Field of the invention
[0001] The present invention relates to a door assembly for a laundry treatment device,
in particular for a washing machine, a dryer or a washer/dryer, i.e., a washing machine
having also dryer functions. The door assembly is so construed to have an appealing
aesthetic appearance and to minimize the number and type of parts associated with
manufacturing and installing such door assembly in different devices. Further, the
invention relates to a method to change the location of a handle of the door assembly.
Background of the invention
[0002] Conventionally, laundry treatment devices include a casing within which a laundry
treatment chamber, such as a drum, is located. In the casing, more in particular in
a front wall of the same, an opening is formed, to allow the user to accede to the
treatment chamber in order to load or unload the laundry before and after the washing
and/or drying cycle(s). A door assembly, also called porthole, is rotatably fixed,
for example hinged, to the casing and it is apt to open and close the mentioned opening.
[0003] It is known that the aesthetic appearance of the laundry treatment device is important
and represents a characteristic that might determine the device's choice by the user.
Among the preferred aesthetic characteristics, a smooth, even and glossy door assembly
is particularly important. In order to improve the aesthetical appearance of the door
assembly, in the prior art it is known to provide the door assembly with a cover ring
element, generally shaped as a ring, for protecting and/or decorating the door assembly
and hiding joints or connecting elements. Moreover, alternatively or in addition,
it is particularly desired that the door outer surface follows substantially the outer
surface of the front wall where it is hinged, in other words that the door does not,
or only to a minor extent, protrude or stick out or is recessed from the wall where
it is attached to.
[0004] "Curved" or tilted front walls are increasingly popular in known laundry treatment
devices. In these devices, the front wall is not completely flat, but it presents
a finite radius of curvature, e.g., it has a roundish shape. This means that the front
wall presents at least a portion which is inclined with respect to a vertical plane.
In this non-flat front wall, to obtain a substantially uniform surface, without edges
of the door visibly protruding or being recessed from the same, becomes rather cumbersome.
[0005] A possible known solution is to incline the door itself, so that the axis of rotation
of the door is also inclined with respect of a vertical plane. This is shown for example
in
EP 1466047 where a washing machine and a dryer are disclosed, in which a user can watch the
inside thereof, and a user can put the laundry into the inside thereof, and draw out
the same. The washing machine includes a cabinet having an opening at the front thereof;
a tub provided inside the cabinet for storing washing water; a drum being rotatably
provided to a spinning shaft by a motor inside the tub; and a door provided at the
opening for being tilted to the inside of the washing machine. The dryer has the same
structure as the washing machine.
[0006] A further door having curved surfaces is disclosed in
EP 1386994 wherein it is shown a door on a laundry dryer/drum type washing machine including
a door frame having a central opening, for opening/closing an opening in a front part
of a cabinet for introduction/taking out of laundry, an outer window fixed to a front
surface of the door frame, and an inner window fixed to a rear surface of the door
frame, wherein the door frame has a front surface curved in left/right directions,
and the outer window is curved the same with the door frame.
[0007] It is also known that, in laundry treatment device, it is desired to be able to change
the position of the handle with respect to the door to open and/or close the door.
For example, depending on the location of the device in the user's premises, it might
be preferable to have a device with a left-hand opening with respect to the axis of
rotation of the door, or alternatively a right-hand opening. The position of the handle
in the two configurations typically differs by a rotation of the handle with respect
to the door. In addition, in case the handle is not located along the centerline of
the door, it is also desired to change the position of the handle from a "lower" position
to an "upper" position or vice-versa, in case the device is mounted on the floor or
on top of another appliance or piece of furniture. In this case, the "distance" between
the two desired handle positions is less than 180°, generally of about 90°. This need
arises for example in case of dryers than are commonly mounted either on the floor
of a room or on top of a washing machine.
[0008] In addition, when a reversible door assembly is considered in a curved or tilted
front wall, a good "matching" between the outer surface of the front wall and the
outer surface of the door assembly becomes even more critical. The reversibility indeed
requires that the door assembly fits into the front wall in two configurations separated
by a 180° rotation, which imposes even more constraints onto the door assembly itself,
so that the appliance can still achieve an acceptable aesthetic appearance in both
configurations.
[0009] Due to these needs, the number and type of parts, steps, time and costs associated
with manufacturing and installing a prior art door on a laundry treatment device are
relatively high because many different doors with different handle's configurations
have to be available, which may affect the efficiency, cost and time of manufacturing
the appliance itself. Moreover, different manufacturing lines or stations may be needed
to manufacture the different doors, which again may affect the efficiency, cost and
time of manufacturing of the laundry treatment device.
[0010] This problem has for example being considered in
WO 2011/012593. In this application, a household appliance is described, which includes a housing
having an opening for accessing an interior of the housing, a tub disposed inside
the housing and having a rotating drum therein for receiving laundry through the opening,
and a door assembly having a see-through portion for viewing into the tub and being
pivotably coupled to the housing and movable between an open position and a closed
position. The door assembly includes a door frame and a front ring coupled directly
or indirectly to the door frame. The front ring includes a front face having an outside
and inside edge, the inside edge defining an opening that substantially corresponds
to the see-through portion, and a recessed rear face on an opposite side of the front
ring from the front face, wherein the recessed rear face includes a handle portion
extending around at least a portion of the front ring.
Summary of the invention
[0011] The present invention relates to a door assembly for a laundry treatment device,
wherein with "laundry treatment device" a washing machine, a laundry dryer or a combined
washer/dryer machine is indicated.
[0012] It is an object of the present invention to provide a door assembly for a laundry
treatment device which can be assembled in an easy and reliable manner and which can
be adapted so as to be assembled in different handle's configurations, that is to
say a door assembly in which the handle can be located differently, using the same
parts and components. Therefore, with such a door assembly, there is no need of realizing
a plurality of door assemblies, one for each desired handle position.
[0013] Another object is to provide a door assembly which can be used in different types
of laundry treatment devices with minor changes.
[0014] Additionally, a further object is to provide a laundry treatment device the aesthetic
appearance of which is improved. Moreover, the surface of the door assembly and the
surface of the front wall are better "matching" than in the prior art.
[0015] Applicants have realized that, in order to obtain the above mentioned objects of
the invention, a door assembly defining different planes is to be used, angled one
with respect to the other. Preferably, a first plane is the plane in which the closure
of the opening in the casing of the laundry treatment device is formed and a second
plane is the plane following substantially the contour of an outer surface of the
casing of the laundry treatment device.
[0016] In this door assembly, a handle-carrying element is provided, sandwiched between
the two planes, which can rotate on a plane parallel to the second plane from one
position to the other.
[0017] Indeed, in a non-symmetrical door, such as a door defining two different planes in
order to better fit into a curved laundry treatment device, reversibility of the door
itself, i.e., a change from a left-hand door assembly to a right-hand door assembly
or vice-versa, is rather complex because the rotation of certain elements in the door
can cause the rotation of the "tilted" plane, so that the curvature of the door does
not correspond any more to the curvature of the front door of the laundry treatment
device, but it is substantially contrary to the same. In an analog manner, any change
in the location of the handle, without reversibility of the door, can cause the same
problem.
[0018] Thus, Applicants have introduced in the door assembly of the invention a handle-carrying
element carrying the handle which can rotate, so that the handle can be positioned
in a plurality of different locations, and the plane in which the rotation takes place
is "inclined", so that, also after a change in handle location, the door assembly
remains with a correct shape.
[0019] In the following, with "right-hand" doors and "left-hand" doors, door assemblies
which can be opened form the right side or from the left side, respectively, with
respect to an axis of rotation of the door itself are meant.
[0020] In addition, the aforementioned invention applies not only to washing machines, but
also to dryers and to combined washer/dryers without substantially modifications,
being the construction of the door assembly substantially similar in all the named
appliances.
[0021] Preferably, the present invention is applicable to dryers, where the reversibility
of the door is an especially felt need.
[0022] According to a first aspect, the invention relates to a door assembly for a laundry
treatment device, apt to open and/or close an opening defined in said laundry treatment
device, said door assembly comprising a frame, said frame including:
- A front door frame forming a front surface of the door assembly, said front surface
defining a front plane, said front door frame including a front aperture defining
an inner edge;
- A rear door frame forming a rear surface of said door assembly, said rear surface
defining a closure plane apt to abut against the opening formed in said laundry treatment
device, said front plane and said closure plane intersecting one the other so as to
form an angle different from 0° and 180°;
- a handle-carrying element interposed between said rear door frame and front door frame,
and a handle coupled to said handle-carrying element, said handle-carrying element
being apt to be mounted in at least a first and a second alternative positions, so
that said handle can be positioned in proximity of said inner edge of said front frame
in at least a first and second different locations; and
- a cap element interposed between said front door frame and said rear door frame and
at least partially covering said front aperture.
[0023] The door assembly of the invention is apt to be coupled to a laundry treatment device
having an opening. The door assembly, when connected to the laundry treatment device,
can be moved, preferably oscillated, from an open configuration or position , which
is the configuration in which the door assembly is detached from the opening and the
treatment chamber of the device is accessible, and a closed configuration or position,
which is the configuration in which the door assembly closes the opening.
[0024] The present invention is relative to an "asymmetric" door assembly including a frame
divided in two portions, a front frame and a rear frame. "Asymmetric" means that the
door frame, when sectioned by a median horizontal plane passing through a frontal
centerline of the frame, is not symmetrical: in the resulting section, the lower and
upper part of the section have different shapes, in particular if seen from the side.
[0025] The rear frame is the portion that abuts against the opening formed in a front wall
of the laundry treatment device. Generally, but not necessarily, the rear door frame
is not visible from the outside when the door assembly is in a closed operative position.
[0026] The rear door frame includes a rear surface, which is the one that faces the opening
in the casing when the door assembly is in a closed configuration. The rear surface
defines a plane which is called closure plane, due to its function of "closing" the
laundry treatment device when the door assembly is in a closed operative position.
It is to be understood that not all the rear surface has to lie on the same closure
plane; moreover it does not even mean that the majority of the rear surface lies on
the same closure plane. The closure plane is the plane defined by a portion of the
rear surface which abuts on the casing, or front wall, of the laundry treatment device.
In other words, the closure plane is defined by the surface which is in contact to,
when the door assembly is in a closed configuration, the laundry treatment device
(e.g., to any portion thereof), such as for example a closure bellow.
[0027] In addition, the rear door frame has preferably also a surface opposite to the rear
surface and facing the front door frame, called front door of the rear door frame.
[0028] For example, the rear door frame includes an annular element, from which a bowl shaped
member preferably extends towards the interior of the casing, when the door assembly
is in a closed position on the laundry treatment device. Preferably, the annular element
surrounding an edge of the bowl shaped member defines the closure plane. Indeed, in
this case, when the door assembly is in a closed position on the device, the annular
element abuts on an edge of the opening of the casing, while the bowl shaped member
penetrates into the opening inside the casing. The annular element thus defines a
first and a second opposite surface. One of the two surfaces is the rear surface in
contact with the casing, e.g., with the front wall of the laundry treatment device,
while the opposite second surface, the front surface, is facing the front door frame
for connection thereof.
[0029] Preferably, annular element and bowl shaped member are formed one integral to the
other, e.g., as a single piece.
[0030] The front door frame is the portion of frame that represents the most visible part
of the door assembly and one of its surfaces, called front surface of the front door
frame, defines the outer surface of the door assembly.
