Technical Field
[0001] The present invention relates to an air compression device.
Background Art
[0002] An air compression device has been conventionally known which is mounted on a vehicle
or the like to generate compressed air for use in the vehicle. As such an air compression
device, Patent Literature 1 describes an air compression device provided with a housing
case, and a compressor unit and a compression drive portion housed in the housing
case. In the air compression device of Patent Literature 1, the compression drive
portion is coupled to a compressor. By driving the compressor unit by the compression
drive portion, compressed air for use in a vehicle is generated.
[0003] The air compression device of Patent Literature 1 is further provided with a cooling
fan for cooling the compressor unit. The cooling fan generates an air flow heading
from the cooling fan to the compressor unit. Here, among surfaces of the housing case,
on a surface located on the side opposite to the compressor unit with the cooling
fan provided therebetween, a filter portion is provided which allows air to flow from
the outside to the inside of the housing case. In the air compression device of Patent
Literature 1, air flowing into the housing case through the filter portion is guided
to the compressor unit by the cooling fan. As a result, the compressor unit is cooled.
[0004] In the air compression device of Patent Literature 1, in the housing case, the cooling
fan is provided behind a surface on which the filter portion is provided and further
behind the cooling fan, the compressor unit is provided. Therefore, when, for example,
maintenance of the inside of the housing case is conducted from a side of a surface
facing the cooling fan in the housing case, the cooling fan becomes a hindrance. This
makes maintenance of the compressor unit difficult.
Citation List
Patent Literature
[0005] Patent Literature 1: Japanese Patent Unexamined Publication No.
2011-226285
Summary of Invention
[0006] An object of the present invention is to provide an air compression device enabling
maintenance of a compressor unit to be conducted with ease.
[0007] An air compression device according to one aspect of the present invention includes
a housing which has a front portion with an opening formed and in which a compressor
unit is housed; a fan device unit which generates an air flow that cools the compressor
unit; and a panel member to which the fan device unit is attached, the panel member
being attached to the housing so as to be able to open or close the opening of the
housing.
Brief Description of Drawings
[0008]
FIG. 1 is a schematic view of a railroad vehicle on which an air compression device
according to a present embodiment is mounted, the view seen from the side.
FIG. 2 is a schematic view of the railroad vehicle shown in FIG. 1 when seen from
above, in which view, rails, cross ties, and the air compression device are illustrated
with chain double-dashed lines.
FIG. 3 is a perspective view showing a schematic configuration of the air compression
device according to the present embodiment.
FIG. 4 is a perspective view showing a schematic configuration of the air compression
device according to the present embodiment, which is a view of the housing seen through
a side portion thereof in a state where a panel unit and a cooling air filter portion
are detached from the housing.
FIG. 5 is a view of the inside of the housing in the air compression device according
to the present embodiment seen from the side.
FIG. 6 is a view of the inside of the housing in the air compression device according
to the present embodiment seen from above, which is a view seen through insides of
a first recessed space, a second recessed space, and a guide path.
FIG. 7 is a front view of the air compression device according to the present embodiment
seen from a front portion side of the housing.
FIG. 8 is a front view of the air compression device according to the present embodiment
seen from the front portion side of the housing, which is a view of a state where
the panel unit and the cooling air filter are detached from the housing.
FIG. 9 is a perspective view of the panel unit of the air compression device according
to the present embodiment seen from the back.
FIG. 10 is a perspective view of a compressible air filter portion of the air compression
device according to the present embodiment seen from the side.
FIG. 11 is a sectional view of a main part showing an attachment portion between the
compressible air filter portion and a panel member in the air compression device according
to the present embodiment.
FIG. 12 is a front view of the air compression device according to the present embodiment
seen from the front portion side of the housing, which view is seen through the panel
member and shows a state where the cooling air filter portion is detached from the
housing.
Description of Embodiment
[0009] In the following, one embodiment of the present invention will be described with
reference to the drawings. The respective figures to be referred to in the following
are simplification of only main members among constituent members of an air compression
device X1 according to a present embodiment for the purpose of illustration. Accordingly,
the air compression device X1 according to the present embodiment can include an arbitrary
constituent member not shown in each figure referred to in the present specification.
[0010] FIG. 1 and FIG. 2 show a railroad vehicle 100 on which the air compression device
X1 according to the present embodiment is mounted. Compressed air generated by the
air compression device X1 is used for activating various kinds of pneumatic apparatuses
such as a brake device, a door open-and-close device, and the like which are mounted
on the railroad vehicle 100. The air compression device X1 may not be mounted on the
railroad vehicle 100 but be mounted on an apparatus of other vehicle mounted with
a pneumatic apparatus, or the like.
[0011] The railroad vehicle 100 has a floor portion 100a, an upper wall portion 100b located
above the floor portion 100b, and a pair of side wall portions 100c and 100d extending
vertically so as to link the floor portion 100a and the upper wall portion 100b. Additionally,
the railroad vehicle 100 has wheels attached to the floor portion 100a, and door portions
attached to the side wall portions 100c and 100d. A user of the railroad vehicle 100
gets on the railroad vehicle 100 from a platform in a station through the door portion
attached to the side wall portion 100c or the side wall portion 100d. Then, as shown
in FIG. 2, the railroad vehicle 100 travels on a track formed with cross ties 102
and rails 101 extending in a direction orthogonal to the cross ties 102, along the
rails 101.
[0012] The air compression device X1 is attached to the floor portion 100a of the railroad
vehicle 100 as shown in FIG. 1. Specifically, the air compression device X1 is hung
on a lower side of the floor portion 100a via a hanging member 200.
[0013] Next, in addition to FIG. 1 and FIG. 2, the air compression device X1 will be specifically
described with reference to FIG. 3 to FIG. 6. FIG. 3 is a perspective view showing
a schematic configuration of the air compression device X1. FIG. 4 is a view showing
a state where a panel unit 11 and a cooling air filter portion 16 to be described
later are detached from the air compression device X1 shown in FIG. 3. FIG. 5 is a
view of the air compression device X1 seen from a second direction B1, which view
is seen through a side portion of a housing 10 to be described later. FIG. 6 is a
view of an inside of the housing 10 in the air compression device X1 seen from above,
which is a view seen through insides of a first recessed space S3, a second recessed
space S4, and a guide path 20 to be described later.
[0014] As shown in FIG. 3 to FIG. 6, the air compression device X1 mainly includes the housing
10, a motor unit 17 and a compressor unit 19 housed in the housing 10, and a controller
unit 18 arranged outside the housing 10. In the air compression device X1, in conjunction
with the motor unit 17 driven by the controller unit 18, the compressor unit 19 is
driven. As a result, air flowing into the compressor from the outside of the housing
10 is compressed.
[0015] The housing 10 houses various kinds of members such as the motor unit 17, the compressor
unit 19, and the like provided in the air compression device X1. The housing 10 has
a generally hexahedral shape having an upper portion 10A and a lower portion 10B facing
to each other, a front portion 10D and a rear portion 10E facing to each other, and
one side portion and the other side portion facing to each other. Then, a space surrounded
by the upper portion 10A, the lower portion 10B, the front portion 10D, the rear portion
10E, the one side portion, and the other side portion serves as a housing space which
houses various kinds of members provided in the air compression device X1.
