Technical Field
[0001] This invention relates to necker infeed for metal can manufacture and, in particular
to the introduction of can bodies to a necker assembly for reducing the diameter of
an open end of a can body.
Background Art
[0002] Although it is known to reduce the diameter of the open end of the can body by a
"spin necking" process in which a can body is rotated with rollers that reduce the
open end diameter to form "neck", it is more common practice to form the neck by a
"die necking" process. In this die necking process, cans are pushed longitudinally
into dies so as gradually, over several necking stages, to reduce the neck diameter.
[0003] An infeed to a die necking process comprises a row of can bodies, in which the can
bodies contact each other. In the infeed, the can bodies thus have a "pitch" (i.e.
the distance between their centres) of one can diameter. The can bodies are fed from
this infeed to an infeed turret of the die necking machine.
[0004] Each turret on the die necking machine has a number of pockets, each pocket being
adapted to receive and retain a can body, for example by vacuum. The pockets to carry
the can bodies on the infeed turret are separated by a (pocket) pitch. The closer
this pocket pitch is to the can body diameter the better the feed onto the infeed
turret. This can be achieved by having a large number of pockets on the infeed turret
so as to bring the pockets closer together.
[0005] At the inlet to each necking stage of one type of known high speed necking machines,
there is a dual turret infeed. In such machines, the infeed turret is fitted in combination
with a waxer turret. The waxer turret is required for applying a protective film of
lubricant to the outside of each can body so as to reduce the friction as the can
enters the tooling.
[0006] Ideally, the waxer turret has a pair of rubber rollers which are used to rotate the
can about its own axis. The rollers hold the can on the theoretical pitch circle radius
of the turret. The rollers are made of resilient rubber since, if the rollers were
of soft rubber, the can would be able to deflect the rollers and move around. As a
can is passed from the infeed turret to a waxer turret, it is imperative that the
can meshes with the rollers. If the can touches the rubber rollers too early, for
example, this would crush the can.
[0007] One way to avoid this problem is to have the same number of pockets (for example
12) on the infeed and waxer turrets. When the number of pockets matches, the clashing
is not a problem as the can meshes with the rollers.
[0008] If the waxer turret does not have rollers, the infeed will work with a different
number of pockets on infeed and transfer turrets. It is only the presence of waxer
rollers, which may cause a problem with this type of dual turret infeed.
[0009] An alternative solution is to offset the turrets from each other slightly so that
the can is able to pass "in front" of the rollers at the transfer point. The can is
then guided onto the waxer turret. This solution has been provided on a dual turret
infeed, having 15 pockets on the infeed turret and 12 pockets on the waxer turret.
The offset is introduced due to the different number of pockets together with the
presence of the waxer rollers.
[0010] Feeding cans directly to the waxer turret has also been tried
in US-5,206,054 but in the case of a large increase in pitch from infeed trackwork to waxer turret
this was unsuccessful, because as the waxer turret grabs a can out of the infeed trackwork
and takes it away for processing, following cans are able to squeeze past the back
of the pocket on the waxer. This means that either the cans are picked up 'too far
down' in the trackwork, leading to dented cans, or in the worst case, two cans could
be fed simultaneously.
[0011] There still exists a need for a die necker infeed which combines the benefits of
improved feed from an infeed turret having a greater number of pockets than are provided
on the waxer turret, whilst avoiding the problem of crushing of the can and without
the need for careful set up to offset the turrets.
Disclosure of Invention
[0012] According to the present invention there is provided an infeed assembly for a can
necking apparatus, the infeed assembly having an infeed turret and a waxer turret
and in which the infeed assembly further includes a transfer turret between the infeed
turret and the waxer turret, the number of pockets on the transfer turret being the
same as the number of pockets on the waxer turret.
[0013] In a preferred embodiment the waxer turret includes a pair of rollers for each pocket
position. The infeed turret may have a substantially larger number of pockets for
holding can bodies than the number of pockets on the transfer turret, ideally twice
the number of pockets as the number of pockets on the transfer turret.
[0014] The distance between the centres of the pockets on the infeed turret is ideally as
close as possible to the diameter of can bodies which, in use, are handled by the
assembly.
Brief Description of Figures in the Drawings
[0015] The invention will now be described, by way of example only, with reference to the
drawings, in which:
Figure 1 is a schematic cross-section of a dual turret infeed assembly, showing differing
numbers of pockets on the infeed and waxer turrets;
Figure 2 is a schematic similar to that of figure 1, showing a matching number of
pockets on the turrets;
Figure 3 is an assembly drawing of the triple turret infeed of the present invention;
and
Figure 4 is a schematic of the assembly drawing of figure 3.
Mode(s) for Carrying Out the Invention
[0016] The cross-section of figure 1 depicts a 16 pocket infeed turret 10 and a can 5 passing
from a pocket 12 on the infeed turret to a pocket 14 on a waxer turret 20. The waxer
turret 20 has a pair of rollers 16 for each of 12 pocket positions. These rollers
are used to turn the can about its own axis for even application of the wax. As can
best be seen from the enlarged view of figure 1a, when the can passes from the pocket
12 of the infeed turret 10 to the pocket 14 of the waxer turret, the can touches the
rubber rollers 16 too early. This would result in the crushing of the can, necessitating
shutdown of the entire machine.
[0017] An alternative to the prototype of figure 1 is to match the number of pockets on
the infeed turret to the number on the waxer turret as shown in figure 2. The infeed
turret 15 of figure 2 has 12 pockets 18, as does the waxer turret 25. When the number
of pockets match, the can 5 meshes cleanly with the rollers 16 of the waxer turret.
