Field of the Invention
[0001] The present invention relates to the field of affinity chromatography, and more specifically
to separation matrix containing ligand containing one or more of a protein A domain
(E, D, A, B, C), or protein Z, wherein in at least one of the domains (monomers),
the Asparagine or Histidine at the position corresponding to H18 of B domain of Protein
A or Protein Z has been substituted with another amino acid. The invention also relates
to methods for the separation of proteins of interest with aforementioned matrix,
with the advantage of increased elution pH.
Background of the Invention
[0002] Immunoglobulins represent the most prevalent biopharmaceutical products in either
manufacture or development worldwide. The high commercial demand for and hence value
of this particular therapeutic market has lead to the emphasis being placed on pharmaceutical
companies to maximise the productivity of their respective mAb manufacturing processes
whilst controlling the associated costs.
[0003] Affinity chromatography is used in most cases, as one of the key steps in the purification
of these immunoglobulin molecules, such as monoclonal or polyclonal antibodies. A
particularly interesting class of affinity reagents is proteins capable of specific
binding to invariable parts of an immunoglobulin molecule, such interaction being
independent on the antigen-binding specificity of the antibody. Such reagents can
be widely used for affinity chromatography recovery of immunoglobulins from different
samples such as but not limited to serum or plasma preparations or cell culture derived
feed stocks. An example of such a protein is staphylococcal protein A, containing
domains capable of binding to the Fc and Fab portions of IgG immunoglobulins from
different species.
[0004] Staphylococcal protein A (SpA) based reagents have due to their high affinity and
selectivity found a widespread use in the field of biotechnology, e.g. in affinity
chromatography for capture and purification of antibodies as well as for detection.
At present, SpA-based affinity medium probably is the most widely used affinity medium
for isolation of monoclonal antibodies and their fragments from different samples
including industrial feed stocks from cell cultures. Accordingly, various matrices
comprising protein A ligands are commercially available, for example, in the form
of native protein A (e.g. Protein A SEPHAROSE™, GE Healthcare, Uppsala, Sweden) and
also comprised of recombinant protein A (e.g. rProtein A SEPHAROSE™, GE Healthcare).
More specifically, the genetic manipulation performed in the commercial recombinant
protein A product is aimed at facilitating the attachment thereof to a support.
[0005] These applications, like other affinity chromatography applications, require comprehensive
attention to definite removal of contaminants. Such contaminants can for example be
non-eluted molecules adsorbed to the stationary phase or matrix in a chromatographic
procedure, such as non-desired biomolecules or microorganisms, including for example
proteins, carbohydrates, lipids, bacteria and viruses. The removal of such contaminants
from the matrix is usually performed after a first elution of the desired product
in order to regenerate the matrix before subsequent use. Such removal usually involves
a procedure known as cleaning-in-place (CIP), wherein agents capable of eluting contaminants
from the stationary phase are used. One such class of agents often used is alkaline
solutions that are passed over said stationary phase. At present the most extensively
used cleaning and sanitising agent is NaOH, and the concentration thereof can range
from 0.1 up to e.g. 1 M, depending on the degree and nature of contamination. This
strategy is associated with exposing the matrix for pH-values above 13. For many affinity
chromatography matrices containing proteinaceous affinity ligands such alkaline environment
is a very harsh condition and consequently results in decreased capacities owing to
instability of the ligand to the high pH involved. capacities owing to instability
of the ligand to the high pH involved.
[0006] An extensive research has therefore been focussed on the development of engineered
protein ligands that exhibit an improved capacity to withstand alkaline pH-values.
For example,
Gülich et al (Journal of Biotechnology 80 (2000), 169-178) suggested protein engineering to improve the stability properties of a Streptococcal
albumin-binding domain (ABD) in alkaline environments. Gülich et al created a mutant
of ABD, wherein all the four aspargine residues have been replaced by leucine (one
residue), asparte (two residues) and lysine (one residue). Further, Gülich et al report
that their mutant exhibits a target protein binding behaviour similar to that of the
native protein, and that affinity columns containing the engineered ligand show higher
binding capacities after repeated exposure to alkaline conditions than columns prepared
using the parental non-engineered ligand. Thus, it is concluded therein that all four
asparagine residues can be replaced without any significant effect on structure and
function.
[0007] Recent work show that changes can also be made to protein A (SpA) to effect similar
properties.
US patent application 2005/0143566 discloses that when at least one asparagine residue is mutated to an amino acid other
than glutamine or aspartic acid, the mutation confers an increased chemical stability
at pH-values of up to about 13-14 compared to the parental SpA, such as the B-domain
of SpA, or Protein Z, a synthetic construct derived from the B-domain of SpA (
US 5,143,844). The authors show that when these mutated proteins are used as affinity ligands,
the separation media as expected can better withstand cleaning procedures using alkaline
agents.
US patent application 2006/0194955 shows that the mutated ligands can better withstand proteases thus reducing ligand
leakage in the separation process. Another
US patent application 2006/0194950 shows that the alkali stable SpA domains can be further modified such that the ligands
lacks affinity for Fab but retains Fc affinity, for example by a G29A mutation. SpA
domains with other amino acids than Histidine or Asparagine in position 18 are disclosed
in
SP Bottomley et al: J Immunol Meth 182(2), 185-192 (1995) and in
WO 2005/075507 A1.
[0008] Historically the native protein A containing 5 IgG binding domains was used for
production of all protein A affinity media. Using recomenband technology a number
of protein A construct have been produced all containing 4 or 5 IgG binding domains.
A recent study shows that dimeric ligands have a similar, or increased binding capacity
compared to tetrameric ligands (
WO 2010/080065).
[0009] It is well known that some antibodies are prone to aggregation or sensitive (e.g.
they can lose activity) at low pH. There is still a need in this field to obtain a
separation matrix containing protein ligands having an increased elution pH for antibody
or related targets.
Brief Summary of the Invention
[0010] One object of the present invention is to provide an affinity separation matrix,
which comprises protein ligands capable of binding immunoglobulins, such as IgG, IgA
and/or IgM, preferably via their Fc-fragments. These ligands are defined by claim
12 and carry a substitution of the Asparagine or Histidine at the position corresponding
to H18 of B domain of Protein A or Protein Z, in at least one of the monomeric domains
of protein A (E, D, A, B, C) or protein Z, thus have a higher elution pH, as compared
to ligands without the substitution. Preferably, the ligands are multimeric, i.e.,
containing more than one monomeric domains selected from protein A (E, D, A, B, C)
and protein Z.
