BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates principally to a yarn winding device that winds a yarn
and in which yarn ends of a disconnected yarn can be automatically caught and joined.
2. Description of the Related Art
[0002] Yarn winding devices in which yarn ends of a disconnected yarn are automatically
caught and guided to a yarn joining device where the yarn ends are joined are known
in the art. Japanese Patent Application Laid-open No.
2012-20853 discloses such a yarn winding device.
[0003] The yarn winding device disclosed in Japanese Patent Application Laid-open No.
2012-20853 is configured as a winder unit of an automatic winder, and includes a support section
that supports a yarn supplying bobbin, a yarn accumulating device that winds a yarn
supplied by the yarn supplying bobbin, a yarn joining device, a yarn guiding section,
a yarn catching section, and a driving section that moves the yarn catching section.
The winder unit is configured such that the yarn (lower yarn) from the yarn supplying
bobbin is blown up toward the yarn joining device by a lower yarn blowing-up section,
and the yarn is caught by the yarn catching section. With this configuration, the
yarn can be guided to the yarn joining device in a short time, and an amount of waste
yarn produced during yarn joining can be reduced.
[0004] FIG. 8 is a schematic diagram of a winder unit 100 of a conventional automatic winder
such as the one disclosed in Japanese Patent Application Laid-open No.
2012-20853. In the conventional winder unit 100, a tension applying device 103 that applies
tension on a yarn being wound is arranged between a yarn joining device 101 and a
lower yarn blowing section 102. In this configuration, when the lower yarn from the
yarn supplying bobbin 104 is blown up toward the yarn joining device 101 by the lower
yarn blowing section 102, there is a possibility of the yarn getting caught in the
tension applying device 103. When this happens, the yarn catching section 105 fails
to catch the yarn unless an operator manually guides the yarn. Consequently, the yarn
joining device 101 cannot start the yarn joining operation, and the yarn winding operation
comes to a stop. In this manner, in the conventional configuration, the yarn cannot
be smoothly guided to the yarn joining device, leading to a decrease in the efficiency
of the yarn winding operation.
SUMMARY OF THE INVENTION
[0005] The present invention has been made in view of the above discussion and it is an
object thereof to provide a yarn winding device that can blow off the yarn ends so
that the ends can be caught by a yarn catching section for joining, and to improve
a catching success rate of a yarn catching section.
[0006] The means to solve the above-mentioned problems and the advantages thereof are given
below.
[0007] According to one aspect of the present invention, a yarn winding device includes
a yarn supplying section, a yarn accumulating device, a tension applying section,
a yarn end blowing off section, a supplied yarn catching section, a yarn joining device,
and a package forming section. The yarn supplying section supports a yarn supplying
bobbin with a yarn wound thereon. The yarn accumulating device winds and accumulates
the yarn from the yarn supplying bobbin supported by the yarn supplying section. The
package forming section pulls the yarn from the yarn accumulating device and winds
the pulled yarn to form a package. The tension applying section applies tension on
the yarn being wound by the yarn accumulating device. The supplied yarn catching section
catches a yarn end that is conveyed from the yarn supplying section. The yarn joining
device joins the yarn from the yarn supplying bobbin caught by the supplied yarn catching
section and the yarn that is wound in the yarn accumulating device. Downstream of
the yarn supplying section on a yarn path, the yarn joining device, the supplied yarn
catching section, the tension applying section, and the yarn accumulating device are
sequentially arranged from upstream. The yarn end blowing off section that conveys
the yarn end from the yarn supplying bobbin supported in the yarn supplying section
toward the yarn accumulating device is arranged between the yarn supplying section
and the yarn joining device. When the yarn supplying bobbin is replaced in the yarn
supplying section, the yarn end blowing off section conveys the yarn end of the new
yarn supplying bobbin that is supported in the yarn supplying section toward the yarn
accumulating device by the action of an air current. The supplied yarn catching section
catches the yarn end conveyed by the yarn end blowing off section.
[0008] According to another aspect of the present invention, a yarn winding machine equipped
with the above yarn winding device is provided.
[0009] The above and other objects, features, advantages and technical and industrial significance
of this invention will be better understood by reading the following detailed description
of presently preferred embodiments of the invention, when considered in connection
with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010]
FIG. 1 is a simplified front view of an overall structure of an automatic winder equipped
with a winder unit according to an embodiment of the present invention.
FIG. 2 is a schematic side view of the winder unit equipped in the automatic winder.
FIG. 3 is a partial cross-sectional side view of a yarn joining device and a downstream
yarn blowing off section.
FIG. 4 is a cross-sectional side view of an upstream yarn blowing off section and
a blowing off assisting section.
FIG. 5 is a drawing showing a yarn end from a yarn supplying bobbin being blown off
and caught by an upstream yarn catching section.
FIG. 6 is a drawing showing the yarn end from a yarn accumulating device being caught
by a downstream yarn catching section and a yarn joining device performing yarn joining.
FIG. 7 is a schematic side view of a winder unit equipped with a magazine-type bobbin
feeder.
FIG. 8 is a drawing showing a yarn from a yarn supplying bobbin side being blown up
in a conventional winder unit.
DETAILED DESCRIPTION
[0011] Exemplary embodiments of the present invention are explained in detail below with
reference to the accompanying drawings. FIG. 1 is a front view of an overall structure
of an automatic winder 1 equipped with winder units 2 according to an embodiment of
the present invention.
[0012] The automatic winder (yarn winding machine) 1 shown in FIG. 1 mainly includes plural
winder units (yarn winding devices) 2 that are arranged side by side, a main control
device 3, a yarn supplying bobbin feeder 4, a doffing device 5, and a not shown blower
box.
[0013] The main control device 3 is configured to be able to communicate with each winder
unit 2. An operator of the automatic winder 1 can centrally manage the plural winder
units 2 by performing appropriate operations on the main control device 3. The main
control device 3 also controls operations of the yarn supplying bobbin feeder 4 and
the doffing device 5.
[0014] Yarn supplying bobbins 21 are set one by one on a conveying tray 26 of the yarn supplying
bobbin feeder 4 and fed to each of the winder units 2.
[0015] The doffing device 5 is configured to move to the position of the winder unit 2 in
which a package 30 has been fully wound (a state where a prescribed amount of a yarn
20 has been wound) in the winder unit 2, remove the fully wound package 30, and set
an empty winding bobbin 22 in its place.
