TECHNICAL FIELD
[0001] The present invention relates to a dispensing device that automatically dispenses
a tobacco commodity in response to a dispensing order.
BACKGROUND ART
[0002] At stores such as general convenience stores, tobacco commodities of various brands
are displayed according to their brands in a so-called store fixture, and a tobacco
commodity may be purchased in such a manner that when a purchaser designates a brand,
a shop clerk selects the tobacco commodity of that brand from the store fixture or
a purchaser himself/herself takes out the tobacco commodity of the desired brand from
the store fixture to purchase it. It should be noted that the tobacco commodity as
used herein does not refer to an individual paper-wrapped cigarette to be burned but
refers to a cuboid-shaped package that accommodates a plurality of paper-wrapped cigarettes
or a cuboid-shaped package that accommodates other tobacco products as will be described
later.
[0003] Also, Patent Documents 1 to 5 describe devices for automatically dispensing a tobacco
commodity of a desired brand.
CITATION LIST
PATENT DOCUMENTS
[0004]
PATENT DOCUMENT 1: Japanese Patent Application Laid Open No. 2011-207575
PATENT DOCUMENT 2: Japanese Patent Application Laid Open No. 2011-207576
PATENT DOCUMENT 3: Japanese Patent Application Laid Open No. 2011-207577
PATENT DOCUMENT 4: Japanese Patent Application Laid Open No. 2011-207578
PATENT DOCUMENT 5: Japanese Patent Application Laid Open No. 2011-209994
SUMMARY OF THE INVENTION
PROBLEM TO BE SOLVED BY THE INVENTION
[0005] In the meantime, there has been a need for ingenuity that makes it possible to appropriately
perform not only dispensing but also restocking of the tobacco commodities.
[0006] The present invention has been made in view of the above-described problem and provides
a dispensing device that is capable of appropriately performing restocking of tobacco
commodities.
MEANS FOR SOLVING THE PROBLEM
[0007] According to the present invention, there is provided a dispensing device that includes:
an accommodation unit that accommodates tobacco commodities of multiple types in a
mixed state;
a dispensing unit that dispenses from the accommodation unit the tobacco commodity
of the type corresponding to a dispensing order;
a storage unit that stores the number of accommodated pieces for each type regarding
the tobacco commodities accommodated in the accommodation unit; and
a notification unit that notifies the type of the tobacco commodity to be restocked
in accordance with the number of remaining pieces for each type of the tobacco commodities
accommodated in the accommodation unit.
EFFECT OF THE INVENTION
[0008] According to the present invention, a plurality of tobacco commodities can be accommodated
in the accommodation unit and the tobacco commodity corresponding to a dispensing
order can be automatically dispensed by the dispensing unit from among the tobacco
commodities accommodated in the accommodation unit.
[0009] Furthermore, since the number of accommodated pieces for each type is stored regarding
the tobacco commodities accommodated in the accommodation unit and the type of the
tobacco commodity to be restocked is notified in accordance with the number of remaining
pieces for each type of the tobacco commodities accommodated in the accommodation
unit, it is made possible to appropriately perform the restocking of the tobacco commodities
by an operator.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010]
Fig. 1 is a schematic cross-sectional front view illustrating a structure of a dispensing
device according to the first embodiment.
Fig. 2 is a schematic cross-sectional plan view illustrating the structure of the
dispensing device according to the first embodiment.
Fig. 3A, Fig. 3B, Fig. 3C, and Fig. 3D are schematic plan views illustrating takeout
operation of a tobacco commodity from an accommodation column.
Figs. 4A, 4B, and 4C are schematic side cross-sectional views illustrating takeout
operation of a tobacco commodity from the accommodation column.
Figs. 5A and 5B are schematic diagrams for explanation of a moving mechanism that
moves a conveying unit.
Figs. 6A and 6B are schematic front cross-sectional views illustrating delivery operation
of a tobacco commodity from the conveying unit to a take-out slope.
Fig. 7 is a block diagram of the dispensing device according to the first embodiment.
Fig. 8 is a diagram illustrating an example of a restock threshold for each type of
the tobacco commodities (the number of remaining pieces restocking of which is necessitated)
and the number of pieces to be restocked by one round of restock work.
Fig. 9 is a front view illustrating an example of notification operation performed
by a display unit.
Fig. 10 is a diagram for explanation of the operation of the dispensing device according
to a second embodiment, which is an explanatory diagram of modification processing
of the restock threshold and the number of pieces to be restocked in accordance with
sales.
Fig. 11 is a block diagram of the dispensing device according to a third embodiment.
Fig. 12 is a block diagram of a system that includes the dispensing device according
to the third embodiment.
Fig. 13 is a schematic front cross-sectional view illustrating a structure of the
dispensing device according to a fourth embodiment.
Fig. 14 is a schematic cross-sectional plan view illustrating the structure of the
dispensing device according to the fourth embodiment.
Fig. 15 is a schematic side cross-sectional view illustrating the structure of the
dispensing device according to the fourth embodiment.
Figs. 16A and Fig. 16B are schematic diagrams for explanation of the moving mechanism
that moves the conveying unit.
Figs. 17A and 17B are schematic front cross-sectional views illustrating delivery
operation of the tobacco commodity from the conveying unit to the take-out slope.
Figs. 18A and 18B are schematic front views for explanation of delivery operation
of the tobacco commodity from the conveying unit to a non-conforming item reservoir
tray, the delivery operation being performed via a non-conforming item travel-down
slope.
Fig. 19 is a diagram illustrating a state where the tobacco commodity accommodated
in an input section is viewed from the left side.
Fig. 20 is a block diagram of the dispensing device according to the fourth embodiment.
Fig. 21 is a schematic front cross-sectional view illustrating the dispensing device
in a state where the tobacco commodity in the non-conforming item reservoir tray can
be taken out from a housing.
Fig. 22 is a schematic cross-sectional plan view illustrating the structure of the
dispensing device according to a fifth embodiment.
Fig. 23 is a diagram illustrating a state where the dispensing device according to
the fifth embodiment is viewed in the direction indicated by the arrow A in Fig. 22.
Fig. 24 is a block diagram of the dispensing device according to the fifth embodiment.
DESCRIPTION OF EMBODIMENTS
[0011] The above-described and other objects, features and advantages will become more apparent
from the following description of the preferred embodiments and the accompanying drawings.
[0012] Embodiments of the present invention will be described hereinbelow with reference
to the drawings. In all the drawings, the similar components are denoted by the same
reference numerals, and the description thereof will not be repeated.
(First Embodiment)
[0013] Figs. 1 and 2 are schematic diagrams that illustrate a structure of a dispensing
device 100 according to the first embodiment. Fig. 1 is a cross-sectional front view
and Fig. 2 is a cross-sectional plan view. Fig. 1 is a cross-sectional view taken
along the line I-I of Fig. 2 and Fig. 2 is a cross-sectional view taken along the
line II-II of Fig. 1.
[0014] In this embodiment, the left-right direction in Figs. 1 and 2 is referred to as an
X-direction and the up-and-down direction (height direction) is referred to as a Z-direction.
Also, the direction orthogonal to the X-direction and the Z-direction, in other words,
the depth direction of the dispensing device 100 is referred to as a Y-direction.
[0015] Further, for the sake of simpler description of the positional relationship between
the respective constituent components, there are cases where the front, rear, left,
and right directions are defined for the sake of convenience. Specifically, unless
otherwise indicated, the right side in Fig. 1 is referred to as right, the left side
as left, the proximal side as front, and the distal side as rear. However, the positional
relationship indicated in each drawing may be described in some cases.
[0016] Fig. 3A, Fig. 3B, Fig. 3C, and Fig. 3D are schematic plan views illustrating takeout
operation of a tobacco commodity 40 from an accommodation column 11 (for example,
an accommodation column 11d).
[0017] Fig. 4A, Fig. 4B, and Fig. 4C are schematic diagrams that illustrate the takeout
operation of the tobacco commodity 40 from the accommodation column 11 (for example,
the accommodation column 11d) and side cross-sectional views in which the dispensing
device 100 is viewed from the left side.
[0018] Fig. 5A and Fig. 5B are schematic diagrams for explanation of a moving mechanism
that moves a conveying unit 50, where Fig. 5A is a front view and Fig. 5B is a cross-sectional
view (cross-sectional plan view) taken along the line B-B of Fig. 5A.
[0019] Fig. 6A and Fig. 6B are schematic cross-sectional front views that illustrate delivery
(dispensing) operation of the tobacco commodity 40 from the conveying unit 50 to a
take-out slope 92.
[0020] Fig. 7 is a block diagram of the dispensing device 100 according to the first embodiment.
[0021] Fig. 8 is a diagram illustrating an example of the restock threshold for each type
of the tobacco commodities 40 (the number of remaining pieces restocking of which
is needed) and the number of pieces to be restocked by one round of restock work.
[0022] Fig. 9 is a front view illustrating an example of notification operation performed
by the display unit 120.
[0023] It should be noted that the various constituent components of the present invention
do not need to be a component that is independent from other components and may encompass
a case where one constituent component is part of another constituent component, a
case where a part of one constituent component and a part of another constituent component
are overlapped with each other, and other relevant cases.
[0024] As illustrated in Figs. 1 and 2, the dispensing device 100 according to this embodiment
includes an accommodation unit 10 configured to accommodate tobacco commodities 40
of multiple types in a mixed state, a dispensing unit (conveying unit 50) configured
to dispense from the accommodation unit 10 the tobacco commodity 40 of the type corresponding
to a dispensing order, a storage unit (a RAM 80c of Fig. 7) configured to store the
number of accommodated pieces for each type regarding the tobacco commodities 40 accommodated
in the accommodation unit 10, and a notification unit (for example, a display unit
120 and a speaker 130 (Fig. 7)) configured to notify the type of the tobacco commodity
40 to be restocked in accordance with the number of remaining pieces for each type
of the tobacco commodities 40 accommodated in the accommodation unit 10.
[0025] The dispensing device 100 in use is installed in a convenience store or any other
store.
[0026] Here, the tobacco commodity 40 does not refer to an individual paper-wrapped cigarette
to be burned but refers to a cuboid-shaped package that accommodates a plurality of
paper-wrapped cigarettes or a cuboid-shaped package that accommodates other tobacco
products other than paper-wrapped cigarettes. As the other tobacco products, snuff
tobacco, pipe tobacco, and related items such as a suction tool used in combination
with the other tobacco products may be mentioned.
[0027] The tobacco commodity 40 has a rectangular first main surface 42, a rectangular second
main surface 43 facing and extending in parallel with the first main surface 42 of
another tobacco commodity 40, and has a first side surface 44, a second side surface
45 (FIG. 2), a first end surface 46 and a second end surface 47 each of which has
a rectangular shape.
[0028] The first side surface 44 is arranged along one long side of the first main surface
42 and one long side of the second main surface 43 and is orthogonal to the first
main surface 42 and the second main surface 43.
[0029] The second side surface 45 is arranged along the other long side of the first main
surface 42 and the other long side of the second main surface 43 and is orthogonal
to the first main surface 42 and the second main surface 43 and oriented in parallel
with the first side surface 44.
[0030] The first end surface 46 is arranged along one short side of the first main surface
42 and one short side of the second main surface 43 and is orthogonal to the first
main surface 42, the second main surface 43, the first side surface 44, and the second
side surface 45.
[0031] The second end surface 47 is arranged along the other short side of the first main
surface 42 and the other short side of the second main surface 43, and is orthogonal
to the first main surface 42, the second main surface 43, the first side surface 44,
and the second side surface 45 and oriented in parallel with the first end surface
46.
[0032] For example, the notification unit is configured to include at least either of a
display unit 120 (Figs. 7 and 2) such as a liquid crystal display device and a speaker
130.
[0033] It is preferable that the notification of the type of the tobacco commodity 40 to
be restocked is performed using both a visual notification by indication on the display
unit 120 and an audible notification by the sound from the speaker 130.
[0034] In the case of this embodiment, when the number of remaining pieces of the tobacco
commodities 40 of a certain type has decreased to reach a predetermined number as
a result of dispensing of the tobacco commodity 40 being performed from the dispensing
device 100, among the tobacco commodities 40 accommodated in the accommodation unit
10, then the notification to the effect that the tobacco commodity(commodities) 40
of the type should be restocked is performed by the notification unit.
[0035] Specifically, when the number of remaining pieces of the tobacco commodities 40 of
one type accommodated in the accommodation unit 10 reaches a predetermined number,
then the notification unit notifies the fact that the tobacco commodity(commodities)
40 of the type should be restocked.
[0036] Here, in this specification, the number of remaining pieces (the above-mentioned
predetermined number) which necessitates restocking of the tobacco commodity(commodities)
40 is referred to as "restock threshold".
[0037] In the case of this embodiment, the restock threshold is specified for each type
of the tobacco commodities 40. For example, as illustrated in Fig. 8, with regard
to the tobacco commodity 40 of the type (brand) "tobacco A", the restock threshold
is set to 5; with regard to the tobacco commodity 40 of the type "tobacco B", the
restock threshold is set to two 2; and with regard to the tobacco commodity 40 of
the type "tobacco C", the restock threshold is set to 0.
[0038] In this manner, the above-mentioned predetermined number is specified for each type
of the tobacco commodities 40.
[0039] It is preferable that the notification by the notification unit includes not only
the notification of the type of the tobacco commodities 40 to be restocked but also
the notification of the number of the tobacco commodities 40 to be restocked. Specifically,
the notification unit notifies the number of the tobacco commodities 40 to be restocked.
[0040] Here, the number of the tobacco commodities 40 to be restocked at the time of one
round of restock work is specified, for example, for each type of the tobacco commodities
40.
[0041] For example, with regard to popular items, the number of items to be restocked is
set to a larger number while the number of items to be restocked is set to a smaller
number with regard to not so particularly popular items.
[0042] For example, as illustrated in Fig. 8, with regard to the tobacco commodity 40 of
the type "tobacco A", the number of pieces to be restocked at one time is set to 10;
with regard to the tobacco commodity 40 of the type "tobacco B", the number of pieces
to be restocked at one time is set to 5; and with regard to the tobacco commodity
40 of the type "tobacco C", the number of pieces to be restocked at one time is set
to 2.
[0043] The dispensing device 100 according to this embodiment is configured to read identification
information specific to each type of the tobacco commodities 40 and perform dispensing
of the tobacco commodities 40 in accordance with a dispensing order on the basis of
the identification information.
[0044] Here, the identification information is information specific to a type of the tobacco
commodity 40 (i.e., brand) and the type (brand) of the tobacco commodity 40 can be
identified on the basis of the identification information. In the case of this example,
the identification information is a barcode 41 indicated on the outer surface of the
package of the tobacco commodity 40. The barcode 41 is indicated, for example, on
the first side surface 44.
[0045] The dispensing device 100 includes a reader unit (barcode reader unit 57) that reads
the identification information (barcode 41) from the individual tobacco commodities
40 and is configured to recognize the types of the tobacco commodities 40 on the basis
of the identification information that has been read by the reader unit.
[0046] The dispensing device 100 is configured to store the tobacco commodities 40 of multiple
types in the accommodation unit 10 in a mixed state. Further, the dispensing device
100 is configured to store the identification information read from the individual
tobacco commodities 40 in association with accommodation position information that
differ from one tobacco commodity 40 to another (for example, stores the identification
information in the RAM 80c illustrated in Fig. 7), refer to the stored contents, and
dispense from the accommodation unit 10 the tobacco commodity 40 of the type corresponding
to the dispensing order.
[0047] It should be noted that storing the identification information refers to storing
the information obtained by reading the barcode 41 by the barcode reader unit 57 and
is not limited to storing of the barcode 41 as such.
[0048] Also, the accommodation position information corresponds to the individual tobacco
commodities 40 accommodated in the accommodation unit 10 in a one-to-one correspondence
relationship.
[0049] In the case of this embodiment, the accommodation unit 10 includes an accommodation
column 11 that accommodates multiple tobacco commodities 40 in a vertically stacked
state. Here, to accommodate multiple tobacco commodities 40 in a vertically stacked
state means stacking multiple tobacco commodities 40 in a state where each pair of
the tobacco commodities 40 adjacent to each other in the vertical direction (up-and-down
direction) are in contact with each other and accommodating the multiple tobacco commodities
40 in this state.
[0050] It should be noted that the dispensing device 100 is configured to accommodate the
tobacco commodities 40 of multiple types in a mixed state even in one single accommodation
column 11. As a result, the accommodation position information includes height position
information of the individual tobacco commodities 40.
[0051] In the case of this embodiment, the accommodation unit 10 is configured to include
a plurality of the accommodation columns 11 arranged at different locations from each
other in the horizontal direction.
[0052] As a result, the accommodation position information includes, in addition to the
height position information, horizontal position information indicative of the position
of the tobacco commodity 40 in the horizontal direction.
[0053] In the case of this embodiment, the accommodation unit 10 has one row of the accommodation
columns 11 as illustrated in Fig. 2. More specifically, the accommodation unit 10
includes, for example, five accommodation columns 11 (accommodation column 11a, 11b,
11c, 11d, and 11e) aligned in the X-direction in one row.
