FIELD OF THE INVENTION
[0001] The present invention relates to a two-component heavy duty laundry detergent composition
for use at low temperature comprising or consisting of a first component comprising
a non-ionic surfactant system comprising or consisting of (a) > 2 wt.-% of at least
one non-ionic low alkoxylated alcohol surfactant containing 2 to 6 ethylene oxide
groups and at least one linear primary alcohol containing 12 to 15 carbon atoms, (b)
> 8 wt..-% of at least one non-ionic higher alkoxylated alcohol surfactant containing
more than 6 ethylene oxide groups and at least one linear or branched primary alcohol
containing 12 to 15 carbon atoms, calculated on the total weight of the detergent
composition, and a second component comprising a bleaching system comprising or consisting
of (c) < 8 wt.-% of percarbonate, and (d) > 3 wt.-% of tetraacetylethylenediamine
(TAED), calculated on the total weight amount of the detergent composition, characterized
in that the ratio of (c) to (d) is less than 2 : 1 and the total amount of the bleaching
system is at least 10 wt.-% calculated on the total weight of the detergent composition.
[0002] The present invention further relates to a method for preparing such two-component
heavy duty laundry detergent composition and to the use of such heavy duty laundry
detergent composition for cleaning laundry items, preferably at a temperature of 60
°C or less, more preferably at a temperature of 40 °C or less, most preferably at
a temperature of 30 °C or less.
BACKGROUND OF THE INVENTION
[0003] Removing stains or soils, particularly hydrophobic soils, typically requires machine
washing of laundry items at temperatures above 60° C, sometimes even at 95° C, so-called
"boiling washes". Under these conditions, most stains or soils are removed without
any problem. On the other hand, most washed materials do not support the conditions
of a boiling wash. On the contrary, there is an increasing trend towards so-called
low maintenance and functional laundry items, which can only be washed at washing
temperatures of 30° C or 40° C at the most. At these temperatures, an efficient removal
of stains or soils is not always satisfactorily guaranteed.
[0004] WO 2012/045364 relates to a method for removing soil from a textile as well as significantly reducing
the germs count, such as bacteria, fungi, virus and spores, at low washing temperature
comprising a washing and a bleaching step; this method implying the use of a detergent
composition comprising a first component comprising a mixture of ethoxylated fatty
alcohol nonionic surfactants, and a second component comprising a bleaching composition.
[0005] J Accordingly, there exists a requirement for a washing agent which, when used even
at low temperature wash cycles, leads to a sufficient removing of stains and/or soils
but does not damage the laundry item material.
SUMMARY OF THE INVENTION
[0006] It is a main object of the present application to provide a laundry detergent composition
which, when used even at low temperature wash cycles, leads to a sufficient removing
of stains and/or soils but does not damage the laundry item material.
[0007] This object is solved by a two-component heavy duty laundry detergent composition
for use at low temperature comprising or consisting of a first component comprising
a non-ionic surfactant system comprising or consisting of (a) > 2 wt.-% of at least
one non-ionic low alkoxylated alcohol surfactant containing 2 to 6 ethylene oxide
groups and at least one linear primary alcohol containing 12 to 15 carbon atoms, (b)
> 8 wt.-% of at least one non-ionic higher alkoxylated alcohol surfactant containing
more than 6 ethylene oxide groups and at least one linear or branched primary alcohol
containing 12 to 15 carbon atoms, calculated on the total weight of the detergent
composition, and a second component comprising a bleaching system comprising or consisting
of (c) < 8 wt.-% of percarbonate, and (d) > 3 wt.-% of tetraacetylethylenediamine
(TAED), calculated on the total weight amount of the detergent composition, characterized
in that the ratio of (c) to (d) is less than 2 : 1 and the total amount of the bleaching
system is at least 10 wt.-% calculated on the total weight of the detergent composition.
[0008] The weight percent (wt.-%) is calculated on the total weight amount of the final
detergent composition comprising or consisting of both a first and a second component.
Further, the total weight amount of all components is selected such that it does not
exceed 100 wt.-%. The ratio of components is parts by weight, if not otherwise stated.
In a preferred embodiment the first component further comprises > 0 wt.-% and < 1
wt.-% of phosphonate as complexing agent.
[0009] The two-component heavy duty laundry detergent composition of the invention improves
cleaning, in particular at temperatures below 60 °C.
[0010] Preferably, the two-component heavy duty laundry detergent composition of the invention
is in the form of a powder or granulate. This facilitates the addition of the detergent
composition into the washing machine.
[0011] Another object of the present invention is to provide a method for preparing a two-component
heavy duty laundry detergent composition, which improves cleaning, in particular at
temperatures below 60 °C.
[0012] The method for preparing a two-component heavy duty laundry detergent composition
according to the present application comprises the steps of
- preparing a first component,
- optionally granulating the first component,
- preparing a second component,
- combining the first and second component to obtain a two-component heavy duty laundry
detergent composition,
- optionally granulating the two-component heavy duty laundry detergent composition.
[0013] Another object of the present invention is to provide a method for removing stain
or soil from a laundry item even at low washing temperatures.
[0014] According to the present application, the two-component heavy duty laundry detergent
composition as defined above is used for cleaning laundry items. It is preferred that
the cleaning is carried out at a temperature of 60 °C or less, more preferably at
a temperature of 40 °C or less, most preferably at a temperature of 30 °C or less.
DETAILED DESCRIPTION OF THE INVENTION
[0015] As used herein, the phrase "low temperature" refers to a temperature of 60° C or
less, preferably of 40 °C or less, more preferably of 30 °C or less. As used herein,
the phrase "laundry item" or "washing" refers to an item made from or including textiles,
woven fabrics, non-woven fabrics, or knitted fabrics. The laundry item can include
natural or synthetic fibers such as silk fibers, linen fibers, cotton fibers, polyester
fibers, polyamide fibers such as nylon, acrylic fibers, acetate fibers, and blends
thereof including cotton and polyester blends. The fibers can be pretreated or untreated.
Exemplary treated fibers include those treated for flame retardancy. It should be
understood that the term "linen" is often used to describe certain types of laundry
items including bed sheets, pillow cases, towels, table linen, table cloth, bar mops
and uniforms.
[0016] The first component of the detergent composition of the invention may comprise additional
ingredients such at least one builder and/or at least one complexing agent and/or
at least one antifoaming agent and/or at least one pH-adjusting agent.
[0017] Also, the second component of the detergent composition of the invention may comprise
additional ingredients such as at least one enzyme and/or at least one anionic surfactant
and/or at least one optical brightener.
[0018] It should be understood that the addition of anionic surfactants is optional, thus
the two-component heavy duty laundry detergent composition of the invention can be
free of anionic surfactants.
[0019] The cleaning properties of the two-component heavy duty laundry detergent composition
of the invention are predominantly determined by the bleaching system and by the nonionic
surfactant system.
[0020] In order to optimize the cleaning properties of the detergent composition of the
invention, the ratio of percarbonate (c) to tetraacetylethylenediamine (TAED) (d)
in the bleaching system is less than 2 : 1 and the total amount of the bleaching system
is at least 10 wt.-% calculated on the total weight of the detergent composition.
[0021] Further, non-ionic surfactant system comprises or consists of (a) > 2 wt.-% of at
least one non-ionic low alkoxylated alcohol surfactant containing 2 to 6 ethylene
oxide groups and at least one linear primary alcohol containing 12 to 15 carbon atoms
and (b) > 8 wt.-% of at least one non-ionic higher alkoxylated alcohol surfactant
containing more than 6 ethylene oxide groups and at least one linear or branched primary
alcohol containing 12 to 15 carbon atoms calculated on the total weight of the detergent
composition.
[0022] According to the present invention, it may be preferred that the ratio of (a) to
(b) is less than 1 : 4.
[0023] As explained above, the two-component heavy duty laundry detergent composition of
the invention comprises a non-ionic surfactant system comprising or consisting of
(a) > 2 wt.-% of at least one non-ionic low alkoxylated alcohol surfactant containing
2 to 6 ethylene oxide groups and at least one linear primary alcohol containing 12
to 15 carbon atoms and (b) > 8 wt.-% of at least one non-ionic higher alkoxylated
alcohol surfactant containing more than 6 ethylene oxide groups and at least one linear
or branched primary alcohol containing 12 to 15 carbon atoms calculated on the total
weight of the detergent composition.
Nonionic low alkoxylated alcohol surfactants
[0024] Exemplary nonionic low alkoxylated alcohol surfactants in the detergent composition
according to the invention are alkoxylated alcohols from linear alcohols of natural
origin with 12 to 15 carbon atoms containing 2 to 6 ethylene oxide groups (2-6 EO),
preferably 2 ethylene oxide (2 EO) groups, or mixtures thereof.