[0016] A structure of the winder unit 2 is explained next with reference to FIG. 2. FIG.
2 is a schematic side view of the winder unit 2 equipped in the automatic winder 1.
[0017] The winder unit 2 mainly includes a yarn supplying section 6, a yarn accumulating
device 18, and a package forming section 8. The winder unit 2 is configured to unwind
the yarn (spun yarn) 20 from the yarn supplying bobbin 21 that is fed to the yarn
supplying section 6, temporarily accumulate the unwound yarn 20 in the yarn accumulating
device 18, and thereafter wind the yarn 20 onto the winding bobbin 22 to form the
package 30.
[0018] FIG. 2 shows a state of the winder unit 2 during normal winding. The term "normal
winding" refers to a state when the yarn 20 is continuous between the yarn supplying
bobbin 21 and the package 30, and the yarn 20 is unwound from the yarn supplying bobbin
21 and wound into the package 30. The terms "upstream" and "downstream" in the following
explanation refer to, respectively, upstream and downstream with respect to a traveling
direction of the yarn 20 during normal winding.
[0019] The yarn supplying section 6 supports the yarn supplying bobbin 21 set on the conveying
tray 26 at a predetermined position so that the yarn 20 can be unwound from the yarn
supplying bobbin 21 and supplied. The yarn supplying section 6 is configured to discharge
the empty yarn supplying bobbin 21 when all the yarn 20 has been unwound from the
yarn supplying bobbin 21 and receive a new yarn supplying bobbin 21 from the yarn
supplying bobbin feeder 4.
[0020] The yarn accumulating device 18 is arranged between the yarn supplying section 6
and the package forming section 8, and is configured to temporarily accumulate the
yarn 20 supplied by the yarn supplying section 6 before supplying the yarn 20 to the
package forming section 8. The yarn accumulating device 18 includes a yarn accumulating
roller 32 on which the yarn 20 can be wound, and a roller driving motor 33 that rotationally
drives the yarn accumulating roller 32.
[0021] The roller driving motor 33 is capable of rotating the yarn accumulating roller 32
both in a winding direction of the yarn 20 from the yarn supplying section 6 and in
an opposite direction to the winding direction. In the following explanation, when
referring to the rotation of the yarn accumulating roller 32, the rotation in the
winding direction of the yarn 20 from the yarn supplying section 6 shall be referred
to as forward rotation and the rotation in the opposite direction to the winding direction
shall be referred to as reverse rotation.
[0022] The package forming section 8 includes a cradle 23 that is configured so as to enable
the winding bobbin 22 to be fitted thereon and a traverse drum 24 that drives the
winding bobbin 22 while traversing the yarn 20.
[0023] The cradle 23 is configured to rotatably support the winding bobbin 22 (or the package
30). Moreover, the cradle 23 is configured to bring an outer circumferential surface
of the supported package 30 into contact with an outer circumferential surface of
the traverse drum 24.
[0024] The traverse drum 24 is driven to rotate by a not shown driving source (electric
motor or the like). The rotation of the traverse drum 24 in a state where the traverse
drum 24 is in contact with the outer circumferential surface of the winding bobbin
22 or the package 30 drives the rotation of the winding bobbin 22. With this action,
the yarn 20 accumulated in the later-explained yarn accumulating device 18 is unwound
and pulled, and wound on the winding bobbin 22. The traverse drum 24 has a not shown
traverse groove formed on an outer circumferential surface thereof. The traverse groove
enables the yarn 20 to be traversed by a predetermined width. With this configuration,
the yarn 20 can be wound on the winding bobbin 22 while being traversed, and the package
30 of a predetermined length and shape can be formed.
[0025] The winder unit 2 includes various devices on a yarn traveling path from the yarn
supplying section 6 via the yarn accumulating device 18 to the package forming section
8. Specifically, an unwinding assisting device 10, an upstream yarn blowing off section
(yarn end blowing off section) 11, a downstream yarn catching section (winding yarn
catching section) 12, a yarn joining device 13, an upstream yarn catching section
(supplied yarn catching section) 14, a tension applying section 15, a cutter (cutting
section) 16, a clearer (yarn defect detecting device) 17, and a downstream yarn blowing
off section (yarn end blowing away section) 48 are arranged sequentially on the yarn
traveling path (yarn path) in the direction from the yarn supplying section 6 arranged
upstream to the yarn accumulating device 18 arranged downstream.
[0026] The unwinding assisting device 10 assists in the unwinding of the yarn 20 by properly
controlling a size of a balloon formed above the yarn supplying bobbin 21 by the swaying
yarn 20 that is being unwound from the yarn supplying bobbin 21 by bringing a movable
member 27 into contact with the balloon.
[0027] The upstream yarn blowing off section 11 is an air sucker device arranged immediately
downstream of the unwinding assisting device 10 that blows compressed air to form
an air current that blows off the yarn 20 up to the upstream yarn catching section
14. Accordingly, for example, in the event of a yarn breakage, the yarn end on the
yarn supplying bobbin 21 side can be blown off toward the yarn joining device 13 by
the action of the upstream yarn blowing off section 11.
[0028] Because the yarn 20 from the yarn supplying bobbin 21 that has just been fed to the
yarn supplying section 6 is not drawn out adequately enough, the yarn end cannot be
blown off by the upstream yarn blowing off section 11 toward the yarn joining device
13. In consideration of the above problem, a blowing off assisting section 28 is arranged
in the yarn supplying section 6 of the winder unit 2. The blowing off assisting section
28 blows compressed air into the hollow-shaped conveying tray 26 and the yarn supplying
bobbin 21 and generates an air current at an end portion of the yarn supplying bobbin
21 that can blow off the yarn 20 from the yarn supplying bobbin 21 toward the upstream
yarn blowing off section 11. With this configuration, the blowing off assisting section
28 and the upstream yarn blowing off section 11 operate in conjunction with each other
to reliably convey the yarn end from the yarn supplying bobbin 21 that has just been
set in the yarn supplying section 6 from the yarn supplying bobbin 21 toward the yarn
joining device 13.
