radial direction so that the position of the intermediate
product IP is fixed to ensure the transfer of the intermediate product IP. Further,
it is necessary that, in the rolling passage 6c, the intermediate product IP is rolled
while being compressed to some extent in the radial direction, so that the tip paper
is surely wound around the intermediate product IP. In the filter tip attachment 1,
a diameter enlarged section, which has a diameter enlarged across the conveying path
6 and at a position where the capsule 2 is enclosed, is provided in the portions of
the conveying passage 6 (for example, the attachment passage 6a, the transfer passage
6b, the rolling passage 6c), respectively. That is, when attention is directed to
the capsule 2, the conveying locus of the capsule 2 pass through the diameter enlarged
sections.
[0029] When the diameter enlarged sections are provided, it is possible to prevent that
the capsule 2 enclosed in the filter plug FP is crushed while being conveyed through
the narrowed conveying path 6. The narrow conveying passages (for example, the attachment
passage 6a, the transfer passage 6b, and the rolling passage 6c) are intentionally
formed so that the function of the manufacturing process involves compressing the
intermediate product IP. However, the diameter enlarged sections are arranged along
the conveying path 6 and at the positions where the enclosed capsules 2 pass through,
and hence the other portions of the intermediate product IP are made to pass through
the narrow conveying path while being compressed as usual. For this reason, the function
of the manufacturing process in the narrow conveying passages is not lowered. It should
be noted that the portions where the diameter enlarged sections are provided are not
limited to the attachment passage 6a, the transfer passage 6b, and the rolling passage
6c described above, and a diameter enlarged section may be further provided at any
portion where the conveying path 6 is narrower than the diameter of the filter plug
FP. The value of increase in the diameter of the diameter enlarged section as compared
with the other sections is set to 0.1 mm to 3.0 mm and more preferably to 0.3 mm to
1.5 mm.
[0030] In the following, specific examples of the diameter enlarged section will be described.
[0031] As shown in FIG. 2, one of the diameter enlarged sections is a groove 16 formed on
the side surface of the rolling passage 6c of the guide member 10. The groove 16 is
formed along the circumferential direction of the second conveying drum 5 facing the
guide member 10. That is, the groove 16 is formed along the conveying direction T
of the conveying path 6. When, as shown by the virtual line of FIG. 2, the intermediate
product IP is conveyed along the conveying path 6, the groove 16 is formed at the
position corresponding to the capsule 2 enclosed in the filter plug FP. By providing
the groove 16 as the diameter enlarged section, it is possible to prevent that the
capsule 2 is broken when the intermediate product IP is rolled while being compressed
between the second conveying drum 5 and the guide member 10, and thereby the tip paper
3 is wound around the intermediate product IP. That is, while the intermediate product
IP is rolled through the rolling passage 6c, the capsule 2 is moved along the groove
16. Therefore, the capsule 2 is not compressed and hence is not crushed and broken.
It should be noted that, on the inlet of the guide member 10 as viewed in the conveying
direction, a kicking bar 17 for causing the intermediate product IP to be rolled is
provided so as to project into the rolling passage 6c. The groove 16 is also provided
on the kicking bar 17. A part of the other surface of the guide member 10 has a processed
section 18 subjected to knurl processing, and hence grip force of the processed section
18 is increased.
[0032] As shown in FIG. 3, the groove 16 has chamfered sections 19 formed by chamfering
the upper portions of the side walls of the groove 16 along the longitudinal direction
of the groove 16. Especially, it is preferred that the upper portion of the side wall
of the groove 16 is chamfered so as to have a round edge as shown in FIG. 3. When
the chamfered sections 19 are formed in this way, it is possible to prevent by the
edges of the groove 16 that, while the intermediate product IP is rolled through the
rolling passage 6c, a wrinkle and an indentation are formed on the tip paper 3.
