Technical Field
[0001] The present invention concerns a method and apparatus for assembling reinforcements
for reinforced concrete, as well as the product obtained thereby.
Background Art
[0002] It has been known that, in order to perform the reinforcement of reinforced concrete
pillars and beams, metal cages made by longitudinal iron rods linked by suitably spaced
transverse rods are used.
[0003] In particular, it has been known that, in order to make transverse stirrups, machines
which automatically perform the folding of metal rods according to a predetermined
profile are used. The so-obtained stirrups generally shape a polygonal profile, for
example quadrangular. Made stirrups are separated from the rod to be worked by means
of cutting, performed by a suitable cutting device of the machine for making stirrups,
then they are collected and transported to the following working stations.
[0004] The stirrups, technically defined as "transverse reinforcements", have a primary
role in the endurance of buildings. Their number and their position are carefully
defined through complex calculations, generally filed with competent offices for official
controls, as an attachment to a detailed project, also as an anticipatory evidence
of the due diligence in case of disputes.
[0005] Moreover, it has been known that the making of the above mentioned metal cages usually
is rather complex and requires considerable production times, with a sensible waste
of labour and proportionally high costs. As a matter of facts, it is still used to
manually assemble the reinforcements, by assembling each stirrup with the respective
longitudinal bars through binding or welding. It evidently causes long working times,
since it is necessary to manually provide for the positioning of each single stirrup
according to the required pitch.
[0006] It is to be observed that the endurance of the final product is strictly linked to
the concurrence between the project and its execution. Therefore, it is important
that the stirrups are in number and position indicated by the designer who checked
the project.
[0007] Another problem is to be observed, as well, issued by the fact that the single flat
stirrups used for assembling reinforcements have an open polygonal profile whose stability
results actually weak. More precisely, such stirrups have end hooks suitable for being
placed reciprocally overlapped at a vertex. As a consequence, the single stirrups
result substantially open and, consequently, extremely deformable. Such circumstance
obviously represents a critic factor, in particular for the fact that stirrups are
produced with end arms which do not allow an overlapping resulting stable during the
handling operations. On the contrary, stirrups tend to easily deform, distancing from
the theoretical structure of the cited polygonal profile. Thus, the storage, the handling
and the assembling of the transverse reinforcements result particularly hard.
[0008] It is as well to be observed that it is not currently possible to control the production
and handling process of stirrups so as to provide for products which can perfectly
be repeated and handled in the following assembling. In particular it is really difficult
to perform the assembling of stirrups in automatic manner when the difference from
the theoretical profile overcomes a determined tolerance limit.
[0009] Within the field, different solutions have been proposed, as for example the one
disclosed in patent
EP 0667195 B1, forming the basis for the preamble of the claims 1 and 7, which provides methods
and devices for making "preassembly" for reinforcement cages, made by transverse stirrups
fixed in the project positions through the union of rigid auxiliary longitudinal wires.
Such solutions solve only few specific problems of the reference field, in particular
reducing the production times of the final product, but they do not specifically face
the size and handling problems of the so-preassembled products which must be transported
to the building site.
[0010] As another example patent
FR 2 155 230 A1, forming the basis for the preamble of the claim 17, discloses a preassembly for
making reinforcements for reinforced concrete, said preassembly comprising plurality
of transverse stirrups united by a plurality of flexible and inextensible longitudinal
elements forming bights laying towards the outside of the preassembly. The handling
of such a preassembly is unsafe and not convenient.
Disclosure
[0011] The task of the present invention is that of devising a method and an apparatus which
allows to perform in an easy and automatic way the union and the desired reciprocal
positioning of stirrups for reinforcement of reinforced concrete, so as to obtain
a preassembly, itself object of the invention, of simple handling, transport and final
assembling at the building site.
[0012] Another scope of the present invention is that of providing an apparatus for the
spacing and the fixing of stirrups used for the making of the cited preassembly, with
an easy assembling and functional conception and with a surely reliable functioning,
a versatile use as well as relatively economic cost.
[0013] A further scope of the present invention is that of providing a method as well as
an apparatus able to make a preassembly for reinforcements for reinforced concrete,
which definitely corresponds to the project requirements, in particular assuring an
optimal endurance against the forecasted stresses.
[0014] The cited scopes are attained, according to the present invention, by the method
and apparatus for the assembling of reinforcements for reinforced concrete, as well
as by the so-made product according to the attached claims.
[0015] In particular the method and apparatus provide to make a preassembly being able to
be uncompacted, wherein the stirrups made for making the reinforcement are spaced
and reciprocally fixed according to the desired positioning. In fact, the stirrups
of so-called "transverse" reinforcement are united with a plurality of longitudinal
interconnection elements of easily flexible materials and substantially inextensible,
that is able to assure that the distance of fixing between one stirrup and another
will not substantially change during the following handlings of the preassembly for
the transport and the preparing for the building site. As concerns the cited flexibility,
the union between the stirrups and such interconnection elements enables to obtain
a preassembly easy to compact in a compacted configuration wherein the stirrups are
approached to each other, suitable to ease the handling, storing and transporting
operations and able to be uncompacted from said compacted configuration to an uncompacted
or outstretched configuration, wherein further to the extension of the interconnection
means the stirrups result to be spaced according to the desired positioning, that
is predetermined, thanks to the fixing to the cited interconnection means. Therefore
such fixing simply imposes a maximum limit to the reciprocal spacing between the stirrups.
[0016] Such fixing preferably occurs out of such stirrup by means of welding, or through
other fixing systems.
[0017] United stirrups then find the correct placement following to the outstretching which
can be obtained through a determined external traction action.
[0018] The distance between united stirrups is determined in a definite way by the presence
of control means associated with the feeding means of the interconnection means, which
measure the extension of the fed tracts, that is of the tracts between a stirrup fixing
and the following stirrup fixing. The pitch, or more generally the axial distance
between correspondent portions of the stirrups is therefore controlled in a precise
and repeatable way.
[0019] Moreover the method provides, in suitable step relationship, the relative operation
of two planes: an interception plane, on which the correct positioning of the single
stirrup is operated together with the union of this one with the interconnection element,
and a mobile abutment plane in direction orthogonal to the interception plane, for
enabling the placement of the united stirrups in a compacted configuration. Therefore,
at the end of the operative steps the method allows to store on the abutment plane
a preassembly, able to be uncompacted, in compacted configuration. The final product,
obtained with the method, is therefore very easy to pick up from the apparatus, to
handle and to transport.
[0020] More precisely, it is possible to uncompact the preassembly for its use at the building
site, for example, by simply acting on the end stirrups of the compacted preassembly
according to opposed directions of reciprocal spacing. The preassembly then acquires
the outstretched configuration. In particular the outstretching of the interconnection
elements of the preassembly, allowed by the flexibility of the same elements, arranges
the stirrups in the position predetermined in the project and made during the assembling
step through the controlled feed to the interconnection elements. The interconnection
elements can be for example tape-shaped, that is with a flat section, of the so-called
"strap" type, or with a circular section or different, anyway suitable to be united
to the support stirrups without interruption and at reciprocal predefined distances.
