[0001] The present patent application relates to methods for operating a fan assisted, atmospheric
gas burner appliance.
[0002] Gas burner appliances are differentiated between standard efficiency gas burner appliances
and high efficiency gas burner appliances. Standard efficiency (SE) gas burner appliances
are also called fan assisted, atmospheric gas burner appliances. High efficiency (HE)
gas burner appliances are also called premix gas burner appliances. The invention
is related to fan assisted, atmospheric gas burner appliances only.
[0003] Fan assisted, atmospheric gas burner appliances comprise a burner chamber. A gas/air
mixture can be combusted or burned within said burner chamber when the gas burner
and thereby the gas/air mixture is ignited. Fan assisted, atmospheric gas burner appliances
further comprise a heat exchanger for heating water by combusting or burning said
gas/air mixture within said burner chamber. The water entering into the heat exchanger
is often called return-flow water and the water exiting the heat exchanger is often
called forward-flow water. Fan assisted, atmospheric gas burner appliances further
comprise an air pipe or air duct for providing the air of the gas/air mixture, a gas
pipe or gas duct for providing the gas of the gas/air mixture and an exhaust pipe
or exhaust duct through which exhaust flowing out of the burner chamber can emerge
into the ambient of the gas burner. Fan assisted, atmospheric gas burner appliances
also comprise a fan being assigned to the exhaust pipe or the air pipe and a gas valve
being assigned to the gas pipe. For modulation of the burner load of a fan assisted,
atmospheric gas burner appliance the valve position of the gas valve is changed while
the speed of the fan is kept constant or almost constant.
[0004] The gas supply pressure for a fan assisted, atmospheric gas burner appliance may
be subject of disturbances. Specifically, the actual gas supply pressure may drop
below a nominal gas supply pressure being necessary to ensure a stable operation of
the fan assisted, atmospheric gas burner appliance. Further on, the operation of a
fan assisted, atmospheric gas burner appliance may be disturbed by an obstructed exhaust
pipe and/or an obstructed air pipe.
[0005] According to the prior art, individual sensors are required to detect if the actual
gas supply pressure corresponds to the nominal gas supply pressure and to detect if
the exhaust pipe and/or the air pipe is obstructed. According to the prior art, gas
pressure sensors assigned to the gas pipe are used to measure the actual gas supply
pressure. Air pressure switches are used to detect the flow through the exhaust pipe
and thereby to determine if the exhaust pipe and/or air pipe is obstructed. The use
of such sensors is adding costs to the appliance.
[0006] EP 2 447 609 B1 discloses a method for operating a fan assisted, atmospheric gas burner appliance.
According to
EP 2 447 609 B1 a measurement signal of a temperature sensor measuring the exhaust temperature in
combination with a measurement signal of an flame ionization sensor is used to determine
the opening and/or closing status of the exhaust pipe and/or air pipe, whereby at
a burner start up when the gas burner becomes ignited the fan is operated at maximum
fan speed and a first exhaust temperature value is measured by said exhaust temperature
sensor and a first ionization current value is measured by said flame ionization sensor,
whereby after a defined time period the fan is operated at a lower fan speed and a
second exhaust temperature value is measured by said exhaust temperature sensor and
a second ionization current value is measured by said flame ionization sensor, and
whereby when a difference between said first exhaust temperature value and said second
exhaust temperature value and a difference between said first ionization current value
and said second ionization current value are both relatively big or high, the exhaust
pipe and/or air pipe is in a opened status, preferably in a fully opened status.
[0007] Against this background, novel methods for operating a fan assisted, atmospheric
gas burner are provided, namely methods for checking the gas supply pressure and the
status of the exhaust pipe on basis of one sensor signal only, namely on basis of
the measurement signal of the flame ionization sensor.
[0008] A first method according to the present application is defined in the claim 1.
[0009] During active combustion of the gas/air mixture while the fan is running at a first
fan speed and while the valve position of the gas valve is a at first valve position,
the fan speed of the fan will be decreased to a second fan speed, the valve position
of the gas valve will be kept constant or almost constant and the change of the measurement
signal of the flame ionization sensor will be monitored over a defined time period
after the decrease of the fan speed. After said defined time period, the fan speed
of the fan will be increased, the valve position of the gas valve will be decreased
and the subsequent change measurement signal of the flame ionization sensor will be
monitored. If the change of the measurement signal of the flame ionization sensor
is smaller than a threshold after the decrease of the fan speed of the fan to the
second fan speed, and if the subsequent change of the measurement signal of the flame
ionization sensor is smaller than a threshold after the increase of the fan speed
of the fan and the decrease of the valve position of the gas valve, an actual gas
supply pressure in the gas pipe being smaller than a nominal gas supply pressure.
However, if the change of the measurement signal of the flame ionization sensor is
greater than the threshold after the decrease of the fan speed of the fan to the second
fan speed, an actual gas supply pressure in the gas pipe corresponding to the nominal
gas supply pressure and an unobstructed exhaust pipe and an unobstructed air pipe
is detected.
[0010] A second method according to the present application is defined in the claim 2.
[0011] During active combustion of the gas/air mixture while the fan is running at a first
fan speed and while the valve position of the gas valve is a at first valve position,
the fan speed of the fan will be decreased to a second fan speed, the valve position
of the gas valve will be kept constant or almost constant and the change of the measurement
signal of the flame ionization sensor will be monitored over a defined time period
after the decrease of the fan speed. After said defined time period, the fan speed
of the fan will be increased, the valve position of the gas valve will be decreased
and the subsequent change measurement signal of the flame ionization sensor will be
monitored. If the change of the measurement signal of the flame ionization sensor
is smaller than a threshold after the decrease of the fan speed of the fan to the
second fan speed, and if the subsequent change of the measurement signal of the flame
ionization sensor is greater than a threshold after the increase of the fan speed
of the fan and the decrease of the valve position of the gas valve, an obstructed
exhaust pipe and/or obstructed air pipe is detected. If the change of the measurement
signal of the flame ionization sensor is greater than the threshold after the decrease
of the fan speed to the second fan speed, an actual gas supply pressure in the gas
pipe corresponding to the nominal gas supply pressure and an unobstructed exhaust
pipe and unobstructed air pipe is detected.
