BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to an automatic winder and a winding speed control
method of the automatic winder.
2. Description of the Related Art
[0002] Conventionally, there is known a yarn winding system including a spinning machine
with a plurality of spinning units adapted to form a yarn supplying bobbin, and an
automatic winder including a plurality of winding units adapted to wind the yarn from
the yarn supplying bobbin to form a package (see e.g., Japanese Examined Patent Publication
No.
H6-76177). In the yarn winding system described in Japanese Examined Patent Publication No.
H6-76177, a medium is arranged on a bobbin mounting tray that is transported in a circulating
manner between the spinning machine and the automatic winder, and yarn processing
information of the winder is written to the medium by a writing device. The yarn processing
information written to the medium is read by a reading device, and managed by a management
computer.
[0003] In the yarn winding system described above, it is desired to optimize an operation
control of the automatic winder in terms of enhancing production efficiency and work
quality.
[0004] Optimizing the operation control includes, for example, appropriately switching a
processing speed of the automatic winder according to a processing status of the spinning
machine, which is a pre-stage machine of the automatic winder, or appropriately operating
the automatic winder according to completion condition of spinning in the spinning
machine.
[0005] The optimization of the operation control of the automatic winder is realized by
transmitting spinning information of the spinning machine to the automatic winder
through wired communication or wireless communication.
[0006] However, the spinning machines at the pre-stage of the automatic winder include various
types of spinning machines with different specifications. Thus, in the spinning machine
that does not have a communication function for transmitting the spinning information
or the spinning machine having a different communication standard, the automatic winder
cannot receive the spinning information of the spinning machine, and the operation
control of the automatic winder cannot be optimized.
BRIEF SUMMARY OF THE INVENTION
[0007] An automatic winder of the present invention includes a plurality of winding units
adapted to wind a yarn from the yarn supplying bobbin formed by a spinning machine
to form a package. The automatic winder includes an input section adapted to input
spinning information including information relating to at least one of a processing
status of formation of the yarn supplying bobbin and a doffing execution signal; and
a control section adapted to determine a winding speed of when the winding unit winds
a yarn from the yarn supplying bobbin based on the spinning information input by the
input section.
[0008] The spinning information including the information relating to at least one of the
processing status of the formation of the yarn supplying bobbin and the doffing execution
signal is input to the automatic winder. The automatic winder controls the operation
of the automatic winder based on the input spinning information. Thus, the optimization
of the operation control of the automatic winder can be realized by carrying out the
operation control of the automatic winder based on the input spinning information.
[0009] The control section controls an operation of the winding unit to wind the yarn from
the yarn supplying bobbin at the determined winding speed based on the information
relating to the processing status of the formation of the yarn supplying bobbin.
[0010] The automatic winder can obtain the spinning status of the spinning machine based
on the input information relating to the processing status of the formation of the
yarn supplying bobbin. The automatic winder thus can realize the operation control
adapted to the spinning status of the spinning machine.
[0011] The control section obtains a time point of next doffing of the spinning machine
based on the information relating to the processing status of the formation of the
yarn supplying bobbin, obtains a yarn supplying bobbin processing time, which is a
time required for the winding unit to wind one yarn supplying bobbin, based on a target
winding number, which is a number of yarn supplying bobbins to be wound by the time
point of the next doffing, and further calculates a time required to process the target
winding number to determine a winding speed of when the winding unit winds the yarn
from the yarn supplying bobbin.
[0012] The control section calculates a time point at which winding of the target winding
number is finished from the time required to process the target winding number, increases
the winding speed of the winding unit when the time point at which the winding of
the target winding number is finished is later than the time point of the next doffing,
reduces the winding speed of the winding unit when the time point at which the winding
of the target winding number is finished is earlier than the time point of the next
doffing by greater than or equal to a predetermined time, and does not change the
winding speed of the winding unit when the time point at which the winding of the
target winding number is finished is the same time point as the time point of the
next doffing or earlier within the predetermined time.
[0013] In the automatic winder of the present invention, a time point of the next doffing
of the spinning machine is obtained, and a time required to process the target winding
number is calculated from the target winding number, which is the number of yarn supplying
bobbins to be wound by the time point of the next doffing, and the yarn supplying
bobbin processing time, which is the time required for the winding unit to wind one
yarn supplying bobbin. The winding step of the automatic winder thus can be more accurately
adapted to the spinning step of the spinning machine.
[0014] The control section calculates doffing information based on the doffing execution
signal serving as the spinning information input by the input section, and determines
the winding speed of when the winding unit winds a yarn from the yarn supplying bobbin
based on the calculated doffing information. The control section obtains a time point
of next doffing of the spinning machine based on the calculated doffing information,
obtains a yarn supplying bobbin processing time, which is a time required for the
winding unit to wind one yarn supplying bobbin, based on a target winding number,
which is a number of yarn supplying bobbins to be wound by the time point of the next
doffing, and further calculates a time required to process the target winding number
to determine a winding speed of when the winding unit winds the yarn from the yarn
supplying bobbin. Furthermore, the control section calculates a time point at which
winding of the target winding number is finished from the time required to process
the target winding number, increases the winding speed of the winding unit when the
time point at which the winding of the target winding number is finished is later
than the time point of the next doffing, reduces the winding speed of the winding
unit when the time point at which the winding of the target winding number is finished
is earlier than the time point of the next doffing by greater than or equal to a predetermined
time, and does not change the winding speed of the winding unit when the time point
at which the winding of the target winding number is finished is the same time point
as the time point of the next doffing or earlier within the predetermined time.