[0031] Therefore, the aesthetical appearance of the door assembly is mainly given by the
shape and finishing of the front door frame.
[0032] The front door frame has an aperture, general centrally located.
[0033] According to the invention, the front surface of the front door frame defines a plane
which is not parallel to the plane defined by the rear surface of the rear door frame;
on the contrary the two planes form an angle therebetween.
[0034] The front door frame includes, in addition to the front surface, a rear surface.
The rear surface faces the front surface of the rear door frame when the door assembly
is in an assembled configuration.
[0035] The front frame plane, which is a maximal area front plane, is defined as follows.
Taken a "virtual" plane, it is put into contact with the front surface of the front
door frame. The location where the plane is "stable" on the front frame, i.e., where
it contacts the front surface in at least three different points, defines the location
of a candidate front plane.
[0036] Also planes that section a portion of the front surface can be considered as candidate
front planes. However, no point belonging to the surface of the sectioned portion
of the front frame can be considered as generating one of the three points of front
surface to which the candidate front plane is in contact. In other words, the "cut",
i.e., sectioned part, of the front frame does not form a locating point for the candidate
front frame. The three points defining the candidate front plane have all to belong
to the "uncut", i.e., unsectioned, front surface.
[0037] In case there is a single location in which the plane is stable, this single location
defines the location of the front plane, i.e., the single candidate front plane is
the front plane. Otherwise, a plurality of such locations, and thus a plurality of
candidate front planes, can be present.
[0038] The candidate front plane defining the largest area on the front surface is the front
plane (thus the maximal area front plane). The largest area is calculated as follows.
[0039] In a first possible case, all candidate front planes, when in contact to the front
surface of the front frame, define on the front surface at least a closed curve (or
even an area, in case a candidate front plane is in contact with a planar portion
of the front surface). Each closed curve encircles an area (or, as mentioned, the
area is directly defined): the candidate front plane which forms the largest of these
areas is the front plane. The area may include a portion of front surface, but it
may also include portion(s) not belonging to the front surface.
[0040] In case a candidate front plane which sections a portion of the front frame is present,
the sectioned portion of the front frame cannot be considered as part of the closed
curve. In addition, the sectioned portion has to be internal to the closed curve,
with an unsectioned portion of front surface present therebetween, i.e., the sectioned
portion and the closed curve are not in contact to each other.
[0041] Otherwise, there is (are) candidate front plane(s) which, when in contact with the
front surface, do not form a closed curve. The front surface might include only such
candidate front planes, or a combination of candidate front planes forming closed
curves (and/or area(s)) and candidate front planes not forming such closed curves.
For each of those candidate front planes which do not form a closed curve, the points
of contact between the candidate front plane and the front surface are first established
and then connected via segments, and a closed curve is in this way then formed. Again,
as above, the largest area encircled by these closed curves (among both the "manually"
formed closed curves and the closed curves defined by the candidate front planes themselves)
selects the front plane.
[0042] Also in this case, when a candidate front plane is sectioning a portion of the front
frame, the sectioned portion has to be internal to the "manually formed" closed curve,
with an unsectioned surface present therebetween, i.e., the sectioned portion and
the "manually formed" closed curve are not in contact to each other.
[0043] In practice, the front plane is defined either by the most extended flat portion
of front surface, or by the most extended "virtual flat portion" defined by a plane
tangent to the front surface. In addition, the front plane can also be a sectioning
plane, however in this case the sectioned part can only be substantially "centrally
located" with respect to the front frame surface, otherwise it cannot be encircled
by the closed curve defined above.
[0044] Moreover, considering a normal to the closure plane and a normal to the front plane,
a non-zero angle is formed between the two.
[0045] In this way, according to the layout of the invention, the rear door frame can effectively
open and/or close the opening in the laundry treatment device to access the drum,
e.g., the rear surface of rear door frame abuts against the opening of the casing
and thus it is adaptable to close drums in casings formed according to the prior art,
without the need of changing any component of the laundry treatment device. In other
words, the door assembly of the invention does not impose modifications in the laundry
treatment device. In addition, the rear door frame could be used for assembling a
door usable in many different laundry treatment devices, such as washing machine or
dryer, as better detailed below. The closure plane could be selected for example as
the vertical plane, however also a tilted closure plane is envisaged as well, in case
of laundry treatment devices having a tilted opening (i.e., an opening defining a
tilted plane with respect to a vertical plane).
[0046] The front surface of the front door frame, when the door assembly is in a closed
configuration on the front wall, preferably substantially follows the contour of the
surface of the front wall of the laundry treatment device, in particular preferably
when the latter is also inclined, in order not to protrude excessively from the same
so as to create a uniform continuous appearance of the front wall.
[0047] The front and rear door frame can have any shape, for example they can have an oval,
circular or rectangular cross section. Preferably they have a substantially ring-shaped
design.
[0048] In addition, the front surface of the front door frame, could be colored, textured,
smooth or wrapped in metal, an additional cover ring could be placed on top of it,
etc., in order to improve the aesthetical appearance of the overall laundry treatment
device.
[0049] The front aperture of front door frame can also have any shape, preferably matching
the shape of the frame itself (e.g., in a circular frame, a circular aperture is formed).
The aperture in the front frame could be centered with the frame itself, e.g., it
could be concentric in case of a ring-shaped door or it could be off-center, e.g.,
the center of the aperture is offset from a center of the frame.
[0050] It is to be understood that several other elements can be fastened or attached to
the front and/or rear door frame. However, the rear surface of the rear door frame
can always be defined as the surface that enters into abutment with the opening in
the casing of the laundry treatment device and the front surface as the surface covering
most of the front frame or along which most of the front frame aligns, or on which
a plane is tangent in at least three points and forms the widest "virtual area".
[0051] Preferably, front door frame and/or rear door frame are made of plastic. Preferably,
each of them is molded as a single piece of plastic.
[0052] In addition, according to the invention, the door assembly includes a handle and
a handle-carrying element interposed between said rear door frame and front door frame,
said handle-carrying element being apt to be mounted in said door assembly in a plurality
of alternative positions, so that said handle can be positioned on said frame at different
locations.
[0053] The location of the handle is preferably substantially on the inner edge of the aperture
formed in the front frame. The handle "moves" along the inner edge of the front frame
in different locations depending on the position of the handle-carrying element.
[0054] Preferably, said handle-carrying element is so construed that said first and second
alternative positions are separated by a rotation of said handle-carrying element
on a handle plane; and said handle plane and said closure plane are intersecting one
the other so as to form an angle different from 0 ° and 180 °.
[0055] The different locations of the handle are obtained by a rotation of the handle-carrying
element. In order to move the handle from one location to another, the rotation of
the handle-carrying element is performed on a single plane, i.e., all positions of
the handle-carrying element lie on the same plane, called handle plane. The handle
plane and said closure plane are intersecting one the other so as to form an angle
different from 0° and 180°. In other words, the handle plane, i.e., the plane on which
the handle-carrying element rotates, is "tilted" with respect to the plane defined
by the opening in the casing of the the laundry treatment device. The handle plane
and the front plane are substantially one parallel to the other so as to guarantee
the uniformity of the external surface of the front door. The inclination of the handle
plane corresponds to the inclination of the front plane.
[0056] Due to the fact that the handle is not attached directly to the front or rear door
frame, but it is connected to a handle-carrying element, changing the position of
the handle-carrying element which is sandwiched between the front and the rear door
frame, changes the configuration of the door assembly. The handle can be positioned
in the location most comfortable for the user to grasp, depending on the positioning
of the laundry treatment device with respect to the surroundings.
[0057] A repositioning of the handle can be desirable mainly for two reasons: either to
reverse the door's opening direction, for example from a left-hand to a right-hand
configuration, or to change the location of the handle from an "upper" location to
a "lower" location, or vice-versa, for example when the position in space of the appliance
is changed.
[0058] Considering now a front view of the door assembly, a hinge direction or rotational
axis of the door assembly can be identified, which is substantially the direction
along which the door opens. Also a centerline direction can be defined, which substantially
is the direction passing through a geometrical center of the front frame and perpendicular
to the hinge direction. An axis parallel to the rotational axis and also traversing
the geometrical center of the front frame - called in the following vertical axis
of the door assembly - divides, together with the center-line, the door assembly into
four quarters, an upper right quarter, a upper left quarter, a lower right quarter
and a lower left quarter.
[0059] Preferably, the handle is located in one of the quarters, between the centerline
and the vertical axis, more preferably substantially in the middle of one of the quarters
of the door assembly, e.g., the location of the handle is not positioned on the center-line
or vertical axis, but it is "off-center". Therefore, preferably, the possible locations
of the handle due to a rotation of the handle-carrying element in the door are as
follows.
[0060] In case a change from a left-hand door to a right-hand door is required in a laundry
treatment device, a substantially mirror image of the handle about the vertical axis
of the door assembly is preferred. The new location of the handle is a reflection
across the vertical axis of the door assembly of the old location of the handle. For
example, if the location of the handle in a right-hand door was in the upper-left
quarter, then in the reversed door it is preferably in the upper-right quarter.
[0061] Alternatively, if only the location of the device changes, e.g., from a floor-positioned
laundry treatment device to a laundry treatment device mounted on top of another one,
and the door assembly is still to be opened on the same side, then preferably the
two handle locations, "old" and "new", are substantially one the mirror image of the
other about the center-line of the door frame.
[0062] The handle can have any shape and could also include a recess in which a hand or
finger(s) may be introduced in order to pull out the door assembly. Alternatively,
the handle includes a flap protruding from the front frame.
[0063] Preferably, when assembled, the handle is fixed, e.g., it does not operate any mechanism
to fasten or unfasten the door. The locking mechanism of the door is preferably of
the pull-to-open type, in other words the door assembly is opened pulling the handle:
when the pulling force exceeds a certain threshold, a hook or similar element present
in the door frame disengages from a corresponding seat on the casing in a known manner,
via a release mechanism. The handle therefore, during the pulling, does not perform
any movement relative to the door frame.
[0064] Preferably, said handle plane and said front plane are substantially parallel.
[0065] The inclination of the handle plane in this preferred embodiment corresponds to the
inclination of the front plane.
[0066] Advantageously, said handle-carrying element is apt to be mounted in at least said
first, said second and a third and a fourth alternative positions, so that said handle
can be positioned on said frame in at least four different locations, at least two
of said first, second, third and fourth positions being one the reflection across
an axis of said door frame of the other, said at least two positions coinciding to
a position for a right-hand door assembly with respect to an axis of the opening of
the door assembly and to a position for a left-hand door assembly with respect to
the axis of the opening of the door assembly.
[0067] As mentioned, preferably the preferred changes in positioning of the handle take
places when the door has to be reversed from a left-hand door configuration to a right-hand
door configuration or vice-versa, or when the door stays with the opening direction
on the same side, but the handle from a lower quarter position moves to an upper quarter
position or vice-versa. Both these changes are represented by a reflection of the
position of the handle across an axis of the door frame. In case of door reversibility,
the axis is the vertical axis, otherwise in the second case it is the center-line.
Thus, four preferred different locations for the handle are envisaged in the present
invention, encompassing all possible desired changes in the handle's location.
[0068] In a preferred embodiment, said first and/or said second different location of said
handle is located at a given angle between 0° and 90° from a center line of said door
assembly substantially perpendicular to an axis of opening of said door assembly.