[0011] Another object of the invention is to provide a method for separating one or more
immunoglobulin containing proteins, using the current affinity matrix. By using affinity
ligands with the substitution, as defined in claim 1, the method unexpectedly achieves
increased elution pH for the target molecules.
[0012] Thus the invention provides a method for either producing a purified product, such
as a pure immunoglobulin fraction or alternatively a liquid from which the immunoglobulin
has been removed, or to detect the presence of immunoglobulin in a sample. The ligands
according to the invention exhibit an increased elution pH, which renders the ligands
attractive candidates for claims.
Brief Description of the Drawings
[0013]
Figure 1 shows the amino acid sequence (SEQ NO: 2) of protein Z, with the Histidine
at position 18 shown in bold. Also shown is the Serine substitution.
Figure 2 shows an alignment of the amino acid sequences from each of the five domains
of protein A, with the Asparagine or Histidine at the position corresponding to H18
of B domain of Protein A in bold. Also shown are the location of the three alpha-helices
(Graille et al, PNAS 2000, 97 (10): 5399-5404; Deisenhofer, Biochemistry 1981, 20 (9): 2361-2370).
Figure 3 shows the amino acid sequence (SEQ NO: 9) of a tetrameric ligand, used in
the experimental studies, with four copies of protein Z, each with an H18S substitution.
Figure 4 shows the amino acid sequence (SEQ NO: 3) of a dimeric ligand, used in the
experimental studies, with two copies of protein Z, each with an H18S substitution.
Figure 5 is an overlay of representative chromatogram results for dynamic binding
capacity assay.
Figure 6 is an overlay of representative chromatogram showing results for size exclusion
chromatography on fractions from the experiment with Z(H18S)2 described in Figure
5.
Detailed Description of the Invention
Definitions
[0014] The term "protein" is used herein to describe proteins as well as fragments thereof.
Thus, any chain of amino acids that exhibits a three dimensional structure is included
in the term "protein", and protein fragments are accordingly embraced.
[0015] The term "functional variant" of a protein means herein a variant protein, wherein
the function, in relation to the invention defined as affinity and stability, are
essentially retained. Thus, one or more amino acids that are not relevant for said
function may have been exchanged.
[0016] The term "parental molecule" is used herein for the corresponding protein in the
form before a mutation according to the invention has been introduced.
[0017] The term "structural stability" refers to the integrity of three-dimensional form
of a molecule, while "chemical stability" refers to the ability to withstand chemical
degradation.
[0018] The term "Fc fragment-binding" protein means that the protein is capable of binding
to the Fc fragment of an immunoglobulin. However, it is not excluded that an Fc fragment-binding
protein also can bind other regions, such as Fab regions of immunoglobulins.
[0019] In the present specification, if not referred to by their full names, amino acids
are denoted with the conventional one-letter or three letter symbols.
[0020] Mutations are defined herein by the number of the position exchanged, preceded by
the wild type or non-mutated amino acid and followed by the mutated amino acid. Thus,
for example, the mutation of an asparagine in position 23 to a threonine is denoted
N23T.
[0021] The present invention in one aspect relates to a method of separating one or more
immunoglobulin containing proteins from a liquid, which method comprises (a) contacting
the liquid with a separation matrix comprising ligands immobilised to a support; (b)
allowing the immunoglobulin containing proteins to adsorb to the matrix by interaction
with the ligands; (c) an optional step of washing the adsorbed immunoglobulin containing
proteins; and (d) recovering the immunoglobulin containing proteins by contacting
the matrix with an eluent which releases the proteins. The method provides increased
elution pH for the immunoglobulin molecules by using a ligand, each comprises one
or more domains (i.e., monomers) of staphylococcal Protein A (SpA) (E, D, A, B, C)
or protein Z or a functional variant thereof, wherein the Asparagine or Histidine
at the position corresponding to H18 of B domain of Protein A or Protein Z has been
substituted with any other amino acid.
[0022] The immunoglobulin-binding protein (i.e., ligand) can be any protein with a native
Protein A or Protein Z has been substituted with Serine.
[0024] Every protein Z or protein A domain contains an Asparagine or Histidine a Serine
at the position corresponding to H18 of B domain of Protein A or Protein Z (see e.g.,
Figure 1, Figure 2, and SEQ ID NO: 1-8).
[0025] As shown in Figure 2, the sequences among the five domains of Protein A are highly
related. There are no deletions or insertion, and many of the substitutions are conservative
changes with minimal potential change to the structure or function of the protein.
For example, there are only four changes between the B domain and the C domain, over
the entire 58 amino acid polypeptide. Thus, the Asparagine or Histidine at the position
corresponding to H18 of B domain of Protein A or Protein Z in each of these domains
have a similar structural/functional contribution to protein A or ligand containing
the domain. Similarly, changes of the Asparagine or Histidine cause a similar effect
to the structure/function of the ligand containing such a change.
[0026] The Asparagine or Histidine is substituted with a Serine that increases the elution
pH while maintaining the binding capacity to IgG.
[0027] In certain preferred embodiments, the parental molecular sequence comprises the sequences
defined by SEQ ID NO: 1-2, 4-8, or any functional variance thereof.
[0028] In certain embodiments, the Asparagine or Histidine at the position corresponding
to H18 of B domain of Protein A or Protein Z in at least one of the monomeric domains
in a multimeric ligand are substituted. In other embodiments, the Asparagine or Histidine
residue in all the monomeric domains in a multimeric ligand are substituted.
[0029] The substitution of the Asparagine or Histidine residue at the position corresponding
to H18 of B domain of Protein A or Protein Z unexpectedly increases the elution pH
of immunoglobulins, such as IgG, IgA and/or IgM, or fusion proteins containing an
Fc-fragment, in a pH gradient. Preferably, the elution pH increases by between 0.2
to over 1.0 pH. More preferably, the elution pH increases at least 0.3 pH, most preferably,
the elution pH increases at least 0.4 pH. Alternatively, the elution pH is increased
to >4.0, preferably pH >4.2, while the yield of the target molecule is at least 80%
or preferably >95% . An advantage of this increase in elution pH is that the tendency
of the immunoglobulins to form aggregates can be strongly diminished. Antibody aggregates
are potentially immunogenic and need to be removed before pharmaceutical use of the
immunoglobulins. This adds significant cost to the processing.