[0021] The feature of the preassembly of being able to be uncompacted in particular is determined
by the fact that the interconnection elements, as for example tapes, or metal wires
of easy deformability or flexibility, or of other suitable materials compatible with
concrete, for example carbon fibre, are easily led to form bights when the union zones
of two correspondent consecutives stirrups are approached. Therefore, thanks to the
"natural" bight-disposition, when the preassembly is in the compacted configuration,
with approached stirrups, the interconnection element is easily led to arrange itself
in the internal side of the preassembly. For the same cited mechanical properties,
the interconnection element is as well suitable to outstretch in a configuration substantially
rectilinear by means of a traction stress applied preferably by operating on the edge
stirrups or directly on the same interconnection elements.
[0022] It is also useful the particular orientation of each tract folded or bended, comprised
between two following fixings to the stirrups, inside the preassembly to be formed.
In substance, in the assembling step, each tract comprised between a union point and
a following one exceeds the distance between said stirrups in the compacted configuration.
As a consequence, thanks to the cited flexibility of the interconnection elements,
the exceeding tracts form bights inside the preassembly in the compacted configuration,
for example by simply feeding the same interconnection elements towards the inside
of the preassembly. Such arrangement is particularly advantageous, since it allows
to obtain a compacted preassembly without protrusions external to the perimeter of
the stirrups, so as to completely avoid to hold out the steps of handling and transport
towards the building site and without needing to use further guide members. Moreover
the inner arrangement of the interconnection elements does not compromise in a substantial
manner the consistence of the concrete cover, since the shim of this one is minimally
engaged by the presence of such elements when the preassembly is arranged in use in
outstretched configuration.
[0023] According to a particular embodiment, it is possible to provide that at least one
of the interconnection elements used for the making of the preassembly, able to be
uncompacted, is united with each stirrup of the product at both open vertexes of each
stirrup. Such arrangement is particularly advantageous since it stabilizes at the
same time the shape of the single stirrups and the one of the whole preassembly. In
the compacted configuration the shape of the preassembly able to be uncompacted is
in fact principally issued by the shape of the single stocked stirrups. Therefore
the closing of the open vertexes of the single stirrups determines a compacted preassembly
minimally deformable by the handling and the transport.
[0024] Moreover, it is worth noting that the particular bight shape turned toward the inside
of the fixing elements of the preassembly on compacted configuration assures that,
also in the uncompacted or outstretched configuration and in absence of tractions
operating on the preassembly, the fixing tracts are substantially oriented toward
the inside of the structure. Therefore there is substantially no risk that the interconnection
tracts could engage the space external to the concrete product where they could get,
trigger or diffuse undesired corrosion occurrences.
[0025] Besides, an advantageous aspect of the invention consists of an uncompacted preassembly
in the cited outstretched configuration and as well completed with a plurality of
strengthening bars which constitute the longitudinal or main reinforcement, by means
of turnable fixing means. Such turnable fixing means are suitable to perform the union
of the stirrups with the above mentioned strengthening bars with a function similar
to articulated junctions or hinges. In such way the so-made reinforced preassembly
is suitable to be closed again in a flatten configuration, thanks to the cited articulated
junctions. In such way it is possible to pre-assemble a structure which has all the
necessary reinforcements or project reinforcements, which can be reduced to a closed
configuration, flatten, which eases the transport, the handling, as well as its immediate
use in the building site. As matter of facts, thanks to the cited function of the
turnable junctions, the reinforced preassembly can be put again in its outstretched
configuration directly at the building site for performing the accomplishment operations,
exclusively related to the definitive blocking.
Description of Drawings
[0026] Details of the invention shall be more apparent from the detailed description of
a preferred embodiment of the apparatus for assembling reinforcements for reinforced
concrete according to the invention, illustrated for indicative purposes in the attached
drawings, wherein:
figure 1 shows a perspective view of the apparatus for assembling reinforcements for
reinforced concrete according to the invention;
figures 2 and 3 show a perspective view of a unit used in the apparatus in following
operative steps;
figure 4 shows a schematic perspective view of the unit shown in figures 2 and 3,
together with the preassembly, able to be uncompacted, which can be obtained thereby;
figures 5, 6 and 7 show schematic views of further advantageous configurations of
the product object of the invention.
Best Mode
[0027] With particular reference to such figures, the apparatus for assembling reinforcements
for reinforced concrete according to the invention is indicated in its entirety with
1.
[0028] The apparatus 1 comprises a fixed frame 2 suitable to shape in its inside a storage
housing 3 for a preassembly, able to be uncompacted. For example, such housing 3 can
substantially have parallelepiped-shape structure and in such case the fixed frame
2 comprises a plurality of vertical rods 4, arranged at the vertexes of a correspondent
base rectangle. The vertical rods 4 are stably linked through crossbars 5. Obviously
it is possible to provide many other shapes for the storage housing and then for the
fixed frame 2.
[0029] The storage housing 3 shaped by the frame 2 is suitable to receive the stirrups 6
to be assembled at an inlet zone 7 and more precisely on a plane delineated by a centering
device, as better described hereinafter. In the disclosed case, the frame 2 is arranged
leant on suitable feet 8 and the inlet zone 7 is shaped at the top of the pillars
4, being circumscribed by the correspondent top crossbars 5 of the frame 2. As an
alternative, the frame 2 can be oriented in a different way, for example vertically,
with its inlet zone 7 arranged vertically on a respective side of the frame.
[0030] The storage housing 3 is as well equipped with a mobile abutment plane or support
plane 9, for example pierced-platform-shaped, assembled slidable on suitable sliding
guides 10 preferably placed at the vertical rods 4. Such mobile support plane 9 is
horizontally arranged in figure 1, but it can be differently placed, for example in
vertical manner according to the orientation of the apparatus, as previously specified.
[0031] In particular, the support plane 9 is mobile about the cited sliding guides 10, that
is in the approaching and spacing direction of the inlet zone 7 to the storage housing
3.
[0032] At the inlet zone 7 and, in the illustrated case, at the crossbars 5, the apparatus
1 comprises the above mentioned centering device 11 for the stirrups 6 to be assembled,
a union device 12 for the union of a stirrup 6 received from the centering device
11 with at least one interconnection element 13 of flexible and substantially inextensible
material. The apparatus comprises as well a feeding unit 14 of the interconnection
element or elements 13 to be united with the stirrups 6.
[0033] The interconnection elements 13 are preferably metal elements of tape, wire or tubular
type. Different elements or elements of different materials can also be provided,
as long as they are provided with the cited mechanical characteristics. As concerns
the technical meaning of such mechanical characteristics, the flexibility is to be
intended so that such elements are suitable to freely assume a non-rectilinear shape,
in particular folded, by means of approaching two spaced portions of the same element.
On the contrary, the same property of the flexibility is to be intended so as that
the interconnection element can on the contrary freely assume a shape substantially
rectilinear coming from a bight-shape, when the above mentioned spaced portions are
spaced in measure substantially equal to the extension of the tract, in the case defined
by the structural project, which is interposed between them. Moreover, the cited inextensibility
characteristic refers to the fact that the correspondent tracts of the interconnection
elements keep, both in the free bight-configuration and in the rectilinear one, a
constant extension, that is able to assure in a reliable manner a predetermined spacing
of the stirrups united with them, as described hereinafter.