[0016] In the present embodiment, as shown in FIG. 3, a direction in which the upper portion
10A and the lower portion 10B face to each other is referred to as a vertical direction
C1. Additionally, a direction in which the front portion 10D and the rear portion
10E face to each other is referred to as a first direction A1. Additionally, a direction
orthogonal to the vertical direction C1 and the first direction A1 is referred to
as the second direction B1.
[0017] In the present embodiment, the air compression device X1 is mounted to the railroad
vehicle 100 in a posture of having the first direction A1 extending along a direction
in which the cross ties 102 extend and having the second direction B1 extending along
a direction in which the rails 101 extend as shown in FIG. 2. The air compression
device X1 is disposed on a lower surface of the floor portion 100a of the railroad
vehicle 100 in a posture of having the upper portion 10A facing to the floor portion
100a, the front portion 10D located on the side of the side wall portion 100c in the
first direction A1, and the rear portion 10E located at a position near the center
in a car width direction.
[0018] As shown in FIG. 4, the housing 10 has an intermediate portion 10C provided between
the upper portion 10A and the lower portion 10B so as to divide an internal housing
space of the housing 10 into two. In the present embodiment, as shown in FIG. 4 and
FIG. 5, in the internal housing space of the housing 10, a space formed between the
upper portion 10A and the intermediate portion 10C serves as a first housing space
S1 which houses the compressor unit 19, and a space formed between the intermediate
portion 10C and the lower portion 10B serves as a second housing space S2 which houses
the compressor unit 19. In other words, in the present embodiment, the motor unit
17 and the compressor unit 19 are arranged so as to be deviated from each other in
the vertical direction C1. This enables a reduction in a horizontally occupied area
in the air compression device X1.
[0019] Although in the present embodiment, the housing 10 has a generally hexahedral shape,
the shape is not limited thereto. The shape of the housing 10 is arbitrary and can
be appropriately changed according to sizes, arrangement and the like of the various
kinds of members housed in the housing 10.
[0020] Additionally, the intermediate portion 10C may not be provided. For example, by fixing
the compressor unit 19 to the upper portion 10A and also fixing the motor unit 17
to the lower portion 10B, the compressor unit 19 and the motor unit 17 may be arranged
so as to be deviated from each other in the vertical direction C1.
[0021] As shown in FIG. 4, the motor unit 17 is housed in the first housing space S1 inside
the housing 10. The motor unit 17 has a first motor 17A and a second motor 17A. The
first motor 17A and the second motor 17A are arranged in line with each other in the
second direction B1. The first motor 17A and the second motor 17A have the same structure
and arranged to be in a posture symmetrical to each other in the second direction
B1. In the following, the first motor 17A will be described.
[0022] The first motor 17A has an output shaft 171, a motor main body 172, and a drive pulley
173.
[0023] The output shaft 171 extends along the second direction B1 and projects from the
motor main body 172 to the one side portion of the housing 10. The drive pulley 173
is attached to the projecting output shaft 171. This makes the motor main body 172
and the drive pulley 173 be arranged in the second direction B1.
[0024] The controller unit 18 is attached to the rear portion 10E of the housing 10 in the
outside of the housing 10. The controller unit 18 has a box-shaped member, and a controller
which is housed in the box-shaped member and controls drive of the motor unit 17.
Each motor main body 172 of the respective motors 17A and 17B is to be driven by the
controller unit 18. In the controller unit 18, various kinds of electronic parts may
be housed other than the controller for controlling drive of the motor unit 17.
[0025] The compressor unit 19 is housed in the second housing space S2 in the housing 10
as shown in FIG. 4. Specifically, the compressor unit 19 is mounted on the intermediate
portion 10C of the housing 10. The compressor unit 19 has a first compressor 19A and
a second compressor 19B. The first compressor 19A and the second compressor 19B are
arranged in line in the second direction B1. The first compressor 19A is arranged
above the first motor 17A, and the second compressor 19B is arranged above the second
motor 17A.
[0026] The first compressor 19A and the second compressor 19B have the same structure. The
first compressor 19A and the second compressor 19B are arranged symmetrically to each
other in spaced relation so as to have suction ports thereof facing to each other
in the second direction B1. In the following, the first compressor 19A will be described.
[0027] The first compressor 19A has a compressor main body 19a, a drive pulley 19b, and
an input shaft 19c.
[0028] The input shaft 19c extends in the second direction B1 to project from the compressor
main body 19a to the one side portion of the housing 10. The drive pulley 19b is attached
to the projected input shaft 19c. This makes the compressor main body 19a and the
drive pulley 19b be arranged in line in the second direction B1. The drive pulley
19b of the first compressor 19A is arranged so as to overlap the drive pulley 173
of the first motor 17A in the vertical direction C1.
[0029] As shown in FIG. 4, an endless belt B is wound around the drive pulley 19b of the
first compressor 19A and the drive pulley 173 of the first motor 17A. Specifically,
the intermediate portion 10C of the housing 10 has a through hole formed on the side
portion side of the housing 10, which through hole communicates the first housing
space S1 to the second housing space S2. The communication through hole overlaps the
drive pulleys 19b and 174 in the vertical direction C1. Then, the belt B is arranged
to extend from the first housing space S1 to the second housing space S2 through the
through hole, and is attached to the drive pulleys 19b and 174 in the housing spaces
S1 and S2, respectively. To the compressor main body 19a of the first compressor 19A,
driving force is transmitted via the input shaft 19c by circulation of the belt B
around the drive pulleys 19b and 174 along with drive of the motor main body 172 of
the first motor 17A. As a result, the compressor main body 19a of the first compressor
19A is to generate compressed air.
[0030] As shown in FIG. 5 and FIG. 7, the air compression device X1 further includes a guide
path 20 which guides air having flowed in from the outside of the housing 10 to the
compressor main body 19a, an outflow pipe portion 21 through which compressed air
generated in the compressor main body 19a flows out from the compressor main body
19a, and an aftercooler 22 which cools compressed air flowing through the outflow
pipe portion 21.
[0031] The guide path 20 is housed in the first housing space S1 in the housing 10. Specifically,
the guide path 20, as shown in FIG. 6, is arranged between the first compressor 19A
and the second compressor 19B to extend along the first direction A1. The guide path
20 has an inflow opening 20a allowing air to flow in, and a first outflow opening
20b and a second outflow opening 20c allowing the air to flow into the compressor
main body 19a of the first and second compressors 19A and 19B, respectively.
[0032] The inflow opening 20a is formed, in the guide path 20, on a surface facing to the
front portion 10D of the housing 10. Air flowing in from the outside of the housing
10 through a compressible air inflow port 121 a formed in a panel member 12 of the
panel unit 11 to be described later is to flow into the guide path 20 through the
inflow opening 20a.
[0033] The first outflow opening 20b is formed, in the guide path 20, on a surface facing
to the first compressor 19A. The first outflow opening 20b leads to the suction port
in the first compressor 19A through a linkage pipe (not shown by a reference numeral).
This causes air flowing into the guide path 20 to flow out from the guide path 20
through the first outflow opening 20b and flow into the first compressor 19A.
