BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to a printing paper winding device, and more particularly
to a printing paper winding device provided independently of a printer for conducting
printing on printing paper.
2. Description of the Invention
[0002] Some conventional printing paper winding devices are configured as external devices
separate from a printer. Such devices are installed in front of the paper discharge
opening of a printer and successively wind up a continuous band of paper or printing
paper (includes base paper from which labels were peeled off) that was printed upon
by the printer and discharged therefrom.
[0003] Such a printing paper winding device comprises a winding shaft for winding up band-like
printing paper on which printing has been performed by a printer, a drive unit (for
example, a drive motor) for rotary driving the winding shaft, and a tension roller
that comes into contact with the printing paper upstream of the winding shaft.
[0004] The tension roller reciprocates in the predetermined tension region, while maintaining
the contact with the printing paper, as the printing paper is printed upon, discharged,
and wound up, can apply tension to the printing paper so as to absorb the slack of
the printing paper, and can thereby stabilize the winding strength on the winding
shaft.
[0005] In such printing paper winding device, the leading end of the band-like printing
paper discharged from a printer is usually fixed to the winding shaft, the tension
roller is set to a state where it can come into contact with the printing paper, and
then the drive unit is started to begin the winding of the printing paper.
[0006] However, because the tension roller reciprocates along the predetermined reciprocating
path as the printing paper is being wound up, the driver unit has to be ON/OFF controlled,
the winding speed is constant, and the winding path of the printing paper assumes
a zigzag shape. The resultant problem is that bending stresses or bending pressure
accompanies the winding operation and that a limitation is placed of the base material
of the printing paper that can withstand the winding pressure. Thus, a large bending
stress is applied in the zone where the winding path bends at an acute angle. The
resultant problem is that the printing paper is ruptured or the labels attached to
the base paper are peeled off.
[0007] Furthermore, when the printing paper has the labels (RFID labels) that have placed
thereon IC chips in which data can be read and written remotely, if the winding path
is bent at a very acute angle, disconnection in the RFID label or fracture of the
IC chip can occur.
[0008] Furthermore, the above-described printing paper winding device is controlled integrally
with a printer by a printer control unit and driving thereof is substantially impossible,
with the exception of special printers. Therefore, the device does not have a function
of appropriately winding up the printing paper printed in and discharged from any
printer and lacks versatility in forming combinations with printers. Document
JP 2003 261 121 shows a winder of a label web with a pivoting roller for web tension control based
on read-out from two sensors, wherein the position of the roller for the most obtuse
and most acute bending angles should be avoided due to increased tensile stress.
SUMMARY OF THE INVENTION
[0009] The present invention was created to resolve the above-described problems and it
is an object thereof to provide a printing paper winding device that can wind up even
the printing paper having a base material with a low resistance to bending stresses.
[0010] It is another object of the present invention to provide a printing paper winding
deice that can wind up even the printing paper that has RFID labels which carry IC
chips.
[0011] Yet another object of the present invention is to provide a printing paper winding
device that can wind up even the printing paper with poor resistance to winding pressure
or bending pressure.
[0012] It is yet another object of the present invention to provide a printing paper winding
device that can substantially expand the range of base material types suitable for
winding.
[0013] One more object of the present invention is to provide a printing paper winding device
that can be independently controlled even when it is arranged independently from a
printer and can appropriately wind up printing paper on which printing has been performed
and discharged from any printer.
[0014] The present invention is based on the possibility of reducing bending stresses by
dividing the movability region of the tension roller into four regions in order to
enable the successive detection of the position or posture of the tension roller and
by making the bending angle of the printing paper in the winding path a more obtuse
angle, and the invention provides a printing paper winding device comprising a winding
shaft for winding up band-like printing paper on which printing has been performed
by a printer, a drive unit for rotary driving the winding shaft, and a tension roller
that comes into contact with the printing paper upstream of the winding shaft and
can apply a tension to the printing paper by reciprocating in a prescribed tension
region, following the winding of the printing paper, this printing paper winding device
further comprising a first sensor and a second sensor capable of detecting the portion
of the tension region in which the tension roller is positioned and a winding control
unit for determining, based on the output signals of the first sensor and second sensor,
whether the tension region in which the tension roller is positioned is a first tension
region in which the bending angle of the winding path of the printing paper becomes
minimum, a second tension region, a third tension region, or a fourth tension region
in which the bending angle of the winding path of said printing paper becomes maximum,
those tension regions being arranged continuously and adjacently to each other, wherein
the winding control unit controls the drive unit so as to limit the tension roller
to the tension region in which winding can be conducted in the direction such that
the bending angle of the winding path that follows the winding of the printing paper
is close to a more obtuse angle.
[0015] The winding control unit can control the tension region where the tension roller
is positioned so that the tension region becomes closer to the fourth tension region.
[0016] A dip switch that can select the tension region where the tension roller is positioned
can be provided, and the winding control unit can control the tension region where
the tension roller is positioned according to setting conditions that are set with
the dip switch.
[0017] A first fixed guide roller positioned upstream of the tension roller for guiding
and introducing the printing paper from the printer into the printing paper winding
device and a second fixed guide roller for guiding the printing paper from the tension
roller onto the winding shaft can be provided and the control can be conducted so
that the bending angle of the winding path of the printing paper formed by the printer,
the first fixed guide roller, and the tension roller is made close to a more obtuse
angle, the bending angle of the winding path of the printing paper formed by the first
fixed guide roller, the tension roller, and the second fixed guide roller is made
close to a more obtuse angle, and the bending angle of the winding path of the printing
paper formed by the tension roller, the second fixed guide roller, and the winding
shaft is made close to a more obtuse angle.
