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EP 2 812 133 B1 |
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EUROPEAN PATENT SPECIFICATION |
(45) |
Mention of the grant of the patent: |
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25.05.2016 Bulletin 2016/21 |
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Date of filing: 24.01.2013 |
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International Patent Classification (IPC):
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International application number: |
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PCT/EP2013/051383 |
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International publication number: |
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WO 2013/117436 (15.08.2013 Gazette 2013/33) |
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ENTRY SECTION OF A PICKLING LINE, OF A CONTINUOUS TANDEM COLD MILL (TCM) OR OF A PICKLING
LINE COUPLED TO TANDEM COLD MILL (PL/TCM) INSTALLATION
EINLAUFABSCHNITT FÜR EINE BEIZLINIE, FÜR EINE KONTINUIERLICHE TANDEMWALZSTRASSE ODER
FÜR EINE BEIZLINIE, DIE MIT EINER TANDEMWALZSTRASSE GEKOPPELT IST
SECTION D'ENTRÉE DE LIGNE DE DÉCAPAGE, D'UN LAMINOIR À FROID EN TANDEM CONTINU OU
D'UNE LIGNE DE DÉCAPAGE COUPLÉE À UNE INSTALLATION DE LAMINAGE À FROID EN TANDEM
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Designated Contracting States: |
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AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL
NO PL PT RO RS SE SI SK SM TR |
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Priority: |
06.02.2012 US 201261595386 P 29.03.2012 EP 12162089
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Date of publication of application: |
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17.12.2014 Bulletin 2014/51 |
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Proprietor: Cockerill Maintenance & Ingénierie S.A. |
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4100 Seraing (BE) |
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Inventors: |
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- DUMORTIER, François
B-5190 Spy (BE)
- KÖPPE, Andreas
59423 Unna (DE)
- LEURQUIN, Vincent
B-4860 Wegnez (BE)
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Representative: Pronovem |
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Office Van Malderen
Parc d'affaires Zénobe Gramme- bâtiment K
Square des Conduites d'Eau 1-2 4020 Liège 4020 Liège (BE) |
(56) |
References cited: :
GB-A- 1 047 506 US-A- 2 369 830
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JP-A- 59 066 922 US-A- 2 978 805
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Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
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Field of the invention
[0001] The present invention relates to the field of continuous processes in the steel industry,
leading to productivity and yield improvements as well as cost savings. These continuous
processes are, for example, those carried out on pickling lines, possibly linked with
cold rolling mills, or carried out on continuous rolling mills.
Background art
[0002] A technical problem known in the above-mentioned lines is that the entry section,
where two following strips are welded together, is one of the main bottlenecks thereof.
The time performance of the line entry is therefore critical to achieve the yearly
production. This is all the more true when the coils deliver short lengths of strip.
[0003] The welding process needs creation of a loop in front of the welder. Existing solutions
as the preloading table at Continuous Annealing Lines (CAL) or Continuous Galvanizing
Lines (CGL) are not applicable for the processing of hot rolled strips. According
to the high thickness and heavy weight of the loop, these hot rolled strips require
a different entry design to allow safe loop creation and centering.
[0004] A typical layout of such an entry section is represented in FIG. 1.
[0005] The entry time cycle represents the time during which the tail end of a coil and
the head end of the next coil are being operated at slower speed than the pickling
or rolling process one.
[0006] The entry cycle usually comprises the following steps :
- slowdown from process speed to threading speed ;
- transfer of the first coil tail end from the first pay-off reel 1a to the first dividing
shear 2a;
- cut at the first shear 2a ;
- transfer of the first coil tail end to the common pinch roll 4 thanks to the first
transfer table 3a ;
- transfer of the first coil tail end from the common pinch roll 4 to the welder 6.
[0007] In parallel of these first steps, the following steps are performed so that the tail
end of the first coil and the head end of the second coil can be butt welded without
wasting time :
- transfer of the second coil (next coil) head end from the second pay-off reel 1b to
the second dividing shear 2b ;
- cut at the second shear 2b ;
- transfer of the coil head end to the common pinch roll 4 thanks to the second transfer
table 3b ;
- transfer of the second coil head end from the common pinch roll 4 to the welder 6
and loop creation at the looping table 5, this looping being necessary for coil centering
at the welder ;
- welding of the two coil ends together ;
- re-acceleration to maximum entry speed.