[0015] In the automatic winder of the present invention, even if the information obtained
from the spinning machine is only the doffing execution signal, the winding process
of the automatic winder can be more accurately adapted to the spinning step of the
spinning machine.
[0016] The control section changes the winding speed of the winding unit within a range
of a fluctuation restriction that restricts a changing range of the winding speed.
[0017] In the automatic winder of the present invention, the winding state of the package
can be prevented from being greatly changed by the rapid speed change, and the change
in the winding state of the package can be avoided. The quality of the package thus
will not be downgraded.
[0018] The fluctuation restriction can be changed by the input section. As the rate of speed
change can be changed in accordance with the type of yarn to be wound, the winding
speed range suitable for the type of yarn and the winding conditions will not be exceeded.
The quality of the package thus will not be downgraded.
[0019] According to the present invention, the optimization of the operation control of
the automatic winder can be realized.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020]
FIG. 1 is a front view of a yarn winding system of a first embodiment of the present
invention;
FIG. 2 is a perspective view of a tray, an empty bobbin, and a yarn supplying bobbin
transported in the yarn winding system of FIG. 1;
FIG. 3 is a side view of a spinning unit of the yarn winding system of FIG. 1.
FIG. 4 is a side view of a winding unit of the yarn winding system of FIG. 1;
FIG. 5 is a block diagram illustrating a functional configuration of the yarn winding
system of FIG. 1;
FIG. 6 is a flowchart illustrating an operation of the yarn winding system of FIG.
1;
FIG. 7 is a flowchart illustrating an operation of an automatic winder of a second
embodiment of the present invention; and
FIG. 8 is a flowchart illustrating the operation of the automatic winder of the second
embodiment of the present invention.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0021] A first embodiment of the present invention will be hereinafter described in detail
with reference to the accompanying drawings. The same reference numerals are denoted
on the same or corresponding portions throughout the drawings, and redundant description
will be omitted.
[0022] As illustrated in FIG. 1, a yarn winding system 1 includes a roving machine 2, a
spinning machine 3, and an automatic winder 4. The roving machine 2 is adapted to
produce a rove from a sliver, and wind the rove to form a roving bobbin. The spinning
machine 3 is adapted to produce a yarn from the rove, and wind the yarn to form a
yarn supplying bobbin 11. The automatic winder 4 is adapted to wind the yarn from
the yarn supplying bobbin 11 to form a package 15. The automatic winder 4 includes
a bobbin transferring device (bobbin transferring section) 5. The bobbin transferring
device 5 is adapted to transfer the yarn supplying bobbin 11 from the spinning machine
3 to the automatic winder 4, and transfer an empty bobbin 12 (bobbin around which
a yarn is not wound) from the automatic winder 4 to the spinning machine 3. The bobbin
transferring device 5 includes a bobbin preparing device (bobbin preparing section)
7 and a remaining yarn processing device, and the like. The bobbin preparing device
7 is adapted to carry out a preliminary preparation for the automatic winder 4 to
process the yarn of the yarn supplying bobbin 11. If the yarn remains on the bobbin
12 discharged from the yarn supplying bobbin 11, the remaining yarn processing device
removes the yarn to obtain the empty bobbin 12. Thus, the bobbin transferring device
5 has a complex transportation path with many curves.
[0023] The yarn supplying bobbin 11 and the empty bobbin 12 are respectively transferred
while being set on a tray 6. As illustrated in FIG. 2, the tray 6 includes a circular
plate shaped base portion 61, a pin 62 that projects out toward an upper side from
the base portion 61, and an RF (Radio Frequency) tag 63 incorporated in the base portion
61. When the pin 62 is inserted into a bottom portion 12a of the bobbin 12, the yarn
supplying bobbin 11 and the empty bobbin 12 are respectively set on the tray 6 with
a top portion 12b of the bobbin 12 facing the upper side. The RF tag (recording section)
63 stores information relating to the yarn supplying bobbin 11 set on the tray 6.
In the yarn winding system 1, the status of the yarn supplying bobbin 11 set on the
tray 6 is managed by an RFID (Radio Frequency Identification: Identification by radio
wave) technique.
[0024] As illustrated in FIG. 1, the roving machine 2 includes a control device 21 adapted
to control the operation of the roving machine 2, and a plurality of roving units
22 adapted to form the roving bobbin. The control device 21 includes a display section
21a such as a display, and an operation section 21b such as input keys. The display
section 21a displays an operational status of each roving unit 22, and the like. The
operation section 21b is provided for an operator to carry out setting of the operational
conditions of each roving unit 22, and the like.
[0025] The spinning machine 3 includes a control device 31 adapted to control the operation
of the spinning machine 3, and a plurality of spinning units 32 adapted to form the
yarn supplying bobbin 11. The control device 31 includes a display section 31a such
as a display, and an operation section 31b such as input keys. The display section
31a displays an operational status of each spinning unit 32, and the like. The operation
section 31b is provided for an operator to carry out setting of the operational conditions
of each spinning unit 32, and the like.
[0026] As illustrated in FIG. 3, the spinning unit 32 includes a draft device 33 and a twist
applying device 34.