[0030] In one embodiment, the ligands are also rendered alkali-stable, such as by mutating
at least one asparagine residue of at least one of the monomeric domains of the SpA
domain B or protein Z to an amino acid other than glutamine. As discussed earlier,
US patent application 2005/0143566 discloses that when at least one asparagine residue is mutated to an amino acid other
than glutamine or aspartic acid, the mutation confers the ligand an increased chemical
stability at high pH (e.g., N23T). Further, affinity media including these ligands
can better withstand cleaning procedures using alkaline agents.
US patent application 2006/0194955 shows that the mutated ligands can also better withstand proteases thus reducing
ligand leakage in the separation process.
[0031] In another embodiment, the ligand(s) so prepared lack any substantial affinity for
the Fab part of an antibody, while having affinity for the Fc part. Thus, in certain
embodiments, at least one glycine of the ligands has been replaced by an alanine.
US patent application 2006/0194950 shows that the alkali stable domains can be further modified such that the ligands
lacks affinity for Fab but retains Fc affinity, for example by a G29A mutation.
[0032] The numbering used herein of the amino acids is the conventionally used in this field,
exemplified by the position on domain B of protein A, and the skilled person in this
field can easily recognize the position to be mutated for each domain of E, D, A,
B, C.
[0033] In an advantageous embodiment, the ligand is made of multimer copies of domain B,
and the alkali-stability of domain B has been achieved by mutating at least one asparagine
residue to an amino acid other than glutamine (e.g. N23T); and contains a mutation
of the amino acid residue at position 29 of the alkali-stable domain B, such as a
G29A mutation.
[0034] In an advantageous embodiment, the ligand is made of multimer copies of domain C,
with the Histine residue at H18 mutated, or functional variants thereof. Optionally,
the ligand also contains a mutation of the amino acid residue at position 29, such
as a G29A mutation.
[0035] In another embodiment, the ligand is made of multimer copies of protein Z in which
the alkali-stability has been achieved by mutating at least one asparagine residue
to an amino acid other than glutamine. In an advantageous embodiment, the alkali-stability
has been achieved by mutating at least the asparagine residue at position 23 to an
amino acid other than glutamine.
[0036] As the skilled person in this field will easily understand, the substitution of
Asparagine or Histidine at position 18, the mutations to provide alkaline-stability, and the
G to A mutation may be carried out in any order of sequence using conventional molecular
biology techniques. Further, the ligands can be expressed by a vector containing a
nucleic acid sequence encoding the mutated protein ligands. Alternatively, they can
also be made by protein synthesis
A" means an alkali-stabilized protein based on Domain B of SpA, such as the mutant
protein described in
US patent application 2005/0143566 and
US patent application 2006/0194950; as well as other alkali-stable proteins of other origin but having a functionally
equivalent amino acid sequence.
[0037] As the skilled person will understand, the expressed protein should be purified to
an appropriate extent before been immobilized to a support. Such purification methods
are well known in the field, and the immobilization of protein-based ligands to supports
is easily carried out using standard methods. Suitable methods and supports will be
discussed below in more detail.
[0038] Accordingly, in one embodiment, a mutated protein according to the invention comprises
at least about 75%, such as at least about 80% or preferably at least about 95%, of
the sequence as defined in SEQ NO: 1 or 2, with the proviso that the asparagine mutation
is not in position 21.
[0039] In the present specification, SEQ ID NO: 1 defines the amino acid sequence of the
B-domain of SpA:

[0040] SEQ ID NO: 2 defines a protein known as protein Z:

[0041] Protein Z is a synthetic construct derived from the B-domain of SpA, wherein the
glycine

[0043] In one embodiment, the above described mutant protein is comprised of the amino acid
sequence defined in SEQ ID NO: 1, 2 or 8, or is a functional variant thereof, with
a substitution at Histidine at the position corresponding to H18 of B domain of Protein
A or Protein Z. In another embodiment, the above described mutant protein is comprised
of the amino acid sequence defined in SEQ ID NO: 4-6, or is a functional variant thereof,
with a substitution at
Asparagine at the position corresponding to H18 of B domain of Protein A. The term "functional
variant" as used in this context includes any similar sequence, which comprises one
or more further variations in amino acid positions that have no influence on the mutant
protein's affinity to immunoglobulins or its improved chemical stability in environments
of increased pH-values.
[0044] In an advantageous embodiment, the present substitutions of Asparagine or Histidine
are selected from the group that consists Serine; and wherein the parental molecule
comprises the sequence defined by SEQ ID NO: 1-2 and 4-8, or any functional variance
thereof. As mentioned above, in order to achieve a mutant protein useful as a ligand
with high binding capacity for a prolonged period of time in alkaline conditions,
mutation of the asparagine residue in position 21 is avoided. In one embodiment, the
asparagine residue in position 3 is not mutated. Preferably, the elution pH increases
by between 0.2 to over 1.0 pH. More preferably, the elution pH increases at least
0.3 pH, most preferably, the elution pH increases at least 0.4 pH. Alternatively,
the elution pH is increased to >4.0, preferably pH >4.2, while the yield of the target
molecule is at least 80% or preferably >95%.
[0045] In certain embodiments, the Asparagine or Histidine residue in at least one of the
monomers in a multimeric ligand are substituted. In other embodiments, the Asparagine
or Histidine residue in all the monomers in a multimeric ligand are substituted.
[0046] In one advantageous embodiment, an asparagine residue located between a leucine residue
and a glutamine residue has also been mutated, for example to a threonine residue.
Thus, in one embodiment, the asparagine residue in position 23 of the sequence defined
in SEQ ID NO: 2 has been mutated, for example to a threonine residue. In a specific
embodiment, the asparagine residue in position 43 of the sequence defined in SEQ ID
NO: 2 has also been mutated, for example to a glutamic acid. In the embodiments where
amino acid number 43 has been mutated, it appears to most advantageously be combined
with at least one further mutation, such as N23T.
[0047] Thus, the invention encompasses the above-discussed monomeric mutant proteins. However,
such protein monomers can be combined into multimeric ligands, such as dimers, trimers,
tetramers, pentamers, hexamers etc. Accordingly, another aspect of the present invention
is a multimer comprised of at least one of the mutated proteins according to the invention
together with one or more further units, preferably also mutant proteins according
to the invention. Thus, the present invention is e.g. a dimer comprised of two repetitive
units, or a tetramer comprised of four repetitive units.