[0029] The downstream yarn catching section 12 is arranged immediately upstream of the yarn
joining device 13. The downstream yarn catching section 12 is connected to a not shown
negative pressure source that generates a suction air current. During yarn joining,
the downstream yarn catching section 12 sucks and catches the yarn 20 on the yarn
accumulating device 18 side by the action of the suction air current.
[0030] The yarn joining device 13 joins the yarn 20 from the yarn supplying bobbin 21 side
and the yarn 20 from the yarn accumulating device 18 side when the yarn 20 is cut
by the cutter 16 upon detection of a yarn defect by the clearer 17, or when the yarn
20 being unwound from the yarn supplying bobbin 21 breaks, or when the yarn 20 is
disconnected between the yarn supplying bobbin 21 and the yarn accumulating device
18, such as during replacement of the yarn supplying bobbin 21 or the like. The yarn
joining device 13 is arranged at a slightly retracted position from the yarn path
during normal winding. The yarn joining device 13 restores the continuity of the yarn
20 by joining the two yarn ends that are guided thereto. The yarn joining device 13
can be a device that employs a fluid medium, such as compressed air or the like, or
a device that has a mechanical structure.
[0031] The upstream yarn catching section 14 is a yarn trap arranged immediately downstream
of the yarn joining device 13. The upstream yarn catching section 14 is connected
to a not shown negative pressure source and is configured as a cylindrical member
having an opening on an end portion thereof. The upstream yarn catching section 14
includes an advancement and retraction driving section 47. The advancement and retraction
driving section 47 causes the cylindrical member to advance toward and retract from
the yarn path. By generating a suction air current at the end portion of the cylindrical
member while the cylindrical member is near the yarn path, the upstream yarn catching
section 14 sucks and catches the yarn end from the yarn supplying bobbin 21 that is
blown off by the upstream yarn blowing off section 11. The upstream yarn catching
section 14 sucks and catches the yarn end of the yarn 20 on the yarn supplying bobbin
21 side when the yarn 20 is cut by the cutter 16. Furthermore, the upstream yarn catching
section 14 sucks and removes fluff or the like adhering to the traveling yarn 20 by
the suction air current generated on the end portion thereof. The upstream yarn catching
section 14 guides the yarn end to the yarn joining device 13 by retracting the cylindrical
member from the yarn path with the yarn end from the yarn supplying bobbin 21 caught
by the cylindrical member.
[0032] The tension applying section 15 applies a predetermined tension on the traveling
yarn 20. The tension applying section 15 according to the present embodiment is configured
as a gate-type structure with movable comb teeth arranged with respect to fixed comb
teeth and applies a predetermined resistance to the yarn 20 when the yarn 20 travels
between the set of comb teeth. The movable comb teeth are movable by, for example,
a solenoid, so that the movable comb teeth and the fixed comb teeth are in an engaged
state or a released state. With this configuration, the tension applied on the yarn
20 can be adjusted. The configuration of the tension applying section 15 is not limited
to the above; for example, a disc-type tension applying section can be used.
[0033] The clearer 17 is configured to detect a yarn defect, such as slub, contaminant,
and the like, by monitoring a thickness or the like of the yarn 20 with an appropriate
sensor. The cutter 16 is arranged immediately upstream of the clearer 17 to cut the
yarn 20 immediately upon detection of a yarn defect by the clearer 17.
[0034] The cutter 16 and the clearer 17 are housed in a common housing 19. The housing 19
that houses the clearer 17 is arranged immediately downstream of the tension applying
section 15. With this configuration, the clearer 17 can monitor the portion of the
traveling yarn 20 near where the yarn 20 is held (guided) by the tension applying
section 15. Accordingly, since practically no shaking of the yarn 20 occurs in the
monitored portion, a detection accuracy of a defect in the yarn 20 by the clearer
17 can be further improved.
[0035] The downstream yarn blowing off section 48 is an air sucker device arranged immediately
upstream of the yarn accumulating device 18 that blows away compressed air to generate
an air current that blows and conveys the yarn end on the yarn accumulating device
18 side to the downstream yarn catching section 12. Specifically, the downstream yarn
blowing off section 48 includes a narrow cylindrical guide member (later-explained
guide tube) through which the yarn 20 can be passed. A blowout hole is formed on one
end of the guide member. A yarn guiding member 60 that is a bent cylindrical member
is arranged so as to approach the blowout hole of the downstream yarn blowing off
section 48. An opening is formed on either end of the yarn guiding member 60 in a
longitudinal direction thereof. The yarn guiding member 60 is arranged such that the
opening on one end thereof is positioned facing the blowout hole of the downstream
yarn blowing off section 48 and the opening on the other end thereof is positioned
facing the downstream yarn catching section 12. Inside the yarn guiding member 60
is formed therein a guiding path that joins the openings at the two ends, detouring
around the clearer 17, the tension applying section 15, the yarn joining device 13,
and the like. The downstream yarn blowing off section 48, the yarn guiding member
60, and the downstream yarn catching section 12 together constitute a accumulating
side yarn end catching device (yarn accumulating device side yarn end catching device)
50.
[0036] With this configuration, when the yarn 20 is disconnected between the yarn supplying
bobbin 21 and the yarn accumulating device 18, the downstream yarn blowing off section
48 catches the yarn 20 on the yarn accumulating device 18 side and blows away the
yarn 20 to the guiding path of the yarn guiding member 60. Then, the yarn 20 is pulled
out along the guiding path and caught by the downstream yarn catching section 12.
A not shown through-type slit is formed over the entire length of the yarn guiding
member 60 that allows the yarn 20 to be pulled out from inside the yarn guiding member
60 with the yarn 20 caught by the downstream yarn catching section 12. In this manner,
the yarn 20 on the yarn accumulating device 18 side is blown off by the downstream
yarn blowing off section 48 and guided toward the yarn joining device 13.
[0037] A structure for controlling the winder unit 2 is explained below.
[0038] Each winder unit 2 has a separate control section 25. The control section 25 includes
not shown hardware, such as a CPU (Central Processing Unit), a ROM (Read-only Memory),
a RAM (Random Access Memory), and the like. The RAM has stored therein software, such
as control programs and the like. The hardware and the software cooperatively function
to control each structural component of the winder unit 2.