[0027] The draft device 33 includes a pair of back rollers 33a, a pair of middle rollers
33b, and a pair of front rollers 33c. The pair of back rollers 33a, the pair of middle
rollers 33b, and the pair of front rollers 33c are each configured by a bottom roller
and a top roller. An apron belt is provided on each roller configuring the pair of
middle rollers 33b. In the draft device 33, the rove 13 unwound from the roving bobbin
is drafted by rotating the pair of back rollers 33a, the pair of middle rollers 33b,
and the pair of front rollers 33c at a predetermined speed ratio.
[0028] The twist applying device 34 includes a spindle shaft 35, a ring rail 36, a ring
37, and a traveler 38. The spindle shaft 35 is adapted to hold the bottom portion
12a of the bobbin 12 with the top portion 12b of the bobbin 12 facing the upper side,
and rotate the bobbin 12. The ring rail 36 is movable in an axis line direction of
the bobbin 12. The ring 37 is fixed to the ring rail 36. The traveler 38 is supported
by the ring 37, and is movable along the ring 37.
[0029] In the twist applying device 34, the rove 13 drafted by the draft device 33 is inserted
into a gap between the ring 37 and the traveler 38, and an end of the rove 13 is fixed
to the bobbin 12. The spindle shaft 35 rotates the bobbin 12 in such a state, whereby
the traveler 38 moves along the ring 37 as if being pulled by the rove 13. In this
case, the ring rail 36 gradually moves from the bottom portion 12a side toward the
top portion 12b side while reciprocating within a predetermined range along the axis
line direction of the bobbin 12. In the twist applying device 34, the rotation of
the traveler 38 is delayed from the rotation of the bobbin 12 so that twists are applied
to the rove 13 and a yarn 14 is produced. Then, the yarn 14 is wound around the bobbin
12 to form the yarn supplying bobbin 11.
[0030] The spinning machine 3 including a plurality of spinning units 32 configured as above
is configured as a so-called simultaneous doffing type. In other words, the spinning
machine 3 stocks a plurality of empty bobbins 12 transferred from the automatic winder
4 by the bobbin transferring device 5, simultaneously sets the empty bobbin 12 in
each spinning unit 32, and simultaneously starts the winding of the yarn. When the
winding of the yarn is completed in each spinning unit 32 and the yarn supplying bobbin
11 is formed, the spinning machine 3 simultaneously doffs (doffing) all the yarn supplying
bobbins 11. Then, the spinning machine 3 extracts the empty bobbins 12 stocked in
the meantime from the tray 6, and again simultaneously sets such empty bobbin in each
spinning unit 32, and simultaneously sets the doffed yarn supplying bobbins 11 on
the tray 6 instead.
[0031] As illustrated in FIG. 1, the automatic winder 4 includes a control device 41 adapted
to control the operation of the automatic winder 4, a plurality of winding units 42
adapted to form packages 15, and the bobbin transferring device 5. The control device
41 includes a display section 41a such as a display, and an operation section 41b
such as input keys. The display section 41a displays an operational status of each
winding unit 42, and the like. The operation section 41b is provided for an operator
to carry out setting of the operational conditions of each winding unit 42, and the
like. The control device 41 also controls the operation of the bobbin transferring
device 5.
[0032] As illustrated in FIG. 4, the winding unit 42 includes a winding device 43, a tension
applying device 44, a yarn monitoring device 45, an upper yarn catching device 46,
a lower yarn catching device 47, and a yarn joining device 48.
[0033] The winding device 43 includes a cradle 43a and a winding drum 43b. The cradle 43a
supports the package 15. The winding drum 43b rotates the package 15 while traversing
the yarn 14. The yarn 14 is thereby wound from the yarn supplying bobbin 11 set at
a predetermined position to form the package 15. The tension applying device 44 applies
a predetermined tension on the yarn 14 travelling from the yarn supplying bobbin 11
to the package 15.
[0034] The yarn monitoring device 45 is adapted to monitor the travelling yarn 14 to detect
yarn defects (thickness abnormality of the yarn 14, mixing of foreign substance to
the yarn 14, etc.) . When the yarn defect is detected, the yarn 14 is cut with a separately
provided cutter. When the yarn 14 is cut, the upper yarn catching device 46 catches
a yarn end of the yarn 14 from the package 15 and guides the yarn end to the yarn
joining device 48. When the yarn 14 is cut, the lower yarn catching device 47 catches
a yarn end of the yarn 14 from the yarn supplying bobbin 11 and guides the yarn end
to the yarn joining device 48. The yarn joining device 48 joins the yarn ends guided
by the upper yarn catching device 46 and the lower yarn catching device 47.
[0035] As illustrated in FIG. 1, the bobbin transferring device 5 includes an RF writer
51. When the yarn supplying bobbin 11 is transferred from the spinning machine 3 to
the automatic winder 4, the RF writer 51 writes information relating to the relevant
yarn supplying bobbin 11 to the RF tag 63 of the tray 6 on which the relevant yarn
supplying bobbin 11 is set. The information relating to the yarn supplying bobbin
11 includes unit identification information for specifying the spinning unit 32 that
formed the yarn supplying bobbin 11, and doffing information (timing information)
for specifying timing of simultaneous doffing. More specifically, the doffing information
is information indicating the timing at which the doffing is carried out such as the
time for which the simultaneous doffing is carried out, how many times doffing has
been carried out from a time point set as a reference, or the like. The RF writer
51 may be arranged at an exit in the transferring direction of the yarn supplying
bobbin 11 of the spinning machine 3. Furthermore, the RF writer 51 may be provided
for every spinning unit 32.