[0008] During those operations, the intermediate pickling or rolling process section is
still running at nominal speed thanks to the storage capacity of the looper.
[0009] Therefore, if the entry cycle time is reduced, then it allows to run faster in the
pickling section for a same looper capacity.
[0010] Patent No. US 2,369,830 A discloses, in combination with a line for successively processing a plurality of
pieces of strip material, a plurality of coil supports, combination feeding and deflecting
apparatus incorporating a plurality of cooperating feeding rolls, a pair of superposed
shears at the delivery end of said feeding mechanism, a plurality of guides for directing
successive pieces of the strip material to a common point, a second shear and welder
for preparing the pieces of strip material and joining the ends thereof together,
and means for directing the connected strip away from said shear and welder. No loops
are foreseen for the pieces of strip material.
[0011] Patent No. GB 1047506 A discloses, in an apparatus for joining a strip in general end-to-end relation and
having a pair of longitudinally spaced entry and exit strip clamps as well as a combined
double shear and seam welder transversely movable between said clamps and wherein
said shear is operative to separately shear along offset lines overlapped strip ends
held in said clamps, the improvement comprising a strip shear positioned immediately
ahead of said entry clamp in a longitudinal direction to crop off the tail end of
a strip length extending through said clamps and beyond said exit clamp to thereby
facilitate the longitudinal entry into said clamps of the leading end portion of a
second strip length extending ahead of said entry clamp with said leading end portion
overlying the first mentioned strip length. Two loops are created but with the help
of the clamps, whereby the lower loop is not created on a table, but is a hanging
loop.
Aims of the invention
[0012] The present invention aims at decreasing the time for entry cycle in steel industry
continuous lines, thus reducing the production time of the above-mentioned lines.
[0013] A further goal of the invention is to simplify the PL/TCM entry section.
[0014] Still a further goal is to eliminate or reduce the transfer time from the common
pinch roll to the welder.
[0015] Still a further goal is to allow a better loop creation and a better centering for
heavy strip gages.
Summary of the invention
[0016] A first object of the present invention relates to a continuous industrial equipment
having an entry section comprising two devices for uncoiling and feeding out strip
materials to be processed, a cutting device and a transfer table for each strip, and
a joining device, so that the transfer tables deliver said strips to the joining device
where a coil tail strip and a coil head strip are joined, at least a looping table
for strip centering and a welder where said coil tail strip and said coil head strip
are butt welded, characterized in that each of the transfer tables is also a looping
table, whereby the loops for strip centering can be made directly on said transfer
tables and in that it is provided so as the joined strips at the joining device are
directly fed to the welder, without further looping (claim 1).
[0017] According to example embodiments of the invention, possibly preferred embodiments,
the continuous industrial equipment having an entry section is further limited according
to one or a suitable combination of the following characteristics (claims 2 to 10)
:
- the transfer tables consisting in an upper table defining an upper entry level being
superimposed on a lower table defining a lower entry level, the equipment is provided
with means for retracting first and then lifting the upper table ;
- each uncoiling devices comprises a pay-off reel ;
- each cutting device comprises a shear ;
- the joining device comprises a common pinch roll ;
- said means for retracting first and then lifting the upper table comprise at least
one hydraulic or pneumatic cylinder for retracting the upper table and at least one
hydraulic or pneumatic cylinder for lifting the upper table, said last cylinders being
located near the joining device ;
- the hydraulic or pneumatic cylinders are partially or totally replaced by screws actuated
by electric or hydraulic motors ;
- the equipment comprises a non-contact detection means for controlling the height of
the loop at the lower table and preventing a collision of said loop with the upper
table ;
- the non-contact detection means is a light barrier ;
- the equipment comprises a pivotable strip centering wheel able to be moved to the
strip by a hydraulic or pneumatic cylinder.