[0069] The handle is preferably not positioned along a symmetry axis of the door frame,
but it is preferably located within one of the quarters of the front frame, as defined
above.
[0070] Preferably, said handle-carrying element is coupled to said front frame.
[0071] In this way, the inclination of the front frame becomes substantially the same as
the inclination of the handle-carrying element in an easy manner.
[0072] The coupling between the handle-carrying element and the door frame can be of any
type, for example via a flange protruding from the handle-carrying element or the
front door frame housed in a seat formed in the other of said handle-carrying element
or front door frame, or via a snap-fitting connection.
[0073] In a preferred embodiment, said handle-carrying element includes a plate-like member
substantially closing said inner aperture.
[0074] Preferably, the aperture in the front frame is closed to avoid that the user could
touch the surface directly in contact with the laundry, surface which could reach
a high temperature. This surface can be for example a surface of the bowl-shaped member
attached to the rear door frame. A protective element is generally interposed. In
this case, the protective element and the handle-carrying element are the same component
of the door assembly.
[0075] Creating a handle at an internal part of the front surface of the front door frame,
an not at its outer edge, and more preferably at the inner edge of the front aperture,
gives also a very pleasant aesthetic appearance.
[0076] In this embodiment, preferably said plate-like member defines an external surface,
said external surface being substantially flush with said front surface.
[0077] The user, as already mentioned, prefers generally to experience a smooth and substantially
uniform front wall of the laundry treatment appliance, without elements which stick
out or are recessed therein. In this respect, therefore, the handle-carrying element
with its external surface preferably crates a geometrical continuation of the front
surface of the front door frame to form a substantially continuous single surface.
[0078] Preferably, said handle includes a recess formed in said handle-carrying element.
[0079] Another possibility in order to avoid that any element protrudes from the front wall
of the laundry treatment device is to create an integrated handle which does not extend
outwardly from the front surface of the front door frame. On the contrary, the handle
includes a recess formed in the plate-like member defined by the handle-carrying element,
so it is substantially "hidden" in the external surface of the plate-like member itself.
[0080] In this embodiment, preferably said recess extends from the external surface of the
plate-like member to underneath said front frame.
[0081] In order to have a stable grip on the handle, preferably the handle includes a flap
portion on which the fingers of a user's hand can abut to pull the door. In order
to avoid introducing further elements, this flap portion includes a portion the inner
surface of the front door frame; the recess goes underneath the front frame and thus
a portion of the rear surface of the front door frame is exposed and reachable.
[0082] Advantageously,
o said front door frame comprises a plurality of coupling elements for the coupling
to said rear door frame, said coupling elements extending from a rear surface of said
front door frame opposite to said front surface; and
o said rear door frame includes a plurality of coupling counter-elements engaging
with said coupling elements of said front frame,
or
o said front door frame comprises a plurality of coupling elements for the coupling
to said rear door frame; and
o said rear door frame includes a plurality of coupling counter-elements engaging
with said coupling elements of said front frame, said coupling counter-elements extending
from a front surface of said rear door frame opposite to said rear surface.
[0083] In order to couple the front door frame to the rear door frame, many different coupling
elements and coupling counter-elements could be used. For example, the coupling elements
could be screws and the counter-elements could be appropriate receptacles with a corresponding
screw thread. Other coupling elements could include bolts, plastic fasteners or the
like, rivet coupling, etc. The counter-coupling elements could be the receptacles
or seats to fasten with the corresponding coupling elements.
[0084] Preferably, a first height of a first one of said coupling elements from said rear
surface of said front door frame is higher than a second height of a second one of
said coupling elements from said rear surface of said front door frame.
[0085] In this preferred embodiment, in order to obtain a door frame defining two different
planes one tilted with respect to the other, forming an angle therebetween different
from 0° and 180° (i.e., not parallel one to the other), the coupling element on the
front and/or rear frame could be used. In this embodiment, the coupling elements are
formed so as to have different heights, so that a slope can be formed when the front
and rear door frame are coupled together.
[0086] More preferably, the coupling elements change heights gradually from a maximum height
to a minimum height.
[0087] The height is calculated starting from the surface from which the elements or counter-elements
having a variable height protrude. For example, the elements can have a variable height
and this height is calculated starting from the rear surface of the front frame along
a perpendicular axis to such a surface, till the end of the element is reached.
[0088] Alternatively, in a different embodiment, the counter-elements can have a variable
height and this height is calculated perpendicularly to the front surface of the rear
frame.
[0089] The achieved tilt of one of the door surfaces is a function of the difference in
height among the coupling elements or the coupling counter-elements.
[0090] Preferably, either only the coupling elements or the coupling counter-elements are
obtained with a variable height, so that the other of the elements/counter elements
can be obtained in such a way that they all have the same height.
[0091] Advantageously, the cap element interposed between said front frame and said rear
frame includes a strengthening member located at said front aperture.
[0092] Preferably, in order to avoid that the user, exerting an excessive pressure on the
front door frame, in particular on the surface of the handle-carrying element, breaks
the same, a strengthening member is located at the inner aperture. Generally, the
rear door frame includes a bowl-shaped member which extends from the closure plane
into the laundry treatment chamber of the laundry treatment device. A large gap is
therefore present between the bowl-shaped member and the external surface of plate-like
member, and it is not uncommon that a pressure on the external surface could cause
damage to the latter. Locating a strengthening member at the inner aperture, for example
behind the plate-like member of the handle-carrying element, minimizes such a risk.
[0093] Preferably, the door assembly includes a hinge and a portion of a door locking mechanism,
said hinge and said portion of door locking mechanism being mounted on said cap element.
[0094] The cap element has - in this embodiment - the function both of strengthening the
door and also as a holder of the hinge and door locking mechanism.
[0095] Advantageously, said handle is formed integral to said handle-carrying element.
[0096] In this way, the number of total parts realizing the door assembly is reduced.
[0097] In a preferred embodiment, the door assembly includes one or more locating elements,
configured such that said handle-carrying element can have only two positions for
a left-hand door assembly and only two positions for a right-hand door assembly.
[0098] Not all locations which are possible for the handle along the frame are also suitable
locations for the handle. For example, positioning the handle on a quarter, either
upper or lower, on the same side of the vertical axis where also an hinge to open
and close the door assembly is mounted, causes a very difficult door operation by
the user, requiring a very strong force.
[0099] In order to avoid the door assembly's configurations which are not suitable to be
used, a plurality of locating elements are mounted on the door assembly, for example
either on the front or on the rear door frame, in order to avoid any configuration
in which the handle is too close to the hinge.
[0100] For example, the door assembly could include a plurality of surfaces or protrusions
in the front and/or rear door frame and corresponding surfaces or seat in the handle-carrying
element, or vice-versa, that do not mate or match each other, e.g., that do not allow
the assembly of the door, when the handle-carrying element is located in a configuration
not suitable to be used.
[0101] According to a second aspect, the invention relates to a laundry treatment device
comprising:
- A casing containing a treatment chamber for receiving load to be treated,
- A front wall covering a side of said casing, said front wall including an opening
for accessing said treatment chamber;
- A door assembly associated to said casing for opening and/or closing said opening,
said door assembly being formed according to the first aspect.
[0102] The laundry treatment device comprising the door assembly of the invention has an
opening to access the treatment chamber in which the laundry is treated which is opened
and closed via the door assembly.
[0103] Preferably, said laundry treatment device is a washing and/or drying machine. Preferably,
it is a front loading laundry treatment device. Most preferably, it includes a dryer.
[0104] More preferably, said laundry treatment device is a front loading washing and/or
drying machine. In front loading laundry treatment devices, the door assembly is hinged
to a front wall in order to open and close the opening which is substantially vertical
(or slightly tilted with respect to the vertical direction).
[0105] Commonly, front loading laundry treatment device includes a casing which encloses
an inner compartment comprising the laundry treatment chamber, for example a rotating
drum for housing the laundry to be treated and a tub encasing the drum. The laundry
within the drum is moved by means of the rotation of the drum and by the action of
gravity.
[0106] Preferably, said opening defines an opening plane, said closure plane of said door
assembly substantially being parallel to said opening plane, when said door assembly
is in a closed configuration.
[0107] The door assembly of the invention perfectly closes the opening formed in the front
wall of the laundry treatment device. No modification has to be made to the laundry
treatment device, besides the door assembly itself.
[0108] Advantageously, said front wall defines a front wall plane which forms, at least
for a portion of the same, a non-zero angle with said opening plane, said front surface
of said front frame forming substantially the same non-zero angle with said opening
plane.
[0109] In case of a tilted front wall of the laundry treatment device, the door assembly
perfectly fits the same, being the inclination of the front wall and the inclination
of the front surface of the front frame substantially the same and thus improving
the overall aesthetical appearance of the device.
[0110] According to a third aspect, the invention relates to a method to reverse a door
assembly associated to a laundry treatment device from a left-hand door assembly to
a right-hand door assembly or vice-versa, said door assembly including
- a front door frame forming a front surface of the door assembly, said front surface
defining a front plane, said front door frame including a front aperture (9) defining
an inner edge;
- a rear door frame forming a rear surface of said door assembly, said rear surface
defining a closure plane;
- a handle-carrying element interposed between said rear door frame and front door frame,
and a handle coupled to said handle-carrying element;
- a cap element interposed between said front frame and said rear frame, a hinge and
a portion of a door locking mechanism, said hinge and said portion of a door locking
mechanism being mounted on said cap element;
- wherein said front plane and said closure plane are intersecting one the other so
as to form an angle different from 0° and 180°,
the method comprising the steps of:
- releasing said front door frame (6) from said rear door frame;
- rotating said cap element of 180°;
- rotating said handle-carrying element on a handle plane angled with respect to said
closure plane of an angle comprised between 0° and 180°; and
- fastening said front door frame to said rear door frame.
[0111] It is to be understood that the step of rotating the handle-carrying element may
further include other steps; for example, when the front door frame is released from
the rear door frame, the handle-carrying element is preferably first lifted and separated
from the frames and then rotated.
[0112] It is to be understood that there is no need of completely separating the front and
rear door frame in order to rotate the handle-carrying element: only the elements
that block the rotation of the handle-carrying element need to be removed, or shofted
or rotated.
[0113] In this way, no complex removal and re-fastening of elements, such as of the hinge
and door locking mechanism, has to be performed in order to reverse the aperture direction
of the door assembly. A simple rotation already exchanges the position of the handle
and the door locking mechanism in the door assembly of the invention.
Brief description of the drawings
[0114] These and other features and advantages of the invention will better appear from
the following description of some exemplary and non-limitative embodiments, to be
read with reference to the attached drawings, wherein:
- figure 1 is a perspective view of a first embodiment of a laundry treatment device
realized according to the present invention;
- figure 2 is a side view, in section, of the laundry treatment device of figure 1;
- figure 3 is a front view of a door assembly realized according to the present invention
and used in the laundry treatment device of figures 1 and 2;
- figure 4 is a lateral view, in section along the B-B line of figure 3, of the door
assembly of figure 3;
- figure 5 is a lateral view, in section along the A-A line of figure 3, of the door
assembly of figure 3;
- figures 5a and 5b are two details, in an enlarged view, of the cross section of fig.