[0034] The second outflow opening 20c is formed, in the guide path 20, on a surface facing
to the second compressor 19B. The second outflow opening 20c leads to the suction
port in the second compressor 19B through the linkage pipe (not shown by a reference
numeral). This causes air flowing into the guide path 20 to flow out from the guide
path 20 through the first outflow opening 20b and flow into the second compressor
19B.
[0035] The outflow pipe portion 21 has a first outflow pipe 21 a leading to the compressor
main body 19a of the first compressor 19A, a second outflow pipe 21 b leading to the
compressor main body 19a of the second compressor 19B, a manifold portion 21c which
links the first outflow pipe 21a and the second outflow pipe 21b, and a confluence
pipe 21 d through which compressed air joined in the manifold portion 21c flows.
[0036] As shown in FIG. 4, the first outflow pipe 21 a is connected to a surface of the
first compressor 19A facing to the second compressor 19B, extends along the first
direction A1 toward the front portion 10D side, and bends upward in the vicinity of
the front portion 10D to extend to the upper portion 10A side along the vertical direction
C1. Air flowing into a suction port of the compressor main body 19a in the first compressor
19A through the guide path 20 is compressed in the compressor main body 19a to flow
out through the first outflow pipe 21 a.
[0037] As shown in FIG. 4, the second outflow pipe 21b is connected to a surface of the
second compressor 19B facing to the first compressor 19A, extends along the first
direction A1 toward the front portion 10D side, and bends upward in the vicinity of
the front portion 10D to extend to the upper portion 10A side along the vertical direction
C1. Air flowing into the suction port of the compressor main body 19a in the second
compressor 19B through the guide path 20 is compressed in the compressor main body
19a to flow out through the second outflow pipe 21 b.
[0038] The manifold portion 21c is attached to the upper portion 10A of the housing 10 as
shown in FIG. 4 and FIG. 5. Specifically, the manifold portion 21c is housed in the
first housing space S1 in the housing 10 and is attached to the front portion 10D
side, in the upper portion 10A, between the first compressor 19A and the second compressor
19B. The first and second outflow pipes 21 a and 21b are connected to the manifold
portion 21c, so that in the manifold portion 21 c, compressed air flowing through
the first outflow pipe 21 a and compressed air flowing through the second outflow
pipe 21b join.
[0039] As shown in FIG. 5, the confluence pipe 21 d is connected to the manifold portion
21c to extend from the front portion 10D side of the housing 10 to the rear portion
10E side along the upper portion 10A of the housing 10. Compressed air having joined
in the manifold portion 21c is to flow into the confluence pipe 21d to flow from the
front portion 10D side of the housing 10 to the rear portion 10E side.
[0040] As shown in FIG. 5, in a part of the rear portion 10E surrounding the first housing
space S1 in the housing 10, an outflow port 10c is formed which communicates the first
housing space S1 with the outside of the housing 10. Specifically, the outflow port
10c is formed in a part of the rear portion 10E on the upper portion 10A side. The
confluence pipe 21d extends from the front portion 10D side to the rear portion 10E
side and also extends to the outside of the housing 10 through the outflow port 10c
formed in the rear portion 10E.
[0041] The aftercooler 22 is attached to the rear portion 10E of the housing 10 in the outside
of the housing 10. The aftercooler 22 is arranged above the controller unit 18. The
aftercooler 22 has a meandering pipe 22a, a protection cover 22b which houses the
meandering pipe 22a, and a cooler fan 22c which sends air outside the housing 10 to
the inside of the protection cover 22b.
[0042] The protection cover 22b is arranged outside the housing 10 and back and above the
rear portion 10E. A part of the protection cover 22b located back of the rear portion
10E is separated from the rear portion 10E. The meandering pipe 22a extends in the
protection cover 22b while meandering in the second direction B1. The confluence pipe
21d externally extending from the inside of the housing 10 leads to the meandering
pipe 22a. Compressed air flowing through the confluence pipe flows into the meandering
pipe 22a. The cooler fan 22c is arranged between the rear portion 10E and the protection
cover 22b below the outflow port 10c. The cooler fan 22c sucks air outside the housing
10 and sends the same toward the meandering pipe 22a in the protection cover 22b.
[0043] As shown in FIG. 4 and FIG. 5, in the front portion 10D of the housing 10, there
are formed a cooling air inflow port 10b through which cooling air flows into the
housing 10, and an opening 10a for the maintenance of the inside of the housing 10.
Then, as shown in FIG. 3 and FIG. 5, the air compression device X1 further includes
the cooling air filter portion 16 attached to the housing 10 so as to be able to open
or close the cooling air inflow port 10b, and the panel unit 11 attached to the housing
10 so as to be able to open or close the opening 10a.
[0044] In the following, in addition to FIG. 1 to FIG. 6, the cooling air filter portion
16 and the panel unit 11 will be described in detail with reference to FIG. 7 to FIG.
9. FIG. 7 is a front view of the air compression device X1 seen from the front portion
or side of the housing 10. Additionally, FIG. 8 is a front view showing a state where
in the air compression device X1 in FIG. 7, the cooling air filter portion 16 and
the panel unit 11 are detached from the housing 10. Additionally, FIG. 9 is a perspective
view of the panel unit 11 seen from the back, which view shows a state where a compressible
air filter portion 26 to be described later is detached.
[0045] The cooling air inflow port 10b is formed for cooling various kinds of members inside
the housing 10 by causing cooling air to flow into the housing 10. The cooling air
inflow port 10b is formed in the front portion 10D of the housing 10. Specifically,
the front portion 10D of the housing 10 has a beam portion 10d to which the intermediate
portion 10C is fixed as shown in FIG. 4. The beam portion 10d extends along the second
direction B1. The cooling air inflow port 10b is formed between the beam portion 10d
and the lower portion 10B and has a generally rectangular shape. This allows the cooling
air inflow port 10b to communicate the outside of the housing 10 to the second housing
space S2 in the housing 10.
[0046] The cooling air filter portion 16 is attached to the front portion 10D of the housing
10 so as to cover the cooling air inflow port 10b. The cooling air filter portion
16 has a louver 161 including a plurality of elongated plate-shaped members assembled
to be spaced apart from each other and in parallel to each other, and a filter portion
162 attached to a back surface of the louver 161 as shown in FIG. 3. The louver 161
is attached to the front portion 10D of the housing 10 such that the filter portion
162 is fitted in the cooling air inflow port 10b.
[0047] To the louver 161, a hinge 161a and a lever lock 161b are attached as shown in FIG.
3 and FIG. 7. The hinge 161a fixes an upper end portion of the louver 161 in the vertical
direction C1 to the beam portion 10d in the front portion 10D of the housing 10. The
lever lock 161b detachably fixes a lower end portion of the louver 161 in the vertical
direction C1 and the front portion 10D of the housing 10.
[0048] In the air compression device X1, with the lever lock 161b being fastened, the cooling
air filter portion 16 closes, ahead of the front portion 10D of the housing 10, the
cooling air inflow port 10b as shown in FIG. 7. On the other hand, by opening the
lever lock 161b and causing the cooling air filter portion 16 to turn with the hinge
161a as a turning center, the cooling air inflow port 10b formed in the front portion
10D is opened as shown in FIG. 8. Then, from the cooling air inflow port 10b, the
motor unit 17 housed in the second housing space S2 is exposed.