[0018] A second object of the present invention relates to a method for joining, centering
and butt welding two strips, in an entry section of a continuous industrial equipment,
comprising all characteristics of claims 1 to 7, characterized at least by the following
steps (claim 11):
- a running coil N is processed through the lower entry level ;
- a next coil N+1 is threaded, prepared, and cropped on the upper entry level, the head
end thereof being placed in front of the common pinch roll in a waiting position ;
- the tail end of coil N successively leaves the pay-off reel mandrel, the lower entry
level and the common pinch roll, a loop being created at the exit side of the welder
for centering the tail end ;
- immediately after that the common pinch roll is free, the head end of coil N+1 at
the upper entry level is threaded by the common pinch roll to the entry side of the
welder ;
- according to speed differences between the upper entry level and the common pinch
roll a loop is created at the upper transfer table ;
- after creation of the loop, the top roll of the common pinch roll is retracted to
allow the movement of the strip during a centering process ;
- the tail end of coil N and the head end of coil N+1 are butt welded at the welder
;
- the new coil N+1 is further fed to the line via the upper entry level ;
- a next coil N+2 is threaded, prepared, and cropped on the lower entry level, the head
end thereof being placed in front of the common pinch roll in a waiting position ;
- the tail end of coil N+1 leaves the pay-off reel mandrel, the upper entry level and
the common pinch roll, a loop being created at the exit side of the welder for centering
the tail end ;
- immediately after that the common pinch roll is free, the head end of coil N+2 at
the lower level is threaded by the common pinch roll to the entry side of the welder
;
- to allow creation of a high loop for performing a safe centering function, the top
transfer table is retracted and lifted upwards by the hydraulic or pneumatic cylinders
and/or by the actuated screws ;
- according to speed differences between the entry level and the common pinch roll,
a loop is created at the bottom transfer table ;
- after creation of the loop, the top roll of the common pinch roll is retracted to
allow the movement of the strip during a centering process ;
- the tail end of coil N+1 and the head end of coil N+2 are butt welded at the welder
;
- the new coil N+2 is further fed to the line via the bottom entry level.
Short description of the drawings
[0019]
FIG.1 represents a typical layout of an entry section according to prior art, as far
as hot rolled material is concerned.
FIG.2 represents a detailed view of the layout of FIG.1.
FIG.3 represents a preferred embodiment of an entry section layout according to the
present invention.
Detailed description of the invention and preferred embodiments
[0020] In order to reduce the entry cycle as described above, a new concept of looping table
is developed according the present invention. The design with two transfer tables
3a, 3b (one for each pass line), a common pinch roll 4 and a looping table 5 (as in
FIG. 2) is replaced by a design with only two transfer tables 3a, 3b including a looping
function 5 and a common pinch roll 4. Accordingly, the loops for strip centering are
made directly on the transfer tables. A schematic of the new solution is presented
in FIG. 3. The scope of the present invention relates to an installation comprising
any suitable welder 6. It is to be noted that the welder illustrated in FIG. 3 is
an example of a commercially available welder.
[0021] According to a preferred embodiment of the invention, and in order to provide sufficient
space to create a loop at the lower pass line, the upper looping table is retractable
and can be lifted. When a loop has to be created on the lower pass line, the upper
table is preferably first retracted by a hydraulic or pneumatic cylinder and then
lifted by two hydraulic or pneumatic cylinders situated near the common pinch roll.
[0022] The lower loop can thus be built when the upper table is lifted.
[0023] In more details, the method for joining, centering and butt welding two strip ends
is as follows.
[0024] A running coil N (N integer >0) is processed through the bottom or lower entry level,
comprising the lower table. The next coil N+1 is threaded, prepared, and cropped at
the shear on the upper or top entry level, comprising the upper table. The new head
end of coil N+1 is placed in front of the common pinch roll in a waiting position.
The tail end of coil N successively leaves the pay-off reel mandrel, the bottom entry
level and the common pinch roll, a loop being created at the exit side of the welder
by two loop rolls (not shown) for centering the tail end.
[0025] As a new feature of this invention, the upper threading table combines three functions.
The first one is to store the head end of next coil N+1, already close to the common
pinch roll of the welder. The second function is to create a loop on this table. The
third function is to allow the strip threading of strip N+2 to the common pinch roll
during the loop creation and welding of strip N+1 in the shadow time of the welding
process.
[0026] Immediately after the common pinch roll is free, the new head end of the coil N+1
at the upper entry level is threaded by the common pinch roll to the entry side of
the welder. According to speed difference between the upper entry level and the common
pinch roll, a loop is created at the top transfer table. After creation of the loop,
the top roll of the common pinch roll is retracted by long stroke cylinders (not shown),
to allow the movement of the strip during the centering process.