5;
- figure 5c is a rear view of door assembly of fig. 3;
- figure 5d is a lateral view of a component of door assembly of figure 3;
- figure 6 is a perspective rear view of the door assembly of figure 3 in a disassembled
configuration;
- figure 7 is a further perspective front view of the door assembly of figure 3 in a
disassembled configuration;
- figure 8 is an enlarged perspective view of two components of the door assembly shown
in figures 6 and 7;
- figures 9a and 19b are two front views of the door assembly in a first and second
assembled configurations according to the invention;
- figures 10a and 10b are two front views of the door assembly in a third and fourth
assembled configurations according to the invention;
- figures 11 a and 11 b are a lateral view in section and a front view, respectively,
of an embodiment of a door assembly in an assembled configuration;
- figures 12a and 12b are a lateral view in section and a front view, respectively,
of an additional embodiment of a door assembly in an assembled configuration;
- figures 13a-13c are a lateral view in section and two front views, respectively, of
an additional embodiment of a door assembly in an assembled configuration;
- figures 14a and 14b are a lateral view in section and a front view, respectively,
of an additional embodiment of a door assembly in an assembled configuration; and
- figures 15a and 15b are a lateral view in section and a front view, respectively,
of an additional embodiment of a door assembly not according to the inventionin an
assembled configuration.
Detailed description of the preferred embodiments
[0115] With initial reference to figs. 1, 2 an embodiment of a laundry treatment device
realized according to the present invention is globally indicated with 1. In this
preferred embodiments, the laundry treatment device 1 is a dryer, however the present
teaching can be applied to washing machines and washer-dryers as well.
[0116] Laundry treatment device 1 comprises an outer box casing 7 preferably but not necessarily
parallelepiped-shaped, and a treatment chamber, such as a drum 3 for example having
the shape of a hollow cylinder, for housing the laundry and in general the clothes
and garments to be washed and/or dried. The drum 3 is preferably contained into the
casing. In a preferred embodiment, drum 3 can rotate around a preferably horizontal
axis (in alternative embodiments, rotation axis may be vertical or tilted).
[0117] Access to the drum 3 is achieved for example via an opening 4 formed on the casing
7 itself. Opening 4 preferably faces drum 3 and it is apt to be closed - or even sealed
- by a door assembly 10.
[0118] The door assembly 10 is adapted to alternatively open and close the laundry loading
opening 4 of the laundry treatment device 1 and is advantageously pivotally mounted,
for example hinged, and thus supported at the casing 7 of the device 1. Door assembly
10 can be operated, preferably, by a handle 31 and better detailed below.
[0119] Preferably, casing 7 generally includes a front wall 2 to which the door assembly
10 is pivotally mounted, a rear wall panel (not visible in the appended drawings)
and two sidewall panels 71, 72 all mounted on a basement 74. Casing 7 is then topped
by a top wall panel 73. Front wall 2, top wall 73, sidewall panels 71, 72, rear wall
panel and basement 74 can be of any suitable material. Preferably, the basement 74
is made of plastic material.
[0120] Preferably, sidewall panels, front wall, rear wall, top wall and basement are separated
pieces which are then assembled together via suitable fastening means. However, it
is also encompassed by the present invention that some of these walls can be a single
piece, for example lateral walls and rear wall can be a single U-shaped piece.
[0121] Walls are preferably made of metal, however also plastic is possible. Also, in a
non-depicted embodiment, some of the walls can be made of a material, and some other(s)
can be made of a different material.
[0122] By the laundry treatment device 1 itself, in a standard operative position, a horizontal
plane is defined (plane (XY) in Figure 1), which is generally the plane on which the
bottom wall or basement 74 lies and generally it is also parallel to the top wall
73 of the casing 7 in a mounted configuration. The device 1 also extends along a vertical
direction denoted with Z.
[0123] In a preferred embodiment, the front wall 2 includes an external continuous surface
2a having one or more openings, such as laundry opening 4. Further openings, for example
to house a control panel or a water or detergent drawer, etc. are also possible. According
to a preferred embodiment, the front external surface 2a of front wall 2 is the external
front surface of the device 1.
[0124] Front wall 2 is preferably made of a metallic material, for example in stainless
steel.
[0125] The front surface 2a is preferably continuous and even more preferably seamless,
at least in the visible portion(s) of the same. Continuous surface means that the
surface is formed as a single member. "Seamless" means that, in addition to be continuous,
there are no seams which indicate that for example welding has been used to join together
different parts. In the covered (i.e., not visible from outside of the laundry treatment
device 1 in the assembled condition of the latter) portions of the front wall 2, seams
can be present. The absence of seams improves the overall appearance of the laundry
treatment device 1.
[0126] In addition, the front wall 2 preferably includes four rounded corners 4a, 4b, 4c,
and 4d along its outer edge. "Rounded corner" means a corner which does not include
sharp and abrupt changes in directions of the surfaces forming the same; on the contrary
in a rounded corner the surfaces merges smoothly and with continuity. The round corners
give a more aesthetically pleasant look to the device 1.
[0127] In an embodiment of the invention, the front wall 2 can be obtained by a single sheet
of metal. For example, it can be obtained by a sheet of stainless steel. In addition,
the front wall can be coated by suitable coating to prevent corrosion. Moreover, the
front wall can be colored of any color and gloss.
[0128] Preferably, the front wall 2 defines a top portion 4a', a middle portion 4a" and
a bottom portion 4a"', the terms "top", "middle" and "bottom" used with reference
to the above defined standard standing configuration of the laundry treatment device
1 when in use.
[0129] In a preferred embodiment, as shown in figure 1, only the top portion 4a' and the
middle portion 4a" of the front wall 4 are a single (or one-piece) element, i.e.,
having a continuous and/or seamless front surface, while the bottom portion 4a"' is
a separate piece and is to be assembled to the rest of the front wall.
[0130] Preferably, but not necessarily, the opening 4 and thus the door assembly 10 are
located in the middle portion 4a" of the front wall 2.
[0131] Advantageously, the front wall 2 is not flat, i.e., it does not lie completely on
a single plane. On the contrary, it includes a concavity pointing towards the inside
of the casing 7 being convex on the outside. In the depicted embodiment, better visible
in the side view of fig. 2, the front wall 2 - in a section along a plane parallel
to the Z direction - has substantially a smoothed trapezoidal shape, the top 4a',
the bottom 4a"' and the middle portion 4a" lying on three different planes which form
an angle one with respect to the other(s) and also with the vertical direction Z defined
by the casing 7, forming in this way the inward concavity. The three planes are preferably
connected smoothly and without sharp corners. However, other layouts of the front
wall 2 are possible as well, for example the front wall can include a substantially
constant curvature, the concavity still oriented towards the inside of the casing
7. For example, the front wall could be a portion of a cylindrical mantel.
[0132] In a preferred embodiment, the middle portion 4a" including the opening 4 defines
a surface not parallel to the Z direction, but tilted with respect to the latter.
The section of casing 7 along a vertical plane parallel to side walls 71, 72 as in
fig. 2 shows a slight inclination of portion 4a" with respect to the Z axis. Therefore
it is preferred that the door assembly 10 "matches" with this surface tilted with
respect to the Z direction.
[0133] Laundry treatment device 1 also comprises an electrical motor (not shown) assembly
for rotating, on command, revolving drum 3 along its axis inside casing. Casing 7
revolving drum 3 and electrical motor are common parts in the technical field and
are considered to be known; therefore they will not be described further in details.
[0134] With now reference to figs. 3-5, door assembly 10 includes a frame, which in turn
includes two "half frames", a rear frame 5 and a front frame 6, one attached to the
other.
[0135] The door assembly 10 can have two different operative positions or configurations:
a closed position in which it is abutting against the front wall 2, and an open position
in which is separated from the front wall, with the exception of the connecting element
(e.g., hinge) location. In order to move door assembly from the closed to the open
configuration or vice-versa, handle 31 is used.
[0136] The wording "rear frame" 5 is indicating in the following the portion of the frame
of door assembly 10 a surface of which, called rear surface 5b, is substantially in
contact with casing 7 when the door assembly 10 is in the closed operative position
(as shown in fig. 2), while the front frame 6 is defined as the portion of the frame
of door assembly 10 a surface of which, called front surface 6a, is mainly facing
the exterior when the door assembly 10 is closed onto casing 7, i.e., it faces a direction
opposite to the casing.
[0137] Preferably, with now reference to figs. 4, 5, front frame 6 includes in addition
to the front surface 6a also a rear surface 6b, the latter being apt to be in contact
with or facing the rear frame 5 when the door assembly 10 is in an assembled configuration.
Analogously, rear frame 5 includes a front surface 5a which is apt to be in contact
with or facing rear surface 6b of front frame 6 when the door assembly 10 is in an
assembled configuration, and it is also opposite to rear surface 5b in contact with
the casing 7 when door assembly 10 is mounted and in a closed operative position (as
in fig. 2).
[0138] Preferably, rear and front frame 5, 6 are made of plastic, more preferably each of
them is formed as an integral piece of plastic, for example by injection molding.
[0139] In door assembly 10, as visible in figures 6 and 7, front frame 6 is ring-shaped
including an aperture 9, while rear frame is disc-shaped and does not include an aperture.
[0140] However, the shape of door assembly 10 and thus of front and rear frame 6, 5, is
arbitrary, for example the door assembly 10 can be substantially polygonal, such as
rectangular, quadratic, triangular, or elliptic when a front view of the same is considered.
[0141] Door frame assembly 10, when assembled, defines an outer perimeter edge 11, which
is the outer contour of the frame. As discussed above, in the depicted embodiment,
preferably the outer perimeter edge 11 describes a circumference, however any other
shape is envisaged by the present invention depending on the door assembly final desired
shape 10.
[0142] A bowl-shaped element 80 is present in embodiment of door assembly 10, however it
is not a separate component, on the contrary it is an integral piece of rear frame
5, for example rear frame 5 including bowl-element 80 can be molded as a single block
(see figs. 4 and 5).
[0143] In the preferred embodiment in which a door aperture 9 is present in front frame
6, an inner edge or border 9a is consequently defined in the front frame 6 itself
as the edge of the door aperture 9.
[0144] With now reference to figs. 2 and 5, according to one aspect of the invention, the
rear surface 5a of rear door frame 5 defines a closure plane PB. The closure plane
is defined by the portion of rear surface that abuts on the casing 7, when the door
assembly 10 is in a closed configuration on casing 7. Generally, such plane PB is
parallel to an opening plane PC defined by the opening 4 obtained in the front wall
2. The opening plane PC is the plane on which the opening 4 lies. The opening plane
PC and the closure plane PB may coincide or they can be one parallel to the other.
Opening and closure plane PC, PB are better visible in figure 2.
[0145] Preferably, closure plane PB and opening plane PC are substantially parallel to the
Z axis. However a closure plane and/or an opening plane tilted with respect to the
Z axis are included as well.
[0146] Front surface 6a of front frame 6 also define a plane, called maximal area front
plane PA.
[0147] Front plane PA and closure plane PB form an angle α therebetween which is different
from 0° and 180°, i.e., planes PA and PB are not parallel one to the other, but they
are incident.
[0148] With now reference to figures 11a-15b, the front frame plane PA is defined as follows.
A "virtual" plane is considered and it is put into contact, again "virtually", with
the front surface 6a of the front frame 6. The location where the virtual plane is
"stable" on the front frame 6, i.e., it contacts the front surface 6a in at least
three different points, defines the location of a candidate front plane.