[0049] Although in the present embodiment, the cooling air filter portion 16 is fixed to
the front portion 10D of the housing 10 by the hinge 161a and the lever lock 161b,
this is not always the case. For example, the cooling air filter portion 16 may be
attached to the housing 10 via a fastening member such as a bolt or the like. Also
in this case, the cooling air filter portion 16 is detachable from the housing 10,
so that attachment or detachment of the fastening member such as a bolt or the like
enables the cooling air inflow port 10b to be opened or closed.
[0050] As shown in FIG. 7, with the cooling air inflow port 10b being closed by the cooling
air filter portion 16, air passing through the louver 161 has dusts removed in the
filter portion 162. Then, the air from which dusts have been removed flows into the
second housing space S2 of the housing 10 through the cooling air inflow port 10b.
[0051] Here, as shown in FIG. 4 and FIG. 5, on the front portion 10D side of the intermediate
portion 10C, a through hole 10e is formed which passes through the intermediate portion
10C in the vertical direction C1. The through hole 10e is formed closer to the front
portion 10D side than the compressor unit 19 and the motor unit 17. In the present
embodiment, the through hole 10e has a rectangular shape extending from ahead of the
first motor 17A to ahead of the second motor 17B. The through hole 10e communicates
the first housing space S1 to the second housing space S2. Therefore, air flowing
into the second housing space S2 in the housing 10 through the cooling air inflow
port 10b can be moved to the first housing space S1 through the through hole 10e before
reaching the motor unit 17.
[0052] Since in the present embodiment, in the intermediate portion 10C, a part on the side
portion side of the housing 10 has the through hole formed through which the belt
B passes, air flowing into the second housing space S2 is also allowed to move to
the first housing space S1 through the through hole.
[0053] The opening 10a is formed for the maintenance of the compressor unit 19 and the like
housed in the housing 10. The opening 10a is formed in the front portion 10D of the
housing 10. Specifically, the opening 10a is formed between the beam portion 10d and
the upper portion 10A and has a generally rectangular shape. This enables the opening
10a to communicate the outside of the housing 10 to the first housing space S1 in
the housing 10. In the present embodiment, the opening 10a is located above the cooling
air inflow port 10b.
[0054] The panel unit 11 is attached to the front portion 10D of the housing 10 so as to
cover the opening 10a. The panel unit 11 has the panel member 12, a sound-absorbing
member 13, a fan device unit 14, an adaptor unit 15, and the compressible air filter
portion 26 as shown in FIG. 3, FIG. 5, FIG. 7, and FIG. 9.
[0055] The panel member 12 is attached to the housing 10 so as to be able to open or close
the opening 10a. The panel member 12 has a main body portion 121, a swelling portion
122 which swells ahead of the main body portion 121 in a direction orthogonal to the
main body portion 121, and a fixing plate 123 extending behind the main body portion
121 in the direction orthogonal to the main body portion 121.
[0056] The main body portion 121 is a flat plate along the front portion 10D of the housing
10 and has a generally rectangular shape. The main body portion 121 is attached to
the front portion 10D of the housing 10 so as to cover the opening 10a with the entire
panel member 12. Specifically, a plurality of insertion holes 121b is formed in an
outer circumference portion of the main body portion 121 as shown in FIG 7. Each insertion
hole 121b overlaps a fastening hole formed in the front portion 10D of the housing
10. Then, a bolt-shaped attachment member 23 is inserted into each insertion hole
121 b and each fastening hole of the front portion 10D, and the attachment member
23 fixes the main body portion 121 and the front portion 10D of the housing 10. In
other words, the panel member 12 is detachably attached to the housing 10 by the attachment
member 23.
[0057] In the air compression device X1, as shown in FIG. 7, in a state where the main body
portion 121 of the panel member 12 is attached to the front portion 10D of the housing
10 by the attachment member 23, the panel unit 11 closes, ahead of the front portion
10D of the housing 10, the opening 10a. On the other hand, as shown in FIG. 8, in
a state where the panel unit 11 is detached from the front portion 10D of the housing
10 by detaching the attachment member 23, the opening 10a formed in the front portion
10D is opened. Then, from the opening 10a, the compressor unit 19 housed in the second
housing space S2 is exposed.
[0058] Although in the present embodiment, the main body portion 121 of the panel member
12 is fixed to the front portion 10D by the bolt-shaped attachment member 23, this
is not always the case. The main body portion 121 of the panel member 12 may be fixed
to, for example, the front portion 10D of the housing 10 by the hinge portion and
the lever lock similarly to the cooling air filter portion 16. In this case, the panel
unit 11 is allowed to open or close the opening 10a by releasing or fastening the
lever lock.
[0059] The main body portion 121 has the compressible air inflow port 121a formed for allowing
air to be compressed in the compressor unit 19 to flow from the outside or the housing
10 to the inside thereof. The compressible air inflow port 121 a is formed in a middle
portion of the main body portion 121 in the second direction B1 as shown in FIG. 7.
In the present embodiment, the compressible air inflow port 121 a has a generally
circular shape. The compressible air inflow port 121a is located between a first fan
device 14A and a second fan device 14B to be described later so as to face to the
inflow opening 20a of the guide path 20.
[0060] The swelling portion 122 is formed as a part of an inner surface of the panel member
12 recessed toward an outer surface side of the panel member 12. In other words, the
swelling portion 122 is integrally configured with the main body portion 121 in the
panel member 12. In the present embodiment, the swelling portion 122 is located so
as to be surrounded by the main body portion 121 as shown in FIG. 7.
[0061] The swelling portion 122 has a facing portion 122b, and a side portion 122a linked
with the facing portion 122b as shown in FIG. 3, FIG. 5, and FIG. 9.
[0062] The facing portion 122b is a part which extends in a plane direction similarly to
the main body portion 121, and is located ahead of the main body portion 121. Specifically,
with the panel member 12 closing the opening 10a, the facing portion 122b is located
on the side opposite to the compressor unit 19 with the main body portion 121 provided
therebetween in the second direction B1.
[0063] The side portion 122a is a part extending in the direction orthogonal to the main
body portion 121 so as to link the facing portion 122b and the main body portion 121.
In the present embodiment, the side portion 122a is located to extend from the outside
to the inside of the main body portion 121 in the direction orthogonal to the main
body portion 121.
[0064] The side portion 122a has an upper extension portion 122c, side extension portions
122d and 122e, and a lower extension portion 122f as shown in FIG. 3 and FIG. 7.
[0065] The upper extension portion 122c leads to an upper end of the facing portion 122b,
as well as extending horizontally. Both of the side extension portions 122d and 122e
lead to both side ends of the facing portion 122b, as well as extending generally
vertically. The lower extension portion 122f leads to a lower end of the facing portion
122b, as well as extending from a lower end of the side extension portion 122d to
a lower end of the side extension portion 122e. Specifically, the lower extension
portion 122f has a first part 122g extending inwardly from the lower end of the side
extension portion 122d in the horizontal direction, a second part 122h extending inwardly
from the lower end of the side extension portion 122e in the horizontal direction,
and a third part 122i linking the first part 122g and the second part 122h while bending
upward so as to avoid the compressible air inflow port 121 a of the main body portion
121. Then, these upper extension portion 122c, side extension portions 122d and 122e,
and lower extension portion 122f continue to form a closed loop.