[0036] The information written on the RF tag 63 by the RF writer 51 is read by an RF reader
(reading section) 49 arranged on each winding unit 42, and transmitted to the control
device 41 of the automatic winder 4 when the yarn supplying bobbin 11 is set on the
winding unit 42 of the automatic winder 4. The control device 41 then can specify
the spinning unit 32 that formed the relevant yarn supplying bobbin 11 and the timing
of simultaneous doffing with respect to the yarn supplying bobbin 11 set on the winding
unit 42.
[0037] Next, a mechanism in which the spinning machine 3 transmits the spinning information
(to be described in detail later) to the automatic winder 4, and the automatic winder
4 controls the operation of the automatic winder 4 (i.e., operation of each winding
unit 42 and the bobbin preparing device 7) based on the spinning information will
be described with reference to FIGS. 5 and 6.
[0038] As illustrated in FIG. 5, the spinning machine 3 includes a control device (generating
section) 31 and a transmitting section 31c as a functional element for realizing the
mechanism described above. Furthermore, the automatic winder 4 includes a control
device (control section) 41, each winding unit 42, the bobbin preparing device 7 arranged
on the bobbin transferring device 5, an RF reader 7a arranged on the bobbin preparing
device 7, and a receiving section 41c.
[0039] The control device 31 is an electronic control unit including a CPU (Central Processing
Unit), a ROM (Read Only Memory), a RAM (Random Access Memory), and the like. The control
device 31 loads a program stored in the ROM to the RAM and executes the program with
the CPU to execute various types of controls. The control device 31 may be configured
by a plurality of electronic control units. The control device 31 functions as a generating
section that generates the spinning information including information relating to
at least one of the processing status of the formation of the yarn supplying bobbin
11 and the completion condition of spinning of the yarn supplying bobbin 11.
[0040] The information relating to the processing status of the formation of the yarn supplying
bobbin 11 (hereinafter referred to as "processing status information") is, for example,
information indicating a remaining time until the yarn supplying bobbins 11 are simultaneously
doffed in the plurality of spinning units 32 by the simultaneous doffing. The control
device 31 refers to the setting relating to the monitoring of the operational status
of each spinning unit 32 and the operation of each spinning unit 32, for example,
to obtain the processing status information described above.
[0041] The information relating to the completion condition of spinning of the yarn supplying
bobbin 11 (hereinafter referred to as "completion condition information") is, for
example, information relating to the condition (doffing condition) to be satisfied
when doffing the yarn supplying bobbin 11 in each spinning unit 32. The completion
condition information is, for example, information relating to a state of a winding
end of the yarn in the yarn supplying bobbin 11. The information relating to the state
of the winding end of the yarn is, for example, information indicating whether or
not a so-called bunch winding process is performed, whether or not the yarn supplying
bobbin 11 is formed in a half bobbin, or the like in the state of the winding end
of the yarn in the yarn supplying bobbin 11.
[0042] In the present embodiment, by way of example, the control device 31 generates data
including the processing status information and the completion condition information
described above, and the doffing information for specifying the timing at which the
yarn supplying bobbin 11 is formed, as the spinning information, and transmits the
data to the automatic winder 4 through the transmitting section 31c. Although the
timing at which the control device 31 generates the spinning information and transmits
the spinning information to the automatic winder 4 is arbitrary, in the present embodiment,
the control device 31 periodically generates the spinning information at a predetermined
interval defined in advance and transmits the spinning information to the automatic
winder 4, by way of example. The automatic winder 4 thus can obtain the processing
status of the spinning machine 3 on a timely basis, and can appropriately control
the winding speed of the winding unit 42 each time (to be described in detail later).
[0043] The transmitting section 31c transmits the spinning information generated by the
control device 31 to the automatic winder 4. The transmission by the transmitting
section 31c may be carried out in a wired manner by a cable and the like, or may be
carried out in a wireless manner. When carrying out wireless transmission by the transmitting
section 31c, radio wave, infrared ray, or light may be adopted for a transmission
medium. In FIG. 5, the transmitting section 31c is illustrated as an element separate
from the control device 31, but the transmitting section 31c may be configured to
be included in the control device 31. That is, the transmitting section 31c may be
a communication function incorporated in the control device 31.
[0044] The receiving section 41c is adapted to receive the spinning information transmitted
from the spinning machine 3. The reception by the receiving section 41c may be carried
out in a wired manner by a cable and the like, or may be carried out in a wireless
manner. When carrying out wireless reception by the receiving section 41c, radio wave,
infrared ray, or light may be adopted for a transmission medium. In FIG. 5, the receiving
section 41c is illustrated as an element separate from the control device 41, but
the receiving section 41c may be configured to be included in the control device 41.
That is, the receiving section 41c may be a communication function incorporated in
the control device 41.
[0045] The control device 41 is an electronic control unit including the CPU, the ROM, the
RAM, and the like. The control device 41 loads a program stored in the ROM to the
RAM, and executes the program with the CPU to execute various types of controls .
The control device 41 may be configured by a plurality of electronic control units
. The control device 41 controls the operation of the automatic winder 4 based on
the spinning information received by the receiving section 41c. Specifically, the
control device 41 determines the operation of each winding unit 42 based on the spinning
information, and transmits a control signal indicating the determined operation to
each winding unit 42 on a timely basis to control the operation of each winding unit
42.
[0046] The control device 41 determines the winding speed of when each winding unit 42 winds
the yarn from the yarn supplying bobbin 11 based on the processing status information
included in the spinning information, and controls the operation of each winding unit
42 so as to wind the yarn from the yarn supplying bobbin 11 at the determined winding
speed.