[0025] Particularly preferred low ethoxylated alcohols of the detergent composition according
to the invention are, however, alcohol ethoxylates from linear alcohols of natural
origin with 12 to 15 carbon atoms containing 2 ethylene oxide groups (2EO) or mixtures
thereof.
[0026] The degrees of ethoxylation from 2 EO to 6 EO, most preferred 2 EO, mentioned above
are statistical mean values, which for a special product may be either a whole number
or a fractional number. Preferred lower ethoxylated alcohols have a narrow homologues
distribution (narrow range ethoxylates, NRE).
[0027] The nonionic low alkoxylated alcohol surfactant containing 2 to 6 alkylene oxide
units is provided in the first component of the detergent composition in an amount
of > 2 wt.-%, preferably > 2 wt.-% to < 45 wt.-%, further preferred >2 wt.-% to <35
wt.-%, also preferred >2 wt.-% to <25 wt.-%, furthermore preferred >2 wt.-% to <20
wt.-%, in addition preferred >3 wt.-% to <15 wt.-%, more preferred >4 wt.-% to <10
wt.-% and most preferred >5 wt.-% to <8 wt.-% based on the total weight of the detergent
composition.
Nonionic higher alkoxylated alcohol surfactants
[0028] Exemplary nonionic higher alkoxylated alcohol surfactants in the detergent composition
according to the invention are alkoxylated alcohols from linear or branched alcohols
of natural origin with 12 to 15 carbon atoms containing more than 6 ethylene oxide
groups (6 EO), preferably 7 to 30 ethylene oxide groups (7-30 EO), further preferred
7 to 20 ethylene oxide groups (7-20 EO), more preferred 8 to 10 ethylene oxide groups
(8-10 EO), and most preferred 8 ethylene oxide (8 EO) groups, or mixtures thereof.
[0029] However, most preferred is isotridecyl alcohol containing 7 EO to 14 EO, preferably
7 EO to 10 EO, and most preferred 8 EO, or mixtures thereof.
[0030] The degrees of ethoxylation of more than 7 EO, preferably 7 EO to 30 EO, further
preferred 7 EO to 20 EO, more preferred 8 EO to 10 EO and most preferred 8 EO ethoxylation
mentioned, are statistical mean values, which for a special product may be either
a whole number or a fractional number. Preferred higher ethoxylated alcohols have
a narrow homologues distribution (narrow range ethoxylates, NRE).
[0031] The nonionic higher alkoxylated alcohol surfactant containing more than 6 alkylene
oxide units is provided in the first component of the detergent composition in an
amount of > 8 wt.-%, preferably >8 wt.-% to <55 wt.-%, further preferred >8 wt.-%
to <50 wt.-%, also preferred >8 wt.-% to <40 wt.-%, furthermore preferred >8 wt.-%
to <30 wt.-%, in addition preferred >9 wt.- % to <25 wt.-%, and more preferred >11
wt.-% to <20 wt.-% based on the total weight of the detergent composition.
[0032] The two-component heavy-duty laundry detergent composition of the invention may include
additional ingredients or forms of ingredients found in laundry detergents such as
the following.
Additional Beaching agent (PAP)
[0033] The detergent composition of the present invention comprises a bleaching system comprising
or consisting of (c) < 8 wt.-% of percarbonate, and (d) > 3 wt.-% of tetraacetylethylenediamine
(TAED), calculated on the total weight amount of the detergent composition, characterized
in that the ratio of (c) to (d) is less than 2 : 1 and the total amount of the bleaching
system is at least 10 wt.-% calculated on the total weight of the detergent composition.
[0034] However, the detergent composition of the present invention may also comprise additional
bleaching agents. Suitable additional bleaching agent can be fatty acids such as sulfoperoxycarboxylic
acids. The sulfoperoxycarboxylic acids are also useful as coupling agents. Further,
bleaching fatty acid agents can be derived from non- petroleum based, renewable oils,
e.g., castor, toll, soybean, canola, olive, peanut, tallow, rapeseed, and palm oils.
As used herein, the term 'sulfoperoxycarboxylic acid' or 'sulfonated peroxycarboxylic
acid' refers to the peroxycarboxylic acid form of a sulfonated carboxylic acid. In
some embodiments, detergent compositions of the present invention can include one
or more of the sulfoperoxycarboxylic acids in the second component.
[0035] Peroxycarboxylic (or percarboxylic) acids generally have the formula R(C0
3H)
n, where, for example, R is an alkyl, arylalkyl, cycloalkyl, aromatic, or heterocyclic
group, and n is 1, 2, or 3, and named by prefixing the parent acid with peroxy. Percarboxylic
acids can be made by the direct, acid catalyzed equilibrium action of hydrogen peroxide
with the carboxylic acid, by autoxidation of aldehydes, or from acid chlorides, and
hydrides, or carboxylic anhydrides with hydrogen or sodium peroxide. The R group can
be saturated or unsaturated as well as substituted or unsubstituted.
[0036] Thus, the additional bleaching agent can be a sulfoperoxycarboxylic acid of Formula
I:
R
1-CH(SO
3-X
+)R
2-COOOH (Formula I)
wherein R
1 is hydrogen, or a substituted or unsubstituted alkyl group; R
2 is a substituted or unsubstituted alkyl group; X is hydrogen, a cationic group, or
an ester forming moiety; or salts or esters thereof.
[0037] In some embodiments, R
1 is a substituted or unsubstituted C
m alkyl group; X is hydrogen a cationic group, or an ester forming moiety; R
2 is a substituted or unsubstituted C
n alkyl group; m= 1 to 10; n = 1 to 10; and m+ n is less than 18, or salts, esters
or mixtures thereof.
[0038] In some embodiments, R
1 is hydrogen. In other embodiments, R
1 is a substituted or unsubstituted alkyl group. In some embodiments, R
1 is a substituted or unsubstituted alkyl group that does not include a cyclic alkyl
group. In some embodiments, R
1 is a substituted alkyl group. In some embodiments, R
1 is an unsubstituted C
1-C
9 alkyl group. In some embodiments, R
1 is an unsubstituted C
7 or C
8 alkyl.
[0039] In other embodiments, R
1 is a substituted C
8 - C
10 alkyl group. In some embodiments, R
1 is a substituted C
8 - C
10 alkyl group is substituted with at least 1, or at least 2 hydroxyl groups. In still
yet other embodiments, R
1 is a substituted C
1-C
9 alkyl group. In some embodiments, R
1 is a C
1-C
9 alkyl group substituted with at least 1 SO
3H group.
[0040] In other embodiments, R
1 is a C
9-C
10 substituted alkyl group. In some embodiments, R
1 is a substituted C
9-C
10 alkyl group wherein at least two of the carbons on the carbon backbone form a heterocyclic
group. In some embodiments, the heterocyclic group is an epoxide group.
[0041] In some embodiments, R
2 is a substituted C
1 to C
10 alkyl group. In some embodiments, R
2 is a substituted C
8-C
10 alkyl. In some embodiments, R
2 is an unsubstituted C
6-C
9 alkyl. In other embodiments, R
2 is a C
8 to C
10 alkyl group substituted with at least one hydroxyl group. In some embodiments, R
2 is a C
10 alkyl group substituted with at least two hydroxyl groups. In other embodiments,
R
2 is a C
8 alkyl group substituted with at least one SO
3H group. In some embodiments, R
2 is a substituted C
9 group, wherein at least two of the carbons on the carbon backbone form a heterocyclic
group. In some embodiments, the heterocyclic group is an epoxide group. In some embodiments,
R
1 is C
8-C
9 substituted or unsubstituted alkyl, and R
2 is C
7- C
8 substituted or unsubstituted alkyl.
[0042] In some embodiments, the additional bleaching agent is selected from the group consisting
of:
10-hydroxy-9-sulfooctadecaneperoxoic acid;
9,10-dihydroxy-8-sulfooctadecaneperoxoic acid;
9-sulfooctadecaneperoxoic acid;
11-sulfoundecaneperoxoic acid;
10, 11-disulfoundecaneperoxoic acid;
8-(3-octyloxiran-2-yl)-8-sulfooctaneperoxoic acid;
9,10-dihydroxy-l 1-suifooctadecaneperoxoic acid;
9-(1-sulfoheptyloxiran-2-yl)-9-nonaneperoxoic acid;
9-hydroxy-10-sulfooctadecaneperoxoic acid;
10-sulfooctadecaneperoxoic acid;
9,10-disulfooctadecaneperoxoic acid;
10-sulfoundecaneperoxoic acid;
9-(3-octyloxiran-2-yl)-9-sulfononaneperoxoic acid;
10,11-dihydroxy-9-sulfooctadecaneperoxoic acid;
8,9-dihydroxy-10-sulfooctadecaneperoxoic acid.