[0048] In certain embodiments, the multimeric ligands contain two or more copies of the
same monomeric domain from domain E, D, A, B, C of protein A, or protein Z, or any
functional variants.
[0049] In other embodiments, the multimeric ligands contain two or more different monomeric
domains selected from domain E, D, A, B, C of protein A, or protein Z, or any functional
variants.
[0050] In one embodiment, the multimer according to the invention comprises monomer units
linked by a stretch of amino acids preferably ranging from 0 to 15 amino acids, such
as 0-10 or 5-10 amino acids. The nature of such a link should preferably not destabilize
the spatial conformation of the protein units. Furthermore, said link should preferably
also be sufficiently stable in alkaline environments not to impair the properties
of the mutated protein units.
[0051] In another embodiment, the present dimeric ligands comprise the sequence of SEQ ID
NO: 3:

[0052] In a further embodiment, the present tetrameric ligands comprise the sequence of
SEQ ID NO: 9:

[0053] In another embodiment, the present dimeric ligands comprise the sequence of SEQ ID
NO: 10:

[0054] The current invention unexpectedly found that when comparing the elution pH of the
ligands, a substitution of the Asparagine or Histidine at the position corresponding
to H18 of B domain of Protein A or Protein Z in at least one of the monomeric domains
of the ligand provides a higher elution pH compared to non-substituted ligands.
[0055] In one embodiment, the invention relates to a matrix for affinity separation, which
matrix comprises ligands that comprise immunoglobulin-binding protein coupled to a
solid support. Preferably, the
Asparagine or Histidine at the position corresponding to H18 of B domain of Protein A or Protein
Z, in at least one of the monomeric domains of protein A (domain E, D, A, B, C) or
protein Z, has been substituted to another amino acid. Preferably, the ligands are
multimeric, i.e., containing more than one monomeric domains selected from protein
A (domain E, D, A, B, C) and protein Z. The present matrix, when compared to a matrix
without the substitution, exhibits an increased elution pH. The mutated protein ligand
is preferably an Fc-fragment-binding protein, and can be used for selective binding
of IgG, IgA and/or IgM, preferably IgG.
[0056] The matrix according to the invention can comprise the mutant protein as described
above in any embodiment thereof as ligand. In the most preferred embodiment, the ligands
present on the solid support comprise a substitution as described above.
[0057] The solid support of the matrix according to the invention can be of any suitable
well-known kind. A conventional affinity separation matrix is often of organic nature
and based on polymers that expose a hydrophilic surface to the aqueous media used,
i.e. expose hydroxy (-OH), carboxy (-COOH), carboxamido (-CONH
2, possibly in N- substituted forms), amino (-NH
2, possibly in substituted form), oligo- or polyethylenoxy groups on their external
and, if present, also on internal surfaces. In one embodiment, the polymers may, for
instance, be based on polysaccharides, such as dextran, starch, cellulose, pullulan,
agar, agarose etc, which advantageously have been cross-linked, for instance with
bisepoxides, epihalohydrins, 1,2,3-trihalo substituted lower hydrocarbons, to provide
a suitable porosity and rigidity. In the most preferred embodiment, the solid support
is porous agarose beads. The supports used in the present invention can easily be
prepared according to standard methods, such as inverse suspension gelation (
S Hjertén: Biochim Biophys Acta 79(2), 393-398 (1964). Alternatively, the base matrices are commercially available products, such as SEPHAROSE™
FF (GE Healthcare). In an embodiment, which is especially advantageous for large-scale
separations, the support has been adapted to increase its rigidity, and hence renders
the matrix more suitable for high flow rates.
[0058] Alternatively, the solid support is based on synthetic polymers, such as polyvinyl
alcohol, polyhydroxyalkyl acrylates, polyhydroxyalkyl methacrylates, polyacrylamides,
polymethacrylamides etc. In case of hydrophobic polymers, such as matrices based on
divinyl and monovinyl-substituted benzenes, the surface of the matrix is often hydrophilised
to expose hydrophilic groups as defined above to a surrounding aqueous liquid. Such
polymers are easily produced according to standard methods, see e.g. "
Styrene based polymer supports developed by suspension polymerization" (R Arshady:
Chimica e L'Industria 70(9), 70-75 (1988)). Alternatively, a commercially available product, such as SOURCE™ (GE Healthcare)
is used.
[0059] In another alternative, the solid support according to the invention comprises a
support of inorganic nature, e.g. silica, zirconium oxide etc.
[0060] In yet another embodiment, the solid support is in another form such as a surface,
a chip, capillaries, or a filter.
[0061] As regards the shape of the matrix according to the invention, in one embodiment
the matrix is in the form of a porous monolith. In an alternative embodiment, the
matrix is in beaded or particle form that can be porous or non-porous. Matrices in
beaded or particle form can be used as a packed bed or in a suspended form. Suspended
forms include those known as expanded beds and pure suspensions, in which the particles
or beads are free to move. In case of monoliths, packed bed and expanded beds, the
separation procedure commonly follows conventional chromatography with a concentration
gradient. In case of pure suspension, batch-wise mode will be used.
[0062] The ligand may be attached to the support via conventional coupling techniques utilising,
e.g. amino and/or carboxy groups present in the ligand. Bisepoxides, epichlorohydrin,
CNBr, N-hydroxysuccinimide (NHS) etc are well-known coupling reagents. Between the
support and the ligand, a molecule known as a spacer can be introduced, which improves
the availability of the ligand and facilitates the chemical coupling of the ligand
to the support. Alternatively, the ligand may be attached to the support by non-covalent
bonding, such as physical adsorption or biospecific adsorption. The ligand content
of the matrix may e.g. be 5 - 15 mg/ml matrix and can advantageously be 5 - 10 mg/ml.
[0063] In an advantageous embodiment, the present ligand has been coupled to the support
by thioether bonds. Methods for performing such coupling are well-known in this field
and easily performed by the skilled person in this field using standard techniques
and equipment. In an advantageous embodiment, the ligand is firstly provided with
a terminal cysteine residue for subsequent use in the coupling. The skilled person
in this field also easily performs appropriate steps of purification.
[0064] In certain embodiments of the invention, the conditions for the adsorption step may
be any conventionally used, appropriately adapted depending on the properties of the
target antibody such as the pI thereof. The optional wash step can be performed using
a buffer commonly used such as a PBS buffer.