[0012] The methods provide a reliable way to determine the gas supply pressure and the status
of the exhaust pipe using one sensor signal only, namely the measurement signal of
the flame ionization sensor.
[0013] If the change of the measurement signal of the flame ionization sensor is greater
than the threshold after the decrease of the fan speed of the fan to the second fan
speed, and if the subsequent change of the measurement signal of the flame ionization
sensor is greater than a threshold after the increase of the fan speed of the fan
and the decrease of the valve position of the gas valve, an actual gas supply pressure
corresponding to the nominal gas supply pressure and an unobstructed exhaust pipe
and an unobstructed air pipe is detected. The methods according to the present invention
provide a reliable way to determine the gas supply pressure and the status of the
exhaust pipe on basis of one sensor signal only, namely on basis of the measurement
signal of the flame ionization sensor.
[0014] Preferred developments of the invention are provided by the dependent claims and
the description which follows. Exemplary embodiments are explained in more detail
on the basis of the drawing, in which:
- Figure 1
- shows a schematic view of a fan assisted, atmospheric gas burner appliance;
- Figure 2
- shows a schematic view of another fan assisted, atmospheric gas burner appliance;
- Figure 3
- shows signals illustrating the present invention;
- Figure 4
- shows further signals further illustrating the present invention; and
- Figure 5
- shows further signals further illustrating the present invention.
[0015] The present invention relates to methods for operating a fan assisted, atmospheric
gas burner appliance.
[0016] Figures 1 and 2 show both a schematic drawing of a fan assisted, atmospheric gas
burner appliance 10. A fan assisted, atmospheric gas burner appliance is also called
standard efficiency (SE) gas burner appliance.
[0017] Such a fan assisted, atmospheric gas burner appliance 10 comprises a burner chamber
11 in which a gas/air mixture can be combusted or burned. Such a fan assisted, atmospheric
gas burner appliance 10 further comprises a heat exchanger 12 for heating water by
combusting or burning said gas/air mixture. Water 13 entering into the heat exchanger
12 is often called return-flow water 13 and water 14 exiting the heat exchanger 12
is often called forward-flow water 14.
[0018] Such a fan assisted, atmospheric gas burner appliance 10 further comprises an air
pipe 15 or air duct for providing the air of the gas/air mixture, a gas pipe 16 or
gas duct for providing the gas of the gas/air mixture and an exhaust pipe 17 or exhaust
duct through which exhaust flowing out of said burner chamber 11 can emerge into the
ambient of the gas burner 10 appliance.
[0019] A gas valve 18 is assigned the gas pipe 16 for adjusting the gas flow through the
gas pipe 16. The fan assisted, atmospheric gas burner appliance 10 further comprises
a fan 19. In Figure 1 said fan 19 is assigned to the exhaust pipe 17. In Figure 2
said fan 19 is assigned to the air pipe 15. The combustion of the gas/air mixture
within the burner chamber 11 results into flames 20.
[0020] The exhaust pipe 17 emerges preferably at a roof wall 22 of the burner chamber 11
from the same. The exhaust pipe 17 is mounted to the burner chamber 11 at a flange
or hock 23 of the roof wall 22.
[0021] A flame ionization sensor 24 of the fan assisted, atmospheric gas burner appliance
10 is positioned preferably within the burner chamber 11 in the region of the flames
20 originating when combusting the gas/air mixture. The flame ionization sensor 24
provides as measurement signal an electrical current or electrical voltage which depends
on the burner load.
[0022] During operation of the fan assisted, atmospheric gas burner appliance 10 the modulation
of the burner load is effected by adjusting the valve position of the gas valve 19
while the fan speed of the fan 19 is kept constant or almost constant. An almost constant
fan speed means that the variation of the fan speed of the fan 19 is smaller than
a defined threshold.
[0023] To ensure a stable operation of the fan assisted, atmospheric gas burner appliance
10 the actual gas supply pressure within the gas pipe 16 upstream of the gas valve
18 shall correspond to a nominal gas supply pressure. Further on, to ensure a stable
operation of the fan assisted atmospheric gas burner appliance 10 the exhaust pipe
17 and the air pipe 15 shall both not be obstructed.
[0024] The methods according to the present invention provide a reliable way to determine
the gas supply pressure and the status of the exhaust pipe on basis of one sensor
signal only, namely on basis of the measurement signal of the flame ionization sensor
24.
[0025] During active combustion of the gas/air mixture within the burner chamber 11 of the
fan assisted, atmospheric gas burner appliance 10 while the fan 19 is running at a
first fan speed and while the valve position of the gas valve 16 is a at first valve
position of the gas valve 18, the fan speed of the fan 19 will be decreased to a second
fan speed and the change of the measurement signal of the flame ionization sensor
24 will be monitored.
[0026] If the caused change of the measurement signal of the flame ionization sensor 24
is smaller than a threshold after the decrease of the fan speed of the fan 19 to the
second fan speed, the method detects an actual gas supply pressure in the gas pipe
16 being smaller than a nominal gas supply pressure or an obstructed exhaust pipe
17 and/or obstructed air pipe 15. However, if the change of the measurement signal
of the flame ionization sensor 24 is greater than the threshold after the decrease
of the fan speed of the fan 19 to the second fan speed, the method detects an actual
gas supply pressure in the gas pipe 16 corresponding to the nominal gas supply pressure
and an unobstructed exhaust pipe 17 and an unobstructed air pipe 15.
[0027] Further details of the methods according to the present invention are discussed below
with reference to Figures 3 to 5. Figures 3 to 5 all show time curves of the signals
25, 26 and 27.
[0028] The signal 25 (dashed curve) is a fan speed signal illustrating over the time t the
fan speed at which the fan 19 is running.
[0029] The signal 26 (dotted curve) is a valve position signal illustrating over the time
t the valve position of the gas valve 18 and thereby the modulation of the burner
load.
[0030] The signal 27 (dot-dashed curve) is the measurement signal provided by the flame
ionization sensor 24 over the time t.
