FIELD OF THE INVENTION
[0001] The present invention relates to a laundry detergent composition having a distorted
lenticular size and shape. The lenticular laundry detergent compositions of the present
invention exhibit good flowability profiles.
BACKGROUND OF THE INVENTION
[0002] There is a recent trend in the field of laundry detergency to develop compositions
that are in the form of lenticles. In addition, there is a recent trend, in the field
of laundry detergent particles, to seek to package these particles in a bottle instead
of a box. These solid particles are of a shape and size that exhibit different product
performance characteristics compared to conventional particulate detergent products
such as the laundry powders currently sold in boxes. For example, the flowability
of such particles, from a laundry box or even from a bottle, can be very different.
[0003] There is a need to control the flowability profile of the particles. The present
invention seeks to provide a lenticular laundry detergent product having a flowability
profile that enables a good control of product dispensing, especially from a bottle.
[0004] The inventors have found that by distorting the oblate spheroid shape of the lenticular
detergent particle, the flowability of such particles can be altered so as to enable
a higher level of control of dosing, especially when pouring the particles from a
bottle container.
[0005] The altered flowability of these distorted shapes results in a slower, but still
acceptably consistent, flow rate out of a container. This slower but still consistent
flow rate allows for a more controlled dispensing profile when pouring the particles
out of a container, for example a bottle.
SUMMARY OF THE INVENTION
[0006] The present invention provides a coated detergent particle having a distorted oblate
spheroidal shape with perpendicular dimensions x, y and z, wherein x is from 1 to
2 mm, y is from 2 to 8mm, and z is from 2 to 8 mm, wherein the particle comprises:
- (a) from 20wt% to 59wt% detersive surfactant selected from anionic detersive surfactant
and/or non-ionic detersive surfactant;
- (b) from 10wt% to 40wt% inorganic salts selected from sodium carbonate, sodium sesquicarbonate,
sodium bicarbonate and any mixtures thereof;
- (c) optionally, from 10wt% to 40wt% citric acid and/or salts thereof;
wherein the detersive surfactant comprises from 51wt% to 100wt% alkyl benzene sulphonate,
wherein the coating comprises the inorganic salt (b), and wherein the core comprises
the detersive surfactant (a),
wherein the oblate spheroidal shape is distorted such that the ratio of the surface
area (S) to volume (V) of the particle is different to the value of NL,

wherein NL is defined as:
wherein a = is half of the greater of y or z (long radius of the oblate)
b = half of the dimension x (short radius of the oblate)
ε = the eccentricity,
wherein

DETAILED DESCRIPTION OF THE INVENTION
[0007] The coated detergent particle: The coated detergent particle has perpendicular dimensions x, y and z, wherein x
is from 1 to 2 mm, y is from 2 to 8mm, and z is from 2 to 8 mm, wherein the particle
comprises:
- (a) from 20wt% to 59wt% detersive surfactant selected from anionic detersive surfactant
and/or non-ionic detersive surfactant;
- (b) from 10wt% to 40wt% inorganic salts selected from sodium carbonate, sodium sesquicarbonate,
sodium bicarbonate and any mixtures thereof;
- (c) optionally, from 10wt% to 40wt% citric acid and/or salts thereof;
wherein the detersive surfactant comprises from 51wt% to 100wt% alkyl benzene sulphonate,
wherein the coating comprises the inorganic salt (b), and wherein the core comprises
the detersive surfactant (a),
wherein the oblate spheroidal shape is distorted such that the ratio of the surface
area (S) to volume (V) of the particle is different to the value of NL,

wherein NL is defined as:
wherein a = is half of the greater of y or z (long radius of the oblate)
b = half of the dimension x (short radius of the oblate)
ε = the eccentricity,
wherein

[0008] The degree of distortion of the particles from an oblate spheroid form can be altered
by changing the process conditions under which the particles are made. Typically such
extrudates are made by extruding material through a twin-screw extruder equipped with
a die-plate (with orifices) and a rotational cutter. Suitable extruders are the MPX
series from Baker Perkins. The maximum y and z dimensions of the particle can be varied
by altering dimensions of the orifice through which the extruded material is passed.
The degree of distortion is most easily altered by changing the rate at which the
material is extruded through the orifice of an extruder and the frequency of cutting.
Decreasing the frequency at which a rotary cutter tool passes the front of the orifices
in the die-plate will increase the degree of distortion and hence reduce the surface
area to volume ratio. Increasing the speed at which material passes through an orifice
prior to cutting can also be used to increase the degree of distortion and reduce
the surface area to volume ratio due to the increased "springback" that will happen
at higher extrusion velocities. The S/V ratio may be increased by increasing the rotational
speed of cutting and increasing the degree of hardness of the extrusion mix.
[0009] Preferably, the oblate spheroidal shape is distorted such that the greatest of the
ratio of the surface area (S) to volume (V) of half the particle in the y-z plane
is different to the value of NL.
[0010] Typically, the oblate spheroidal shape of the particle is distorted such that at
the radius equal to the linear eccentricity (c), the greatest of the half height of
the particle (h) in the x-plane is greater than the semi latus rectum (
p),

wherein

[0011] The oblate spheroidal shape of the particle may be distorted such that at the radius
equal to the linear eccentricity (c), the greatest of the half height of the particle
(h) in the x-plane is greater than the lactus rectum (
p) multiplied by 1.05,

[0012] The oblate spheroidal shape of the particle may be distorted such that the ratio
of the surface area (S) to volume (V) of the particle is less than NL multiplied by
0.99,

[0013] The volume ratio of the particle is typically above 1, where volume ratio is defined
as the ratio of (i) the greater volume of the particle to one size of the y-z plane
to (ii) the lesser volume of the particle to the other side of the y-z plane
[0014] The coated detergent particle is also referred to herein as the composition.
[0015] Typically, at 1wt% dilution in de-ionised water at 20°C, the composition has a pH
in the range of from 7.6 to 10.0.
[0016] Typically, at 1wt% dilution in de-ionised water at 20°C, the composition has a reserve
alkalinity to pH 7.5 of greater than 3.0.
[0017] Typically, the composition is in the form of a coated laundry detergent particle
that is curved.
[0018] Typically, the coating comprises the inorganic salt (b), and wherein the core comprises
the detersive surfactant (a).
[0019] The coated laundry detergent particle may be lenticular (e.g. shaped like a whole
dried lentil), a distorted oblate ellipsoid, and where z and y are the equatorial
diameters and x is the polar diameter; preferably y = z.
[0020] The dimensions of the particles, including x, y and z dimension, and the S and V
values, and the height of the particle at the the radius equal to the linear eccentricity,
can be determined by use of X-Ray Tomography techniques (referred to as micro-CT).
A suitable instrument for analyzing the 3-dimensional shape of the particles is the
GE Phoenix v tome x micro-CT scanner (from GE Sensing & Inspection Technologies GmbH
Niels-Bohr-Str.7 31515 Wunstorf, Germany). Samples for analysis can be positioned
on the equipment plate with a diameter of 35 mm. This can then be mounted within a
plastic tube sample holder of diameter 36 mm which can be fixed on a rotational stage
(integrated within the machine chamber) and scanned with the following image acquisition
parameters: voltage:80 kV; current: 200 µA; tube mode: 0; timing: 500 ms; averaging:
4; skip frames: 1; number of images: 2000. Each reconstructed data set consists of
a stack of 2D images, each 2014*2014 pixels, with an isotropic resolution of 19.40
µm.
[0021] Thresholding, image analysis, and quantification of particle volumes above and below
the y-z plane can be done using appropriate software using the associated procedures,
for example VG Studio MAX 3.0 (Volume Graphics GmbH, Germany) and Avizo 9.1.1 (Visualization
Services Group / FEI Company, Burlington, Massachusetts, U.S.A.). Suitable analysis
can be done as below.
- 1. The reconstructed micro-CT data is read by the VG studio MAX 3.0 software.
- 2. The 3D CT data is exported set to 16bit tif image stack using VG Studio MAX 3.0.
- 3. The 16 bit tif image stack was then read into Avizo 9.1.1.
- 4. After image import, a median filter of parameter 3 was applied for the image stack
to reduce background noise.
- 5. A thresholding method based on the contrast of the image gray level was used to
isolate laundry particles from the background.
- 6. The volume below and above the y-z plane was calculated for each individual particle
using the mathematic modules embedded in Avizo 9.1.1.
[0022] Average surface roughness (Ra): Typically, the particle has an average surface roughness (Ra) of less than 6.0µm.
Ra (average surface roughness) is a measure to characterize the surface roughness
that is commonly adopted in general engineering practice. It provides a description
of the height variability in the surface. A mean line is first found that is parallel
to the general surface direction and divides the surface in such a way that the sum
of the areas formed above the line is equal to the sum of the areas formed bellow
the line. The surface roughness RA is now given be the sum of the absolute values
of all the areas above and below the mean line divided by the sampling length. Characterization
of surface roughness can be done on profilometer instruments as described in
WO2010/122050.