[0034] More precisely the centering device 11 preferably comprises a plurality of centering
units independently mobile about the inlet zone 7 for allowing the correct positioning
of a single stirrup 6 fed to the apparatus 1 and possibly the re-establishment of
the correct shape of the stirrup 6 in case, because of an imprecision in the making
or the deformability of row materials, it does not match the desired shape. The disclosed
case provides a first centering unit 110a, a second centering unit 110b and a third
centering unit 110c, each of them cooperating with a correspondent union unit 120
and with a respective feeding unit 140 of a correspondent interconnection element
13 (see figure 2).
[0035] For example it is possible to provide that the first centering unit 110a and the
second centering unit 110b are carried mobile along the direction of a crossbar 5
of the fixed frame 2, for example for intercepting a respective couple of adjacent
vertexes of a stirrup 6 and that the third centering unit 110c is, on the contrary,
carried mobile along a direction parallel with respect to the preceding one, for intercepting
an opposed portion of the same stirrup 6, so as to enable the positioning of a stirrup
6 on a determined interception plane. More precisely each centering unit 110 comprises
a support arm 15 assembled slidable on at least one crossbar 5. In particular in the
illustrated case the first support unit 110a and the second support unit 110b are
slidably assembled, in an independent manner, on a same crossbar 5 of the fixed frame
2 through respective support arms 15a, 15b, while the third centering unit 110c comprises
a support arm 15c assembled slidable and on a respective transversal element extended
between a couple of crossbars 5 substantially parallel, perpendicular to the direction
in which the remaining centering units are slidable. As an addiction and as an alternative,
the cited arms can be provided turnable with respect to the crossbar on which they
are assembled.
[0036] Each centering unit 110, in particular each support arm 15, carries a mobile support
frame 16 suitable to be alternatively operated by respective operating means 17, mobile
between an active advanced position, for intercepting at least one stirrup 6 and an
inactive rear position for releasing the same stirrup. In the disclosed case each
support frame 16 has a couple of lateral protuberances 18 suitable to intercept, through
the cited alternative movement, respective portions of one end of the stirrup 6 or
of sides adjacent to a same vertex of a stirrup 6.
[0037] In the cited advanced active position, the frame 16 intercepts a correspondent portion
of the stirrup 6, holding up or blocking the passage to the inside of the storage
housing 3, while, in the cited inactive rear position, the mobile frame 16 of the
arm 15 frees the passage to the stirrup 6 of the inlet zone 7 towards the storage
housing 3. It is to be observed that the interception portions of the respective frames
16 of the support arm 15 of the centering units 110 are preferably coplanar, that
is in any case arranged in such way to delineate the cited interception plane for
each stirrup 6.
[0038] Each centering unit 110 comprises as well auxiliary abutment means 19 suitable to
enable the centering of a stirrup 6 and the re-establishment of the correct shape
within the cited interception plane. In the disclosed case the auxiliary abutment
means 19 comprise for each centering unit 110 a couple of abutment bodies. For example
the abutment bodies 19 can be cylindrical and can be arranged on the cited lateral
portions for the interception of the mobile frame 16 of the support arm 15 (see figures
2 and 3).
[0039] Each union unit 120 comprises union means for performing the union of a portion of
a stirrup 6 intercepted and centred with respect to the abutment bodies 19, with a
correspondent portion of an interconnection element 13. The unit comprises as well
a tightening member 20 suitable to tighten the portion of stirrup 6 to be united with
a portion of an interconnection element 13. The tightening member 20 shapes a jaw
articulated to a pin 21 fixed transversally to the frame 16 of the support arm 15.
The jaw 20 is articulated to operating means 22 suitable to allow its tilting about
the transversal pin 21. Therefore the jaw 20 is suitable to be alternatively operated
between an opening position, wherein the portion of the stirrup 6 intercepted by the
centering unit 110 is free from the tightening (see figure 3), and a closing position,
wherein the portion of the stirrup 6 is blocked by the jaw 20 (see figure 2).
[0040] In the disclosed case the provided union means are welding means, therefore the tightening
member 20 serves also as welding electrode, cooperating with a conjugated body 23
suitable to serve as opposed polarity electrode, being opposed to the jaw 20 with
respect to the portion of the intercepted stirrup 6. The conjugated body 23 (see figure
2) is preferably carried by the support frame 16. The conjugated body 23 is preferably
shaped so as to provide a curved operating surface 24 suitable to receive in unwinding
the interconnection element 13 dragged by the feeding unit 140. The operating surface
24 is shaped so as to progressively orient the interconnection element 13 in a direction
substantially perpendicular to the interception plane of the stirrup 6. In other words,
the conjugated body 23 leads the interconnection element 13 to arrange itself according
to a direction longitudinal with respect to the reinforcement to be assembled, in
which the stirrups 6 represent the transversal reinforcement elements. As an alternative
it is possible to provide union means of different kind, for example of mechanical
union through crimping, riveting or sticking.
[0041] The feeding unit 140 comprises dragging means 25, suitable to feed in controlled
way tracts of the interconnection element 13 of predetermined extension. Such dragging
means 25 can be made for example by a couple of dragging wheels, smooth, worked or
suitably covered, suitable to drag while dragging the interconnection element 13.
In substance the element 13, preferably made by metal tape, is interposed among the
wheels 25 for being dragged with precision by the rotating motion of this one.
[0042] The dragging means 25 are advantageously operated through control means, for example
of encoder type. Such control means are suitable to drive the unwinding of a determined
extension of tape 13, so as to assure that a quantity of tape or similar element 13
that is unwound between a union point and the following one is equal to the pre-established
one. As far as it is concerned, it is necessary to underline that in the structural
project extension of the tape of different length between two following stirrups 6
can be provided, in order to allow the structure, in its entire, to have profiles
suitable to different shapes or structural requirements. For example through non-rectilinear
crossbars or fan-shaped stirrups or anyway inclined for optimizing the endurance against
cutting stresses.
[0043] The wheels 25 are preferably aligned to the conjugated body 23 and to the actuation
direction of the support frame 16, that is transversally to the portion of the intercepted
stirrup 6 and to the articulation pin 21 of the jaw 20. Therefore the dragging made
by the wheels 25 drives the tape 13 firstly on the operating surface 24 of the conjugated
body 23 and then in the passage channel between the same body 23 and the stirrup 6
to be united.
[0044] In figures 2 and 3 the first centering unit 110a is illustrated during the steps
of respectively tightening interception and release. It is important to observe that
the first centering unit 110a intercepts in this case a portion of the stirrup 6 which
corresponds to the overlapping vertex of the end hooks 6a, while the remaining centering
units 110b, 110c respectively intercept a second vertex and a middle portion of an
opposed end of the same stirrup 6, as shown in figure 1.
[0045] Such arrangement is particularly advantageous since the first centering unit 110a
is suitable to cooperate with the union means 120 for performing the union of both
overlapped ends of the stirrup 6 with correspondent portions of the interconnection
element.
[0046] It allows to stabilize in considerable manner the structure of the stirrup 6, in
particular by avoiding that not reciprocally united end hooks could allow an extreme
deformability to such elements which indeed result open.
[0047] The functioning of the apparatus, as well as the steps of the method according to
the invention are understandable though the preceding description.
[0048] In a starting step, an interconnection element 13, for example a metal tape, is prearranged
at each feeding unit 140. Preferably the unwound tape tract is long enough to reach
and overcome the operating surface 24 of the conjugated body 23. More precisely the
exceeding tape or similar element beyond the operating surface 24 can contribute together
with an opposed edge tract of tape or similar corresponding exceeding element to the
final binding of the compacted preassembly.