[0054] Here, as illustrated in Figs. 1 and 2, the dispensing device 100 has a housing 30
and the accommodation unit 10 is arranged inside the housing 30.
[0055] The shape of the housing 30 is not limited to a particular one and the housing 30
is formed, for example, in a cuboidal shape.
[0056] The housing 30 is configured to include a horizontally arranged bottom plate section
31, a top plate section 32 arranged above the bottom plate section 31 and facing the
bottom plate section 31 in parallel therewith, a front side wall section 33 (Fig.
2) standing from a peripheral portion of the front side of the bottom plate section
31, a rear side wall section 34 standing from a peripheral portion of the rear side
of the bottom plate section 31 and facing the front side wall section 33 in parallel
therewith, a right side wall section 36 standing from a peripheral portion of the
right side of the bottom plate section 31, and a left side wall section 35 facing
the right side wall section 36 in parallel therewith.
[0057] It should be noted that the display unit 120 is provided, for example, on the outer
surface of the housing 30. As an example, as illustrated in Fig. 2, the display unit
120 is provided on the front surface of the front side wall section 33.
[0058] Also, the speaker 130 is provided, for example, in the housing 30 with at least a
sound release hole (not shown) of the speaker 130 exposed to the outside of the housing
30.
[0059] For example, a take-out opening 94 for taking out the tobacco commodity 40 from the
inside of the housing 30 to the outside is formed at the lower portion of the one
side in the X-direction (for example, the left side) of the housing 30.
[0060] A take-out slope 92 is formed at the location inside the take-out opening 94 in the
housing 30. The take-out slope 92 is configured such that, for example, the tobacco
commodity 40 to be dispensed moves downward via the take-out opening 94 to the outside
of the housing 30.
[0061] For example, a slope sidewall 93 standing upright from the take-out slope 92 is formed
on both sides (front and rear) in the width direction of the take-out slope 92.
[0062] A take-out saucer 91 that receives the tobacco commodity 40 that has been moved downward
on the take-out slope 92 is provided on the outer portion of the take-out opening
94.
[0063] A clerk can take out the tobacco commodity 40 dispensed onto the take-out saucer
91 from the take-out saucer 91 to sell the tobacco commodity 40.
[0064] As illustrated in Figs. 1 and 2, the accommodation unit 10 includes, for example,
a plate-like support base 21 horizontally arranged on the bottom plate section 31
and a plurality of partition walls 23 standing upright from the support base 21.
[0065] In the case of this embodiment, five partition walls 23 arranged in parallel with
each other at equal intervals are provided so as to stand upright from the support
base 21. And four accommodation columns 11a, 11b, 11c, and 11d are each formed between
corresponding one of the pairs of the partition walls 23.
[0066] These accommodation columns 11a, 11b, 11c, and 11d are each configured to be capable
of accommodating a multiple number of the tobacco commodities 40 in a vertically stacked
state. Specifically, a multiple number of the tobacco commodities 40 can be placed
on the support base 21 in each of the accommodation columns 11a, 11b, 11c, and 11d.
[0067] The number of the tobacco commodities 40 that can be accommodated in each of the
accommodation columns 11a, 11b, 11c, and 11d varies depending on the thickness dimension
of the tobacco commodity 40 (the distance between the first main surface 42 and the
second main surface 43) and, for example, in the case of a tobacco commodity 40 of
a standard dimensions, twenty tobacco commodities 40 can be accommodated in each of
the accommodation columns 11a, 11b, 11c, and 11d.
[0068] It should be noted that the leftmost partition wall 23 (partition wall 23a) among
the five partition walls 23 standing upright from the support base 21 is positioned,
for example, on the right side of the take-out slope 92.
[0069] Further, the dispensing device 100 includes a plate-like support base 22 provided
on the partition wall 23a and a partition wall 23 (partition wall 23b) standing upright
from the support base 22.
[0070] The support base 22 is extended horizontally from the portion of the partition wall
23a that is higher than the slope sidewall 93 toward the left side and is positioned
above the slope sidewall 93.
[0071] The partition wall 23b stands upright from the left end of the support base 22 and
faces the partition wall 23a to be in parallel therewith. The height dimension of
the partition wall 23b is smaller than the height dimension of the partition wall
23 and the upper end position of the partition wall 23b is flush with the upper end
position of the partition wall 23.
[0072] One accommodation column 11 (accommodation column 11e) is formed between the partition
wall 23a and the partition wall 23b. Multiple tobacco commodities 40 can also be accommodated
in the accommodation column 11e in a vertically stacked state. That is, a plurality
of tobacco commodities 40 can be loaded upon the support base 22 in the accommodation
column 11e.
[0073] It should be noted that the number of the tobacco commodities 40 that can be accommodated
in the accommodation column 11e is, for example, 15 in the case where the tobacco
commodity 40 is of standard dimensions.
[0074] Hence, in the case of this embodiment, it is possible to accommodate a total of 95
tobacco commodities 40 in the accommodation unit 10.
[0075] It should be noted that the number of the accommodation columns 11 and the number
of the tobacco commodities 40 that can be accommodated in each accommodation column
11 can be modified as required. Also, while this embodiment describes an example where
the accommodation columns 11 are arranged in one row, the accommodation columns 11
may be arranged in multiple rows in the housing 30.
[0076] The dimension of the internal space of each accommodation column 11 in the X-direction,
i.e., the opposing interval between the two adjacent partition walls 23 is specified
to be larger than the longitudinal dimension of the standard tobacco commodity 40
(the length of the long side of the first main surface 42 and the second main surface
43, i.e., the distance between the first end surface 46 and the second end surface
47).
[0077] Also, the dimension in the Y-direction of each partition wall 23 (depth dimension)
is specified, for example, to be larger than the width dimension of a standard tobacco
commodity 40 (the length of the short side of the first main surface 42 and the second
main surface 43, i.e., the distance between the first side surface 44 and the second
side surface 45).
[0078] It should be noted that, in this embodiment, an example is illustrated where the
accommodation column 11 accommodates a plurality of tobacco commodities 40 in a vertically
stacked state. Meanwhile, the accommodation column 11 may accommodate the tobacco
commodities 40 aligned in a vertical direction at intervals. In this case, the accommodation
column 11 includes support sections (not shown) in multiple stages supporting the
one or more of the tobacco commodities 40. The support sections are provided, for
example, in pairs each including a right one and a left one and, for example, a pair
of support sections are respectively provided on the partition walls 23 on both sides
of the accommodation column 11 so as to protrude in the accommodation column 11. Alternatively,
the support sections may be a plate-like partition bridging the two partition walls
23 on both sides of the accommodation column 11.
[0079] As illustrated in Fig. 2, the accommodation unit 10 further includes a rear wall
24 standing upright from the support base 21 in a state where it is orthogonal to
the individual partition walls 23. The rear wall 24 has dimensions covering the entire
regions in the X- and Z-directions of the accommodation unit 10 so as to close the
rear end of the respective accommodation columns 11.
[0080] Each accommodation column 11 has an open front side so that the tobacco commodities
40 can be withdrawn from the front side by the conveying unit 50.
[0081] Also, each accommodation column 11 is open upward.
[0082] Further, the accommodation unit 10 includes a spacer section 25 provided on the rear
wall 24 for each accommodation column 11. The spacer section 25 is provided on the
surface in the rear wall 24 on the side of the accommodation column 11 (that is, the
front surface). The vertical dimension of the spacer section 25 is specified to be
equal to the vertical dimension of each accommodation column 11 and the spacer section
25 is provided from the lower end to the upper end of each accommodation column 11.
[0083] The dimension in the X-direction of the spacer section 25 is specified to be smaller
than the longitudinal dimension of a standard tobacco commodity 40. The spacer section
25 is arranged at an intermediate position between two adjacent partition walls 23
and is spaced away from each partition wall 23.
[0084] By virtue of this, the tobacco commodity 40 accommodated in the accommodation column
11 is arranged to be spaced from the rear wall 24 by the thickness of the spacer section
25 and the tobacco commodity 40 can be readily held by and between a pair of arm units
54 of the conveying unit 50 which will be described later.
[0085] As mentioned above, the dispensing device 100 in use is installed in a convenience
store or any other store. In a normal state, no clerk at the store or customer coming
to the store is capable of access the tobacco commodities 40 accommodated in the accommodation
unit 10 inside the housing 30. In the case of this embodiment, restocking of the dispensing
device 100 with the tobacco commodities 40 is manually performed by an operator (typically,
a clerk). More specifically, a certain portion of the housing 30 defines an opening/closing
section (opening/closing lid or opening/closing door) that is operable to be opened
and closed. By opening the opening/closing section, the internal space of the housing
30 is opened to the outside so that a state is entered where the accommodation unit
10 can be restocked with the tobacco commodities 40.
[0086] In the case of this embodiment, the top plate section 32 defines the opening/closing
lid. As illustrated in Fig. 1, one end of the top plate section 32 (for example, its
right end) is connected by means of a hinge unit 37 to the upper end of the right
side wall section 36 and the top plate section 32 is configured to be pivotable about
the hinge unit 37 as a fulcrum. When the top plate section 32 is taken out of the
state of Fig. 1 and opened about the hinge unit 37 as the fulcrum in a clockwise direction,
the upper end of the housing 30 is opened so that the accommodation column 11 can
be restocked with the tobacco commodities 40 from above the housing 30.
[0087] It should be noted that a not-shown key is preferably provided in the opening/closing
section such that the opening/closing section is placed in a locked state where it
cannot be opened.
[0088] In the case of this embodiment, a dispensing unit which dispenses from the accommodation
unit 10 the tobacco commodity 40 of the type corresponding to a dispensing order is
configured to include a conveying unit 50 that is movable relative to the accommodation
unit 10 and configured to take out the tobacco commodity 40 from the accommodation
unit 10 and convey the tobacco commodity 40.
[0089] The forward region of the accommodation unit 10 (accommodation columns 11) defines
a movement area 10c in which the conveying unit 50 moves.
[0090] The conveying unit 50 is configured to move in the X-direction and the Z-direction
in the movement area 10c by a moving mechanism which will be described later.
[0091] Here, it is assumed that the tobacco commodity 40 is to be accommodated (input) in
each of the accommodation columns 11 by an operator such that the first main surface
42 of the tobacco commodity 40 is oriented upward, the second main surface 43 is oriented
downward, the first side surface 44 is oriented toward the proximal side, the second
side surface 45 is oriented toward the distal side, the first end surface 46 is oriented
rightward, and the second end surface 47 is oriented leftward.
[0092] Specifically, the tobacco commodity 40 is to be accommodated in each of the accommodation
columns 11 such that the first side surface 44 of each tobacco commodity 40 is oriented
toward the movement area 10c.
[0093] The conveying unit 50 is configured to be capable of selectively taking out the tobacco
commodity 40 accommodated in the accommodation unit 10. In the case of this example,
the conveying unit 50 is configured to take out the tobacco commodity 40 using a pair
of arm units 54 to hold the tobacco commodity 40 between them.
[0094] The conveying unit 50 includes, for example, a table-like section 51 that can support
the tobacco commodity 40 that has been taken out, a ceiling section 52 positioned
above the table-like section 51, a pair of (left and right) side wall sections 53,
and a Z-direction moving unit 56.
[0095] The ceiling section 52 is formed, for example, in a shape of a plate and, as will
be described later, arranged horizontally by being supported by the moving mechanism.
[0096] The right side wall section 53 is fixed to the right end of the ceiling section 52
and extends downward from the right end of the ceiling section 52 in a pendent fashion.
[0097] The Z-direction moving unit 56 is fixed to the right side surface of the right side
wall section 53. The Z-direction moving unit 56 is supported by the moving mechanism
which will be described later.
[0098] The table-like section 51 is formed, for example, in a shape of a plate and arranged
horizontally in a normal state.
[0099] As illustrated in Fig. 6A, in a normal state, the ceiling section 52 and the table-like
section 51 face with each other so as to be parallel to each other, and the interval
where the ceiling section 52 and the table-like section 51 faces with each other is
specified to be wider than the thickness dimension of the tobacco commodity 40. Also,
the interval where the left and right side wall sections 53 faces with each other
is specified to be wider than the longitudinal dimension of the tobacco commodity
40. Also, for example, the front-rear dimensions of the ceiling section 52 and the
table-like section 51 are specified to be wider than the width dimension of the tobacco
commodity 40 (see Fig. 3D, and Fig. 4C).
[0100] As illustrated in Fig. 6A and Fig. 6B, the right end of the table-like section 51
is pivotally supported by the hinge unit 58 with respect to the lower end of the right
side wall section 53, and is configured to be rotatable downward (counterclockwise
in Fig. 6A).
[0101] The left side wall section 53 is supported by the left end of the ceiling section
52 and extends downward from the left end of the ceiling section 52 in a pendent fashion.
[0102] As illustrated in Figs. 1 and 2, a barcode reader unit 57 that reads the barcode
41 of the tobacco commodity 40 is provided at the rear part of the ceiling section
52. The barcode reader unit 57 optically reads the barcode 41 and is exposed to the
rear surface of the ceiling section 52.
[0103] The conveying unit 50 includes a pair of (left and right) arm units 54 that selectively
take out one tobacco commodity 40 from the accommodation unit 10.
[0104] The pair of arm units 54 are each formed, for example, in a shape of an elongated
plate that extends in the front-rear direction. One arm unit 54 of the pair of arm
units 54 is held by the right side wall section 53 and the other arm unit 54 is held
by the left side wall section 53. The pair of arm units 54 are arranged at the same
height with each other.
[0105] As illustrated in Fig. 3A and Fig. 4A, in normal states, the pair of arm units 54
are accommodated in the left and right side wall sections 53. It should be noted that,
in the accommodated state illustrated in Fig. 3A and Fig. 4A, the front end and the
rear end of the arm unit 54 may protrude from the side wall section 53 or may not
protrude therefrom.
[0106] An arm drive mechanism is provided in each of the left and right side wall sections
53. The arm drive mechanism is configured to perform the operation (Fig. 3B, Fig.
4B) of causing the arm unit 54 to protrude rearward (leftward in Fig. 3A, Fig. 4A)
and the operation (Fig. 3D, Fig. 4C) of causing the arm unit 54 that has been made
to protrude to be accommodated again in the side wall section 53.
[0107] Specifically, by one of the respective arm drive mechanisms, the forward and backward
movements of the corresponding one of the arm unit 54 are performed.
[0108] The arm drive mechanism is configured to include, for example, a motor and a drive
transmission mechanism configured by a gear and the like that transmits the motor
driving force to the arm unit 54.
[0109] More specifically, for example, the arm drive motor 86a illustrated in Fig. 7 and
a not-shown drive transmission mechanism are provided in the left side wall section
53. When the motor shaft of the arm drive motor 86a rotates in one direction, the
left-side arm unit 54 is made to protrude rearward (Fig. 3B, Fig. 4B). When the motor
shaft of the arm drive motor 86a rotates in the inverse direction, the left-side arm
unit 54 is again accommodated in the left side wall section 53 (Fig. 3D, Fig. 4C).
[0110] Likewise, for example, the arm drive motor 86b illustrated in Fig. 7 and a not-shown
drive transmission mechanism are provided in the right side wall section 53. When
the motor shaft of the arm drive motor 86b rotates in one direction, the right-side
arm unit 54 is thereby made to protrude rearward (Fig. 3B, Fig. 4B). When the motor
shaft of the arm drive motor 86b rotates in the inverse direction then the right-side
arm unit 54 is again accommodated in the right side wall section 53 (Fig. 3D, Fig.
4C).
[0111] The operations of the arm drive motors 86a, 86b driving the corresponding one of
the pair of arm units 54 are performed in synchronization with each other and the
pair of arm units 54 move forward and backward in synchronization with each other.
[0112] Further, an arm swing mechanism is provided in each of the left and right side wall
sections 53. The arm swing mechanisms are configured to perform the operation (Fig.
3C) of swinging the respective arm units 54 on a horizontal plane in a direction where
the distal ends (rear ends) of the arm units 54 that have been made to protrude are
moved to be close to each other and the operation (the operation from Fig. 3C to Fig.
3A) of restoring the arm units 54 that have been made to swing to their original positions.
[0113] Specifically, by the arm swing mechanisms, the opening and closing operations of
the pair of arm units 54 are performed.
[0114] The arm swing mechanism is configured to include, for example, a spring that biases
the arm unit 54 in one orientation in the swing direction and a solenoid that attracts
the arm unit 54 in the reverse orientation in the swing direction against the biasing
of the spring.
[0115] More specifically, for example, the arm drive solenoid 87a illustrated in Fig. 7
and a not-shown spring are provided in the left side wall section 53. When the arm
drive solenoid 87a is actuated, the left-side first arm unit 54 swings against the
biasing of the spring and the distal end of the left-side arm unit 54 is moved to
be close to the distal end of the right-side arm unit 54 (Fig. 3C). Also, when the
arm drive solenoid 87a stops its actuation, the left-side first arm unit 54 swings
according to the biasing of the spring and the distal end of the left-side arm unit
54 is moved away from the distal end of the right-side arm unit 54 (Fig. 3A).