[0065] The elution may be performed by using any suitable solution used for elution from
Protein A media.
[0066] The present method is useful to capture target antibodies, such as a first step in
a purification protocol of antibodies which are e.g. for therapeutic or diagnostic
use. In one embodiment, at least 75% of the antibodies are recovered. In an advantageous
embodiment, at least 80%, such as at least 90%, and preferably at least 95% of the
antibodies are recovered using an eluent having a suitable pH for the particular ligand
system. The present method may be followed by one or more additional steps, such as
other chromatography steps. Thus, in a specific embodiment, more than about 98% of
the antibodies are recovered.
[0067] As discussed earlier, for either SpA (domain E, D, A, B, C) or protein Z ligand,
when at least one asparagine residue is mutated to an amino acid other than glutamine
or aspartic acid, affinity media including these mutant ligands can better withstand
cleaning procedures using alkaline agents (
US patent application 2005/0143566). The increased stability means that the mutated protein's initial affinity for immunoglobulin
is essentially retained for a prolonged period of time. Thus its binding capacity
will decrease more slowly than that of the parental molecule in an alkaline environment.
The environment can be defined as alkaline, meaning of an increased pH-value, for
example above about 10, such as up to about 13 or 14, i.e. from 10-13 or 10-14, in
general denoted alkaline conditions. Alternatively, the conditions can be defined
by the concentration of NaOH, which can be up to about 1.0 M, such as 0.7 M or specifically
about 0.5 M, accordingly within a range of 0.7-1.0 M.
[0068] Thus, the affinity to immunoglobulin i.e. the binding properties of the ligand, in
the presence of the asparagine mutation as discussed, and hence the capacity of the
matrix, is not essentially changed in time by treatment with an alkaline agent. Conventionally,
for a cleaning in place treatment of an affinity separation matrix, the alkaline agent
used is NaOH and the concentration thereof is up to 0.75 M, such as 0.5 M. Thus, its
binding capacity will decrease to less than about 70 %, preferably less than about
50% and more preferably less than about 30%, such as about 28%, after treatment with
0.5 M NaOH for 7.5 h.
[0069] In a further aspect, the present invention relates to a method of isolating an immunoglobulin,
such as IgG, IgA and/or IgM, wherein a ligand or a matrix according to the invention
is used. Thus, the invention encompasses a process of chromatography, wherein at least
one target compound is separated from a liquid by adsorption to a ligand or matrix
described above. The desired product can be the separated compound or the liquid.
Thus, this aspect of the invention relates to affinity chromatography, which is a
widely used and well-known separation technique. In brief, in a first step, a solution
comprising the target compounds, preferably antibodies as mentioned above, is passed
over a separation matrix under conditions allowing adsorption of the target compound
to ligands present on said matrix. Such conditions are controlled e.g. by pH and/or
salt concentration i.e. ionic strength in the solution. Care should be taken not to
exceed the capacity of the matrix, i.e. the flow should be sufficiently slow to allow
a satisfactory adsorption. In this step, other components of the solution will pass
through in principle unimpeded. Optionally, the matrix is then washed, e.g. with an
aqueous solution, in order to remove retained and/or loosely bound substances. The
present matrix is most advantageously used with an intermediate washing step utilizing
additives such as solvents, salts or detergents or mixture thereof.
[0070] In a next step, a second solution denoted an eluent is passed over the matrix under
conditions that provide desorption i.e. release of the target compound. Such conditions
are commonly provided by a change of the pH, the salt concentration i.e. ionic strength,
hydrophobicity etc. Various elution schemes are known, such as gradient elution and
step-wise elution. Elution can also be provided by a second solution comprising a
competitive substance, which will replace the desired antibody on the matrix. Regular
protein A media based on native or recombinant protein A (e.g. MABSELECT™ and nProtein
A SEPHAROSE™ 4 Fast Flow) normally elutes at pH 3.1 - 4.0 (measured at peak apex)
mainly depending on its VH3 binding (see e.g.
Ghose, S. et al. Biotechnology and Bioengineering 92 665-673 [2005]). The alkaline stabilized product MABSELECT SURE™, derived from the B-domain of
protein A, essentially lacks the VH3 binding giving a higher elution pH: 3.7-4.0.
For a general review of the principles of affinity chromatography, see e.g.
Wilchek, M., and Chaiken, I. 2000. An overview of affinity chromatography. Methods
Mol. Biol. 147: 1-6.
[0071] The substitution of the Asparagine or Histidine residue at the position corresponding
to H18 of B domain of Protein A or Protein Z unexpectedly increases the elution pH
of immunoglobulins, or fusion proteins containing an Fc-fragment. The substitution
thus provides a ligand which allows for elution above pH 4.0, preferably above 4.2,
while the yield of target molecule is at least 80% or preferably >95%. This results
in gentler elution conditions which minimize the risk for aggregation or inactivation
of the target molecule.
[0072] Aggregate separation from monomers has been a challenge in antibody purification,
especially at higher resolution. The present ligands show an improved separation between
monomers and aggregates,_making this a viable approach for aggregate removal in the
capture minimize the risk for aggregation or inactivation of the target molecule.
[0073] Aggregate separation from monomers has been a challenge in antibody purification,
especially at higher resolution. The present ligands show an improved separation between
monomers and aggregates,_making this a viable approach for aggregate removal in the
capture step, even at large scale (see Figures 5 and 6).
Examples
[0074] Below, the present invention will be described by way of examples, which are provided
for illustrative purposes only and accordingly are not to be construed as limiting
the scope of the present invention as defined by the appended claims.
Mutagenesis of protein
[0075] Site-directed mutagenesis was performed by a two-step PCR using oligonucleotides
coding for the histidine replacement. As template a plasmid containing a single domain
of either Z or C was used. The PCR fragments were ligated into an E. coli expression
vector (pGO). DNA sequencing was used to verify the correct sequence of inserted fragments.
[0076] To form multimers of Z(H18S) and C(H18S) an Acc I site located in the starting codons
(GTA GAC)of the C or Z domain was used, corresponding to amino acids VD. pGO Z(H18S)1
and pGO C(H18S)1 were digested with Acc I and CIP treated.
Acc I sticky-ends primers were designed, specific for each variant, and two overlapping
PCR products were generated from each template. The PCR products were purified and
the concentration was estimated by comparing the PCR products on a 2% agarose gel.