[0066] Thus, the swelling portion 122 is provided such that a part of the inner surface
of the panel member 12 is recessed toward the outer surface side, thereby forming
one recessed space S5 surrounded by the facing portion 122b and the side portion 122a
of the swelling portion 122. This recessed space S5 communicates with the first housing
space S1 in the housing 10, with the panel unit 11 being at a position to close the
opening 10a.
[0067] The fixing plate 123 is a plate-shaped member for fixing the compressible air filter
portion 26 to the panel member 12. The fixing plate 123 is located below the compressible
air inflow port 121a to extend from an inner surface of the main body portion 121
toward the rear of the main body portion 121 as shown in FIG. 9. In the present embodiment,
the fixing plate 123 falls within a range of a width of the compressible air inflow
port 121a in the horizontal direction. Additionally, the fixing plate 123 has two
insertion holes 123a formed which pass through the fixing plate 123. The two insertion
holes 123a are located to be horizontally spaced apart from each other.
[0068] Here, FIG. 10 is a perspective view of a schematic configuration of the compressible
air filter portion 26. As shown in FIG. 10, the compressible air filter portion 26
has a filter main body 26a, an insertion portion 26b provided at an rear end of the
filter main body 26a, and a fixing portion 26c projecting in a radial direction from
a middle portion of the filter main body 26a in a direction in which the guide path
20 extends.
[0069] The filter main body 26a is a filter which removes dusts and the like from air to
be compressed which flows into the housing 10 through the compressible air inflow
port 121 a. In the present embodiment, the filter main body 26a has a cylindrical
exterior.
[0070] The insertion portion 26b is a part of the compressible air filter portion 26, the
part which is inserted into the inflow opening 20a of the guide path 20. The insertion
portion 26b extends further backward from the rear end of the filter main body 26a
in an axis direction and has an outer diameter smaller than that of the filter main
body 26a.
[0071] The fixing portion 26c is a part for fixing the compressible air filter portion 26
to the main body portion 121 of the panel member 12. The fixing portion 26c projects
from an outer surface of the filter main body 26a to the outside of the filter main
body 26a in the radial direction. In the present embodiment, an outermost surface
of the fixing portion 26c in the radial direction of the filter main body 26a has
a flat rectangular shape.
[0072] To the outermost surface of the fixing portion 26c, two fitting-in bolts 26d are
attached. The two fitting-in bolts 26d are separated with a space provided therebetween
in a longitudinal direction (a direction orthogonal to an axis direction of the compressible
air filter portion 26) of the outermost surface of the fixing portion 26c.
[0073] The compressible air filter portion 26 is detachably attached to the panel member
12.
[0074] Specifically, in a state where the compressible air filter portion 26 is attached
to the panel member 12, the filter main body 26a of the compressible air filter portion
26 is fitted in the compressible air inflow port 121a so as to have the fixing portion
26c facing down as shown in FIG. 11. Specifically, the filter main body 26a is inserted
into the compressible air inflow port 121a from the front portion 10D side to the
rear portion 10E side so as to have a part thereof in the axis direction located ahead
of the main body portion 121 and have a reminder thereof in the axis direction located
behind the main body portion 121. In this state, the fixing portion 26c falls within
a range of a width of the filter main body 26a in a horizontal direction. In this
state, in the first direction A1, the fixing portion 26c is arranged in a posture
of overlapping the inner surface of the main body portion 121. Then, the fitting-in
bolts 26d and 26e attached to the fixing portion 26c are inserted into the insertion
hole 123a of the fixing plate 123. As a result, the fixing portion 26c is fixed to
the fixing plate 123, and the compressible air filter portion 26 is attached to the
panel member 12.
[0075] In this state, the insertion portion 26b inserted into the inflow opening 20a is
attached to the guide path 20 via a trim seal 27 arranged inside an edge portion of
the guide path 20 forming the inflow opening 20a. In other words, the trim seal 27
links the insertion portion 26b of the compressible air filter portion 26 and the
guide path 20. This results in causing air flowing into the filter main body 26a from
the outside of the housing 10 to flow into the guide path 20 through the insertion
portion 26b. The trim seal 27 has such an extent of elasticity which enables an error
in attachment of the insertion portion 26b to the guide path 20 to be absorbed.
[0076] On the other hand, at the time of detaching the compressible air filter portion 26
from the panel member 12, by upwardly pushing a lower end of the filter main body
26a exposed ahead of the main body portion 121, the fixing portion 26c is moved upward
in the state shown in FIG. 11. By this operation, the fitting-in bolt 26d is detached
from the insertion hole 123a to pull out the entire compressible air filter portion
26 from the compressible air inflow port 121 a. Thus, the compressible air filter
portion 26 is detached from the panel member 12.
[0077] The fan device unit 14 generates an air flow which cools the compressor unit 19.
Specifically, the fan device unit 14 sends the air flowing into the housing 10 from
the cooling air inflow port 10b toward the compressor unit 19.
[0078] The fan device unit 14 has the first fan device 14A which generates an air flow that
cools the first compressor 19A, and the second fan device 14B which generates an air
flow that cools the second compressor 19B. As shown in FIG. 9, in the recessed space
S5, a part of the first fan device 14A is arranged in the first recessed space S3
surrounded mainly by the upper extension portion 122c, the side extension portion
122d, and the first part 122g. Additionally, in the recessed space S5, a part of the
second fan device 14B is arranged in the second recessed space S4 surrounded mainly
by the upper extension portion 122c, the side extension portion 122e, and the second
part 122h. In the present embodiment, the recessed space S5 is a continuous space
in which the first recessed space S3 and the second recessed space S4 continue to
each other so as to avoid the compressible air inflow port 121 a above the compressible
air inflow port 121a. The first recessed space S3 and the second recessed space S4
may be divided.
[0079] The first fan device 14A and the second fan device 14B have the same structure. In
the following, the first fan device 14A will be described.
[0080] The first fan device 14A is configured with two axial fans which are arranged to
overlap with each other in a direction orthogonal to the facing portion 122b. The
number of axial fans configuring the first fan device 14A may be one, or three or
more.
[0081] The first fan device 14A has an inlet port 14a which sucks air flowing into the housing
10 from the cooling air inflow port 10b, an outlet port 14b located on the side opposite
to the inlet port 14a to send out air sucked from the inlet port 14a, and an attachment
portion 14d for attaching the first fan device 14A to the panel member 12. The first
fan device 14A is configured to have an impeller arranged inside the tubularly-formed
side surface 14c. Then, the inlet port 14a is formed with an opening at one end side
on the tubularly-formed side surface 14c, and the outlet port 14b is formed with an
opening at the other end on the side surface 14c.