[0018] The printing paper can have a label having placed thereon an IC chip in which data
can be read and written remotely.
[0019] There can be provided a roller arm for holding the tension roller, a roller rotary
shaft that rotatably supports the roller arm and can move the tension roller reciprocally
in the forward and backward direction so as to cross the winding path, and a sensor
plate that can rotate about the roller rotary shaft and has alternately formed therein
detection protrusions and detection recesses that can be detected by the first sensor
and the second sensor.
[0020] The winding control unit can control the printing paper winding device independently
from the printer control unit of the printer for printing on the printing paper.
[0021] After the tension roller has been positioned in the fourth tension region and initial
setting for winding has been carried out, the tension roller moves in the direction
of the first tension region as the printing paper is being printed upon and discharged
from the printer, and at the point in time in which the winding path extends to a
maximum length (in other words, at the point in time in which the bending angle of
the winding path becomes minimum), the winding operation is restarted, at the point
in time in which the tension roller reaches the fourth tension region and the winding
path becomes maximum (in other words, at the point in time in which the bending angle
of the winding path becomes maximum), the winding operation is stopped and the system
waits for the printing and discharge of the printing paper from the printer. Then,
the above-described operations are repeated.
[0022] In the case where the printing paper has the usual bending strength, the control
is preferably conducted so as to reciprocate the tension roller in the regions other
than the first and fourth tension regions, that is, in the intermediate second tension
region and third tension region, in order to provide a margin for the reciprocating
movement of the tension roller.
[0023] However, when printing paper with a low bending strength or printing paper carrying
RFID labels is used, the control is preferably conducted so as to reciprocate the
tension roller as close to the fourth tension region as possible.
[0024] In the printing paper winding device in accordance with the present invention, the
movability region of the tension roller is divided into four regions, the tension
region of the first tension region, second tension region, third tension region, and
fourth tension region in which the tension roller is positioned can be determined,
and when the printing paper with a small resistance to bending stresses is wound,
the control of the drive unit is so conducted that the bending angle of the winding
path through which the tension roller passes is made close to a more obtuse angle.
Therefore, the bending angle of the printing paper is prevented from becoming a more
acute angle, the bending stresses can be reduced, the range of the printing paper
types suitable for winding is expanded, and even the printing paper with the RFID
labels removably attached thereto can be correctly wound, while avoiding the rupture
of the RFID labels.
BRIEF DESCRIPTION FO THE DRAWINGS
[0025]
Fig. 1 is a schematic side view of the printing paper winding device 2 of an embodiment
of the present invention and the printer 1 connected to the printing paper winding
device 2;
Fig. 2 is a perspective view of the printing paper winding device 2;
Fig. 3 a side view of the vertical wall surface section 11A taken from the surface
on the opposite side from the surface where the tension roller 13 is positioned;
Fig. 4 is a table showing tension regions where the tension roller 13 is positioned,
those regions being distinguished by the detection signals of the first sensor 24
and second sensor 25;
Fig. 5 is an explanatory drawing schematically describing each tension region;
Fig. 6 is a plan view showing the RFID label continuous body 40 (printing paper);
Fig. 7 is a main enlarged side view of the tension roller 13 and winding unit 15 portion
illustrating a state in which the tension roller 13 is positioned in the first tension
region R1; and
Fig. 8 is a main enlarged side view of the tension roller 13 and winding unit 15 portion
illustrating a state in which the tension roller 13 is positioned in the fourth tension
region R4.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0026] In accordance with the present invention, the drive unit is controlled so as to limit
the tension roller to a tension region in which winding can be conducted in the direction
such that the bending angle of the winding path that follows the winding of the printing
paper is close to a more obtuse angle. Therefore, a printing paper winding device
suitable for winding even the printing paper with a low resistance to bending stresses
can be realized.
[0027] The printing paper winding device 2 of an embodiment of the present invention will
be explained below with reference to Fig. 1 to Fig. 8.
[0028] Fig. 1 is a schematic side view of a printer 1 and of the printing paper winding
device 2 connected to the printer 1. The printer 1 has a supply unit 4 for a printing
paper 3 such as labels or tags, a detector 5 for detecting the position of the printing
paper 3, a printing unit 6 for conducting printing on the printing paper 3, a cutting
unit 7 for cutting the end section of the printed printing paper 3 after it has been
wound up by the printing paper winding device 2, and a printer control unit 8 for
controlling the aforementioned units.
[0029] The printing unit has a thermal head 9 and a platen roller 10. The printing paper
3 is sandwiched between the thermal head 9 and the platen roller 10, and the printing
paper 3 is discharged and transported toward the printing paper winding device 2 by
the rotation of the platen roller 10 and the predetermined information is printed
on the printing paper 3.
[0030] The cutting unit 7 may be driven by the printer control unit 8 to cut mechanically
the printing paper 3, or can comprise a member for cutting the end section of the
printing paper 3 manually.
[0031] Fig. 2 is a perspective view of the printing paper winding device 2. The printing
paper winding device 2 has a device body 11, a first fixed guide roller 12 for guiding
and introducing the printed printing paper 3 into the printing paper winding device
2, a tension roller 13, a second fixed guide roller 14 for guiding the printing paper
3 from the tension roller 13, a winding unit 15 for winding the printing paper 3 into
a roll, a control unit 16, a power source switch 17, and a winding control unit 18.