Equal amounts of the pair wise PCR products were hybridized (90°C -> 25°C in 45min)
in ligation buffer. The resulting product consists approximately to ¼ of fragments
likely to be ligated into an Acc I site (correct PCR fragments and/or the di-
Construct expression and purification
[0077] The constructs were expressed in the bacterial periplasm by fermentation of
E. coli K12 in standard media. After fermentation the cells were heat-treated to release
the periplasm content into the media. The constructs released into the medium were
recovered by microfiltration with a membrane having a 0.2 µm pore size.
[0078] Each construct, now in the permeate from the filtration step, was purified by affinity.
The permeate was loaded onto a chromatography medium containing immobilized IgG. The
loaded product was washed with phosphate buffered saline and eluted by lowering the
pH.
[0079] The elution pool was adjusted to a neutral pH and reduced by addition of dithio threitol.
The sample was then loaded onto an anion exchanger. After a wash step the construct
was eluted in a NaCl gradient to separate it from any contaminants. The elution pool
was concentrated by ultrafiltration to 40-50 mg/ml.
[0080] The purified ligands were analyzed with LC-MS to determine the purity and to ascertain
that the molecular weight corresponded to the expected (based on the amino acid sequence).
Activation
[0082] 25 mL (g) of drained base matrix, 10.0 mL distilled water and 2.02 g NaOH (s) was
mixed in a 100 mL flask with mechanical stirring for 10 min at 25°C. 4.0 mL of epichlorohydrin
was added and the reaction progressed for 2 hours. The activated gel was washed with
10 gel sediment volumes (GV) of water.
Coupling
[0083] To 20 mL of ligand solution (50 mg/mL) in a 50 ml Falcon tube, 169 mg NaHCO
3, 21 mg Na
2CO
3, 175 mg NaCl and 7 mg EDTA, was added. The Falcon tube was placed on a roller table
for 5-10 min, and then 77 mg of DTE was added. Reduction proceeded for >45 min. The
ligand solution was then desalted on a PD10 column packed with Sephadex G-25. The
ligand content in the desalted solution was determined by measuring the 276 nm UV
absorption.
[0084] The activated gel was washed with 3-5 GV {0.1 M phosphate/1 mM EDTA pH 8.6} and the
ligand was then coupled according to the method described in
US6399750. All buffers used in the experiments had been degassed by nitrogen gas for at least
5-10 min.
[0085] After immobilisation the gels were washed 3xGV with distilled water. The gels + 1
GV {0.1 M phosphate/1 mM EDTA/10% thioglycerol pH 8.6} was mixed and the tubes were
left in a shaking table at room temperature over night. The gels were then washed
alternately with 3xGV {0.1 M TRIS/0.15 M NaCl pH 8.6} and 0.5 M HAc and then 8-10xGV
with distilled water. Gel samples were sent to an external laboratory for amino acid
analysis and the ligand content (mg/ml gel) was calculated from the total amino acid
content.
Example 1
Prototypes
[0086] Mutant Z(H18S)2 (SEQ NO: 3): ligand dimers containing two copies of protein Z, each
containing the H18S substitution (Z(H18S)2), with ligand density of 6.1 mg/ml.
[0087] Z2 (similar to SEQ ID NO: 3, expect H18 are not substituted to S): ligand dimer containing
two copies of protein Z (Z2), with ligand density of 5.9 mg/ml.
[0088] Mutant Z(H18S)4 (SEQ NO: 9): ligand tetramer containing four copies of protein Z,
each containing the H18S substitution (Z(H18S)4), with ligand density of 9.6 mg/ml.
[0089] Z4 (similar to SEQ ID NO: 9, expect H18 are not substituted to S): ligand tetramer
containing four copies of protein Z (Z4), with ligand density of 6 mg/ml. 2 ml of
resin packed in Tricorn 5 100 column.
[0090] Mutant C(H18S)2 (SEQ NO: 10): ligand dimers containing two copies of the C domain,
each containing the H18S substitution (C(H18S)2), with ligand density of 6.5 mg/ml.
[0091] C2 (similar to SEQ ID NO: 10, expect H18 are not substituted to S): ligand dimer
containing two copies of domain C (C2), with ligand density of 6.9 mg/ml.
Protein
[0092] Gammanorm 165 mg/ml (Octapharma), diluted to 1 mg/ml in Equilibration buffer.
Equilibration buffer
[0093]
APB Phosphate buffer 20 mM +0.15 M NaCl, pH 7.4 (Elsichrom AB)
Elution buffers
[0094]
Citrate buffer 0.1 M, pH 6.
Citrate buffer 0.1 M, pH 3.
CIP
Experimental details and results:
[0096] The breakthrough capacity was determined with an ÄKTAExplorer 10 system at a residence
time of 2.4 minutes. Equilibration buffer was run through the bypass column until
a stable baseline was obtained. This was done prior to auto zeroing. Sample was applied
through the bypass until the 100% UV signal was obtained. Then, equilibration buffer
was applied to the column again until a stable baseline was obtained. Sample was loaded
onto the column until a UV signal of 85% of maximum absorbance was reached. The column
was then washed with equilibration buffer until a UV signal of 20% of maximum absorbance
at flow rate 0.5 ml/min. The protein was eluted with a linear gradient over 10 column
volumes starting at pH 6.0 and ending at pH 3.0 at a flow rate of 0.5 ml/min. Then
the column was cleaned with 0.1 M NaOH at flow rate 0.5 ml/min and re-equilibrated
with equilibration buffer prior to adding 20% ethanol. The last step was to check
the sample concentration by loading sample through the bypass column until a 100%
UV signal was obtained.
[0097] For calculation of breakthrough capacity at 10%, equation below was used. That is
i.e. the amount of IgG that is loaded onto the column until the concentration of IgG
in the column effluent is 10% of the IgG concentration in the feed.
A100% = 100% UV signal;
Asub = absorbance contribution from non-binding IgG subclass;
A(V) = absorbance at a given applied volume;
Vc = column volume;
Vapp = volume applied until 10% breakthrough;
Vsys = system dead volume;
C0 = feed concentration.
[0098] The dynamic binding capacity (DBC) at 10% breakthrough was calculated and the appearance
of the curve was studied. The curve was also studied regarding binding, elution and
CIP peak. The dynamic binding capacity (DBC) was calculated for 5, 10 and 80% breakthrough.