[0082] As shown in FIG. 5, the first fan device 14A is arranged in a posture of having the
inlet port 14a facing to the facing portion 122b forming the first recessed space
S3 so as to be spaced therefrom, and having the outlet port 14b facing to the first
compressor 19A side. Specifically, the first fan device 14A is arranged to extend
from the first recessed space S3 to the first housing space S1 such that the inlet
port 14a is located in the first recessed space S3. More specifically, an end portion
of the side surface 14c on a side where the inlet port 14a is provided in the first
fan device 14A is arranged on a side closer to the facing portion 122b than an end
portion of the side portion 122a on the first compressor 19A side. As a result, a
part of the side surface 14c of the first fan device 14A faces to the side portion
122a forming the first recessed space S3 so as to be spaced therefrom.
[0083] The attachment portion 14d of the first fan device 14A extends from the side surface
14c of the first fan device 14A in a radial direction of the first fan device 14A.
Then, the attachment portion 14d of the first fan device 14A is fixed to the panel
member 12 via a bolt. In other words, the fan device unit 14 is attached to the panel
member 12. The first fan device 14A may be located as a whole in the first recessed
space S3.
[0084] Although detailed description of the second fan device 14B will be omitted, similarly
to the first fan device 14A, the inlet port 14a is arranged in the second recessed
space S4, while a part of the side surface 14c is arranged to face to the side portion
122a with a space provided therebetween, the side portion forming the second recessed
space S4.
[0085] The adaptor unit 15 guides air sent from the outlet port 14b in the fan device unit
14 to the compressor unit 19. The adaptor unit 15 has a first adaptor 15A fixed to
the outlet port 14b side of the first fan device 14A, and a second adaptor 15B fixed
to the outlet port 14b of the second fan device 14B. The first adaptor 15A is arranged
between the outlet port 14b of the first fan device 14A and the first compressor 19A.
The second adaptor 15B is arranged between the outlet port of the second fan device
14B and the second compressor 19B. The first adaptor 15A and the second adaptor 15B
have the same structure. In the following, the first adaptor 15A will be described.
[0086] The first adaptor 15A has a plate-formed member with a rectangular shape. The first
adaptor 15A is formed with a through hole passing through the first adaptor 15A in
the first direction A1. On the first fan device 14A side, the through hole has a shape
corresponding to a shape of the outlet port 14b and on the first compressor 19A side,
has a shape corresponding to an outer shape of the first compressor 19A.
[0087] The adaptor unit 15 is dispensable, and air may be sent out directly from the outlet
port 14b of the fan device unit 14 to the compressor main body 19a of the compressor
unit 19.
[0088] The sound-absorbing member 13 is arranged in the recessed space S5 to reduce noise
of the air compression device X1 caused by air passing through the recessed space
S5. As shown in FIG. 9, the sound-absorbing member 13 is attached to the swelling
portion 122. The sound-absorbing member 13 has a peripheral edge portion 13a and a
dividing portion 13b. The peripheral edge portion 13a is provided along an inner surface
of the side portion 122a and along an inner surface of the facing portion 122b of
the swelling portion 122. The dividing portion 13b is provided to extend from an upper
end of the third part 122i to the upper extension portion 122c so as to divide the
first recessed space S3 and the second recessed space S4. The peripheral edge portion
13a and the dividing portion 13b are arranged to be spaced from the fan device unit
14.
[0089] In the air compression device X1, air flowing into the second housing space S2 through
the cooling air inflow port 10b rises to the first housing space S1 through the through
hole 10e of the intermediate portion 10C according to suction of the inlet port 14a
in the fan device unit 14. Then, the air rising to the first housing space S1 flows
into a passage F1 formed between the side surface 14c in the fan device unit 14 and
the sound-absorbing member 13 attached to the side portion 122a to flow toward the
facing portion 122b side of the swelling portion 122. Then, the air goes around to
the inlet port 14a while being bent in the sound-absorbing member 13 provided in the
facing portion 122b and is sucked into the inlet port 14a. Thereafter, the air sent
from the outlet port 14b in the fan device unit 14 is guided to the compressor unit
19 through the adaptor unit 15 to cool the compressor unit 19. Then, after cooling
the compressor unit 19, the air is to flow to the outside of the housing 10 through
the outflow port 10c formed in the rear portion 10E to flow into the protection cover
22b of the aftercooler 22.
[0090] FIG. 12 is a front view of the air compression device X1 seen from the front portion
10D side of the housing 10, which view is seen through the panel member 12 of the
panel unit 11 and shows a state where the cooling air filter portion 16 is detached
from the housing 10.
[0091] As shown in FIG. 12, the first and second fan devices 14A and 14B further have wires
14e. Each wire 14e has an upper end leading to the upper end of each side surface
14c of the first and second fan devices 14A and 14B to extend downward from the side
surface 14c. Specifically, the wire 14e has the upper end leading to the side surface
14c to extend from the first housing space S1 to the second housing space S2 through
the through hole 10e of the intermediate portion 10C as shown in FIG. 5.
[0092] Further, as shown in FIG. 12, the air compression device X1 further includes a wiring
board unit 25 for supplying electric power to drive the fan device unit 14, and a
connector unit 24 leading to a lower end of each wire 14e.
[0093] The wiring board unit 25 is arranged closer to the front portion 10D than the motor
unit 17 in the first housing space S1 as shown in FIG. 5. In the present embodiment,
the wiring board unit 25 has a rectangular shape extending in the vertical direction
C1. As shown in FIG. 12, the wiring board unit 25 includes a first wiring board 25A
leading to the wires 14e in the first fan device 14A, and a second wiring board 25B
leading to the wires 14e in the second fan device 14B. The first wiring board 25A
and the second wiring board 25B are arranged in line in the second direction B1 and
fixed to the intermediate portion 10C so as to hang from a lower surface of the intermediate
portion 10C. The first wiring board 25A and the second wiring board 25B are exposed
through the cooling air inflow port 10b, with the cooling air filter portion 16 being
moved so as to open the cooling air inflow port 10b as shown in FIG. 8.
[0094] As shown in FIG. 12, the connector unit 24 links each wire portion 14e and the first
and second wiring boards 25A and 25B. The connector unit 24 has a first connector
24A attached to the lower end of the wire 14e in the first fan device 14A, and a second
connector 24B attached to the lower end of the wire 14e in the second fan device 14B.
[0095] The first connector 24A is located between the first wiring board 25A and the front
portion 10D and is also connected to the first wiring board 25A. This results in electrically
connecting the first fan device 14A and the first wiring board 25A. Additionally,
the second connector 24B is located between the second wiring board 25B and the front
portion 10D and is also connected to the second wiring board 25B. This results in
electrically connecting the second fan device 14B and the second wiring board 25B.
[0096] When moving the cooling air filter portion 16 so as to open the cooling air inflow
port 10b, the first connector 24A and the second connector 24B are exposed through
the cooling air inflow port 10b as shown in FIG. 12. In other words, with the cooling
air filter portion 16 being moved so as to open the cooling air inflow port 10b, the
connector unit 24 can be detached from the wiring board unit 25 through the cooling
air inflow port 10b.