[0043] Sulfonated fatty acids suitable for use in forming bleaching compounds include, but
are not limited to, 11-sulfoundecanoic acid, 10, 11 -disulfoundecanoic acid, sulfonated
oleic acid, sulfonated linoleic acid, sulfonated palmitic acid and sulfonated stearic
acid.
[0044] The sulfoperoxy acids can be formed using a variety of reaction mechanisms.
For example, in some embodiments, the peracids are formed by the direct acid catalyzed
equilibrium action of hydrogen peroxide with the bleaching materials. In some embodiments,
the sulfonated carboxylic acids for use in forming the compounds of the present invention
are not sulfonated at the alpha-position. It has been found that having the sulfonate
group at the alpha position of the fatty acid prohibits the oxidation and/or perhydrolysis
of the carboxylic acid group to form the corresponding peroxycarboxylic acid.
[0045] Preferred additional bleaching agents are phthalimidopercarboxylic acids, such as
phthalimidoperoxyhexanoic acid (PAP).
Additional Surfactant Component
[0046] An additional surfactant component provides for enhancing the cleaning properties
of the detergent composition. The surfactant component can be used to reduce surface
tension and wet the soil particulate to allow penetration of the use solution and
separation of the soil. The surfactant component can include anionic surfactants,
nonionic surfactants other than the nonionic lower alkoxylated alcohol surfactants
and the nonionic higher alkoxylated alcohol surfactants mentioned above, amphoteric
surfactants and mixtures thereof.
Additional Nonionic Surfactant
[0047] Exemplary nonionic surfactants that can be used in the detergent composition according
to the invention are alkoxylated, preferably ethoxylated or ethoxylated and propoxylated,
fatty acid alkyl esters, preferably containing 1 to 4 carbon atoms in the alkyl chain.
Particularly preferred are the fatty acid methyl esters.
Further surfactants include ethoxylated long chain fatty acid amides wherein the fatty
acid has 8-20 carbon atoms and the amide group is ethoxylated with 1-20 ethylene oxide
units.
[0048] A further class of nonionic surfactants, which can be used as ingredients of the
detergent composition according to the invention, is that of alkyl polyglycosides
(APG). Suitable alkyl polyglycosides satisfy the general Formula RO(G)z where R is
a linear or branched, saturated or unsaturated aliphatic radical containing 8 to 22
carbon atoms, preferably containing 12 to 18 carbon atoms, and G represents a glycose
unit containing 5 or 6 carbon atoms. The degree of oligomerization z is a whole or
fractional number between 1.0 and 4.0 and preferably is between 1.1 and 1.4.
[0049] Silicone containing nonionic surfactants, such as the commercially available ABlL
B8852
® or Silwet 7602
®, can also be used. An exemplary silicone-containing surfactant is silicone polybutane.
[0050] Examples of amine oxide surfactants include: dimethyldodecylamine oxide, dimethyltetradecylamine
oxide; ethylmethyltetradecylamine oxide, cetyldimethylamine oxide, dimethylstearylamine
oxide, cetylethylpropylamine oxide, diethyldodecylamine oxide, diethyltetradecylamine
oxide, dipropyidodecylamine oxide, lauryl dimethyl amine oxide, bis-(2-hydroxyethyl)dodecylamine
oxide, bis-(2-hydroxyethyl)-3-dodecoxy-1-hydroxypropylamine oxide, (2-hydroxypropyl)methyltetradecylamine
oxide, dimethyloleyamine oxide, dimethyl-(2-hydroxydodecyl)amine oxide, and the corresponding
decyl, hexadecyl and octadecyl homologues of the above compounds.
[0051] Additional nitrogen-containing surfactants include ethoxylated primary alkyl amines
where the alkyl group has 10-20 carbon atoms and the amine is ethoxylated with 2-20
ethylene oxide units.
[0052] Additionally, non-ionic surfactants derived from the condensation of ethylene oxide
with the product resulting from the reaction of propylene oxide and ethylene diamine
are also useful. For example, there are compounds containing from 40% to 80% of polyoxyethylene
by weight and having a molecular weight from 5,000 to 11,000 resulting from the reaction
of ethylene oxide groups with a hydrophobic base constituted of the reaction product
from ethylene diamine and excess propylene oxide, wherein the base has a molecular
weight of 2,500 to 3,000.
[0053] Suitable nonionic surfactants include the polyoxyethylene-polyoxypropylene condensates,
which are sold by BASF under the trade name Pluronic
®, polyoxy ethylene condensates of aliphatic alcohols/ethylene oxide condensates having
from 1 to 30 moles of ethylene oxide per mole of coconut alcohol; ethoxylated long
chain alcohols sold by Shell Chemical Co. under the trade name Neodol
®, polyoxyethylene condensates of sorbitan fatty acids, alkanolamides, such as the
monoalkoanolamides, dialkanolamides and the ethoxylated alkanolamides, for example
coconut monoethanolamide, lauric isopropanolamide and lauric diethanolamide, and amine
oxides, for example dodecyldimethylamine oxide.
[0054] Further exemplary non-ionic surfactants include alkylphenol alkoxylates and amine
oxides such as alkyl dimethylamine oxide or bis (2-hydroxyethyl)alkylamine oxide.
The additional nonionic surfactants can be provided in the first component of the
detergent composition according to the invention in an amount of > 0 wt.-% to < 30
wt.-%, preferably > 1 wt.-% to < 25 wt.-%, further preferred > 5 wt.-% to < 20 wt.-%,
and more preferred >10 wt.-% to <15 wt.-%, based on the total weight of the detergent
composition.
Anionic Surfactant
[0055] The second component of the detergent composition according to the invention may
comprise anionic surfactants.
[0056] Exemplary anionic surfactants that can be used include organic carboxylates, organic
sulfonates, organic sulfates, organic phosphates, in particular linear alkylaryl sulfonates,
alkylarylcarboxylates, and alkylarylphosphates.
[0057] The anionic surfactants can be provided in the second component of the detergent
composition in an amount of > 0 wt.-% to < 30 wt.-%, preferably > 1 wt.-% to < 25
wt.-%, further preferred > 5 wt.-% to < 20 wt.-%, and more preferred >10 wt.-% to
<15 wt.- %, based on the total weight of the detergent composition.
Cationic Surfactant
[0058] The presence of the nonionic surfactants enables the use of low levels of higher
foaming cationic surfactants, while keeping the foaming at an acceptable level. In
an aspect of the invention, the detergent composition of the invention may also comprise
a cationic surfactant or an amphoteric surfactant, wherein the cationic or amphoteric
surfactant is present in a concentration of > 1 wt.-% to < 20 wt.-%, preferably >
2 wt.-% to < 15 wt.-% and more preferably > 3 wt.-% to < 12% wt.-%>, based on the
total weight of the detergent composition. Most preferred the detergent composition
of the invention is free of cationic surfactants.
[0059] Suitable cationic surfactants include quaternary ammonium compounds having the formula
of RR'R"R"'N
+X
+, where R, R', R" and R'" independently from another represent a C
1-C
24 alkyl, aryl or arylalkyl group that can optionally contain one or more P, O, S or
N heteroatoms, and X is F, Cl, Br, I or an alkyl sulfate. Additional preferred cationic
surfactants include ethoxylated and/or propoxylated alkyl amines, diamines, or triamines.
Each of R, R', R" and R'" can independently include, individually or in combination,
substituents including 6 to 24 carbon atoms, preferably 14 to 24 carbon atoms, and
more preferably 16 to 24 carbon atoms. Each of R, R', R" and R"' can independently
be linear, cyclic, branched, saturated, or unsaturated. Any two of R, R', R" and R'"
can form a cyclic group. Any one to three of R, R, R" and R'" can independently be
hydrogen. X is a counter ion and preferably is a non-fluoride counter ion, more preferably
selected form chloride, bromide, methosulfate, ethosulfate, sulfate, and phosphate.
[0060] In an aspect, the quaternary ammonium compound includes alkyl ethoxylated and/or
propoxylated quaternary ammonium salts (or amines). In these alkyl ethoxylated and/or
propoxylated quaternary ammonium salts (or amines), the alkyl group preferably contains
between 6 and 22 carbon atoms and can be saturated and/or unsaturated. The degree
of ethoxylation is preferably between 2 and 20, and/or the degree of propoxylation
is preferably between 0 and 30. In an aspect, the quaternary ammonium compound includes
an alkyl group with 6 to 22 carbon atoms and a degree of ethoxylation between 2 and
20. A preferred cationic surfactant is commercially available under the name Berol
563
® from Akzo-Nobel.
Amphoteric Surfactant
[0061] Examples of suitable amphoteric surfactants that can be contained in the detergent
composition according to the invention include capryloamphopropionate, disodium lauryl
B-iminodipropionate, cocoamphocarboxypropionate and disodium octylimino dipropionate.