[0116] Likewise, for example, the arm drive solenoid 87b illustrated in Fig. 7 and a not-shown
spring are provided in the right side wall section 53. When the arm drive solenoid
87b is actuated, the right-side arm unit 54 swings against the biasing of the spring
and the distal end of the right-side arm unit 54 is moved to be close to the distal
end of the left-side arm unit 54 (Fig. 3C). Also, when the arm drive solenoid 87b
stops its actuation, the right-side arm unit 54 swings according to the biasing of
the spring and the distal end of the right-side arm unit 54 is moved away from the
distal end of the left-side arm unit 54(Fig. 3A).
[0117] The operations of the arm drive solenoids 87a, 87b causing the corresponding one
of the pair of arm units 54 to swing are performed in synchronization with each other
and the pair of arm units 54 are opened and closed in synchronization with each other.
[0118] Also, the conveying unit 50 includes a rotation mechanism that rotates the table-like
section 51 relative to the side wall section 53. The rotation mechanism is configured
to include a table rotation motor 85 (Fig. 7) and a transmission mechanism that transmits
the rotation of the motor shaft of the table rotation motor 85 to the table-like section
51 to rotate the table-like section 51 relative to the side wall section 53.
[0119] When the motor shaft of the table rotation motor 85 rotates in one direction, the
table-like section 51 is rotated counterclockwise in Fig. 6A and, as illustrated in
Fig. 6B, the table-like section 51 is placed in an inclined state.
[0120] Also, when the motor shaft of the table rotation motor 85 rotates in an inverse direction,
then the table-like section 51 is rotated clockwise in Fig. 6B and the state of the
table-like section 51 illustrated in Fig. 6A is restored.
[0121] Also, the moving mechanism that moves the conveying unit 50 in the X-direction and
the Z-direction is configured, for example, as described below.
[0122] As illustrated in Fig. 5A or Fig. 5B, the moving mechanism includes a first ball
screw 71, a first rotation unit 72, a pair of first moving blocks 73, a pair of first
guide rails 74, a second ball screw 75, a second rotation unit 76, a pair of second
moving blocks 77, and a pair of second guide rails 78.
[0123] The one first guide rail 74 of the pair of first guide rails 74 is fixed, for example,
to the inner surface of the left side wall section 35 and extends in the Z-direction
(up-and-down direction). Also, the other first guide rail 74 is fixed, for example,
to the inner surface of the right side wall section 36 and extends in the Z-direction.
The pair of first guide rails 74 are both arranged at the same position in the depth
direction (Y-direction).
[0124] The one first moving block 73 is provided in the one first guide rail 74, and the
first moving block 73 is configured to be slidable in the longitudinal direction of
the first guide rail 74.
[0125] Likewise, the other first moving block 73 is provided in the other first guide rail
74, and the first moving block 73 is configured to be slidable in the longitudinal
direction of the first guide rail 74.
[0126] The first ball screw 71 extends in the X-direction (extends horizontally in the left-right
direction) and extends through the ceiling section 52 of the conveying unit 50 and
the Z-direction moving unit 56 in the X-direction. The left end of the first ball
screw 71 is fixed to the one first moving block 73 and the right end of the first
ball screw 71 is fixed to the other first moving block 73. By virtue of this, the
first ball screw 71 is provided between and bridges the pair of first moving blocks
73.
[0127] Also, the first rotation unit 72 is in threaded engagement with the first ball screw
71. The first rotation unit 72 is held by the ceiling section 52 and is configured
to be rotatable relative to the ceiling section 52 about the rotation axis extending
in the X-direction.
[0128] The one second guide rail 78 of the pair of second guide rails 78 is fixed, for example,
to the upper surface of the bottom plate section 31 and extends in the X-direction
(horizontally in the left-right direction). Also, the other second guide rail 78 is
provided between and bridges, for example, the inner surface of the left side wall
section 35 and the inner surface of the right side wall section 36 in the vicinity
of the top plate section 32, and extends in the X-direction. The pair of second guide
rails 78 are arranged at the same position with each other in the depth direction(Y-direction).
[0129] The one second moving block 77 is provided in the one second guide rail 78 and the
second moving block 77 is configured to be slidable in the longitudinal direction
of the second guide rail 78.
[0130] Likewise, the other second moving block 77 is provided in the other second guide
rail 78 and the second moving block 77 is configured to be slidable in the longitudinal
direction of the second guide rail 78.
[0131] The second ball screw 75 extends in the Z-direction (extends vertically), and extends
through the Z-direction moving unit 56 in the Z-direction. The lower end of the second
ball screw 75 is fixed to the one second moving block 77 and the upper end of the
second ball screw 75 is fixed to the other second moving block 77. By virtue of this,
the second ball screw 75 is provided between and bridges the pair of second moving
blocks 77.
[0132] Also, the second rotation unit 76 is in threaded engagement with the second ball
screw 75. The second rotation unit 76 is held by the Z-direction moving unit 56 and
is configured to be rotatable relative to the Z-direction moving unit 56 about the
rotation axis extending in the Z-direction.
[0133] It should be noted that the pair of first guide rails 74 and the pair of second guide
rails 78 are arranged at different positions from each other in the depth direction
and, for example, the first guide rail 74 is arranged to be closer to the distal side
than the second guide rail 78.
[0134] More specifically, the first ball screw 71 is arranged to be closer to the distal
side than the second rotation unit 76 such that the second rotation unit 76 and the
first ball screw 71 do not interfere with each other (Fig. 5B).
[0135] Further, the moving mechanism includes an X-drive motor 82 (Fig. 7) configured to
rotate the first rotation unit 72 in one direction and the reverse direction, a transmission
mechanism configured to transmit the rotation of the X-drive motor 82 to the first
rotation unit 72, a Z-drive motor 83 (Fig. 7) configured to rotate the second rotation
unit 76 in one direction and the reverse direction, and a transmission mechanism configured
to transmit the rotation of the Z-drive motor 83 to the second rotation unit 76.
[0136] When the motor shaft of the X-drive motor 82 rotates in the one direction, the first
rotation unit 72 is rotated in one direction relative to the ceiling section 52. By
virtue of this, the first rotation unit 72 threadedly advances in one direction (for
example, leftward) with respect to the first ball screw 71 and thereby the conveying
unit 50 is moved leftward.
[0137] Also, when the motor shaft of the X-drive motor 82 rotates in the reverse direction,
the first rotation unit 72 is rotated in the reverse direction with respect to the
ceiling section 52. By virtue of this, the first rotation unit 72 threadedly advances
in the reverse direction (for example, rightward) with respect to the first ball screw
71 and thereby the conveying unit 50 is moved rightward.
[0138] When the motor shaft of the Z-drive motor 83 rotates in the one direction, the second
rotation unit 76 is rotated in one direction relative to the Z-direction moving unit
56. By virtue of this, the second rotation unit 76 threadedly advances in one direction
(for example, upward) relative to the second ball screw 75, and the conveying unit
50 is elevated.
[0139] Also, when the motor shaft of the Z-drive motor 83 rotates in the reverse direction,
the second rotation unit 76 is rotated in the reverse direction relative to the Z-direction
moving unit 56. By virtue of this, the second rotation unit 76 threadedly advances
in the reverse direction (for example, downward) relative to the second ball screw
75, and the conveying unit 50 is lowered.
[0140] It should be noted that, in a case where the direction of movement of the conveying
unit 50 extends obliquely (a case where the line interconnecting the position before
the movement and the position after the movement is inclined), the rotation of the
X-drive motor 82 and the rotation of the Z-drive motor 83 may be sequentially performed.
However, when the rotations are performed in parallel with each other, it is made
possible to move the conveying unit 50 along the shortest path and thus shorten the
time required to move the conveying unit 50.
[0141] As illustrated in Fig. 7, the dispensing device 100 includes a control unit 80 configured
to comprehensively control the operation of the individual units of the dispensing
device 100.
[0142] Specifically, the control unit 80 is configured to control the operations of the
display unit 120, the speaker 130, the table rotation motor 85, the X-drive motor
82, the Z-drive motor 83, the barcode reader unit 57, the arm drive motors 86a, 86b,
and the arm drive solenoids 87a, 87b.
[0143] The control unit 80 is configured to include a ROM 80b that stores control program,
a CPU 80a that carries out the control operation in accordance with the control program,
and a RAM 80c functioning as a work area for the CPU 80a or the like.
[0144] The control unit 80 recognizes the number of remaining pieces for each type regarding
the tobacco commodities 40 accommodated in the accommodation unit 10. Specifically,
the control unit 80 calculates the number of remaining pieces for each type regarding
the tobacco commodities 40 accommodated in the accommodation unit 10 and causes the
result of the calculation in the RAM 80c at any time. By virtue of this, the information
on the number of remaining pieces for each type of the tobacco commodities 40 in the
accommodation unit 10 is always maintained in the latest state.
[0145] Also, a table as illustrated in Fig. 8 is stored in the RAM 80c. The table indicates
the correspondence relationship between the types of the tobacco commodities 40 and
the restock threshold as well as the number of pieces to be restocked at one time.
The control unit 80 refers to this table to determine whether or not any type of the
tobacco commodities 40 should be restocked. When the control unit 80 has determined
that the tobacco commodities 40 of the determined type should be restocked, the control
unit 80 causes the display unit 120 and the speaker 130 to issue notification about
the type of the tobacco commodity 40 to be restocked and notification of the number
of pieces to be restocked.
[0146] It should be noted that the table indicating the correspondence relationship between
the types of the tobacco commodities 40 and the restock threshold as well as the number
of pieces to be restocked at one time can be updated at any time so that it is the
latest one.
[0147] Also, the identification information read by the barcode reader unit 57 is input
to the control unit 80. The CPU 80a causes the RAM 80c to store each piece of the
identification information of each of the tobacco commodities 40 in association with
each piece of the accommodation position information differing from one tobacco commodity
40 to another.
[0148] Here, as described above, the accommodation position information is configured to
include, for example, the height position information and the horizontal position
information.
[0149] The height position information may be Z-coordinate information indicative of the
coordinate in the height direction (i.e., the Z-coordinate which is the coordinate
in the Z-direction) and may be tier number information indicative of the specific
tier of position in the accommodation column 11.
[0150] As the Z-coordinate information, for example, information indicative of the Z-coordinate
of the conveying unit 50 at the time of reading of the barcode 41 by the barcode reader
unit 57, or the coordinate having a predetermined correlation with the Z-coordinate
can be used.
[0151] Also, the barcode reader unit 57 may be configured to be capable of optically recognizing
the boundary position between the tobacco commodities 40 vertically stacked in the
accommodation column 11. It should be noted that the conveying unit 50 may include
a camera so that the boundary position between the tobacco commodities 40 vertically
stacked in the accommodation column 11 may be recognizable based on the imaging result
of the camera.
[0152] In this case, the intermediate position of the upper and lower ends of each tobacco
commodity 40 can be obtained as the height position information of each tobacco commodity
40 on the basis of the boundary position of vertically stacked tobacco commodities
40.
[0153] Also, the horizontal position information may be column information indicative of
the accommodation column 11 in which the tobacco commodity 40 is accommodated. It
may also be information indicative of the coordinate of the tobacco commodity 40 in
the horizontal direction. Specifically, the horizontal position information may include
X-coordinate information indicative of the X-coordinate which is the coordinate of
the tobacco commodity 40 in the X-direction.
[0154] As the horizontal position information, for example, information indicative of the
X-coordinate of the conveying unit 50 at the time of reading of the barcode 41 by
the barcode reader unit 57 or the coordinate having a predetermined correlation with
the X-coordinate can be used.
[0155] Further, the dispensing device 100 includes a dispensing order acquisition unit 81.
[0156] The dispensing order acquisition unit 81 is, for example, an operation unit provided
on the outer surface of the housing 30, an operation tablet provided at a location
away from the housing 30, or the like.
[0157] When a clerk or a purchaser of the tobacco commodity 40 performs a predetermined
operation on the dispensing order acquisition unit 81, the brand of the tobacco commodity
40 that the purchaser is going to purchase is allowed to be designated.
[0158] It should be noted that, by the operation on the dispensing order acquisition unit
81, the brands of the various tobacco commodities 40 are allowed to be searched for
and designated, for example, by various search schemes such as alphabetical search,
brand name search, tar value search, and nicotine value search. Alternatively, personal
authentication information (information authenticated by voiceprint authentication,
vein authentication, reading of a recording medium, or the like) for the purchaser
may be used to identify the purchaser and search for the brand of the item that was
previously purchased.
[0159] Here, the fact that the brand of the tobacco commodity 40 that the purchaser purchases
is designated by the operation on the dispensing order acquisition unit 81 is described
as the fact that the dispensing order acquisition unit 81 acquires a dispensing order.
The dispensing order acquired by the dispensing order acquisition unit 81 is notified
from the dispensing order acquisition unit 81 to the control unit 80.
[0160] Further, the dispensing device 100 includes a lid switch 84 configured to detect
whether or not the top plate section 32 is closed. Specifically, the lid switch 84
is configured to detect the fact that the top plate section 32 is closed or the fact
that the top plate section 32 is opened.
[0161] The result of the detection by the lid switch 84 is input at any time to the control
unit 80 and the control unit 80 constantly monitors whether or not the top plate section
32 is closed.
[0162] Next, the operation will be described.
[0163] First, the dispensing operation of the tobacco commodity 40 accommodated in the accommodation
unit 10 will be described.
[0164] When the dispensing order is input from the dispensing order acquisition unit 81
to the control unit 80, the control unit 80 refers to the storage contents of the
RAM 80c and determine whether or not the tobacco commodity 40 of the type (brand)
corresponding to the dispensing order is accommodated in the accommodation unit 10.
[0165] If it is not accommodated therein, then it is not possible to dispense the tobacco
commodity 40 that corresponds to the dispensing order. In this case, the control unit
80 may provide notification to the effect that the dispensing of the tobacco commodity
40 is not possible by using a not-shown notification unit.
[0166] If it is accommodated therein, then the control unit 80 reads the accommodation
position information of the tobacco commodity 40 of the type that corresponds to the
dispensing order. It should be noted that in a case where a plurality of tobacco commodities
40 of the type that corresponds to the dispensing order are accommodated in the accommodation
unit 10, the control unit 80 reads the accommodation position information of the tobacco
commodity 40 that was accommodated first (at the earliest timing) in the accommodation
unit 10 among them.
[0167] Further, the control unit 80 performs operation control on the X-drive motor 82 and
the Z-drive motor 83 so as to move the conveying unit 50 toward the position corresponding
to the accommodation position information that has been read.
[0168] It should be noted that, the tobacco commodity 40 of the type that corresponds to
the dispensing order may be referred to as the tobacco commodity 40 to be dispensed.
[0169] In this context, the operation in the case will be described in which the tobacco
commodity 40 to be dispensed is accommodated in the accommodation column 11d.
[0170] First, as illustrated in Figs. 3A and 4A, the conveying unit 50 is moved to the position
in front of the accommodation column 11d and corresponding to the tobacco commodity
40 of the type corresponding to the dispensing order.
[0171] In addition, the barcode reader unit 57 is made to read the barcode 41 of the tobacco
commodity 40 to be dispensed. Specifically, the barcode reader unit 57 is made to
read the barcode 41 of the tobacco commodity 40 residing at the position identified
by the accommodation position information read by the control unit 80.
[0172] Further, the control unit 80 determines whether or not the barcode 41 that has been
read by the barcode reader unit 57 agrees with the dispensing order.
[0173] If it is in agreement, then, in the manner as described below, under the control
of the control unit 80, the tobacco commodity 40 to be dispensed is taken out by the
conveying unit 50 from the accommodation column 11d.
[0174] First, as illustrated in Figs. 3B and 4B, the pair of arm units 54 are made to protrude
rearward from the side wall section 53 and are inserted into the accommodation column
11d.
[0175] Here, as illustrated in Fig. 3B, the distal end of the arm unit 54 is configured
to be inserted into the gap between the spacer section 25 and the partition wall 23.
[0176] Next, as illustrated in Fig. 3C, the pair of arm units 54 swing in the direction
in which their distal ends become close to each other and the tobacco commodity 40
to be dispensed is held between the pair of arm units 54.
[0177] Next, as illustrated in Fig. 3D, the pair of arm units 54 are accommodated again
in the side wall section 53. By virtue of this, the tobacco commodity 40 held by the
pair of arm units 54 is taken out from the accommodation column 11d and, further,
is taken into the region of interval where the table-like section 51 and the ceiling
section 52 face with each other.
[0178] It should be noted that withdrawal of the tobacco commodity 40 by the pair of arm
units 54 is performed after the distal ends of the pair of arm units 54 have been
inserted into the gap between the spacer section 25 and the partition wall 23 as described
above. By virtue of this, it is made possible to take out the tobacco commodity 40
in a state where the tobacco commodity 40 is stably held by the pair of arm units
54 and more reliably take the tobacco commodity 40 into the region of interval where
the table-like section 51 and the ceiling section 52 faces with each other.
[0179] Here, as illustrated in Fig. 4B, etc., the table-like section 51 and the ceiling
section 52 protrude more rearward than the side wall section 53. In addition, the
height position of the table-like section 51 is aligned with the tobacco commodity
40 adjacent to lower side of the tobacco commodity 40 to be dispensed whereas the
height position of the ceiling section 52 is aligned with the tobacco commodity 40
adjacent to upper side of the tobacco commodity 40 to be dispensed.