[0047] As described above, the yarn supplying bobbin 11 is transferred from the spinning
machine 3 to the automatic winder 4, and the empty bobbin 12 is transferred from the
automatic winder 4 to the spinning machine 3. It is to be noted that if a pace (supply
pace) at which the yarn supplying bobbin 11 is transferred from the spinning machine
3 to the automatic winder 4 per unit time is slower than a pace (discharge pace) at
which the empty bobbin 12 is transferred from the automatic winder 4 to the spinning
machine 3 per unit time, this means that the process of the automatic winder 4 has
a margin. In other words, this means that the winding speed of each winding unit 42
can be reduced. On the other hand, if the supply pace is faster than the discharge
pace, this means that the process of the automatic winder 4 does not have a margin.
In other words, the winding speed of each winding unit 42 needs to be increased in
order to balance the processing speeds of the spinning machine 3 and the automatic
winder 4.
[0048] The control device 41 calculates the supply pace of the yarn supplying bobbin 11
based on the processing status information included in the spinning information, and
determines the winding speed of each winding unit 42 so that the supply pace and the
pace of the winding process in each winding unit 42 (i.e., discharge pace of the empty
bobbin 12) are balanced. Thus, when the supply pace is faster than the discharge pace,
the control device 41 can balance the process of the spinning machine 3 and the process
of the automatic winder 4 by increasing the winding speed of each winding unit 42.
Furthermore, when the supply pace is slower than the discharge pace, the control device
41 can enhance the winding quality (i.e., quality of package 15) in each winding unit
42 by reducing the winding speed of each winding unit 42.
[0049] Furthermore, the control device 41 controls the preparatory operation of the bobbin
with respect to the yarn supplying bobbin 11 in the bobbin preparing device 7 arranged
on the bobbin transferring device 5 based on the information relating to the winding
end of the yarn included in the spinning information. For example, the control device
41 specifies whether or not the bunch winding process is carried out in the yarn supplying
bobbin 11 from the information relating to the winding end of the yarn. When specified
that the bunch winding process is carried out in the yarn supplying bobbin 11, the
control device 41 controls the operation of the bobbin preparing device 7 so as to
omit the operations that become unnecessary when the bunch winding process is carried
out (e.g., operations such as cutting of the yarn end of the yarn supplying bobbin
11 by a yarn end cutting device (not illustrated) arranged on the bobbin preparing
device 7, suction of the yarn end of the yarn supplying bobbin 11 by a yarn end suction
device (not illustrated) arranged on the bobbin preparing device 7, etc.). Thus, the
useless operations can be prevented from being carried out in the bobbin preparing
device 7.
[0050] For example, the control device 41 specifies whether or not the yarn supplying bobbin
11 is formed in the half bobbin from the information relating to the winding end of
the yarn. When specified that the yarn supplying bobbin 11 is formed to a half bobbin,
the control device 41 controls the operation of the bobbin preparing device 7 so that,
for example, a search operation (operation for searching the yarn end of the yarn
supplying bobbin 11) of the yarn end cutting device and the yarn end suction device
described above is carried out within a range corresponding to the half bobbin (e.g.,
predetermined range on the bottom portion 12a side) . Thus, the search operation can
be prevented from being carried out in a useless range, and the yarn end can be promptly
found. The optimization of the operation of the bobbin preparing device 7 can be realized
by controlling the preparatory operation of the bobbin in the bobbin preparing device
7 according to the state of the winding end of the yarn in the yarn supplying bobbin
11 as described above.
[0051] The completion condition of spinning of the yarn supplying bobbin 11 may differ for
every timing of simultaneous doffing in the spinning machine 3. For example, the completion
condition of spinning may be set so that the bunch winding process is carried out
in the yarn supplying bobbin 11 in the simultaneous doffing at a first timing, and
the bunch processing is not carried out in the yarn supplying bobbin 11 in the simultaneous
doffing at a second timing after the first timing. The reason the bunch winding process
is not carried out in the yarn supplying bobbin 11 in the simultaneous doffing at
the second timing may include a case in which the rove wound around the roving bobbin
set in the spinning machine 3 is used up by multiple spinning units 32, a case in
which the doffing needs to be carried out in a halfway state due to the trouble of
the spinning machine 3, and the like. The yarn supplying bobbins 11 formed at the
first timing and the second timing, which have different completion conditions of
spinning, may be mixed and transferred to the bobbin preparing device 7. In such a
case, when carrying out the preparatory work with respect to the yarn supplying bobbin
11 formed at the first timing, the control device 41 needs to control the operation
of the bobbin preparing device 7 based on the completion condition information (i.e.,
completion condition information applied to the yarn supplying bobbin 11 formed at
the first timing) included in first spinning information including the doffing information
indicating the first timing. Similarly, when carrying out the preparatory work with
respect to the yarn supplying bobbin 11 formed at the second timing, the control device
41 needs to control the operation of the bobbin preparing device 7 based on the completion
condition information (i.e., completion condition information applied to the yarn
supplying bobbin 11 formed at the second timing) included in second spinning information
including the doffing information indicating the second timing. The automatic winder
4 is configured to be able to realize such control. The mechanism will be described
below.