[0033] As another example of the diameter enlarged section, there is recesses 20 formed
on the first conveying drum 4 as shown in FIG. 4. More specifically, the recesses
20 are provided at each of the holding units 8 provided at intervals in the circumferential
direction of the first conveying drum 4. When the intermediate product IP is conveyed
by the first conveying drum 4 as described above, the intermediate product IP is conveyed
in a state where a part of the intermediate product IP is accommodated in the suction
groove 7, and the recesses 20 are provided at the positions corresponding to the capsules
2 in the state where the part of the intermediate product IP is accommodated in the
suction groove 7. It should be noted that the intermediate product IP is held by being
sucked from a suction port 21 provided at the bottom portion of the suction groove
7. According to such recesses 20, when the process of conveying the intermediate product
IP is performed while the intermediate product IP is compressed in the state of being
held by the first conveying drum 4 (for example, when the process of attaching the
head edge of the tip paper in the attachment passage 6a, or the transfer process in
the transfer passage 6b is performed), the capsules 2 are made to slightly enter the
recesses 20, respectively, and thereby the capsules 2 can be prevented from being
crushed and broken. Further, both head and tail of the recesses 20 are made to extend
from the suction groove 7 in the circumferential direction. The recesses 20 are formed
to extend in this way, and thereby it is possible to prevent that the capsules 2 are
crushed at the edge of the suction groove 7 at the time when the intermediate product
IP is left from the suction groove 7 (or when the intermediate product IP is received
into the suction groove 7).
[0034] Further, in the process of attaching the tip head edge of the tip paper in the attachment
passage 6a, recesses (diameter enlarged section) 24 may also be provided on the supply
drum 9 in order to further prevent the damage of the capsules 2 together with the
recesses 20 provided on the first conveying drum as described above. In this case,
the recesses 24 are provided at the locations where the capsules 2 are positioned
at the time when the cut-sucked tip paper 3 is stuck to the intermediate product IP
during conveying along the first conveying drum 4. Thereby, the capsules 2 can be
more surely protected. It should be noted that the recesses 24 may be provided only
on the supply drum 9 without providing the recesses 20 on the first conveying drum
4.
[0035] It should be noted that the shapes of the diameter enlarged section of the groove
16 and the recess 20 described above are not limited to the illustrated shapes, and
may be formed into any shape as long as, at the position corresponding to the capsule
2 in the conveyance path, the passage is expanded. Further, the position at which
the diameter enlarged section is provided is also not limited to the illustrating
position, and may be provided on the second conveying drum 5 or may be provided on
both the guide member 10 and the second conveying drum 5. That is, the position where
the diameter enlarged section, which can receive therein the capsule 2, is provided
is not limited, as long as the diameter enlarged section is provided at the position
where the capsule 2 is conveyed. Further, in the above-described embodiment, the position
of the diameter enlarged section is described by taking, as an example, the case where
the diameter enlarged section is provided so as to correspond to the position where
the capsule 2 is enclosed. However, the same effect can be obtained, for example,
when a filter plug having a hollow portion in a part thereof is used, and the diameter
enlarged section is provided at the position corresponding to the hollow portion.
[0036] The filter tip attachment 1 according to the present invention further includes a
hopper 26, and the like, in addition to the example of FIG. 1 described above. Double
filter plugs DFP, each having a length of two filter plugs FP described above, are
supplied to the hopper 26. A filter cutting drum 27 is arranged at a lower portion
of the hopper 26, and the double filter plugs DFP are moved one by one along the direction
of rotation of the filter cutting drum 27. The double filter plug DFP is cut in half
on the filter cutting drum 27, and are formed into two filter plugs FP. Therefore,
the double filter plug DFP is an example of a preprocessed product to be processed
as the filter plug FP.
[0037] The filter plugs FP are transferred, as they are, to a grading drum 28, so that the
positions of the two filter plugs FP formed by cutting the double filter plug DFP
by the filter cutting drum 27 are shifted back and forth in the advancing direction
of the filter plugs FP. Then, the filter plugs FP are transferred, as they are, to
a shifting drum 29, and the filter plugs FP, which are shifted back and forth in the
advancing direction thereof, are respectively brought to the center of the shifting
drum 29 so as to be arrayed in a row.
[0038] Then, the filter plugs FP are transferred to an accelerating drum 30, so that the
speed of the filter plugs FP in the advancing direction is increased. Then, the filter
plugs FP are transferred to the acceleration drum 11 described above. Subsequently,
the filter plugs FP are conveyed along the conveying path shown in FIG. 1.
[0039] The drums 27 to 30 described above are rotated in the direction of solid line arrows
shown in FIG. 7, and the filter plug FP (double filter plug DFP) is also moved in
the direction of dotted line arrows shown in FIG. 7 while the drums 27 to 30 are rotated.