[0180] As a result, when the tobacco commodity 40 to be dispensed is taken out from the
accommodation column 11d, moving of the tobacco commodities 40 adjacent to this tobacco
commodity 40 above and below it can be suppressed by the ceiling section 52 and the
table-like section 51, so that it is made possible to suppress the upper and lower
adjacent tobacco commodities 40 from being taken out.
[0181] After the tobacco commodity 40 to be dispensed has been taken into the region of
interval where the table-like section 51 and the ceiling section 52 face with each
other, the distal ends of the pair of arm units 54 are opened, whereby as illustrated
in Fig. 4C, the tobacco commodity 40 drops onto the table-like section 51 and is thus
placed in the state where it is supported by the table-like section 51.
[0182] Subsequently, the conveying unit 50 is moved to the dispensing position illustrated
in Fig. 6A.
[0183] Subsequently, as illustrated in Fig. 6B, when the table-like section 51 rotates downward,
the tobacco commodity 40 to be dispensed is delivered from the table-like section
51 to the take-out slope 92 and goes down on the take-out slope 92 to be dispensed
onto the take-out saucer 91.
[0184] Hence, a clerk can take out the tobacco commodity 40 to be dispensed from the take-out
saucer 91 to sell it.
[0185] It should be noted that, if the barcode 41 that was read when the conveying unit
50 had moved to the position corresponding to the tobacco commodity 40 of the type
that corresponds to the dispensing order as in Fig. 3A and Fig. 4A does not agree
with the dispensing order, then the control unit 80 may provide notification that
the dispensing of the tobacco commodity 40 is not possible by using a not-shown notification
unit. Alternatively, dispensing of the tobacco commodity 40 that was accommodated
in the accommodation unit 10 at the second earliest timing among the tobacco commodities
40 accommodated in the accommodation unit 10 and having the type that corresponds
to the dispensing order or dispensing of the tobacco commodity 40 having the second
nearest expiration date may be performed by the conveying unit 50.
[0186] Also, when the tobacco commodity 40 to be dispensed has been taken out from the accommodation
column 11 as described above, then the tobacco commodities 40 that were stacked on
the tobacco commodity 40 that has been taken out are shifted downward by one tier.
As a result, the control unit 80 performs the update processing to update the accommodation
position information stored in the RAM 80c.
[0187] The update processing may be processing for changing the height position information
through arithmetic operation by the known thickness of the individual tobacco commodities
40 or may be processing for re-acquiring the height position information of all the
tobacco commodities 40 that were positioned above the tobacco commodity 40 to be dispensed.
[0188] It should be noted that when the tobacco commodity 40 is dispensed from the dispensing
device 100, an empty space 61 (Fig. 1) in which the tobacco commodity 40 can be input
is created in the accommodation unit 10. It should be noted that the control unit
80 is supposed to update at any time the information indicative of the specific region
of the accommodation unit 10 where the empty space 61 exists.
[0189] Also, the control unit 80 subtracts one from the information of the number of remaining
pieces of the tobacco commodity 40 of the type to be dispensed every time one tobacco
commodity 40 is dispensed from the dispensing device 100.
[0190] Further, every time the information of the number of remaining pieces for each type
of the tobacco commodities 40 in the accommodation unit 10 changes, the control unit
80 refers to the table of Fig 8 regarding the tobacco commodity 40 whose number of
remaining pieces has changed and determines whether or not the number of remaining
pieces decreases until it reaches the restock threshold.
[0191] In addition, when the number of remaining pieces of the tobacco commodities 40 of
the type whose number of remaining pieces changed has decreased until it reaches the
restock threshold, then the notification about the fact that the tobacco commodity
40 of this type should be restocked and the notification of the number of pieces to
be restocked should be performed by the display unit 120 and the speaker 130.
[0192] For example, as illustrated in Fig. 9, the notification "Please restock ten pieces
of tobacco A." is performed on the display screen of the display unit 120 and the
speaker 130 performs a similar audible notification or output of an alarm sound.
[0193] The clerk who noticed the notification can perform the restocking of the tobacco
commodities 40 in the manner described below.
[0194] For example, the operation to stop the notification operation by the speaker 130
is performed on the operation unit provided on the outer surface of the housing 30.
By virtue of this, the notification operation by the speaker 130 is stopped.
[0195] Next, the top plate section 32 is opened, the tobacco commodities 40 of the type
instructed by the notification are restocked by the instructed number in the empty
spaces 61 of the accommodation unit 10, and then the top plate section 32 is closed.
[0196] Further, the operation to stop the notification operation of the display unit 120
is performed on the operation unit on the outer surface of the housing 30. By virtue
of this, the notification operation by the display unit 120 is stopped.
[0197] Also, when the top plate section 32 is closed, the lid switch 84 detects the closure
and the control unit 80 recognizes the closure.
[0198] Then, the control unit 80 moves the conveying unit 50 sequentially to the front position
of the region that was previously an empty space 61 and causes the barcode reader
unit 57 to sequentially read the barcodes 41 (identification information) of the tobacco
commodities 40 that have been input into the empty spaces 61. In addition, the identification
information of each tobacco commodity 40 read by the barcode reader unit 57 is stored
in the RAM 80c in association with the accommodation position information of each
tobacco commodity 40. It should be noted that the control unit 80 moves the conveying
unit 50 sequentially to the front positions of all the empty spaces 61 (including
the empty space(s) 61 which was/were not restocked with the tobacco commodity(commodities)
40) and, if each empty space 61 is restocked with the tobacco commodity 40, the control
unit 80 causes the barcode reader unit 57 to read the barcode 41 of the tobacco commodity
40.
[0199] Also, the control unit 80 performs the processing of updating the information of
the number of remaining pieces for each type of the tobacco commodities 40 in the
accommodation unit 10.
[0200] Further, regarding the number of remaining pieces for each type of the tobacco commodities
40 in the accommodation unit 10, on the basis of the updated information, the control
unit 80 determines whether or not the accommodation unit 10 has been restocked with
the tobacco commodity(commodities) 40 of the type corresponding to the one that was
notified by the number corresponding to the one that has been notified.
[0201] If the type of the restocked tobacco commodity 40 is different from the content of
the notification or if the number of the restocked tobacco commodities 40 is smaller
than the number that has been notified, then the control unit 80 causes the display
unit 120 and the speaker 130 to perform the notification about how many more tobacco
commodities 40 of which type should be restocked. Hence, when the operator again restocks
the accommodation unit 10 with the tobacco commodity 40 in accordance with this notification,
a state is entered where the accommodation unit 10 is restocked with the tobacco commodities
40 of the type with which it should be restocked and by the number by which it should
be restocked with the tobacco commodities 40.
[0202] It should be noted that at the phase where the accommodation unit 10 has been restocked
with the tobacco commodities 40 in the empty spaces 61, the accommodation position
information of these tobacco commodities 40 are yet to be stored in the RAM 80c. Accordingly,
it is not possible to handle these tobacco commodities 40 as the target items to be
dispensed. Specifically, the dispensing device 100 is configured to selectively dispense
only those tobacco commodities 40 whose accommodation position information have already
been stored.
[0203] Also, the conveying unit 50 in the idling time in which dispensing of the tobacco
commodity 40 is not performed should preferably be configured to move the tobacco
commodities 40 in the accommodation unit 10 as will be described below to create a
situation where restocking of tobacco commodities 40 in the accommodation unit 10
together at one time is facilitated.
[0204] For example, as illustrated in Fig. 1, in a case where empty spaces 61 exist in the
accommodation columns 11 and the total number of the empty spaces 61 has reached 10,
the processing of putting together the empty spaces 61, for example, into the accommodation
column 11 having the largest number of the empty spaces 61 is performed.
[0205] In the example of Fig. 1, one of the three tobacco commodities 40 from the top of
the accommodation column 11d is moved to the accommodation column 11c and the other
two to the accommodation column 11b respectively by the conveying unit 50, and thereby
ten empty spaces 61 consecutively arranged in the vertical direction can be formed
in the accommodation column 11d.
[0206] In this manner, it is made possible to create a situation where a carton of the tobacco
commodities 40 can be restocked at a time in the accommodation column 11.
[0207] According to the first embodiment described above, the dispensing device 100 can
accommodate tobacco commodities 40 in the accommodation unit 10 and automatically
dispense the tobacco commodity 40 that corresponds to the dispensing order by the
dispensing unit (conveying unit 50) from among the tobacco commodities 40 accommodated
in the accommodation unit 10.
[0208] Further, the dispensing device 100 includes the storage unit (RAM 80c) that stores
the number of accommodated pieces for each type regarding the tobacco commodity 40
accommodated in the accommodation unit 10 and the notification unit (the display unit
120 and the speaker 130) that notifies the type of the tobacco commodity 40 to be
restocked in accordance with the number of remaining pieces for each type of the tobacco
commodities 40 accommodated in the accommodation unit 10. Hence, appropriate restocking
of the tobacco commodities 40 is made possible by an operator restocking the accommodation
unit 10 with the tobacco commodities 40 according to the notification.
(Second Embodiment)
[0209] The dispensing device 100 according to this embodiment differs from the dispensing
device 100 according to the above-described first embodiment in the aspects described
below and is configured in the same manner as the dispensing device 100 according
to the above-described first embodiment in the remaining aspects.
[0210] In the case of this embodiment, the dispensing device 100 includes a management unit
(control unit 80) that manages sales information for each type of the tobacco commodities
40.
[0211] In addition, the notification unit (the display unit 120 and the speaker 130) performs
notification of the type of the tobacco commodity to be restocked on the basis of
sales information.
[0212] Fig. 10 is a diagram for explanation of the operation of the dispensing device 100
according to this embodiment, which is an explanatory diagram of modification processing
of the restock threshold and the number of pieces to be restocked in accordance with
sales.
[0213] In the case of this embodiment, the control unit 80 of the dispensing device 100
manages the number of the tobacco commodities 40 that were dispensed from the dispensing
device 100 in the most recent predetermined period (for example, the previous day
and the day before that (past two days)) for each type. In addition, the control unit
80 calculates the daily average of the fluctuation of the actual number of sales (actual
number of sales) above the estimated number of sales which is estimated in advance
for each type (estimated number of sales).
[0214] For example, assume here that the estimated number of sales per day is set to 5 for
the "tobacco A". In this case, if the actual number of sales per day of the "tobacco
A" was 10, then the number of increase in the sales per day in the past two days (average
increase in sales in past two days) regarding the "tobacco A" will be 5 as illustrated
in Fig. 10.
[0215] In this case, normally, while the restock threshold of the "tobacco A" is 5 as illustrated
in Fig. 8, for example, a process of increasing it by 5 to set it to 10 is performed
as illustrated in Fig. 10. Specifically, the notification of restocking is to be performed
with regard to the "tobacco A", at the stage where the number of remaining pieces
in the accommodation unit 10 becomes 10.
[0216] Also, with regard to the tobacco commodity 40 whose restock threshold has been changed,
a process of changing the number of pieces to be restocked by one round of the restock
work is performed. For example, with regard to the "tobacco A" whose restock threshold
has been increased by 5, a process of increasing the number of pieces to be restocked
by one round of the restock work by 5 to set it to 15 is performed.
[0217] Here, the "average increase in sales in past two days" indicated in Fig. 10 is the
sales information. Specifically, the management unit (control unit 80) generates the
sales information on the basis of the number of dispensed pieces of the tobacco commodities
40 by the dispensing unit (conveying unit 50).
[0218] Also, assume here that the estimated number of sales per day is set to 2 with regard
to the "tobacco B". In this case, when the actual number of sales per day of the "tobacco
B" was 3, then, with regard to the "tobacco B", the number of increase in the sales
per day in the past two days (average increase in sales in past two days) will be
1 as illustrated in Fig. 10.
[0219] In this case, normally, while the restock threshold of the "tobacco B" is 2 as illustrated
in Fig. 8, for example, a process of increasing it by 1 to set it to 3 is performed
as illustrated in Fig. 10. Specifically, with regard to the "tobacco B", the notification
of restocking is to be performed at the state where the number of remaining pieces
in the accommodation unit 10 becomes 3.
[0220] Further, with regard to the "tobacco B" whose restock threshold has increased by
1, a process of increasing the number of pieces to be restocked by one round of the
restock work by, for example, 2 to set it to 7 is performed.
[0221] Also, with regard to the "tobacco C", assume that the estimated number of sales per
day is set to 1. In this case, when the actual number of sales per day of the "tobacco
C" was 0, then, with regard to the "tobacco C", the number of increase in the sales
per day in the past two days (average increase in sales in past two days) will become
-1 as illustrated in Fig. 10.
[0222] In this case, normally, while the restock threshold of the "tobacco C" is 0 as illustrated
in Fig. 8, a process of maintaining the restock threshold without changing it is performed.
Specifically, with regard to the "tobacco C", the notification of restocking is performed
at the stage where the number of remaining pieces in the accommodation unit 10 becomes
0.
[0223] Further, with regard to the "tobacco C" whose restock threshold was not changed,
the number of pieces to be restocked by one round of the restock work is not changed,
either, and thus it will be 2.
[0224] According to this embodiment, since the sales information for each type of the tobacco
commodities 40 is managed and notification of the type of the tobacco commodity 40
to be restocked is performed on the basis of the sales information, it is made possible
to perform the notification of restocking earlier for the tobacco commodity 40 of
stronger sales (at a stage where the number of remaining pieces is greater).
[0225] Also, by generating the sales information on the basis of the number of dispensed
pieces of the tobacco commodities 40 by the dispensing unit (conveying unit 50), it
is made possible to generate the sales information based on the facts in real time
and include it in the notification of restocking.
(Third Embodiment)
[0226] Fig. 11 is a block diagram of the dispensing device 100 according to the third embodiment.
[0227] Fig. 12 is a block diagram of a system that includes the dispensing device 100 according
to the third embodiment.
[0228] The dispensing device 100 according to this embodiment differs from the dispensing
device 100 according to the above-described first embodiment in the aspects described
below and is configured in the same manner as the dispensing device 100 according
to the above-described first embodiment in the remaining aspects.
[0229] In the above-described second embodiment, the example has been described where the
dispensing device 100 generates the sales information on the basis of the number of
dispensed pieces of the tobacco commodity 40 by the dispensing unit of the dispensing
device 100. Meanwhile, in the case of this embodiment, the dispensing device 100 acquires
the sales information from an external device.
[0230] Therefore, the dispensing device 100 according to this embodiment includes a sales
information acquisition unit 140 that acquires the sales information from the external
device as illustrated in Fig. 11.
[0231] The sales information acquisition unit 140 includes, for example, a communication
function, acquires the sales information from the external device of the dispensing
device 100, and notifies the sales information that has been acquired to the control
unit 80. As an example, the sales information acquisition unit 140 acquires the sales
information, as illustrated in Fig. 12, via the network 300 such as the Internet.
[0232] The arrangement of the sales information acquisition unit 140 is not particularly
limited but, for example, the sales information acquisition unit 140 is provided on
the outer surface of the housing 30.
[0233] As illustrated in Fig. 12, the external device that supplies the sales information
to the sales information acquisition unit 140 of the dispensing device 100 may be,
for example, a server 200 of a manufacturer, a sales company, or a distribution company
of the tobacco commodities 40.
[0234] The server 200 manages the sales information in the most recent predetermined period
for each of the various tobacco commodities 40. Here, the sales information may be
generated based on sales throughout the country, or may be generated based on sales
by region.
[0235] The server 200 transmits (supplies) the latest sales information to the dispensing
device 100 at any time via the network 300.
[0236] The dispensing device 100 updates the sales information into the latest one every
time the sales information acquisition unit 140 receives (acquires) the sales information
from the server 200 and the dispensing device 100 performs notification of restocking
on the basis of the latest sales information.
[0237] The server 200 supplies (distributes) pieces of the sales information all at once
to the dispensing devices 100 individually arranged at a plurality of stores. Specifically,
as illustrated in Fig. 12, the server 200 supplies the common sales information to
the dispensing device 100 installed at the store A 410, the dispensing device 100
installed at the store B 420, and the like.
[0238] In the case of this embodiment as well, in the same manner as in the second embodiment,
the dispensing device 100 performs processing on the basis of the sales information
for changing (incrementing) the restock threshold and changing (incrementing) the
number of pieces to be restocked in one round of the restock work.
[0239] As described above, the embodiments, which have been explained with reference to
the drawings, are exemplifications of the present invention and other various features
can be adopted.
[0240] Also, in the foregoing, the example has been described where it is assumed that the
restocking of the tobacco commodities 40 by the operator is performed such that the
tobacco commodities 40 are neatly stacked but the present invention is not limited
to this example.
[0241] For example, the dispensing device may include a hopper into which the tobacco commodity
40 is input and a conveyor configured to catch the tobacco commodities 40 sequentially
moving downward from the hopper to convey them horizontally and the barcode reader
unit may be configured to read the barcode 41 from the tobacco commodity 40 in the
process where the tobacco commodity 40 is conveyed by the conveyor.
[0242] Further, it is also preferable that the dispensing device includes an alignment mechanism
configured to align the tobacco commodities 40 sequentially conveyed on the conveyor.