[0052] First, the control device 41 periodically receives the spinning information from
the spinning machine 3 through the receiving section 41c, and accumulates the first
spinning information including the doffing information indicating the first timing
and the second spinning information including the doffing information indicating the
second timing. When the yarn supplying bobbin 11 is supplied to the bobbin preparing
device 7, the RF reader 7a arranged on the bobbin preparing device 7 reads the information
written on the RF tag 63 provided on the tray 6 transferring the yarn supplying bobbin
11, and transmits the information to the control device 41. The control device 41
thereby acquires the doffing information indicating the timing at which the yarn supplying
bobbin 11 supplied to the bobbin preparing device 7 is formed.
[0053] Then, the control device 41 extracts the spinning information including the doffing
information that coincides with the doffing information (doffing information indicating
the timing at which the yarn supplying bobbin 11 is formed, for example, information
specifying how many times the doffing has been carried out until the relevant yarn
supplying bobbin 11 is doffed) received from the RF reader 7a from the accumulated
spinning information, and controls the operation of the bobbin preparing device 7
based on the spinning information. Specifically, when the doffing information received
from the RF reader 7a indicates the first timing (e.g., first doffing), the control
device 41 controls the preparatory operation of the bobbin of the bobbin preparing
device 7 based on the completion condition information included in the first spinning
information. When the doffing information received from the RF reader 7a indicates
the second timing (e.g., second doffing), the control device 41 controls the preparatory
operation of the bobbin of the bobbin preparing device 7 based on the completion condition
information included in the second spinning information. Thus, the preparatory operation
of the bobbin by the bobbin preparing device 7 can be appropriately controlled based
on the completion condition of spinning (e.g., information relating to the winding
end of the yarn such as whether or not the bunch winding process is carried out, whether
or not the yarn supplying bobbin 11 is formed in the half bobbin, etc.) applied to
the yarn supplying bobbin 11 supplied to the bobbin preparing device 7.
[0054] Next, the operation of the yarn winding system 1 (operation including the yarn winding
method according to present embodiment) will be described with reference to FIG. 6.
As illustrated in FIG. 6, first, the control device 31 of the spinning machine 3 generates
the spinning information including at least one of the processing status information
or the completion condition information (step S1, generating step). Then, the transmitting
section 31c of the spinning machine 3 transmits the spinning information generated
in step S1 to the automatic winder 4 (step S2, transmitting step).
[0055] Then, the receiving section 41c of the automatic winder 4 receives the spinning information
(step S3, receiving step). The spinning information received by the receiving section
41c is provided to the control device 41. The control device 41 then controls the
winding speed of each winding unit 42 based on the processing status information included
in the spinning information (step S4, controlling step). Specifically, the control
device 41 calculates the supply pace of the yarn supplying bobbin 11 based on the
processing status information included in the spinning information, and determines
the winding speed of each winding unit 42 so that the supply pace and the pace of
the winding process in each winding unit 42 (i.e., discharge pace of the empty bobbin
12) are balanced. The control device 41 then controls the operation of each winding
unit 42 to wind the yarn from the yarn supplying bobbin 11 at the determined winding
speed.
[0056] Furthermore, when the yarn supplying bobbin 11 is supplied to the bobbin preparing
device 7, the RF reader 7a arranged on the bobbin preparing device 7 reads the doffing
information written on the RF tag 63 provided on the tray 6 transferring the yarn
supplying bobbin 11, and transmits the doffing information to the control device 41
(step S5). Then, the control device 41 controls the preparatory operation of the bobbin
by the bobbin preparing device 7 based on the spinning information including the doffing
information that coincides with the doffing information received from the RF reader
7a (step S6, controlling step). Specifically, as described above, the control device
41 controls the operation of the bobbin preparing device 7 based on, for example,
the information relating to the winding end of the yarn of the yarn supplying bobbin
11 included in the spinning information.
[0057] A second embodiment of the present invention will now be described. In the second
embodiment, the description on the configurations common with the first embodiment
will be omitted.
[0058] The automatic winder 4 of the second embodiment further includes an input section
100 and a notifying section 101. In the configuration in which the receiving section
41c of the automatic winder 4 cannot receive the spinning information from the spinning
machine 3, the operator can input the spinning information to the input section 100.
The configuration in which the receiving section 41c of the automatic winder 4 cannot
receive the spinning information from the spinning machine 3 includes, for example,
a case in which the spinning machine 3 does not include the transmitting section 31c
for communicating with the automatic winder 4, a case in which the spinning machine
3 includes the transmitting section 31c but the communication function does not operate
due to malfunction, and the like.
[0059] As illustrated in FIG. 7, the operator can input a doffing number (number of yarn
supplying bobbins 11 which can be supplied by the spinning machine 3 in one doffing),
and the doffing information (time point of next doffing, or time required for one
doffing) to the input section 10 as the spinning information (step S7).
[0060] The control device 41 of the automatic winder 4 calculates number of yarn supplying
bobbins to be wound by the time point of the next doffing (target winding number)
from the input information (step S8). The target winding number can be easily calculated
by subtracting, from the doffing number, the number of yarn supplying bobbins 11,
in which the winding process is completed on the bobbin supplied by the previous doffing.
[0061] The control device 41 then obtains the time required for the winding unit 42 to wind
one yarn supplying bobbin 11 (yarn supplying bobbin processing time) from the winding
information (step S9). The yarn supplying bobbin processing time can be obtained by
counting the number of winding processed bobbins returned from the automatic winder
4 to the spinning machine at a predetermined time interval. Furthermore, the yarn
supplying bobbin processing time can also be obtained by counting the actual time
required by the winding unit 42 to process the yarn supplying bobbin. Furthermore,
in view of the yarn supplying bobbin processing time and the number of winding units
42 arranged in the automatic winder 4, the control device 41 computes a time required
to process the yarn supplying bobbin 11 of the target winding number (step S10). The
control device 41 then calculates a time point at which the winding of the target
winding number is finished (step S11), and compares it with the time point of the
next doffing (step S12).