[0032] A roller rotary shaft 19 is provided at the vertical wall surface section 11A in
the device body 11. A roller arm 20, which can rotate in both the direct direction
and the reverse direction is mounted on the roller rotary shaft 19. The tension roller
13 is rotatably mounted on the distal end section of the roller arm 20, and the tension
roller 13 is positioned so as to cross the winding path 21 (for example, shown as
a zigzag line in Fig. 1) of the printing paper 3 at a right angle.
[0033] The tension roller 13 can reciprocate up and down along a circular arc, as shown
by arrows in Fig. 1, according to the winding state of the printing paper 3 along
a circular arc guide groove 22 formed in the vertical wall surface section 11A, thereby
changing the length of the winding path 21 from minimum to maximum and, correspondingly
to this change, changing the bending angle of the winding path 21 from maximum to
minimum.
[0034] Fig. 3 is a side view of the vertical wall surface section 11A taken from the surface
on the opposite side from the surface where the tension roller 13 is positioned. The
position of the tension roller 13 can be detected with a sensor plate 23, a first
sensor 24, and a second sensor 25.
[0035] The sensor plate 23 is mounted on the roller rotary shaft 19 and can rotate together
with the tension roller 13 about the roller rotary shaft 19. Two detection protrusions
(first detection protrusion 26 and second detection protrusion 27) and three detection
recesses (first detection recess 28, second detection recess 29, and third detection
recess 30) that can be detected with the first sensor 24 and the second sensor 25
are formed alternately on the peripheral section of the sensor plate 23.
[0036] Transmission-type or reflection-type detectors can be employed for the first sensor
24 and the second sensor 25, and they are arranged on the circumference in the positions
enabling the detection of the first detection protrusion 26, second detection protrusion
27, first detection recess 28, second detection recess 29, and third detection recess
30.
[0037] In the lowermost position (lower dead center, first tension region) of the tension
roller 13 shown by the solid line in Fig. 3, the first sensor 24 is close to the second
detection recess 29, and the second sensor 25 is close to the third detection recess
30.
[0038] The roller rotary shaft 19 is preferably arranged above (in the vertical direction)
the tension roller 13, and depending on the mutual arrangement thereof, a posture
can be naturally assumed under gravity in which the tension roller 13 is positioned
below (in the vertical direction) inside the circular arc guide groove 22. In this
way, the tension roller 13 can constantly apply the predetermined tension to the printing
paper 3 that comes into contact therewith from above, as shown in Fig. 1 and Fig.
2.
[0039] Furthermore, if necessary, the tension roller 13 can be constantly impelled toward
the lowermost section (lower dead center) inside the circular arc guide groove 22
by mounting a tension spring 31 (Fig. 1) on the roller arm 20.
[0040] Fig. 4 is a table showing tension regions where the tension roller 13 is positioned,
those regions being distinguished by the detection signals of the first sensor 24
and the second sensor 25. Fig. 5 is an explanatory drawing schematically describing
each tension region.
[0041] The state shown by a solid line in Fig. 3 illustrates the lower dead center 13 (lowermost
point in the first tension region R1). In this state, the first sensor 24 detects
the position of the second detection recess 29, and the second sensor 25 detects the
position of the third detection recess 30.
[0042] As the tension roller 13 rises inside the circular arc guide groove 22, the first
sensor 24 and the second sensor 25 detect the first detection protrusion 26, second
detection protrusion 27, first detection recess 28, second detection recess 29, and
third detection recess 30, and based on the detection signals thereof, the winding
control unit 18 determines the tension region (first tension region R1, second tension
region R2, third tension region R3, and fourth tension region R4 arranged continuously
and adjacently to each other) in which the tension roller 13 is positioned.
[0043] The detection timing of the tension regions (boundary sections of the first tension
region R1, second tension region R2, third tension region R3, and fourth tension region
R4) of the tension roller 13 can be adjusted by appropriately designing the circumferential
angles of the first detection protrusion 26, second detection protrusion 27, first
detection recess 28, second detection recess 29, and third detection recess 30 about
the roller rotary shaft 19 of the sensor plate 23 and the relative positions of the
first sensor 24 and second sensor 25.
[0044] Returning to Fig. 1 and Fig. 2, the winding unit 15 has a drive motor (drive unit)
32, a winding shaft 33, which is rotary driven by the drive motor 32, a rewind core
34 that is removably fit onto the winding shaft 33, rotates integrally with the winding
shaft 33, and serves to wind up the printing paper 3 thereupon in the form of a roll,
and a pair of plate-shaped paper guides 35 provided at both ends of the rewind core
34 and serving to guide the printing paper 3.
[0045] The control unit 16 is provided in the portion of the device body 11 in the vicinity
of the winding unit 15. The control unit has a start-stop button 36 for starting and
stopping the rotation drive of the winding shaft 33, a status display unit 37 comprising
a LED that indicates the operation status of the start-stop button 36, and a winding
direction display unit 38 that indicates the winding direction of the printing paper
3 with an arrow.
[0046] When the start-stop button 36 is pushed and the operation of winding up the printing
paper 3 is carried out, the status display unit 37 is turned on, and when the winding
is stopped, the status display unit 37 is turned off.