[0023] Coefficient of friction: For the purpose of present invention, coefficient of friction is the static coefficient
of friction. Typically, the particle has a coefficient of friction in the range of
from 0.2 to 0.5. A coefficient of friction is typically expressed as the ratio between
the surface (tangential) v/s the normal force applied on the contact. This is typically
obtained from bulk flow experimental calibrations (such as heap test/angle of repose).
A heap is formed by allowing bulk material flow drop under gravity. A slope angle
is obtained from these experiments. Simulations are run with different frictional
values until the angle of repose is matched. For these simulations, dynamic and static
friction is kept the same. Often when non-spherical particles are approximated with
the spherical particles, rolling friction model is deployed as well. The value of
coefficient of friction typical ranges between 0-1. Where 0 would mean no resistance
being offered (very smooth contacts) and 1 would mean a high resistance offered (very
rough contacts).
[0024] The coated laundry detergent particle may be shaped as a disc. Preferably the coated
laundry detergent particle does not have hole; that is to say, the coated laundry
detergent particle does not have a conduit that passes through the core: i.e. the
coated detergent particle has a topologic genus of zero.
[0025] The composition may comprise from 0.05wt% to 4.0wt% soil release polymer.
[0026] The composition may comprise from 0.1wt% to 3.0wt% carboxymethylcellulose (CMC).
[0027] The composition may comprise from 0.1wt% to 5.0wt% calcite.
[0028] The composition may comprise from 1wt% to 10wt% carboxylate polymer.
[0029] The composition may comprise less than 10wt% total level of silicates and aluminosilicates.
[0030] The composition may comprise from 0.001wt% to 0.5wt% hueing dye.
[0031] The composition may comprise from 0.001wt% to 0.5wt% organic pigment and/or inorganic
pigment.
[0032] The composition may comprise from 0.2 wt% to 10wt% chelant, preferably phosphonate
chelant.
[0033] The composition preferably comprises from 10wt% to 40wt% sodium carbonate.
[0034] The the alkyl benzene sulphonate may have a 2-phenyl isomer content of at least 20wt%,
preferably at least 25wt%.
[0035] A suitable method for making the detergent particle is described in
WO2010/122050.
[0036] Detersive surfactant: A suitable detersive surfactant system typically comprises at least 5% alcohol ether
carboxylate as a percentage of the total detersive surfactant system.
[0037] A suitable detersive surfactant system typically comprises at least 5% alcohol ethoxylate
having an average degree of ethoxylation in the range of from 10 to 50 as a percentage
of the total detersive surfactant system.
[0038] Preferably, the detersive surfactant comprises C
8-C
24 alkyl ethoxylated alcohol having an average degree of ethoxylation of from 20 to
50, and preferably the compositon comprises from 1wt% to 10wt% C
8-C
24 alkyl ethoxylated alcohol having an average degree of ethoxylation of from 20 to
50. A suitable highly ethoxylated alcohol is Lutensol® AO30 from BASF and/or Slovasol®
2430 from Sasol.
[0039] Anionic detersive surfactant: Suitable anionic detersive surfactants include sulphonate and sulphate detersive
surfactants.
[0040] Suitable sulphonate detersive surfactants include methyl ester sulphonates, alpha
olefin sulphonates, alkyl benzene sulphonates, especially alkyl benzene sulphonates,
preferably C
10-13 alkyl benzene sulphonate. Suitable alkyl benzene sulphonate (LAS) is obtainable,
preferably obtained, by sulphonating commercially available linear alkyl benzene (LAB);
suitable LAB includes low 2-phenyl LAB, other suitable LAB include high 2-phenyl LAB,
such as those supplied by Sasol under the tradename Hyblene®.
[0041] Suitable sulphate detersive surfactants include alkyl sulphate, preferably C
8-18 alkyl sulphate, or predominantly C
12 alkyl sulphate.
[0042] A preferred sulphate detersive surfactant is alkyl alkoxylated sulphate, preferably
alkyl ethoxylated sulphate, preferably a C
8-18 alkyl alkoxylated sulphate, preferably a C
8-18 alkyl ethoxylated sulphate, preferably the alkyl alkoxylated sulphate has an average
degree of alkoxylation of from 0.5 to 20, preferably from 0.5 to 10, preferably the
alkyl alkoxylated sulphate is a C
8-18 alkyl ethoxylated sulphate having an average degree of ethoxylation of from 0.5 to
10, preferably from 0.5 to 5, more preferably from 0.5 to 3 and most preferably from
0.5 to 1.5.
[0043] The alkyl sulphate, alkyl alkoxylated sulphate and alkyl benzene sulphonates may
be linear or branched, substituted or un-substituted, and may be derived from petrochemical
material or biomaterial.
[0044] Other suitable anionic detersive surfactants include alkyl ether carboxylates.
[0045] Suitable anionic detersive surfactants may be in salt form, suitable counter-ions
include sodium, calcium, magnesium, amino alcohols, and any combination thereof. A
preferred counterion is sodium.
[0046] Alkyl ether carboxylic acid: A suitable alkyl ether carboxylic acid has the following structure:
R-(OCH
2CH
2)n-OCH
2-COOH
wherein,
R is selected from saturated and mono-unsaturated C10 to C26 linear or branched alkyl chains, preferably C12 to C24 linear or branched alkyl chains, most preferably a C16 to C20 linear alkyl chain;
n is selected from 5 to 20, preferably 7 to 13, more preferably 8 to 12, most preferably
9.5 to 10.5; and
The alkyl ether carboxylic acid may be present from 0.5 to 20 wt%, preferably from
2 to 14 wt%, most preferably from 2.5 to 5 wt%. It may be present in acid or salt
form, most preferably as its sodium salt.
[0047] Suitable materials are sold under the AKYPO® (Kao) and Empicol® C (Huntsman) brand
names.
[0048] Non-ionic detersive surfactant: Suitable non-ionic detersive surfactants are selected from the group consisting
of: C
8-C
18 alkyl ethoxylates, such as, NEODOL® non-ionic surfactants from Shell; C
6-C
12 alkyl phenol alkoxylates wherein preferably the alkoxylate units are ethyleneoxy
units, propyleneoxy units or a mixture thereof; C
12-C
18 alcohol and C
6-C
12 alkyl phenol condensates with ethylene oxide/propylene oxide block polymers such
as Pluronic® from BASF; alkylpolysaccharides, preferably alkylpolyglycosides; methyl
ester ethoxylates; polyhydroxy fatty acid amides; ether capped poly(oxyalkylated)
alcohol surfactants; and mixtures thereof.
[0049] Suitable non-ionic detersive surfactants are alkylpolyglucoside and/or an alkyl alkoxylated
alcohol.
[0050] Suitable non-ionic detersive surfactants include alkyl alkoxylated alcohols, preferably
C
8-18 alkyl alkoxylated alcohol, preferably a C
8-18 alkyl ethoxylated alcohol, preferably the alkyl alkoxylated alcohol has an average
degree of alkoxylation of from 1 to 50, preferably from 1 to 30, or from 1 to 20,
or from 1 to 10, preferably the alkyl alkoxylated alcohol is a C
8-18 alkyl ethoxylated alcohol having an average degree of ethoxylation of from 1 to 10,
preferably from 1 to 7, more preferably from 1 to 5 and most preferably from 3 to
7. The alkyl alkoxylated alcohol can be linear or branched, and substituted or un-substituted.
[0051] Suitable nonionic detersive surfactants include secondary alcohol-based detersive
surfactants.
[0053] Preferbly, the composition comprises from 0.1wt% to 10wt% methylglycinediacetic acid
and salts thereof (MGDA)

[0054] It may be preferred to formulate the amino acid derivative complexing agent in acid
form. Alternatively, it may be preferred to formulate the amino acid derivative complexing
agent in salt form, especially preferred is the sodium salt form.
[0055] Suitable MGDA salts are produced by BASF. Suitable GLDA salts are produced by Akzo
Nobel and Showa Denko. Suitable ASDA salts are produced by Mitsubishi Rayon.
[0056] Alkoxylated polyaryl/polyalkyl phenol: A suitable alkoxylated polyaryl/polyalkyl phenol has the following structure:

wherein R
1 is selected from linear of branched C
3-C
15 alkyl groups and aryl groups, X is selected from ethoxy or propoxy groups, n is from
2 to 70, T is selected from H, SO
3-, COO
- and PO
32-
[0058] Such compounds are available from industrial suppliers, for example Solvay under
the Soprophor trade name, from Clariant under the Emulsogen trade name, Aoki Oil Industrial
Co. under the Blaunon trade name, from Stepan under the Makon trade name, and from
TOTO Chemical Industry Co. under the Sorpol trade name. Specific examples of suitable
compounds are Emulsogen® TS160, Hostapal® BV conc., Sapogenat® T110 or Sapogenat®
T139, all from Clariant.
[0059] The alkoxylated polyaryl/polyalkyl phenol may be present at levels of 0.5-20wt%,
preferably 1-15wt%, most preferably 3-10wt%.