[0031] Figure 3 illustrates an exemplary operation status of the a fan assisted, atmospheric
gas burner appliance 10 in which an actual gas supply pressure in the gas pipe 16
being smaller than a nominal gas supply pressure becomes detected.
[0032] In Figure 3 a heat demand occurs at point of time t0 and the atmospheric gas burner
appliance 10 becomes started up. First, at point of time t0 the fan 19 will be started
so that the fan 19 runs with a first fan speed n1, preferably with maximum fan speed.
Then, at point of time t1 the gas valve 18 will be opened to a valve position x1 corresponding
to a modulation of the burner loads required to fulfill the heat demand. Further on,
at point of time t1 the gas burner and thereby the gas/air mixture becomes ignited
so that the gas/air mixture will be combusted within the burner chamber 11.
[0033] The flames 20 resulting from that combustion cause that the flame ionization sensor
24 provides the measurement signal 27.
[0034] If during active combustion of the gas/air mixture the fan 19 is running at the first
fan speed n1 and the valve position of the gas valve 16 is at the first valve position
x1 corresponding to the modulation of the burner loads required to fulfill the heat
demand, but the gas burner appliance 10 does not provide the required heat demand,
e.g. by not providing the required forward-flow water temperature, the fan speed 25
of the fan 19 will be decreased at point of time t2 to a second fan speed n2 while
the valve position of the gas valve 18 is kept constant or almost constant and the
change of the measurement signal of the flame ionization sensor 24 will be monitored,
preferably the change of the measurement signal compared with the value of the measurement
signal at point of time t2 at which the fan speed becomes decreased.
[0035] An almost constant valve position of the gas valve 18 means that the variation of
the valve position is smaller than a defined threshold.
[0036] So, when the fan speed of the fan 19 becomes decreased at point of time t2 from the
first fan speed n1 to second fan speed n2, the valve position of the gas valve 18
is kept constant and the change of the measurement signal 27 of the flame ionization
sensor 24 will be monitored over a defined period of time Δt.
[0037] The first fan speed n1 of the fan 19 is preferably the maximum fan speed. The second
fan speed n2 of the fan 19 is smaller than the first fan speed n1 but preferably larger
than zero. However, depending from the gas burner appliance the second fan speed n2
can also be equal zero.
[0038] The second fan speed n2 of the fan 19 is in the range between 50% and 90%, preferably
in the range between 60% and 80%, most preferably in the range between 65% and 75%,
of the first fan speed n1.
[0039] In Figure 3 the change of the measurement signal 27 of the flame ionization sensor
24 after the decrease of the fan speed of the fan 19 to the second fan speed at point
of time t2 is smaller than a first threshold. So, either an actual gas supply pressure
in the gas pipe 16 being smaller than a nominal gas supply pressure or an obstructed
exhaust pipe 17 and/or an obstructed air pipe 15 becomes detected.
[0040] After the defined period of time Δt, the fan speed of the fan 19 will be increased
at point of time t3 and at the same point of time t3 or immediately after the point
of time t3 the valve position of the gas valve 18 will be decreased. Further on, the
subsequent change measurement signal 27 of the flame ionization sensor 24 will be
monitored, preferably the subsequent change of the measurement signal compared with
the value of the measurement signal at point of time t3 at which the fan speed becomes
increased and the valve position of the gas valve 18 becomes decreased.
[0041] As shown in Figure 3, at point of time t3 the fan speed 25 of the fan 19 will preferably
be increased back to the first fan speed n1 and the gas valve 18 will preferably be
completely closed by changing the first valve position x1 to the second valve position
x2. The resulting subsequent change of measurement signal 27 from of the flame ionization
sensor 24 will be monitored.
[0042] If the change of the measurement signal of the flame ionization sensor 24 is smaller
than the first threshold after the decrease of the fan speed of the fan 19 to the
second fan speed, and if the subsequent change of the measurement signal of the flame
ionization sensor 24 is smaller than a second threshold after the increase of the
fan speed of the fan 19 and the decrease of the valve position of the gas valve 18
(see Figure 3), an actual gas supply pressure being smaller than a nominal gas supply
pressure is detected.
[0043] With this detection result, namely with the detection of a gas supply pressure being
smaller than a nominal gas supply pressure, the valve position 26 of the gas valve
18 is changed back at point of time t4 to the first valve position x1. The gas burner
appliance is allowed for continued combustion because the combustion is not toxic
with a CO content (e.g. 2000 ppm) within the exhaust gas smaller than a defined threshold.
[0044] However if the change of the measurement signal of the flame ionization sensor 24,
preferably the change of the measurement signal compared with the value of the measurement
signal at point of time t2, is smaller than the first threshold after the decrease
of the fan speed of the fan 19 to the second fan speed, and if the subsequent change
of the measurement signal of the flame ionization sensor 24, preferably the subsequent
change of the measurement signal compared with the value of the measurement signal
at point of time t3, is greater than the second threshold after the increase of the
fan speed of the fan 19 and the decrease of the valve position of the gas valve 18
(see Figure 4), an obstructed exhaust pipe 19 and/or obstructed air pipe 15 is detected.
[0045] With this detection result, namely with the detection of an obstructed exhaust pipe
27 and/or an obstructed air pipe 15, the valve position 26 of the gas valve 18 is
kept at the completely closed position x2 and the fan speed 25 of the fan 19 is reduced
to zero so that at point of time t4 to gas burner appliance 10 is shut down. The gas
burner appliance is not allowed for continued combustion because the combustion is
toxic with a CO content within the exhaust gas greater than the defined threshold.
The second threshold corresponds preferably to the first threshold.
[0046] Up to point of time t3 the curves 25, 26 and 27 of Figure 3 and the curves 25, 26
and 27 of Figure 4 are almost identical. Only the absolute magnitude of the measurement
signal 27 of the flame ionization sensor 24 is different.
[0047] However, the methods according to the present invention are not based on the absolute
magnitude of the measurement signal 27 of the flame ionization sensor 24 but on the
change on the measurement signal 27 and thereby on the relative magnitude of the same.