[0039] Specifically, the control section 25 performs control so as to drive the roller driving
motor 33 to enable forward rotation of the yarn accumulating roller 32 so that the
yarn 20 is unwound from the yarn supplying bobbin 21 set in the yarn supplying section
6 and is accumulated in the yarn accumulating device 18. To enable the above process,
the control section 25 controls the unwinding assisting device 10 to assist in the
unwinding of the yarn 20 and controls the tension applying section 15 to apply appropriate
tension on the yarn 20. Furthermore, the control section 25 controls the not shown
electric motor that drives the traverse drum 24 so that the yarn 20 is wound on the
winding bobbin 22 and the package 30 is formed.
[0040] In the process of the yarn winding operation, the control section 25 performs control
so that an accumulated amount of the yarn 20 in the yarn accumulating device 18 is
in a predetermined range. The adjustment of the accumulated amount of the yarn 20
is realized by changing a speed of the forward rotation of the roller driving motor
33. That is, the accumulated amount of the yarn 20 can be increased or decreased by
adjusting the speed at which the yarn accumulating roller 32 winds the yarn 20 from
the yarn supplying section 6 to be faster than or slower than the speed at which the
package forming section 8 pulls the yarn 20 from the yarn accumulating roller 32.
[0041] Furthermore, in the process of the yarn winding operation, when a yarn defect is
detected by the clearer 17, the control section 25 operates the cutter 16 to cut the
yarn 20.
[0042] When the yarn 20 is disconnected between the yarn supplying section 6 and the yarn
accumulating device 18, the control section 25 performs appropriate control on the
upstream yarn blowing off section 11, the upstream yarn catching section 14, the downstream
yarn blowing off section 48, the downstream yarn catching section 12, the yarn joining
device 13, and the like to join the yarn 20 on the yarn supplying section 6 side and
the yarn 20 on the yarn accumulating device 18 side.
[0043] The control sections 25 arranged individually for each of the winder units 2 are
capable of communicating with the main control device 3. This feature enables the
main control device 3 to centrally manage the operations of the plural winder units
2 equipped in the automatic winder 1.
[0044] The yarn accumulating device 18 is explained next with reference to FIG. 3. FIG.
3 is a partial cross-sectional side view of the yarn accumulating device 18 and the
downstream yarn blowing off section 48.
[0045] As mentioned above, the yarn accumulating device 18 includes the yarn accumulating
roller 32 and the roller driving motor 33.
[0046] The yarn accumulating roller 32 is formed as a substantially cylindrical member and
is configured so as to enable the yarn 20 to be accumulated by winding the yarn 20
on an outer circumferential surface thereof. The roller driving motor 33 drives the
yarn accumulating roller 32 to rotate about an axis thereof. In the following explanation,
the side of the yarn accumulating roller 32 that is near the roller driving motor
33 shall be referred to as a base end side and the side opposite to the base end side
shall be referred to as a tip end side.
[0047] The yarn accumulating device 18 applies tension on the yarn 20 that is further upstream
(the yarn supplying bobbin 21 side) than itself by rotating the yarn accumulating
roller 32 with the yarn 20 wound thereon in the forward direction. With this action,
the yarn 20 is unwound from the yarn supplying bobbin 21 and wound on the surface
of the yarn accumulating roller 32. As shown in FIG. 3, the yarn 20 is guided (by
a later-explained guide tube 34 arranged in the downstream yarn blowing off section
48) to the base end side of the yarn accumulating roller 32. Consequently, because
the yarn 20 is successively wound, the yarn layer on the tip end side is pushed away
from the base end side of the yarn accumulating roller 32. As a result, the yarn 20
on the yarn accumulating roller 32 is pushed by the yarn 20 that is freshly wound
and is successively pushed to the tip end side on the surface of the yarn accumulating
roller 32. In this manner, the yarn 20 is systematically wound on the outer circumferential
surface of the yarn accumulating roller 32 from the base end side in a helical arrangement.
[0048] The yarn 20 on the yarn accumulating roller 32 is pulled downstream via a pulling
guide 37 arranged on a line that extends from the central axis of the yarn accumulating
roller 32. By pulling the yarn 20 along the line that extends from the central axis
of the yarn accumulating roller 32, the yarn 20 can be pulled from the yarn accumulating
roller 32 regardless of a rotational state of the yarn accumulating roller 32. That
is, the package forming section 8 can unwind the yarn 20 from the yarn accumulating
roller 32 and wind the yarn 20 to form the package 30 whether the yarn accumulating
roller 32 is rotating in the forward direction or the reverse direction or not rotating
at all.
[0049] The yarn accumulating device 18 serves to prevent the propagation of any change in
the tension on the yarn 20 that has been unwound from the yarn supplying bobbin 21
to the package forming section 8 side. In this manner, a change in the tension on
the yarn 20 being supplied to the package forming section 8 is suppressed, and a good
quality package 30 can be formed.
[0050] A concrete structure for generating the compressed air current in the downstream
yarn blowing off section 48 is explained below with reference to FIG. 3.
[0051] As shown in FIG. 3, the downstream yarn blowing off section 48 includes the guide
tube 34 that is hollow and through which the yarn 20 can be passed. An air blowout
nozzle 49 that opens into an inner wall of the guide tube 34 is formed in the guide
tube 34. The air blowout nozzle 49 is connected to a compressed air source 46 via
appropriate piping. A solenoid valve 51 is arranged between the compressed air source
46 and the air blowout nozzle 49. The solenoid valve 51 is electrically connected
to the control section 25. When the control section 25 performs control to open the
solenoid valve 51, compressed air is blown from the air blowout nozzle 49 toward the
inside of the guide tube 34 and the yarn 20 is blown away toward the yarn guiding
member 60 side.
[0052] A concrete structure for generating the compressed air current in the upstream yarn
blowing off section 11 and the blowing off assisting section 28 is explained below
with reference to FIG. 4. FIG. 4 is a cross-sectional side view of the upstream yarn
blowing off section 11 and the blowing off assisting section 28.