[0062] The amphoteric surfactants can be provided in the composition in an amount of > 0
wt.-% to < 30 wt.-%, preferably > 1 wt.-% to < 25 wt.-%, further preferred > 5 wt.-%
to < 20 wt.-%, and more preferred >10 wt.-% to <15 wt.-%, based on the total weight
of the detergent composition. The detergent composition according to the invention
is preferably free of amphoteric surfactants.
Alkaline Source
[0063] The detergent composition may further comprise at least one source of alkalinity.
The at least one source of alkalinity can be any source of alkalinity that is compatible
with the other components of the detergent composition. Exemplary sources of alkalinity
include alkali metal hydroxides, alkali metal salts, phosphates, amines, and mixtures
thereof.
[0064] The detergent composition according to the invention can be adjusted by adding the
at least one source of alkalinity so that a pH-value of > 8 and < 10, preferably of
> 8.2 and < 9.8, more preferably of > 8.3 and < 9.7, even more preferably of > 8.4
and < 9.6, further preferred of > 8.6 and < 9.5, most preferred of > 8.8 and < 9.3
is achieved.
[0065] Exemplary alkali metal hydroxides include sodium hydroxide, potassium hydroxide,
and lithium hydroxide. However, most preferred is sodium hydroxide. Exemplary alkali
metal salts include sodium carbonate, lithium carbonate, potassium carbonate, and
mixtures thereof. Exemplary phosphates include sodium pyrophosphate, potassium pyrophosphate,
and mixtures thereof. Exemplary amines include alkanolamines, preferably selected
from the group consisting of triethanolamine, monoethanolamine, diethanolamine, and
mixtures thereof.
[0066] The source of alkalinity, preferably an alkali metal hydroxide, may be added to the
composition in a variety of forms, including for example in the form of solid beads
or dissolved in an aqueous solution.
Zeolite
[0067] The detergent composition of the present invention can comprise zeolites. The amount
of zeolites can be > 2 wt.-% to < 40 wt.-%, preferably > 10 wt.-% to < 35 wt.-%, further
preferred > 15 wt.-% to < 30 wt.-%, and more preferred > 20 wt.-% to < 25 wt.-%, based
on the total weight of the detergent composition.
Zeolite A and/or P are preferred. A particularly preferred zeolite P is zeolite MAP
®(a commercial product of Crosfield). However, zeolites X as well as mixtures of A,
X and/or P are also suitable. Commercially available and preferred in the context
of the present invention is, for example, a co-crystallizate of zeolite X and zeolite
A (ca. 80 wt. % zeolite X), which is marketed under the name of VEGOBOND AX
® by Condea Augusta S.p.A.
[0068] Suitable zeolites have a mean particle size of less than 10 µm(volume distribution,
as measured by the Coulter Counter Method) and preferably comprise >18% to <22% by
weight of bound water.
Corrosion Inhibitor
[0069] The detergent composition according to the invention may comprises a corrosion inhibitor
selected from the group consisting of silicate, calcium acetate, calcium chloride,
calcium gluconate, calcium phosphate, calcium borate, calcium carbonate, calcium citrate,
calcium lactate, calcium sulfate, calcium tartrate, benzotriazole, 1,2,3-benzotriazole
and mixtures thereof. Exemplary silicates include sodium metasilicates, sesquisilicates,
orthosilicates, potassium silicates, and mixtures thereof. However, most preferred
is sodium silicate.
[0070] The amount of corrosion inhibitor, when present, is > 1 wt.-% to < 20 wt.-%, preferably
> 2 wt.-% to < 18 wt.-%, further preferred > 4 wt.-% to < 15 wt.-%, and more preferred
> 6 wt.-% to < 10 wt.-%, based on the total weight of the detergent composition.
[0071] Additional corrosion inhibitors which may optionally be added to the composition
of this invention include metal salts of magnesium and/or zinc. Preferably, the metal
ions are provided in water-soluble form. Examples of useful water-soluble forms of
magnesium and zinc ions are the chlorides, nitrates and sulfates of the respective
metals.
[0072] In order to maintain the dispersibility of the magnesium and/or zinc metal corrosion
inhibitors in the presence of agents which would otherwise cause precipitation of
the zinc or magnesium ions, e. g. , carbonates, phosphates, etc. , it might be advantageous
to include a carboxylated polymer to the detergent composition. Useful carboxylated
polymers may generically be categorized as water-soluble carboxylic acid polymers
such as polyacrylic and polymethacrylic acids or vinyl addition polymers. Of the vinyl
addition polymers contemplated, maleic anhydride copolymers with vinyl acetate, styrene,
ethylene, isobutylene, acrylic acid and vinyl ethers are useful examples.
[0073] The molecular weight of these polymers may vary over a broad range although it is
preferred to use polymers having an average molecular weight from 1,000 up to 1,000,
000, more preferably from 1,000 up to 100,000, most preferably from 1,000 up to 10,000.
Hydrotrope Component
[0074] It should be understood that a hydrotrope component is optional in the detergent
composition according to the invention and can be omitted if it is not needed for
stabilizing the surfactant component. Thus, the detergent according to the invention
is preferably free of a hydrotrope component. However, a hydrotrope component can
be used to stabilize the surfactant(s).
[0075] Examples of suitable hydrotropes include the sodium, potassium, ammonium and alkanol
ammonium salts of xylene, toluene, ethylbenzoate, isopropylbenzene, naphthalene, alkyl
naphthalene sulfonates, phosphate esters of alkoxylated alkyl phenols, phosphate esters
of alkoxylated alcohols, short chain (C
1 to C
8) alkyl polyglycosides, sodium, potassium and ammonium salts of the alkyl sarcosinates,
salts of cumene sulfonates, amino propionates, diphenyl oxides, and disulfonates.
The hydrotropes are useful in maintaining the organic materials including the surfactant(s)
readily dispersed in the aqueous cleaning solution.
[0076] The hydrotrope component can be provided in combination with the corrosion inhibitor
in an amount sufficient to stabilize the surfactant component. When a hydrotrope component
is used, it can be provided in an amount of > 1 wt.-% to < 20 wt.-%, preferably >
2 wt.% to < 15 wt.-%, further preferred > 4 wt.-% to < 10 wt.-%, and more preferred
> 6 wt.-% to < 8 wt.-%, based on the weight of the corrosion inhibitor of the detergent
composition according to the present invention.
Chelant Component
[0077] The detergent composition according to the invention is preferably free of chelant
component. However, the detergent composition of the invention can comprise a chelant
that exhibits soil removal properties when used at alkaline conditions. The chelant
component is provided for tying up metals in the soil to assist in cleaning and detergency.
The chelant component can be provided in the composition in an amount of > 0 wt.-%
to < 30 wt.-%, preferably > 2 wt.-% to < 20 wt.-%, further preferred > 4 wt.-% to
< 10 wt.-%, and more preferred > 6 wt.-% to < 8 wt.-%, based on the total weight of
the composition. It should be understood that the chelant component can include mixtures
of different chelants.
[0078] Exemplary chelants that can be used according to the invention include phosphonates,
sodium gluconate, pentasodium salt of diethylenetriamine pentaacetic acid (available
under the name Versenex 80
®), sodium glucoheptonate, ethylene diamine tetraacetic acid (EDTA), salts of ethylene
diamine tetraacetic acid, hydroxyethyl ethylene diamine triacetic acid (HEDTA), salts
of hydroxyethyl ethylene diamine triacetic acid, nitrilotriacetic acid (NT A), salts
of nitrilotriacetic acid, diethanolglycine sodium salt (DEG), ethanoldiglycine disodium
salt (EDG), tetrasodium N,N-bis(carboxylatomethyl)-L-glutamate (GLDA), and mixtures
thereof. Exemplary salts of ethylene diamine tetraacetic acid include disodium salts,
tetrasodium salts, diammonium salts, and trisodium salts. An exemplary salt of hydroxyethyl
ethylene diamine triacetic acid is the trisodium salt. Suitable hydroxymonocarboxylic
acid compounds include, but are not limited to, citric acid; propionic acid; gluconic
acid; glycolic acid; glucoheptanoic acid; succinic acid; lactic acid; methyllactic
acid; 2-hydroxybutanoic acid; mandelic acid; atrolactic acid; phenyllactic acid; glyeric
acid; 2,3, 4-trihydroxybutanoic acid; alpha hydro xylauric acid; benzillic acid; isocitric
acid; citramalic acid; agaricic acid; quinic acid; uronic acids, including glucuronic
acid, glucuronolactonic acid, galaturonic acid, and galacturonolactonic acid; hydroxypyruvic
acid; ascorbic acid; and tropic acid. Preferred hydroxymonocarboxylic acid compounds
include citric acid; propionic acid; gluconic acid; glycolic acid; glucoheptanoic
acid; and succinic acid. Suitable hydroxydicarboxylic acid compounds include, but
are not limited to, tartronic acid ; malic acid; tartaric acid; arabiraric acid; ribaric
acid; xylaric acid; lyxaric acid; glucaric acid; galactaric acid; mannaric acid; gularic
acid; allaric acid; altraric acid; idaric acid; and talaric acid. Preferred hydroxydicarboxylic
acid compounds include tartaric acid as well as ethylene diamine tetraacetic acid.