[0048] In the operation status of Figure 3 and in the operation status of Figure 4 the change
of the measurement signal 27 of the flame ionization sensor 24 is smaller than the
first threshold after the decrease of the fan speed 25 of the fan 19 at point of time
t2 from the first fan speed n1 to the second fan speed n2 while the valve position
26 of the gas valve 18 and thereby the modulation has been kept constant at point
of time t2. So after point of time t2 and before point of time t3 either an actual
gas supply pressure being smaller than a nominal gas supply pressure or an obstructed
exhaust pipe 17 and/or obstructed air pipe 15 will be detected. In order to differentiate
between i) an actual gas supply pressure being smaller than a nominal gas supply pressure
and ii) an obstructed exhaust pipe 17 and/or obstructed air pipe 15, after the time
period Δt at point of time t3 the fan speed 25 will be increased and the valve position
of the gas valve 18 will be decreased.
[0049] The fan speed 25 of the fan 19 becomes preferably increased back to the first fan
speed n1 and the gas valve becomes preferably completely closed at point of time t3.
[0050] If then the subsequent change of the measurement signal 27 of the flame ionization
sensor 24 is smaller than a second threshold, an actual gas supply pressure being
smaller than a nominal gas supply pressure is detected.
[0051] However, if then the subsequent change of the measurement signal 27 of the flame
ionization sensor 24 is greater than the second threshold, an obstructed exhaust pipe
17 and/or obstructed air pipe 15 will be detected. The second threshold corresponds
preferably to the first threshold.
[0052] Figure 5 illustrates an exemplary operation status of the fan assisted, atmospheric
gas burner appliance 10 in which the actual gas supply pressure in the gas pipe 16
corresponds to the nominal gas supply pressure and in which further the exhaust pipe
17 and the air pipe 15 are both unobstructed.
[0053] In Figure 5 a heat demand occurs at point of time t0 and the atmospheric gas burner
appliance 10 becomes started up.
[0054] First, at point of time t0 the fan 19 will be started so that the fan 19 runs with
a first fan speed n1, preferably with maximum fan speed. Then, at point of time t1
the gas valve 18 will be opened to a valve position x1 corresponding to the modulation
of the gas burner required to fulfill the required heat demand.
[0055] Further on, at point of time t1 the gas burner or gas/air mixture becomes ignited
so that the gas/air mixture will be combusted within the burner chamber 11. The flames
20 resulting from that combustion cause that the flame ionization sensor 24 provides
the measurement signal 27.
[0056] If during active combustion of the gas/air mixture the fan 19 is running at the first
fan speed n1 and the valve position of the gas valve 16 is at the first valve position
x1 but the gas burner appliance 10 does not provide the required heat demand, e.g.
by not providing the required forward-flow water temperature, the fan speed 25 of
the fan 19 will be decreased at point of time t2 to a second fan speed n2 while the
valve position of the gas valve 18 is kept constant or almost constant.
[0057] The change of the measurement signal of the flame ionization sensor 24 will be monitored,
preferably the change of the measurement signal compared with the value of the measurement
signal at point of time t2.
[0058] So, when the fan speed of the fan 19 becomes decreased at point of time t2 from the
first fan speed n1 to the second fan speed n2, the valve position of the gas valve
18 is kept constant and the change measurement signal 27 provided by the flame ionization
sensor 24 will be monitored.
[0059] In Figure 5 the change of the measurement signal 27 of the flame ionization sensor
24 after the decrease of the fan speed of the fan 19 to the second fan speed at point
of time t2, preferably the change of the measurement signal compared with the value
of the measurement signal at point of time t2, is greater than the first threshold.
So, neither an actual gas supply pressure in the gas pipe 16 being smaller than a
nominal gas supply pressure nor an obstructed exhaust pipe 17 nor an obstructed air
pipe 15 becomes detected.
[0060] After the defined time period Δt, the fan speed of the fan 19 will be increased at
point of time t3 and at the same point of time t3 or immediately after the point of
time t3 the valve position of the gas valve 18 will be decreased. Further on, the
subsequent change of the measurement signal 27 of the flame ionization sensor 24 will
be monitored, preferably the subsequent change of the measurement signal compared
with the value of the measurement signal at point of time t3.
[0061] As shown in Figure 5, at point of time t3 the fan speed 25 of the fan 19 is increased
back to the first fan speed n1 and the gas valve 18 will be completely closed by changing
the first valve position x1 to the second valve position x2. The resulting change
of measurement signal 27 from of the flame ionization sensor 24 will be monitored.
[0062] If the subsequent change of the measurement signal 27 of the flame ionization sensor
24 is greater than the second threshold after the increase of the fan speed of the
fan 19 and after the decrease of the valve position of the gas valve 18, an actual
gas supply pressure corresponding to the nominal gas supply pressure and an unobstructed
exhaust pipe and an unobstructed air pipe is detected. With this detection result
the valve position 26 of the gas valve 18 is changed back at point of time t4 to the
first valve position x2. At point of time t5 the heat demand and modulation changes.
The gas burner appliance is allowed for continued combustion because the combustion
is not toxic with a CO within the exhaust gas content smaller than the defined threshold.
[0063] If the change of the measurement signal 27 of the flame ionization sensor 24 after
the decrease of the fan speed of the fan 19 to the second fan speed at point of time
t2 is greater than the first threshold and if further the subsequent change of the
measurement signal 27 of the flame ionization sensor 24 is smaller than the second
threshold after the increase of the fan speed of the fan 19 and after the decrease
of the valve position of the gas valve 18, the burner will be restarted or shut-down
after a defined number of restarts.
[0064] As A-mentioned above, the methods according to the present invention are performed
during active combustion of the gas/air mixture serving a required heat demand if
the fan 19 is running at a first fan speed, if the valve position of the gas valve
16 is a at first valve position depending from the required heat demand and if the
gas burner appliance 10 does not provide the required heat demand by not providing
a required nominal forward-flow water temperature of the heat exchanger 12.