[0149] The candidate front plane which defines the maximal virtual area on the front surface
of front frame 6 is the maximal area front plane. The area is calculated as follows,
for each candidate front plane.
[0150] In a first possible situation, all candidate front planes, when put in contact to
the front surface 6a of the front frame 6 define, on the front surface, at least a
closed curve or an area. The latter case takes place when the front surface 6a includes
a planar (e.g., flat) portion. This means that the geometrical locus of the points
belonging to the front surface 6a which "touches" the candidate front plane defines
either a closed curve or an area (it is also possible that it defines two or more
closed curves or two or more distinct areas). Each closed curve encircles an area.
The candidate front plane is then the plane that forms the largest of these areas,
the largest among all the areas encircled by the closed curves and the areas defined
automatically by the direct contact between the candidate planes and the front surface
6a.
[0151] In a second possible situation, there is (are) candidate front plane(s) which, when
in contact with the front surface 6a, do not form a closed curve. These candidate
front planes might be the only defined candidate front planes in the door assembly
of interest, or candidate front planes defining closed curves or areas can be present
as well, e.g., a combination of candidate front planes forming closed curves or areas
and candidate front planes not forming such closed curves can be defined. For each
of those candidate front planes which do not form a closed curve, the locus of points
of contact between the candidate front plane and the front surface includes at least
a set of isolated points, or a set of isolated points and curves (not closed) or a
set of curves separated one from the other. Connecting all elements of the set, e.g.,
connecting all points and/or curves of the set via segments forms a closed curve.
As above, this closed curve defines an area, which is the area encircled by the closed
curve. Again, the largest area among all defined areas, i.e., among the areas defined
by candidate front planes which by themselves define closed curves or areas and the
areas encircled by these closed curves initially formed by separated element, selects
the front plane.
[0152] In both cases, the candidate front plane defining the largest area (regardless of
how this area is formed, either directly, or as the internal area of the closed curve
or as the internal area of the curve which is closed joining different points or curves)
on the front surface is the maximal area front plane.
[0153] The closure plane PB is depicted, as the vertical dashed line in figs. 11 a, 12a,
13a, 14a and 15a: the closure plane is defined by the portion of rear frame that abuts
against the front wall 2 or casing 7. Rear frame 5 is not depicted for clarity. In
the depicted embodiments, the door assembly 10; 10PA is positioned parallel to the
Z axis; however the closure plane PB could be tilted as well.
[0154] Figs. 11 b, 12b, 13b, 14b and 15b represent a front view of the five different embodiments
of the door assembly 10; 10PA, while figs. 11 a, 12a, 13a, 14a and 15arepresent a
section of the door assembly 10; 10PA of Figs. 11 b, 12b, 13b, 14b and 15b, respectively,
along a vertical plane passing through the center axis of the respective front view
(section along line A-A of the front views).
[0155] Figures 11 a and 11 b, and 12a and 12b show two different embodiments of a door assembly
10 in which a single location for a stable front plane is present.
[0156] As clear from the figs. 11 a and 11 b, the front frame includes a prism "prism" having
a triangular base and axis substantially perpendicular to the Z axis. On one face
of the prism, a quarter of a cylinder "cylinder" is attached, the cylinder having
an axis parallel to the axis of the triangular prism. The triangular prism has a right
rectangle as a base, a side of which lies on the closure plane PB, the other side
being in contact to the cylinder portion. The front surface 6a thus includes a rectangular
flat portion, which is one side of the prism, and a curved portion being a portion
of the outer surface of a cylindrical mantel of the cylinder. The outer edge 11 of
the frame is substantially rectangular. The section of the front frame along line
A-A includes a triangle to the bottom base of which a quarter of circumference is
connected. The front surface 6a includes as said a flat surface (a rectangle), therefore
the area defined by "putting into contact a candidate front plane PA" onto the front
surface of front frame corresponds to the area of the rectangular portion of the front
surface itself. There are no other possible positions for a candidate front plane,
due to the fact that there is no other stable position for a plane on this door assembly
layout, thus the plane PA defining an area equal to the area of the flat portion of
front surface is the front plane itself. The gray area depicted in fig. 11 b is therefore
the area defined by the single candidate front plane which is also the front plane
(or maximal area front plane). As shown, planes PA and PB define an angle a therebetween
different from 0° and 180°.
[0157] In figures 12a and 12b, a single candidate front plane is also present. However in
this case, the front frame is torus-shaped, defining aperture 9, where the torus has
a generating circumference having variable diameter, in particular it has its minimal
diameter at its top-most edge and its maximal diameter at the lower-most edge. The
outer edge 11 of the frame is thus a circumference, as visible in fig. 12b. The front
surface 6a includes a portion of a torus outer surface. Putting onto contact a virtual
front plane with the front surface of the front frame described above, which is curved
without any flat portion, defines a closed curve, in this particular case an ellipse,
i.e., the locus of points of the contact between the front surface 6a; 106a and the
candidate plane PA is an ellipse, which is a closed curve. This closed curve of contact
is represented in fig. 12b as a dashed line. The area internal to this curve (which,
as said, is an ellipse) is the area defined by the candidate front plane. It is clear
that this area includes portions of the front surface 6a as well as additional portions,
such as portions of aperture 9 (in this case the whole area of the aperture). In this
case, there is no comparison to be made among different areas because a single candidate
front plane PA is present which is the front plane. No other plane can be stably positioned
on the front surface.
[0158] In figures 13a-13c, an embodiment of a door assembly 10 in which five different candidate
front planes PA1, PA2, PA3, PA4, PA5 are defined is depicted. Figures 13a and 13b
corresponds to the same view of figures 11 a, 12a and 11 b, 12b above described. The
front frame of this embodiment has a substantially rectangular outer edge 11 and includes
an aperture 9 substantially centrally located. The rectangle defined by edge 11 has
two opposite sides, in particular the top most and lower most side with respect to
the Z axis, substantially parallel to the (X,Y) plane. The front frame 6 of this embodiment
includes, in a position corresponding to the top most and lower most sides, two prisms
"prism 1" and "prism 2" having a triangular base. The two triangular prisms have an
axis perpendicular to the Z axis and are positioned one on top of the other. Preferably,
the base triangle of each prism is a right triangle, which one side lying on the closure
plane PB. Therefore, the section of the front frame 6 along the vertical plane defines
two triangles, one for each prism, as visible in fig. 13a; thus a top-most and lower-most
triangle are formed. The two triangles have different dimensions. Five candidate front
planes are defined by the present front frame of this embodiment:
- a first candidate front plane PA1 which lies on one face of the upper-most triangular
prism, corresponding to the hypotenuse of the triangle, and thus the contact between
the plane PA1 and the front surface 6a defines a first virtual surface area equal
to the surface area of the prism face;
- a second candidate front plane PA2 which lies on one face of the lower-most triangular
prism, corresponding to the hypotenuse of the triangle, and thus the contact between
the plane PA2 and the front surface defines a second virtual surface area equal to
the surface area of the prism face;
- a third candidate front plane PA3 which is in contact to an edge of the top-most prism
and an edge of the lower-most prism. The third candidate front plane thus defines
two parallel lines as locus of contact points. These two parallel lines form a closed
curve when connected at their opposite ends, so that a rectangle is defined. The area
inscribed in the rectangle is the third virtual surface area;
- a fourth candidate front plane PA4 which lies on another face of the upper-most triangular
prism, corresponding to the free side of the triangle, and thus the contact between
the plane PA4 and the front surface defines a fourth virtual surface area equal to
the surface area of the prism face;
- a fifth candidate front plane PA5 which lies on another face of the lower-most triangular
prism, corresponding to the free side of the triangle, and thus the contact between
the plane PA5 and the front surface defines a fifth virtual surface area equal to
the surface area of the prism face.
[0159] In figure 13b the virtual surface areas defined by the candidate front planes P1-P5
in a front view of the door assembly 10 are shown. Surface areas defined by PA4 and
PA5 are perpendicular to the drawing and thus are not visible. However, the area defined
by P5 is less extended than the area defined by PA3 and the area defined by PA4 is
smaller than the area defined by PA1, so they cannot define the maximal area and thus
none of them can be the front plane of this door assembly 10.
[0160] The first virtual area defined by PA1 is represented as a rectangle filled with diagonal
lines. The second virtual area defined by PA2 is represented as a rectangle filled
with horizontal lines. The third virtual area defined by PA3 is also a rectangle that
overlaps completely with the second virtual area and is filled with vertical lines.
It is clear from the drawing that the maximal area, i.e., the most extended area,
is the one defined by PA3 which is then the front plane. The front plane PA3=PA and
its area are depicted alone in fig. 13c.
[0161] Figs. 14a and 14b shows an embodiment of a door assembly 10 where the front frame
has the same layout as in the embodiment of figs. 13a-13c and in addition, in the
location of front frame where in figs. 13a-13c the aperture 9 is present, a half cylindroid
"cylindroid" is realized covering the aperture completely. The half cylinder has an
axis which is positioned parallel to the axis of the two triangular prisms. The section
of this door assembly defines two triangles and a semi-ellipsoid in between the two
triangles, without any overlap between the various geometrical figures. The candidate
front planes which are definable in this embodiment are:
- a first candidate front plane PA1 which lies on one face of the upper-most triangular
prism, corresponding to the hypotenuse of the triangle, and thus the contact between
the plane PA1 and the front surface defines a first virtual surface area equal to
the surface area of the prism face;
- a second candidate front plane PA2 which lies on one face of the lower-most triangular
prism, corresponding to the hypotenuse of the triangle, and thus the contact between
the plane PA2 and the front surface defines a second virtual surface area equal to
the surface area of the prism face;
- a third candidate front plane PA3 which in contact to an edge of the top-most prism
and an edge of the lower-most prism. The third candidate front plane thus defines
two parallel lines as locus of contact points. These two parallel lines form a closed
curve when connected at their opposite ends, so that a rectangle is defined. The area
inscribed in the rectangle is the third virtual surface area;
- a fourth candidate front plane PA4 which lies on another face of the upper-most triangular
prism, corresponding to the free side of the triangle, and thus the contact between
the plane PA4 and the front surface defines a fourth virtual surface area equal to
the surface area of the prism face;
- a fifth candidate front plane PA5 which lies on another face of the lower-most triangular
prism, corresponding to the free side of the triangle, and thus the contact between
the plane PA5 and the front surface defines a fifth virtual surface area equal to
the surface area of the prism face;
- a sixth candidate front plane PA6 which is in contact to an edge of the top-most prism
and a contact line defined on the half-cylindroid. The sixth candidate front plane
thus defines two parallel lines as locus of contact points. These two parallel lines
form a closed curve when connected at their opposite ends, so that a rectangle is
defined. The area inscribed in the rectangle is the sixth virtual surface area;
- a seventh candidate front plane PA7 which is in contact to an edge of the lower-most
prism and a contact line defined on the half-cylindroid. The sixth candidate front
plane thus defines two parallel lines as locus of contact points. These two parallel
lines form a closed curve when connected at their opposite ends, so that a rectangle
is defined. The area inscribed in the rectangle is the seventh virtual surface area.
[0162] In other words, two candidate front planes in addition to the five of the previous
embodiment are present in this frame layout. It is also clear that one plane, the
third plane PA3, sections a portion of the front frame, e.g., it sections the central
half-cylindroid. However, as better visible in fig. 13b, the curve defined by the
sectioned portion, is not part of the closed curve which encircles the area defined
by the third plane and thus it is acceptable according to the set rules.