Foam Inhibitor
[0079] The detergent composition according to the invention may comprise foam inhibitors.
Suitable non-surface-active foam inhibitors are, for example, organopolysiloxanes
and mixtures thereof with microfine, optionally silanised silica and also paraffins,
waxes, micro crystalline waxes and mixtures thereof with silanised silica or bis-fatty
acid alkylenediamides such as bis-stearyl ethylenediamide. Mixtures of various foam
inhibitors, for example mixtures of silicones, paraffins or waxes, may also be used.
[0080] The amount of foam inhibitors can be > 1 wt.-% to < 10 wt.-%, preferably > 2 wt.-%
to < 9 wt.-%, further preferred > 3 wt.-% to < 6 wt.-%, and more preferred > 4 wt.-%
to < 5 wt.-%, based on the total weight of the detergent composition.
Dispersion Agent
[0081] The detergent composition according to the invention may comprise dispersion agents.
A dispersion agent can be provided in the composition in an amount of > 1 wt.-% to
< 20 wt.- %, preferably > 2 wt.-% to < 15 wt.-%, further preferred > 4 wt.-% to <
10 wt.-%, and more preferred > 6 wt.-% to < 8 wt.-%, based on the total weight of
the detergent composition. It should be understood that the dispersion agent can include
mixtures of different dispersion agent.
[0082] Suitable dispersion agents are polycarboxylic acids, particularly malic acid, tartaric
acid, citric acid and sugar acids, monomeric and polymeric aminopolycarboxylic acids,
particularly methylglycinediacetic acid, nitrilotriacetic acid and ethylenediaminetetraacetic
acid as well as polyaspartic acid, polyphosphonic acids, particularly aminotris(methylene-phosphonic
acid), ethylenediaminetetrakis(methylenephosphonic acid), hydroxyethylidene diposphoric
acid and 1-hydroxyethane-1,1-diphosphonic acid, polymeric hydroxyl compounds such
as dextrin as well as (poly)-carboxylic acids, particularly those polycarboxylates
obtained from the oxidation of polysaccharides or dextrins, polymeric acrylic acids,
methacrylic acids, maleic acids and mixed polymers thereof, which can comprise small
amounts of copolymerized polymerizable substances exempt from carboxylic acid functionality.
[0083] The average molecular weight of the homopolymers of unsaturated carboxylic acids
is generally between 5,000 and 200,000 and that of the copolymers between 2,000 and
200,000, preferably 50,000 to 120,000, each based on the free acid. Particularly preferred
is an acrylic acid-maleic acid copolymer having an average molecular weight of 50,000
to 100,000.
[0084] Suitable, yet less preferred dispersion agents of this class are copolymers of acrylic
acid or methacrylic acid with vinyl ethers, such as vinyl methyl ethers, vinyl esters,
ethylene, propylene and styrene, in which the content of the acid is at least 50 wt.
%. Terpolymers, which comprise two unsaturated acids and/or their salts as monomers
as well as vinyl alcohol and/or an esterified vinyl alcohol or a carbohydrate, can
also be used as water-soluble organic builders. The first acid monomer or its salt
is derived from a monoethylenically unsaturated C
3- C
8-carboxylic acid and preferably from a C
3-C
4-monocarboxylic acid, particularly from (meth)acrylic acid. The second monomer or
its salt can be a derivative of a C
4-C
8-dicarboxylic acid, maleic acid being particularly preferred, and/or a derivative
of an allyl sulfonic acid, which is substituted in the 2-position with an alkyl or
aryl radical. These types of polymers generally have an average molecular weight between
1000 and 200,000. Further preferred copolymers are those, which have acrolein and
acrylic acid/acrylic acid salts or vinyl acetate as monomers. Polyaspartic acids are
particularly preferred.
Other Additives
[0085] The detergent composition according to the invention is preferably free of other
additives. However, other additives may be included in the composition according to
the present invention if considered necessary.
[0086] Exemplary additional agents include anti-redeposition agents, optical brighteners,
sequestrates, builders, water conditioning agents, oil and water repellant agents,
color fastness agents, starch/sizing agents, fabric softening agents, souring agents,
iron controlling agents, antimicrobials, fungicides, UV absorbers and/or fragrances,
and the like.
[0087] The detergent composition according to the invention may also comprise an enzyme
material. The enzyme material can be selected from proteases, amylases, lipases, cellulases,
peroxidases, and mixtures thereof. The enzyme material can be present in said composition
in a concentration of from 0.001 wt.-% to 3 wt.-%, based on the total weight of the
detergent composition.
Dye/Odorant
[0088] Various dyes, odorants including perfumes, and other aesthetic enhancing agents may
also be included in the composition. Dyes may be included to alter the appearance
of the composition, as for example, Direct Blue 86
® (Miles), Fastusol Blue
® (Mobay Chemical Corp.), Acid Orange 7
® (American Cyanamid), Basic Violet 10
® (Sandoz), Acid Yellow 23
® (GAF), Acid Yellow 17
® (Sigma Chemical), Sap Green
® (Keyston Analine and Chemical), Metanil Yeflow
® (Keystone Analine and Chemical), Acid Blue 9
® (Hilton Davis), Sandolan Blue/ Acid Blue 182
® (Sandoz), Hisol Fast Red
® (Capitol Color and Chemical), Fluorescein
® (Capitol Color and Chemical), Acid Green 25
® (Ciba-Geigy), and the like.
[0089] Fragrances or perfumes that may be included in the compositions include, for, example,
terpenoids such as citronellol, aldehydes such as amyl cinnamaldehyde, a jasmine such
as CIS-jasmine or jasmal, vanillin, and the like.
[0090] For laundry cleaning or sanitizing compositions, preferred dyes and odorants include
one or more blue dyes, which can be employed at concentrations up to 1 wt-%.
Anti-Redeposition Agent
[0091] Anti-redeposition agents can be used to facilitate sustaining a suspension of soils
in solution and reduce the tendency of the soils to be redeposited onto a substrate
from which they have been removed.
[0092] Exemplary anti-redeposition agents include fatty acid amides, fluorocarbon surfactants,
complex phosphate esters, styrene maleic anhydride copolymers, and cellulosic derivatives
such as carboxymethyl cellulose, hydroxyethyl cellulose, hydroxypropyl cellulose,
and the like. Specific exemplary anti-redeposition agents include styrene maleic anhydride
copolymers, sodium tripolyphosphate, sodium carboxymethyl cellulose, polyvinylpyrrolidone,
acrylic acid polymers, and maleic/olefmic copolymers.
[0093] The amount of anti-redeposition agents can be > 0.1 wt.-% to < 10 wet.-%, preferably
> 0.2 wt.-% to < 5 wt.-%, further preferred > 0.3 wt.-% to < 1 wt.-%, and more preferred
> 0.4 wt.-% to < 0.5 wt.-%, based on the total weight of the composition.
Optical Brightener
[0094] Optical brighteners, referred to as fluorescent whitening agents or fluorescent brightening
agents, provide optical compensation for the yellow cast in fabric substrates. With
optical brighteners, yellowing is replaced by light emitted from optical brighteners
present in the area commensurate in scope with yellow color. The violet to blue light
supplied by the optical brighteners combines with other light reflected from the location
to provide a substantially complete or enhanced bright white appearance. The brightener
produces this additional light through fluorescence. Optical brighteners can absorb
light in the ultraviolet range (e.g. 275-400 nm) and can emit light in the ultraviolet
blue spectrum (e.g. 400-500 nm).
[0095] Fluorescent compounds belonging to the optical brightener family are typically aromatic
or aromatic heterocyclic materials often containing condensed ring systems. An important
feature of these compounds is the presence of an uninterrupted chain of conjugated
double bonds associated with an aromatic ring. The number of such conjugated double
bonds is dependent on substituents as well as the planarity of the fluorescent part
of the molecule.
[0096] Most brightener compounds are derivatives of stilbene or 4,4'-diamino stilbene, biphenyl,
five-membered heterocycles (triazoles, oxazoles, imidazoles, etc.) or six-membered
heterocycles (cumarins, naphthalamides, triazines, etc.).