[0047] The winding direction display unit 38 displays the indication of rear winding or
face winding of the printing paper 3. The printing paper 3 can be a continuous label
or tag paper having no adhesive surface, or it can be a label continuous body in which
a plurality of label pieces 3B are removably attached to a band-like based paper 3A,
as shown by way of an example in Fig. 2. In the case of such label continuous body,
the winding operation in which the label pieces 3B are wound up on the inner side
(rear side) as a roll on the winding shaft 33 (rewind core 34) is called the rear
winding and the winding operation in which the label pieces are wound up on the outer
side (face side) is called the face winding.
[0048] The power source switch 17 serves to turn ON/OFF the power source of the printing
paper winding device 2. However, even if the power source switch 17 is turned ON,
the drive motor 32 (drive unit) is not actuated and the operation of winding the printing
paper 3 is not started.
[0049] The winding control unit 18 drive controls the winding unit 15 and control unit 16
based on the detection signals of the first sensor 24 and the second sensor 25, that
is, based on the tension region (R1, R2, R3, or R4) in which the tension roller 13
is positioned, and controls the printing paper winding device 2, regardless of the
control signal from the printer control unit 8 (Fig. 1) of the printer 1, that is,
independently from the printer control unit 8.
[0050] In the printing paper winding device 2 and printer 1 of such configuration, the printing
paper winding device 2 is placed on the printer 1 according to the posture thereof,
the printing paper 3 discharged and extending from the side of the printer 1 is wrapped
around the first fixed guide roller 12, tension roller 13, and second fixed guide
roller 14 of the printing paper winding device 2 in the state shown in Fig. 1 or Fig.
2, the leading end section of the printing paper 3 is attached and fixed to the rewind
core 34 of the winding shaft 33, and the power source switch 17 is turned on.
[0051] In the case where the entire printing paper 3 is in a loosened state and the tension
roller 13 is in the lowermost point (lower dead center, first tension region R1),
when the printing paper 3 is set on the winding path 21, the winding control unit
18 checks that the tension roller 13 is in the first tension region R1 when the operation
of wrapping the printing paper 3 about the winding shaft 33 (rewind core 34) is started.
In this state, the operator continuously pushes the start-stop button 36, and as long
as the signal thereof is outputted, the winding shaft 33 is rotary driven by the drive
unit (drive motor 32) at a speed lower than the usual winding speed, and the winding
of the printing paper 3 with the winding shaft 33 is temporarily stopped and the initial
set state is assumed at the point in time in which the tension roller 13 reaches the
fourth tension region R4 (more accurately, at the point in time the tension roller
reached the boundary section of the third tension region R3 and the fourth tension
region R4).
[0052] The usual winding speed in the printing paper winding device 2 is set higher than
the carry-out speed in the process of printing and discharging the printing paper
3 with the printer 1.
[0053] Furthermore, at the point in time in which a transition is made from the first tension
region R1 to the second tension region R2 and the third tension region R3, the winding
speed can be raised so that the start operation and winding operation can be executed
at a high speed.
[0054] It goes without saying that, depending on the initial set operation of the operator,
the tension roller 13 can be in the tension region other than the first tension region
R1, but in this case, too, the winding control unit 18 determines the tension region
in which the tension roller 13 is present, in the same manner as described above,
rotary drives the winding shaft 33 at a speed lower than the usual winding speed as
long as the signal from the start-stop button 36 is outputted, and temporarily stops
the winding of the printing paper 3 with the winding shaft 33 to obtain the initial
set state at the point in time in which the tension roller 13 reaches the fourth tension
region R4.
[0055] At the point in time in which such initial set state has been completed, the tension
roller 13 is in a state of being set in the fourth tension region R4, the printer
1 is started in this state, and if the printing paper 3 is printed upon and discharged,
the tension roller 13 descends from the fourth tension region R4 via the third tension
region R3 along the circular art guide groove 22 in the direction of the second tension
region R2 and the first tension region R1, while maintaining the contact under the
predetermined tension with the printing paper 3 in winding path 21.
[0056] At the point in time in which the tension roller 13 descends and reaches the first
tension region R1 (more accurately, the point in time in which it reaches the boundary
section of the second tension region R2 and the first tension region R1), the winding
of the printing paper 3 with the winding shaft 33 is restarted, the tension roller
13 rises along the circular arc guide groove 22, following this winding operation,
moves through the second tension region R2 and the third tension region R3, and reaches
again the fourth tension region R4, thereby stopping the winding. In this stop state,
the system waits for subsequent printing and discharging of the printing paper 3 by
the printer 1 and, as soon as the printing paper 3 is discharged, the winding is restarted,
as described above, at the point in time in which the tension roller 13 reaches the
first tension region R1.
[0057] The winding operation can be ended by pushing the start-stop button 36 in the control
unit 16.
[0058] In the usual winding operation, the first tension region R1 and the fourth tension
region R4 can be ensured as margin regions by conducting control so that the tension
roller 13 reciprocates within the second tension region R2 and the third tension region
R3.
[0059] In this way, the operator can conduct the winding operation of the initial setting
of the printing paper 3 at a rate lower than the usual winding rate by merely continuously
pushing the start-stop button 36 in the control unit 16. Therefore, at the time of
the initial setting control of the printing paper 3, the rotation of the printing
paper 3 can be started at one's own will and the winding operation can be conducted
safely and reliably.
[0060] The present invention is especially advantageous when the printing paper 3 with a
low resistance to bending stresses is wound. In this case, by contrast with the above-described
usual winding operation, the winding unit 15 or the drive motor 32 thereof can be
controlled so as to limit the tension region of the tension roller 13 to the predetermined
range.