[0060] Amylase variant: A suitable amylase variant comprises:
- (a) a deletion and/or a substitution at two or more positions corresponding to positions
R181, G182, H183 and G184 of the mature polypeptide of SEQ ID NO: 1 , and
- (b) a substitution at one or more positions said substitutions selected from the group
consisting of:
I206Y;F;Q;P;R;V;C;G;A;C;D;E;H;K;L;M;N;S;T, particularly I206Y;F;C;L;H;S,
N195F;Y;H;K;L,
L63Q;P;R;V;F;C;G;A;C;D;E;H;K;I;M;N;S;T;Y, particularly L63V,
A113M;R;W;I;L,
M116F;Y;I;W;L,
R118P;Q;V;F;C;G;A;C;D;E;H;I;K;L;M;N;S;T;Y, particularly R118P;Q;V;F;C;G, N128C;
Q129P;R;V;F;C;G;A;C;D;E;H;I;K;L;M;N;S;T;Y, particularly Q129E, G133N,
A139Q;P;R;V;F;C;G;C;D;E;H;I;K;L;M;N;S;T;Y, particularly A139T,
R142H;V;L;Q;I,
A186E;N;Q;S,
E190P;R;V;F;C;G;A;C;D;Q;H;I;K;L;M;N;S;T;Y, particularly E190P,
A204Q;P;R;V;F;C;G;C;D;E;H;I;K;L;M;N;S;T;Y, particularly A204T,
H210M;D;C;A;Q;S;F;N;E;T,
P211Q;R;V;F;C;G;A;C;D;E;H;1;K;L;M;N;S;T;Y,particularly P211L;M;S;Q;G;V;W;A;H;T;R;
E212T;R;S;V;L;Y;R;T;G;
V213Q;P;R;F;C;G;A;C;D;E;H;I;K;L;M;N;S;T;Y, particularly V213T;A;G;S;C;L;P,
V214Q;P;R;F;C;G;A;C;D;E;H;I;K;L;M;N;S;T;Y, particularly V214T;I,
L217M;Q;V;I;H, particularly L217V,
Y243Q;P;R;F;C;G;A;C;D;E;H;I;K;L;M;N;S;T;V, particularly Y243F,
S244Q;P;R;F;C;G;A;C;D;E;H;I;K;L;M;N;Y;T;V, particularly S244Q,
T246Q;P;R;F;C;G;A;C;D;E;H;I;K;L;M;N;Y;S;V, particularly T246Q;M,
N260E, Q280S, N311R, F343W, D418C, S419M, S420Q;R and Y482W,
where the positions correspond to the positions of SEQ ID NO 1 and wherein the amylase
variant has at least 95%, such as at least 96%, or at least 97%, or at least 98%,
or at least 99% but less than 100% sequence identity to the polypeptide having the
amino acid sequence of SEQ ID NO: 1 and wherein the variant has alpha-amylase activity.
[0061] One preferred amylase variant comprises a sequence corresponding to SEQ ID NO: 1
with the following mutations: H183*+G184*+I405L+A421H+A422P+A428T.
[0062] A suitable amylase is commercially available from Novozymes under the Amplify® brand
name, for example as a liquid raw material as Amplify® 12L.
[0063] Lipase: A suitable lipase is a variant of SEQ ID NO:2 comprising:
- (a) substitutions T231R andN233R
and
- (b) at least three further substitutions selected from D27R, N33Q, G38A, D96E, D111A,
G91Q, G163K, E210Q, D254S, I255A, and P256T;
where the positions correspond to the positions of SEQ ID NO 2 and wherein the lipase
variant has at least 95% but less than 100% sequence identity to the polypeptide having
the amino acid sequence of SEQ ID NO: 2 and wherein the variant has lipase activity.
[0064] One preferred lipase is a variant of SEQ ID NO: 2 comprising the following substitutions:
T231R, N233R, D27R, G38A, D96E, D111A, G163K, D254S and P256T
[0065] One preferred lipase is a variant of SEQ ID NO: 2 comprising the following substitutions:
T231R, N233R, N33Q, G91Q, E210Q, I255A.
[0066] Suitable lipases are commercially available from Novozymes, for example as Lipex
Evity 100L (a liquid raw material) and Lipex Evity 105T (a granulate). These lipases
have different structures to the products Lipex 100L, Lipex 100T and Lipex Evity 100T
which are outside the scope of this particular lipase definition.
[0067] Metalloprotease: Metalloproteases can be derived from animals, plants, bacteria or fungi. Suitable
metalloprotease can be selected from the group of neutral metalloproteases and
Myxobacter metalloproteases. Suitable metalloproteases can include collagenases, hemorrhagic
toxins from snake venoms and thermolysin from bacteria.
[0068] Preferred thermolysin enzyme variants include an M4 peptidase, more preferably the
thermolysin enzyme variant is a member of the PepSY∼Peptidase_M4∼Peptidase_M4_C family.
[0069] Suitable metalloprotease variants can have at least 50% identity to the thermolysin
set forth in SEQ ID NO: 3. In some embodiments, the thermolysin enzyme variant is
from a genus selected from the group consisting of
Bacillus, Geobacillus, Alicyclobacillus, Lactobacillus, Exiguobacterium, Brevibacillus,
Paenibacillus, Herpetosiphon, Oceanobacillus, Shewanella, Clostridium, Staphylococcus,
Flavobacterium, Stigmatella, Myxococcus, Vibrio, Methanosarcina, Chryseobacterium,
Streptomyces, Kribbella, Janibacter, Nocardioides, Xanthamonas, Micromonospora, Burkholderia,
Dehalococcoides, Croceibacter, Kordia, Microscilla, Thermoactinomyces, Chloroflexus,
Listeria, PLesiocystis, Haliscomenobacter, Cytophaga, Hahella, Arthrobacter, Brachybacterium,
Clavibacter, Microbacterium, Intrasporangium, Frankia, Meiothermus, Pseudomonas, Ricinus,
Catenulispora, Anabaena, Nostoc, Halomonas, Chromohalobacter, Bordetella, Variovorax,
Dickeya, Pectobacterium, Citrobacter, Enterobacter, Salmonella, Erwinia, Pantoea,
Rahnella, Serratia, Geodermatophilus, Gemmata, Xenorhabdus, Photorhabdus, Aspergillus,
Neosartorya, Pyrenophora, Saccharopolyspora, Nectria, Gibberella, Metarhizium, Waddlia,
Cyanothece, Cellulphaga, Providencia, Bradyrhizobium, Agrobacterium, Mucilaginibacter,
Serratia, Sorangium, Streptosporangium, Renibacterium, Aeromonas, Reinekea, Chromobacterium,
Moritella, Haliangium, Kangiella, Marinomonas, Vibrionales, Listonella, Salinivibrio,
Photobacterium, Alteromonadales, Legionella, Teredinibacter, Reinekea, Hydrogenivirga
and Pseudoalteromonas. In some embodiments, the thermolysin enzyme variant is from a genus selected from
the group consisting of
Bacillus, Geobacillus, Alicyclobacillus, Lactobacillus, Exiguobacterium, Brevibacillus,
Paenibacillus, Herpetosiphon, Oceanobacillus, Shewanella, Clostridium, Staphylococcus,
Flavobacterium, Stigmatella, Myxococcus, Vibrio, Methanosarcina, Chryseobacterium,
and Pseudoalteromonas.
[0070] Preferably the thermolysin enzyme is from the genus
Bacillus.
[0071] Preferred metalloproteases include thermolysin, matrix metalloproteinases and those
metalloproteases derived from
Bacillus subtilis, Bacillus thermoproteolyticus, Geobacillus stearothermophilus or
Geobacillus sp., or Bacillus amyloliquefaciens, as described in
US PA 2008/0293610A1.
[0072] A specially preferred metalloprotease belongs to the family EC3.4.24.27.
[0073] Further suitable metalloproteases are the thermolysin variants described in
WO2014/71410.
[0074] In one aspect the metalloprotease is a variant of a parent protease, said parent
protease having at least 60%, or 80%, or 85% or 90% or 95% or 96% or 97% or 98% or
99% or even 100% identity to SEQ ID NO:3 including those with substitutions at one
or more of the following sets of positions versus SEQ ID NO:3:
- (a) 2, 26, 47, 53, 87, 91,96, 108, 118, 154, 179, 197, 198, 199, 209, 211, 217, 219,
225, 232, 256, 257, 259, 261, 265, 267, 272,276, 277, 286, 289, 290, 293, 295, 298,
299, 300,301,303,305,308,311 and 316;
- (b) 1, 4, 17, 25, 40, 45, 56, 58, 61, 74, 86, 97, 101, 109, 149, 150 , 158, 159, 172,
181, 214, 216, 218, 221, 222, 224, 250, 253, 254, 258, 263, 264, 266, 268, 271, 273,
275, 278, 279, 280, 282, 283, 287, 288, 291, 297, 302, 304, 307 and 312;
- (c) 5, 9, 1l, 19, 27, 31, 33, 37, 46, 64, 73, 76, 79, 80, 85, 89, 95, 98, 99, 107,
127, 129, 131, 137, 141, 145, 148, 151, 152, 155, 156, 160, 161, 164, 168, 171, 176,
180, 182, 187, 188, 205, 206, 207, 210, 212, 213, 220, 227, 234 , 235, 236, 237, 242,
244, 246, 248, 249, 252, 255, 270, 274, 284, 294, 296, 306, 309, 310, 313, 314 and
315;
- (d) 3, 6, 7, 20, 23, 24, 44, 48, 50, 57, 63, 72, 75, 81, 92, 93, 94, 100, 102, 103,
104, 110, 117, 120, 134, 135, 136, 140, 144, 153, 173, 174, 175, 178, 183, 185, 189,
193, 201, 223, 230, 238, 239, 241, 247, 251, 260, 262, 269, and 285;
- (e) 17, 19, 24, 25, 31, 33, 40, 48, 73, 79, 80, 81, 85, 86, 89, 94, 109, 117, 140,
141, 150, 152, 153, 158, 159, 160, 161, 168, 171, 174, 175, 176, 178, 180, 181, 182,
183, 189, 205, 206, 207, 210, 212, 213, 214, 218, 223, 224,227, 235, 236, 237, 238,
239, 241, 244, 246, 248, 249, 250, 251, 252, 253, 254, 255, 258, 259, 260, 261, 262,
266, 268, 269, 270, 271, 272, 273, 274, 276, 278, 279, 280, 282, 283, 294, 295, 296,
297, 300, 302, 306, 310 and 312;
- (f) 1, 2, 127, 128, 180, 181, 195, 196, 197, 198, 199, 211, 223, 224, 298, 299, 300,
and 316
all relative to SEQ ID NO:3.