[0097] The choice of optical brighteners for use in a detergent composition will depend
upon a number of factors, such as the type of detergent, the nature of other components
present in the detergent composition, the temperature of the wash water, the degree
of agitation, and the ratio of the material washed to the tub size. The brightener
selection is also dependent upon the type of material to be cleaned, e.g. cottons,
synthetics, etc.. Since most laundry detergent products are used to clean a variety
of fabrics, the detergent composition may contain a mixture of brighteners, which
are effective for a variety of fabrics. It is of course necessary that the individual
components of such a brightener mixture be compatible.
[0098] Commercial optical brighteners which may be useful in a detergent composition according
to the present invention can be classified into subgroups, which include, but are
not necessarily limited to, derivatives of stilbene, pyrazoline, coumarin, carboxylic
acid, methinecyanines, dibenzothiophene-5,5-dioxide, azoles, 5- and 6-membered-ring
heterocycles and other miscellaneous agents. Examples of these types of brighteners
are disclosed in "
The Production and Application of Fluorescent Brightening Agents" by M. Zahradnik,
published by John Wiley & Sons, New York (1982).
[0099] Stilbene derivatives which may be useful in the present invention include, but are
not necessarily limited to, derivatives of bis(triazinyi)amino-stilbene; bisacylamino
derivatives of stilbene; triazole derivatives of stilbene; oxadiazole derivatives
of stilbene; oxazole derivatives of stilbene; and styryl derivatives of stilbene.
Preferred optical brighteners include stilbene derivatives.
[0100] Optical brighteners that can suitably be used are 4,4'-bis-(2-sulostyryl)biphenyl
(CBS- X) and/or 4,4'-bis-[(4,6-di-anilino-s-triazin-2-yl)-amino]-2,2'-stilbenedisulfonate
(DMS-X). The amount of optical brighteners can be > 0.1 wt.-% to < 2 wt.-%, and more
preferred > 0.2 wt.-% to < 1 wt.-%, based on the total weight of the detergent composition.
Sequestrant/ Builder
[0101] The detergent composition for low temperature washing of the invention can include
a sequestrant. In general, a sequestrant is a molecule capable of coordinating (i.e.,
binding) the metal ions commonly found in natural water to prevent the metal ions
from interfering with the action of the other detersive ingredients of a cleaning
composition. Some chelating/sequestering agents can also function as a threshold agent
when included in an effective amount. For a further discussion of chelating agents/sequestrants,
see
Kirk-Othmer, "Encyclopedia of Chemical Technology", Third Edition, volume 5, pages
339-366 and volume
23, pages 319-320. A variety of sequestrants can be used including, for example, organic phosphonate,
aminocarboxylic acid, condensed phosphate, inorganic builder, polymeric polycarboxylate,
and mixtures thereof. Such sequestrants and builders are commercially available.
[0102] Suitable condensed phosphates include sodium and potassium orthophosphate, sodium
and potassium pyrophosphate, sodium and potassium tripolyphosphate, sodium hexametaphosphate,
preferably of tripolyphosphate.
[0103] In an aspect, the composition of the invention includes as sequestrant or builder
condensed phosphate and polyacrylate, or sodium tripolyphosphate and polyacrylate.
Sodium salts of condensed phosphates are preferred to the corresponding potassium
salts.
[0104] The builder can include an organic phosphonate, such as an organic-phosphonic acid
and alkali metal salts thereof. The sequestrant can be or include an aminocarboxylic
acid type sequestrant Suitable aminocarboxylic acid type sequestrants include the
acids or alkali metal salts thereof, e.g. amino acetates and salts thereof. Some examples
include N-hydroxyethylaminodiacetic acid; hydro xyethylenediaminetetraacetic acid,
nitrilotriacetic acid (NTA); methylglycinediacetic acid (MGDA); 2-hydroxyethyliminodiacetic
acid (HEIDA); ethylenediaminetetraacetic acid (EDTA); N-hydroxyethyl-ethylenediaminetriacetic
acid (HEDTA); diethylenetriammepentaacetic acid (DTPA); and alanine-N,N-diacetic acid;
and mixtures thereof. Preferred amino carboxylates include the sodium salt of EDTA,
MGDA, and HEIDA.
[0105] An exemplary sequestrant or builder that can be used includes iminodisuccinic acid
(IDS) and salts of iminodisuccinic acid. Such sequestrants are desirable because they
are generally considered to be more environmentally friendly compared with other sequestrants.
[0106] It should be understood that the sequestrant and/or builder are optional components.
When the composition of the invention includes a sequestrant and/or builder, the sequestrant
and/or builder can be provided in an amount of > 0 wt.-% to < 30 wt.- %, preferably
> 2 wt.-% to < 20 wt.-%, further preferred > 4 wt.-% to < 10 wt.-%, and more preferred
> 6 wt.-% to < 8 wt.-%, based on the weight of the detergent composition.
Color Fastness Agent
[0107] Exemplary color fastness agents that can be used include polyvinyl pyrrolidone and
quaternary amines. It should be understood that the color fastness agents are optional,
but when they are used, they can be used in the detergent composition of the invention
in amounts of > 0.1 wt.-% to < 10 wt.-%, preferably > 0.2 wet.-% to < 5 wt.-%, further
preferred > 0.3 wt.-% to < 3 wt.-%, and more preferred > 0.5 wt.-% to < 1 wt.-%, based
on the total weight of the detergent composition.
Softening Agent
[0108] The detergent composition of the invention can include softening agents. Exemplary
softening agents include quaternary ammonium compounds such as alkylated quaternary
ammonium compounds, cyclic quaternary ammonium compounds, aromatic quaternary ammonium
compounds, diquaternary ammonium compounds, alkoxylated quaternary ammonium compounds,
amidoamine quaternary ammonium compounds, ester quaternary ammonium compounds, and
mixtures thereof.
[0109] Exemplary alkylated quaternary ammonium compounds include ammonium compounds having
an alkyl group containing between 6 and 24 carbon atoms.
[0110] Exemplary alkylated quaternary ammonium compounds include monoalkyl trimethyl quaternary
ammonium compounds, monomethyl trialkyl quaternary ammonium compounds, and dialkyl
dimethyl quaternary ammonium compounds.
[0111] Examples of alkylated quaternary ammonium compounds that are commercially available
are Adogen
® , Arosurf
®, Variquat
®, and Varisoft
®. The alkyl group can be a C
8- C
22 group or a C
8-C
18 group or a C
12-C
22 group that is aliphatic and saturated or unsaturated or straight or branched, a benzyl
group, an alkyl ether propyl group, a stearyl group, or a palmityl group.
[0112] Exemplary cyclic quaternary ammonium compounds include imidazolinium quaternary ammonium
compounds and are commercially available under the name Varisoft
®.
[0113] Exemplary aromatic quaternary ammonium compounds include dimethyl alkyl benzyl quaternary
ammonium compounds, monomethyl dialkyl benzyl quaternary ammonium compounds, trimethyl
benzyl quaternary ammonium compounds, and trialkyl benzyl quaternary ammonium compounds.
The alkyl group can contain between 6 and 24 carbon atoms, preferably between 10 and
18 carbon atoms, and can be a stearyl group or a hydrogenated tallow group.
[0114] Exemplary aromatic quaternary ammonium compounds are available under the names Variquat
® and Varisoft
®. The aromatic quaternary ammonium compounds can include multiple benzyl groups. Diquaternary
ammonium compounds include those compounds that have at least two quaternary ammonium
groups. An exemplary diquaternary ammonium compound is N-tallow pentamethyl propane
diammonium dichloride and is available under the name Adogen 477
®. Exemplary alkoxylated quaternary ammonium compounds include methyldialkoxy alkyl
quaternary ammonium compounds, trialkoxy alkyl quaternary ammonium compounds, trialkoxy
methyl quaternary ammonium compounds, dimethyl alkoxy alkyl quaternary ammonium compounds,
and trimethyl alkoxy quaternary ammonium compounds. Exemplary alkoxylated quaternary
ammonium compounds are available under the names Varsta
® and Variquat
®.
[0115] Exemplary amido amine quaternary ammonium compounds include diamidoamine quaternary
ammonium compounds. Exemplary diamidoamine quaternary ammonium compounds are available
under the name Varisoft
®. Exemplary amido amine quaternary ammonium compounds that can be used according to
the invention are methyl-bis(tallow amidoethyl)-2-hydroxyethyl ammonium methyl sulfate,
and methyl bis (oleylamidoethyl)-2-hydroxyethyl ammonium methyl sulfate. Exemplary
ester quaternary compounds are available under the name Stephantex
®.
[0116] The quaternary ammonium compounds can include any counter ion that allows the component
to be used in a manner that imparts fabric-softening properties. Exemplary counter
ions include chloride, methyl sulfate, ethyl sulfate, and sulfate.