The diameter enlarged sections as shown in FIG. 2 to FIG. 5 are provided at the positions
corresponding to the capsules or the hollow portions in the filter plug FP, so as
to prevent that the capsules or the hollow portions are crushed, broken and deformed
at the time when the filter plug FP is moved along the outer peripheral surfaces of
the drums 27 to 30. In this way, the diameter enlarged sections described above can
not only be provided at the conveying path on which the tip paper is wound around
the intermediate product IP, but also be applied to the drums 27 to 30 which are provided
at the transferring path for transferring the filter plug FP (double filter plug DFP).
As an example of the diameter enlarged section, it is considered, for example, to
form a groove on the drum surface.
[0040] On the other hand, before the double filter plug DFP is supplied to the hopper 26,
the double filter plug DFP is made to pass between a pair of upper and lower conveying
rollers 31 (as shown by arrow B of FIG. 7) each including three rollers. At this time,
the double filter plug DFP is transferred in a state that the double filter plug DEP
is arranged in parallel with the longitudinal direction of the conveying roller 31.
The gap between the upper and lower conveying rollers 31 is set to be smaller than
the diameter of the double filter plug DFP. Since the passage between the upper and
lower conveying rollers 31 is also configured as a conveying passage of the double
filter plug DFP, and since the gap of the conveying passage is smaller than the diameter
of the double filter plug DFP, it is necessary to prevent that the capsules or the
hollow portions, which are provided in the double filter plug DFP, are crushed, broken
or deformed. In order to prevent the crushing, breakage and deformation, the diameter
enlarged sections described above can be provided on the conveying rollers 31, respectively.
[0041] Specifically, the gap of the portion in which the diameter enlarged section is provided
is increased by 0.1 mm to 3.0 mm as compared with the gap between the upper and lower
conveying rollers 31 (the gap of the conveying passage). More preferably, the gap
may be increased by 0.7 mm to 2.8 mm. When the increased range of the gap is smaller
than this range, the capsules or the hollow portions in the double filter plug DFP
may be crushed to be broken and deformed. On the contrary, when the increased range
of the gap is larger than this range, the double filter plug DFP may be improperly
transferred or may cause clogging. It should be noted that the diameter enlarged section
may be provided on both the upper and lower conveying rollers 31 or may be provided
only on one of the upper and lower conveying rollers 31.
[0042] As an example of the diameter enlarged sections provided on the conveying rollers
31, it is possible to use grooves 32 provided on the conveying rollers 31 as shown
in FIG. 8. As shown in FIG. 8, the gap of the conveying passage defined by the gap
between the upper and lower conveying rollers 31 is set smaller as compared with the
diameter of the double filter plug DFP. In the double filter plug DFP, four capsules
2 are provided at an interval in the longitudinal direction of the double filter plug
DFP. The grooves 32 are formed in the portions in which each of the capsules 2 is
arranged, and thereby the capsules 2 are prevented from being crushed by the conveying
rollers 31. It should be noted that, even in the case of the hollow filter in which
hollow portions are provided instead of the capsules 2, the hollow portions can be
protected by the grooves 32.
[0043] Further, also in a conveying path configured to convey post-processed products, such
as filter cigarettes (not shown) obtained by further cutting the double filter cigarette
around which the above-described tip paper 10 is wound, it is also possible to provide
diameter enlarged sections formed by expanding the portion through which the capsule
2 or the hollow portion is made to pass.
[0044] Specifically, as shown in FIG. 7, the double filter cigarette formed on the second
drum 5 is transferred to a decelerating drum 33. This decelerating drum 33 is configured
to reduce the rotation speed of subsequent drums in order to stabilize the work (for
example, quality inspection work) performed on each of various drums to which the
double filter cigarette is transferred. Then, the double filter cigarette is transferred
to a final cutting drum 34. On the final cutting drum 34, the double filter cigarette
is cut at the center thereof to be formed into two filter cigarettes (post-processed
products).
[0045] The filter cigarettes are further transferred to a cigarette separating drum 35,
so that the positions of the filter cigarettes are adjusted. Then, the filter cigarettes
are transferred to an end scanner drum 36, and the inspection of defective products
is performed. The inspection here includes a loose end inspection and a end face inspection
which are performed for checking, for example, the filling degree of shredded tobacco,
and the like. Then, the filter cigarettes are further transferred to an inspection
drum 37 and are further inspected. Here, an inspection, such as, for example, a quality
inspection for checking breakage of the wrapping paper, is performed.