[0075] In a further aspect the metalloprotease protease is a variant of a parent protease,
said parent protease having at least 60%, or 80%, or 85% or 90% or 95% or 96% or 97%
or 98% or 99% or even 100% identity to SEQ ID NO:3 including those with substitutions
at one or more of the following sets of positions versus SEQ ID NO:3:
- (a) I001L, T002A, T002C, T002I, T002K, T002M, T004K, T004L, T004M, T004Y, Q017L, N037K,
F040K, F040L, K045A, K045G, K045M, T049E, T049M, T049Y, L050P, S053C, S053L, A056M,
A058E, A058L, Q061L, F063C, A064D, A064E, S065A, S065D, S065E, S065P, S065Y, V087C,
V087K, V087L, V087M, V087N, V087Q, V087W, V087Y, N096K, N096L, N096Y, R101H, Q108L,
Q108M, G109E, G109M, G109R, G109W, S118A, S118D, S118M, S118Q, S118R, S118T, SI 18V,
Q128A, Q128L, Q128Y, I131L, I137L, T149N, G154A, G154H, G154K, G154M, G154Y, L155M,
I164A, N181S, G196A, G196W, I197C, S198A, S198K, G199A, G199Y, A209C, A209M, H216A,
Y217C, Y217L, T222K, N227A, I244L, Q246D, V256N, L263A, L263M, T272K, Q273N, Y274M,
P277A, P277D, P277Y, L284A, L284M, L284Y, A286K, A286L, A286M, A286N, A286Y, A287C,
A288L, A288M, V289A, S291A, S291T, T293A, T293I, T293K, T293L, T293M, T293Y, L295A,
L295K, L295M, L295W, Y296M, G297N, S298A, S298G, S298K, S298M, S298R, T299A, T299K,
S300D, S300N, Q301K, E302A, V303A, V303P, V303Y, A304E, A304K, A304Y, S305A, S305K,
S305M, V306L, V306T, A309C, F310M, D311A, D311K, D311L, D311M, D311V, D311W,D311Y,
and A312C;
- (b) T002Q, T004V, V007I, V009I, R01 IK, I020L, I020V, S025A, S025C, S025K, S025M,
S025R, T026C, T026D, Y027C, Y027L, N037L, F040A, A044C, K045F, K045H, K045Q, K045Y,
Y046C, R047D, R047E, R047G, R047L, R047M, R047Q, R047T, T049L, T049N, T049Q, T049V,
S053A, S053N, S053V, A056E, Q061C, Q061I, A064T, S065L, S065T, S065W, A073F, A073L,
A073M, A073W, H074C, H074F, H074M, H074N, H074Q, H074W, T080L, T080N, K085S, N086D,
V087R, V087T, L091A, L091N, L091R, L091W, L091Y, S092L, Y093C, N096G, N096H, N096Q,
N096R, N096S, N096W, N097E, N097M, A099R, A099S, R101C, R101L, R101S, S102N, S107G,
Q108I, Q108K, Q108N, G109S, S118E, M120L, Q128I, Q128K, T129L, T129M, I131W, S134P,
G136S, I137E, I137T, I137V, V140D, V148A, V148Q, T149D, T149S, T152G, G154C, G154N,
L155I, N159S, N159Y, I164C, I168L, I171G, Y179F, A180S, G189A, Y193F, G196H, G196L,
G196Y, I197F, S198M, S198N, S198R, S198W, S201A, A209G, A209I, A209K, A209P, A209R,
A209Y, Y211E, Y211R, P214A, P214R, Y217A, Y217F, Y217M, Y217N, K219A, K219E, K219R,
K219S, R220A, Y221A, Y221F, Y221G, Y221M, T222A, T222M, Q225C, Q225E, Q225K, Q225L,
Q225S, I232L, I232R, I232S, I232T, I232V, I232Y, S234A, S234C, G235A, I236C, I244A,
I244M, Q246C, V256S, G257K, G257R, I258A, I258C, I258K, I258Q, I258V, G259N, G259S,
G259T, L263H, L263K, L263N, L263V, G264A, G264N, G264P, G264Q, G264S, G264T, K265N,
I266C, I266M, I266T, I266V, F267A, F267C, F267H, F267I, F267K, F267L, F267M, F267T,
F267Y, R269K, A270G, L271H, T272A, Q273E, Q273G, L275C, L275Q, L275S, L275T, T276A,
T276L, T276V, T276Y, P277E, P277F, P277G, P277H, P277N, P277R, P277V, P277W, S279G,
R285Y, A286C, A286Q, A286R, A286T, A288N, V289L, V289M, V289Y, Q290A, Q290H, Q290N,
S291V, T293N, T293V, T293W, D294N, L295F, L295G, Y296W, G297D, S298E, S298N, S298P,
T299N, S300A, S300G, S300T, Q301M, Q301S, Q301T, Q301V, E302D, E302Q, V303G, V303K,
V303L, V303R, V303W, A304R, A304S, A304T, A304W, S305H, S305T, S305V, V306I, Q308A,
Q308L, F310C, F310W, D311F, D311G, D311I, D311Q, D311S, D311T, V313C, G314Q, V315L,
V315T, K316A, and K316M;
- (c) I001K, I001M, I001V, T002F, T002L, T002P, T002S, T002V, T002W, T002Y, T004E,S005D,
S005N, S005P, T006C, RO11I, Q017I, Q017W, Q017Y, S025D, S025F, T026K, T026L, T026R,T026V,
T026Y, Y027W, Q031A, Q031K, Q031V, N033S, N033T, N037D, N037Q, N037R, F040E, F040G,
F040M, F040Q, F040S, F040Y, K045E, K045L, K045S, Y046L, R047A, R047C, R047H, R047K,
R047N, T048E, T049A, T049D, T049F, T049H, T049I, T049S, S053F, S053H, S053I, S053M,
S053Q, S053T, S053W, A056K, A056Q, A056V, A056W, Q061M, S065I, S065M, S065Q, S065V,
D072F, H074E, H074L, Y076H, Y076L, Y076M, Y076Q, V079L, V079Q, V079T, T080I, Y081F,
K085E, N086L, N086S, V087D, V087E, V087G, V087I, V087S, L091D, L091E, L091F, L091K,
L091M, L091P, L091Q, L091S, Y093T, G095A, G095D, G095H, G095M, G095N, G095S, N096C,
N096D, N096I, N096V, N097K, A098C, A098E, A098H, A098R, A099E, A099K, A099P, S107D,
Q108C, Q108E, Q108F, Q108H, G127C, G127D, G127E, Q128C, Q128D, Q128E, Q128R, Q128S,
T129I, T129R, S134A, I137P, A141S, T145A, T145C, T145E, T145G, T145M, T145N, T145Q,
V148L, V148N, V148Y, T149M, T149V, Y151K, T152S, A153T, G154L, G154Q, G154S, G154T,
L155C, Q158A, Q158K, Q158M, Q158N, N159R, N159W, S161A, S161N, S161P, S161T, I164L,
I164N, I164S, I164T, I164V, I171C, I171E, I171F, I171L, I171S, F172G, F172L, F172M,
F172Q, F172S, F172V, F172W, F172Y, G173A, G173C, T174C, V176L, V176N, N181L, G196D,
G196E, G196T, I197D, I197K, I197L, I197T, I197V, I197W, I197Y, S198C, S198E, S198F,
S198G, S198H, S198I, S198P, S198Q, S198T, S198V, G199C, G199E, G199F, G199H, G199Q,
G199S, G199T, G199W, M205L, A209D, A209E, A209L, A209S, A209T, A209V, Y211A, Y211C,
Y211D, Y211F, Y211G, Y211H, Y211I, Y211L, Y211N, Y211Q, Y211S, Y211T, D213N, D213S,
P214C, P214G, P214K, P214S, H216C, H216E, H216S, H216T, Y217Q, Y217S, Y217T, Y217V,
Y217W, S218K, S218L, S218Y, K219D, K219F, K219G, K219H, K219I, K219M, K219N, K219Q,
K219T, R220K, R220V, Y221K, Y221N, Y221Q, Y221R, Y221S, Y221T, Y221V, T222C, T222D,
T222L, T222Y, T224K, T224M, Q225D, Q225G, Q225H, Q225I, Q225P, Q225V, Q225W, I232C,
I232E, I232F, I232K, I232M, I232N, I232Q, I232W, S234D, G235M, I236M, Y242C, Y242F,
Y242N, Y242V, I244T, I244V, Q246E, Q246N, Q246T, G247A, G247S, T249K, T249M, T249N,
H250A, H250C, G252K, G252Y, V253N, V253T, S254A, S254M, S254R, S254Y, V255L, V255P,
V256L, V256T, G257C, G257D, G257E, G257L, G257N, G257P, G257Q, G257S, G257T, G257Y,
I258E, I258L, I258M, I258N, G259A, G259C, G259E, G259F, G259H, G259L, G259M, G259W,
D261A, D261N, L263C, L263I, L263Q, L263T, K265A, K265C, K265D, K265M, K265P, K265Q,
K265S, I266A, I266F, I266L, I266S, F267E, F267G, F267N, F267S, F267V, F267W, Y268M,
Y268Q, Y268V, A270C, A270F, A270I, A270L, A270S, L271A, L271D, L271F, L271I, T272E,
T272L, T272V, T272W, Q273A, Q273H, Q273Y, Y274F, Y274H, L275I, L275M, L275V, T276C,