[0061] The explanation will be provided below by taking a RFID label continuous body as
an example of printing paper with a low resistance to bending stresses.
[0062] Fig. 6 is a plan view illustrating the RFID label continuous body 40 (printing paper).
The RFID label continuous body 40 has a band-like base paper 41 and a plurality of
RFID labels 42 removably attached to the base paper 41.
[0063] The RFID label 42 (Radio Frequency Identification label) has a label body 43, an
IC chip 44 incorporated into the label body 43, and an antenna 45.
[0064] The IC chip 44 can read and write data remotely with the external data read/write
device (not shown in the figure) via an antenna 45, and data can be electronically
written into the IC chip 44 and read therefrom.
[0065] The portions of the RFID label continuous body 40 where the RFID labels 42 are located
have especially low resistance to bending stresses.
[0066] Fig. 7 is a main enlarged side view of the tension roller 13 and the winding unit
15 portion, this figure illustrating a state in which the tension roller 13 is positioned
in the first tension region R1.
[0067] As shown in Fig. 7, when the tension roller 13 is positioned in the first tension
region R1, the bending angle of the winding path 21 of the RFID label continuous body
40 becomes minimum. More specifically, the first bending angle θ1, second bending
angle θ2, and third bending angle θ3 become minimum, and in the state in which the
tension roller is positioned in the first tension region R1, the bending stress becomes
maximum.
[0068] The first bending angle θ1 is the bending angle of the winding path 21 of the RFID
label continuous body 40 formed by the printer 1, the first fixed guide roller 12,
and tension roller 13.
[0069] The second bending angle θ2 is the bending angle of the winding path 21 of the RFID
label continuous body 40 formed by the first fixed guide roller 12, tension roller
13, and second fixed guide roller 14.
[0070] The third bending angle θ3 is the bending angle of the winding path 21 of the RFID
label continuous body 40 formed by the tension roller 13, second fixed guide roller
14, and winding shaft 33.
[0071] In particular, in the location of the tension roller 13, the second bending angle
θ2 formed by the printing paper 3 becomes more obtuse and the effect of bending stresses
on the RFID label continuous body 40 is maximized.
[0072] Fig. 8 is a main enlarged side view of the tension roller 13 and the winding unit
15 portion, which is similar to that shown in Fig. 7, this figure illustrating a state
in which the tension roller 13 is positioned in the fourth tension region R4.
[0073] In the state shown in Fig. 8, the first bending angle θ1, second bending angle θ2,
and third bending angle θ3 become maximum, and in the state in which the tension roller
is positioned in the fourth tension region R4, the bending stresses become minimum.
[0074] In accordance with the present invention, the control is conducted so that the first
bending angle θ1, second bending angle θ2, and third bending angle θ3 become closer
to more obtuse angles, or so that the tension region where the tension roller 13 is
positioned becomes closer to the fourth tension region R4.
[0075] More specifically, a dip switch 46 (Fig. 1, Fig. 2) is provided in the device body
11, and the tension region in which the tension roller 13 is to be positioned can
be selected with the dip switch 46.
[0076] When the usual printing paper 3 is wound up, the winding control unit 18 controls
the drive motor 32 so that the tension roller 13 reciprocates within the second tension
region R2 and the third tension region R3 (more accurately, between the boundary between
the first tension region R1 and the second tension region R2 and the boundary between
the third tension region R3 and the fourth tension region R4), but in the case of
a RFID label continuous body 40, the drive motor 32 is ON/OFF controlled so that the
tension roller 13 reciprocates from the second tension region R2 to the fourth tension
region R4 (more accurately, the uppermost portion or upper dead center of the fourth
tension region R4) or from the third tension region R3 to the fourth tension region
R4 (more accurately, the uppermost portion or upper dead center of the fourth tension
region R4).
[0077] For example, in the case where the tension roller 13 is reciprocated between the
third tension region R3 and the fourth tension region R4, the winding control unit
18 turns on the drive motor 32 and starts the winding operation of the RFID label
continuous body 40 when the tension roller 13 reaches the third tension region R3
(more accurately, the boundary between the second tension region R2 and the third
tension region R3), and when the upper dead center of the fourth tension region R4
is reached, the drive motor 32 is turned OFF and a state of waiting for the supply
of the RFID label continuous body 40 from the printer 1 is assumed.
[0078] In this way, the drive motor 32 is controlled so as to limit the tension roller 13
to a tension region that enables winding in the direction such that the bending angle
of the winding path 21, which follows the winding of the RFID label continuous body
40, is close to a more obtuse angle. In this case, the RFID label continuous body
40 undergoes bending in the sections of the first fixed guide roller 12, tension roller
13, and second fixed guide roller 14, and the RFID label 42 and the like can be prevented
from being fractured or inadvertently disconnected.
[0079] Furthermore, at a small bending angle such as shown in Fig. 7, in particular in the
section of the first fixed guide roller 12 and the second fixed guider roller 14,
the RFID label 42 does not follow the turning of the base paper 41 and can peel off
from the base paper 41 (see virtual line in the figure), and such peeling phenomenon
of the RFID label 42 can be also avoided by increasing the bending angle so as to
make it close to the obtuse angle, as shown in Fig. 8.