[0049] In the same starting step, a first stirrup 6 is fed to the apparatus 1. For this
scope the support frames 16 of the centering units 110 are prearranged in active advanced
position. The first stirrup 6 is then fed and intercepted on the plane bounded by
the side portions of the support frames 16, intercepting the tape or similar element
13 against the conjugated body 23.
[0050] Moreover the mobile support plane 9 is prearranged in a position close to the interception
plane, in the storage housing 3 beyond the inlet zone 7.
[0051] Subsequently the tightening members 20 are operated for firmly tightening the portions
of tape or similar unwound externally to the portions of stirrups intercepted by the
centering units 110.
[0052] Then the union means are operated, performing the union of the tapes 13 or similar
elements with the stirrup 6 in each of the intercepted positions. As previously disclosed,
it is preferable that one of the unions with the fed stirrup 6 is made at the vertex
of the stirrup comprising both overlapped portions of the hooks 6a, so as to assure
a better structure endurance.
[0053] In a step following to the union, the tightening members 20 are driven back to the
inactive open position, disengaging the intercepted portions of the stirrup 6 and
of the belt 13.
[0054] The dragging means 25 are then operated in a controlled way, so as to unwind a tract
of belt 13 of pre-established length. More precisely such extension corresponds to
the distance between the first stirrup 6 and the following one according to the structural
project. In case, for example, the project provides that the stirrups 6 are arranged
in parallel manner, the measure of such unwinding is equal for each dragging element
and corresponds to the projected step between the correspondent stirrups. As an alternative,
the project could provide that the stirrups 6 are arranged within the reinforcement
according to inclined laying planes, with the purpose of adapting their orientation
to the distribution of the foreseen cutting loads. In such case the unwinding of tape
13 or of other similar element could be driven in a different measure for different
feeding units 140. As well, it is possible to provide, and it is advisable, that in
such case the fed stirrups 6 have different shape, for making a preassembly of parallelepiped
shape also with stirrup orientations on incident planes. In this case is preferable
that the apparatus for making stirrups linked to the apparatus according to the invention
is connected to the same apparatus through electronic communication means suitable
to transmit in input to the centering units 110 the geometrical parameters of the
stirrups to be shaped, so as to automatically adapt the position parameters according
to the variations of the production parameters.
[0055] It is to be noted that the tape 13 or similar element is arranged in this way toward
the inside of the stirrup 6. Thanks to the flexibility of the same, the tape 13 or
other similar element is arranged inside the stirrup 6 forming a bight.
[0056] In particular, using interconnection means 13 of the tape or strap type, that is
with a substantially flat section, the flexibility is increased around the main axis
of the section, therefore the unwinding of exceeding material entails the arrangement
of the same element in bights toward the inside of the stirrups 6.
[0057] In a following step, or as an alternative before the previously described feeding
step, the first stirrup 6 united to the tapes 13 or to similar interconnection elements
is released by the centering units 110, through the displacement of the support frames
16 in the inactive position. The stirrup 6 is then transferred to the mobile support
plane 9 prearranged close to the storage housing 3 for receiving the preassembly in
formation.
[0058] Then a second stirrup 6 is fed for being united with the prearranged tapes 13, in
the very same way of the preceding case. In particular it is necessary to underline
that the controlled feed performed in the preceding step assures that the tract of
tape 13 interposed between the just made union and the one to be made is equal to
the distance pre-established by the project between the correspondent portions of
the first and the second stirrup of the reinforcement to be formed. It is also to
be noted that in such step, the first stirrup placed on the abutment plane and the
second stirrup are preferably at an approached distance with respect the one of the
project. Therefore the tract of the disengaged interconnection element 13 already
united with one end of the first stirrup 6 arranged on the abutment plane forms the
cited bight configuration turned inwards between the first and the second fed stirrup.
Moreover it is to be noted that the positioning of the second stirrup 6 intercepts,
between the same stirrup 6 and the union and tightening means 20, a determined portion
of tape or similar fed element 13. The distance between such determined portion and
the portion of the interconnection element 13 previously united with the first stirrup
6 corresponds to the distance established by the project between the same stirrups.
[0059] In the following operative step the union of the second stirrup 6 with different
fed elements 13 is performed through the union and tightening means 20.
[0060] Further tracts of interconnection elements 13 of controlled extension are unwound
by the feeding units 140. The mobile support plane 9 is suitably spaced from the interception
plane of the centering groups 110, so as to create between them a space for the second
stirrup 6 already united according to the thickness which it occupies and in suitable
step relationship. Subsequently this second stirrup 6 is released towards the support
plane 9 in contact with the already placed first stirrup. In this way a preassembly,
able to be uncompacted, comprising the stirrups 6 and the interconnection tapes 13
is created on the above mentioned mobile support plane 9 (see figure 4).
[0061] It is to be noticed that in the particular case in which the apparatus 1 has an extension
different than the vertical one, it is possible to provide that in the preassembly
assemblage step, the stirrups 6 united in succession with the interconnection elements
13 are stored on the mobile support plane 9 in a not completely stacked configuration,
that is maximally compacted, and that the complete compaction in instead performed
in a final step, suitably approaching the mobile support plane 9 with the last stirrup
6 united with the preassembly.
[0062] The preassembly results anyway completed in the storage housing 3 when all the stirrups
6 provided by the project are united at the pre-established distances and approached
to each other in a final compacted configuration.
[0063] As said before, the compacted preassembly preferably has exceeding corners of tape
or similar element 13 exceeding from the edge stirrups. In a preparation final step
it is possible to perform the tying of such terminal corners in order to assure the
preassembly to be in the compacted configuration. Such preassembly is anyway easy
to uncompact, by simply removing the cited tying, if provided, and performing a traction
to the edge stirrups. It will be also easy to introduce the longitudinal strengthening
bars when the assembled preassembly is still in compacted configuration. In the uncompacted
configuration then the preassembly brings the stirrups back to the precise positions
imposed in the preassembly production step as provided by the project, thanks to the
inextensiveness of the interconnection element.
[0064] According to a further preferred embodiment of the disclosed assembling method, it
is possible to obtain a preassembly 60, suitable to easily be re-compacted for easing
the transport toward the building site.
[0065] Such preassembly 60, shown in figures 5, 6 and 7 is formed by means of the following
union of longitudinal strengthening bars 61 with at least some stirrups of the preassembly.
More precisely the longitudinal strengthening bars 61 are inserted inside the preassembly
in the project positions, for example at the vertexes of the stirrups 6 with not tightened
unions, that is rotatable bonds, so that they allow a minimum play and a correspondent
articulation movement in the union points. In such way the preassembly can cinematically
be represented by an articulated quadrilateral.
[0066] That means that also after having tightened the bars 61 to the stirrups 6, for example
through tying or similar kind of junctions, it is possible to rotate the stirrups
6 around the union portions, so as to flatten the preassembly, able to be uncompacted,
in flattered configuration, keeping the bars 61 placed in the inside (see figure 6).