[0062] As illustrated in FIG. 8, when the time point at which the winding of the target
winding number is finished is later than the time point of the next doffing (step
S14), the control device 41 increases the winding speed of the winding unit 42 (step
S15). Furthermore, when the time point at which the winding of the target winding
number is finished is considerably earlier than the time point of the next doffing
(step S17), the control device reduces the winding speed of the winding unit 42 (step
S18). Furthermore, when the time point at which the winding of the target winding
number is finished is substantially the same time point as the time point of the next
doffing (step S16), the control device does not change the winding speed of the winding
unit 42. Thus, the optimization of the operation control of the automatic winder 4
can be realized by controlling the operation of the automatic winder 4 based on the
spinning information input by the operator. Herein, "considerably early" means early
by more than or equal to a predetermined time set as a threshold value. "Substantially
the same time point" means early within the predetermined time. The time point referred
to herein includes the concept such as "time", "the moment after predetermined time
from the current time", and the like.
[0063] When changing the winding speed of the winding unit 42, a restriction (fluctuation
restriction) for preventing the winding state of the package 15 from greatly changing
by the rapid speed change is preferably provided. For example, since the change in
the winding state of the package 15 can be avoided by restricting the change in the
winding speed to within ±10%, the quality of the package will not be downgraded.
[0064] Furthermore, the fluctuation restriction can be freely changed by the input section
100.
[0065] The control device 41 can be configured so as not to automatically change the speed
when the time point at which the winding of the target winding number is finished
is later than the time point of the next doffing or when the time point at which the
winding of the target winding number is finished is considerably earlier than the
time point of the next doffing, and notify the speed change to the operator by the
notifying section 101. A specific example of the notifying section 101 includes a
patrol lamp and the like. Furthermore, when the input section 100 includes a liquid
crystal display screen, a configuration for notifying the necessity of speed change
as characters on the liquid crystal display screen may be adopted. According to such
a configuration, the operator can freely set the winding speed intended by the operator.
For example, if notified that the time point at which the winding of the target winding
number is finished is considerably earlier than the time point of the next doffing
when maintenance is to be performed on some winding units 42 of the automatic winder,
the operator can set the winding speed of the automatic winder 4 to slow. Furthermore,
instead of reducing the winding speed, the operator can stop the winding units 42
to which maintenance is to be performed. The winding efficiency of the automatic winder
4 is thereby lowered, but this can be canceled out with the time for which the automatic
winder 4 is in a stopped state when the time point at which the winding of the target
winding number is finished is considerably earlier than the time point of the next
doffing. According to such a configuration, the operator can have more options, and
flexible response can be made.
[0066] In the second embodiment of the present invention, the control device 41 calculates
the time point at which the winding of the target winding number is finished from
the time required to process the target winding number. Next, the winding speed of
the winding unit 42 is increased when the time point at which the winding of the target
winding number is finished is later than the time point of the next doffing, the winding
speed of the winding unit 42 is reduced when the time point at which the winding of
the target winding number is finished is earlier than the time point of the next doffing
by greater than or equal to a predetermined time, and the winding speed of the winding
unit 42 is not changed when the time point at which the winding of the target winding
number is finished is the same time point as the time point of the next doffing or
earlier within a predetermined time.
[0067] A third embodiment of the present invention will now be described. In the third embodiment,
description on the configurations common with the first embodiment and the second
embodiment will be omitted.
[0068] In the third embodiment, the receiving section 41c of the automatic winder 4 is configured
to receive only the fact that the doffing is executed from the transmitting section
31c of the spinning machine 3. Even in the general spinning machine 3 that does not
have the function of transmitting the processing status information, the completion
condition information, or the doffing information relating to the time until the next
doffing, only the fact that the doffing is executed (doffing execution signal) can
be transmitted. In the present embodiment, the control device 41 of the automatic
winder 4 calculates the doffing information (time point of the next doffing or time
required for one doffing) from the doffing execution signals received by the receiving
section 41c in the past. The doffing number (number of yarn supplying bobbins 11 which
can be supplied by the spinning machine 3 in one doffing) is input from the input
section 100 by the operator. That is, in the case of the present embodiment, the receiving
section 41c also functions as the input section. When the time point at which the
winding of the target winding number is finished is later than the calculated time
point of the next doffing, the control device 41 increases the winding speed of the
winding unit 42. Furthermore, when the time point at which the winding of the target
winding number is finished is considerably earlier than the calculated time point
of the next doffing, the control device reduces the winding speed of the winding unit
42. The optimization of the operation control of the automatic winder 4 can be realized
by controlling the operation of the automatic winder 4 based on the spinning information
input by the operator.
[0069] Three embodiments of the present invention have been described above, but the present
invention is not limited to such embodiments. For example, the transmission of the
spinning information from the spinning machine 3 to the automatic winder 4 may not
necessarily be carried out directly between the spinning machine 3 and the automatic
winder 4, and for example, may be carried out via a predetermined relay device. In
the embodiment described above, an example of controlling the operation (winding speed)
of each winding unit 42 based on the processing status information has been described,
but the control device 41 may control the operation of the bobbin preparing device
7 based on the processing status information. Similarly, in the embodiment described
above, an example of controlling the preparatory operation of the bobbin preparing
device 7 based on the completion condition information has been described, but the
control device 41 may control the operation of each winding unit 42 based on the completion
condition information.