[0080] FIG. 4
FIRST SENSOR
SECOND SENSOR
FIRST TENSION REGION
SECOND TENSION REGION
THIRD TENSION REGION
FOURTH TENSION REGION
1. A printing paper winding device for winding printing paper with a base material having
a low resistance to bending stresses or printing paper having RFID labels carrying
IC chips, comprising:
a winding shaft (33) for winding band-like printing paper (3, 40) on which printing
has been performed by a printer (1);
a drive unit (32) for rotary driving the winding shaft (33); and
a tension roller (13) that comes into contact with the printing paper (3, 40) upstream
of the winding shaft (33) and can apply a tension to the printing paper (3, 40) by
reciprocating in a prescribed tension region (R1, R2, R3, R4), following the winding
of the printing paper (3), said printing paper winding device (2) further comprising:
a first sensor (24) and a second sensor (25) capable of detecting the portion of said
tension region (R1, R2, R3, R4) in which said tension roller (13) is positioned; and
a winding control unit (18) for determining, based on the output signals of the first
sensor (24) and second sensor (25), whether said tension region (R1, R2, R3, R4) in
which said tension roller (13) is positioned is a first tension region (R1) in which
the bending angle of the winding path (21) of said printing paper (3, 40) becomes
minimum, a second tension region (R2), a third tension region (R3), or a fourth tension
region (R4) in which the bending angle of the winding path (21) of said printing paper
(3, 40) becomes maximum, those tension regions (R1, R2, R3, R4) being arranged continuously
and adjacently to each other; wherein
said winding control unit (18) controls said drive unit (32) so as to limit the tension
roller (13) to the tension region (R1, R2, R3, R4) in which winding can be conducted
in the direction such that said bending angle of said winding path (21) that follows
the winding of said printing paper (3, 40) is close to a more obtuse angle and thereby
reducing bending stresses.
2. The printing paper winding device according to claim 1, wherein
said winding control unit (18) controls said tension region (R1, R2, R3, R4) where
said tension roller (13) is positioned so that the tension region (R1, R2, R3, R4)
becomes closer to said fourth tension region (R4).
3. The printing paper winding device according to claim 1, further comprising a dip switch
(46) that can select said tension region (R1, R2, R3, R4) where said tension roller
(13) is positioned,
wherein said winding control unit (18) can control said tension region (R1, R2, R3,
R4) where said tension roller (13) is positioned according to setting conditions that
are set with the dip switch (46).
4. The printing paper winding device according to claim 1, further comprising:
a first fixed guide roller (12) positioned upstream of said tension roller (13) for
guiding and introducing said printing paper (3, 40) from said printer (1) into the
printing paper winding device (2) and
a second fixed guide roller (14) for guiding said printing paper (3, 40) from said
tension roller (13) onto said winding shaft (33), wherein control is conducted so
that
said bending angle of said winding path (21) of said printing paper (3, 40) formed
by said printer (1), said first fixed guide roller (12), and said tension roller (13)
is made close to a more obtuse angle,
said bending angle of said winding path (21) of said printing paper (3, 40) formed
by said first fixed guide roller (12), said tension roller (13), and said second fixed
guide roller (14) is made close to a more obtuse angle, and
said bending angle of said winding path (21) of said printing paper (3) formed by
said tension roller (13), said second fixed guide roller (14), and said winding shaft
(33) is made close to a more obtuse angle.
5. The printing paper winding device according to claim 1, wherein
said printing paper (40) has a label (42) having placed thereon an IC chip (44) in
which data can be read and written remotely.
6. The printing paper winding device according to claim 1, further comprising:
a roller arm (20) for holding said tension roller (13);
a roller rotary shaft (19) that rotatably supports the roller arm (20) and can move
said tension roller (13) reciprocally in the forward and backward direction so as
to cross said winding path (21); and
a sensor plate (23) that can rotate about the roller rotary shaft (19) and has alternately
formed therein detection protrusions (26, 27) and detection recesses (28, 29, 30)
that can be detected by said first sensor (24) and said second sensor (25).
7. The printing paper winding device according to claim 1, wherein said winding control
unit (18) controls the printing paper winding device (2) independently from the printer
control unit (8) of the printer (1) for printing on said printing paper (3, 40).