Some results are shown in Table 1. Similar capacity was observed for ligands with
H18S substitution as compared to the parental H18 ligand (Z2 or Z4).
[0099] IgG capacity and elution study for polyclonal human IgG and different mABs were done
on Z(H18S)2, Z(H18S)4, Z2 and Z4. The capacity values did not differ between Z(H18S)2
and Z2. Some examples are shown in Table 1.
Table 1. Capacity data for Z(H18S)2, Z(H18S)4, Z2 and Z4, using 1 mg/ml IgG dissolved
in 20 mM PBS+0.15 M NaCl buffer, pH 7.4.
prototype |
Qb10% (mg/ml resin) |
Qb80% (mg/ml resin) |
Residence time (min) |
Ligand density (mg/ml) |
Z(H18S)2 |
32.0 |
46.4 |
2.4 |
6.1 |
Z(H18S)4 |
36.4 |
65.0 |
2.4 |
9.6 |
Z2 |
31.4 |
43.8 |
2.4 |
5.9 |
Z4 |
33.6 |
58.0 |
2.4 |
6 |
C(H18S)2 |
36.5 |
55.1 |
2.4 |
6.5 |
C2 |
38.3 |
59.9 |
2.4 |
6.9 |
[0100] The elution studies were done for different cell culture supernatant (mAb C, mAb
D) or polyclonal human IgG in phosphate buffer. The elution pH increases from 0.4
to over 1 pH unit for Z(H18S)2 and Z(H18S)4 compared to Z2 and Z4. Biggest difference
is shown with polyclonal IgG (Gammanorm) while mAb D shows the smallest difference.
In these elution studies approximately 10 mg cell culture supernatant (different cell
culture supernatants were used, see Table 2) was loaded on the column. A gradient
elution from pH 6 to pH 3 was done using 0.1 M citrate buffers. The pH at peak apex
was noted (see Table 2.)
Table 2. Elution pH for polyclonal human IgG and two different mAbs.
prototype |
pH hIgG (first peak) |
pH hIgG (second peak) |
pH mAb C |
pH mAb D |
Z(H18S)2 |
4.95 |
4.36 |
4.54 |
4.37 |
Z(H18S)4 |
5.11 |
4.61 |
ND |
ND |
Z2 |
3.99 |
3.59 |
3.81 |
3.93 |
Z4 |
3.89 |
3.53 |
3.77 |
3.81 |
C(H18S)2 |
4.66 |
4.07 |
|
|
C2 |
3.74 |
3.45 |
|
|
Note pH hIgG (first peak) and pH hIgG (second peak) are polyclonal IgG (Gammanorm). |
[0101] Except for higher elution pH for Z(H18S)2 and Z(H18S)4, they appear also to have
better separation properties than Z2 and Z4. In Figure 5, for example, one can see
tailing on all three different prototypes, but with Z(H18S)2 there is an actual separation
of the two peaks. Size exclusion chromatography, using two 3 ml TRICORN™ 5/150 SUPERDEX™
200 columns coupled in series, using equilibration buffer and a flow rate of 0.2 ml/min
and UV detection at 215 nm (Figure 6) revealed that the main peak (B7) contained no
detectable amounts of aggregates while the second peak (B2) mainly contained aggregates.
[0102] The above examples illustrate specific aspects of the present invention and are not
intended to limit the scope thereof in any respect and should not be so construed.
Those skilled in the art having the benefit of the teachings of the present invention
as set forth above, can effect numerous modifications thereto. These modifications
are to be construed as being encompassed within the scope of the present invention
as set forth in the appended claims.
SEQUENCE LISTING
[0103]
<110> GE HEALTHCARE BIO-SCIENCES AB
<120> AFFINITY CHROMATOGRAPHY MATRIX
<130> PU1082
<160> 10
<170> PatentIn version 3.5
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1. Verfahren zum Abtrennen eines oder mehrerer Immunglobulin enthaltender Proteine aus
einer Flüssigkeit, wobei das Verfahren Folgendes umfasst:
a) In-Kontakt-Bringen der Flüssigkeit mit einer Trennmatrix, die an einer Unterlage
immobilisierte Liganden umfasst;
b) Erlauben, dass die Immunglobulin enthaltenden Proteine durch Wechselwirkung mit
den Liganden an der Matrix adsorbieren;
c) einen optionalen Schritt des Waschens der Matrix, an der die Immunglobulin enthaltenden
Proteine adsorbiert haben;
d) Rückgewinnen der Immunglobulin enthaltenden Proteine durch In-Kontakt-Bringen der
Matrix mit einem Elutionsmittel, das die Proteine freisetzt;
wobei jeder der Liganden eine oder mehrere Domänen (Monomere) von Staphylokokken-Protein
A (SpA) (E, D, A, B, C) oder -Protein Z oder einer funktionellen Variante davon umfasst,
dadurch gekennzeichnet, dass in mindestens einem des einen oder der mehreren Monomere Asparagin oder Histidin
an der H18 der B-Domäne von Protein A oder Protein Z entsprechenden Position mit Serin
substituiert worden ist.
2. Verfahren nach Anspruch 1, wobei die eine oder mehreren Domänen von Protein A oder
Protein Z zwei oder mehr Kopien von derselben Domäne E, D, A, B, C oder Protein Z
sind, oder
wobei die eine oder mehreren Domänen von Protein A oder Protein Z zwei oder mehrere
aus Domäne E, D, A, B, C oder Protein Z ausgewählte Domänen sind oder wobei die eine
oder mehrere Domänen von Protein A oder Protein Z aus Domäne B, Domäne C oder Protein
Z ausgewählt sind.
3. Verfahren nach einem der Ansprüche 1-2, wobei das Asparagin oder Histidin an der H18
der B-Domäne von Protein A oder Protein Z entsprechenden Position in mindestens einem
der Monomere, zum Beispiel in allen Monomeren, in einem multimeren Liganden mit Serin
substituiert worden ist.
4. Verfahren nach einem der Ansprüche 1-3, wobei der Elutions-pH-Wert über 4,0 liegt.
5. Verfahren nach einem der Ansprüche 1-4, wobei die Liganden Affinität für den Fc-Teil
eines Immunglobulins aufweisen, ihnen aber Affinität für den Fab-Teil eines Immunglobulins
fehlt.
6. Verfahren nach einem der Ansprüche 1-5, wobei ein Position 29 der B-Domäne von Protein
A entsprechender Glycinrest in ein Alanin geändert worden ist.