[0117] It should be understood that the softening agents are optional components and need
not be present in the detergent composition according to the invention. When fabric
softening agents are incorporated into the composition of the invention, they can
be included in amounts of > 1 wt.-% to < 20 wt.-%, preferably > 2 wt.-% to < 18 wt.-%,
further preferred > 4 wt.-% to < 15 wt.-%, and more preferred > 5 wt.-% to < 10 wt.-%,
based on the total weight of the detergent composition.
pH Adjusting Agent
[0118] The pH value of the detergent composition according to the invention can be adjusted
by adding a pH adjusting agent and/or can be provided as a result of a carryover effect,
if present, from a prior washing process step. In addition, the pH of the detergent
composition according to the invention can be provided as a result of components in
the first and second component of the detergent composition. The detergent composition
according to the invention can be provided with a pH that favors cleaning. The pH
of the first and second component can be adjusted by the introduction of a pH adjusting
agent that can be an acid or a base.
[0119] When the pH adjusting agent is used to increase the pH, it can be referred to as
an alkaline agent. Exemplary alkaline agents that can be used have already been mentioned
above and referred to as "source of alkalinity".
[0120] When the pH adjusting agent is used to lower the pH, it can be referred to as an
acidifying agent. Exemplary acidifying agents include inorganic acids, organic acids,
and mixtures of inorganic acids and organic acids.
[0121] Exemplary inorganic acids that can be used include mineral acids such as sulfuric
acid, nitric acid, hydrochloric acid, and phosphoric acid. Exemplary organic acids
that can be used include carboxylic acids including monocarboxylic acids and polycarboxylic
acids such as dicarboxylic acids.
[0122] Exemplary carboxylic acids include aliphatic and aromatic carboxylic acids. Exemplary
aliphatic carboxylic acids include acetic acid, formic acid, halogen-containing carboxylic
acids such as chloroacetic carboxylic acid, and modified carboxylic acids containing
side groups such as -OH, -R, -OR, -(EO)
x, -(PO)
x,-NH
2, and -N0
2 wherein R is a C
1 to C
10 alkyl group. Exemplary aromatic carboxylic acids include benzoic carboxylic acid
and salicylic carboxylic acid. Additional exemplary organic acids include oxalic acid,
phthlaic acid, sebacic acid, adipic acid, citric acid, maleic acid, and modified forms
thereof containing side groups including halogen, -OH, -R, -OR, -(EO)
X, -(PO)
x, -NH
2, and -N0
2 wherein R is a C
1 to C
10 alkyl group. It should be understood that the subscript "x" refers to repeating units.
[0123] Additional exemplary organic acids include fatty acids such as aliphatic fatty acids
and aromatic fatty acids. Exemplary aliphatic fatty acids include oleic acid, palmitic
acid, stearic acid, C
3-C
26 fatty acids that may be saturated or unsaturated, and sulfonated forms of fatty acids.
An exemplary aromatic fatty acid includes phertylstearic acid.
[0124] Additional acids that can be used include peroxycarboxylic acid such as peroxyacetic
acid, and phthalimidopercarboxylic acids. Additional acidic pH adjusting agents include
carbon dioxide and ozone.
[0125] The pH can be adjusted by adding the pH adjusting agent and/or by allowing the pH
adjusting agent to cause a pH shift. For example, the pH adjusting agent can be formed
in situ by reaction and/or the pH adjusting agent can be coated and, once the coating
is degraded, the pH adjusting agent can become exposed to the composition of first
and/or second component.
[0126] It is preferred that the detergent composition according to the invention is free
of phosphates and/or ethylenediamine tetraacetate (EDTA) and/or alkylbenzenesulfonate
and/or nitromusks and/or polycyclic musks.
[0127] A particularly preferred detergent composition according to the present invention
consists of the following ingredients:
ingredient |
component |
wt.-% |
modified sodium aluminiumsilicate |
1 |
23,8 |
sodium hydroxide |
1 |
0,22 |
phosphonates |
1 |
0,41 |
builder |
1 |
4.03 |
alcohol, C12-15, branched and linear, 7-9 EO |
1 |
8,85 |
sodium sulphate |
1 |
38,76 |
alcohol, C12-15, linear, 2-6 EO |
1 |
2,03 |
starch/sizing agent |
1 |
0,02 |
foam inhibitor |
1 |
0,17 |
sodium carbonate peroxyhydrate |
2 |
7,3 |
tetraacetylethylenediamine |
2 |
4,0 |
enzyme |
2 |
0,4 |
sulfuric acid, mono-C12-18 alkylester, sodium salt |
2 |
4,8 |
perfume |
2 |
0,05 |
Optical brighthener |
1 |
0,15 |
water |
- |
ad 100 |
total: |
|
100,0 |
Preparation Process
[0128] The two-component heavy duty laundry detergent composition for use at low temperature
according to the present application can be prepared by a process comprising the steps
of
- preparing the first component as defined above,
- optionally granulating the first component,
- preparing the second component as defined above,
- combining the first and second component to obtain a two-component heavy duty laundry
detergent composition according to the invention,
- optionally granulating the two-component heavy duty laundry detergent composition
two-component heavy duty laundry detergent composition.
[0129] In a preferred aspect of the present invention, the two-component heavy duty laundry
detergent composition is in the form of a powder or granulate.
Laundry Cleaning Process
[0130] Another object of the present invention is to provide a method for removing soil
from a laundry item, in particular at low temperatures. Laundry cleaning processes
can include processes such as flushing, sudsing, draining, rinsing, extracting, repetitions
thereof, or combinations thereof.
[0131] Flushing can include contacting the laundry item with a flushing composition.
In an aspect, flushing is the initial wetting step in the machine that carries out
the washing procedure. A method of cleaning laundry can include flushing one, two,
or more times. Conventional flushing compositions are water (e.g., soft or tap water).
In conventional systems, flushing can separate loose soil from and wet a laundry item,
but little more.
[0132] Flushing can be referred to as presoaking, preflushing, or prewashing. According
to the present invention, flushing includes or can be contacting the laundry item
with a penetrant composition. Preferably, contacting with a penetrant composition
precedes contact of the laundry item with any composition other than water.
[0133] Sudsing can be referred to as "washing", includes cleaning the laundry item with
the detergent composition of the invention. The detergent composition of the invention
can herein be referred to as "cleaning composition". Sudsing can follow flushing.
According to the present invention, sudsing and other cleaning processes follow contacting
with the penetrant composition. In an aspect, contacting with the penetrant composition
can occur during the sudsing cycle, but before addition of the cleaning composition.
In an aspect, sudsing includes contacting a penetrant-treated laundry item with a
cleaning composition.
[0134] Draining includes removing a cleaning, flushing, or other composition from the laundry
item, for example, by gravity and/or centrifugal force. Draining can follow sudsing.
Draining can occur between repeats of flushing.
[0135] Rinsing can include contacting the laundry item with a rinse composition suitable
for removing remaining cleaning (sudsing and/or bleach) composition. The rinse composition
can, for example, be water (e.g., soft or tap water), a sour rinse, or a rinse including
a softener. A method of cleaning laundry can include one, two, three, or more rinses.
Rinsing can follow sudsing.
[0136] Extracting can include removing a rinse composition from the laundry item, typically
with centrifugal force. Extracting can follow one or more rinsing cycles.
[0137] The laundry item can be processed in a laundry washing machine like a washer extractor
or a tunnel washer. A washer extractor that can be used includes a drum having an
interior for holding laundry, a motor constructed and arranged for rotating the drum,
a water inlet for introducing water into the drum interior, a chemical inlet for introducing
chemicals into the drum interior, a drain for allowing fluid to drain from the drum
interior, and a processing unit constructed for operating the washer extractor.
[0138] A tunnel washer consists of several compartments that are arranged in a tunnel-like
construction. The laundry remains in each compartment for a certain time and then
is transported to the next compartment by top-transfer or bottom-transfer. Each compartment
can be connected to a dosing unit that allows the addition of one or more detergent
components. In this way, the first component and the second component, as well as
other chemicals for the treatment of the laundry, can be added independently into
various compartments of the tunnel washer.
[0139] The method for treating laundry can be provided for a commercial and/or industrial
laundry washing apparatus and can be provided in a residential and/or home laundry
washing machine. A tunnel washer, also called a continuous batch washer, is an industrial
laundry machine designed specifically to handle heavy loads. Exemplary commercial
and/or industrial laundry washing facilities include those cleaning textiles for the
rental, health care, and hospitality industries. In addition, the method for treating
laundry can occur as part of an operation the steps of washing, rinsing, finishing,
and extracting. In addition, it should be understood that the step of treating laundry
can include, as part of the step, additional activities such as, for example, washing
and finishing.