[0027] For further improvement of the centering process and to prevent blocking of the strip
(especially for thick and hard materials) against the upper common pinch roll, a special
pivotable centering wheel 7 will be moved to the strip by a hydraulic or pneumatic
cylinder. This allows a better movement of the loop during the centering process with
the integrated centering device of the welder. With this equipment, the accuracy of
weld seam centering can be improved to reduce further problems during strip tracking,
side trimming and cold rolling. After the centering, the pivotable centering wheel
7 will be retracted to allow the transport of the strip during further welding and
notching accelerations.
[0028] The tail end of coil N and the head end of coil N+1 are then butt welded at the welder.
[0029] The new coil N+1 is further fed to the line via the upper entry level. The next coil
N+2 is threaded, prepared, and cropped at the shear on the lower entry level. The
new head end of coil N+2 is placed in front of the common pinch roll in a waiting
position. The tail end of coil N+1 successively leaves the pay-off reel mandrel, the
upper entry level and the common pinch roll, a loop being created at the exit side
of the welder by two loop rolls (not shown) for centering the tail end. Immediately
after the common pinch roll is free, the new head end of the coil N+2 at the lower
level is threaded by the common pinch roll to the entry side of the welder. So, it
is necessary to allow the creation of a high loop for performing a safe centering
function. For that reason, the top transfer table is retracted and lifted upwards
thanks to the hydraulic or pneumatic cylinders. To prevent the collision of the loop
with the upper threading table, the height of the loop will be preferably controlled
by a light barrier. According to speed differences between the entry level and the
common pinch roll, a loop is created at the bottom transfer table. After creation
of the loop, the top roll of the common pinch roll is retracted by the long stroke
cylinders, to allow the movement of the strip during the centering process. The considerations
of §[0027] are also applicable here.
[0030] The tail end of coil N+1 and the head end of coil N+2 are then butt welded at the
welder. The new coil N+2 is further fed to the line via the lower entry level.
[0031] Successive new coils are processed alternately in the lower and upper entry sections,
with successive loops created alternately on the lower and upper entry tables.
[0032] In difference with other strip processing lines like CAL and CGL, the line according
to the invention can also process thick hot rolled strips.
[0033] Thanks to this new concept, the looping table according prior art can be eliminated,
and therefore the time-to-transfer of the strip from the common pinch roll to the
welder is eliminated as well. Depending on the strip thickness, the time gain is typically
between 5 and 7 seconds for each entry cycle time. As an example, this new entry design
thus allows reducing the production time by roughly 2% (meaning increase in productivity)
for a PL/TCM of 2 million tons capacity, depending however on incoming coils and line
configuration.
[0034] In addition, this invention has the advantage of allowing a better loop creation.
Thanks to the additional provision of the retractable upper table and the centering
wheel a better centering for heavy gages is possible.
List of references
[0035]
- 1a.
- Pay-off reel
- 1b.
- Pay-off reel
- 2a.
- Shear
- 2b.
- Shear
- 3a.
- Transfer table
- 3b.
- Transfer table
- 4.
- Common pinch roll
- 5.
- Looping table(s)
- 6.
- Welder
- 7.
- Pivotable centering wheel
1. A continuous industrial equipment having an entry section comprising two uncoiling
devices (1a, 1b) for uncoiling and feeding out strip materials to be processed, a
cutting device (2a, 2b) and a transfer table (3a, 3b) for each strip, and a joining
device (4), so that the transfer tables (3a, 3b) deliver said strips to the joining
device (4) where a coil tail strip and a coil head strip are joined, at least a looping
table (5) for strip centering and a welder (6) where said coil tail strip and said
coil head strip are butt welded, characterized in that each of the transfer tables (3a, 3b) is also a looping table (5), whereby the loops
for strip centering can be made directly on said transfer tables (3a, 3b) and in that it is provided so as the joined strips at the joining device (4) are directly fed
to the welder (6), without further looping.
2. The equipment according to claim 1, characterized in that, the transfer tables (3a, 3b, 5) consisting in an upper table (3a) defining an upper
entry level being superimposed on a lower table (3b) defining a lower entry level,
the equipment is provided with means for retracting first and then lifting the upper
table (3a).