[0097] In the air compression device X1, when opening the opening 10a in order to conduct
maintenance of the compressor unit 19, first, by operating the lever lock 161b to
open, as well as upwardly turning the cooling air filter portion 16 around the hinge
161a, the cooling air inflow port 10b is opened. Next, as shown in FIG. 12, the connector
unit 24 exposed through the cooling air inflow port 10b is detached from the wiring
board unit 25 through the cooling air inflow port 10b. In this state, the attachment
member 23 is detached which fixes the main body portion 121 of the panel member 12
in the panel unit 11 and the front portion 10D of the housing 10 to detach the panel
member 12 from the housing 10. On this occasion, the sound-absorbing member 13, the
fan device unit 14, and the adaptor unit 15 attached to the panel member 12, and the
connector unit 24 attached to the wire 14e in the fan device unit 14 are to be both
detached together with the panel member 12. As a result, as shown in FIG. 8, the opening
10a is opened to enable maintenance of the compressor unit 19 exposed through the
opening 10a.
[0098] In the above-described air compression device X1, the fan device unit 14 for cooling
the compressor unit 19 is attached to the panel member 12 which closes the opening
10a of the housing 10. Therefore, at the time of moving the panel member 12 so as
to open the opening 10a, the fan device unit 14 is to move together with the panel
member 12. Therefore, when conducting maintenance of the compressor unit 19 in the
housing 10 through the opening 10a of the housing 10, the fan device unit 14 does
not become a hindrance, so that the maintenance can be conducted with ease.
[0099] Further, in the air compression device X1, since the adaptor unit 15 is attached
to the fan device unit 14, the adaptor unit 15 does not become a hindrance either
when conducting maintenance of the compressor unit 19 in the housing 10 through the
opening 10a of the housing 10.
[0100] Further, in the air compression device X1, since the panel member 12 of the panel
unit 11 is detachably attached to the housing 10, at the time of conducting maintenance
of the compressor unit 19, detaching the panel member 12 from the housing 10 more
facilitates the maintenance.
[0101] Further, in the air compression device X1, with the recessed space S5 formed in the
panel member 12, the fan device unit 14 is arranged such that the inlet port 14a is
located in the recessed space S5. Therefore, at the time of sucking air in the housing
10 by the inlet port 14a, an inner surface of the swelling portion 122 of the panel
member 12 forming the recessed space S5 is to guide the air to go around toward the
inlet port 14a. As a result, upstream of the inlet port 14a in an air flow direction,
the flow direction is to bend. Accordingly, noise of the air compression device X1
can be reduced.
[0102] Further, in the air compression device X1, it is not necessary to individually form
the first recessed space S3 in which at least a part of the first fan device 14A is
arranged and the second recessed space S4 in which at least a part of the second fan
device 1413 is arranged. Therefore, the entire recessed space S5 can be formed in
a series of steps. As a result, process of the panel member 12 can be facilitated.
[0103] Further, in the air compression device X1, the compressible air inflow port 121a
is provided between the first fan device 14A and the second fan device 14B, while
the first recessed space S3 and the second recessed space S4 continue with each other.
Therefore, an increase in size of the air compression device X1 can be suppressed.
[0104] Further, in the air compression device X1, the compressible air filter portion 26
prevents foreign matters from entering the inside of the housing 10 through the compressible
air inflow port 121a. Besides, by detaching the compressible air filter portion 26
from the panel member 12, maintenance of the compressible air filter portion 26 can
be conducted with ease.
[0105] Further, in the air compression device X1, the fixing portion 26c for fixing the
filter main body 26a to the panel member 12 falls within the range of the width of
the filter main body 26a in the horizontal direction. Therefore, an interval between
the first recessed space S3 and the second recessed space S4 in the horizontal direction
can be set to be short. This realizes reduction in size of the air compression device
X1 as a whole.
[0106] Further, in the air compression device X1, since the filter main body 26a and the
guide path 20 are linked via the trim seal 27, the compressible air filter portion
26 can be detached from the panel member 12 and the guide path 20 with ease.
[0107] Further, in the air compression device X1, the front portion 10D of the housing 10
is formed with the opening 10a covered with the panel member 12 and the cooling air
inflow port 10b covered with the cooling air filter portion 16, and the cooling air
filter portion 16 is attached to the housing 10 so as to be able to open or close
the cooling air inflow port 10b. Therefore, moving the panel member 12 so as to open
the opening 10a on the front portion 10D side of the housing 10 enables maintenance
of the compressor unit 19. Additionally, moving the cooling air filter portion 16
so as to open the cooling air inflow port 10b also enables maintenance of the cooling
air filter portion 16 on the front portion 10D side of the housing 10.
[0108] Further, in the air compression device X1, when the cooling air filter portion 16
is moved so as to open the cooling air inflow port 10b, the connector unit 24 is exposed
through the cooling air inflow port 10b. Therefore, connection work and connection
releasing work of the connector unit 24 can be conducted through the cooling air inflow
port 10b with ease. Specifically, when conducting maintenance of the compressor unit
19 in the air compression device X1, the panel member 12 can be detached from the
housing 10 with ease by conducting the connection releasing work of the connector
unit 24 through the cooling air inflow port 10b. This enables maintenance of the compressor
unit 19 to be conducted through the opening 10a with ease.
[0109] Although in the present embodiment, the panel member 12 has the main body portion
121, and the swelling portion 122 swelling from the main body portion 121, this is
not always the case. For example, by forming the panel member 12 to have a flat-plate-shape
as a whole and forming the outer surface of the panel member 12 to be flat, while
forming a part of the inner surface thereof to be recessed to the outer surface side,
the recessed space S5 may be formed. In other words, the panel member 12 may not necessarily
have the swelling portion 122 and it is only necessary to have such a recessed space
S5 which allows air to go around toward the inlet port 14a in the fan device unit
14. Additionally, the recessed space S5 is dispensable, but the fan device unit 14
may be attached to the flat-plate-shaped panel member 12 so as to be spaced therefrom.
[0110] Additionally, although in the present embodiment, the compressor unit 19 has the
two compressors, the first compressor 19A and the second compressor 19B, this is not
always the case. The number of compressors provided in the compressor unit 19 may
be one, or three or more. In this case, according to the number of compressors provided
in the compressor unit 19, the number of motors provided in the motor unit 17 and
the number of fan devices provided in the fan device unit 14 are to be appropriately
changed.
[0111] Additionally, although in the present embodiment, providing the housing 10 with the
intermediate portion 10C and forming the first housing space S1 and the second housing
space S2 with the intermediate portion 10C provided therebetween result in arranging
the motor unit 17 and the compressor unit 19 to be deviated from each other in the
vertical direction C1, this is not always the case. For example, the motor unit 17
and the compressor unit 19 may be arranged in line in the horizontal direction orthogonal
to the vertical direction C1. In this case, the output shaft 171 in the motor unit
17 and the input shaft 19c in the compressor unit 19 are arranged on the same axis,
so that the motor unit 17 and the compressor unit 19 are directly linked.
[0112] Additionally, although in the present embodiment, the connector unit 24 and the wiring
board unit 25 are housed in the second housing space S2 so as to be exposed through
the cooling air inflow port 10b when the cooling air filter portion 16 is moved to
open the cooling air inflow port 10b, this is not always the case. For example, the
connector unit 24 and the wiring board unit 25 may be housed in the first housing
space S1 and also arranged closer to the front portion 10D than the compressor unit
19 in the first direction A1. In this case, by detaching the panel member 12 from
the front portion 10D to open the opening 10a and detaching the connector unit 24
from the wiring board unit 25 through the opening 10a, the panel unit 11 and the connector
unit 24 can be detached as a whole from the housing 10. In other words, arrangement
of the connector unit 24 and the wiring board unit 25 is not particularly limited
and can be appropriately changed according to a mode of use of the air compression
device X1.