[0140] It is expected that many commercial and industrial laundry washing machines are capable
of handling the method for treating laundry according to the invention. Many commercial
and industrial laundry washing machines are computer programmable, and computer programs
can be provided to operate the machines according to the invention. In addition, it
is expected that machines can be made available to treat laundry according to the
invention, and that these machines can be used in both industrial and commercial applications
and in home and residential applications. In addition, the detergent composition of
the invention can be formulated so that it can be used in commercial and industrial
laundry washing machines and residential laundry washing machines that are in common
use, that are not computer programmable, and without modification. That is, it is
expected that conventional laundry washing machines can be used to treat laundry according
to the invention.
[0141] The length of time sufficient to provide a desired level of cleaning of the detergent
composition of the invention often depends on the laundry washing machine that is
being used. In general, it is expected that sufficient cleaning can occur at a time
of > 1 minute and < 60 minutes, at a time of t > 5 minutes and < 40 minutes, and a
time of > 10 minutes and < 30 minutes. Of course, the amount of time often depends
on the temperature of the cleaning process. The temperature of the cleaning can be
provided at > 20 °C to < 60 °C, preferably at > 30 °C to < 40 °C.
[0142] The present invention may be better understood with reference to the following examples.
These examples are intended to be representative of specific aspects of the invention,
and are not intended as limiting the scope of the invention.
EXAMPLES
1. INTRODUCTION
[0143] A Heavy Duty Laundry Detergent Composition according to the invention was tested
at 30 °C cotton-program without pre-wash during 15 wash cycles according to the test
program "Revised EU Ecolabel Performance Test for Laundry Detergents - Final Draft-Version
10/02/2011".
[0144] The following products were tested:
|
product |
batch-No. |
No. and type of package |
filling quantity |
dosage per wash cycle |
wash temperature |
A |
lEC-base detergent type A* basic powder |
237-970 |
1 x PP-bucket |
5,0 kg |
70 g + |
|
|
+ Sodium percarbonate |
257-819 |
1 x PP-box |
1,0 kg |
12,5 g + |
30 °C |
|
+ TAED |
26746203 |
1 x PP-box |
0,5 kg |
2,5 g |
|
C |
Taxat Clean HDD Powder |
10.01.2012 |
1 x neutral PE-bucket |
3,46 kg |
76,5 g |
30 °C |
[0145] The IEC-reference detergent type A* basic powder; Sodium percarbonate and bleach
activator TAED were supplied by wfk Testgewebe GmbH.
[0146] The two-component heavy-duty laundry detergent composition according to the invention
C had the following ingredients:
ingredient |
component |
wt.-% |
modified sodium aluminiumsilicate |
1 |
23,8 |
sodium hydroxide |
1 |
0,22 |
phosphonates |
1 |
0,41 |
. builder |
1 |
4,03 |
alcohol, C12-15, branched and linear, 7-9 EO |
1 |
8,85 |
sodium sulphate |
1 |
38,76 |
alcohol, C12-15, linear, 2-6 EO |
1 |
2,03 |
starch/sizing agent |
1 |
0,02 |
foam inhibitor |
1 |
0,17 |
sodium carbonate peroxyhydrate |
2 |
7,3 |
tetraacetylethylenediamine |
2 |
4,0 |
enzyme |
2 |
0,4 |
sulfuric acid, mono-C12-18 alkylester, sodium salt |
2 |
4,8 |
perfume |
2 |
0,05 |
Optical brighthener |
1 |
0,15 |
water |
- |
ad 100 |
total: |
|
100,0 |
[0147] The following criteria of washing performance of the products were tested:
- Stain removal at standardized and circular stains
- Greying (Basic Degree of Whiteness) after 15 wash cycles on standard cotton fabric
wfk 11 A
2. TESTING CONDITIONS
[0148] The washing trials were carried out in three washing machines Miele Novotronic W
527 under the following conditions:
product |
efficient at |
wash program test product |
wash program reference product |
water inlet temperature test product |
water inlet temperature reference product |
heaters machine test product disconnected |
HDD |
30 °C |
30°C normal cotton program, 1200 rpm |
30 °C normal cotton program, 1200 rpm |
(20 +/-2) °C |
(20 +/-2) °C |
no |
[0149] The trials were carried out at a water-hardness of (2,5 +/- 0,2) mmol/L (i.e. 14
+/- 0,5 °dH). The total load was (4,5 +/- 0,1) kg. The composition of the load during
the 15 wash cycles is given in the
Table 1.
Table 1 Composition of the load during 15 wash cycles |
wash cycle no. |
textile items |
1 - 5 and 12 - 15 |
14 huckaback towels |
|
12 pillow cases |
|
4 soil ballast fabrics
 SBL |
|
2 standard cotton fabrics (20 cm x 20 cm) |
6 - 11 |
12 huckaback towels |
|
12 pillow cases |
|
4 soil ballast fabrics
 SBL |
|
2 standard cotton fabrics (20 cm x 20 cm) |
|
2 x 14 stains |
2.1 Preparation of Standard Cotton Fabric
[0150] Before starting the 15 test cycles the standard cotton fabrics for all products (2
pieces per product) were added to new huckaback towels, which are not used in the
test to a (4,0 ± 0,5) kg load. Three washes at 60 °C cotton program without pre-wash
with "water-plus-button" in the Miele Novotronic W 527 machines were carried out.
For the basic powder of ECE standard detergent for colour fastness tests (phosphate
containing, free of optical brighteners, 1 x 1,5 kg; batch 217-563) a dosage of 85,0
g per 4,0 kg load is used. Only after the 3rd wash the standard cotton fabrics were
ironed (adjustment: 2 points without steam). Per product each of the 2 pre-washed
standard cotton fabrics were added to the washes 1 to 15.
2.2 Determination of Stain Removal
[0151] For determination of stain removal standardized stains (12 x 12) cm
2 and circular stains (5 x 5) cm
2 are applied from the 6
th to the 11
th wash cycle using two new sets of test fabrics for each wash cycle. The following
test fabrics, which are fixed on four huckaback towels, are used for:
Stain |
Supplier |
Tea |
wfk 10J |
Coffee |
wfk 10K |
Red Wine |
wfk 10LIU |
Chocolate |
wlk 10Z |
Blood |
wfk 10PBU |
Make up |
wfk 10MU |
Fruit Juice |
CFT CS-15 |
motor oil, unused |
EMPA 106 |
Grass |
EM PA164 |
Tomato Puree |
Equest |
Carrot Baby Food |
Equest |
French Sqeezy Mustard |
Equest |
Grass/Mud |
Equest |
Frying Fat(Hamburger Grease) |
Equest |
[0152] The swatches are washed in a single wash cycle (single wash assessment). After each
wash cycle the stains are ironed two times (adjustment: 2 points without steam) at
a Miele Professional HM16-83 household mangle.
[0153] Cleaning performance was quantified through reflectancy measurement using an automatic
reflectometer (Datacolor Spectraflash SF 600, 10° observer, D 65, without gloss, with
UV-filter at 420 nm) measuring the Y-value. Each standardized stain was measured 4
times, the circular stains were measured 2 times. For each standardized stain mean
and standard deviation of 48 measurements and for each circular stain mean and standard
deviation of 24 measurements were calculated.
2.3 Determination of Greying (Basic Degree of Whiteness)
[0154] For determination of greying two pieces of standard cotton fabric wfk 19A were applied
during 15 wash cycles.
[0155] After 15 wash cycles wash cycle the standard cotton fabrics were ironed two times
(adjustment: 2 points without steam) at a Miele Professional HM16-83 household mangle.
The samples have to be measured at minimum fourfold. Averages are calculated out of
8 single measurements per standard cotton fabric (8 measurements) with standard deviation.
The measurement of the Basic Degree of Whiteness (Y-value) excludes the influence
of UV-light, which is excluded by an appropriate filter.
2.4 Minimum Requirements
[0156] In
Table 2 the minimum requirements for Heavy Duty detergent powders are given:
Table 2 Minimum Requirements for Powder Heavy Duty Detergents |
Test criteria |
Monitors |
Powder Heavy Duty Detergents |
Stain Removal |
14 stains |
All the stains must be evaluated separately (Y final) and referred to the reference: |
DY = (AVERAGE REFERENCE - σ) - (AVERAGE PRODUCT + σ) |
DY ≤ 10 pass |
DY > 10 fail |
3 failures are allowed. |
Greying (Basic Degree of Whiteness) |
2 standard cotton fabrics |
ΔY = AVERAGE REFERENCE - AVERAGE PRODUCT ΔY < 2.0 pass |
3. RESULTS
3.1 Determination Stain Removal
[0157] The results of Stain Removal during 6 wash cycles at 30 °C cotton program without
pre wash with "water-plus-button" are given in
Table 3.

3.2 Determination of Greying (Basic Degree of Whiteness)
[0158] The results of Greying (Basic Degree of Whiteness) after 15 washes at 30 °C cotton
program without pre wash with "water-plus-button" are given in
Table 4.