1. An automatic winder (4) including a plurality of winding units (42) each adapted to
wind a yarn from a yarn supplying bobbin (11) formed by a spinning machine (3) to
form a package (15), the automatic winder (4)
characterized by comprising:
an input section (100) adapted to input spinning information including information
relating to at least one of a processing status of formation of the yarn supplying
bobbin (11) and a doffing execution signal; and
a control section (41) adapted to determine a winding speed of when the winding unit
(42) winds a yarn from the yarn supplying bobbin (11) based on the spinning information
input by the input section (100) .
2. The automatic winder (4) according to claim 1, characterized in that the control section (41) is adapted to control an operation of the winding unit (42)
to wind the yarn from the yarn supplying bobbin (11) at the determined winding speed
based on the information relating to the processing status of the formation of the
yarn supplying bobbin (11).
3. The automatic winder (4) according to claim 1 or 2,
characterized in that
the control section (41) is adapted to:
- obtain a time point of next doffing of the spinning machine (3) based on the information
relating to the processing status of the formation of the yarn supplying bobbin (11),
- obtain a yarn supplying bobbin processing time, which is a time required for the
winding unit (42) to wind one yarn supplying bobbin (11), based on a target winding
number, which is a number of yarn supplying bobbins (11) to be wound by the time point
of the next doffing, and
- calculate a time required to process the target winding number to determine a winding
speed of when the winding unit (42) winds the yarn from the yarn supplying bobbin
(11).
4. The automatic winder (4) according to claim 3,
characterized in that
the control section (41) is adapted to:
- calculate a time point at which winding of the target winding number is finished
from the time required to process the target winding number,
- increase the winding speed of the winding unit (42) when the time point at which
the winding of the target winding number is finished is later than the time point
of the next doffing,
- reduce the winding speed of the winding unit (42) when the time point at which the
winding of the target winding number is finished is earlier than the time point of
the next doffing by greater than or equal to a predetermined time, and
- not to change the winding speed of the winding unit (42) when the time point at
which the winding of the target winding number is finished is the same time point
as the time point of the next doffing or earlier within the predetermined time.
5. The automatic winder (4) according to claim 1,
characterized in that
the control section (41) is adapted to:
- calculate doffing information based on the doffing execution signal serving as the
spinning information input by the input section (100), and
- determine the winding speed of when the winding unit (42) winds a yarn from the
yarn supplying bobbin (11) based on the calculated doffing information.
6. The automatic winder (4) according to claim 5,
characterized in that
the control section (41) is adapted to:
- obtain a time point of next doffing of the spinning machine (3) based on the calculated
doffing information,
- obtain a yarn supplying bobbin processing time, which is a time required for the
winding unit (42) to wind one yarn supplying bobbin (11), based on a target winding
number, which is a number of yarn supplying bobbins (11) to be wound by the time point
of the next doffing, and
- calculate a time required to process the target winding number to determine a winding
speed of when the winding unit (42) winds the yarn from the yarn supplying bobbin
(11).
7. The automatic winder (4) according to claim 6,
characterized in that
the control section (41) is adapted to:
- calculate a time point at which winding of the target winding number is finished
from the time required to process the target winding number,
- increase the winding speed of the winding unit (42) when the time point at which
the winding of the target winding number is finished is later than the time point
of the next doffing,
- reduce the winding speed of the winding unit (42) when the time point at which the
winding of the target winding number is finished is earlier than the time point of
the next doffing by greater than or equal to a predetermined time, and
- not to change the winding speed of the winding unit (42) when the time point at
which the winding of the target winding number is finished is the same time point
as the time point of the next doffing or earlier within the predetermined time.
8. The automatic winder (4) according to claim 4 or 7, characterized in that the control section (41) is adapted to change the winding speed of the winding unit
(42) within a range of a fluctuation restriction that restricts a changing range of
the winding speed.
9. The automatic winder (4) according to claim 8, characterized in that the fluctuation restriction is changeable by the input section (100) .
10. A winding speed control method for an automatic winder (4), the method comprising:
a first step of obtaining a time point of next doffing of a spinning machine (3) based
on information relating to a processing status of formation of a yarn supplying bobbin
(11);
a second step of calculating a target winding number, which is a number of yarn supplying
bobbins (11) to be wound by the time point of the next doffing;
a third step of obtaining a yarn supplying bobbin processing time, which is a time
required for the winding unit (42) to wind one yarn supplying bobbin (11); and
a fourth step of calculating a time required to process the target winding number
to determine a winding speed of when the winding unit (42) winds the yarn from the
yarn supplying bobbin (11).
11. The winding speed control method for the automatic winder (4) according to claim 10,
characterized in that
in the fourth step, a time point at which winding of the target winding number is
finished is calculated from the time required to process the target winding number,
the winding speed of the winding unit (42) is increased when the time point at which
the winding of the target winding number is finished is later than the time point
of the next doffing,
the winding speed of the winding unit (42) is reduced when the time point at which
the winding of the target winding number is finished is earlier than the time point
of the next doffing by greater than or equal to a predetermined time, and
the winding speed of the winding unit (42) is not changed when the time point at which
the winding of the target winding number is finished is the same time point as the
time point of the next doffing or earlier within the predetermined time.