[0113] Additionally, although in the present embodiment, the lower extension portion 122f
in the swelling portion 122 has the third part 122i upwardly bending so as to avoid
the compressible air inflow port 121 a, so that the first recessed space S3 and the
second recessed space S4 continue to each other so as to avoid the compressible air
inflow port 121a, this is not always the case. For example, the recessed space S5
configured with the first recessed space S3 and the second recessed space S4 may have
a generally rectangular shape when viewed from the first direction A1, and the compressible
air inflow port 121a may be formed outside the recessed space S5 having a generally
rectangular shape. In other words, a positional relationship among the first recessed
space S3, the second recessed space S4, and the compressible air inflow port 121a
is not particularly limited, but can be appropriately changed according to a mode
of use of the air compression device X1.
[0114] Additionally, although in the present embodiment, the compressible air filter portion
26 and the guide path 20 are indirectly linked by the trim seal 27, the compressible
air filter portion 26 and the guide path 20 may, not limited thereto, be directly
linked.
[0115] The above-described present embodiment and a second embodiment are for illustrative
purpose only and are not to be construed as limiting in any manner. The scope of the
present invention is represented not by the description of the above-described present
embodiment and the second embodiment but by the scope of claims for patent and further
includes meanings equivalent to the scope of claims for patent and all changes within
the range.
[0116] Here, the above embodiment will be outlined.
- (1) In the above air compression device, the fan device unit for cooling the compressor
unit is attached to the panel member which closes the opening of the housing. Therefore,
when moving the panel member so as to open the opening, the fan device unit is to
move together with the panel member. Therefore, at the time of conducting maintenance
of the compressor unit in the housing through the opening of the housing, the fan
device unit does not become a hindrance, so that the maintenance can be conducted
with ease.
- (2) It is preferable that the panel member is detachably attached to the housing.
In the above air compression device, by detaching the panel member from the housing
at the time of maintenance of the compressor unit, the maintenance can be conducted
more easily.
- (3) The fan device unit may be configured to have an inlet port which sucks air in
the housing and send the air sucked through the inlet port toward the compressor unit.
In this case, the panel member may be formed with a recessed space, the recessed space
being a part of the inner surface of the panel member recessed from the inside of
the housing toward the outside. In this case, at least a part of the fan device unit
is preferably arranged in the recessed space such that the inlet port is located in
the recessed space.
In the above air compression device, the panel member has the recessed space, and
the fan device unit is arranged such that the inlet port is located in the recessed
space. Therefore, when the inlet port sucks air in the housing, the inner surface
of the panel member which forms the recessed space is to guide the air to go around
toward the inlet port. As a result, on the upstream side of the inlet port in the
air flow direction, the flow direction is to bend. Accordingly, noise of the air compression
device can be reduced.
- (4) The compressor unit may have the first compressor and the second compressor. Additionally,
the fan device unit may have the first fan device which generates an air flow that
cools the first compressor, and the second fan device which generates an air flow
that cools the second compressor. Additionally, the recessed space may have the first
recessed space in which at least a part of the first fan device is arranged, and the
second recessed space in which at least a part of the second fan device is arranged.
In this case, the first recessed space and the second recessed space preferably continue
with each other.
In the above air compression device, it is not necessary to individually form the
first recessed space in which at least a part of the first fan device is arranged
and the second recessed space in which at least a part of the second fan device is
arranged. Therefore, process of the panel member can be facilitated.
- (5) The panel member may have the compressible air inflow port which is located between
the first fan device and the second fan device and which allows air to flow into the
housing. In this case, the first recessed space and the second recessed space preferably
continue to each other between the first fan device and the second fan device so as
to avoid the compressible air inflow port.
In the above air compression device, the compressible air inflow port is provided
between the first fan device and the second fan device, while the first recessed space
and the second recessed space continue with each other. Therefore, an increase in
size of the air compression device can be suppressed.
- (6) The above air compression device preferably further includes the compressible
air filter portion detachably attached to the panel member so as to be fitted in the
compressible air inflow port.
In the above air compression device, the compressible air filter portion prevents
foreign matters from entering the inside of the housing through the compressible air
inflow port, as well as enabling maintenance of the compressible air filter portion
to be facilitated by detaching the compressible air filter portion from the panel
member.
- (7) The compressible air filter portion may have the filter main body, and the fixing
portion which fixes the filter main body to the panel member. In this case, the fixing
portion is preferably arranged within the range of the width of the filter main body
in the horizontal direction.
In the above air compression device, the fixing portion for fixing the filter main
body to the panel member falls within the range of the width of the filter main body
in the horizontal direction. Therefore, an interval between the first recessed space
and the second recessed space in the horizontal direction can be set to be short.
This realizes reduction in size of the air compression device as a whole.
- (8) The above air compression device preferably further includes the guide path which
guides air flowing into the housing from the compressible air inflow port to the compressor
unit, and the trim seal which links the filter main body of the compressible air filter
portion and the guide path.
In the above air compression device, since the filter main body and the guide path
are linked via the trim seal, the compressible air filter portion can be detached
from the panel member and the guide path with ease.
- (9) The front portion of the housing may be formed with the cooling air inflow port
which allows air to flow into the housing. In this case, the air compression device
preferably further includes the cooling air filter portion attached to the housing
so as to be able to open or close the cooling air inflow port.
In the above air compression device, the front portion of the housing is formed with
the opening covered with the panel member and the cooling air inflow port covered
with the cooling air filter portion, and the cooling air filter portion is attached
to the housing so as to be able to open or close the cooling air inflow port. Therefore,
moving the panel member so as to open the opening on the front portion side of the
housing enables maintenance of the compressor unit. Additionally, moving the cooling
air filter portion so as to open the cooling air inflow port also enables maintenance
of the cooling air filter portion on the front portion side of the housing.
- (10) The above air compression device may further include the connector unit for the
wire leading to the fan device unit. In this case, the connector unit is preferably
arranged to be exposed through the cooling air inflow port when the cooling air filter
portion is moved so as to open the cooling air inflow port.
[0117] In the above air compression device, since when the cooling air filter portion is
moved so as to open the cooling air inflow port, the connector unit is exposed through
the cooling air inflow port, connection work and connection releasing work of the
connector unit can be conducted through the cooling air inflow port with ease. Specifically,
when conducting maintenance of the compressor unit in the air compression device,
first, the connection releasing work of the connector unit is conducted through the
cooling air inflow port while moving the suction panel so as to open the cooling air
inflow port. Thereafter, by moving the panel member so as to open the opening, the
fan device unit, the wire leading to the fan device unit, and the connector unit are
moved integrally. This enables maintenance of the compressor unit to be conducted
through the opening with ease.
[0118] As described in the foregoing, the embodiment provides an air compression device
in which maintenance of a compressor unit can be conducted with ease.