[0053] As shown in FIG. 4, the upstream yarn blowing off section 11 includes a hollow tube
41 through which the yarn 20 can be passed. An air blowout nozzle 44 that opens toward
downstream of the yarn path is formed in the tube 41. Preferably, the air blowout
nozzle 44 is arranged parallel to the yarn path and ends on the upper surface of a
step facing downstream, which is formed by an increase of the diameter of the hollow
tube 41 in the downstream direction. The air blowout nozzle 44 is connected to the
compressed air source 46 via appropriate piping. A solenoid valve 45 is arranged between
the compressed air source 46 and the air blowout nozzle 44. The solenoid valve 45
is electrically connected to the control section 25. When the control section 25 performs
control to open the solenoid valve 45, compressed air is blown from the air blowout
nozzle 44 downstream toward the inside of the tube 41 and the yarn 20 is blown off
to the upstream yarn catching section 14 side (yarn accumulating device 18 side).
[0054] The blowing off assisting section 28 includes a nozzle member 29 that is arranged
below the yarn supplying section 6. An air blowout nozzle 31 is formed in the nozzle
member 29.
[0055] As shown in FIG. 4, a through-type shaft hole 21a is formed in a core member of the
yarn supplying bobbin 21. The yarn supplying bobbin 21 can be supported in an upright
posture by inserting a lug of the conveying tray 26 into the lower end of the shaft
hole 21a. A through-type communicating hole 26a is also formed in the conveying tray
26. When the yarn supplying bobbin 21 is supported on the conveying tray 26, the communicating
hole 26a of the conveying tray 26 and the shaft hole 21a of the yarn supplying bobbin
21 are connected.
[0056] The opening of the air blowout nozzle 31 formed in the nozzle member 29 is arranged
so as to face, from the lower side, the lower end of the communicating hole 26a of
the conveying tray 26 when the yarn supplying bobbin 21 is set in the yarn supplying
section 6.
[0057] The air blowout nozzle 31 is connected to the compressed air source 46 via appropriate
piping. A solenoid valve 52 is arranged at a position between the compressed air source
46 and the air blowout nozzle 31. The solenoid valve 52 is electrically connected
to the control section 25. When the control section 25 performs control to open the
solenoid valve 52, compressed air is blown from the air blowout nozzle 31, via the
communicating hole 26a and the shaft hole 21a, from upper end (tip end) of the yarn
supplying bobbin 21 toward the upstream yarn blowing off section 11.
[0058] With respect to a new yarn supplying bobbin 21 fed to the yarn supplying section
6, a process of unwinding of a predetermined amount of the yarn 20 from the yarn supplying
bobbin 21 and the guiding of the yarn end of the yarn 20 from the upper end of the
yarn supplying bobbin 21 into the shaft hole 21a is performed beforehand in the yarn
supplying bobbin feeder 4. Accordingly, by operating the blowing off assisting section
28, the yarn end is easily blown up and conveyed to the upstream yarn blowing off
section 11, and the upstream yarn blowing off section 11 blows off the yarn end further
to the upstream yarn catching section 14 side.
[0059] The operations of catching the yarn ends and joining the yarn ends performed in the
winder unit 2 are explained below.
[0060] When the yarn 20 on the yarn accumulating device 18 side and the yarn 20 on the yarn
supplying bobbin 21 side are disconnected because of yarn breakage or cutting of the
yarn 20 by the cutter 16 or replacement of the yarn supplying bobbin 21 or the like,
the yarn ends are caught and guided to the yarn joining device 13, and the yarn joining
device 13 performs the yarn joining operation.
[0061] When a disconnection of the yarn 20 is detected, the control section 25 performs
control to immediately stop the rotation of the yarn accumulating roller 32 of the
yarn accumulating device 18. However, the yarn accumulating roller 32 continues to
rotate due to momentum, causing the yarn end on the yarn accumulating device 18 side
to be wound on the yarn accumulating roller 32.
[0062] A concrete example of the operation of guiding the yarn end to the yarn joining device
13 is explained below. First, the control section 25 performs control to cause the
upstream yarn blowing off section 11 to blow off the yarn 20 on the yarn supplying
section 6 side (yarn supplying bobbin 21 side) upward. When a new yarn supplying bobbin
21 is fed to the yarn supplying section 6, the blowing off assisting section 28 also
acts substantially simultaneously as explained above and assists in the blowing off
of the yarn end performed by the upstream yarn blowing off section 11. As shown in
FIG. 5, the yarn 20 blown off by the upstream yarn blowing off section 11 is sucked
and caught by the upstream yarn catching section 14 that has been advanced to a position
near the yarn path.
[0063] In the automatic winder 1 according to the present embodiment, the tension applying
section 15 is not arranged between the upstream yarn blowing off section 11 and the
upstream yarn catching section 14, but the tension applying section 15 is arranged
further downstream than the upstream yarn catching section 14. In this layout, a distance
from the upstream yarn blowing off section 11 to the upstream yarn catching section
14 can be shortened. Furthermore, the yarn 20 from the yarn supplying bobbin 21 that
is blown off by the upstream yarn blowing off section 11 does not get caught in the
comb teeth or the like of the tension applying section 15. Accordingly, the yarn 20
conveyed by the upstream yarn blowing off section 11 is reliably caught by the upstream
yarn catching section 14, leading to a smooth start of the yarn joining operation
performed by the yarn joining device 13, and improved production efficiency of the
package 30.
[0064] Furthermore, the upstream yarn catching section 14 is configured to approach and
retract from the yarn path by the advancement and retraction driving section 47. When
the yarn 20 from the yarn supplying bobbin 21 is blown off by the upstream yarn blowing
off section 11, the control section 25 controls the advancement and retraction driving
section 47 to move the upstream yarn catching section 14 to a position (near the yarn
path) at which the upstream yarn catching section 14 can catch the yarn 20 easily.
With this control, a catching success rate of the yarn 20 can be further improved.
After the yarn 20 is caught by the upstream yarn catching section 14, the control
section 25 controls the advancement and retraction driving section 47 to move the
upstream yarn catching section 14 to a position that is separated from the yarn path.
With this control, as shown in FIG. 6, the caught yarn 20 can be smoothly guided to
the yarn joining device 13.
[0065] During normal winding, the upstream yarn catching section 14 generates the suction
air current on the tip end thereof while being positioned at a position that is separated
from the yarn path. Accordingly, when the yarn 20 is cut by the cutter 16, the yarn
end formed on the yarn supplying bobbin 21 side due to the cutting of the yarn 20
is immediately sucked and caught by the upstream yarn catching section 14. In this
instance, the blowing off of the yarn by the upstream yarn blowing off section 11
becomes unnecessary.