3. The equipment according to claim 1, characterized in that each uncoiling devices (1a, 1b) comprises a pay-off reel.
4. The equipment according to claim 1, characterized in that each cutting device (2a, 2b) comprises a shear.
5. The equipment according to claim 1, characterized in that the joining device (4) comprises a common pinch roll.
6. The equipment according to claim 2, characterized in that said means comprise at least one hydraulic or pneumatic cylinder for retracting the
upper table (3a) and at least one hydraulic or pneumatic cylinder for lifting the
upper table (3b), the last cylinder(s) being located near the joining device (4).
7. The equipment according to claim 6, characterized in that the hydraulic or pneumatic cylinders are partially or totally replaced by screws
actuated by electric or hydraulic motors.
8. The equipment according to claim 2, characterized in that it comprises a non-contact detection means for controlling the height of the loop
at the lower table (3b) and preventing a collision of said loop with the upper table
(3a).
9. The equipment according to claim 8, characterized in that the non-contact detection means is a light barrier.
10. The equipment according to claim 1, characterized in that it comprises a pivotable strip centering wheel (7) able to be moved to the strip
by a hydraulic or pneumatic cylinder.
11. A method for joining, centering and butt welding two strips, in an entry section of
a continuous industrial equipment, comprising all characteristics of claims 1 to 7,
characterized at least by the following steps :
- a running coil N is processed through the lower entry level ;
- a next coil N+1 is threaded, prepared, and cropped on the upper entry level, the
head end thereof being placed in front of the common pinch roll in a waiting position
;
- the tail end of coil N successively leaves the pay-off reel mandrel, the lower entry
level and the common pinch roll, a loop being created at the exit side of the welder
for centering the tail end ;
- immediately after that the common pinch roll is free, the head end of coil N+1 at
the upper entry level is threaded by the common pinch roll to the entry side of the
welder ;
- according to speed differences between the upper entry level and the common pinch
roll a loop is created at the upper transfer table ;
- after creation of the loop, the top roll of the common pinch roll is retracted to
allow the movement of the strip during a centering process ;
- the tail end of coil N and the head end of coil N+1 are butt welded at the welder
;
- the new coil N+1 is further fed to the line via the upper entry level ;
- a next coil N+2 is threaded, prepared, and cropped on the lower entry level, the
head end thereof being placed in front of the common pinch roll in a waiting position
;
- the tail end of coil N+1 leaves the pay-off reel mandrel, the upper entry level
and the common pinch roll, a loop being created at the exit side of the welder for
centering the tail end ;
- immediately after that the common pinch roll is free, the head end of coil N+2 at
the lower level is threaded by the common pinch roll to the entry side of the welder
;
- to allow creation of a high loop for performing a safe centering function, the top
transfer table is retracted and lifted upwards by the hydraulic or pneumatic cylinders
and/or by the actuated screws;
- according to speed differences between the entry level and the common pinch roll,
a loop is created at the bottom transfer table ;
- after creation of the loop, the top roll of the common pinch roll is retracted to
allow the movement of the strip during a centering process ;
- the tail end of coil N+1 and the head end of coil N+2 are butt welded at the welder
;
- the new coil N+2 is further fed to the line via the bottom entry level.
1. Durchgehende industrielle Ausrüstung mit einem Eingangsabschnitt, zwei Abwickelvorrichtungen
(1a, 1b) zum Abwickeln und Ausgeben von Streifenmaterialien umfassend, die verarbeitet
werden sollen, eine Schneidevorrichtung (2a, 2b) und einen Übertragungstisch (3a,
3b) für jeden Streifen, und eine Verbindungseinrichtung (4), so dass die Übertragungstische
(3a, 3b) die Streifen an die Verbindungseinrichtung (4) liefern, wo ein Spulenendstreifen
und ein Spulenkopfstreifen verbunden sind, mindestens einen Schleifentisch (5) zum
Zentrieren der Streifen und ein Schweißer (6), wobei der Spulenendstreifen und der
Spulenkopfstreifen stumpfgeschweißt sind, dadurch gekennzeichnet, dass jeder der Übertragungstische (3a, 3b) auch ein Schleifentisch (5) ist, wobei die
Schleifen für die Zentrierung der Streifen direkt auf den Übertragungstischen (3a,
3b) durchgeführt werden können, und dadurch, dass sie so bereitgestellt ist, dass
die verbundenen Streifen an der Verbindungsvorrichtung (4) direkt in den Schweißer
(6) geführt werden, ohne eine weitere Schleifenbildung.