T276F, T276I, T276P, T276Q, T276W, P277Q, P277S, P277T, T278G, S279A, S279D, S279I,
S279L, S279M, S279N, S279Q, S279T, N280A, N280C, N280D, N280E, S282K, S282N, L284V,
L284W, R285K, A286D, A286E, A286F, A286G, A286H, A286I, A286S, A287I, A287L, A287N,
A287V, A287Y, A288C, A288I, A288S, A288T, A288V, V289C, V289E, V289F, V289G, V289I,
V289N, V289S, V289W, Q290C, Q290D, Q290F, Q290G, Q290L, Q290W, S291E, T293C, T293E,
T293F, T293G, T293H, T293Q, T293S, L295C, L295I, L295N, Y296N, G297A, G297M, G297R,
G297Y, S298C, S298T, S298W, S298Y, T299C, T299F, T299L, T299M, T299R, T299W, S300C,
S300K, S300M, S300R, S300Y, Q301E, Q301H, Q301P, Q301R, V303C, V303H, A304C, A304D,
A304L, A304N, S305G, S305I, S305L, S305N, S305W, S305Y, V306A, V306S, K307A, K307C,
K307G, K307I, K307M, K307N, K307Q, K307R, K307W, K307Y, Q308C, Q308D, Q308F, Q308G,
Q308I, Q308M, A309G, A309S, D311C, D311E, A312G, A312M, A312V, V313T, G314A, G314E,
G314H, G314M, G314S, G314W, V315A, V315C, V315I, V315M, K316D, K316E, K316F, K316G,
K316H, K316L, K316N, K316P, K316Q, K316R, K316S, K316V, K316W and K316Y.
[0077] In one aspect the protease is a variant of a parent protease, said parent protease
having at least 45%, or 60%, or 80%, or 85% or 90% or 95% or 96% or 97% or 98% or
99% or even 100% identity to SEQ ID NO:4 including those with substitutions at one
or more of the following sets of positions versus SEQ ID NO:4:
S23, Q45, T59, S66, S129, F130, M138, V190, S199, D220, K211, and G222,
[0078] Another suitable metalloprotease is a variant of a parent protease, said parent protease
having at least 60%, or 80%, or 85% or 90% or 95% or 96% or 97% or 98% or 99% or even
100% identity to SEQ ID NO:4 including those with substitutions at one or more of
the following sets of positions versus SEQ ID NO:4:
Q45E, T59P, 566E, S129I, S129V, F130L, M138I, V190I, S199E, D220P, D220E, K211V, K214Q,
G222C, M138L/D220P, F130L/D220P, S129I/D220P, V190I/D220P, M138L/V190I/D220P, S129I/V190I,
S129V/V190I, S129V/D220P, S129I/F130L/D220P, T004V/S023N, T059K/S66Q/S129I, T059R/S66N/S129I,
S129I/F130L/M138L/V190I/D220P and T059K/S66Q/S129V.
[0079] Especially preferred metalloproteases for use herein belong belong to EC classes
EC 3.4.22 or EC3.4.24, more preferably they belong to EC classes EC3.4.22.2, EC3.4.24.28
or EC3.4.24.27. The most preferred metalloprotease for use herein belong to EC3.4.24.27.
[0080] Suitable commercially available metalloprotease enzymes include those sold under
the trade names Neutrase® by Novozymes A/S (Denmark), the Corolase® range including
Corolase® 2TS, Corolase® N, Corolase® L10, Corolase® LAP and Corolase® 7089 from AB
Enzymes, Protex 14L and Protex 15L from DuPont (Palo Alto, California), those sold
as thermolysin from Sigma and the Thermoase range (PC10F and C100) and thermolysin
enzyme from Amano enzymes.
[0081] A preferred metalloprotease is selected from the M4 Metalloprotease Family.
[0082] Builder system: A suitable water-soluble builder system comprising one or more aminocarboxylates,
selected from: methylglycine diacetic acid (MGDA) and/or alkali metal or ammonium
salts thereof; N,N-dicarboxymethyl glutamic acid (GLDA) and/or alkali metal or ammonium
salts thereof; Aspartic acid N,N-diacetic acid (ASDA) and/or alkali metal or ammonium
salts thereof; Ethylene diamine-N,N'-disuccunic acid (EDDS) and/or alkali metal or
ammonium salt thereof; 2-hydroxy propylene diamine-N,N'-disuccunic acid (HPDDS), and/or
alkali metal or ammonium salt thereof; ethylenediamine-N,N'-diglutaric acid (EDDG
and/or alkali metal or ammonium salt thereof; ethylenediamine-N,N'-bis-(orthohydroxyphenyl)acetic
acid (EDDHA) and/or alkali metal or ammonium salt thereof; N-hydroxyethyl ethylenediamine-N,N',N'-triacetic
acid (HEDTA) alkali metal or ammonium salts thereof; iminodisuccinate, hydroxyethyl
iminodiacetate, and ethylene iminodisuccinate and the respective alkali metal or ammonium
salts; and any combination thereof.
[0083] Phosphonate chelant: A suitable phosphonate chelant is selected from: 1-hydroxyethane-1,1-diphosphonic
acid (HEDP); Diethylene triamine pentamethylene phosphonic acid (DTPMP, CW-Base);
2-phosphonobutane-1,2,4-tricarboxylic acid (PBTC); Amino trimethylene phosphonic acid
(ATMP); Ethylenediamine tetramethylene phosphonic acid (EDTMP); Diethylenetriamine
pentamethylene phosphonic acid (DTPMP); Aminotrimethylene phosphonic acid (ATMP);
salts of the aforementioned materials; and any combination thereof.
[0084] Carboxylate polymer: The composition may comprise a carboxylate polymer, such as a maleate/acrylate random
copolymer, maleic-olefin copolymers or polyacrylate homopolymer. Suitable carboxylate
polymers include: polyacrylate homopolymers having a molecular weight of from 4,000
Da to 9,000 Da; maleate/acrylate random copolymers having a molecular weight of from
50,000 Da to 100,000 Da, or from 60,000 Da to 80,000 Da. Examples of the foregoing
include Acusol 410N, Acusol 445N (polyacrylic acid, Na salt); Acusol 450N and Acusol
480N (modified polyacrylic acid, Na salt); Acusol 479N, Acusol 490N, and Acusol 505N
(acrylic acid/maleic acid, Na salt); Acusol 460N (maleic acid/olefin, Na salt); Sokolan
CP5 and Sokolan CP12S (maleic acid/acrylic acid, Na salt); and Sokolan CP 9 (maleic
acid/olefin, Na salt). The Acusol series are available from Rohm & Haas, Philadelphia,
PA and the Sokolan series are available from BASF (Germany and New Jersey).
[0085] Suitable carboxylate polymers can contain other monomers including modified acrylic,
fumaric, maleic, itaconic, aconitic, mesaconic, citraconic and methylenemalonic acid
or their salts, modified maleic anhydride, acrylamide, alkylene, vinylmethyl ether,
styrene and any mixtures thereof. Suitable carboxylate polymers can also containing
2-acrylamido-2-methyl-1-propanesulfonic acid, 2-methacrylamido-2-methyl-1-propanesulfonic
acid, 3-methacrylamido-2-hydroxy-propanesulfonic acid, allysulfonic acid, methallysulfonic
acid, 2-hydroxy-3-(2-propenyloxy)propanesulfonic acid, 2-methyl-2-propenen-1-sulfonic
acid, styrenesulfonic acid, vinylsulfonic acid, 3-sulfopropyl acrylate, 3-sulfopropylmethacrylate,
sulfomethylacrylamide, sulfomethylmethacrylamide and water soluble salts thereof.