[0243] Further, it is also preferable that the dispensing device includes an accommodation
mechanism configured to sequentially pick up the tobacco commodities 40 aligned on
the conveyor to convey them toward the accommodation unit 10 and cause the accommodation
unit 10 to accommodate them.
[0244] Also, while the example has been described in the foregoing where the barcode 41
is checked immediately before the tobacco commodity 40 to be dispensed is taken out
from the accommodation column 11, the confirmation of the barcode 41 at this phase
may not be performed.
[0245] In the foregoing, the example has been described where the conveying unit 50 holds
the tobacco commodity 40 between the pair of arm units 54 arranged in the horizontal
direction to be spaced from each other and thereby withdraws the tobacco commodity
40 from the accommodation column 11, but the structure of the arm is not limited to
this example. For example, the tobacco commodity 40 may be held from above and below
by a pair of arms arranged in the vertical direction to be spaced from each other.
[0246] Also, in the foregoing, the examples have been described in which the number of pieces
to be restocked of the tobacco commodity 40 by one round of the restock work is defined
in advance as illustrated in Fig. 8 and in which it is changed on the basis of the
sales information as illustrated in the accommodation unit 10, but the present invention
is not limited to these examples.
[0247] Among the tobacco commodities 40, there may be a tobacco commodity of a type that
is distributed in the form of a carton which is one pack of ten pieces. In the case
of the tobacco commodity 40 of this type, for example, in a case where six pieces
were restocked from a new carton in the previous round of restocking for the dispensing
device 100, four tobacco commodities 40 remain in the carton. Hence, work efficiency
will be better if the remaining four pieces are restocked from the carton in the next
round than restocking of six pieces in the same manner as in the previous round.
[0248] Hence, it is a preferable example that the dispensing device 100 determine and stores
the number of remaining pieces of the carton regarding the tobacco commodity 40 in
the form of a carton for each type of the tobacco commodities 40 on the basis of the
number of pieces to be restocked of each round, and notifies the number of the remaining
pieces of the carton at the time of the restocking of the next round as the number
of items to be restocked.
[0249] Specifically, the control unit 80 stores the number of pieces in the last single
digit (hereinafter, X) of the total number of the tobacco commodities 40 input to
the dispensing device 100 with regard to the tobacco commodity 40 of a particular
type (the type which is distributed in the form of a carton) for each type of the
tobacco commodities 40. In addition, with regard to the tobacco commodity 40 of a
certain type among the tobacco commodities 40 of the particular type, the predetermined
number of pieces to be restocked at one time is Y. If (10 - X) is equal to or larger
than Y, then the control unit 80 notifies Y as the number of items to be restocked.
If (10 - X) is less than Y, then the control unit 80 notifies (10 - X) as the number
of pieces to be restocked.
[0250] Further, the storage unit of the dispensing device 100 may store a proper quantity
of inventory for each type (brand) of the tobacco commodities 40. The control unit
80 computes, for each brand, a difference value between the number of remaining pieces
accommodated in the accommodation unit 10 and the above-described proper quantity
of inventory acquired by referring to the storage unit, and notifies the brand accommodated
in the accommodation unit 10 in excess of the proper quantity of inventory on the
basis of the difference value. Also, the control unit 80 may be configured to dispense
the tobacco commodity(commodities) 40 of the brand accommodated in excess of the proper
number of remaining pieces from the accommodation unit 10 to create an empty space
in the accommodation unit 10, and notifies the brand lower than the restock threshold
and the number of pieces to be restocked corresponding to the brand. Here, the proper
quantity of inventory may be set in advance for each brand and stored in the storage
unit or the proper quantity of inventory may be able to be updated according to the
sales information.
[0251] In this case, for example, in a situation where the number of remaining pieces of
the "tobacco A" in the accommodation unit 10 reached the restock threshold and accordingly
the accommodation unit 10 should be originally restocked with ten pieces of the "tobacco
A", if only five empty spaces are available in the accommodation unit 10, then the
dispensing device 100 notifies the brand accommodated excessively in the accommodation
unit 10 in excess of the proper quantity of inventory or dispenses the excessive quantity
of the brand so as to create the empty space.
[0252] Also, it is preferable that multiple dispensing devices 100 in cooperation with each
other perform management of the number of accommodation and the management of restocking
of tobacco commodities 40 of multiple types.
[0253] Specifically, one or more dispensing devices 100 of the multiple dispensing devices
100 may store the total number of the tobacco commodities 40 accommodated in the accommodation
units 10 of the multiple dispensing devices 100 with regard to each of the multiple
types of the tobacco commodities 40 to determine whether or not the total number becomes
equal to or lower than the restock threshold and notify the type of the tobacco commodity
40 to be restocked and the number of pieces to be restocked if it has become the restock
threshold.
[0254] Further, it is preferable that one or more dispensing devices 100 of the multiple
dispensing devices 100 store the number and positions of the empty spaces in the accommodation
unit 10 of each dispensing device 100 (in which accommodation column 11 the empty
space exists). In this case, it is also preferable to perform the notification about
which dispensing device 100 is the dispensing device 100 that should restock the tobacco
commodity 40 and the notification about which accommodation column 11 is the accommodation
column 11 that should be restocked with the tobacco commodity 40 when the type of
the tobacco commodity 40 to be restocked and the number of pieces to be restocked
are to be notified.
(Fourth Embodiment)
[0255] In the meantime, after the tobacco commodity was delivered to a dealer, it may be
revealed that the tobacco commodity is a non-conforming item (defective item or the
like) unsuitable for sale, and there has been a need for ingenuity that makes it possible
to appropriately avoid sale of non-conforming items.
[0256] The present invention has been made in view of the above-described problem and provides
a dispensing device that is capable of appropriately avoiding sale of non-conforming
items.
[0257] According to the present invention, provided is a dispensing device that includes:
an accommodation unit that accommodates tobacco commodities;
a dispensing unit that dispenses from the accommodation unit the tobacco commodity
of the type corresponding to a dispensing order from among the tobacco commodities
accommodated in the accommodation unit;
an acquisition unit that acquires non-conforming item information;
a reader unit that reads information from the tobacco commodities; and
a determination unit that compares the information read by the reader unit with the
non-conforming item information and determines whether or not the tobacco commodity
corresponding to the information that has been read is a non-conforming item, wherein
the tobacco commodity that has been determined as the non-conforming item by the determination
unit is excluded from items to be dispensed by the dispensing unit.
[0258] According to the present invention, a plurality of tobacco commodities can be accommodated
in the accommodation unit and the tobacco commodity corresponding to a dispensing
order can be automatically dispensed from among the tobacco commodities accommodated
in the accommodation unit by the dispensing unit.
[0259] Meanwhile, by comparing the information read from the tobacco commodity with the
non-conforming item information, it is determined whether or not the tobacco commodity
is a non-conforming item and the tobacco commodity which is a non-conforming item
is excluded from the target items to be dispensed by the dispensing unit, which makes
it possible to appropriately avoid sale of non-conforming items.
[0260] Figs. 13 to 15 are schematic diagrams that illustrate the structure of the dispensing
device 100 according to the fourth embodiment, where Fig. 13 is a front cross-sectional
view, Fig. 14 is a cross-sectional plan view, and Fig. 15 is a side cross-sectional
view. Fig. 13 is a cross-sectional view taken along the line I-I of Fig. 14 and Fig.
14 is a cross-sectional view taken along the line II-II of Fig. 13. Also, Fig. 15
corresponds to a cross-sectional view taken along the line III-III of Fig. 13 but
Fig. 15 illustrates a state where the table-like section 51 of the conveying unit
50 extends vertically downward as illustrated in Fig. 18B.
[0261] In this embodiment, the left-right direction in Figs. 13 and 14 is referred to as
an X-direction and the up-and-down direction (height direction) is referred to as
a Z-direction. Also, the direction orthogonal to the X-direction and the Z-direction,
in other words, the depth direction of the dispensing device 100 is referred to as
a Y-direction.
[0262] Further, for the sake of simpler description of the positional relationship between
the respective constituent components, there are cases where the front, rear, left,
and right directions are defined for the sake of convenience. Specifically, unless
otherwise indicated, the right side in Fig. 13 is referred to as right, the left side
as left, the proximal side as front, and the distal side as rear. However, the positional
relationship indicated in each drawing may be described in some cases.
[0263] Figs. 16A and Fig. 16B are schematic diagrams for explanation of the moving mechanism
that moves the conveying unit 50, where Fig. 16A is a front view and Fig. 16B is a
cross-sectional view (cross-sectional plan view) taken along the line B-B of Fig.
16A.
[0264] Figs. 17A and 17B are schematic front cross-sectional views illustrating delivery
(dispensing) operation of the tobacco commodity 40 from the conveying unit 50 to the
take-out slope 92.
[0265] Figs. 18A and 18B are schematic front views for explanation of the delivery operation
of the tobacco commodity 40d from the conveying unit 50 to non-conforming item reservoir
tray 1400, the delivery operation being performed via the non-conforming item travel-down
slope 142.
[0266] Fig. 19 is a diagram illustrating a state where the tobacco commodity 40 accommodated
in the input column 15 is viewed from the left side via the transmissive partition
wall 26. It should be noted that illustration of the partition wall 26 is not provided
in Fig. 19.
[0267] Fig. 20 is a block diagram of the dispensing device 100 according to the fourth embodiment.
[0268] Fig. 21 is a schematic front cross-sectional view illustrating the dispensing device
100 in a state where the tobacco commodity 40d on the non-conforming item reservoir
tray 1400 can be taken out from a housing 30.
[0269] In the explanations of this embodiment, redundant portions already appearing in the
context of the above-described first embodiment are not repeated.
[0270] As illustrated in Figs. 13 and 14, the dispensing device 100 according to this embodiment
includes an accommodation unit 10 configured to accommodate tobacco commodities 40
of multiple types; a dispensing unit (conveying unit 50) configured to dispense from
the accommodation unit 10 the tobacco commodity 40 of the type corresponding to a
dispensing order from among the tobacco commodities 40 accommodated in the accommodation
unit 10; an acquisition unit 1300(Fig. 19) configured to acquire non-conforming item
information; a reader unit (reading unit 121) configured to read information (for
example, manufacturing information 49) from the tobacco commodity 40; and a determination
unit (control unit 80 (Fig. 19)) configured to compare the information read by the
reader unit with the non-conforming item information and determine whether or not
the tobacco commodity 40 corresponding to the information that has been read is a
non-conforming item. The dispensing device 100 excludes the tobacco commodity 40 that
has been determined as the non-conforming item by the determination unit from items
to be dispensed by the dispensing unit.
[0271] The information read by the reader unit (reading unit 121) for determination of whether
or not the tobacco commodity 40 is a non-conforming item is, for example, manufacturing
information 49 illustrated in Fig. 19. The manufacturing information 49 includes,
for example, information for identifying the production line that manufactured the
tobacco commodity 40, the manufacturing date, etc. and is indicated on the outer surface
of the package of the tobacco commodity 40. The manufacturing information 49 is constituted
by, for example, a plurality of characters (for example, 7 characters). The manufacturing
information 49 is indicated, for example, on the second end surface 47.
[0272] The determination unit (control unit 80) compares the manufacturing information 49
read by the reading unit 121 with the non-conforming item information acquired by
the acquisition unit 1300 and thereby determines whether or not the tobacco commodity
40 is a non-conforming item.
[0273] The non-conforming item refers to a tobacco commodity 40 that is not suitable for
sale and typically is a defective item. Meanwhile, a tobacco commodity 40 past its
expiration date or near the expiration date may be handled as a non-conforming item.
[0274] The tobacco commodity 40 which is a non-conforming item is to be conveyed to the
non-conforming item reservoir tray 1400 which will be described later.
[0275] It should be noted that the following explanations may refer to the tobacco commodity
40 which is a non-conforming item simply as "tobacco commodity 40d".
[0276] Also, tobacco commodities 40 other than the non-conforming item may be referred to
as "eligible item".
[0277] Also, on the outer surface of the package of the tobacco commodity 40, for example,
as illustrated in Fig. 19, expiration date information 48 indicative of the expiration
date of the tobacco commodity 40 is indicated. The expiration date information 48
is arranged, for example, on the second end surface 47 and on the upper side of the
manufacturing information 49.
[0278] Further, on the outer surface of the tobacco commodity 40, type information 401 indicative
of the type (brand) of the tobacco commodity 40 may be indicated.
[0279] The acquisition unit 1300 includes, for example, a communication function and acquires
the non-conforming item information from an external device of the dispensing device
100 and notifies the control unit 80 of the acquired non-conforming item information.
As an example, the acquisition unit 1300 acquires the non-conforming item information
via the Internet.
[0280] In this manner, the acquisition unit 1300 acquires the non-conforming item information
via a network.
[0281] The arrangement of the acquisition unit 1300 is not limited in particular but, for
example, the acquisition unit 1300 may be provided on the outer surface of the housing
30 so that it is arranged in the vicinity of the reader unit (reading unit 121) and
the accommodation unit 10.
[0282] Typically, the non-conforming item information can be defined as information indicative
of which tobacco commodity 40 manufactured by which production line and on which date
is a non-conforming item.
[0283] Here, the dispensing device 100 in use is installed in a convenience store or any
other store. Meanwhile, the external device may be provided outside the store or may
be provided inside the store.
[0284] In the case of this embodiment, the accommodation unit 10 has, as illustrated in
Fig. 14, one row of the accommodation columns 11. More specifically, the accommodation
unit 10 includes, for example, four accommodation columns 11 (accommodation column
11a, 11b, 11c, 11d) aligned in the X-direction in one row.
[0285] In the case of this embodiment, the accommodation unit 10 is capable of accommodating
a total of 80 tobacco commodities 40.
[0286] The leftmost partition wall 23 (partition wall 23a) among the five partition walls
23 standing upright from the support base 21 is positioned, for example, on the right
side of the take-out slope 92.
[0287] Further, the dispensing device 100 includes a plate-like support base 22 provided
on the partition wall 23a and a partition wall 26 standing upright from the support
base 22.
[0288] The support base 22 is extended horizontally from the portion of the partition wall
23a that is higher than the slope sidewall 93 toward the left side and is positioned
above the slope sidewall 93.
[0289] The partition wall 26 stands upright from the left end of the support base 22 so
as to be opposed to the partition wall 23a in parallel therewith. The height dimension
of the partition wall 26 is smaller than the height dimension of the partition walls
23, and the upper end position of the partition wall 26 is flush with the upper end
position of the partition walls 23.
[0290] An input column 15 into which the tobacco commodities 40 are input is formed between
the partition wall 23a and the partition wall 26. In the input column 15 as well,
a plurality of tobacco commodities 40 can be accommodated in a vertically stacked
state. Specifically, in the input column 15, multiple tobacco commodities 40 can be
loaded on the support base 22.
[0291] Although the number of the tobacco commodities in the input column 15 is not limited
in particular, it is 15, for example, in a case where the tobacco commodity 40 has
standard dimensions.
[0292] The input column 15 is a dedicated space for temporarily accommodating the tobacco
commodities 40 restocked by an operator. The dispensing of the tobacco commodity 40
by the conveying unit 50 is not performed via the input column 15.
[0293] The dimension of the internal space of the input column 15 in the X-direction, that
is, the interval between the partition wall 23a and the partition wall 26 opposed
to each other is specified to be larger than the longitudinal dimension of the standard
tobacco commodity 40.
[0294] Also, the dimension in the Y-direction of the partition wall 26 (depth dimension)
is specified, for example, to be larger than the width dimension of a standard tobacco
commodity 40 (the length of the short side of the first main surface 42 and the second
main surface 43, that is, the distance between the first side surface 44 and the second
side surface 45).
[0295] As illustrated in Fig. 14, the accommodation unit 10 further includes a rear wall
24 standing upright from the support base 21 in a state where it is orthogonal to
each partition wall 23 and the partition wall 26. The rear wall 24 has dimensions
covering the entire region of the accommodation unit 10 in the X-direction and the
Z-direction and closes the rear end of each accommodation column 11 and the input
column 15.
[0296] Each accommodation column 11 and the input column 15 have an opened front side so
that the tobacco commodity 40 can be taken out via the front side by the conveying
unit 50.
[0297] Also, each accommodation column 11 and the input column 15 are open upward.
[0298] In the case of this embodiment, the spacer section 25 is also provided on the front
surface of the rear wall 24 corresponding to the input column 15.
[0299] By virtue of this, the tobacco commodity 40 accommodated in the input column 15 is
arranged to be spaced from the rear wall 24 by the thickness of the spacer section
25 and the tobacco commodity 40 can be readily held by and between a pair of arm units
54 of the conveying unit 50 which will be described later.
[0300] As mentioned above, the dispensing device 100 in use is installed in a convenience
store or any other store. In a normal state, it is ensured that no clerk at the store
or customer coming to the store is allowed to access the tobacco commodities 40 accommodated
in the accommodation unit 10 inside the housing 30.
[0301] In the case of this embodiment, restocking of the accommodation unit 10 with the
tobacco commodities 40 is manually performed by an operator (typically, a clerk).
[0302] More specifically, at least a portion of the housing 30 corresponding to the input
column 15 defines an opening/closing section (opening/closing lid or opening/closing
door) that is operable to be opened and closed. By opening the opening/closing section,
the clerk can restock the input column 15 with the tobacco commodities 40.