1. Druckpapier-Aufwickelvorrichtung zum Aufwickeln von Druckpapier mit einem Trägermaterial,
das geringe Beständigkeit gegenüber Biegebeanspruchungen aufweist, oder Druckpapier,
das RFID- Etiketten aufweist, die IC-Chips tragen, wobei sie umfasst:
eine Aufwickel-Welle (33) zum Aufwickeln von streifenartigem Druckpapier (3, 40),
auf dem Drucken mit einem Drucker (1) durchgeführt worden ist;
eine Antriebs-Einheit (32) zum drehenden Antreiben der Aufwickel-Welle (33); und
eine Spannrolle (13), die stromauf von der Aufwickel-Welle (33) in Kontakt mit dem
Druckpapier (3, 40) kommt und durch Hin-und Her-Bewegung in einem vorgegebenen Spann-Bereich
(R1, R2, R3, R4) nach dem Aufwickeln des Druckpapiers (3) eine Spannung auf das Druckpapier
(3, 40) ausüben kann, wobei die Druckpapier-Aufwickelvorrichtung (2) des Weiteren
umfasst:
einen ersten Sensor (24) und einen zweiten Sensor (25), die den Abschnitt des Spann-Bereiches
(R1, R2, R3, R4) erfassen können, in dem die Spannrolle (13) positioniert ist;
eine Aufwickelsteuerungs-Einheit (18), mit der auf Basis der Ausgangssignale des ersten
Sensors (24) und des zweiten Sensors (25) festgestellt wird, ob der Spann-Bereich
(R1, R2, R3, R4), in dem die Spannrolle (13) positioniert ist, ein erster Spann-Bereich
(R1), in dem der Biegewinkel des Aufwickel-Weges (21) des Druckpapiers (3, 40) ein
Minimum erreicht, ein zweiter Spann-Bereich (R2), ein dritter Spann-Bereich (R3) oder
ein vierter Spann-Bereich (R4) ist, in dem der Biegewinkel des Aufwickel-Weges (21)
des Druckpapiers (3, 40) ein Maximum erreicht, wobei diese Spann-Bereiche (R1, R2,
R3, R4) fortlaufend und aneinandergrenzend angeordnet sind; und
die Aufwickelsteuerungs-Einheit (18) die Antriebs-Einheit (32) so steuert, dass die
Spannrolle (13) auf den Spann-Bereich (R1, R2, R3, R4) begrenzt wird, in dem Aufwickeln
in der Richtung durchgeführt werden kann, in der der Biegewinkel des Aufwickel-Weges
(21), der auf das Aufwickeln des Druckpapiers (3, 40) folgt, nahe an einem stumpferen
Winkel legt, so dass Biegebeanspruchungen reduziert werden.
2. Druckpapier-Aufwickelvorrichtung nach Anspruch 1, wobei:
die Aufwickelsteuerungs-Einheit (18) den Spann-Bereich (R1, R2, R3, R4), in dem die
Spannrolle (13) positioniert ist, so steuert, dass der Spann-Bereich (R1, R2, R3,
R4) näher an dem vierten Spann-Bereich (R4) liegt.
3. Druckpapier-Aufwickelvorrichtung nach Anspruch 1, die des Weiteren einen DIP-Schalter
(46) umfasst, der den Spann-Bereich (R1, R2, R3, R4) auswählen kann, in dem die Spannrolle
(13) positioniert ist,
wobei die Aufwickelsteuerungs-Einheit (18) den Spann-Bereich (R1, R2, R3, R4) in dem
die Spannrolle (13) positioniert ist, entsprechend Einstellungs-Bedingungen steuern
kann, die mit dem DIP-Schalter (46) eingestellt werden.
4. Druckpapier-Aufwickelvorrichtung nach Anspruch 1, die des Weiteren umfasst:
eine erste stationäre Führungsrolle (12), die stromauf von der Spannrolle (13) positioniert
ist, um das Druckpapier (3, 40) von dem Drucker (1) in die Druckpapier-Aufwickelvorrichtung
(2) zu führen und einzuleiten,
eine zweite stationäre Führungsrolle (14), mit der das Druckpapier (3, 40) von der
Spannrolle (13) auf die Aufwickel-Welle (33) geführt wird, wobei Steuerung so durchgeführt
wird, dass
der Biegewinkel des Aufwickel-Weges (21) des Druckpapiers (3, 40), der durch den Drucker
(1), die erste stationäre Führungsrolle (12) und die Spannrolle (13) gebildet wird,
einem stumpferen Winkel angenähert wird,
der Biegewinkel des Aufwickel-Weges (21) des Druckpapiers (3, 40), der durch die erste
stationäre Führungsrolle (12), die Spannrolle (13) und die zweite stationäre Führungsrolle
(14) gebildet wird, einem stumpferen Winkel angenähert wird, und
der Biegewinkel des Aufwickel-Weges (21) des Druckpapiers (3, 40), der durch die Spannrolle
(13), die zweite stationäre Führungsrolle (14) und die Aufwickel-Welle (33) gebildet
wird, einem stumpferen Winkel angenähert wird.
5. Druckpapier-Aufwickelvorrichtung nach Anspruch 1, wobei:
das Druckpapier (40) ein Etikett (52) aufweist, auf dem ein IC-Chip (44) angeordnet
ist, in den Daten über Entfernung gelesen und geschrieben werden können.
6. Druckpapier-Aufwickelvorrichtung nach Anspruch 1, die des Weiteren umfasst:
einen Rollen-Arm (20) zum Halten der Spannrolle (13);
eine Rollen-Drehwelle (19), die den Rollen-Arm (20) drehbar trägt und die Spannrolle
(13) in der Vorwärts-Rückwärts-Richtung so hin- und herbewegen kann, dass sie den
Aufwickel-Weg (21) kreuzt; sowie
eine Sensor-Platte (23), die sich um die Rollen-Drehwelle (19) herumdrehen kann und
an der abwechselnd Erfassungs-Vorsprünge (26, 27) sowie Erfassungs-Vertiefungen (28,
29, 30) ausgebildet sind, die von dem ersten Sensor (24) und dem zweiten Sensor (25)
erfasst werden können.
7. Druckpapier-Aufwickelvorrichtung nach Anspruch 1, wobei die Aufwickelsteuerungs-Einheit
(18) die Druckpapier-Aufwickelvorrichtung (2) unabhängig von der Drucker SteuerungsEinheit
(8) des Druckers (8) zum Drucken auf das Druckpapier (3, 40) steuert.
