[0001] The present invention relates to the box used as a package of cellulose tissues made
of one piece of flat material with a characteristic shape, with cuts, bends and a
tissue dispenser.
[0002] From the European Patent No.
EP0286538 there is known a box comprising interlaced sheets and a sheet stacking method, wherein
the stacked sheets can be pulled out of a box of cuboid or cube shape. There are holes
in the upper walls of the box: with the shape similar to an ellipse or a circle, respectively.
[0003] From the German utility model
DE202004005094 (U1) there is also known an ornamental box of paper tissues, consisting of a cubic bottom
part and a cubic top part put on it, which has a central diamond-shaped opening made
in it allowing the tissues to be pulled out of the box.
[0004] Packages in the form of folded boxes made from one blank are also known, . Thus,
the description of the Polish utility model No. Ru.58301 discloses a box of one-piece
cardboard blank, which has a rectangular top wall forming its base, joined along the
edges of the fold with lateral walls comprising flaps. The lateral walls, located
along the shorter edges of the fold of the base, have the rear outer flaps partially
overlapping each other. The lateral walls have diagonal bevels in the corners and
are connected with the inner rear flaps
[0005] From the description of the Polish utility model there is also known a box for storage,
display and transport of products and made from one blank. The box is characterized
by a rectangular, broader lateral wall with a rectangular cut with rounded corners.
The lateral wall has the rectangular, narrower lateral walls with oval cut-outs adjoining
to its longer edges One of the narrower lateral walls is connected additionally to
the other broader lateral wall and the next narrower lateral wall is provided with
a lateral fastening tab in the shape of trapezium. The wider lateral wall has a rectangular
bottom tab with a rectangular cut, while another wider lateral wall is fitted with
a trapezoidal bottom tab with a rectangular tongue, wherein the width of the tongue
is identical to the width of the cut-out. Narrower lateral walls are fitted with rectangular
top tabs and reinforcing wings in the shape of two rectangular trapezoids joined by
bases. Narrower lateral walls have rectangular cut-outs in the shape of rectangular
with rounded corners and cut-outs in the shape of three perpendicular sections joined
by rounds.
[0006] There are commonly known boxes for tissues in the form of a cuboid or cube with an
upper wall, with an elliptical cut in the middle thereof. The elliptical piece, during
normal use, is pushed out, thus forming an elliptical opening under which there is
the film cut along the large axis of the ellipse. The incision is used to pull out
the tissues.
[0007] The above-mentioned boxes for tissues or paper napkins, after consuming thereof,
are thrown away and as waste paper they are most often transferred to the recovery
of material for reuse for further processing. The polyethylene liner present therein
significantly hinders the recycling process, because to maintain the quality of the
cellulosic material - which could be used for further processing - it has to be removed
since its retention will result in a reduction in the quality of the recovered material
or completely eliminates the possibility of its recovery.
[0008] Bearing in mind the above-mentioned disadvantages, the goal was set out to eliminate
them by producing a box of useful properties as a package of tissues or napkins, forming
an aesthetic form of product packaging made from one optimum blank sheet, folded for
transport purposes.
[0009] The essence of the invention is that, the box made of a cellulosic material, preferably
a carton in the form of a single blank with a window forming a tissue dispenser, which
allows the tissues to be efficiently slid, which are arranged inside the box in the
form of a stack so that pulling one of them causes the fragment of the next one to
slide out.
[0010] The box consists of a rectangular bottom panel, which is its base, which is connected
along its right, longer creased edge with the first lateral wall and with the trapezoidal
adhesive flap along the left, longer creased edge. The bottom panel is connected along
shorter creased edges with trapezoidal closing flaps with a rectangular tongue. The
base area is connected to the lateral wall in the shape of a rectangle. The rectangular
closing dust flaps with chamfered outer corners adjoin to the lateral wall, along
the shorter creased edges. There are stampings in the shape of rectangles in the area
of the closing dust flaps, used to align the level of adhesive connecting the dust
flaps The top panel with the window centrally situated on the surface of the top panel,
which is a dispenser of tissues or napkins. adjoins the lateral wall, along the longer
creased edge. The left, longer edge of the window forms a creasing in the shape of
a smooth arc, and the right edge is a wavy line in the form of an axisymmetric sinusoid
section, i.e. the sinusoid with a single maximum and two local minima. A pressed component
in the shape of a circle sector, smaller or even to a semicircle with a diameter less
than the middle maximum width, is formed in the middle of the wavy line and on its
left side. The pressed component is determined by the cut lines, while the rest of
the wavy line is the cut line to half the thickness of the material (from which the
box is made) with the creasing in the second half of the thickness. When the user
presses the pressed component, a hole is formed that allows lifting the left part
of the window from which the tissue or napkin is drawn.