2. Ausrüstung nach Anspruch 1, dadurch gekennzeichnet, dass da die Übertragungstische (3a, 3b, 5) aus einem oberen Tisch (3a) bestehen, der eine
obere Eingangsebene definiert, die über einen unteren Tisch (3b) gelegt ist, der eine
untere Eingangsebene definiert, die Ausrüstung mit Mitteln zuerst zum Zurückziehen
und dann Heben des oberen Tisches (3a) ausgestattet ist.
3. Ausrüstung nach Anspruch 1, dadurch gekennzeichnet, dass jede Abwickelvorrichtung (1a, 1 b) eine Abrollspule umfasst.
4. Ausrüstung nach Anspruch 1, dadurch gekennzeichnet, dass jede Schneidevorrichtung (2a, 2b) eine Scherung umfasst.
5. Ausrüstung nach Anspruch 1, dadurch gekennzeichnet, dass die Verbindungsvorrichtung (4) eine gemeinsame Klemmrolle umfasst.
6. Ausrüstung nach Anspruch 2, dadurch gekennzeichnet, dass das Mittel mindestens einen hydraulischen oder pneumatischen Zylinder umfasst, um
den oberen Tisch zurückzuziehen (3a), und mindestens einen hydraulischen oder pneumatischen
Zylinder, um den oberen Tisch (3b) zu heben, wobei sich der/die letzte(n) Zylinder
in der Nähe der Verbindungsvorrichtung (4) befindet/befinden.
7. Ausrüstung nach Anspruch 6, dadurch gekennzeichnet, dass die hydraulischen oder pneumatischen Zylinderteilweise oder vollständig durch Schrauben
ersetzt sind, die durch elektrische oder hydraulische Motoren betätigt werden.
8. Ausrüstung nach Anspruch 2, dadurch gekennzeichnet, dass sie ein berührungsloses Erfassungsmittel umfasst, um die Höhe der Schleife am unteren
Tisch (3b) zu steuern und eine Kollision der Schleife mit dem oberen Tisch (3a) zu
verhindern.
9. Ausrüstung nach Anspruch 8, dadurch gekennzeichnet, dass das berührungslose Erfassungsmittel eine Lichtschranke ist.
10. Ausrüstung nach Anspruch 1, dadurch gekennzeichnet, dass sie eine schwenkbares Streifenzentrierrad (7) umfasst, das dazu in der Lage ist,
durch einen hydraulischen oder pneumatischen Zylinder zum Streifen bewegt zu werden.
11. Verfahren zum Verbinden, Zentrieren und Stumpfschweißen von zwei Streifen, in einem
Eingangsabschnitt einer durchgehenden Industrieausrüstung, umfassend alle Merkmale
von Anspruch 1 bis 7, mindestens durch die folgenden Schritte gekennzeichnet:
- eine laufende Spule N wird durch die untere Eingangsebene verarbeitet;
- eine nächste Spule N+1 wird auf der oberen Eingangsebene mit einem Gewinde versehen,
vorbereitet und abgeschnitten, wobei das Kopfende davon vor der gemeinsamen Klemmrolle
in einer Warteposition angebracht wird;
- das hintere Ende der Spule N nacheinander den Abrollspulendorn, die untere Eingangsebene
und die gemeinsame Klemmrolle verlässt, wobei eine Schleife an der Ausgangsseite des
Schweißers erzeugt wird, um das hintere Ende zu zentrieren;
- unmittelbar, nachdem die gemeinsame Klemmrolle frei ist, wird das Kopfende der Spule
N+1 an der oberen Eingangsebene durch die gemeinsame Klemmrolle an die Eingangsseite
des Schweißers durch ein Gewinde angebracht;
- gemäß den Geschwindigkeitsdifferenzen zwischen der oberen Eingangsebene und der
gemeinsamen Klemmrolle wird eine Schleife am oberen Übertragungstisch erzeugt;
- nach dem Erzeugen der Schleife wird die obere Rolle der gemeinsamen Klemmrolle zurückgezogen,
um die Bewegung des Streifens während eines Zentriervorgangs zu ermöglichen;
- das hintere Ende der Spule N und das Kopfende der Spule N+1 werden am Schweißer
stumpfgeschweißt;
- die neue Spule N+1 wird weiter über die obere Eingangsebene der Linie zugeführt;
- eine nächste Spule N+2 wird auf der unteren Eingangsebene mit einem Gewinde versehen,