[0046] Thereafter, the filter cigarettes are further transferred to various drums and are
made to pass between the drums at each transfer. Also in a conveying path formed between
the subsequent drums, diameter enlarged sections for preventing the capsule 2 or the
hollow portion from being crushed can be provided in addition to the conveying path
formed on the drums 33 to 37 described above.
Explanation of Reference Signs
[0047]
- 1
- Filter tip attachment
- 2
- Capsule
- 3
- Tip paper
- 4
- First conveying drum
- 5
- Second conveying drum
- 6
- Conveying path
- 6a
- Attachment passage
- 6b
- Transfer passage
- 6c
- Rolling passage
- 7
- Suction groove
- 8
- Holding unit
- 9
- Supply drum
- 10
- Guide member
- 11
- Acceleration drum
- 12
- Adhesive roller
- 13
- Adhesive liquid
- 14
- Transfer roller
- 15
- Bladed drum
- 16
- Groove (diameter enlarged section)
- 17
- Kicking bar
- 18
- Processed section
- 19
- Chamfered section
- 20
- Recess (diameter enlarged section)
- 21
- Suction port
- 22
- Suction hole
- 23
- Suction unit
- 24
- Recess (diameter enlarged section)
- 25
- Connection section
- 26
- Hopper
- 27
- Filter cutting drum
- 28
- Grading drum
- 29
- Shifting drum
- 30
- Accelerating drum
- 31
- Conveying roller
- 32
- Groove
- 33
- Decelerating drum
- 34
- Final cutting drum
- 35
- Cigarette separating drum
- 36
- End scanner drum
- 37
- Inspection drum
1. A filter tip attachment configured to form an intermediate product of a double filter
cigarette by arranging a filter plug between two cigarettes, and then to form the
double filter cigarette by winding around the intermediate product, a connection paper
with an adhesive applied to one surface thereof,
the filter tip attachment comprising a conveying path configured to convey the filter
plug or the intermediate product, or to convey a preprocessed product or a post-processed
product obtained before or after processing of the filter plug or the intermediate
product,
wherein a diameter enlarged section having a diameter enlarged at a position along
the conveying path is provided in a portion where the conveying path is narrower than
the diameter of the filter plug or the intermediate product, or the diameter of the
preprocessed product or the post-processed product before or after processing of the
filter plug or the intermediate product.
2. The filter tip attachment according to claim 1, further comprising:
a first conveying drum forming the conveying path and configured to convey the intermediate
product in a circumferential direction of the first conveying drum while holding the
intermediate product;
a second conveying drum forming the conveying path and configured to receive the intermediate
product from the first conveying drum and to convey the intermediate product in a
circumferential direction of the second conveying drum;
a supply drum arranged to be adjacent to the first conveying drum and configured to
distribute a tip paper and to attach a head edge of the tip paper to the intermediate
product conveyed along the first conveying drum; and
a guide member arranged to be adjacent to the second conveying drum along the circumferential
direction of the second conveying drum and configured to enable the tip paper to be
wound around the intermediate product, where the intermediate product is rolled in
contact with the guide member.
3. The filter tip attachment according to claim 2, wherein the diameter enlarged section
is a recess formed at a holding section where the intermediate product is held by
the first conveying drum.
4. The filter tip attachment according to claim 2, wherein the diameter enlarged section
is a groove formed on the guide member along the circumferential direction of the
second conveying drum facing the guide member.
5. The filter tip attachment according to claim 4, wherein the groove includes chamfered
sections formed by chamfering side wall upper portions of the groove along the longitudinal
direction of the groove.
6. The filter tip attachment according to claim 2, wherein a capsule is enclosed or a
hollow portion is formed in the filter plug, and the diameter enlarged section is
provided so as to correspond to the position at which the capsule is enclosed or the
hollow portion is formed.
7. The filter tip attachment according to claim 1, further comprising a hopper configured
to accommodate therein a preprocessed product,
wherein the conveying path is formed between a pair of upper and lower sets of a plurality
of conveying rollers for sending out the preprocessed product to the hopper, and the
diameter enlarged section is formed on the conveying rollers.