[0067] The preassembly reinforced in flattered position 60a is then easy to transport to
the building site, where it can easily be opened by picking up the longitudinal strengthening
bars 61 arranged on the top. The reinforcement, that is the reinforced preassembly
60, comes then back to the initial configuration, represented in figure 4, ready for
the concrete casting. For making the structure stable in use it is finally enough
to tighten the ends of the longitudinal strengthening bars 61 with the reinforcements
of the pillars in the correspondent junctions. In this way the reinforced preassembly
keeps itself the characteristics of reduced dimensions, but its accomplishment requires
less labour in the building site because the longitudinal bars 61 result already inserted
and correctly positioned. Obviously in this specific case it is preferable that the
flexible interconnection means 13 of the preassembly are previously arranged on same
opposed sides for easing the flattering of the product.
[0068] In practice, the embodiment of the invention, the materials used, as well as the
shape and dimensions, may vary depending on the requirements.
1. Method for preassembling reinforcements for reinforced concrete consisting of a plurality
of transverse stirrups (6) suitable to be fixed to longitudinal bars (61) in order
to shape a reinforcement cage, the method
characterised by the steps of:
a. prearranging an interception plane associated with a centering device (11) for
a stirrup (6)
b. prearranging a mobile support plane (9) for said stirrups (6), mobile in a direction
perpendicular to said interception plane and cooperating with said centering device
(11) associated with said interception plane
c. prearranging a device (14) for feeding at least one flexible and inextensible interconnection
element (13)
d. feeding a said first stirrup (6) to said interception plane, centering it on said
plane by means of said centering device (11)
e. uniting said interconnection element (13) to said first stirrup (6) by means of
a uniting device (20)
f. performing the controlled feed of a predetermined extension tract of said interconnection
element (13) by means of said feeding device (14)
g. in suitable step relationship with said step f. of performing the controlled feed
of said interconnection element (13), releasing said first stirrup (6) united to said
interconnection element (13) towards said mobile support plane (9)
h. repeating steps from b. to g. in order to unite further stirrups (6) to said interconnection
element (13)
i. performing in suitable step relationship the operation of said mobile support plane
(9) in a direction perpendicular to said interception plane, receiving by said operation
said stirrups (6) united to said interconnection element (13) in condition of compacted
preassembly, wherein said stirrups (6) united to said interconnection element (13)
are approached to each other between said interception plane and said mobile support
plane (9) and said interconnection element (13) is folded in bights towards the inside
of said stirrups (6).
2. Method according to claim 1, characterized in that said step i. of performing the operation of said mobile support plane (9) in direction
to said interception plane is carried out successively to said step e. of uniting
a said first stirrup (6) to said interconnection element (13) and before said successive
step of uniting a said second stirrup (6) to said interconnection element (13) fed
in a controlled way, progressively taking away said abutment plane (9) from said interception
plane, and receiving in accumulation said approached stirrups (6) of said compacted
preassembly in formation.
3. Method according to claim 2, characterized in that said step e. of uniting a said first stirrup (6) to said interconnection element
(13) is realized at one vertex of said first stirrup (6), said vertex comprising a
first end hook (6a) and a second end hook (6b) substantially overlapped or approached,
by means of a first union of said first hook (6a) to said interconnection element
(13) and a second union of said second end hook (6b) to said interconnection element
(13) carried out in the same operating union step or in two successive steps.
4. Method according to claim 2 or 3, characterized in that said step f. of performing the controlled feed of predetermined length tract of said
interconnection element (13) is carried out by means of means (25) for dragging said
interconnection element (13), orienting said feed towards the inside of said preassembly
in formation, in such a way that said bight folding of said interconnection element
(13) is directed inside said preassembly.
5. Method according to claim 4, characterized in that said step e. of uniting said stirrup (6) to said interconnection element (13) is
carried out by means of sealer means (20, 23, 24) or sticking means or riveting means
or crimping means.
6. Method according to one of the previous claims, characterized in that said interconnection element (13) is united externally to said stirrup (6).
7. Apparatus for preassembling reinforcements for reinforced concrete consisting of a
plurality of transverse reinforcement stirrups (6) suitable to be united to a plurality
of longitudinal strengthening bars (61), characterised by comprising a centering device (11) suitable to define an interception plane for one
said stirrup (6), a device (14) for feeding at least one flexible and inextensible
interconnection element (13) to be united to said stirrup (6) in order to make a preassembly
designed to be completed with said longitudinal strengthening bars (61) to shape said
reinforcement for reinforced concrete, a device (12) for uniting said stirrup (6)
to said interconnection element (13), said feeding device (14) being adapted to feed
said interconnection element (13) towards the inside of said stirrup (6) and being
associated with means for controlling the extension of the fed portion of said interconnection
element (13) and said apparatus comprising a support plane (9) mobile in direction
perpendicular to said interception plane, for housing said preassembly between said
interception plane and said mobile support plane (9) in a compacted configuration,
wherein said stirrups (6) united to said interconnection element (13) are reciprocally
approached and wherein said respective controlled extension of said interconnection
element (13) are folded in bights.
8. Apparatus according to claim 7, characterized in that said centering device (11) comprises a plurality of centering units (110a, 110b,
110c) mobile on said interception plane at an inlet zone (7) for said stirrups (6),
in a way as to perform the centering of a said stirrup (6).
9. Apparatus according to claim 8, characterized in that each of said mobile centering units (110a, 110b, 110c) carries a respective union
unit (120) of said union device (12) and a respective feeding unit (140) of said feeding
device (14) for one said interconnection element (13).
10. Apparatus according to claim 9, characterized in that said feeding unit (140) comprises a couple of counter rotating dragging wheels (25),
associated with control means of the encoder type to drag controlled extensions of
said interconnection element (13).
11. Apparatus according to claim 9, characterized in that said feeding unit (140) is oriented in a way as to drag controlled extensions of
said interconnection element (13) towards the inside of said stirrup (6) intercepted
on said interception plane, producing the cited bight folding of said interconnection
element (13) inside said preassembly.
12. Apparatus according to claim 10, characterized in that said union unit (120) comprises a conjugated body (23) shaping an operating surface
(24) suitable to abut said interconnection element (13) against one said intercepted
stirrup (6), said operating surface (24) being shaped in a way as to orient progressively
said interconnection element (13) in a direction substantially perpendicular to said
plane for intercepting said stirrup (6).
13. Apparatus according to claim 12, characterized in that said union unit (120) comprises tightening means (20) suitable to tighten a portion
of said stirrup (6) intercepted on said intercepted plane by means of said centering
unit (110) against said conjugated body (23), said tightening means (20) being able
to be tilted between an opening position and a closing position.
14. Apparatus according to claim 13, characterized in that said centering unit (110a, 110b, 110c) comprises a support arm (15a, 15b, 15c) carried
mobile by a fixed framework (2) and a support frame (16) carried mobile by said support
arm (15a, 15b, 15c), alternatively between an active position for intercepting said
stirrup (6) and an inactive position for releasing said stirrup (6) to said mobile
abutment plane (9).
15. Apparatus according to claim 14, characterized in that each said centering unit (110a, 110b, 110c) comprises auxiliary abutment means (19)
shaping a couple of abutment bodies carried by said support arm (15a, 15b, 15c) in
order to cooperate with said mobile support frame (16) in step of centering of said
intercepted stirrup (6).
16. Apparatus according to one of the previous claims, characterized in that said union means (120) perform the union of said interconnection element (13) externally
to said stirrup (6).