List of reference signs
[0065]
- 10
- gas burner appliance
- 11
- burner chamber
- 12
- heat exchanger
- 13
- return-flow water
- 14
- forward flow water
- 15
- air pipe / air duct
- 16
- gas pipe / gas duct
- 17
- gas valve
- 19
- fan
- 20
- flame
- 21
- exhaust outlet
- 22
- roof wall
- 23
- flange / hook
- 24
- flame ionization sensor
- 25
- fan speed signal
- 26
- valve position signal
- 27
- measurement signal of the flame ionization sensor
1. Method for operating a fan assisted, atmospheric gas burner appliance (10),
said gas burner appliance (10) comprising a burner chamber (11) in which a gas/air
mixture can be combusted,
said gas burner appliance (10) further comprising a heat exchanger (12) for heating
water by combusting said gas/air mixture,
said gas burner appliance (10) further comprising an air pipe (15) or air duct for
providing the air of the gas/air mixture, a gas pipe (16) or gas duct for providing
the gas of the gas/air mixture and an exhaust pipe (17) or exhaust duct through which
exhaust flowing out of said burner chamber (11) can emerge into the ambient of the
gas burner appliance,
said gas burner appliance (10) further comprising a fan (19) being assigned to the
exhaust pipe (17) or to the air pipe (15) and a gas valve (18) being assigned to the
gas pipe (16), wherein for modulation of the burner load the valve position of the
gas valve (18) is changed,
said gas burner appliance (10) further comprising a flame ionization sensor (24) providing
a measurement signal,
wherein
during active combustion of the gas/air mixture while the fan (19) is running at a
first fan speed and while the valve position of the gas valve (18) is a at first valve
position, the fan speed of the fan (19) will be decreased to a second fan speed, the
valve position of the gas valve (18) will be kept constant or almost constant and
the change of the measurement signal of the flame ionization sensor (24) will be monitored
over a defined time period after the decrease of the fan speed,
after said defined time period, the fan speed of the fan (19) will be increased, the
valve position of the gas valve (18) will be decreased and the subsequent change measurement
signal of the flame ionization sensor (24) will be monitored,
if the change of the measurement signal of the flame ionization sensor (24) is smaller
than a threshold after the decrease of the fan speed of the fan (19) to the second
fan speed, and if the subsequent change of the measurement signal of the flame ionization
sensor (24) is smaller than a second threshold after the increase of the fan speed
of the fan (19) and the decrease of the valve position of the gas valve (18), an actual
gas supply pressure in the gas pipe (16) being smaller than a nominal gas supply pressure
is detected,
if the change of the measurement signal of the flame ionization sensor (24) is greater
than the threshold after the decrease of the fan speed to the second fan speed, an
actual gas supply pressure in the gas pipe (16) corresponding to the nominal gas supply
pressure and an unobstructed exhaust pipe (17) and unobstructed air pipe (15) is detected.
2. Method for operating a fan assisted, atmospheric gas burner appliance (10),
said gas burner appliance (10) comprising a burner chamber (11) in which a gas/air
mixture can be combusted,
said gas burner appliance (10) further comprising a heat exchanger (12) for heating
water by combusting said gas/air mixture,
said gas burner appliance (10) further comprising an air pipe (15) or air duct for
providing the air of the gas/air mixture, a gas pipe (16) or gas duct for providing
the gas of the gas/air mixture and an exhaust pipe (17) or exhaust duct through which
exhaust flowing out of said burner chamber (11) can emerge into the ambient of the
gas burner appliance,
said gas burner appliance (10) further comprising a fan (19) being assigned to the
exhaust pipe (17) or to the air pipe (15) and a gas valve (18) being assigned to the
gas pipe (16), wherein for modulation of the burner load the valve position of the
gas valve (18) is changed,
said gas burner appliance (10) further comprising a flame ionization sensor (24) providing
a measurement signal,
wherein
during active combustion of the gas/air mixture while the fan (19) is running at a
first fan speed and while the valve position of the gas valve (18) is a at first valve
position, the fan speed of the fan (19) will be decreased to a second fan speed, the
valve position of the gas valve (18) will be kept constant or almost constant and
the change of the measurement signal of the flame ionization sensor (24) will be monitored
over a defined time period after the decrease of the fan speed,
after said defined time period, the fan speed of the fan (19) will be increased, the
valve position of the gas valve (18) will be decreased and the subsequent change measurement
signal of the flame ionization sensor (24) will be monitored,
if the change of the measurement signal of the flame ionization sensor (24) is smaller
than a threshold after the decrease of the fan speed of the fan (19) to the second
fan speed, and if the subsequent change of the measurement signal of the flame ionization
sensor (24) is greater than a second threshold after the increase of the fan speed
of the fan (19) and the decrease of the valve position of the gas valve (18), an obstructed
exhaust pipe (17) and/or obstructed air pipe (15) is detected,
if the change of the measurement signal of the flame ionization sensor (24) is greater
than the threshold after the decrease of the fan speed to the second fan speed, an
actual gas supply pressure in the gas pipe (16) corresponding to the nominal gas supply
pressure and an unobstructed exhaust pipe (17) and unobstructed air pipe (15) is detected.
3. Method as claimed claim 1 or 2, characterized in that if the change of the measurement signal of the flame ionization sensor (24) is greater
than the threshold after the decrease of the fan speed of the fan (19) to the second
fan speed, and if the subsequent change of the measurement signal of the flame ionization
sensor (24) is greater than the second threshold after the increase of the fan speed
of the fan (19) and the decrease of the valve position of the gas valve (18), an actual
gas supply pressure corresponding to the nominal gas supply pressure and an unobstructed
exhaust pipe and an unobstructed air pipe (15) is detected.
4. Method as claimed in one of claims 1 to 3, characterized in that after said defined time period the valve position of the gas valve (18) will be decreased
is such a way that the gas valve (18) will be completely closed.
5. Method as claimed in one of claims 1 to 4, characterized in that after said defined time period the fan speed of the fan (19) will be increased to
the first fan speed.
6. Method as claimed in one of claims 1 to 5, characterized in that the first fan speed of the fan (19) is the maximum fan speed and the second fan speed
of the fan (19) is preferably larger than zero.
7. Method as claimed in one of claims 1 to 6, characterized in that the second fan speed of the fan (19) is in the range between 50% and 90%, preferably
in the range between 60% and 80%, most preferably in the range between 65% and 75%,
of the first fan speed of the fan (19).