[0303] In the case of this embodiment, the top plate section 32 defines the opening/closing
lid. As illustrated in Fig. 13, one end of the top plate section 32 (for example,
its right end) is connected by means of a hinge unit 37 to the upper end of the right
side wall section 36 and the top plate section 32 is configured to be pivotable about
the hinge unit 37 as a fulcrum. When the top plate section 32 is taken out of the
state of Fig. 13 and opened about the hinge unit 37 as the fulcrum in a clockwise
direction, the upper end of the housing 30 is opened so that the input column 15 can
be restocked with the tobacco commodities 40 from above the housing 30.
[0304] It should be noted that a not-shown key is preferably provided in the opening/closing
section such that the opening/closing section is placed in a locked state where it
cannot be opened.
[0305] The forward region of the accommodation unit 10(accommodation columns 11) and the
input column 15 defines a movement area 10c in which the conveying unit 50 moves.
[0306] Here, it is assumed that the tobacco commodity 40 is to be accommodated (input) in
the input column 15 by an operator such that the first main surface 42 of the tobacco
commodity 40 is oriented upward, the second main surface 43 is oriented downward,
the first side surface 44 is oriented toward the proximal side, the second side surface
45 is oriented toward the distal side, the first end surface 46 is oriented rightward,
and the second end surface 47 is oriented leftward.
[0307] When the tobacco commodity 40 is input to the input column 15, the manufacturing
information 49 is read by the reading unit 121 from the tobacco commodity 40 in the
input column 15 while the barcode 41 is read by the barcode reader unit 57 from the
tobacco commodity 40 in the input column 15 (details of the operation example will
be described later).
[0308] Also, when reading of the manufacturing information 49 by the reading unit 121 and
reading of the barcode 41 by the barcode reader unit 57 have been completed, the tobacco
commodity 40 is conveyed by the conveying unit 50 from the input column 15 to the
accommodation column 11.
[0309] Meanwhile, with regard to the tobacco commodity 40 (tobacco commodity 40d) that has
been determined as a non-conforming item by comparison of the manufacturing information
49 with the non-conforming item information, at the stage where it has been revealed
that the tobacco commodity 40 (tobacco commodity 40d) is a non-conforming item, the
tobacco commodity 40 (tobacco commodity 40d) is to be conveyed by the conveying unit
50 to the non-conforming item reservoir tray 1400.
[0310] The tobacco commodities 40 are accommodated in each accommodation column 11 with
the same orientation as that in the input column 15. Specifically, the tobacco commodity
40 is to be accommodated in each accommodation column 11 such that the first main
surface 42 of the tobacco commodity 40 is oriented upward, the second main surface
43 is oriented downward, the first side surface 44 is oriented toward the proximal
side, the second side surface 45 is oriented toward the distal side, the first end
surface 46 is oriented rightward, and the second end surface 47 is oriented leftward.
[0311] In this manner, the tobacco commodities 40 are accommodated in the individual accommodation
columns 11 and the input column 15 in such a manner that the first side surface 44
of each tobacco commodity 40 is oriented to the side of the movement area 10c.
[0312] As illustrated in Figs. 13 and 14, the reading unit 121 is arranged, for example,
to the left of the input column 15 (to the left of the partition wall 26) and is movable
upward and downward along the reading unit guide rail 124.
[0313] The reading unit guide rail 124 is fixed to the inner surface of the left side wall
section 35 at the left of the input column 15 and extends in the Z-direction (up-and-down
direction).
[0314] The reading unit 121 includes a moving mechanism (not shown) for raising and lowering
the reading unit 121 along the reading unit guide rail 124, an elevating motor 125
(Fig. 20) which is an actuator of the moving mechanism, an imaging unit 123 for reading
the manufacturing information 49 from the tobacco commodity 40 in the input column
15, and a light source 122 for illuminating the second end surface 47 of the tobacco
commodity 40 in the input column 15.
[0315] The partition wall 26 arranged on the left side of the input column 15 is made from
translucent material such as glass and the light source 122 and the imaging unit 123
are arranged so as to face the partition wall 26. That is, the light source 122 and
the imaging unit 123 are oriented rightward.
[0316] When the light source 122 emits light, the light emitted from the light source 122
passes the partition wall 26 and illuminates the second end surface 47 of the tobacco
commodity 40 in the input column 15.
[0317] Also, in a state where the second end surface 47 of the tobacco commodity 40 in the
input column 15 is illuminated by the light source 122, the manufacturing information
49 indicated on the second end surface 47 is read (imaged) by the imaging unit 123.
[0318] For example, in the process of the reading unit 121 moving from the upper end to
the lower end of the input column 15, the pieces of manufacturing information 49 of
the individual tobacco commodities 40 accommodated in the input column 15 can be sequentially
read (scanned). It should be noted that the direction of scanning of the manufacturing
information 49 of the tobacco commodities 40 accommodated in the input column 15 is
not limited to a top-to-bottom direction but may be a bottom-to-top direction.
[0319] The image of the manufacturing information 49 imaged by the imaging unit 123 is input
to the control unit 80 and the content (character string) of the manufacturing information
49 is determined by the control unit 80 based on image authentication, and thus information
indicative of this character string is obtained. In the following, the information
on the character string that has been determined in this manner may be simply referred
to as "manufacturing information 49".
[0320] It should be noted that, in this embodiment, an example is illustrated where the
input column 15 accommodates a plurality of tobacco commodities 40 in a vertically
stacked state, but the input column 15 may accommodate the tobacco commodities 40
in a vertical direction at intervals. In this case, input column 15 includes support
sections (not shown) in multiple stages supporting the individual tobacco commodity
or commodities 40. The support sections are provided, for example, in pairs each including
a right one and a left one and, for example, a pair of support sections are respectively
provided on the partition walls 23a, 26 on both sides of the input column 15 so as
to protrude in the input column 15. Alternatively, the support sections may be a plate-like
partition bridging the two partition walls 23a, 26 on both sides of the input column
15.
[0321] It should be noted that the accommodation column 11 may also align and accommodate
the tobacco commodities 40 in the vertical direction at intervals in the same manner
as the input column 15.
[0322] In this manner, the dispensing device 100 includes the column (input column 15) that
accommodates a plurality of tobacco commodities 40 in a vertically stacked state or
in a vertical direction at intervals, and the reader unit (reading unit 121) reads
the information (manufacturing information 49) indicated on the lateral surface (for
example, second end surface 47) of the tobacco commodity 40 in the state where the
tobacco commodity 40 is accommodated in the column.
[0323] Also, the reader unit (reading unit 121) is provided so as to be movable upward and
downward at the side of the column (input column 15) and reads the information (manufacturing
information 49) while moving upward or downward along the column.
[0324] Also, the dispensing device 100 includes the input section (input column 15) into
which the tobacco commodity 40 is input and the accommodation mechanism (conveying
unit 50) that conveys the tobacco commodity 40 from the input section and causes the
tobacco commodity 40 to be accommodated in the accommodation unit 10. The reader unit
(reading unit 121) reads the information (manufacturing information 49) from the tobacco
commodity 40 prior to being accommodated in the accommodation unit 10.
[0325] Also, the conveying unit 50 has both the functionality as the dispensing unit and
the functionality as the accommodation mechanism. Specifically, the dispensing unit
also functions as the accommodation mechanism.
[0326] The conveying unit 50 is configured to be capable of selectively withdraw the tobacco
commodity 40 accommodated in the input column 15 or the accommodation unit 10.
[0327] The conveying unit 50 includes a pair of (right and left) arm units 54 that selectively
take out one tobacco commodity 40 from the input column 15 or the accommodation unit
10.
[0328] Also, the conveying unit 50 includes a rotation mechanism that rotates the table-like
section 51 relative to the side wall section 53. The rotation mechanism is configured
to include a table rotation motor 85 (Fig. 20) and a transmission mechanism that transmits
the rotation of the motor shaft of the table rotation motor 85 to the table-like section
51 to rotate the table-like section 51 relative to the side wall section 53.
[0329] When the motor shaft of the table rotation motor 85 rotates in one direction, the
table-like section 51 is rotated counterclockwise in Fig. 17A and the state where
the table-like section 51 is inclined is entered as illustrated in Fig. 17B.
[0330] Also, when the motor shaft of the table rotation motor 85 further rotates in the
one direction beyond the state of the table-like section 51 illustrated in Fig. 17B,
the table-like section 51 is placed in a state where it extends vertically downward
from the right side wall section 53 as illustrated in Fig. 18B.
[0331] Also, when the motor shaft of the table rotation motor 85 rotates in an inverse direction,
then the table-like section 51 is rotated clockwise in Fig. 17B or 18B and the state
of the table-like section 51 illustrated in Fig. 17A or 18A is restored.
[0332] The dispensing device 100 further includes a non-conforming item reservoir tray 1400
that accumulates the tobacco commodities 40d which is a non-conforming item. The non-conforming
item reservoir tray 1400 is provided in the housing 30, for example, on the bottom
plate section 31.
[0333] When it has been determined by the determination unit (control unit 80) that the
tobacco commodity 40 is a non-conforming item, the conveying unit 50 conveys the tobacco
commodity 40 (tobacco commodity 40d) to the non-conforming item reservoir tray 1400.
[0334] In this manner, the dispensing device 100 includes the housing 30 that accommodates
the accommodation unit 10, the non-conforming item reservoir unit (non-conforming
item reservoir tray 1400) arranged in the housing 30 and configured to accumulate
the tobacco commodity 40d which is a non-conforming item as determined by the determination
unit (control unit 80), and the conveyance mechanism (conveying unit 50) that conveys
the tobacco commodity 40d which is a non-conforming item to the non-conforming item
reservoir unit.
[0335] Also, the conveying unit 50 has both of the functionality as the dispensing unit
and the functionality as the conveyance mechanism. Specifically, the dispensing unit
also functions as the conveyance mechanism.
[0336] Here, the non-conforming item reservoir tray 1400 is arranged such that the movement
area of the second ball screw 75 is avoided. More specifically, for example, as illustrated
in Fig. 14, the non-conforming item reservoir tray 1400 is arranged to the right of
the accommodation unit 10. Accordingly, the non-conforming item reservoir tray 1400
is arranged off the traffic line of the conveying unit 50.
[0337] Therefore, the dispensing device 100 includes a non-conforming item travel-down slope
142 that causes the tobacco commodity 40d discharged downward from the conveying unit
50 to go down toward the non-conforming item reservoir tray 1400 as illustrated in
Figs. 18B and 15.
[0338] The non-conforming item travel-down slope 142 is provided, for example, as illustrated
in Figs. 14 and 15, in front of the non-conforming item reservoir tray 1400, on the
bottom plate section 31.
[0339] The upper surface of the non-conforming item travel-down slope 142 is inclined downward
and rearward. As illustrated in Figs. 18B and 15, the tobacco commodity 40d that has
been discharged downward from the conveying unit 50 goes down rearward along the upper
surface of the non-conforming item travel-down slope 142 and is input to the non-conforming
item reservoir tray 1400.
[0340] Here, the non-conforming item travel-down slope 142 has the split structure as will
be described later to make it possible to avoid interference between the non-conforming
item travel-down slope 142 and the second ball screw 75 and interference between the
non-conforming item travel-down slope 142 and the lower-side second moving block 77.
[0341] Specifically, the non-conforming item travel-down slope 142 includes a first portion
142a arranged to the rear (on the side close to the non-conforming item reservoir
tray 1400) and a second portion 142b arranged in front (on the side away from the
non-conforming item reservoir tray 1400).
[0342] The upper surfaces of the first portion 142a and the second portion 142b are each
inclined downward and rearward and these upper surfaces are arranged on the same plane.
[0343] The first portion 142a and the second portion 142b are spaced from each other in
the front-rear direction and a slit 142c is formed between the first portion 142a
and the second portion 142b.
[0344] As illustrated in Fig. 15, the lower portion of the second ball screw 75 and the
second moving block 77 are movable in the X-direction through this slit 142c.
[0345] By virtue of this, as illustrated in Fig. 18B, the conveying unit 50 can be moved
to the upper position of the non-conforming item travel-down slope 142.
[0346] It should be noted that a portion of the second guide rail 78 (right end) is arranged
at the lower end of the slit 142c.
[0347] The dispensing device 100 further includes an opening/closing door 111 for taking
out the tobacco commodity 40d from the non-conforming item reservoir tray 1400 to
the outside of the housing 30 when removal of the tobacco commodity 40d which is a
non-conforming item has been permitted.
[0348] For example, in the right side wall section 36, a non-conforming item take-out opening
95 extending through the inside and outside of the housing 30 is formed at the portion
to the right of the non-conforming item reservoir tray 1400, and the opening/closing
door 111 is provided on the side of the outer surface of the right side wall section
36. The opening/closing door 111 is movable between the position where it closes the
non-conforming item take-out opening 95 (Fig. 13) and the position where the non-conforming
item take-out opening 95 is opened (Fig. 21). Specifically, in normal cases, the opening/closing
door 111 closes the non-conforming item take-out opening 95 as illustrated in Fig.
13. Meanwhile, when the removal of the tobacco commodity 40d has been permitted, then
the opening/closing door 111 is raised to the position where the non-conforming item
take-out opening 95 is opened as illustrated in Fig. 21.
[0349] The dispensing device 100 includes a door open/close motor 113 (Fig. 20) which is
an actuator that raises and lowers the opening/closing door 111, and a transmission
mechanism (not shown) that transmits the rotation of the door open/close motor 113
to the opening/closing door 111 to raise or lower the opening/closing door 111.
[0350] It should be noted that the dispensing device 100 includes a door guide 112 (Figs.
13, 14) that guides the opening/closing door 111 upward and downward on the outer
surface side of the right side wall section 36.
[0351] In this manner, the dispensing device 100 is configured to be capable of taking out
the tobacco commodity 40d in the non-conforming item reservoir unit (non-conforming
item reservoir tray 1400) from the housing 30 when removal of the non-conforming item
has been permitted.
[0352] As illustrated in Fig. 20, the dispensing device 100 includes a control unit 80 configured
to comprehensively control the operation of the individual units of the dispensing
device 100.
[0353] Specifically, the control unit 80 is configured to control the operations of the
light source 122, the imaging unit 123, the elevating motor 125, the door open/close
motor 113, the table rotation motor 85, the X-drive motor 82, the Z-drive motor 83,
the barcode reader unit 57, the arm drive motors 86a, 86b, and the arm drive solenoids
87a, 87b.
[0354] The control unit 80 is configured to include a ROM 80b that stores control program,
a CPU 80a that carries out the control operation in accordance with the control program,
and a RAM 80c functioning as a work area for the CPU 80a or the like.
[0355] Although the arrangement of the control unit 80 is not in particular limited, the
control unit 80 may be arranged, for example, inside the housing 30 so that it is
arranged in the vicinity of the reader unit (reading unit 121) and the accommodation
unit 10.
[0356] The non-conforming item information acquired by the acquisition unit 1300, the information
(manufacturing information 49) read by the imaging unit 123, and the identification
information read by the barcode reader unit 57 are input to the control unit 80. The
CPU 80a performs processing of storing these pieces of information in the RAM 80c.
[0357] Next, the operation will be described.
[0358] First, the operation of dispensing the tobacco commodity 40 accumulated in the accommodation
unit 10 will be described.
[0359] When the dispensing order is input from the dispensing order acquisition unit 81
to the control unit 80, the control unit 80 refers to the storage contents of the
RAM 80c and determine whether or not the tobacco commodity 40 of the type (brand)
corresponding to the dispensing order is accommodated in the accommodation unit 10.
[0360] If it is not accommodated therein, then it is not possible to dispense the tobacco
commodity 40 that corresponds to the dispensing order. In this case, the control unit
80 may provide a notification to the effect that the dispensing of the tobacco commodity
40 is not possible by using a not-shown notification unit.
[0361] If it is accommodated therein, then the control unit 80 reads the accommodation position
information of the tobacco commodity 40 of the type that corresponds to the dispensing
order. It should be noted that in a case where a plurality of tobacco commodities
40 of the type that corresponds to the dispensing order are accommodated in the accommodation
unit 10, the control unit 80 reads the accommodation position information of the tobacco
commodity 40 that was accommodated first (at the earliest timing) in the accommodation
unit 10 among the tobacco commodities 40. Meanwhile, the expiration date information
48 of the tobacco commodity 40 may be read by the reading unit 121 and stored in the
RAM 80c and the accommodation position information of the tobacco commodity 40 having
the nearest expiration date (that is, the oldest one) may be read from among the tobacco
commodities 40 of the type that corresponds to the dispensing order.
[0362] Further, the control unit 80 performs operation control on the X-drive motor 82 and
the Z-drive motor 83 so as to move the conveying unit 50 toward the position corresponding
to the accommodation position information that has been read.
[0363] It should be noted that, the tobacco commodity 40 of the type that corresponds to
the dispensing order may be referred to as the tobacco commodity 40 to be dispensed.
[0364] The operation in the case where the tobacco commodity 40 to be dispensed is accommodated
in the accommodation column 11d proceeds in the same manner as in the first embodiment,
so that explanations thereof will not be repeated.