[0066] Around the time when the yarn end on the yarn supplying bobbin 21 side is guided
to the yarn joining device 13, the control section 25 performs control to cause reverse
rotation of the yarn accumulating roller 32 of the yarn accumulating device 18, blow
compressed air in the downstream yarn blowing off section 48, and generate the air
current. By this action, the yarn end wound in the yarn accumulating device 18 is
unwound, sucked and caught by the downstream yarn blowing off section 48, and is blown
away by the downstream yarn blowing off section 48. The yarn 20 is conveyed along
the yarn guiding member 60 and sucked and caught by the downstream yarn catching section
12. Substantially simultaneously with the above action, the yarn 20 is pulled outside
from the yarn guiding member 60 via the not shown slit formed in the yarn guiding
member 60. With this action, as shown in FIG. 6, the yarn 20 on the yarn accumulating
device 18 side is guided and introduced into the yarn joining device 13. When the
yarn 20 on the yarn accumulating device 18 side is guided to the yarn joining device
13, the control section 25 performs control to stop the reverse rotation of the yarn
accumulating roller 32.
[0067] In this state, the control section 25 controls the operation of the yarn joining
device 13 to join the yarn 20 on the yarn supplying bobbin 21 side caught by the upstream
yarn catching section 14 and the yarn 20 on the yarn accumulating device 18 side caught
by the downstream yarn catching section 12. When the yarn joining operation ends,
the control section 25 once again starts the forward rotation of the yarn accumulating
roller 32 and resumes winding of the yarn 20 in the yarn accumulating device 18.
[0068] In this manner, even if the yarn 20 is disconnected between the yarn supplying bobbin
21 and the yarn accumulating device 18, winding of the yarn 20 to form the package
30 by the package forming section 8 can be continued without interruption. That is,
in the automatic winder 1 according to the present embodiment, the yarn accumulating
device 18 is arranged between the yarn supplying section 6 and the package forming
section 8, and a certain amount of the yarn 20 is accumulated in the yarn accumulating
device 18. The package forming section 8 is configured to wind the yarn 20 accumulated
in the yarn accumulating device 18. Hence, even if the supply of the yarn 20 from
the yarn supplying bobbin 21 is interrupted for some reason (for example, when catching
of the yarn ends and joining operation are being performed), winding of the yarn 20
to form the package 30 can be continued. Furthermore, during the yarn joining operation,
the yarn end is pulled from the yarn accumulating device 18 and not from the package
30, and thereby the disturbance of the yarn 20 present on the surface of the package
30 can be prevented.
[0069] However, there is a limit to the amount of the yarn 20 that can be accumulated in
the yarn accumulating device 18. Hence, to avoid interruption in winding of the yarn
20 by the package forming section 8, it is necessary to complete the above-explained
operations of catching the yarn ends and joining the yarn ends before all the yarn
20 in the yarn accumulating device 18 is wound on the package forming section 8 side.
This is accomplished by the automatic winder 1 according to the present embodiment
in which the catching success rate of the yarn end from the yarn supplying bobbin
21 by the upstream yarn catching section 14 is improved as explained above, and furthermore,
the yarn 20 on the yarn supplying bobbin 21 side does not get tangled in the tension
applying section 15. Consequently, a frequency of re-catching or the like is reduced,
the yarn joining operation by the yarn joining device 13 is performed smoothly, and
accumulating of the yarn 20 can be resumed quickly. Hence, the function of the yarn
joining device 13 can be adequately demonstrated and the production efficiency of
the package 30 by the package forming section 8 and a product quality can be improved.
[0070] As explained above, the winder unit 2 according to the present embodiment includes
the yarn supplying section 6, the yarn accumulating device 18, the tension applying
section 15, the upstream yarn blowing off section 11, the upstream yarn catching section
14, and the yarn joining device 13. The yarn supplying section 6 supports the yarn
supplying bobbin 21 with the yarn 20 wound thereon. The yarn accumulating device 18
winds the yarn 20 from the yarn supplying bobbin 21 that is supported in the yarn
supplying section 6. The tension applying section 15 applies tension on the yarn 20
that is being wound in the yarn accumulating device 18. The upstream yarn blowing
off section 11 conveys the yarn end from the yarn supplying bobbin 21 toward the yarn
accumulating device 18 by the action of the air current. The upstream yarn catching
section 14 catches the yarn end conveyed by the upstream yarn blowing off section
11. The yarn joining device 13 joins the yarn 20 from the yarn supplying bobbin 21
that is caught by the upstream yarn catching section 14 and the yarn 20 that is wound
in the yarn accumulating device 18. The upstream yarn catching section 14 is configured
to convey the yarn end from the newly replaced yarn supplying bobbin 21 that is supported
in the yarn supplying section 6 toward the yarn accumulating device 18 by the action
of the air current. Downstream of the upstream yarn blowing off section 11 on the
yarn path, the yarn joining device 13, the upstream yarn catching section 14, the
tension applying section 15, and the yarn accumulating device 18 are arranged sequentially
from upstream.
[0071] With this configuration, a distance for which the yarn 20 needs to be blown off by
the upstream yarn blowing off section 11 can be shortened because the tension applying
section 15 is not arranged between the upstream yarn blowing off section 11 and the
upstream yarn catching section 14. Consequently, the catching success rate of the
yarn 20 by the upstream yarn catching section 14 can be improved. Furthermore, when
the yarn end of the newly replaced yarn supplying bobbin 21 is blown off by the upstream
yarn blowing off section 11, the yarn 20 does not get caught in the tension applying
section 15, and the yarn end can be reliably caught by the upstream yarn catching
section 14. Hence, the yarn joining operation can be smoothly performed by the yarn
joining device 13, and the production efficiency of the package 30 can be improved.
[0072] In the winder unit 2 according to the present embodiment, the upstream yarn catching
section 14 can be advanced toward and retracted from the yarn path.
[0073] With this configuration, when the upstream yarn blowing off section 11 blows off
the yarn end from the yarn supplying bobbin 21, the blown off yarn end can be easily
caught by the upstream yarn catching section 14 that has been advanced to a position
near the yarn path. On the other hand, when retracted to a position that is separated
from the yarn path, the upstream yarn catching section 14 can be kept from hindering
winding of the yarn 20 by the yarn accumulating device 18.