Shorter sides of the window are the cut lines, which curve archwise towards the inner
side of the window and connect to the creasing line and the sinusoidal line with the
pressed component. The wavy (sinusoidal) line forms a convenient dispenser of tissues
or napkins. The use of creasing affects the left side of the window rising relative
to the right side, while the lateral incisions of the right part of the window allow
it to move freely up-down, under the influence of the hand pressure, causing the tissues
to move. Thus, the shape of the cutting line affects the way the tissues are laid
and reduces the pressure on the deflecting part of the window, while the end of the
lateral cut lines with the arcs also limits the possibility of tearing the material
from which the box is made The window length taken as the distance between the shorter
sides, which are the cut lines, shall not be less than 70% and not more than 75% of
the lateral length of the longer wall of the upper panel, wherein its width taken
as the length of the shorter side, which is the cut line, shall be not less than 40%
and not more than 45% of the length of the shorter wall of the upper panel.
[0011] In the process of preparing a flat semi-product to make a box according to the invention
(i.e. punching, cutting, creasing), the cutting of the wavy line takes place using
the holding locks, i.e., the mini-notches on the wavy line of the cutter on the die,
thereby all the components of the window are kept together. The components are separated
along the cut line only by the pressure of the user's hand.
[0012] The second rectangular lateral wall adheres the top panel along the right, longer
creased edge, while the trapezoidal closing flaps adhere to the top panel along the
shorter creased edge, wherein the trapezoid side walls are slightly rounded at the
top, while at the base they are slightly, archwise concave.
[0013] Then, the second lateral wall has the closing dust flaps, adjoining along its shorter
creased edges, with the shape of the rectangular with chamfered external corners,
in the centre of which there are rectangular-shaped stampings to align the level of
adhesive joining the dust flaps.
[0014] The length of the shorter sides of the lateral walls is less than or equal to the
length of the shorter sides of the top and bottom panels, and the height of the closing
flaps of the lower and upper panels is equal to the height of the closing dust flaps
of the lateral walls of the box.
[0015] When folding the box according to the invention, the adhesive flap and the bottom
panel are folded down along the long creasing lines of the bottom panel, and then
the second lateral wall is folded and the adhesive flap is glued to the second lateral
panel, thereby creating a flat semi-product convenient to transport. Then the upper
panel is folded, which is to be filled with the stacked tissues or napkins.
After loading the tissues, the dust flaps are folded along their shorter creasing
lines and connected with the adhesive, and then the box is closed by gluing the closing
flaps of the top panel to the closing flaps of the bottom panel.
The user of the product pushes the half-circle-shaped pressed component to form a
hole in the window and then lifts the left side of the window and pulls out the first
tissue. The next tissues are fed through a dispenser made up of two parts of the window.
[0016] The box according to the invention allows avoiding additional operations related
to film gluing in the package, but the lack of film makes it possible to designate
a box for simple recycling. The blank of the starting material sheet, from which the
box is folded, makes it possible to transport it "flat", thus optimizing the transport
conditions for a large number of packages occupying a relatively small area. In addition,
the utility benefits of using a particular waveform in the form of an axial symmetrical
sinusoid section are also obtained. Now, it is easy to open the box, tilt the window
cover and remove tissues.
[0017] The subject of the invention is shown in the drawing, in which Fig. 1 shows a box
blank; Figure 2 shows a window made in the top panel of the box; fig. 3 to fig. 9
illustrate the sequential steps of folding a box based on a cardboard blank.