17. Preassembly for making reinforcements for reinforced concrete, comprising a plurality
of transverse stirrups (6) united to a plurality of flexible and inextensible longitudinal
interconnection elements (13), wherein said stirrups (6) are leaning against each
other in compacted configuration and said interconnection elements (13) are arranged
in bights between a union of a said stirrup and the successive union, said compacted
preassembly being able to be uncompacted by means of traction in an outstretched configuration
wherein said bights are outstretched and determine the desired distancing between
said stirrups (6), characterised in that said interconnection elements (13) are arranged in bights fed towards the inside
of said preassembly and are united to the said support stirrups (6) without interruption
and at reciprocal predefined distances.
1. Verfahren zum Vormontieren von Bewehrungen für Bewehrungsbeton, welche aus einer Vielzahl
an Querbügeln (6) bestehen, die dazu geeignet sind, an Längsbalken (61) befestigt
zu werden, um einen Bewehrungskäfig auszubilden, wobei das Verfahren ferner durch
die folgenden Schritte gekennzeichnet ist:
a. Vorbereiten einer Auffangebene für einen Bügel (6), die einer Zentriereinrichtung
(11) zugeordnet ist
b. Vorbereiten einer beweglichen Stützebene (9) für die Bügel (6), welche in einer
zur Auffangebene senkrechten Richtung beweglich ist und mit der Zentriereinrichtung
(11) zusammenwirkt, die der Auffangebene zugeordnet ist
c. Vorbereiten einer Einrichtung (14) zum Zuführen mindestens eines flexiblen und
nicht ausdehnbaren Verbindungselements (13)
d. Zuführen des einen ersten Bügels (6) zur Auffangebene, wobei es auf der Ebene durch
die Zentriereinrichtung (11) zentriert wird
e. Anschließen des Verbindungselements (13) an den ersten Bügel (6) durch eine Anschlusseinrichtung
(20)
f. Durchführen der gesteuerten Zuführung eines Ausdehnungsabschnittes des Verbindungselements
(13) durch die Zuführeinrichtung (14)
g. in geeigneter Schrittbeziehung zum Schritt f. des Durchführens der gesteuerten
Zuführung des Verbindungselements (13), Freigeben des an das Verbindungselement (13)
angeschlossenen ersten Bügels (6) zur beweglichen Stützebene (9)
h. Wiederholen der Schritte b. bis g., um weitere Bügel (6) an das Verbindungselement
(13) anzuschließen
i. in geeigneter Schrittbeziehung, Durchführen des Betriebs der beweglichen Stützebene
(9) in einer zur Auffangebene senkrechten Richtung, wobei die an das Verbindungselement
(13) angeschlossenen Bügel (6) als kompakt vormontierte Anordnung durch den Betrieb
erhalten werden, wobei die an das Verbindungselement (13) angeschlossenen Bügel (6)
zwischen der Auffangebene und der beweglichen Stützebene (9) einander angenähert werden,
und das Verbindungselement (13) zur Innenseite des Bügels (6) in Schlaufen gefaltet
ist.
2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass der Schritt i. des Durchführens des Betriebs der beweglichen Stützebene (9) in Richtung
der Auffangebene nach dem Schritt e. des Anschließens eines ersten Bügels (6) an das
Verbindungselement (13) und vor dem folgenden Schritt des Anschließens eines zweiten
Bügels (6) an das Verbindungselement (13), das gesteuert zugeführt wird, durchgeführt
wird, wobei die Anschlagebene (9) progressiv von der Auffangebene weg geführt wird,
und die angenäherten Bügel (6) der sich bildenden kompakt vormontierten Anordnung
gesammelt erhalten werden.
3. Verfahren nach Anspruch 2, dadurch gekennzeichnet, dass der Schritt e. des Anschließens eines ersten Bügels (6) an das Verbindungselement
(13) an einer Spitze des ersten Bügels (6) durchgeführt wird, wobei die Spitze einen
ersten Endhaken (6a) und einen zweiten Endhaken (6b) umfasst, die im Wesentlichen
überlappt oder angenähert sind, was durch einen ersten Anschluss des ersten Hakens
(6a) an das Verbindungselement (13) und durch einen zweiten Anschluss des zweiten
Endhakens (6b) an das Verbindungselement (13) geschieht, welche in demselben Betriebsanschlussschritt
oder während der zwei folgenden Schritte durchgeführt werden.
4. Verfahren nach Anspruch 2 oder 3, dadurch gekennzeichnet, dass der Schritt f. des Durchführens der gesteuerten Zuführung eines vorbestimmten Längsabschnittes
des Verbindungselements (13) durch Mittel (25) zum Ziehen des Verbindungselements
(13) durchgeführt wird, wobei die Zuführung zur Innenseite der sich bildenden vormontierten
Anordnung so ausgerichtet wird, dass die schlaufenartige Faltung des Verbindungselements
(13) der Innenseite der vormontierten Anordnung zugewandt ist.
5. Verfahren nach Anspruch 4, dadurch gekennzeichnet, dass der Schritt e. des Anschließens des Bügels (6) an das Verbindungselement (13) durch
Schweißmittel (20, 23, 24) oder Klebemittel oder Nietmittel oder Crimpmittel durchgeführt
wird.
6. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass das Verbindungselement (13) außenseitig an den Bügel (6) angeschlossen ist.
7. Vorrichtung zum Vormontieren von Bewehrungen für Bewehrungsbeton, welche aus einer
Vielzahl an Querbewehrungsbügeln (6) besteht, die dazu geeignet sind, an eine Vielzahl
an Längsverstärkungsbalken (61) angeschlossen zu werden, dadurch gekennzeichnet, dass sie eine Zentriereinrichtung (11), die dazu geeignet ist, eine Auffangebene für den
einen Bügel (6) zu definieren, eine Einrichtung (14) zum Zuführen mindestens eines
flexiblen und nicht ausdehnbaren Verbindungselement (13), das an den Bügel (6) angeschlossen
werden muss, um eine vormontierte Anordnung so auszulegen, dass sie mit den Längsverstärkungsbalken
(61) ergänzt werden muss, um die Bewehrung für Bewehrungsbeton auszubilden, eine Einrichtung
(12) zum Anschließen des Bügels (6) an das Verbindungselement (13) umfasst, wobei
die Zuführeinrichtung (14) ausgelegt ist, um das Verbindungselement (13) zur Innenseite
des Bügels (6) zuzuführen, und den Mitteln zum Steuern der Ausdehnung des zugeführten
Abschnittes des Verbindungselements (13) zugeordnet ist, und wobei die Vorrichtung
eine in einer zur Auffangebene senkrechten Richtung bewegliche Stützebene (9) zur
Aufnahme der vormontierten Anordnung zwischen der Auffangebene und der beweglichen
Stützebene (9) in einer kompakten Ausbildung umfasst, wobei die an das Verbindungselement
(13) angeschlossenen Bügel (6) einander angenähert werden, und wobei die jeweilig
gesteuerten Ausdehnungen des Verbindungselements (13) in Schlaufen gefaltet werden.
8. Vorrichtung nach Anspruch 7, dadurch gekennzeichnet, dass die Zentriereinrichtung (11) eine Vielzahl an Zentriereinheiten (110a, 110b, 110c)
umfasst, welche auf der Auffangebene an einem Einlassbereich (7) für die Bügel (6)
so beweglich sind, dass sie die Zentrierung des Bügels (6) durchführen.