[0074] In the winder unit 2 according to the present embodiment, the yarn accumulating device
18 is configured to wind the yarn 20 supplied by the yarn supplying section 6. The
winder unit 2 further includes the package forming section 8 that pulls the yarn 20
from the yarn accumulating device 18 and winds the pulled yarn 20 to form the package
30.
[0075] With this configuration, the effect of a change in the tension while the yarn 20
is being unwound from the yarn supplying bobbin 21 is absorbed by the yarn accumulating
device 18. Furthermore, yarn joining can be performed without having to reverse rotate
or stop the rotation of the package 30 in the package forming section 8. Consequently,
a uniform tension can be maintained on the yarn 20 that is wound by the package forming
section 8, and a good quality package 30 can be formed. Furthermore, the yarn 20 from
the package 30 is not sucked and caught every time the yarn joining operation is performed.
Consequently, the disturbance of the yarn 20 present on the surface of the package
30 can be prevented.
[0076] In the winder unit 2 according to the present invention, the clearer 17 that detects
defects in the yarn 20 is arranged between the yarn accumulating device 18 and the
tension applying section 15 and near the tension applying section 15.
[0077] With this configuration, the clearer 17 can detect the defect in the portion of the
yarn 20, which is held by the tension applying section 15, that is near a point where
tension is applied. Hence, the defect can be detected by the clearer 17 in the portion
of the yarn 20 that is not affected by disturbances, such as shaking or the like,
and where the tension is stabilized. Consequently, the defect can be accurately detected.
[0078] The winder unit 2 according to the present embodiment further includes the cutter
16 and the accumulating side yarn end catching device 50. The cutter 16 cuts the yarn
20 when the clearer detects a defect in the yarn 20. The accumulating side yarn end
catching device 50 pulls the yarn end from the yarn accumulating device 18 that is
rotating in the reverse direction when the yarn 20 is cut by the cutter 16. The accumulating
side yarn end catching device 50 includes the downstream yarn blowing off section
48, the downstream yarn catching section 12, and the yarn guiding member 60. The downstream
yarn blowing off section 48 sucks and catches the yarn end wound in the yarn accumulating
device 18, and blows away the caught yarn end by the action of the air current. The
yarn guiding member 60 guides the yarn end that is blown away by the downstream yarn
blowing off section 48. The downstream yarn catching section 12 is arranged upstream
of the yarn joining device 13 on the yarn path. The yarn joining device 13 is configured
to join the yarn 20 from the yarn supplying bobbin 21 caught by the upstream yarn
catching section 14 and the yarn 20 from the yarn accumulating device 18 caught by
the downstream yarn catching section 12. The yarn guiding member 60 detours the yarn
end around the tension applying section 15 and the yarn joining device 13 and guides
the yarn end to the downstream yarn catching section 12.
[0079] With this configuration, the yarn end on the yarn accumulating device 18 side can
be quickly pulled to the yarn joining device 13 side by the action of the air current.
Furthermore, the yarn end on the yarn accumulating device 18 side is detoured around
the tension applying section 15 and the yarn joining device 13 before being caught
by the downstream yarn catching section 12. Consequently, the yarn end can be reliably
caught by the downstream yarn catching section 12 without the yarn 20 from the yarn
accumulating device 18 side getting caught in the tension applying section 15 or the
like. Hence, the yarn joining operation by the yarn joining device 13 can be started
smoothly and the production efficiency of the package 30 can be improved.
[0080] In the winder unit 2 according to the present embodiment, the yarn supplying section
6 is configured to support the yarn supplying bobbin 21 that is set on the conveying
tray 26. The yarn supplying section 6 includes the blowing off assisting section 28
that conveys the yarn end from the yarn supplying bobbin 21 toward the upstream yarn
blowing off section 11 by the action of the air current.
[0081] With this configuration, in the yarn supplying section 6 that is of a replaceable
tray type, the yarn end is received by the upstream yarn blowing off section 11 by
the action of the air current generated by the blowing off assisting section 28 and
conveyed to and caught by the upstream yarn catching section 14.
[0082] The automatic winder 1 according to the present embodiment includes the winder unit
2.
[0083] With this configuration, the automatic winder 1 that has a high winding efficiency
of the yarn 20 can be realized.
[0084] Exemplary embodiments of the present invention are explained above. The structure
explained above however can be modified as follows.
[0085] The yarn accumulating device 18 can be omitted from the above embodiment and the
yarn 20 from the yarn supplying section 6 can be directly wound by the package forming
section 8. In this case, when the yarn 20 is disconnected, the yarn 20 can be caught
from the package forming section 8 and guided to the yarn joining device 13. The package
forming section 8 corresponds to the yarn accumulating device in this case. By rotating
the package 30 in the package forming section 8 in the winding direction or reverse
direction, the yarn 20 from the package 30 side can be pulled, or allowed to be caught
by the downstream yarn catching section 12 and guided to the yarn joining device 13.
[0086] Instead of the accumulating side yarn end catching device 50 that conveys the yarn
end from the yarn accumulating device 18 by the action of the air current, a moving-type
yarn end catching device can be used that conveys the yarn end by, for example, nipping
the yarn end and moving to the downstream yarn catching section 12 with the nipped
yarn end.
[0087] The yarn supplying section 6 is not limited to the tray transport type explained
in the present embodiment. As shown in FIG. 7, a winder unit 200 can be configured
in which new yarn supplying bobbins 21 can be fed from a magazine-type bobbin feeder
35. In this configuration, when the bobbin feeder 35 feeds a new yarn supplying bobbin
21 into the yarn supplying section 6, the bobbin feeder 35 can pull the yarn end from
the yarn supplying bobbin 21 and convey the yarn end to the upstream yarn blowing
off section 11. The blowing off assisting section 28 can be omitted in this case.
[0088] In the package forming section 8, the traverse drum 24 is cited as an example of
a mechanism that can be used to traverse the yarn 20. Other traversing methods, such
as using an arm-type or belt-type traverse mechanism, can be adopted.