vorbereitet und abgeschnitten, wobei das Kopfende davon vor der gemeinsamen Klemmrolle
in einer Warteposition angebracht wird;
- das hintere Ende der Spule N+1 verlässt den Abrollspulendorn, die obere Eingangsebene
und die gemeinsame Klemmrolle, wobei eine Schleife an der Ausgangsseite des Schweißers
erzeugt wird, um das hintere Ende zu zentrieren;
- unmittelbar, nachdem die gemeinsame Klemmrolle frei ist, wird das Kopfende der Spule
N+2 an der unteren Eingangsebene durch die gemeinsame Klemmrolle an die Eingangsseite
des Schweißers durch ein Gewinde angebracht;
- um die Erzeugung einer hohen Schleife zur Durchführung einer sicheren Zentrierfunktion
zu ermöglichen, wird der obere Übertragungstisch durch die hydraulischen oder pneumatischen
Zylinder und/oder durch die betätigten Schrauben zurückgezogen und nach oben gehoben;
- gemäß den Geschwindigkeitsdifferenzen zwischen der Eingangsebene und der gemeinsamen
Klemmrolle wird eine Schleife am unteren Übertragungstisch erzeugt;
- nach dem Erzeugen der Schleife wird die obere Rolle der gemeinsamen Klemmrolle zurückgezogen,
um die Bewegung des Streifens während eines Zentriervorgangs zu ermöglichen;
- das hintere Ende der Spule N+1 und das Kopfende der Spule N+2 werden am Schweißer
stumpfgeschweißt;
- die neue Spule N+2 wird weiter über die untere Eingangsebene der Linie zugeführt.
1. Équipement industriel en continu présentant une section d'entrée comprenant deux dispositifs
de déroulement (1a, 1 b) pour dérouler et fournir des matériaux en bande à traiter,
un dispositif de coupe (2a, 2b) et une table de transfert (3a, 3b) pour chaque bande,
et un dispositif de jonction (4), de sorte que les tables de transfert (3a, 3b) fournissent
lesdites bandes au dispositif de jonction (4) où une bande de queue de bobine et une
bande de tête de bobine sont jointes, au moins une table de bouclage (5) pour centrer
les bandes et une soudeuse (6) où ladite bande de queue de bobine et ladite bande
de tête de bobine sont soudées bout à bout, caractérisé en ce que chacune des tables de transfert (3a, 3b) est également une table de bouclage (5),
moyennant quoi les boucles pour le centrage des bandes peuvent être réalisées directement
sur lesdites tables de transfert (3a, 3b), et en ce qu'il est prévu de façon à ce que les bandes jointes au niveau du dispositif de jonction
(4) soient directement fournies à la soudeuse (6), sans bouclage supplémentaire.
2. Équipement selon la revendication 1, caractérisé en ce que, les tables de transfert (3a, 3b, 5) se composant d'une table supérieure (3a) qui
définit un niveau d'entrée supérieur superposée sur une table inférieure (3b) qui
définit un niveau d'entrée inférieur, l'équipement est muni d'un moyen pour d'abord
rétracter et ensuite soulever la table supérieure (3a).
3. Équipement selon la revendication 1, caractérisé en ce que chaque dispositif de déroulement (1a, 1 b) comprend un dévidoir.
4. Équipement selon la revendication 1, caractérisé en ce que chaque dispositif de coupe (2a, 2b) comprend une cisaille.
5. Équipement selon la revendication 1, caractérisé en ce que le dispositif de jonction (4) comprend un rouleau pinceur commun.
6. Équipement selon la revendication 2, caractérisé en ce que ledit moyen comprend au moins un vérin hydraulique ou pneumatique pour rétracter
la table supérieure (3a), et au moins un vérin hydraulique ou pneumatique pour soulever
la table supérieure (3b), le(s) dernier(s) vérin(s) étant situé(s) près du dispositif
de jonction (4).