[0365] Next, the operation when the tobacco commodity 40 is input to the input column 15
will be described.
[0366] When the operator inputs the tobacco commodity 40 into the input column 15 and the
top plate section 32 which is the opening/closing lid is closed, the control unit
80 recognizes the closure on the basis of the result of detection by the lid switch
84.
[0367] Then, the control unit 80 controls the elevating motor 125, the light source 122,
and the imaging unit 123 and thereby the processing of reading the manufacturing information
49 from the second end surface 47 of each tobacco commodity 40 in the input column
15 is performed.
[0368] Also, the control unit 80 causes the RAM 80c to store the individual pieces of manufacturing
information 49 that have been read. Here, the control unit 80 stores, for example,
the individual pieces of the manufacturing information 49 and the position information
of the reading unit 121 in the Z-direction at the time of reading the individual pieces
of the manufacturing information 49 in association with each other.
[0369] Also, when the non-conforming item information is stored in advance in the RAM 80c,
the control unit 80 compares the individual pieces of manufacturing information 49
with the non-conforming item information to determine whether or not a tobacco commodity
40d which is a non-conforming item exists among the tobacco commodities 40 input to
the input column 15.
[0370] If a tobacco commodity 40d which is a non-conforming item exists among the tobacco
commodities 40 input to the input column 15, then the control unit 80 performs operation
control on the conveying unit 50 so as to convey the tobacco commodity 40d which is
a non-conforming item from the input column 15 to the non-conforming item reservoir
tray 1400.
[0371] Here, as described above, since the individual pieces of manufacturing information
49 and the position information in the Z-direction of the reading unit 121 at the
time of reading of the individual pieces of manufacturing information 49 are stored
in the RAM 80c in association with each other, the control unit 80 can recognize the
position information in the Z-direction of the tobacco commodity 40d which is a non-conforming
item. Hence, the control unit 80 can move the conveying unit 50 to the position in
front of the tobacco commodity 40d which is a non-conforming item and perform the
processing of causing the tobacco commodity 40d to be withdrawn by the conveying unit
50 from the input column 15.
[0372] The operation of withdrawing the tobacco commodity 40d from the input column 15 is
the same as the operation of withdrawing the tobacco commodity 40 from the accommodation
column 11, so that detailed explanations thereof will not be repeated.
[0373] By releasing the distal ends of the pair of arm units 54 after the tobacco commodity
40d has been withdrawn from the input column 15, the tobacco commodity 40d drops onto
the table-like section 51 and a state is entered where the tobacco commodity 40d is
supported by the table-like section 51.
[0374] Subsequently, the conveying unit 50 is moved to the position above the non-conforming
item travel-down slope 142 as illustrated in Figs. 18A and 15.
[0375] Subsequently, as illustrated in Figs. 18B and 15, the table-like section 51 is rotated
downward until the plate surface of the table-like section 51 becomes vertical, as
a result of which the tobacco commodity 40d drops onto the non-conforming item travel-down
slope 142.
[0376] The tobacco commodity 40d that has dropped onto the non-conforming item travel-down
slope 142 goes down rearward along the upper surface of the non-conforming item travel-down
slope 142 and is input to the non-conforming item reservoir tray 1400.
[0377] It should be noted that, if a plurality of the tobacco commodities 40d are included
in the tobacco commodities 40 input to the input column 15, the conveying unit 50
is made to repeat the same operation.
[0378] As a result of this, a state is entered where the tobacco commodities 40 (tobacco
commodity which are eligible items) other than the non-conforming item are accumulated
in the input column 15.
[0379] Next, the processing is performed for reading again the manufacturing information
49 from the second end surface 47 of each tobacco commodity 40 remaining in the input
column 15 for comparison that will be performed when a new piece of non-conforming
item information is acquired later, and the control unit 80 causes the individual
pieces of manufacturing information 49 that have been read to be stored in the RAM
80c. At this point as well, the control unit 80 stores the individual pieces of manufacturing
information 49 and the position information of the reading unit 121 in the Z-direction
at the time of reading the individual pieces of manufacturing information 49, where
these pieces of information are stored in association with each other.
[0380] It should be noted that if no tobacco commodity 40d which is a non-conforming item
was not included in the tobacco commodities 40 input to the input column 15, then
the processing of reading again the manufacturing information 49 from the tobacco
commodity 40 in the input column 15 may not be performed.
[0381] Also, the processing of reading again the manufacturing information 49 from the tobacco
commodity 40 in the input column 15 may not be performed in a case where the arrangement
of the tobacco commodities 40 remaining in the input column 15 does not change before
and after the withdrawal of the tobacco commodity 40d which is a non-conforming item
from the input column 15 such as a case where only the uppermost tobacco commodity
40 among the tobacco commodities 40 input to the input column 15 was a non-conforming
item and a case where only the uppermost tobacco commodity 40 and one or more adjacent
tobacco commodities 40 below the tobacco commodity 40 are non-conforming items.
[0382] Also, if the correspondence relationship between the individual pieces of manufacturing
information 49 and the position information of the reading unit 121 in the Z-direction
is corrected on the basis of the known thickness of the tobacco commodity 40, the
processing of reading again the manufacturing information 49 from the tobacco commodity
40 in the input column 15 may not be performed.
[0383] Next, the processing of conveying the tobacco commodity 40 in the input column 15
to the empty space 61 of the accommodation unit 10 is performed.
[0384] First, the conveying unit 50 is moved to the position in front of any of the tobacco
commodities 40 in the input column 15 (for example, the uppermost tobacco commodity
40 among the tobacco commodities 40 remaining in the input column 15).
[0385] Next, by causing the barcode reader unit 57 to read the barcode 41 of the tobacco
commodity 40, the identification information is acquired, and the identification information
is stored in the RAM 80c. Here, the control unit 80 stores the identification information
in association with the position information of the conveying unit 50 in the Z-direction
at the time of reading of the identification information.
[0386] Here, with regard to the individual tobacco commodities 40, the position information
of the reading unit 121 in the Z-direction at the time of reading of the manufacturing
information 49 and the position information in the Z-direction of the conveying unit
50 at the time of reading of the barcode 41 are the same as or equivalent to each
other and they can be associated with each other.
[0387] Accordingly, with regard to the individual tobacco commodities 40, the identification
information and the manufacturing information 49 are associated with each other to
be stored in the RAM 80c.
[0388] Subsequently, the processing of withdrawing the tobacco commodity 40 from the input
column 15 by the conveying unit 50 and the processing of conveying the tobacco commodity
40 to the empty space 61 of the accommodation unit 10 are performed.
[0389] First, the operation of withdrawing the tobacco commodity 40 from the input column
15 is the same as the operation of withdrawing the tobacco commodity 40 from the accommodation
column 11, so that detailed explanation thereof will not be repeated.
[0390] Here, when the tobacco commodity 40 is conveyed from the input column 15 to the
empty space 61, the tobacco commodity 40 is not temporarily placed on the table-like
section 51 but the state where the tobacco commodity 40 is held by the pair of arm
units 54 is maintained, and the conveying unit 50 is moved to the position in front
of the empty space 61 so as to place the tobacco commodity 40 in the empty space 61.
[0391] When the tobacco commodity 40 is arranged in the empty space 61, first, in the state
where the tobacco commodity 40 is held by the pair of arm units 54, the pair of arm
units 54 are made to protrude rearward from the side wall section 53 and the pair
of arm units 54 and the tobacco commodity 40 are inserted into the accommodation column
11. By virtue of this, the tobacco commodity 40 moves to the space above the tobacco
commodity 40 residing below the empty space 61 or above the support base 21.
[0392] Next, by releasing the distal ends of the pair of arm units 54, the tobacco commodity
40 is placed on the tobacco commodity 40 positioned below the empty space 61 or the
support base 21. Specifically, the tobacco commodity 40 is arranged in the empty space
61.
[0393] Here, the control unit 80 causes the RAM 80c to store the identification information
and the manufacturing information 49 of each individual tobacco commodities 40 in
association with the accommodation position information that differs depending on
the individual tobacco commodities 40.
[0394] As described above, the accommodation position information is configured to includes,
for example, the height position information and the horizontal position information.
[0395] The height position information may be Z-coordinate information indicative of the
coordinate in the height direction (that is, the Z-coordinate which is the coordinate
in the Z-direction) and may be stage information indicative of the specific stage
of the position in the accommodation column 11.
[0396] As the Z-coordinate information, for example, it is possible to use the Z-coordinate
of the conveying unit 50 when the conveying unit 50 moved to the position in front
of the empty space 61 in order to arrange the tobacco commodity 40 in the empty space
61 or the information indicative of the coordinate having predetermined correlation
with this Z-coordinate.
[0397] Also, the horizontal position information may be column information indicative of
which accommodation column 11 the tobacco commodity 40 is accommodated in but may
also be information indicative of the coordinate of the tobacco commodity 40 in the
horizontal direction. Specifically, the horizontal position information may be constituted
by and include X-coordinate information indicative of the X-coordinate which is the
coordinate of the tobacco commodity 40 in the X-direction.
[0398] As the horizontal position information, for example, it is possible to use the X-coordinate
of the conveying unit 50 when the conveying unit 50 moved to the position in front
of the empty space 61 in order to arrange the tobacco commodity 40 in the empty space
61 or the information indicative of the coordinate having predetermined correlation
with this X-coordinate.
[0399] The operation of conveying the tobacco commodity 40 in the input column 15 to the
empty space 61 is repeatedly performed as long as the empty space 61 exists.
[0400] In this manner, the tobacco commodities 40 which are eligible item among the tobacco
commodities 40 input to the input column 15 are accommodated in the accommodation
unit 10, and a state is entered where the identification information, the manufacturing
information 49, and the accommodation position information are associated with each
other and stored in the RAM 80c for each of the tobacco commodities 40 accommodated
in the accommodation unit 10.
[0401] In this manner, a tobacco commodity 40 the identification information, the manufacturing
information 49, and the accommodation position information of which are stored in
the RAM 80c in association with each other, that is, the tobacco commodity 40 accommodated
in the accommodation unit 10, becomes the tobacco commodity 40 to be dispensed.
[0402] It should be noted that if no more empty space 61 is remain at the stage where the
tobacco commodity 40 remains in the input column 15, the conveyance of the tobacco
commodity 40 from the input column 15 to the accommodation column 11 (empty space
61) is suspended.
[0403] After that, when an empty space 61 is created in the accommodation unit 10, the remaining
operation of the conveyance of the tobacco commodity 40 from the input column 15 to
the accommodation column 11 (empty space 61) is performed.
[0404] Also, the conveyance of the tobacco commodity 40 from the input column 15 to the
empty space 61 may be performed preferentially for the brand whose number of remaining
pieces (quantity of inventory) in the accommodation unit 10 is small. Specifically,
the control unit 80 stores at any time the number of remaining pieces in the accommodation
unit 10 for each brand in the RAM 80c and the control unit 80 causes the conveying
unit 50 to perform the conveyance from the input column 15 to the empty space 61 preferentially
for the brand having the smaller number of remaining pieces stored in the RAM 80c.
[0405] Also, the number of remaining pieces (hereinafter referred to as "restock threshold")
with which the dispensing device 100 needs to be restocked may be specified for each
brand. Specifically, the restock threshold for each brand is stored in the RAM 80c
and the control unit 80 stores at any time the number of remaining pieces in the accommodation
unit 10 for each brand in the RAM 80c. In addition, the control unit 80 causes the
conveying unit 50 to perform the conveyance from the input column 15 to the empty
space 61 preferentially for the brand whose number of remaining pieces in the accommodation
unit 10 is near the restock threshold (the difference is small between the restock
threshold and the number of remaining pieces) or the brand whose number of remaining
pieces in the accommodation unit 10 is lower than the restock threshold on the basis
of the restock threshold and the number of remaining pieces stored in the RAM 80c.
[0406] Further, for each brand, with regard to the non-conforming item, they are excluded
from the number of remaining pieces. Specifically, the control unit 80 performs, for
each brand, the processing of subtracting the number of the non-conforming items from
the number of remaining pieces in the accommodation unit 10 (or the number of remaining
pieces in the dispensing device 100 including the number of remaining pieces in the
input column 15 and the number of remaining pieces in the accommodation unit 10).
[0407] Also, when the acquisition unit 1300 has acquired new non-conforming item information,
the control unit 80 performs comparison between the manufacturing information 49 of
all the tobacco commodities 40 of the accommodation unit 10 and the input column 15
and the new non-conforming item information and, if existence of a tobacco commodity
40d which is a non-conforming item has been newly revealed, the control unit 80 causes
the conveying unit 50 to perform the operation of conveying this tobacco commodity
40d from the input column 15 or the accommodation unit 10 to the non-conforming item
reservoir tray 1400.
[0408] Also, it is preferable that depending on the passage of time after the tobacco commodities
40 were input to the dispensing device 100, in a case where the expiration date of
the tobacco commodity 40 in the dispensing device 100 has been reached or in a case
where the expiration date of the tobacco commodity 40 will be reached in no time,
the tobacco commodity 40 is excluded from the target items to be dispensed. Specifically,
the control unit 80 determines presence or absence of a tobacco commodity 40 past
the expiration date or near the expiration date on the basis of the expiration date
information 48 of the individual tobacco commodities 40 stored in the RAM 80c, and
excludes the tobacco commodity 40 past the expiration date or near the expiration
date from the target items to be dispensed. The control unit 80 causes the conveying
unit 50 to perform the operation of conveying the tobacco commodity 40 past the expiration
date or near the expiration date from the input column 15 or the accommodation unit
10 to the non-conforming item reservoir tray 1400.
[0409] Also, when removal of the tobacco commodity 40d which is a non-conforming item from
the dispensing device 100 has been permitted, the opening/closing door 111 is raised
as illustrated in Fig. 21 and the non-conforming item take-out opening 95 is opened.
In this state, a person in charge of removal work of the non-conforming item can insert
his/her hand via the non-conforming item take-out opening 95 into the housing 30 to
grasp the tobacco commodity 40d on the non-conforming item reservoir tray 1400 and
take out the tobacco commodity 40d from the housing 30.
[0410] It should be noted that, as the method for instructing the dispensing device 100
about permission of removal of the tobacco commodity 40d which is a non-conforming
item, for example, a predetermined operation may be mentioned which a person in charge
having specific authority performs on an operation unit provided on the outer surface
of the housing 30 or on an operation tablet device or the like provided at a position
away from the housing 30.
[0411] According to the fourth embodiment described above, the dispensing device 100 can
accommodate tobacco commodities 40 in the accommodation unit 10 and automatically
dispense the tobacco commodity 40 that corresponds to the dispensing order by the
dispensing unit (conveying unit 50) from among the tobacco commodities 40 accommodated
in the accommodation unit 10.
[0412] Meanwhile, by comparing the information read from the tobacco commodity 40 with the
non-conforming item information, it is determined whether or not the tobacco commodity
40 is a non-conforming item and the tobacco commodity 40d which is a non-conforming
item is excluded from the target items to be dispensed by the dispensing unit, which
makes it possible to appropriately avoid sale of non-conforming items.
(Fifth Embodiment)
[0413] Next, the dispensing device 100 according to the fifth embodiment will be described
with reference to Figs. 22 to 24.
[0414] Fig. 22 is a schematic cross-sectional plan view illustrating the structure of the
dispensing device 100 according to the fifth embodiment.
[0415] Fig. 23 is a diagram illustrating a state where the dispensing device 100 according
to the fifth embodiment is viewed in the direction indicated by the arrow A in Fig.
22.
[0416] Fig. 24 is a block diagram of the dispensing device 100 according to the fifth embodiment
[0417] The dispensing device 100 according to this embodiment differs from the dispensing
device 100 according to the above-described fourth embodiment in the aspects described
below and is configured in the same manner as the dispensing device 100 according
to the above-described fourth embodiment in the remaining aspects.
[0418] Whilst explanations in the above-described fourth embodiment have been provided on
the premise that the manufacturing information 49 is indicated on the second end surface
47 of the tobacco commodity 40, an example will be described in this embodiment where
the manufacturing information 49 can be read even when the manufacturing information
49 is indicated on the second side surface 45 of the tobacco commodity 40.
[0419] As illustrated in Fig. 22 or 23, in the case of this embodiment, the dispensing device
100 includes a second reading unit 151 arranged in the rear of the input column 15
(rear wall 24) and a second reading unit guide rail 154.
[0420] The second reading unit guide rail 154 is fixed to the inner surface of the rear
side wall section 34 in the rear of the input column 15 and extends in the Z-direction
(up-and-down direction).
[0421] The second reading unit 151 is movable upward and downward along the second reading
unit guide rail 154.
[0422] The second reading unit 151 includes a moving mechanism (not shown) for raising and
lowering the second reading unit 151 along the second reading unit guide rail 154,
a second elevating motor 155 (Fig. 24) which is an actuator of the moving mechanism,
a second imaging unit 153 (Fig. 24) for reading the manufacturing information 49 from
the second side surface 45 of the tobacco commodity 40 in the input column 15, and
a second light source 152 (Fig. 24) for illuminating the second side surface 45 of
the tobacco commodity 40 in the input column 15.