[0086] Another suitable carboxylate polymer is a co-polymer that comprises: (i) from 50
to less than 98 wt% structural units derived from one or more monomers comprising
carboxyl groups; (ii) from 1 to less than 49 wt% structural units derived from one
or more monomers comprising sulfonate moieties; and (iii) from 1 to 49 wt% structural
units derived from one or more types of monomers selected from ether bond-containing
monomers represented by formulas (I) and (II):

wherein in formula (I), R
0 represents a hydrogen atom or CH
3 group, R represents a CH
2 group, CH
2CH
2 group or single bond, X represents a number 0-5 provided X represents a number 1-5
when R is a single bond, and R
1 is a hydrogen atom or C
1 to C
20 organic group;

wherein in formula (II), R
0 represents a hydrogen atom or CH
3 group, R represents a CH
2 group, CH
2CH
2 group or single bond, X represents a number 0-5, and R
1 is a hydrogen atom or C
1 to C
20 organic group.
It may be preferred that the polymer has a weight average molecular weight of at least
50kDa, or even at least 70kDa.
[0087] Soil release polymer: The composition may comprise a soil release polymer. A suitable soil release polymer
has a structure as defined by one of the following structures (I), (II) or (III):
(I) -[(OCHR
1-CHR
2)
a-O-OC-Ar-CO-]
d
(II) -[(OCHR
3-CHR
4)
b-O-OC-sAr-CO-]
e
(III) -[(OCHR
5-CHR
6)
c-OR
7]
f
wherein:
a, b and c are from 1 to 200;
d, e and f are from 1 to 50;
Ar is a 1,4-substituted phenylene;
sAr is 1,3-substituted phenylene substituted in position 5 with SO3Me;
Me is Li, K, Mg/2, Ca/2, Al/3, ammonium, mono-, di-, tri-, or tetraalkylammonium wherein
the alkyl groups are C1-C18 alkyl or C2-C10 hydroxyalkyl, or mixtures thereof;
R1, R2, R3, R4, R5 and R6 are independently selected from H or C1-C18 n- or iso-alkyl; and
R7 is a linear or branched C1-C18 alkyl, or a linear or branched C2-C30 alkenyl, or a cycloalkyl group with 5 to 9 carbon atoms, or a C8-C30 aryl group, or a C6-C30 arylalkyl group.
Suitable soil release polymers are sold by Clariant under the TexCare® series of polymers,
e.g. TexCare® SRN240 and TexCare® SRA300. Other suitable soil release polymers are
sold by Solvay under the Repel-o-Tex® series of polymers, e.g. Repel-o-Tex® SF2 and
Repel-o-Tex® Crystal.
[0088] Anti-redeposition polymer: Suitable anti-redeposition polymers include polyethylene glycol polymers and/or
polyethyleneimine polymers.
[0089] Suitable polyethylene glycol polymers include random graft co-polymers comprising:
(i) hydrophilic backbone comprising polyethylene glycol; and (ii) hydrophobic side
chain(s) selected from the group consisting of: C
4-C
25 alkyl group, polypropylene, polybutylene, vinyl ester of a saturated C
1-C
6 mono-carboxylic acid, C
1-C
6 alkyl ester of acrylic or methacrylic acid, and mixtures thereof. Suitable polyethylene
glycol polymers have a polyethylene glycol backbone with random grafted polyvinyl
acetate side chains. The average molecular weight of the polyethylene glycol backbone
can be in the range of from 2,000 Da to 20,000 Da, or from 4,000 Da to 8,000 Da. The
molecular weight ratio of the polyethylene glycol backbone to the polyvinyl acetate
side chains can be in the range of from 1:1 to 1:5, or from 1:1.2 to 1:2. The average
number of graft sites per ethylene oxide units can be less than 1, or less than 0.8,
the average number of graft sites per ethylene oxide units can be in the range of
from 0.5 to 0.9, or the average number of graft sites per ethylene oxide units can
be in the range of from 0.1 to 0.5, or from 0.2 to 0.4. A suitable polyethylene glycol
polymer is Sokalan HP22. Suitable polyethylene glycol polymers are described in
WO08/007320.
[0090] Cellulosic polymer: Suitable cellulosic polymers are selected from alkyl cellulose, alkyl alkoxyalkyl
cellulose, carboxyalkyl cellulose, alkyl carboxyalkyl cellulose, sulphoalkyl cellulose,
more preferably selected from carboxymethyl cellulose, methyl cellulose, methyl hydroxyethyl
cellulose, methyl carboxymethyl cellulose, and mixures thereof.
[0091] Suitable carboxymethyl celluloses have a degree of carboxymethyl substitution from
0.5 to 0.9 and a molecular weight from 100,000 Da to 300,000 Da.
Suitable carboxymethyl celluloses have a degree of substitution greater than 0.65
and a degree of blockiness greater than 0.45, e.g. as described in
WO09/154933.
[0092] Care polymers: Suitable care polymers include cellulosic polymers that are cationically modified
and/or hydrophobically modified. Such modified cellulosic polymers can provide anti-abrasion
benefits and dye lock benefits to fabric during the laundering cycle. Suitable cellulosic
polymers include cationically modified hydroxyethyl cellulose. Suitable care polymers
also include guar polymers that are cationically and/or hydrophobically modified.
Other suitable care polymers include dye lock polymers, for example the condensation
oligomer produced by the condensation of imidazole and epichlorhydrin, preferably
in ratio of 1:4:1. A suitable commercially available dye lock polymer is Polyquart®
FDI (Cognis).
[0093] Other suitable care polymers include amino-silicone, which can provide fabric feel
benefits and fabric shape retention benefits.
[0094] Alkoxylated polyalkyleneimine: The composition may comprise an alkoxylated polyalkyleneimine, wherein said alkoxylated
polyalkyleneimine has a polyalkyleneimine core with one or more side chains bonded
to at least one nitrogen atom in the polyalkyleneimine core, wherein said alkoxylated
polyalkyleneimine has an empirical formula (I) of (PEI)
a-(EO)
b-R
1, wherein a is the average number-average molecular weight (MW
PEI) of the polyalkyleneimine core of the alkoxylated polyalkyleneimine and is in the
range of from 100 to 100,000 Daltons, wherein b is the average degree of ethoxylation
in said one or more side chains of the alkoxylated polyalkyleneimine and is in the
range of from 5 to 40, and wherein R
1 is independently selected from the group consisting of hydrogen, C
1-C
4 alkyls, and combinations thereof.
[0095] The composition may comprise an alkoxylated polyalkyleneimine, wherein said alkoxylated
polyalkyleneimine has a polyalkyleneimine core with one or more side chains bonded
to at least one nitrogen atom in the polyalkyleneimine core, wherein the alkoxylated
polyalkyleneimine has an empirical formula (II) of (PEI)
o-(EO)
m(PO)
n-R
2 or (PEI)
o-(PO)
n(EO)
m-R
2, wherein o is the average number-average molecular weight (MW
PEI) of the polyalkyleneimine core of the alkoxylated polyalkyleneimine and is in the
range of from 100 to 100,000 Daltons, wherein m is the average degree of ethoxylation
in said one or more side chains of the alkoxylated polyalkyleneimine which ranges
from 10 to 50, wherein
n is the average degree of propoxylation in said one or more side chains of the alkoxylated
polyalkyleneimine which ranges from 1 to 50, and wherein R
2 is independently selected from the group consisting of hydrogen, C
1-C
4 alkyls, and combinations thereof.
[0096] Bleach: Suitable bleach includes sources of hydrogen peroxide, bleach activators, bleach
catalysts, pre-formed peracids and any combination thereof. A particularly suitable
bleach includes a combination of a source of hydrogen peroxide with a bleach activator
and/or a bleach catalyst.
[0097] Source of hydrogen peroxide: Suitable sources of hydrogen peroxide include sodium perborate and/or sodium percarbonate.
[0098] Bleach activator: Suitable bleach activators include tetra acetyl ethylene diamine and/or alkyl oxybenzene
sulphonate.
[0099] Bleach catalyst: The composition may comprise a bleach catalyst. Suitable bleach catalysts include
oxaziridinium bleach catalysts, transistion metal bleach catalysts, especially manganese
and iron bleach catalysts. A suitable bleach catalyst has a structure corresponding
to general formula below:

wherein R
13 is selected from the group consisting of 2-ethylhexyl, 2-propylheptyl, 2-butyloctyl,
2-pentylnonyl, 2-hexyldecyl, n-dodecyl, n-tetradecyl, n-hexadecyl, n-octadecyl, iso-nonyl,
isodecyl, iso-tridecyl and iso-pentadecyl.
[0100] Pre-formed peracid: Suitable pre-form peracids include phthalimido-peroxycaproic acid. However, it is
preferred that the composition is substantially free of pre-formed peracid. By: "substantially
free" it is meant: "no deliberately added".
[0101] Enzymes: Suitable enzymes include lipases, proteases, cellulases, amylases and any combination
thereof.