[0018] The rectangular box of the invention is made of a cardboard blank.
[0019] As shown in fig. 1 and fig. 2, the box has a rectangular bottom panel 1 forming a
base thereof, to which an adhesive flap 4 and lateral wall 5, connected to the bottom
panel 1, adjoin along the long creased edges 2 and 3 . The closing flaps 8 and 9 in
the shape of a trapezoid with rectangular tongue adjoin to the bottom panel 1 along
the shorter creased edges 6 and 7. The rectangular-shaped closing dust flaps 12, 13
with chamfered outer corners adjoin to the lateral wall 5, along its shorter creased
edges 10 and 11. There are rectangular stampings 14, 15 inside the closing dust flaps
12, 13. The top panel 17 along with the window 18 forming the dispenser of tissues
or napkins adjoin the lateral wall 5. The left, longer edge OL1 of the window 18 forms
archwise creasing, while the right edge OL2 is a wavy line in the shape of the axial
symmetrical sinusoid section, which is the cut line to half the thickness of the material
from which the box is made and the creasing line in the second half of the material
thickness. The pressed component OL3 similar in shape to a semicircle, whose outer
lines are the cutting lines is performed from the left side of the OL2 edge. The shorter
sides of the OL4 window 18 are the cut lines that connect to the OL1 and OL2 lines
and curve archwise towards the inner side of the window 18. The second lateral wall
20 in the shape of a rectangle adjoins the top panel 5, along the right, longer creased
edge 19, while the trapezoidal closing flaps 22 and 23 adjoin the top panel 5 along
the shorter creased edges 21 and 22. Then, the second lateral wall 19 along its shorter
creased edges 25 and 26 has the adjoining rectangular-shaped, closing dust flaps 27
and 28, inside which there are rectangular-shaped stampings to align the level of
adhesive joining the dust flaps.
[0020] As shown in Figure 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8 and 9, when folding
the box of the invention, the adhesive flap 4 and the first lateral wall 5 are folded
along the longer creasing lines 2 and 3 of the bottom panel 1, then the second lateral
wall 20 is folded along the longer creasing line 19 and successively the top panel
17 along the longer creasing line 15, then the resulting space is filled with stacked
tissues or napkins and the adhesive flap 4 is glued to the second lateral panel 20.
Then the closing dust flaps 12 and 13 are folded along the shorter creasing lines
10 and 11 and bound together with the adhesive, and then the box is closed by gluing
the closing flaps 23 and 24 of the top panel 17 to the closing flaps 8 and 9 of the
bottom panel 1.
1. A box composed of items joined along the creasing lines (3, 15, 19), respectively:
a bottom panel (1) with closing dust flaps (8, 9) adjoining along the shorter creased
edges (6, 7); first lateral wall (5) with closing dust flaps (12, 13) adjoining along
its shorter creased edges (10, 11); top panel (17) with the closing flaps (22, 23)
adjoining along the shorter creased edges (21, 22); second lateral wall (20) with
the closing dust flaps (27, 28) adjoining along the shorter creased edges (25, 26),
characterized in that the top panel (17) comprises a window (18) constituting the tissue dispenser, whose
left edge (OL1) is a creasing line with the shape of the arch convex towards the creasing
line (15), while the right edge (OL2) is a wavy line with the shape of the sinusoid
section with one central maximum and with two side minima, wherein the wavy line is
the cut line to half the thickness of the material from which the box is made and
in the second half of the thickness it is the creasing line, and the area of the centre
of maximum comprises a pressed component (OL3) in the shape of a circle section, less
or equal to a semicircle with the diameter shorter than the width of the centre maximum,
and the shorter edges (OL4) of the window (18) are the lines of straight cut, which
connect to the creasing line (OL1) and the wavy line (OL2) and curve archwise towards
the inner side of the window (18).
2. A box according to claim 1, characterized in that the window (18) constituting the tissue dispenser is centred on the surface of the
top panel (17) and its length taken as a distance between the lines of straight cuts
(OL4) is not less than 70% and not more than 75% of the length of the top panel (17)
and its width taken as the length of the straight cut line (OL4) is not less than
40% and not more than 45% of the width of the top panel (17).