9. Vorrichtung nach Anspruch 8, dadurch gekennzeichnet, dass eine jede der beweglichen Zentriereinheiten (110a, 110b, 110c) eine jeweilige Anschlusseinheit
(120) der Anschlussvorrichtung (12) und eine jeweilige Zuführeinheit (140) der Zuführeinrichtung
(14) für das eine Verbindungselement (13) beinhaltet.
10. Vorrichtung nach Anspruch 9, dadurch gekennzeichnet, dass die Zuführeinheit (140) ein Paar gegenläufig drehender Zugräder (25) umfasst, die
den Steuermitteln vom Encoder-Typ zugeordnet sind, um gesteuerte Ausdehnungen des
Verbindungselements (13) zu ziehen.
11. Vorrichtung nach Anspruch 9, dadurch gekennzeichnet, dass die Zuführeinheit (140) so ausgerichtet ist, dass sie gesteuerte Ausdehnungen des
Verbindungselements (13) zur Innenseite des Bügels (6) zieht, der auf der Auffangebene
abgefangen wurde, wobei die genannte schlaufenartige Faltung des Verbindungselements
(13) innerhalb der vormontierten Anordnung ausgeführt wird.
12. Vorrichtung nach Anspruch 10, dadurch gekennzeichnet, dass die Anschlusseinheit (120) einen korrespondierenden Körper (23) umfasst, der eine
Betriebsfläche (24) bildet, die geeignet ist, um das Verbindungselement (13) gegen
den einen abgefangenen Bügel (6) anzuschlagen, wobei die Betriebsfläche (24) so gestaltet
ist, dass sie das Verbindungselement (13) in eine Richtung progressiv ausrichtet,
die im Wesentlichen senkrecht zur Ebene ist, um den Bügel (6) abzufangen.
13. Vorrichtung nach Anspruch 12, dadurch gekennzeichnet, dass die Anschlusseinheit (120) Anziehmittel (20) umfasst, die geeignet sind, um einen
Abschnitt des auf der Auffangebene abgefangenen Bügels (6) durch die Zentriereinheit
(110) gegen den korrespondierenden Körper (23) anzuziehen, wobei die Anziehmittel
(20) in der Lage sind, zwischen einer Öffnungslage und einer Schließlage zu schwingen.
14. Vorrichtung nach Anspruch 13, dadurch gekennzeichnet, dass die Zentriereinheit (110a, 110b, 110c) einen Haltearm (15a, 15b, 15c), der durch
ein festes Rahmenwerk (2) beweglich getragen wird, und einen Stützrahmen (16), der
durch den Haltearm (15a, 15b, 15c) beweglich getragenen wird, umfasst, alternativ
zwischen einer aktiven Position, um den Bügel (6) abzufangen, und einer nicht aktiven
Position, um den Bügel (6) zur beweglichen Anschlagebene (9) freizugeben.
15. Vorrichtung nach Anspruch 14, dadurch gekennzeichnet, dass jede Zentriereinheit (110a, 110b, 110c) Hilfsanschlagmittel (19) umfasst, welche
ein Paar von Anschlagkörpern bilden, die durch den Haltearm (15a, 15b, 15c) getragen
werden, um beim Schritt des Zentrierens des abgefangenen Bügels (6) mit dem beweglichen
Stützrahmen (16) zusammenzuwirken.
16. Vorrichtung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Anschlussmittel (120) den Anschluss des Verbindungselements (13) außenseitig
an den Bügel (6) durchführen.
17. Vormontierte Anordnung zur Herstellung von Bewehrungen für Bewehrungsbeton, welche
eine Vielzahl an Querbügeln (6) umfassen, die an eine Vielzahl an flexiblen und nicht
ausdehnbaren Verbindungselementen (13) angeschlossen sind, wobei die Bügel (6) in
kompakter Ausbildung gegeneinander anschlagen und die Verbindungselemente (13) zwischen
einem Anschluss des Bügels und dem folgenden Anschluss in Schlaufen angeordnet sind,
wobei die kompakt vormontierte Anordnung in der Lage ist, durch Traktion in einer
ausgestreckten Ausbildung zerlegt zu werden, wobei die Schlaufen ausgestreckt sind
und die gewünschte Distanzierung zwischen den Bügeln (6) bestimmen, dadurch gekennzeichnet, dass die Verbindungselemente (13) in Schlaufen angeordnet sind, die zur Innenseite der
vormontierten Anordnung zugeführt werden und ohne Unterbrechung und bei vorbestimmten
reziproken Abständen an die Stützbügel (6) angeschlossen sind.
1. Procédé pour préassembler de renforts pour béton armé consistant en une pluralité
de étriers transversaux (6) aptes à être fixés aux barres longitudinales (61) afin
de former une cage de renfort, le procédé étant
caractérisé en ce qu'il inclut les étapes suivantes :
a. prédisposer un plan d'interception associé avec un dispositif de centrage (11)
pour un étrier (6)
b. prédisposer un plan de support mobile (9) pour lesdits étriers (6), étant mobile
dans une direction perpendiculaire audit plan d'interception et coopérant avec ledit
dispositif de centrage (11) associé avec ledit plan d'interception
c. prédisposer un dispositif (14) pour alimenter au moins un élément d'interconnexion
(13) flexible et inextensible
d. alimenter ledit un premier étrier (6) audit plan d'interception, en centrant le
même sur ledit plan au moyen dudit dispositif de centrage (11)
e. raccorder ledit élément d'interconnexion (13) audit premier étrier (6) au moyen
d'un dispositif de raccord (20)
f.effectuer l'alimentation contrôlée d'une section d'extension prédéterminée dudit
élément d'interconnexion (13) au moyen dudit dispositif d'alimentation (14)
g. selon une relation d'étape appropriée avec ladite étape f. d'effectuer l'alimentation
contrôlée dudit élément d'interconnexion (13), libérer ledit premier étrier (6) raccordé
audit élément d'interconnexion (13) vers ledit plan de support mobile (9)
h. répéter les étapes de b. à g. afin de raccorder autres étriers (6) audit élément
d'interconnexion (13)
i. effectuer, selon une relation d'étape appropriée, l'entraînement dudit plan de
support mobile (9) dans une direction perpendiculaire audit plan d'interception, en
recevant au moyen dudit entraînement lesdits étriers (6) raccordés audit élément d'interconnexion
(13) en conditions de groupe préassemblé d'une manière compacte, dans lequel lesdits
étriers (6) raccordés audit élément d'interconnexion (13) sont rapprochés l'un à l'autre
entre ledit plan d'interception et ledit plan de support mobile (9) et ledit élément
d'interconnexion (13) est replié en anses vers l'intérieur desdits étriers (6).
2. Procédé selon la revendication 1, caractérisé en ce que ladite étape i. d'effectuer l'entraînement dudit plan de support mobile (9) dans
la direction dudit plan d'interception est effectuée après ladite étape e. de raccorder
ledit un premier étrier (6) audit élément d'interconnexion (13) et avant ladite étape
successive de raccorder ledit un second étrier (6) audit élément d'interconnexion
(13) alimenté d'une manière contrôlée, en éloignant progressivement ledit plan de
butée (9) dudit plan d'interception, et en recevant en accumulation lesdits étriers
(6) rapprochés dudit groupe préassemblé compacté en formation.