However, as noted above, more pockets on the infeed turret gives a better result,
so that this is not the optimum solution.
[0018] The triple turrets of the present invention are shown in side section in figure 3.
Turret 30 will be referred to as the "infeed turret", turret 40 will be referred to
as the "infeed transfer turret" and turret 50 is the "waxer turret". Cans enter the
triple turret assembly via a chute 32 and are guided around S-shaped rail 34 around
the turrets. Optionally, a vacuum may be used to aid retention of the cans.
[0019] The infeed turret 30 in the example of figure 3 has twelve pockets 36, the infeed
transfer turret 40 has six pockets 46 and the waxer turret 50 also has six pockets
56. Although the waxer turret pockets 56 are less easy to see than the pockets of
the other turrets in figure 3, a pair of rollers 58 are apparent for each pocket position.
The cans are then transferred from the waxer turret 50 into the first necking turret.
[0020] The direction of movement of cans around the turrets is shown in simplified form
in the schematic of figure 4. As denoted by the arrows, twelve pocket infeed turret
30 receives cans 5 and rotates anti-clockwise. Cans pass from the infeed turret to
the six pocket infeed transfer turret which rotates clockwise. Finally the cans are
passed to the six pocket waxer turret 50 which rotates anti-clockwise.
1. An infeed assembly for a can necking apparatus, the infeed assembly having an infeed
turret (30) and a waxer turret (50) and characterized in that the infeed assembly further includes a transfer turret (40) between the infeed turret
(30) and the waxer turret (50), the number of pockets (46) on the transfer turret
(40) being the same as the number of pockets (56) on the waxer turret (50).
2. An infeed assembly according to claim 1, in which the waxer turret (50) includes a
pair of rollers (58) for each pocket position.
3. An infeed assembly according to claim 1 or claim 2, in which the infeed turret (30)
has a substantially larger number of pockets (36) for holding can bodies than the
number of pockets (46) on the transfer turret (40).
4. An infeed assembly according to any one of claims 1 to 3, in which the infeed turret
(30) has twice the number of pockets (36) as the number of pockets (46) on the transfer
turret (40).
5. An infeed assembly according to any one of claims 1 to 4, in which the distance between
the centres of the pockets (36) on the infeed turret (30) is as close as possible
to the diameter of can bodies which, in use, are handled by the assembly.
1. Zulaufsanordnung für eine Doseneinhalsvorrichtung, wobei die Zulaufsanordnung einen
Zulaufsrevolverkopf (30) und einen Wachsauftragskopf (50) aufweist, und dadurch gekennzeichnet, dass die Zulaufsanordnung ferner einen Transferrevolverkopf (40) zwischen dem Zulaufsrevolverkopf
(30) und dem Wachsauftragskopf (50) umfasst, wobei die Anzahl von Taschen (46) auf
dem Transferrevolverkopf (40) gleich der Anzahl von Taschen (56) auf dem Wachsauftragskopf
(50) ist.
2. Zulaufsanordnung nach Anspruch 1, wobei der Wachsauftragskopf (50) ein Paar Rollen
(58) für jede Taschenstellung umfasst.
3. Zulaufsanordnung nach Anspruch 1 oder Anspruch 2, wobei der Zulaufsrevolverkopf (30)
eine wesentlich größere Anzahl von Taschen (36) zum Halten von Dosenkörpern als die
Anzahl von Taschen (46) auf dem Transferrevolverkopf (40) aufweist.
4. Zulaufsanordnung nach einem der Ansprüche 1 bis 3, wobei der Zulaufsrevolverkopf (30)
die doppelte Anzahl von Taschen (36) im Vergleich zur Anzahl von Taschen (46) auf
dem Transferrevolverkopf (40) aufweist.
5. Zulaufsanordnung nach einem der Ansprüche 1 bis 4, wobei der Abstand zwischen den
Mittelpunkten der Taschen (36) auf dem Zulaufsrevolverkopf (30) so nah wie möglich
an dem Durchmesser der Dosenkörper liegt, welche, während des Betriebs, von der Anordnung
behandelt werden.
1. Assemblage d'alimentation pour un appareil de rétreinte de boîtes, l'assemblage d'alimentation
comportant une tourelle d'alimentation (30) et une tourelle de polissage (50) et caractérisé en ce que l'assemblage d'alimentation englobe en outre une tourelle de transfert (40) entre
la tourelle d'alimentation (30) et la tourelle de polissage (50), le nombre de poches
(46) sur la tourelle de transfert (40) étant identique au nombre de poches (56) sur
la tourelle de polissage (50).
2. Assemblage d'alimentation selon la revendication 1, dans lequel la tourelle de polissage
(50) englobe une paire de rouleaux (58) pour chaque position de poche.
3. Assemblage d'alimentation selon les revendications 1 ou 2, dans lequel la tourelle
d'alimentation (30) comporte un nombre de poches (36) pour retenir les corps de boîte
sensiblement supérieur au nombre de poches (46) sur la tourelle de transfert (40).
4. Assemblage d'alimentation selon l'une quelconque des revendications 1 à 3, dans lequel
la tourelle d'alimentation (30) comporte un nombre de poches (36) représentant le
double du nombre de poches (46) sur la tourelle de transfert (40).
5. Assemblage d'alimentation selon l'une quelconque des revendications 1 à 4, dans lequel
la distance entre les centres des poches (36) sur la tourelle d'alimentation (30)
est aussi proche que possible du diamètre des corps des boites, qui sont en service
manipulés par l'assemblage.