[0163] Checking the dimensions of the seven different areas, it is clear that the largest
area is the one defined by PA3 which is then the front plane PA, as in the previous
case.
[0164] In all the described embodiments, the closure plane PB and the front plane PA form
an angle therebetween, i.e., they are not parallel. This angle α can vary in values,
as long as it is different from 0° and 180°. Preferably it is smaller than 10 °.
[0165] In figs. 15a and 15b, a different embodiment of a door frame 10PA not according to
the invention is described. In this door assembly, the front frame includes a parallelepiped
portion in the center of which a half-cylinder is positioned. In section along line
A-A, therefore, the front frame defines a rectangle on which - in the central portion
- a half-circumference is located protruding outwardly from the rectangle. The parallelepiped
portion is positioned with two opposite faces substantially parallel to the closure
plane PB.
[0166] The front surface 6a of this embodiment includes two opposite faces, flat surfaces,
of the parallelepiped and one portion, substantially perpendicular to the two faces,
which is partly flat and partly a portion of a cylinder mantel. Five candidate front
planes are thus defined:
- a first candidate front plane PA1 which lies on the upper-most face of the parallelepiped
and thus the contact between the plane PA1 and the front surface defines a first virtual
surface area equal to the surface area of the parallelepiped face;
- a second candidate front plane PA2 which lies on the lower-most face of the parallelepiped
and thus the contact between the plane PA2 and the front surface defines a second
virtual surface area equal to the surface area of the parallelepiped face;
- a third candidate front plane PA3 which lies on the face of the parallelepiped substantially
parallel to the closure plane PB and which sections the central cylindrical portion.
The contact between the plane PA3 and the front surface is thus two parallel rectangular
areas separated in the middle by an additional rectangular portion. In order to form
a closed curve, the two rectangles are connected at their ends so that a single closed
rectangle is obtained including the two initial rectangles and the one defined therebetween;
- a fourth candidate front plane PA4 which is in contact to a top-most edge of the parallelepiped
and a contact line defined on the half-cylinder. The fourth candidate front plane
thus defines two parallel lines as locus of contact points. These two parallel lines
form a closed curve which, when connected at their opposite ends, defines a rectangle.
The area inscribed in the rectangle is the fourth virtual surface area;
- a fifth candidate front plane PA5 which is in contact to a lower-most edge of the
parallelepiped and a contact line defined on the half-cylinder. The fifth candidate
front plane thus defines two parallel lines as locus of contact points. These two
parallel lines form a closed curve when connected at their opposite ends, so that
a rectangle is defined. The area inscribed in the rectangle is the fifth virtual surface
area.
[0167] Comparing the extension of these areas, the maximal area is given by PA3, which is
parallel to the closure plane PB. α = 0°. This door assembly 10PA therefore does not
belong to the invention.
[0168] In the frame of the invention, the front 6 and rear frame 5 define two different
planes, PB and PA, which are not parallel one to the other. Due to the fact that the
front and the closure plane PA, PB form an angle α therebetween different from 0°
and 180°, the frame including front frame 6 and rear frame 5 does not have a uniform
thickness in proximity of its perimeter edge 11. Preferably, the thickness of the
frame changes gradually and continuously along its edge 11, from a minimum to a maximum
thickness. More preferably, the thinnest portion of door frame in proximity of its
edge and the thickest portion of door frame in proximity of its edge 11 are located
in such a way that one is the reflection of the other across an axis of the door assembly
10. Preferably, this axis is perpendicular to a hinge axis H of rotation of the door
assembly 10 when the latter is assembled on the casing 7 and more preferably this
axis passes through a geometrical center of the door assembly. This in turn means
that preferably the top-most portion of the frame, which includes a first portion
of the edge 11, and the lower-most portion of the frame, including a second portion
of the edge 11, are respectively the thinner and thickest portion of the frame which
contains the edge of the same.
[0169] For example, as visible in figure 5, which is the section along line A-A of figure
3, the shown door assembly 10 has a thickness T1, which is the thinnest thickness
of the frame along its edge, in a portion of front frame 6 which is top-most located
when the door assembly 10 is attached to the casing 7, while it has a thickness T2,
which is the thickest thickness of the door frame along its edge 11, in a portion
of door frame which is lower-most located when the door assembly 10 is attached to
casing 7. Planes PA and PB are depicted as well.
[0170] The frame may include thicker or thinner portions than the portions having thickness
T1 and/or T2 in its geometrical layout, however these additional portions do not include
the edge 11 of the frame. An example is the embodiment depicted in fig. 14a, where
the central cylinder can be thicker, in its central portion, than the prism, so defining
a thicker thickness of the frame in that position than in the lower-most edge portion
of the frame..
[0171] Front frame 6 and rear frame 5 can be realized as a single piece or as an assembly
of different pieces.
[0172] The front frame 6 and the rear frame 5 are coupled one to the other, preferably in
a removable manner. Preferably, the coupling is obtained by means of coupling elements
21 and corresponding coupling counter elements 22 formed in the front and rear frame,
respectively.
[0173] In the depicted embodiments, said coupling elements 21 extend from the rear surface
6b of the front frame 6 while said coupling counter elements 22 extend from the front
surface 5a of said rear frame 5.
[0174] Preferably, coupling elements 21 extend substantially perpendicularly to the rear
surface 6b of front frame 6 at least locally, e.g. they are substantially perpendicular
to the portion of the rear surface from which they depart. Counter elements 22 have
substantially a negligible height or extension.
[0175] With reference to figs. 5a, 5b, in the depicted embodiment, each coupling element
21 includes an appendix 90. Preferably the appendix 90 includes a tubular sleeve 91,
having an open end. Alternatively, in a non-depicted variant, the element 21 may include
a cylindrical rod. It is desired that the dimensions of the sleeves and/or cylindrical
rods, e.g., the diameters of elements and counter-elements, are such that the elements
can be inserted within the counter elements or vice-versa. Even more preferably, the
insertion of the elements into the counter-elements or vice-versa is obtained with
interference so that, when a coupling element is inserted in a coupling counter element
(or vice-versa) the removal requires the application of a non-negligible force, so
that the possibility of accidental removals is minimized.
[0176] As better visible in figs. 5a, 5b, and 6, each coupling element 21 departing from
the rear surface 6b of front frame 6 includes a tubular sleeve 91 departing from a
pedestal 92. In other words, the tubular sleeve is not directly connected to the rear
surface 6b of front frame 6, but it is positioned on the pedestal 92. Coupling counter-elements
22 are realized as through holes on rear frame 5, in which the tubular sleeve 91 of
coupling elements 21 can be inserted. Instead of through-holes, coupling counter-elements
22 could include appendices 90 as well. It is preferred that in this embodiment coupling
elements 21 includes tubular sleeves 91 and not cylindrical rod, so that fastening
screws 25 can be inserted from rear surface 5b of rear frame 5 into the through-holes
defined by coupling counter-elements 22 and then into the tubular sleeves 91 of coupling
elements 21, so as to better fasten front and rear frame 6, 5 together..
[0177] The coupling elements 21 and the coupling counter-elements 22 are located in the
front 6 and rear frame 5 respectively, in proximity of the outer edge 11 of the door
frame. More preferably, the coupling elements 21 and counter elements 22 are angularly
spaced one from the other, even more preferably with a substantially constant spacing
one from the other so that the whole extension of the edge 11 contour of the door
frame is substantially followed by the elements and counter elements. It is to be
understood that, fixed the location of one of the plurality of elements or counter-elements
in the front or rear frame, the location of the other of the plurality of elements
or counter-elements on the other of the front or rear frame is fixed as well, the
elements having to match with the corresponding counter-elements.
[0178] Preferably, for each element 21 in the front frame 6, a counter element 22 is present
in the rear frame 5 in a bijection correspondence.
[0179] Preferably, coupling elements 21 and/or coupling counter elements 22 are integrally
formed with the front 6 and/or rear frame 5. Preferably, elements and/or counter elements
are made of plastic material, so that elements and counter elements are realized with
the respective front and rear frame in a single molding process.
[0180] According to an aspect of the invention, either the coupling elements 21, or the
coupling counter-elements 22, or both, have different heights among themselves. In
other words, either the plurality of elements 21 includes at least a first element
having a first height D1 different from a height D2 of a second element of the plurality,
or the plurality of counter elements 22 includes at least a first counter element
having a first height D1 different from a height D2 of a second counter element of
the plurality. Alternatively, both plurality of elements 21 and counter elements 22
include, within the same plurality, two elements/counter elements having different
heights.
[0181] In the depicted embodiment, the coupling elements have a variable height, and the
counter-elements not.
[0182] More preferably, the plurality of coupling elements 21 includes a plurality of different
heights so that the thickness of the frame of the door assembly 10 can vary continuously
and smoothly. Being the elements and counter-elements located in correspondence of
the edge of the frame 11, having a plurality of different heights allow to give to
the frame a continuous variation in thickness at its edge 11.
[0183] Coupling counter-elements 22 are through-holes and thus have a substantially negligible
height which is thus equal among all coupling counter-elements. On the other hand,
the front frame 6, as better visible in fig. 6, includes a plurality of coupling elements
21 having different heights extending from the rear surface 6b of front frame 6. These
elements 21 include sleeves 91, all having the same height, positioned on respective
pedestals 92 which have different heights; thus also coupling elements 21 have different
heights among themselves. Preferably, a plurality of different heights is defined
in the pedestals. Even more preferably, a number of different heights equal to the
number of coupling elements 21 is present.
[0184] As shown in fig. 4, the plurality of counter-elements 22 have different heights from
a minimum height D1 in the top-most portion of the front frame 6 to a maximum height
D2 in the lower-most portion of the front frame 6.
[0185] As better visible in figure 5d, which is a sides view of rear frame 5 in a position
as if it were assembled on casing 7 and in a closed configuration of door assembly
10, rear frame 5 further includes a plurality of centering-elements 23 protruding
from front surface 5a, substantially perpendicularly to the latter. Centering elements
23 are located in proximity of the edge of rear frame 5, in a radially inward position
with respect to the position of coupling counter-elements 22 and they are angularly
spaced one from the others. These centering-elements 23 also, among themselves, have
different heights, from a maximum height L2 at the lower-most portion of rear frame
5 and a minimum height L1 at the top-most portion of rear frame 5. The function of
these centering elements 23 is three-folds: to support of additional elements positioned
on top of the rear frame, to improve the centering of such additional elements and
to avoid rotations of the same, as better detailed below.
[0186] The coupling between the front frame 6 and the rear frame 5, is realized by inserting
the coupling elements 21 into the coupling counter-elements 22. At the same time,
due to the different heights of the coupling elements 21 and/or coupling counter elements
22, the resulting thickness of the frame at its edge 11 varies depending on the position
along the edge itself.
[0187] Therefore, the coupling elements 21 and counter-elements 22 can be used not only
to couple front 6 and rear frame 5 together, but also to determine the angle α different
from 0° and 180° between the front plane PA and the closure plane PB due to their
different heights. However, the "tilt" present between the front PA and closure plane
PB can be created in other ways and it is not necessary that the front 6 and rear
frame 5 are coupled using coupling elements 21 and coupling counter-elements 22 having
different heights.
[0188] Moreover, coupling elements 21 and coupling counter-elements 22 may have many different
other shapes and configurations than the tubular one above described.