[0089] According to one aspect of the present invention, a yarn winding device includes
a yarn supplying section, a yarn accumulating device, a tension applying section,
a yarn end blowing off section, a supplied yarn catching section, a yarn joining device,
and a package forming section. The yarn supplying section supports a yarn supplying
bobbin with a yarn wound thereon. The yarn accumulating device winds and accumulates
the yarn from the yarn supplying bobbin supported by the yarn supplying section. The
package forming section pulls the yarn from the yarn accumulating device and winds
the pulled yarn to form a package. The tension applying section applies tension on
the yarn being wound by the yarn accumulating device. The supplied yarn catching section
catches a yarn end that is conveyed from the yarn supplying section. The yarn joining
device joins the yarn from the yarn supplying bobbin caught by the supplied yarn catching
section and the yarn that is wound in the yarn accumulating device. Downstream of
the yarn supplying section on a yarn path, the yarn joining device, the supplied yarn
catching section, the tension applying section, and the yarn accumulating device are
sequentially arranged from upstream. The yarn end blowing off section that conveys
the yarn end from the yarn supplying bobbin supported in the yarn supplying section
toward the yarn accumulating device is arranged between the yarn supplying section
and the yarn joining device. When the yarn supplying bobbin is replaced in the yarn
supplying section, the yarn end blowing off section conveys the yarn end of the new
yarn supplying bobbin that is supported in the yarn supplying section toward the yarn
accumulating device by the action of an air current. The supplied yarn catching section
catches the yarn end conveyed by the yarn end blowing off section.
[0090] With the above configuration, a distance for which the yarn needs to be blown off
by the yarn end blowing off section can be shortened because the tension applying
section is not arranged between the yarn end blowing off section and the supplied
yarn catching section. Consequently, a success rate of the supplied yarn catching
section in catching the blown away yarn can be improved. Furthermore, when the yarn
end of a newly replaced yarn supplying bobbin is blown off by the yarn end blowing
off section, the yarn end can be reliably caught by the supplied yarn catching section
without the yarn getting caught in the tension applying section. Hence, a yarn joining
operation by the yarn joining device can be started smoothly and a winding efficiency
can be improved.
[0091] In the yarn winding device, it is preferable that the supplied yarn catching section
is arranged such that it can be advanced to and retracted from the yarn path.
[0092] With this configuration, when the yarn end blowing off section blows off the yarn
end from the yarn supplying bobbin, the supplied yarn catching section can easily
catch the blown yarn end by being advanced to a position near the yarn path. On the
other hand, by being retracted to a position that is separated from the yarn path,
the supplied yarn catching section can be kept from hindering winding of the yarn
by the yarn accumulating device.
[0093] It is preferable that the yarn winding device has the following configuration. That
is, the yarn accumulating device accumulates the yarn by winding the yarn supplied
by the yarn supplying section.
[0094] With this configuration, the effect of a change in the tension while the yarn is
being unwound from the yarn supplying bobbin is absorbed by the yarn accumulating
device. Furthermore, yarn joining can be performed without having to reverse rotate
or stop the rotation of the package in the package forming section. Consequently,
a uniform tension can be maintained on the yarn that is wound by the package forming
section, and a good quality package can be formed. Furthermore, the yarn from the
package is not sucked and caught every time the yarn joining operation is performed.
Consequently, the disturbance of the yarn present on the surface of the package can
be prevented.
[0095] The yarn winding device further includes a yarn defect detecting device that detects
a defect of the yarn and that is arranged between the yarn accumulating device and
the tension applying section, at a position near the tension applying section.
[0096] With this configuration, detection of the defect is performed in the portion of the
yarn that is held by the tension applying section and where tension is applied. Hence,
the defect can be detected in the portion of the yarn that is not affected by disturbances,
such as shaking or the like, and where the tension is stabilized. Consequently, the
defect can be accurately detected.
[0097] It is preferable that the yarn winding device has the following configuration. That
is, the yarn winding device includes a cutting section and a yarn accumulating device
side yarn end catching device. The cutting section cuts the yarn when the yarn defect
detecting device detects a defect in the yarn. The yarn accumulating device side yarn
end catching device pulls the yarn end from the yarn accumulating device that is rotating
in a direction opposite to a winding direction, when the cutting section cuts the
yarn. The yarn accumulating device side yarn end catching device includes a yarn end
blowing away section, a yarn guiding member, and a winding yarn catching section.
The yarn end blowing away section sucks and catches the yarn end wound in the yarn
accumulating device and blows away the caught yarn end by the action of an air current.
The yarn guiding member guides the yarn end blown away by the yarn end blowing away
section. The winding yarn catching section catches the yarn end guided by the yarn
guiding member. The winding yarn catching section is arranged upstream of the yarn
joining device on the yarn path. The yarn joining device joins the yarn from the yarn
supplying bobbin that is caught by the supplied yarn catching section and the yarn
from the yarn accumulating device that is caught by the winding yarn catching section.
The yarn guiding member detours the yarn end around the tension applying section and
the yarn joining device to guide the yarn end to the winding yarn catching section.
[0098] With this configuration, the yarn end on the yarn accumulating device side can be
quickly pulled to the yarn joining device side by the action of the air current. Furthermore,
the yarn end on the yarn accumulating device side is detoured around the tension applying
section and the yarn joining device before being caught by the winding yarn catching
section. Consequently, the yarn end can be reliably caught by the winding yarn catching
section without the yarn from the yarn accumulating device side getting caught in
the tension applying section or the like. Hence, the yarn joining operation by the
yarn joining device can be started smoothly and the winding efficiency can be improved.
[0099] It is preferable that the yarn winding device has the following configuration. That
is, the yarn supplying section supports the yarn supplying bobbin that is set on a
conveying tray. Moreover, the yarn supplying section includes a blowing off assisting
section that conveys the yarn end from the yarn supplying bobbin toward the yarn end
blowing off section by the action of an air current.
[0100] With this configuration, in the yarn supplying section that is of a replaceable tray
type, the yarn end is received by the yarn end blowing off section by the action of
the air current generated by the blowing off assisting section and conveyed to and
caught by the supplied yarn catching section.
[0101] According to another aspect of the present invention, a yarn winding machine equipped
with the above yarn winding device is provided.
[0102] With this configuration, a yarn winding machine with a high yarn winding efficiency
can be provided.
[0103] Although the invention has been described with respect to specific embodiments for
a complete and clear disclosure, the appended claims are not to be thus limited but
are to be construed as embodying all modifications and alternative constructions that
may occur to one skilled in the art that fairly fall within the basic teaching herein
set forth.