1. Dispositif enrouleur de papier d'impression pour enrouler du papier d'impression avec
un matériau de base présentant une faible résistance aux contraintes de flexion ou
papier d'impression présentant des étiquettes RFID portant des puces IC comprenant:
un arbre d'enroulement (33) pour enrouler un papier d'impression en forme de bande
(3, 40) sur lequel une impression a été effectuée par une imprimante (1);
une unité d'entraînement (32) pour entraîner en rotation l'arbre d'enroulement (33);
et
un galet de tension (13) qui vient en contact avec le papier d'impression (3, 40)
en amont de l'arbre d'enroulement (33) et peut appliquer une tension au papier d'impression
(3, 40) en effectuant un mouvement de va-et-vient, R2, R3, R4), suivant l'enroulement
du papier d'impression (3), ledit dispositif enrouleur de papier d'impression (2)
comprenant en outre:
un premier capteur (24) et un second capteur (25) capables de détecter la partie de
ladite zone de tension (R1, R2, R3, R4) dans laquelle ledit galet de tension (13)
est positionné; et
une unité de commande d'enroulement (18) pour déterminer, en fonction des signaux
de sortie du premier capteur (24) et du second capteur (25), si ladite zone de tension
(R1, R2, R3, R4) dans laquelle ledit galet de tension (13) est positionnée une première
zone de tension (R1) dans laquelle l'angle de flexion du chemin d'enroulement (21)
dudit papier d'impression (3, 40) devient minimum, une deuxième zone de tension (R2),
une troisième zone de tension (R3) ou une quatrième zone de tension (R4) dans laquelle
l'angle de flexion du chemin d'enroulement (21) dudit papier d'impression (3, 40)
devient maximum, ces zones de tension (R1, R2, R3, R4) étant disposées de manière
continue et adjacente l'une à l'autre; dans lequel
ladite unité de commande d'enroulement (18) commande ladite unité d'entraînement (32)
de manière à limiter le galet de tension (13) à la zone de tension (R1, R2, R3, R4)
dans laquelle l'enroulement peut s'effectuer de telle sorte que l'angle dudit chemin
d'enroulement (21) qui suit l'enroulement dudit papier d'impression (3, 40) est proche
d'un angle plus obtus et réduit ainsi les contraintes de flexion.
2. Dispositif enrouleur de papier d'impression selon la revendication 1, dans lequel
ladite unité de commande d'enroulement (18) commande ladite zone de tension (R1, R2,
R3, R4) où ledit galet de tension (13) est positionné de sorte que la zone de tension
(R1, R2, R3, R4) se rapproche de ladite quatrième zone de tension (R4).
3. Dispositif enrouleur de papier d'impression selon la revendication 1, comprenant en
outre un commutateur DIP (46) qui peut sélectionner ladite zone de tension (R1, R2,
R3, R4) où ledit galet de tension (13) est positionné, dans lequel ladite unité de
commande d'enroulement (18) peut commander ladite zone de tension (R1, R2, R3, R4)
où ledit galet de tension (13) est positionné conformément aux conditions de réglage
qui sont réglées avec le commutateur DIP (46).
4. Dispositif enrouleur de papier d'impression selon la revendication 1, comprenant en
outre:
un premier galet de guidage fixe (12) positionné en amont dudit galet de tension (13)
pour guider et introduire ledit papier d'impression (3, 40) de ladite imprimante (1)
dans le dispositif enrouleur de papier d'impression (2) et
un second galet de guidage fixe (14) pour guider ledit papier d'impression (3, 40)
depuis ledit galet de tension (13) sur ledit arbre d'enroulement (33), dans lequel
le contrôle est effectué de sorte que
ledit angle de flexion dudit chemin d'enroulement (21) dudit papier d'impression (3,
40) formé par ladite imprimante (1), ledit premier galet de guidage fixe (12), et
ledit galet de tension (13) est rapproché d'un angle plus obtus,
ledit angle de flexion dudit chemin d'enroulement (21) dudit papier d'impression (3,
40) formé par le premier galet de guidage fixe (13), ledit galet de tension (13) et
ledit second galet de guidage fixe (14) est rapproché d'un angle plus obtus, et
ledit angle de flexion dudit chemin d'enroulement (21) dudit papier d'impression (3)
formé par ledit galet de tension (13), ledit second galet de guidage fixe (14) et
ledit arbre d'enroulement (33) est rapproché d'un angle plus obtus.
5. Dispositif enrouleur de papier d'impression selon la revendication 1, dans lequel
ledit papier d'impression (40) comporte une étiquette (42) sur laquelle est placée
une puce de circuit intégré (44) dans laquelle des données peuvent être lues et écrites
à distance.
6. Dispositif enrouleur de papier d'impression selon la revendication 1, comprenant en
outre:
un bras de galet (20) pour maintenir ledit galet de tension (13);
un arbre rotatif à galet (19) qui supporte de manière rotative le bras de galet (20)
et peut déplacer ledit galet de tension (13) en effectuant un mouvement de va-et-vient
dans la direction avant et arrière de manière à traverser ledit chemin d'enroulement
(21); et
une plaque de capteur (23) qui peut tourner autour de l'arbre rotatif à galet (19)
et présente alternativement des protubérances de détection (26, 27) et des évidements
de détection (28, 29, 30) détectables par le premier capteur (24) et ledit second
capteur (25).
7. Dispositif enrouleur de papier d'impression selon la revendication 1, dans lequel
ladite unité de commande d'enroulement (18) commande le dispositif enrouleur de papier
d'impression (2) indépendamment de l'unité de commande d'imprimante (8) de l'imprimante
(1) pour imprimer sur ledit papier d'impression (3, 40).