[0423] In the case of this embodiment, in the rear wall 24, at least the portion which closes
the rear end of the input column 15 is made from translucent material such as glass
and the second light source 152 and the second imaging unit 153 are arranged so as
to face the rear wall 24. That is, the second light source 152 and the second imaging
unit 153 are oriented frontward.
[0424] When the second light source 152 emits light, the light emitted from the second light
source 152 passes the rear wall 24 and illuminates the second side surface 45 of the
tobacco commodity 40 in the input column 15.
[0425] Also, in a state where the second side surface 45 of the tobacco commodity 40 in
the input column 15 is illuminated by the second light source 152, the manufacturing
information 49 indicated on the second side surface 45 is read (imaged) by the second
imaging unit 153.
[0426] For example, in the process of the second reading unit 151 moving from the upper
end to the lower end of the input column 15, the pieces of manufacturing information
49 of the individual tobacco commodities 40 accommodated in the input column 15 can
be sequentially read (scanned) by the second reading unit 151. It should be noted
that the direction of scanning of the manufacturing information 49 of the tobacco
commodities 40 accommodated in the input column 15 by the second reading unit 151
is not limited to a top-to-bottom direction but may be a bottom-to-top direction.
[0427] The image of the manufacturing information 49 imaged by the second imaging unit 153
is input to the control unit 80 and the content (character string) of the manufacturing
information 49 is determined by the control unit 80 based on image authentication,
and thus information indicative of this character string is obtained. The information
on the character string that has been determined in this manner may also be simply
referred to as "manufacturing information 49".
[0428] Here, this embodiment assumes that the manufacturing information 49 is indicated
on the second end surface 47 or the second side surface 45 and it is read by the reading
unit 121 or the second reading unit 151.
[0429] The operation of reading (scanning) the manufacturing information 49 from the tobacco
commodity 40 accommodated in the input column 15 by the reading unit 121 and the operation
of reading (scanning) the manufacturing information 49 by the second reading unit
151 can be performed, for example, in parallel with each other. By this feature, it
is made possible to shorten the time required in reading of the manufacturing information
49 from the tobacco commodity 40 to perform the reading in a shortened period of time.
[0430] In this manner, in the case of this embodiment, the dispensing device 100 includes
the reader unit (reading unit 121) that reads the information (manufacturing information
49) indicated on the first lateral surface (second end surface 47) of the tobacco
commodity 40 and the second reader unit (second reading unit 151) that reads the information
(manufacturing information 49) indicated on the second lateral surface (second side
surface 45) of the tobacco commodity 40 in the state where the tobacco commodity 40
is accommodated in the column (input column 15).
[0431] The first lateral surface (second end surface 47) and the second lateral surface
(second side surface 45) are, for example, orthogonal to each other.
[0432] According to this embodiment, since the dispensing device 100 includes the reading
unit 121 and the second reading unit 151, it is made possible to read the manufacturing
information 49 even when the manufacturing information 49 is indicated on the second
side surface 45 of the tobacco commodity 40.
[0433] As described above, the embodiments, which have been explained with reference to
the drawings, are exemplifications of the present invention and other various features
can be adopted.
[0434] In the foregoing, the example has been described where it is assumed that the restocking
of the tobacco commodities 40 by the operator is performed such that the tobacco commodities
40 are neatly stacked but the present invention is not limited to this example.
[0435] For example, the dispensing device may include a hopper into which the tobacco commodity
40 is input and a conveyor configured to catch the tobacco commodities 40 sequentially
moving downward from the hopper to convey them horizontally, and the reader unit may
read the manufacturing information 49 from the tobacco commodity 40 on the one hand
and the barcode reader unit reads the barcode 41 from the tobacco commodity 40 on
the other hand in the process where the tobacco commodity 40 is conveyed by the conveyor.
[0436] Further, it is also preferable that the dispensing device includes an alignment mechanism
configured to align the tobacco commodities 40 sequentially conveyed on the conveyor.
[0437] Further, it is also preferable that the dispensing device includes an accommodation
mechanism configured to sequentially pick up the tobacco commodities 40 aligned on
the conveyor to convey them toward the accommodation unit 10 and cause the accommodation
unit 10 to accommodate them.
[0438] Also, in the foregoing, the example has been described where the barcode 41 and the
manufacturing information 49 are indicated on two different surfaces of the tobacco
commodity 40, respectively, but the barcode 41 and the manufacturing information 49
may be indicated on the same surface of the tobacco commodity 40. In this case, for
example, a structure may be adopted in which the light source 122 and the imaging
unit 123 are provided on the rear surface side of the ceiling section 52 or the table-like
section 51 of the conveying unit 50. Specifically, it is possible to adopt a structure
in which the conveying unit 50 includes the reader unit.
[0439] Also, in the foregoing, the example has been described where reading of the manufacturing
information 49 from the tobacco commodity 40 is performed before the tobacco commodity
40 is accommodated in the accommodation unit 10, but reading of the manufacturing
information 49 from the tobacco commodity 40 may be performed in a state where the
tobacco commodity 40 has been accommodated in the accommodation unit 10.
[0440] Also, at the time of dispensing of the tobacco commodity 40 from the dispensing device
100, the manufacturing information 49 may be read from this tobacco commodity 40 to
determine whether or not this tobacco commodity 40 is a non-conforming item, and,
if it is a non-conforming item, then dispensing of this tobacco commodity 40 may not
be performed.
[0441] In this case, if a tobacco commodity 40 of the same type other than the determined
non-conforming item exists in the accommodation unit 10, dispensing of the tobacco
commodity 40 is performed.
[0442] Also, in the foregoing, the example has been described where the dispensing device
100 includes the non-conforming item reservoir tray 1400 which is a dedicated space
for accumulating the tobacco commodity 40d which is a non-conforming item, but the
non-conforming item may also be accommodated in the accommodation unit 10. In this
case, the dispensing device 100 stores the accommodation position information of the
tobacco commodity 40d which is a non-conforming item in the accommodation unit 10
and does not perform the dispensing of the non-conforming item from the accommodation
unit 10 at the time of sale.
[0443] Also, in this case, it is preferable to perform processing of dispensing non-conforming
items in the dispensing device 100 all at once (consecutively) by the conveying unit
50 to the take-out saucer 91 when removal of the tobacco commodity 40d which is a
non-conforming item from the dispensing device 100 has been permitted.
[0444] Also, in the foregoing, the example has been described where the acquisition unit
1300 that acquires the non-conforming item information and the determination unit
that determines whether or not the tobacco commodity 40 is a non-conforming item are
arranged in the vicinity of the reader unit (reading unit 121) and the accommodation
unit 10.
[0445] Meanwhile, the present invention is not limited to this example and the acquisition
unit 1300 and the determination unit may be arranged to be remote from the reader
unit (reading unit 121) and the accommodation unit 10. In this case, the information
(manufacturing information 49) that has been read by the reader unit is transmitted
via a network to the determination unit and compared with the non-conforming item
information by the determination unit. Also, a command is transmitted from the determination
unit via a network to the control unit 80 so that the tobacco commodity 40d that has
been determined as a non-conforming item by the determination unit is not performed,
and the control unit 80 ensures that the dispensing of the tobacco commodity 40d is
not performed.
[0446] Also, in the foregoing, the example has been described where the manufacturing information
49 is constituted by a plurality of characters but the present invention is not limited
to this example.
[0447] For example, the individual tobacco commodities 40 may have an IC tag storing the
manufacturing information 49. In this case, the reader unit that reads the information
(manufacturing information 49) from the tobacco commodity 40 is configured to include
an IC tag reader.
[0448] Also, manufacturing information 49 may be a two-dimensional barcode. In this case,
the reader unit that reads the information (manufacturing information 49) from the
tobacco commodity 40 is configured to include a two-dimensional barcode reader.
[0449] Also, in the foregoing, the example has been described where the input column 15
out of the accommodation columns 11 and the input column 15 is arranged at the position
closest to the take-out slope 92, the take-out opening 94, and the take-out saucer
91 but it is also preferable that the input column 15 is arranged at a position farthest
from the take-out slope 92, the take-out opening 94, and the take-out saucer 91.
[0450] Since the accommodation column 11 from which the accommodated tobacco commodity 40
is to be dispensed is arranged closer to the take-out slope 92, the take-out opening
94, and the take-out saucer 91 than the input column 15, the time required in dispensing
of the tobacco commodity 40 can be shortened.
[0451] Also, while the example has been described in the foregoing where the barcode 41
is checked immediately before the tobacco commodity 40 to be dispensed is taken out
from the accommodation column 11, the confirmation of the barcode 41 at this phase
may not be performed.
[0452] In the foregoing, the example has been described, where the conveying unit 50 holds
the tobacco commodity 40 between the pair of arm units 54 arranged to be spaced apart
from each other in the horizontal direction and thereby withdraws the tobacco commodity
40 from the accommodation column 11, but the structure of the arm is not limited to
this example. For example, the tobacco commodity 40 may be held from above and below
by a pair of arms arranged in the vertical direction to be spaced from each other.
[0453] Also, combinations of the above-described embodiments can be freely performed.
[0454] This embodiment encompasses the following technical ideas.
- (1) A dispensing device comprising:
an accommodation unit that accommodates tobacco commodities of multiple types in a
mixed state;
a dispensing unit that dispenses from the accommodation unit the tobacco commodity
of the type corresponding to a dispensing order;
a storage unit that stores the number of accommodated pieces for each type regarding
the tobacco commodities accommodated in the accommodation unit; and
a notification unit that notifies the type of the tobacco commodity to be restocked
in accordance with the number of remaining pieces for each type of the tobacco commodities
accommodated in the accommodation unit.
- (2) The dispensing device according to (1), comprising a reader unit that reads identification
information from each of the tobacco commodities, wherein
the dispensing device recognizes the types of the tobacco commodities on the basis
of the identification information read by the reader unit.
- (3) The dispensing device according to (1) or (2), wherein when the number of remaining
pieces of the tobacco commodities of one type accommodated in the accommodation unit
reaches a predetermined number, the notification unit notifies the fact that a tobacco
commodity of the one type should be restocked.
- (4) The dispensing device according to (3), wherein the predetermined number is specified
for each of the types of the tobacco commodities.
- (5) The dispensing device according to (1) or (2), comprising a management unit that
manages sales information for each type of the tobacco commodities, wherein
the notification unit performs notification of the type of the tobacco commodity to
be restocked on the basis of the sales information.
- (6) The dispensing device according to (5), wherein the management unit generates
the sales information on the basis of the number of dispensed pieces of the tobacco
commodities dispensed by the dispensing unit.
- (7) The dispensing device according to any one of (1) to (5), wherein the notification
unit notifies the number of the tobacco commodities to be restocked.
- (8) The dispensing device according to any one of (1) to (7), comprising:
an acquisition unit that acquires non-conforming item information;
a reader unit that reads information from the tobacco commodity; and
a determination unit that compares the information read by the reader unit with the
non-conforming item information and determines whether or not the tobacco commodity
corresponding to the information that has been read is a non-conforming item, wherein
the tobacco commodity that has been determined as the non-conforming item by the determination
unit is excluded from items to be dispensed by the dispensing unit.
- (9) The dispensing device according to (8), comprising:
a housing in which the accommodation unit is accommodated;
a non-conforming item reservoir unit that is disposed in the housing and accumulates
the tobacco commodity determined as the non-conforming item by the determination unit;
and
a conveyance mechanism that conveys the tobacco commodity which is the non-conforming
item to the non-conforming item reservoir unit.
- (10) The dispensing device according to (9), wherein the dispensing device is configured
such that the tobacco commodity in the non-conforming item reservoir unit is allowed
to be taken out of the housing when removal of the non-conforming item is permitted.
- (11) The dispensing device according to (9) or (10), wherein the dispensing unit also
functions as the conveyance mechanism.
- (12) The dispensing device according to any one of (8) to (11), comprising:
a column for accommodating a plurality of the tobacco commodities in a vertically
stacked state or in a state arranged in a vertical direction at intervals, wherein
the reader unit reads the information indicated on a lateral surface of the tobacco
commodity in a state where the tobacco commodity is accommodated in the column.
- (13) The dispensing device according to (12), wherein the reader unit is provided
to be movable upward and downward at the side of the column and
reads the information while moving upward or downward along the column.
- (14) The dispensing device according to any one of (8) to (13), comprising:
an input section into which the tobacco commodity is input; and
an accommodation mechanism which conveys the tobacco commodity from the input section
and causes the tobacco commodity to be accommodated in the accommodation unit, wherein
the reader unit reads the information from the tobacco commodity prior to being accommodated
in the accommodation unit.
- (15) The dispensing device according to any one of (8) to (14), wherein the acquisition
unit acquires the non-conforming item information via a network.
[0455] This embodiment further encompasses the following technical ideas.
- <1> A dispensing device comprising:
an accommodation unit that accommodates a plurality of tobacco commodities;
a dispensing unit that dispenses the tobacco commodity corresponding to a dispensing
order from among the tobacco commodities accommodated in the accommodation unit;
an acquisition unit that acquires non-conforming item information;
a reader unit that reads information from the tobacco commodity; and
a determination unit that compares the information read by the reader unit with the
non-conforming item information and determines whether or not the tobacco commodity
corresponding to the information that has been read is a non-conforming item, wherein
the tobacco commodity that has been determined as the non-conforming item by the determination
unit is excluded from items to be dispensed by the dispensing unit.
- <2> The dispensing device according to <1>, comprising:
a housing in which the accommodation unit is accommodated;
a non-conforming item reservoir unit that is disposed in the housing and accumulates
the tobacco commodity determined as the non-conforming item by the determination unit;
and
a conveyance mechanism that conveys the tobacco commodity which is the non-conforming
item to the non-conforming item reservoir unit.
- <3> The dispensing device according to <2>, wherein the dispensing device is configured
such that the tobacco commodity in the non-conforming item reservoir unit is allowed
to be taken out of the housing when removal of the non-conforming item is permitted.
- <4> The dispensing device according to <2> or <3>, wherein the dispensing unit also
functions as the conveyance mechanism.
- <5> The dispensing device according to any one of <1> to <5>, comprising:
a column for accommodating a plurality of the tobacco commodities in a vertically
stacked state or in a state arranged in a vertical direction at intervals, wherein
the reader unit reads the information indicated on a lateral surface of the tobacco
commodity in a state where the tobacco commodity is accommodated in the column.
- <6> The dispensing device according to <5>, wherein the reader unit is provided to
be movable upward and downward at the side of the column and reads the information
while moving upward or downward along the column.
- <7> The dispensing device according to any one of <1> to <6>, comprising:
an input section into which the tobacco commodity is input; and
an accommodation mechanism which conveys the tobacco commodity from the input section
and causes the tobacco commodity to be accommodated in the accommodation unit, wherein
the reader unit reads the information from the tobacco commodity prior to being accommodated
in the accommodation unit.
- <8> The dispensing device according to <7>, wherein the dispensing unit also functions
as the accommodation mechanism.
- <9> The dispensing device according to any one of <1> to <8>, wherein the acquisition
unit acquires the non-conforming item information via a network.
[0456] This application claims priority based on Japanese Patent Application No.
2016-198999 and Japanese Patent Application No.
2016-199000 which were filed on October 7, 2016, the disclosure of which is incorporated herein
in its entirety.
(Reference Signs List)
[0457]
10: accommodation unit
10c: movement area
11, 11a, 11b, 11c, 11d, 11e: accommodation column
21: support base
22: support base
23, 23a, 23b: partition wall
24: rear wall
25: spacer section
30: housing
31: bottom plate section
32: top plate section
33: front side wall section
34: rear side wall section
35: left side wall section
36: right side wall section
37: hinge unit
40: tobacco commodity
41: barcode (identification information)
42: first main surface
43: second main surface
44: first side surface
45: second side surface
46: first end surface
47: second end surface
50: conveying unit (dispensing unit, conveyance mechanism, accommodation mechanism)
51: table-like section
52: ceiling section
53: side wall section
54: arm unit
56: Z-direction moving unit
57: barcode reader unit
58: hinge unit
61: empty space
71: first ball screw
72: first rotation unit
73: first moving block
74: first guide rail
75: second ball screw
76: second rotation unit
77: second moving block
78: second guide rail
80: control unit
80a: CPU
80b: ROM
80c: RAM
81: dispensing order acquisition unit
82: X-drive motor
83: Z-drive motor
84: lid switch
85: table rotation motor
86a, 86b: arm drive motor
87a, 87b: arm drive solenoid
91: take-out saucer
92: take-out slope
93: slope sidewall
94: take-out opening
95: non-conforming item take-out opening
100: dispensing device
120: display unit
130: speaker
140: sales information acquisition unit
200: server
300: network
410: store A
420: store B
15: input column (column, input section)
26: partition wall
40d: tobacco commodity (non-conforming item)
48: expiration date information
49: manufacturing information (information)
401: type information
111: opening/closing door
112: door guide
113: door open/close motor
121: reading unit (reader unit)
122: light source
123: imaging unit
124: reading unit guide rail
125: elevating motor
1300: acquisition unit
1400: non-conforming item reservoir tray (non-conforming item reservoir unit)
142: non-conforming item travel-down slope
142a: first portion
142b: second portion
142c: slit
151: second reading unit
152: second light source
153: second imaging unit
154: second reading unit guide rail
155: second elevating motor