8. Method as claimed in one of claims 1 to 7, characterized in that the same will be performed after each burner start up.
9. Method as claimed in one of claims 1 to 7, characterized in that the same will be performed during active combustion of the gas/air mixture serving
a required heat demand if the gas burner appliance (10) does not provide the required
heat demand by not providing a nominal forward-flow water temperature of the heat
exchanger (12).
1. Verfahren zum Betreiben eines gebläseunterstützten atmosphärischen Gasbrenners (10),
wobei der Gasbrenner (10) eine Brennerkammer (11) umfasst, in der ein Gas/Luft-Gemisch
verbrannt werden kann,
wobei der Gasbrenner (10) darüber hinaus einen Wärmetauscher (12) zum Erwärmen von
Wasser durch Verbrennen des Gas/Luft-Gemisches umfasst,
wobei der Gasbrenner (10) darüber hinaus ein Luftrohr (15) oder einen Luftkanal zum
Bereitstellen der Luft des Gas/Luft-Gemisches, ein Gasrohr (16) oder einen Gaskanal
zur Bereitstellung des Gases des Gas/LuftGemisches und ein Abgasrohr (17) oder einen
Abgaskanal, durch das/den aus der Brennerkammer (11) austretendes Abgas in die Umgebung
des Gasbrenners geleitet wird, umfasst,
wobei der Gasbrenner (10) darüber hinaus ein Gebläse (19) umfasst, das dem Abgasrohr
(17) oder dem Luftrohr (15) zugeordnet ist, und ein Gasventil (18), das dem Gasrohr
(16) zugeordnet ist, wobei zur Modulation der Brennerlast die Ventilstellung des Gasventils
(18) geändert wird,
wobei der Gasbrenner (10) darüber hinaus einen Flammenionisationssensor (24) umfasst,
der ein Messsignal liefert,
wobei während der aktiven Verbrennung des Gas/LuftGemisches, solange das Gebläse (19)
mit einer ersten Gebläsedrehzahl läuft und solange die Ventilstellung des Gasventils
(18) sich in einer ersten Ventilstellung befindet, die Gebläsedrehzahl des Gebläses
(19) auf eine zweite Gebläsedrehzahl verringert wird, wobei die Ventilstellung des
Gasventils (18) konstant oder nahezu konstant gehalten wird und die Änderung des Messsignals
des Flammenionisationssensors (24) über einen definierten Zeitraum nach dem Verringern
der Gebläsedrehzahl überwacht wird,
wobei nach dem definierten Zeitraum die Gebläsedrehzahl des Gebläses (19) erhöht wird,
die Ventilstellung des Gasventils (18) verringert wird und das nachfolgende Änderungsmesssignal
des Flammenionisationssensors (24) überwacht wird,
wobei wenn die Änderung des Messsignals des Flammenionisationssensors (24) nach dem
Verringern der Gebläsedrehzahl des Gebläses (19) auf die zweite Gebläsedrehzahl kleiner
ist als eine Schwelle, und wenn die nachfolgende Änderung des Messsignals des Flammenionisationssensors
(24) nach dem Erhöhen der Gebläsedrehzahl des Gebläses (19) und dem Verringern der
Ventilstellung des Gasventils (18) kleiner ist als eine zweite Schwelle, ein tatsächlicher
Gasversorgungsdruck in dem Gasrohr (16) erkannt wird, der kleiner ist als ein nominaler
Gasversorgungsdruck,
wobei wenn die Änderung des Messsignals des Flammenionisationssensors (24) nach dem
Verringern der Gebläsedrehzahl auf die zweite Gebläsedrehzahl größer ist als die Schwelle,
ein tatsächlicher Gasversorgungsdruck in dem Gasrohr (16), der dem nominalen Gasversorgungsdruck
entspricht, und ein nicht verstopftes Abgasrohr (17) und ein nicht verstopftes Luftrohr
(15) erkannt wird.
2. Verfahren zum Betreiben eines gebläseunterstützten atmosphärischen Gasbrenners (10),
wobei der Gasbrenner (10) eine Brennerkammer (11) umfasst, in der ein Gas/Luft-Gemisch
verbrannt werden kann,
wobei der Gasbrenner (10) darüber hinaus einen Wärmetauscher (12) zum Erwärmen von
Wasser durch Verbrennen des Gas/Luft-Gemisches umfasst,
wobei der Gasbrenner (10) darüber hinaus ein Luftrohr (15) oder einen Luftkanal zum
Bereitstellen der Luft des Gas/Luft-Gemisches, ein Gasrohr (16) oder einen Gaskanal
zur Bereitstellung des Gases des Gas/LuftGemisches und ein Abgasrohr (17) oder einen
Abgaskanal, durch das/den aus der Brennerkammer (11) austretendes Abgas in die Umgebung
des Gasbrenners geleitet wird, umfasst,
wobei der Gasbrenner (10) darüber hinaus ein Gebläse (19) umfasst, das dem Abgasrohr
(17) oder dem Luftrohr (15) zugeordnet ist, und ein Gasventil (18), das dem Gasrohr
(16) zugeordnet ist, wobei zur Modulation der Brennerlast die Ventilstellung des Gasventils
(18) geändert wird,
wobei der Gasbrenner (10) darüber hinaus einen Flammenionisationssensor (24) umfasst,
der ein Messsignal liefert,
wobei während der aktiven Verbrennung des Gas/LuftGemisches, solange das Gebläse (19)
mit einer ersten Gebläsedrehzahl läuft und solange die Ventilstellung des Gasventils
(18) sich in einer ersten Ventilstellung befindet, die Gebläsedrehzahl des Gebläses
(19) auf eine zweite Gebläsedrehzahl verringert wird, wobei die Ventilstellung des
Gasventils (18) konstant oder nahezu konstant gehalten wird und die Änderung des Messsignals
des Flammenionisationssensors (24) über einen definierten Zeitraum nach dem Verringern
der Gebläsedrehzahl überwacht wird,
wobei nach dem definierten Zeitraum die Gebläsedrehzahl des Gebläses (19) erhöht wird,
die Ventilstellung des Gasventils (18) verringert wird und das nachfolgende Änderungsmesssignal
des Flammenionisationssensors (24) überwacht wird,
wobei wenn die Änderung des Messsignals des Flammenionisationssensors (24) nach dem
Verringern der Gebläsedrehzahl des Gebläses (19) auf die zweite Gebläsedrehzahl kleiner
ist als eine Schwelle, und wenn die nachfolgende Änderung des Messsignals des Flammenionisationssensors
(24) nach dem Erhöhen der Gebläsedrehzahl des Gebläses (19) und dem Verringern der
Ventilstellung des Gasventils (18) größer ist als eine zweite Schwelle, ein verstopftes
Abgasrohr (17) und/oder ein verstopftes Luftrohr (15) erkannt wird,
wobei wenn die Änderung des Messsignals des Flammenionisationssensors (24) nach dem
Verringern der Gebläsedrehzahl auf die zweite Gebläsedrehzahl größer ist als die Schwelle,
ein tatsächlicher Gasversorgungsdruck in dem Gasrohr (16), der dem nominalen Gasversorgungsdruck
entspricht, und ein nicht verstopftes Abgasrohr (17) und ein nicht verstopftes Luftrohr
(15) erkannt wird.
3. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass wenn die Änderung des Messsignals des Flammenionisationssensors (24) nach dem Verringern
der Gebläsedrehzahl des Gebläses (19) auf die zweite Gebläsedrehzahl größer ist als
die Schwelle, und wenn die nachfolgende Änderung des Messsignals des Flammenionisationssensors
(24) nach dem Erhöhen der Gebläsedrehzahl des Gebläses (19) und dem Verringern der
Ventilstellung des Gasventils (18) größer ist als die zweite Schwelle, ein tatsächlicher
Gasversorgungsdruck entsprechend dem nominalen Gasversorgungsdruck und ein nicht verstopftes
Abgasrohr und ein nicht verstopftes Luftrohr (15) erkannt wird.
4. Verfahren nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass die Ventilstellung des Gasventils (18) nach dem definierten Zeitraum derart verringert
wird, dass das Gasventil (18) vollständig geschlossen wird.
5. Verfahren nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass die Gebläsedrehzahl des Gebläses (19) nach dem definierten Zeitraum auf die erste
Gebläsedrehzahl erhöht wird.
6. Verfahren nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die erste Gebläsedrehzahl des Gebläses (19) die maximale Gebläsedrehzahl und die
zweite Gebläsedrehzahl des Gebläses (19) vorzugsweise größer als Null ist.
7. Verfahren nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass die sich zweite Gebläsedrehzahl des Gebläses (19) in dem Bereich zwischen 50 % und
90 %, vorzugsweise in dem Bereich zwischen 60 % und 80 %, am meisten bevorzugt in
dem Bereich zwischen 65 % und 75 % der ersten Gebläsedrehzahl des Gebläses (19) befindet.
8. Verfahren nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass dasselbe nach jedem Anfahren des Brenners durchgeführt wird.
9. Verfahren nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass dasselbe während der aktiven Verbrennung des Gas/Luft-Gemisches zur Lieferung eines
angeforderten Wärmebedarfs durchgeführt wird, wenn der Gasbrenner (10) den angeforderten
Wärmebedarf nicht bereitstellt, indem er eine nominale Vorwärtsfluss-Wassertemperatur
des Wärmetauschers (12) nicht bereitstellt.
1. Procédé de fonctionnement d'un appareil brûleur à gaz atmosphérique assisté par ventilateur
(10),
ledit appareil brûleur à gaz (10) comprenant une chambre de brûleur (11) dans laquelle
un mélange gaz/air peut être brûlé,
ledit appareil brûleur à gaz (10) comprenant en outre un échangeur de chaleur (12)
pour chauffer de l'eau en brûlant ledit mélange gaz/air,
ledit appareil brûleur à gaz (10) comprenant en outre un tuyau d'air (15) ou un conduit
d'air pour fournir l'air du mélange gaz/air, un tuyau de gaz (16) ou un conduit de
gaz pour fournir le gaz du mélange gaz/air, et un tuyau d'échappement (17) ou un conduit
d'échappement par lequel un échappement s'écoulant hors de ladite chambre de brûleur
(11) peut sortir dans l'environnement ambiant de l'appareil brûleur à gaz,
ledit appareil brûleur à gaz (10) comprenant en outre un ventilateur (19) affecté
au tuyau d'échappement (17) ou au tuyau d'air (15) et un robinet de gaz (18) affecté
au tuyau de gaz (16), la position de robinet du robinet de gaz (18) étant changée
pour moduler la charge de brûleur,
ledit appareil brûleur à gaz (10) comprenant en outre un capteur d'ionisation de flamme
(24) fournissant un signal de mesure,
dans lequel :
pendant une combustion active du mélange gaz/air pendant que le ventilateur (19) fonctionne
à une première vitesse de ventilateur et pendant que la position de robinet du robinet
de gaz (18) est dans une première position de robinet, la vitesse de ventilateur du
ventilateur (19) sera réduite à une seconde vitesse de ventilateur, la position de
robinet du robinet de gaz (18) sera maintenue constante ou pratiquement constante,
et le changement du signal de mesure du capteur d'ionisation de flamme (24) sera surveillé
sur une période de temps définie après la réduction de la vitesse de ventilateur,
après ladite période de temps définie, la vitesse de ventilateur du ventilateur (19)
sera augmentée, la position de robinet du robinet de gaz (18) sera réduite et le changement
suivant du signal de mesure du capteur d'ionisation de flamme (24) sera surveillé,
si le changement du signal de mesure du capteur d'ionisation de flamme (24) est inférieur
à un seuil après la réduction de la vitesse de ventilateur du ventilateur (19) à la
seconde vitesse de ventilateur, et si le changement suivant du signal de mesure du
capteur d'ionisation de flamme (24) est inférieur à un second seuil après l'augmentation
de la vitesse de ventilateur du ventilateur (19) et la réduction de la position de
robinet du robinet de gaz (18), une pression réelle d'alimentation en gaz dans le
tuyau de gaz (16), inférieure à une pression nominale d'alimentation en gaz, est détectée,
si le changement du signal de mesure du capteur d'ionisation de flamme (24) est supérieur
au seuil après la réduction de la vitesse de ventilateur à la seconde vitesse de ventilateur,
une pression réelle d'alimentation en gaz dans le tuyau de gaz (16), correspondant
à la pression nominale d'alimentation en gaz, et un tuyau d'échappement non bouché
(17) et un tuyau d'air non bouché (15) sont détectés.