7. Équipement selon la revendication 6, caractérisé en ce que les vérins hydrauliques ou pneumatiques sont partiellement ou entièrement remplacés
par des vis actionnées par des moteurs électriques ou hydrauliques.
8. Équipement selon la revendication 2, caractérisé en ce qu'il comprend un moyen de détection sans contact pour contrôler la hauteur de la boucle
au niveau de la table inférieure (3b) et empêcher une collision entre ladite boucle
et la table supérieure (3a).
9. Équipement selon la revendication 8, caractérisé en ce que le moyen de détection sans contact est une barrière lumineuse.
10. Équipement selon la revendication 1, caractérisé en ce qu'il comprend une roue de centrage de bande pivotante (7) capable d'être déplacée vers
la bande par un vérin hydraulique ou pneumatique.
11. Procédé de jonction, de centrage et de soudage bout à bout de deux bandes, dans une
section d'entrée d'un équipement industriel en continu, qui comprend l'ensemble des
caractéristiques des revendications 1 à 7, caractérisé au moins par les étapes suivantes
:
- une bobine en mouvement N est traitée via le niveau d'entrée inférieur ;
- une bobine suivante N+1 est montée, préparée et coupée sur le niveau d'entrée supérieur,
l'extrémité de tête de celle-ci étant placée en face du rouleau pinceur commun, dans
une position d'attente ;
- l'extrémité de queue de la bobine N quitte successivement le mandrin du dévidoir,
le niveau d'entrée inférieur et le rouleau pinceur commun, une boucle étant créée
côté sortie de la soudeuse afin de centrer l'extrémité de queue ;
- juste après que le rouleau pinceur commun a été libéré, l'extrémité de tête de la
bobine N+1 au niveau d'entrée supérieur est chargée par le rouleau pinceur commun
vers le côté entrée de la soudeuse ;
- selon les différences de vitesse entre le niveau d'entrée supérieur et le rouleau
pinceur commun, une boucle est créée au niveau de la table de transfert supérieure
;
- après la création de la boucle, le rouleau supérieur du rouleau pinceur commun est
rétracté afin de permettre le mouvement de la bande pendant le processus de centrage
;
- l'extrémité de queue de la bobine N et l'extrémité de tête de la bobine N+1 sont
soudées bout à bout au niveau de la soudeuse ;
- la nouvelle bobine N+1 est ensuite fournie à la ligne par le biais du niveau d'entrée
supérieur ;
- une bobine suivante N+2 est montée, préparée et coupée sur le niveau d'entrée inférieur,
l'extrémité de tête de celle-ci étant placée en face du rouleau pinceur commun, dans
une position d'attente ;
- l'extrémité de queue de la bobine N+1 quitte le mandrin du dévidoir, le niveau d'entrée
supérieur et le rouleau pinceur commun, une boucle étant créée côté sortie de la soudeuse
afin de centrer l'extrémité de queue ;
- juste après que le rouleau pinceur commun a été libéré, l'extrémité de tête de la
bobine N+2 au niveau inférieur est chargée par le rouleau pinceur commun vers le côté
entrée de la soudeuse ;
- afin de permettre la création d'une boucle haute de façon à exécuter une fonction
de centrage sécurisée, la table de transfert supérieure est rétractée et soulevée
par les vérins hydrauliques ou pneumatiques et/ou par les vis actionnées ;
- selon les différences de vitesse entre le niveau d'entrée et le rouleau pinceur
commun, une boucle est créée au niveau de la table de transfert inférieure ;
- après la création de la boucle, le rouleau supérieur du rouleau pinceur commun est
rétracté afin de permettre le mouvement de la bande pendant le processus de centrage
;
- l'extrémité de queue de la bobine N+1 et l'extrémité de tête de la bobine N+2 sont
soudées bout à bout au niveau de la soudeuse ;
- la nouvelle bobine N+2 est ensuite fournie à la ligne par le biais du niveau d'entrée
inférieur.
REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only.
It does not form part of the European patent document. Even though great care has
been taken in compiling the references, errors or omissions cannot be excluded and
the EPO disclaims all liability in this regard.
Patent documents cited in the description