7. Verfahren nach einem der Ansprüche 1-6, wobei die Liganden durch Mutieren mindestens
eines Asparaginrestes zu einer anderen Aminosäure als Glutamin alkalisch stabil sind,
wobei der Ligand zum Beispiel Protein Z ist, bei dem die alkalische Stabilität durch
Mutieren mindestens eines Asparaginrestes, z. B. des Asparaginrestes an Position 23,
zu einer anderen Aminosäure als Glutamin erzielt worden ist.
8. Verfahren nach einem der Ansprüche 1-7, wobei das Multimer ein Dimer oder ein Tetramer
ist.
9. Verfahren nach einem der Ansprüche 1-8, wobei das Immunglobulin enthaltende Protein
ein monoklonaler oder ein polyklonaler Antikörper oder ein Fusionsprotein, enthaltend
einen Immunglobulin-Fc-Abschnitt, fusioniert mit einem anderen Protein, ist.
10. Verfahren nach einem der Ansprüche 1-9, wobei eine pH-Wert-Gradient-Elution durchgeführt
wird, die zu einer effizienten Trennung von Aggregat- und Monomerspezies des Ziels
führt.
11. Verfahren nach einem der Ansprüche 1-10, wobei der Elutions-pH-Wert über 4,2 liegt.
12. Ligand, umfassend eine oder mehrere Domänen (Monomere) von Staphylokokken-Protein
A (SpA) (E, D, A, B, C) oder -Protein Z oder einer funktionellen Variante davon, dadurch gekennzeichnet, dass in mindestens einem der Monomere Asparagin oder Histidin an einer H18 der B-Domäne
von Protein A oder Protein Z entsprechenden Position mit Serin substituiert worden
ist.
13. Matrix zur Affinitätstrennung, umfassend Liganden nach Anspruch 12, die, wahlweise
über Thioetherbindungen, mit einer festen Unterlage, zum Beispiel einer Unterlage
auf Polysaccharid-Basis, verbunden sind.
1. Procédé de séparation d'une ou plusieurs protéines contenant de l'immunoglobuline
d'un liquide, lequel procédé comprenant les étapes consistant à :
(a) mettre en contact le liquide avec une matrice de séparation comprenant des ligands
immobilisés sur un support ;
(b) permettre auxdites protéines contenant de l'immunoglobuline de s'adsorber à la
matrice par interaction avec les ligands ;
(c) laver dans une étape facultative la matrice adsorbée par les protéines contenant
de l'immunoglobuline ;
(d) récupérer lesdites protéines contenant de l'immunoglobuline en mettant en contact
la matrice avec un éluant qui libère les protéines ;
dans lequel chacun desdits ligands comprend un ou plusieurs domaines (monomères) de
la protéine A staphylococcique (SpA) (E, D, A, B, C) ou de la protéine Z ou d'une
variante fonctionnelle de celles-ci,
caractérisé en ce que, dans au moins l'un des un ou plusieurs monomères, l'asparagine ou l'histidine en
position correspondant à H18 du domaine B de la protéine A ou de la protéine Z a été
remplacée par de la sérine.
2. Procédé selon la revendication 1, dans lequel lesdits un ou plusieurs domaines de
la protéine A ou de la protéine Z sont deux ou plusieurs copies venant du même domaine
E, D, A, B, C ou de la protéine Z, ou dans lequel lesdits un ou plusieurs domaines
de la protéine A ou de la protéine Z sont deux ou plusieurs domaines sélectionnés
à partir des domaines E, D, A, B, C ou de la protéine Z ou dans lequel lesdits un
ou plusieurs domaines de la protéine A ou de la protéine Z sont sélectionnés à partir
du domaine B, du domaine C ou de la protéine Z.
3. Procédé selon l'une quelconque des revendications 1 à 2, dans lequel l'asparagine
ou l'histidine en position correspondant à H18 du domaine B de la protéine A ou de
la protéine Z a été remplacée par de la sérine dans au moins l'un des monomères, notamment
dans tous les monomères, dans un ligand multimérique.
4. Procédé selon l'une quelconque des revendications 1 à 3, dans lequel le pH d'élution
est supérieur à 4,0.
5. Procédé selon l'une quelconque des revendications 1 à 4, dans lequel les ligands ont
une affinité pour la partie Fc d'une immunoglobuline mais manquent d'affinité pour
la partie Fab d'une immunoglobuline.
6. Procédé selon l'une quelconque des revendications 1 à 5, dans lequel un résidu de
glycine correspondant à la position 29 du domaine B de la protéine A a été modifié
en alanine.
7. Procédé selon l'une quelconque des revendications 1 à 6, dans lequel les ligands sont
stables aux alcalis par mutation d'au moins un résidu d'asparagine en un acide aminé
autre que la glutamine, notamment dans lequel le ligand est la protéine Z dans laquelle
la stabilité aux alcalis a été obtenue par mutation d'au moins un résidu d'asparagine,
par exemple le résidu d'asparagine en position 23, en un acide aminé autre que la
glutamine.
8. Procédé selon l'une quelconque des revendications 1 à 7, dans lequel ledit multimère
est un dimère ou un tétramère.
9. Procédé selon l'une quelconque des revendications 1 à 8, dans lequel la protéine contenant
de l'immunoglobuline est un anticorps monoclonal ou polyclonal ou une protéine de
fusion contenant une partie d'immunoglobuline Fc fusionnée avec une autre protéine.
10. Procédé selon l'une quelconque des revendications 1 à 9, dans lequel une élution de
gradient de pH est effectuée qui entraîne une séparation efficace d'un agrégat et
d'une espèce monomère de la cible.
11. Procédé selon l'une quelconque des revendications 1 à 10, dans lequel le pH d'élution
est supérieur à 4,2.
12. Ligand comprenant un ou plusieurs domaines (monomères) de la protéine A staphylococcique
(SpA) (E, D, A, B, C) ou de la protéine Z ou d'une variante fonctionnelle de celles-ci,
caractérisé en ce que, dans au moins l'un des monomères, l'asparagine ou l'histidine en position correspondant
à H18 du domaine B de la protéine A ou de la protéine Z a été remplacée par de la
sérine.
13. Matrice de séparation par affinité comprenant des ligands selon la revendication 12
couplés, éventuellement via des liaisons thioéther, à un support solide, tel qu'un
support à base de polysaccharide.