2. Procédé de fonctionnement d'un appareil brûleur à gaz atmosphérique assisté par ventilateur
(10),
ledit appareil brûleur à gaz (10) comprenant une chambre de brûleur (11) dans laquelle
un mélange gaz/air peut être brûlé,
ledit appareil brûleur à gaz (10) comprenant en outre un échangeur de chaleur (12)
pour chauffer de l'eau en brûlant ledit mélange gaz/air,
ledit appareil brûleur à gaz (10) comprenant en outre un tuyau d'air (15) ou un conduit
d'air pour fournir l'air du mélange gaz/air, un tuyau de gaz (16) ou un conduit de
gaz pour fournir le gaz du mélange gaz/air, et un tuyau d'échappement (17) ou un conduit
d'échappement par lequel un échappement s'écoulant hors de ladite chambre de brûleur
(11) peut sortir dans l'environnement ambiant de l'appareil brûleur à gaz,
ledit appareil brûleur à gaz (10) comprenant en outre un ventilateur (19) affecté
au tuyau d'échappement (17) ou au tuyau d'air (15) et un robinet de gaz (18) affecté
au tuyau de gaz (16), la position de robinet du robinet de gaz (18) étant changée
pour moduler la charge de brûleur,
ledit appareil brûleur à gaz (10) comprenant en outre un capteur d'ionisation de flamme
(24) fournissant un signal de mesure,
dans lequel :
pendant une combustion active du mélange gaz/air pendant que le ventilateur (19) fonctionne
à une première vitesse de ventilateur et pendant que la position de robinet du robinet
de gaz (18) est dans une première position de robinet, la vitesse de ventilateur du
ventilateur (19) sera réduite à une seconde vitesse de ventilateur, la position de
robinet du robinet de gaz (18) sera maintenue constante ou pratiquement constante,
et le changement du signal de mesure du capteur d'ionisation de flamme (24) sera surveillé
sur une période de temps définie après la réduction de la vitesse de ventilateur,
après ladite période de temps définie, la vitesse de ventilateur du ventilateur (19)
sera augmentée, la position de robinet du robinet de gaz (18) sera réduite et le changement
suivant du signal de mesure du capteur d'ionisation de flamme (24) sera surveillé,
si le changement du signal de mesure du capteur d'ionisation de flamme (24) est inférieur
à un seuil après la réduction de la vitesse de ventilateur du ventilateur (19) à la
seconde vitesse de ventilateur, et si le changement suivant du signal de mesure du
capteur d'ionisation de flamme (24) est supérieur à un second seuil après l'augmentation
de la vitesse de ventilateur du ventilateur (19) et la réduction de la position de
robinet du robinet de gaz (18), un tuyau d'échappement bouché (17) et/ou un tuyau
d'air bouché (15) sont détectés,
si le changement du signal de mesure du capteur d'ionisation de flamme (24) est supérieur
au seuil après la réduction de la vitesse de ventilateur à la seconde vitesse de ventilateur,
une pression réelle d'alimentation en gaz dans le tuyau de gaz (16), correspondant
à la pression nominale d'alimentation en gaz, et un tuyau d'échappement non bouché
(17) et un tuyau d'air non bouché (15) sont détectés.
3. Procédé selon la revendication 1 ou 2, caractérisé en ce que si le changement du signal de mesure du capteur d'ionisation de flamme (24) est supérieur
au seuil après la réduction de la vitesse de ventilateur du ventilateur (19) à la
seconde vitesse de ventilateur, et si le changement suivant du signal de mesure du
capteur d'ionisation de flamme (24) est supérieur au second seuil après l'augmentation
de la vitesse de ventilateur du ventilateur (19) et la réduction de la position de
robinet du robinet de gaz (18), une pression réelle d'alimentation en gaz, correspondant
à la pression nominale d'alimentation en gaz, et un tuyau d'échappement non bouché
et un tuyau d'air non bouché (15) sont détectés.
4. Procédé selon l'une des revendications 1 à 3, caractérisé en ce que, après ladite période de temps définie, la position de robinet du robinet de gaz (18)
sera réduite de sorte que le robinet de gaz (18) sera complètement fermé.
5. Procédé selon l'une des revendications 1 à 4, caractérisé en ce que, après ladite période de temps définie, la vitesse de ventilateur du ventilateur (19)
sera augmentée à la première vitesse de ventilateur.
6. Procédé selon l'une des revendications 1 à 5, caractérisé en ce que la première vitesse de ventilateur du ventilateur (19) est la vitesse de ventilateur
maximale, et la seconde vitesse de ventilateur du ventilateur (19) est de préférence
supérieure à zéro.
7. Procédé selon l'une des revendications 1 à 6, caractérisé en ce que la seconde vitesse de ventilateur du ventilateur (19) est dans la plage comprise
entre 50 % et 90 %, de préférence dans la plage comprise entre 60 % et 80 %, plus
préférablement dans la plage comprise entre 65 % et 75 %, de la première vitesse de
ventilateur du ventilateur (19).
8. Procédé selon l'une des revendications 1 à 7, caractérisé en ce que la même procédure sera réalisée après chaque démarrage de brûleur.
9. Procédé selon l'une des revendications 1 à 7, caractérisé en ce que la même procédure sera réalisée pendant une combustion active du mélange gaz/air
en réponse à une demande de chaleur requise si l'appareil brûleur à gaz (10) ne répond
pas à la demande de chaleur requise en ne fournissant pas une température nominale
d'eau en écoulement direct de l'échangeur de chaleur (12).