[0189] As mentioned above, the door assembly 10 further includes the handle 31 so that it
can be moved from an open to a closed position and vice-versa. The handle 31 is coupled
to a handle-carrying element 30 which carries the handle 31. The handle-carrying element
30 is positioned, e.g., partially sandwiched, between the front 6 and rear frame 5
of door assembly 10. Preferably, the handle-carrying element defines an outer edge
32 which is sandwiched between the front 6 and the rear frame 5. The handle-carrying
element 30 is so construed that relative movements between the handle 31 and the element
30 are not possible, i.e., handle 31 is firmly fixed on handle-carrying element 30.
[0190] Preferably, handle 31 has an elongated shape defining a first and a second distal
ends 31a, 31b.
[0191] Handle 31 preferably belongs to a system which may be named "pull-to-open" door opening
system: the door assembly 10 is provided with a latch, and the casing 7, preferably
front wall 2, is provided with a latch retaining mechanism that includes a mobile
part which is configured to be movable between a retaining position, in which it engages
the latch so as to retain the door assembly in the closed condition, and an opening
position in which it releases the latch so as to allow the opening of the door assembly.
The mobile part of the latch allows the releasing of the latch when a releasing force
is applied which is greater than a threshold force, as better described below. The
door assembly is therefore opened by pulling it outwards with enough force, and can
also be opened by pushing it from the inside of the treatment chamber 3.
[0192] The handle 31 of the door assembly 10 has only the function of providing a grip to
the user, and it is fixed to the frame of door assembly via the handle-carrying element
30.
[0193] Preferably, the handle-carrying element 30 does not change the angle between the
front frame PA and the closure frame PB; in other words it is not responsible for
tilting any part of the front frame with respect to the rear frame or vice-versa.
Therefore, the insertion of the handle-carrying element 30 between the front 6 and
rear frame 5 does not modify the angle formed between the above defined closure and
front frame. The outer edge 32 of handle-carrying element 30 has thus preferably substantially
a uniform thickness.
[0194] As visible in the drawings, door assembly 10 includes a front frame 6 defining an
internal opening 9. Preferably handle 31 is located at the aperture 9, and it extends
in a radially inward direction from the inner edge 9a of the aperture 9.
[0195] Preferably, the door assembly of the invention is reversible, i.e., door assembly
10 can be mounted in a right-hand configuratiuon or in a left-hand configuration.
[0196] With reference to figs. 3, 5, 6 and 7, the handle-carrying element 31 of door assembly
10 includes a plate-like member 33, substantially disc-shaped, the outer edge 32 of
which is sandwiched between the front 6 and rear frame 5. The plate-like member 33
is substantially a single element realized integral to the handle 31. The handle is
realized at the outer edge 32 of the plate-like member 33, protruding in a radially
outward direction from the outer edge 32 and defining a radial protuberance of plate-like
member 33. The plate-like member, when the door assembly is in an assembled configuration
as depicted in fig. 3, covers completely aperture 9. Preferably, the diameter of plate-like
member 33 is substantially identical to the diameter of aperture 9. Plate like member
33 includes a surface 33a which results visible from the exterior of casing 7, when
door assembly 10 is in an assembled configuration and closed on casing 7, and which
is adjacent to the front surface 6a of door assembly 10. Preferably, surface 33a is
substantially flush with front surface 6a of front frame 6. Handle 31 results visible
from the outside of casing 7 and it includes a recess 34, which is best visible in
fig. 5 where the door is sectioned along a plane sectioning also the handle 31 (figure
5 is the section along line B-B of fig. 3). The recess 34 is a recess in the surface
33a at the edge 32 and it extends underneath the front frame, so that the front frame
itself forms a gripping element for the user's fingers when he/she introduces the
hand in the recess 34 in order to open the door assembly 10. Thus, the handle 31 is
partly formed by the plate-like member 33 and partly by the front frame 6, that is
to say, by a cooperation of the two.
[0197] Handle-carrying element 30 is preferably realized in plastic material.
[0198] Handle-carrying element 30 is preferably coupled directly to front frame 6. The plate
like member 33 thus further includes, extending from its edge 32, an annular flange
36, substantially perpendicular to the plate-like member 33. A terminal end of annular
flange 36, or at least of portions of the terminal end of annular flange 36, is folded
in itself, defining a seat 37 formed by parallel walls defined by the annular flange's
fold.
[0199] In order to couple the handle-carrying element 30 on the front frame, the front frame
6, in its rear surface 6b, includes also a protruding flange 39 which is insertable
or inserted in seat 37, preferably with interference. The coupling between the flange
39 and seat 37 is clearly visible in fig. 5. Protruding flange 39 preferably extends
from the rear surface 6b of front frame 6 substantially perpendicularly to the rear
surface itself. When handle-carrying element 30 is mounted on front frame 6, protruding
flange 39 and annular flange 36 are substantially parallel at least for a portion.
[0200] Protruding flange 39, which is to be inserted in seat 37, is interrupted in at least
four locations, by four different C-shaped wall members 38 mating the boundary external
contour of the handle 31. Thus flange 39 is separated in at least four different portions.
[0201] During the assembly, handle-carrying element 30 is inserted in the aperture 9, the
annular flange 36 being in contact to the edge 9a of the aperture 9 and to the flange
39. The insertion terminates when flange 39 reaches the bottom of seat 37. Seat 37
and flange 39 are so dimensioned that the outer surface 33a results flush with the
front surface 6a of front frame 6.
[0202] At the same time, handle 31 is inserted within one of the C-shaped wall members 38,
as better described below. At the two distal ends of each C-shaped wall member 38,
from where flange 39 departs, two coupling elements 21 are positioned, one coupling
element at each end. Thus, when the handle 31 is mounted on front frame 6, each of
the two distal ends 31 a, 31 b of the handle 31 is located substantially adjacent
to a coupling element 21 (see fig. 6).
[0203] Door assembly 10 further comprises a hinge 60, which is provided to pivot the door
assembly 10 to the casing 7 so that it can be opened by rotating it about a hinge
axis H, as shown in figs. 3 and 5c. Preferably, hinge 60 is arranged across, and more
preferably centered across, a horizontal median plane of the door assembly 10 substantially
perpendicular to hinge axis H. The horizontal median plane defines center line C,
which is an axis passing through the center of the front section of the door assembly.
A vertical median plane V is also defined, as the plane parallel to the hinge or rotational
axis H and passing through the geometrical center of the door assembly.
[0204] Preferably but not necessarily, hinge axis is parallel to the Z axis and centerline
C is parallel to the (X,Y) plane, i.e. it is an horizontal axis.
[0205] Hinge 60 may be any conventional hinge, preferably of the type that is not visible
when the door assembly 10 is closed. In the embodiment shown in the figures, hinge
60 comprises a portion (not visible in the figures) fixed to the front wall 2, a seat
62 for housing it provided in the door assembly 10, and a hinge pin 63 extending in
holes of the portion fixed to front wall and of the seat 62.
[0206] In a washing machine, it is preferred to introduce an electromechanical lock (not
all components of which are visible) is provided between the door assembly 10 and
the front wall 2. The lock comprises a portion or first member fixed to the front
wall 2 and a portion or second, matching member fixed to the door assembly 10 that
cooperate with each other.
[0207] The lock is configured to avoid opening of the door assembly during operation of
the laundry treatment device 1, and to possibly to avoid operation of the device with
the door assembly open, for example by issuing a consent signal to an electronic control
unit of the device only when the door assembly is closed and/or delay opening of the
door assembly after the end of an operation cycle. The electromechanical lock is therefore
also an interlock.
[0208] Advantageously, the second member comprises a hook or latch 61 protruding from the
door assembly 10 towards the casing 7 and the first member comprises a latch retaining
mechanism for receiving the hook or latch 61, positioned at the casing 7.
[0209] The latch retaining mechanism preferably includes, in a manner known
per se, a mobile part which is configured to be movable between a retaining position, in
which it engages the hook or latch 61 so as to retain the door assembly 10 in a closed
condition, and an opening position it which it releases the hook or latch 61 so as
to allow the opening of the door assembly 10. The mobile part of the latch retaining
mechanism at the front wall 2 preferably interacts with an elastic element, for example
a spring, which allows the releasing of the hook or latch 61 when a releasing force
is applied which is greater than a threshold force. The door assembly is therefore,
as already mentioned, of the "pull-to-open type", opened by applying a force beyond
a threshold onto the door assembly 10 away from the casing 7.
[0210] The lock is preferably arranged across, and more preferably centered across, the
horizontal centerline C of the door assembly 10. Therefore, hinge 60 and lock lie
substantially on the same axis C.
[0211] In the door assembly 10, the hinge 60 and hook or latch 61 are mounted, in a releasable
manner, to a cap element 40. In other words, cap member 40 includes seat 62 for the
housing of the hinge 60 and an additional seat (not visible in the drawings) for the
housing of the hook or latch 61 (see figs. 6 and 7). Cap element 40, visible in an
enlarged view in fig. 8, is sandwiched between rear frame 5 and front frame 6 in correspondence
of its edge 47 and it covers at least in part the aperture 9 realized in the front
frame. Cap element 40 is covered by handle-carrying element 30, which covers aperture
9 completely, when the door assembly 10 is in an assembled configuration, therefore
it is not visible from the outside, with the exception of part of hinge 60 and latch
61 which have to be mounted on or cooperate with casing 7.
[0212] Further, in proximity of its edge 47, cap element 40 includes a first and a second
plurality of through holes 44 and 48 through which coupling elements 21 and centering-
elements 23 can pass. Coupling elements 21 and centering elements 23, when inserted
in holes 44 and 48, respectively, avoids any rotation of cap element 40.
[0213] From each through-hole 44 also a tubular mantel may depart, in order to firmly house
the inserted coupling element 21.
[0214] Cap element 40 does not change the inclination present between the front plane PA
and the closure plane PB, in other words the angle between these two planes is unchanged
with or without the presence of cap element 40.
[0215] Advantageously, cap element 40 includes a strengthening member 46, substantially
centrally located, which reinforces front frame 6 and in particular handle-carrying
element 30. As better visible in the sections of figs. 4 and 5, a large gap is present
within door assembly 10 in an assembled configuration between bowl-shaped element
80 and the plate-like member 33 of handle-carrying element 30. The presence of a central
strengthening member 46 of cap element 40, for example in the shape of a hollow cylinder,
avoids that pressure applied on plate-like member 33 could break the latter.
[0216] In figure 8, cap element 40 is shown mounted on rear frame 5. The centering-elements
23 protruding from rear surface 5b of rear frame 5 are inserted into through holes
48 and protrude from the latter. The different heights of centering-elements 23 are
visible, being the thickness of cap element 40 substantially constant.
[0217] The handle 31, when door assembly 10 is in an assembled configuration, is provided
at a location which is not aligned or not corresponding with the position of the lock,
e.g., hook or latch 61 and of handle 60. The handle 31 is arranged outside the horizontal
median plane C of the door assembly 10. The handle 31 is thus offset with respect
to hinge 60 and the lock. In case of a large extent of the handle 31 and/or of the
lock and/or of the hinge, hinge and handle and/or hinge and lock might however overlap
in part.
[0218] According to the invention, the handle-carrying element 30 can be positioned between
the front 6 and rear frame 5 at least in two different positions and more preferably
in at least four different positions. The difference between one position and the
other lies in the handle location: for each position of the handle-carrying element
30 a different location L1, L2, L3, L4 of the handle 31 within the frame is achieved.