3. Procédé selon la revendication 2, caractérisé en ce que ladite étape e. de raccorder ledit un premier étrier (6) audit élément d'interconnexion
(13) est réalisée en un sommet dudit premier étrier (6), ledit sommet comprenant un
premier crochet terminal (6a) et un second crochet terminal (6b) substantiellement
superposés ou rapprochés, au moyen d'un premier raccord dudit premier crochet (6a)
audit élément d'interconnexion (13) et un second raccord dudit second crochet terminal
(6b) audit élément d'interconnexion (13) effectués dans la même étape de raccord ou
en deux étapes successives.
4. Procédé selon la revendication 2 ou 3, caractérisé en ce que ladite étape f. d'effectuer l'alimentation contrôlée d'une section d'extension prédéterminée
dudit élément d'interconnexion (13) est effectuée au moyen de moyens (25) pour entraîner
ledit élément d'interconnexion (13), en orientant ladite alimentation vers l'intérieur
dudit groupe préassemblé en formation, de manière à ce que ledit pliage en anses dudit
élément d'interconnexion (13) est dirigé vers l'intérieur dudit groupe préassemblé.
5. Procédé selon la revendication 4, caractérisé en ce que ladite étape e. de raccorder ledit étrier (6) audit élément d'interconnexion (13)
est effectuée au moyen de moyens d'étanchéité (20, 23, 24) ou moyens d'adhésion ou
moyens de rivure ou moyens de sertissage.
6. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que ledit élément d'interconnexion (13) est raccordé extérieurement audit étrier (6).
7. Appareil pour préassembler de renforts pour béton armé consistant en une pluralité
d'étriers transversaux de renfort (6) aptes à être raccordés à une pluralité de barres
longitudinales de renforcement (61), caractérisé en ce qu'il comprend un dispositif de centrage (11) apte à définir un plan d'interception pour
ledit un étrier (6), un dispositif (14) pour alimenter au moins un élément d'interconnexion
(13) flexible et inextensible qui doit être raccordé audit étrier (6) afin de réaliser
un groupe préassemblé configuré pour être complété avec lesdites barres longitudinales
de renforcement (61) pour former ledit renfort pour béton armé, un dispositif (12)
pour raccorder ledit étrier (6) audit élément d'interconnexion (13), ledit dispositif
d'alimentation (14) étant adapté pour alimenter ledit élément d'interconnexion (13)
vers l'intérieur dudit étrier (6) et étant associé avec de moyens pour contrôler l'extension
de la partie alimentée dudit élément d'interconnexion (13) et ledit appareil comprenant
un plan de support (9) mobile en direction perpendiculaire audit plan d'interception
pour loger ledit groupe préassemblé entre ledit plan d'interception et ledit plan
de support mobile (9) dans une configuration compactée, dans laquelle lesdits étriers
(6) raccordés audit élément d'interconnexion (13) sont réciproquement rapprochés et
dans laquelle lesdites extensions contrôlées respectives dudit élément d'interconnexion
(13) sont repliées en anses.
8. Appareil selon la revendication 7, caractérisé en ce que ledit dispositif de centrage (11) comprend une pluralité d'unités de centrage (110a,
110b, 110c) mobiles sur ledit plan d'interception au niveau d'une zone d'entrée (7)
pour lesdits étriers (6), de manière à effectuer le centrage dudit un étrier (6).
9. Appareil selon la revendication 8, caractérisé en ce que chacune desdites unités de centrage mobiles (110a, 110b, 110c) porte une unité de
raccord respective (120) dudit dispositif de raccord (12) et une unité d'alimentation
respective (140) dudit dispositif d'alimentation (14) pour ledit un élément d'interconnexion
(13).
10. Appareil selon la revendication 9, caractérisé en ce que ladite unité d'alimentation (140) comprend un couple de roues d'entraînement contrarotatives
(25), associées avec de moyens de contrôle du type d'encodeur pour entraîner des extensions
contrôlées dudit élément d'interconnexion (13).
11. Appareil selon la revendication 9, caractérisé en ce que ladite unité d'alimentation (140) est orientée de manière à entraîner des extensions
contrôlées dudit élément d'interconnexion (13) vers l'intérieur dudit étrier (6) intercepté
sur ledit plan d'interception, en produisant le pliage en anses cité dudit élément
d'interconnexion (13) à l'intérieur dudit groupe préassemblé.
12. Appareil selon la revendication 10, caractérisé en ce que ladite unité de raccord (120) comprend un corps conjugué (23) formant une surface
de fonctionnement (24) apte à mettre en butée ledit élément d'interconnexion (13)
contre ledit un étrier intercepté (6), ladite surface de fonctionnement (24) étant
formée de manière à orienter progressivement ledit élément d'interconnexion (13) dans
une direction substantiellement perpendiculaire audit plan pour intercepter ledit
étrier (6).
13. Appareil selon la revendication 12, caractérisé en ce que ladite unité de raccord (120) comprend de moyens de serrage (20) aptes à serrer une
partie dudit étrier (6) intercepté sur ledit plan intercepté au moyen de ladite unité
de centrage (110) contre ledit corps conjugué (23), lesdits moyens de serrage (20)
pouvant être oscillés entre une position d'ouverture et une position de fermeture.
14. Appareil selon la revendication 13, caractérisé en ce que ladite unité de centrage (110a, 110b, 110c) comprend un bras de support (15a, 15b,
15c) porté d'une manière mobile au moyen d'une carcasse fixe (2) et un châssis de
support (16) porté d'une manière mobile au moyen dudit bras de support (15a, 15b,
15c), alternativement entre une position active pour intercepter ledit étrier (6)
et une position inactive pour libérer ledit étrier (6) audit plan de butée mobile
(9).
15. Appareil selon la revendication 14, caractérisé en ce que chacune desdites unités de centrage (110a, 110b, 110c) comprend de moyens de butée
auxiliaires (19) formant un couple de corps de butée portés au moyen dudit bras de
support (15a, 15b, 15c) afin de coopérer avec ledit châssis de support mobile (16)
dans l'étape de centrer ledit étrier intercepté (6).
16. Appareil selon l'une quelconque des revendications précédentes, caractérisé en ce que lesdits moyens de raccord (120) effectuent le raccord dudit élément d'interconnexion
(13) extérieurement audit étrier (6).
17. Groupe préassemblé pour réaliser de renforts pour béton armé, comprenant une pluralité
d'étriers transversaux (6) raccordés à une pluralité d'éléments d'interconnexion longitudinaux
(13) flexibles et inextensibles, dans lequel lesdits étriers (6) reposent l'un contre
l'autre dans une configuration compactée et lesdits éléments d'interconnexion (13)
sont disposés en anses entre un raccord dudit un étrier et le raccord successif, ledit
groupe préassemblé compacté pouvant être décompacté au moyen de traction en une configuration
étendue, dans laquelle lesdites anses sont étendues et déterminent la distance désirée
entre lesdits étriers (6), caractérisé en ce que lesdits éléments d'interconnexion (13) sont disposés en anses alimentés vers l'intérieur
dudit groupe préassemblé et sont raccordés auxdits étriers de support (6) sans interruption
et à distances réciproques prédéterminées.