[0102] Protease: Suitable proteases include metalloproteases and/or serine proteases. Examples of
suitable neutral or alkaline proteases include: subtilisins (EC 3.4.21.62); trypsin-type
or chymotrypsin-type proteases; and metalloproteases. The suitable proteases include
chemically or genetically modified mutants of the aforementioned suitable proteases.
[0103] Suitable commercially available protease enzymes include those sold under the trade
names Alcalase®, Savinase®, Primase®, Durazym®, Polarzyme®, Kannase®, Liquanase®,
Liquanase Ultra®, Savinase Ultra®, Ovozyme®, Neutrase®, Everlase® and Esperase® by
Novozymes A/S (Denmark), those sold under the tradename Maxatase®, Maxacal®, Maxapem®,
Preferenz P® series of proteases including Preferenz® P280, Preferenz® P281, Preferenz®
P2018-C, Preferenz® P2081-WE, Preferenz® P2082-EE and Preferenz® P2083-A/J, Properase®,
Purafect®, Purafect Prime®, Purafect Ox®, FN3®, FN4®, Excellase® and Purafect OXP®
by DuPont, those sold under the tradename Opticlean® and Optimase® by Solvay Enzymes,
those available from Henkel/ Kemira, namely BLAP (sequence shown in Figure 29 of
US 5,352,604 with the folowing mutations S99D + S101 R + S103A + V104I + G159S, hereinafter referred
to as BLAP), BLAP R (BLAP with S3T + V4I + V199M + V205I + L217D), BLAP X (BLAP with
S3T + V4I + V205I) and BLAP F49 (BLAP with S3T + V4I + A194P + V199M + V205I + L217D)
- all from Henkel/Kemira; and KAP (Bacillus alkalophilus subtilisin with mutations
A230V + S256G + S259N) from Kao.
[0105] Amylase: Suitable amylases are derived from AA560 alpha amylase endogenous to Bacillus sp.
DSM 12649, preferably having the following mutations: R118K, D183*, G184*, N195F,
R320K, and/or R458K. Suitable commercially available amylases include Stainzyme®,
Stainzyme® Plus, Natalase, Termamyl®, Termamyl® Ultra, Liquezyme® SZ, Duramyl®, Everest®
(all Novozymes) and Spezyme® AA, Preferenz S® series of amylases, Purastar® and Purastar®
Ox Am, Optisize® HT Plus (all Du Pont).
A suitable amylase is described in
WO06/002643.
[0106] Cellulase: Suitable cellulases include those of bacterial or fungal origin. Chemically modified
or protein engineered mutants are also suitable. Suitable cellulases include cellulases
from the genera
Bacillus, Pseudomonas, Humicola, Fusarium, Thielavia, Acremonium, e.g., the fungal cellulases produced from
Humicola insolens, Myceliophthora thermophila and
Fusarium oxysporum.
[0107] Commercially available cellulases include Celluzyme®, Carezyme®, and Carezyme® Premium,
Celluclean® and Whitezyme® (Novozymes A/S), Revitalenz® series of enzymes (Du Pont),
and Biotouch® series of enzymes (AB Enzymes). Suitable commercially available cellulases
include Carezyme® Premium, Celluclean® Classic. Suitable cellulases are described
in
WO07/144857 and
WO10/056652.
[0108] Lipase: Suitable lipases include those of bacterial, fungal or synthetic origin, and variants
thereof. Chemically modified or protein engineered mutants are also suitable. Examples
of suitable lipases include lipases from
Humicola (synonym
Thermomyces), e.g., from
H. lanuginosa (
T. lanuginosus).
[0109] The lipase may be a "first cycle lipase", e.g. such as those described in
WO06/090335 and
WO13/116261. In one aspect, the lipase is a first-wash lipase, preferably a variant of the wild-type
lipase from Thermomyces lanuginosus comprising T231R and/or N233R mutations. Preferred
lipases include those sold under the tradenames Lipex®, Lipolex® and Lipoclean® by
Novozymes, Bagsvaerd, Denmark.
[0111] Other enzymes: Other suitable enzymes are bleaching enzymes, such as peroxidases/oxidases, which
include those of plant, bacterial or fungal origin and variants thereof. Commercially
available peroxidases include Guardzyme® (Novozymes A/S). Other suitable enzymes include
choline oxidases and perhydrolases such as those used in Gentle Power Bleach™.
[0112] Other suitable enzymes include pectate lyases sold under the tradenames X-Pect®,
Pectaway® (from Novozymes A/S, Bagsvaerd, Denmark) and PrimaGreen® (DuPont) and mannanases
sold under the tradenames Mannaway® (Novozymes A/S, Bagsvaerd, Denmark), and Mannastar®
(Du Pont).
[0113] Identity: When used herein identity or sequence identity refers to the relatedness between
two amino acid sequences.
[0115] Brightener: Suitable fluorescent brighteners include: di-styryl biphenyl compounds, e.g. Tinopal®
CBS-X, di-amino stilbene di-sulfonic acid compounds, e.g. Tinopal® DMS pure Xtra and
Blankophor® HRH, and Pyrazoline compounds, e.g. Blankophor® SN, and coumarin compounds,
e.g. Tinopal® SWN.
Preferred brighteners are: sodium 2 (4-styryl-3-sulfophenyl)-2H-napthol[1,2-d]triazole,
disodium 4,4'-bis{[(4-anilino-6-(N methyl-N-2 hydroxyethyl)amino 1 ,3,5- triazin-2-yl)]amino}stilbene-2-2'
disulfonate, disodium 4,4'-bis{[(4-anilino-6-morpholino-1,3,5-triazin-2-yl)]amino}
stilbene-2-2' disulfonate, and disodium 4,4'- bis(2-sulfostyryl)biphenyl. A suitable
fluorescent brightener is C.I. Fluorescent Brightener 260, which may be used in its
beta or alpha crystalline forms, or a mixture of these forms.
[0116] Hueing agent: Suitable hueing agents include small molecule dyes, typically falling into the Colour
Index (C.I.) classifications of Acid, Direct, Basic, Reactive (including hydrolysed
forms thereof) or Solvent or Disperse dyes, for example classified as Blue, Violet,
Red, Green or Black, and provide the desired shade either alone or in combination.
Preferred such hueing agents include Acid Violet 50, Direct Violet 9, 66 and 99, Solvent
Violet 13 and any combination thereof.
[0117] Many hueing agents are known and described in the art which may be suitable for the
present invention, such as hueing agents described in
WO2014/089386.
[0118] Suitable hueing agents include phthalocyanine and azo dye conjugates, such as described
in
WO2009/069077.
[0119] Suitable hueing agents may be alkoxylated. Such alkoxylated compounds may be produced
by organic synthesis that may produce a mixture of molecules having different degrees
of alkoxylation. Such mixtures may be used directly to provide the hueing agent, or
may undergo a purification step to increase the proportion of the target molecule.
Suitable hueing agents include alkoxylated bis-azo dyes, such as described in
WO2012/054835, and/or alkoxylated thiophene azo dyes, such as described in
WO2008/087497 and
WO2012/166768.
[0120] The hueing agent may be incorporated into the detergent composition as part of a
reaction mixture which is the result of the organic synthesis for a dye molecule,
with optional purification step(s). Such reaction mixtures generally comprise the
dye molecule itself and in addition may comprise un-reacted starting materials and/or
by-products of the organic synthesis route. Suitable hueing agents can be incorporated
into hueing dye particles, such as described in
WO 2009/069077.
[0121] Reserve alkalinity: Typically, the composition at 1wt% dilution in deionized water at 20°C, has a reserve
alkalinity to pH 7.5 of less than 3.0gNaOH/100g, preferably less than 2.5gNaOH/100g,
or even less than 2.0gNaOH/100g.
[0122] As used herein, the term "reserve alkalinity" is a measure of the buffering capacity
of the detergent composition (g/NaOH/100g detergent composition) determined by titrating
a 1% (w/v) solution of detergent composition with hydrochloric acid to pH 7.5 i.e.
in order to calculate Reserve Alkalinity as defined herein:
- T
- = titre (ml) to pH 7.5
- M
- = Molarity of HCl = 0.2
- 40
- = Molecular weight of NaOH
- Vol
- = Total volume (ie. 1000 ml)
- W
- = Weight of product (10 g)
- Aliquot
- = (100 ml)
[0123] Obtain a 10g sample accurately weighed to two decimal places, of fully formulated
detergent composition. The sample should be obtained using a Pascall sampler in a
dust cabinet. Add the 10g sample to a plastic beaker and add 200 ml of carbon dioxide-free
de-ionised water. Agitate using a magnetic stirrer on a stirring plate at 150 rpm
until fully dissolved and for at least 15 minutes. Transfer the contents of the beaker
to a 1 litre volumetric flask and make up to 1 litre with deionised water. Mix well
and take a 100 mls ± 1 ml aliquot using a 100 mls pipette immediately. Measure and
record the pH and temperature of the sample using a pH meter capable of reading to
±0.01pH units, with stirring, ensuring temperature is 20°C +/- 2°C. Titrate whilst
stirring with 0.2M hydrochloric acid until pH measures exactly 7.5. Note the millilitres
of hydrochloric acid used. Take the average titre of three identical repeats. Carry
out the calculation described above to calculate the reserve alkalinity to pH 7.5.