[0219] In the case shown in figures 9a to 9b, the door assembly 10 is in a left-hand configuration
being hinged at its left (as viewed from the front of the laundry treatment device
1 when the door assembly 10 is closed), i.e., the rotation axis, or hinge axis, H
is on the left side of the door assembly. The hinge 60 is advantageously centered
across a position at 9 o'clock or 180° in a conventional angular reference system
(see figure 9a), and the latch 61 is across a position at 3 o'clock or 0° in the same
reference system (not visible in the figures). The reference system is defined by
centerline C and vertical centerline V, parallel to hinge axis H. The axes C and V
of door assembly 10 are also indicated in figs. 9a-9b and 10a-10b to easily identify
four quadrants.
[0220] In figure 9a, handle 31 is shown arranged in the first quadrant, i.e., between 0°
and 90°. Advantageously, the handle 31 extends for an arc or circumference lying in
the generally central portion of the first quadrant. This position is indicated with
"L1".
[0221] In case the laundry treatment device 1 is to be arranged on top of another equipment
or piece of furniture, like in the case of a dryer machine arranged on top of a washing
machine, the handle 31 may be arranged in the fourth quadrant, i.e. between 270° and
360°, as shown in fig. 9b. This position is called "L2".
[0222] Preferably, position L2 corresponds to the reflection of the position L1 of handle
31 across the centerline C.
[0223] In case the door assembly 10 is in a right-hand configuration, i.e. it is hinged
at its right, as for example depicted in fig. 10a, and the device 1 is arranged on
top of another equipment or piece of furniture, then the handle 31 may be arranged
in the third quadrant, i.e. between 180° and 270° as shown in fig. 10a. This is position
"L3".
[0224] Finally, in case the door assembly 10 is hinged at its right, and arranged on the
floor, as shown in fig. 10b, then the handle 31 may be arranged in the second quadrant,
i.e. between 90° and 180°. This is the position "L4".
[0225] Preferably, position L4 corresponds to the reflection of the position L3 of handle
31 across the centerline C.
[0226] Furthermore, preferably position L4 corresponds to the reflection of the position
L1 of handle 31 across the vertical centerline V. Analogously, position L3 corresponds
to the reflection of the position L2 of handle 31 across the vertical centerline V.
[0227] Moreover, in all four cases the handle 31 and hook or latch 61 are arranged such
that, when the door assembly is closed, they are located at angular positions that
are reciprocally spaced by less than 90°. On the contrary, hinge 60 and handle 31
are arranged such that, when the door assembly is closed, they are located at angular
positions that are reciprocally spaced by more than 90°. As the position of hinge,
handle, latch, etc., the position of their center of mass is considered.
[0228] The assembly of the door assembly 10 takes place as follows.
[0229] On cap element 40, hinge 60 and latch or hook 61 are attached.
[0230] The cap element 40 is positioned on door frame 5 in such a way that the centering
elements 23 are inserted into through-holes 48 of the cap element 40 and the through-holes
44 are aligned with the through-holes defined by the coupling counter-elements 22.
Suitable recesses or openings are realized in the edge of rear door frame 5 so that
the hinge 60 and the latch or hook 61 can protrude rearward outside the door assembly
10.
[0231] Handle-carrying element 30 is inserted into opening 9 of front door frame 6, till
the flange 39 abuts onto the bottom of seat 37. The handle 31 is positioned within
one of the C-shaped wall members 38 which substantially defines a seat for the handle
31 itself. C-shaped wall members 38 are formed at locations L1, L2, L3, and L4 for
handle 31. The C-shaped wall member 38 is chosen among the four available ones according
to the desired location of handle 31 to be achieved in the assembled door assembly
10.
[0232] Front frame 6 including handle-carrying element 30 is then mounted on rear frame
5 including cap element 40 and fastened inserting the coupling elements 21 first into
the through holes 44 in cap element 40 and then into the coupling counter elements
22 in rear frame 5, by the application of pressure.
[0233] The centering-elements 23 are so located to substantially abut against the terminal
end of flange 36, in other words against seat 37, so as to keep the seat 37 pressed
against flange 39 of the front frame 5 and avoid possible expulsion of the latter.
The centering elements 23 define, by means of their free ends, a plane which is tilted
with respect to the closure plane, due to their different heights. More preferably
this plane is parallel, even more preferably is coinciding to the handle plane. Therefore,
when the door assembly is in an assembled configuration, the free ends of centering
elements 23 define the plane on which the handle-carrying element 30 should lay. In
this way, movements of the handle-carrying element 30 towards or away the front frame
6, thus movements of the handle plane, are avoided, because an abutment is present
of the centering elements 23 against flange 36 for all the angular extension of the
latter.
[0234] Additional fastening elements might be present to fix the front 6 and rear door frame
5 together, such as screws and bolts or snap-fit elements. For example, screws 25
are inserted into through holes defined by the coupling counter-elements 22 from the
rear surface 5b of rear frame 5 and screwed into the tubular elements 91 of coupling
elements 21.
[0235] In an assembled configuration of door assembly 10, rear door frame 5 and cap element
40 lie on planes substantially parallel to closure plane PB, while front door frame
and handle-carrying element 30 are substantially lying, at least on one side, on the
front plane PA.
[0236] The meaning of lying on a plane is the following. Rear door frame 5 has two opposite
surfaces 5a and 5b. Surface 5b defines closure plane PB. Surface 5a also defines a
plane; the portion of surface 5a to be considered for the definition of the plane
is the one which is in abutment against the "neighbouring" component of the door assembly
10, in this case cap element 40. This portion of surface 5a is planar and defines
a plane which is parallel to the closure plane, due to the front frame layout. A component
lying on such a plane defined by surface 5a is also, as far as the surface of the
component lying on such a plane is concerned, parallel to the closure plane. Cap element
40, in the same way, defines two opposite surfaces forming two opposite planes. Cap
element 40 is so construed that these two opposite surfaces and planes are parallel
to each other and thus result parallel to closure plane PB, due to the fact that cap
element 40 is in abutment against front surface 5a of rear frame 5 which defines a
plane parallel to PB.
[0237] Conversely, being the handle-carrying element 30 mounted directly onto the front
door frame 6 which defines a front plane which is "tilted" with respect to the closure
plane PB due to the different heights of coupling elements 21, it lies on a tilted
plane with respect to the closure plane as well. Being the top-most element(s) 21
the shortest, the front door frame 6 is in the top-most position closer to the closure
plane PB than in the lower-most position, where the element(s) 21 is the longest,
so the front door frame in this position is the farthest from the closure plane PB.
[0238] The front frame 6 defines the front plane PA by means of front surface 6a. Rear surface
6b defines a plane as well, for example parallel to PA. Therefore any component abutting
on such a plane remains, at least for the surface in abutment, parallel to PA. Being
the handle-carrying element 30 mounted on the front frame 6, it is also parallel to
the front plane PA.
[0239] However, the handle-carrying element 30 can define, by means of one of its opposite
surfaces, a plane, called handle plane PH, which can be tilted with respect to the
closure plane of a different angle than the angle α present between the front plane
PA and the closure plane PB. In this case, a further angle or tilt has to be realized
between the front frame 6 and the handle-carrying element 30, i.e. between the front
plane PA and handle plane PH.
[0240] In an assembled configuration, rotations of the cap element 40 are avoided due to
the antirotational function of the coupling elements 21 inserted in the trough holes
44 and of the centering elements 23 inserted into the through holes 48. Rotations
of the handle-carrying element 30 are avoided as well due to the shape-mating of the
handle 31 and the C-shaped wall member 38 and to the presence of a coupling element
21 at each distal end 31 a, 31 b of the handle 31.
[0241] In case it is desired that the door assembly 10 is reversed, for example from a left-hand
door assembly to a right-hand door assembly, the location of the handle 31 has to
move from the location indicated with L1 in figure 19a (although these figures refers
to door assembly 110, the possible locations of the handle are applicable to door
assembly 10 as well) to the location indicated with L4 in figure 20a. In order to
achieve the reversibility, the front 6 and rear frame 5 have to be released one from
the other. The front and rear frame 6,5 can be completely detached or simply a gap
can be formed therebetween, without a complete separation of the two elements.
[0242] The cap element 40 which is carrying the hinge 60 and latch or hook 61 is rotated
by 180° so that the position of the hinge and latch or hook are exchanged. The rotation
of the cap element 40 takes place on a plane parallel to the closure plane PB.
[0243] It is to be understood that further movements of the cap element 40, not only a rotation,
might be necessary as well, such as a translation of the same to disengage coupling
elements 21 and centering elements 23 from through holes 44 and 48. However the final
rotated configuration represents a rotation of 180° of the starting configuration
on a plane parallel to PB.
[0244] Cap element 40 is then inserted again into centering-elements 23.
[0245] The handle-carrying element 30 is then also rotated, but of an angle smaller than
180°: it has to be rotated of the angle present between location L1 and L4. This rotation
takes place on a plane which is the handle plane PH, tilted with respect to the closure
plane and preferably parallel to the front plane PA.
[0246] The fact that the rotation takes place on the handle plane HA, means that both locations
L1 and L4 lie on the same plane PH, using the same reasoning as in the rotation of
cap element 40. Other movements of handle-carrying element might be necessary as well,
as above described.
[0247] Front and rear frame 6, 5 are then fastened again one on the other, inserting the
coupling elements into the holes 44 and coupling counter-elements 22, and finally
screws 25 are inserted in the holes defined by coupling counter-elements 22 and screwed
in tubular elements 91
[0248] Similarly, in case a change from a right-hand door assembly to a left-hand door assembly
is desired, handle 31 has to be moved, in the same manner above described, from location
L3 to location L2.
[0249] Alternatively, in case no reversibility of door assembly 10 is requested, which remains
in a left-hand configuration, but the laundry treatment device 1 changes position
from a floor-positioned device with handle 31 in position L1 to an "elevated" position,
the handle 31 from location L1 preferably is to be moved to location L2 in order to
be more easily accessible to the user.
[0250] As above, the front 6 and rear frame 5 have to be released one from the other. The
front and rear frame 6, 5 can be completely detached or simply a gap can be formed
therebetween.
[0251] No movement is requested to the cap element 40. On the contrary, the handle-carrying
element 30 is rotated, again of an angle smaller than 180°: it has to be rotated of
the angle present between location L1 and L2. This rotation takes place on a plane
which is the handle plane PH, tilted with respect to the closure plane and preferably
parallel to the front plane PA. The meaning of a rotation on plane PH is the same
as above.
[0252] Front and rear frame 6, 5 are then fastened again one on the other.
[0253] Similarly, changing from a floor position to an elevated position a device 1 having
a left-hand door assembly configuration, handle 31 has to be moved from location L3
to location L4.
[0254] Door assembly 10 is then hinged on front wall 2. Due to the tilt present between
the front plane PA and the closure plane PB, the front surface 6a defining the front
plane matches with the portion of front surface 2a of front wall 2 in which opening
4 is formed. Indeed, preferably such front surface 2a, around opening 4, is tilted
as well.
[0255] Although not visible in the drawings, in door assembly 10, locating elements can
be provided, to avoid that in a left-hand door configuration locations L3 or L4 are
selected, and similarly, in a right-hand configuration, to avoid that locations L1
or L2 are selected by the user.