EXAMPLES
[0124] Finite Elements Analysis (FEA) simulations of the particle flow in a testing device
Flodex™ (Hanson research, Chatsworth, CA, USA) have been perfomed in LS-DYNA commercial
software (version R8.0, Livermore Software Technology Corp.). Flodex™ is a flat-bottom
cylindrical silo with changeable orifice openings. All bodies in these simulations
are assumed to be rigid solids, and the shape of each body is defined via a surface
mesh. Simulation results are post-processed to assess discharge rates out of the defined
orifice.
[0125] Procedure to conduct the simulations is as follows:
(1) Exporting geometry definition files. Create geometry files for the cylindrical
hopper, a hopper bottom with specified orifice size, and a stopper in Solid Edge or
similar CAD program and save to IGS or STP format. For each geometry file, import
the file into LS-PrePost (Livermore Software Technology Corp.) and use the automeshing
capability to apply a surface mesh to the part. Renumber the parts in order 1-3, avoiding
repetition. Renumber the elements and nodes in each part to order them and avoid repetition.
Save each part file to a .k keyword file.
- To renumber the nodes, pick an arbitrary number as a starting point for the nodes
in each part such that it ensures node ID's are not repeated. For example, if part
1 has ∼5,000 nodes, start renumbering the nodes of part 2 at 10,000, and so on. Follow
the same procedure for renumbering the elements of each part.
- Using a text editor or similar utility, remove the five lines of the part description
from the individual keyword files. The part declarations will be done in the main
input file.
(2) Creating particle definition files. Create a geometry file for the particle(s)
of interest using Solid Edge or similar CAD program and save to IGS or STP format.
For each particle file, import the file into LS-PrePost and use the automeshing capability
to apply a surface mesh to the part. Renumber the part to #4. Renumber the elements
and nodes in the particle to avoid repetition. Save to a .k keyword file, particle.k.
(3) Establishing input files. The simulation is driven using standard LS-DYNA commands
for manipulating rigid parts through time. The unique aspect to the simulation is
that we autogenerate a large set of parts, nodes, and elements that represent the
distinct particles used in the simulation. We also automatically generate supporting
files that describe a time series of events to occur during the simulation.
- Using a program, for example FORTRAN, the instructions to generate particles can be
automated according to the following steps: particles are created in a series of 8
sets. Each set is identical and is composed of 500 randomly oriented and located particles.
A set is created using a random sequential addition algorithm in which we first insert
a set of 500 spheres with diameter equal to the particle ferret diameter and ensure
that no overlaps exist between the spheres. The spheres are inserted into a specified
region of space directly above the cylindrical hopper. A particle is then randomly
oriented and placed within each inserted sphere. Part, node, and element sequencing
is automatically generated via the program.
- Particle sets are identical except for initial position. The particle sets are positioned
in a row above the cylindrical hopper, with only the first set directly above the
hopper. All particle sets except the set directly above the hopper are frozen in place.
A sequence of timing commands is included in the input files so that once a set of
particles has had sufficient time to vacate the insertion region while acted upon
by gravity, the next set of particles is moved into the insertion region and unfrozen
so that they may also fall into the hopper.
- A final event is specified to allow for removal of the plug at the bottom of the hopper
to initiate flow. The plug is moved downward, out of the orifice and to a distance
sufficiently far from the cylinder so as to not inhibit particle flow, over the span
of a single timestep.
The following table summarizes the parameters used for current simulations.
Table 1. Settings for particle creation
Parameter |
Values |
Number of particles inserted |
4000 |
Number of particles per set |
500 |
Number of sets |
8 |
Insertion volume dimensions |
Cylinder radius: 27 mm, height 49.05 mm |
Falling distance |
100mm |
(4) Displacing the plug and calculating the discharge rates. Calculate the occupied
volume within the upper cylinder for the bulk density.
[0126] Simulated shapes are included in Figure 1.
[0127] Flodex™ geometry file is imported from CAD files generated using Solid Edge ST9.
The geometry element parameters used for these simulations are summarized in Table
2.
Table 2 Flodex™ Geometry simulation parameters.
|
Values |
Unit s |
Diameter |
5.7 |
cm |
Height |
10 |
cm |
Orifice diameter |
4.0 |
cm |
[0128] Once input files are generated and initialization is done, simulation time, frequency
of data sampling and material properties for the particles must be included in the
input deck (input.k). Parameters are summariezed in Tables 3 and 4. Plug out time
indicates the time at which the plug is removed and the particles are allowed to flow
down. Material properties considered in the simulations are characteristic of compositions:
- (a) from 20wt% to 59wt% detersive surfactant selected from anionic detersive surfactant
and/or non-ionic detersive surfactant;
- (b) from 10wt% to 40wt% inorganic salts selected from sodium carbonate, sodium sesquicarbonate,
sodium bicarbonate and any mixtures thereof;
- (c) optionally, from 10wt% to 40wt% citric acid and/or salts thereof;
wherein the detersive surfactant comprises from 51wt% to 100wt% alkyl benzene sulphonate,
wherein the coating comprises the inorganic salt (b), and wherein the core comprises
the detersive surfactant (a).
Table 3. Material properties used in the simulations
Density |
1000 |
kg/m^ 3 |
Young's modulus |
1e7-1e9 |
Pa |
Poison ratio |
0.20-0.30 |
|
Static Coefficient of friction |
0.5 |
Viscous damping coefficient |
50.0 |
% |
Exponential decay coefficient |
0 |
Table 4. Simulation events.
Total time |
5 (s) |
Plug out time after filling |
1.5 (s) |
Frequency of data sampling |
0.1 (s) |
[0129] Three different particle shapes with similar volume and aspect ratio have been assessed,
one corresponding to a non-distorted oblate and two other particles having a distorted
oblate spheroidal shape. Particle shape parameters are included in table 5.
Table 5. Particle properties.
Simulation ID |
O_50_AI_05 Comparative |
DO_32_AI_05 Invention |
DO_14_AI_05 Invention |
y or z dimension [mm] |
5.00 |
5.00 |
5.00 |
x dimension [mm] |
1.1 |
1.1 |
1.1 |
Height top half particle [mm] |
0.55 |
0.75 |
0.95 |
Height bottom half particle [mm] |
0.55 |
0.35 |
0.15 |
Particle aspect ratio |
0.22 |
0.22 |
0.22 |
Volume ratio |
1.00 |
2.14 |
6.33 |
Surface particle [mm2], (S) |
43.55 |
43.77 |
44.47 |
Volume particle [mm3], (V) |
14.43 |
14.40 |
14.40 |
Surface/Volume of particle [mm-1], (S/V) |
3.02 |
3.04 |
3.09 |
Volume top half particle [mm3] |
7.21 |
9.82 |
12.43 |
Volume bottom half particle [m2] |
7.21 |
4.58 |
1.96 |
Surface top half particle [m2] |
21.78 |
23.10 |
24.60 |
Surface bottom half particle [m2] |
21.78 |
20.67 |
19.88 |
Surface/Volume ratio Top half particle [mm] |
3.02 |
2.35 |
1.98 |
Surface/Volume ratio Bottom half particle [mm] |
3.02 |
4.51 |
10.12 |
Half of the greater of y or z [mm], (a) |
2.50 |
2.50 |
2.50 |
Half of the greater of x [mm], (b) |
0.55 |
0.55 |
0.55 |
Eccentricity [mm], (e) |
0.98 |
0.98 |
0.98 |
Linear Eccentricity [mm], (c) |
2.44 |
2.44 |
2.44 |
Semi lactus rectum [mm], (p) |
0.12 |
0.12 |
0.12 |
Greatest of the half height particle at radius equal to linear eccentricity [mm],
(h) |
0.12 |
0.16 |
0.21 |
Surface to volume ratio of a non distorted spherical oblate for given aspect ratio
[mm-1], (N/L) |
3.02 |
3.02 |
3.02 |
Greatest S/V of half particle in y-z plane, [mm] |
3.02 |
4.51 |
10.12 |
[0130] Results of LS-Dyna simulations were analyzed in LS-PrePost. LS-PrePost outputs the
positions of all nodes within the simulation. Position of the particles can be inferred
at any time from the position of the corresponding nodes. Discharge rate can be calculated
by plotting the number of particles bellow the orifice position at any time. Average
discharge rate has been estimated from the slope of the graph between number of particles
discharged vs time (Figure 2).
[0131] A characteristic discharge rate for the system can be estimated by calculating the
slope of the points when between 1000-3000 particles so onset and final discharge
effects are removed.
[0132] Discharge rate values for these conditions are included in Table 6:
Table 6. Characteristic discharge rates of particles.
Simulation ID |
O_50_AI_05 Comparative |
DO_32_AI_05 Invention |
DO_14_AI_05 Invention |
Discharge rate [particles/s] |
6550 |
3963 |
3725 |
Discharge rate [g/s] |
95 |
57 |
54 |
[0133] Differences in the the discharge rate between the comparative and the invention examples
are significant to enable a higher level dosing control, especially when pouring the
particles from a bottle container.