Technical Field
[0001] An aspect of the present invention relates to a yarn winding machine.
Background Art
[0002] A yarn winding machine provided with a yarn winding unit including a yarn feeder
configured to supply yarn, a winding apparatus configured to wind the yarn supplied
from the yarn feeder and to form a package, and a yarn monitoring device configured
to detect a state of the yarn to be wound by the winding apparatus, and provided with
a control device configured to control the operation of the yarn winding unit has
been known (for example, see Patent Literature 1).
Citation List
Patent Literature
[0003] Patent Literature 1: Japanese Examined Patent Publication No.
H6-76177
Summary of Invention
Technical Problem
[0004] In the yarn winding machine described above, it is desired to obtain a package of
yarn quality that satisfies desired target quality.
[0005] Thus, an object of an aspect of the present invention is to provide a yarn winding
machine capable of obtaining a package of yarn quality that satisfies desired target
quality.
Solution to Problem
[0006] A yarn winding machine according to an aspect of the present invention includes a
yarn winding unit including a yarn feeder configured to supply yarn and a winding
apparatus configured to wind the yarn supplied from the yarn feeder and to form a
package, and a receiving unit configured to receive a setting of target quality of
the yarn to be wound by the winding apparatus.
[0007] In this yarn winding machine, the receiving unit that receives the setting of the
target quality of the yarn to be wound by the winding apparatus is provided, and thus,
as the user sets desired target quality via the receiving unit, it is possible to
obtain a package of yarn quality that satisfies the desired target quality.
[0008] In the yarn winding machine according to an aspect of the present invention, a control
device configured to control operation of the yarn winding unit may further be provided,
and the control device may control the operation of the yarn winding unit so that
the yarn quality of the yarn to be wound by the winding apparatus results in the target
quality received by the receiving unit. This makes it possible to surely obtain a
package of yarn quality that satisfies the desired target quality.
[0009] In the yarn winding machine according to an aspect of the present invention, the
yarn winding unit may further include a yarn monitoring device configured to detect
a state of the yarn to be wound by the winding apparatus, and the control device may
acquire information concerning the state of the yarn detected by the yarn monitoring
device from the yarn monitoring device, and may control the operation of the yarn
winding unit so that the yarn quality based on the information concerning the state
of the yarn detected by the yarn monitoring device results in the target quality.
This makes it possible, by utilizing the information that the yarn monitoring device
has, to obtain a package of yarn quality that satisfies the desired target quality.
[0010] In the yarn winding machine according to an aspect of the present invention, the
yarn monitoring device may detect a yarn defect of the yarn to be wound by the winding
apparatus, and the control device may change a threshold value on determination of
yarn defect detection by the yarn monitoring device so that the yarn quality satisfies
the target quality. This makes it possible to further surely obtain a package of yarn
quality that satisfies the desired target quality.
[0011] In the yarn winding machine according to an aspect of the present invention, the
control device may control at least one of a winding speed at which the winding apparatus
winds the yarn and a tension of the yarn to be wound by the winding apparatus so that
the yarn quality satisfies the target quality. This makes it possible, by changing
the operation of the yarn winding unit that has a great influence on the yarn quality,
to surely obtain a package of yarn quality that satisfies the desired target quality.
[0012] In the yarn winding machine according to an aspect of the present invention, the
yarn quality may be at least any of a yarn defect of the yarn, hairiness of the yarn,
and unevenness in thickness of the yarn. In this case, when at least any of the number
of the yarn defects, the amount of the hairiness, and the degree of the unevenness
in thickness are set as the target quality, the control device may control the operation
of the yarn winding unit to satisfy the set target quality. This makes it possible
to obtain a package having the desired number of yarn defects, the amount of hairiness,
or the degree of unevenness in thickness.
[0013] In the yarn winding machine according to an aspect of the present invention, the
yarn winding unit may have a plurality of kinds of operation modes, and the target
quality may be set in each of the operation modes. This makes it possible, by setting
the operation mode of the yarn winding unit, to easily obtain a package of yarn quality
that satisfies the desired target quality. In this case, the operation modes may include
at least a quality emphasis mode that emphasizes yarn quality and a productivity emphasis
mode that emphasizes productivity, and the target quality that is set in the quality
emphasis mode may be higher than the target quality that is set in the productivity
emphasis mode. In each of the quality emphasis mode and the productivity emphasis
mode, a winding speed at which the winding apparatus winds the yarn may be set, and
the winding speed that is set in the productivity emphasis mode may be faster than
the winding speed that is set in the quality emphasis mode.
[0014] In the yarn winding machine according to an aspect of the present invention, the
receiving unit may receive, as a setting of the target quality, an input of a numerical
value, a character, or a symbol. This makes it possible to obtain a package of yarn
quality that satisfies the target quality on which a user's request is accurately
reflected.
Advantageous Effects of Invention
[0015] According to an aspect of the present invention, it is possible to obtain a package
of yarn quality that satisfies the desired target quality.
Brief Description of Drawings
[0016]
FIG. 1 is a front view of an automatic winder according to one embodiment.
FIG. 2 is a side view of a yarn winding unit.
FIG. 3 is a diagram illustrating an example of a display screen of operating conditions.
FIG. 4 is a diagram illustrating an example of an operation mode selection screen.
Description of Embodiment
[0017] With reference to the accompanying drawings, the following describes an exemplary
embodiment of the present invention in detail. In the description of the drawings,
identical or equivalent constituent elements are denoted by identical reference signs,
and redundant explanations are omitted.
[0018] As illustrated in FIG. 1, an automatic winder (a yarn winding machine) 1 includes
a plurality of yarn winding units 3 arranged side by side, a machine control device
(a control device) 5, and a doffer 7.
[0019] The machine control device 5 is capable of communicating with each of the yarn winding
units 3. An operator of the automatic winder 1 can collectively manage the yarn winding
units 3 by operating the machine control device 5 as appropriate. On the machine control
device 5, a display operating unit (receiving unit) 5a is provided. The display operating
unit 5a receives input of various conditions and displays various types of information.
The display operating unit 5a is a liquid crystal display and displays an operation
screen as a touch panel, for example. As will be described later, the operator inputs
operating conditions of the yarn winding units 3 via the display operating unit 5a.
[0020] The yarn winding unit 3 unwinds yarn Y from a supply yarn bobbin SB and winds it
around a winding bobbin WB while traversing. Thus, the yarn winding unit 3 forms a
package P. The doffer 7 travels, when the package P is fully wound (in a state in
which a predetermined amount of yarn is wound) in one yarn winding unit 3, to the
position of said yarn winding unit 3, and removes the fully wound package P and sets
an empty winding bobbin WB.
[0021] As illustrated in FIG. 2, the yarn winding unit 3 includes a unit controller (a control
device) 10, a yarn feeder 12, and a winding apparatus 14. The unit controller 10 includes
a central processing unit (CPU) and a read only memory (ROM), for example. In the
ROM, a program for controlling each constituent of the yarn winding unit 3 is stored.
The CPU executes the program stored in the ROM. The unit controller 10 is communicably
connected to various units of the yarn winding unit 3 and controls the operation of
each unit.
[0022] The yarn feeder 12 is a support mechanism that supports the supply yarn bobbin SB
placed on a transportation tray (not depicted) at a predetermined position. The yarn
Y is unwound from the supply yarn bobbin SB supported by the yarn feeder 12 and is
drawn out. As a result, the yarn feeder 12 supplies the yarn Y. The yarn feeder 12
is not limited to the transportation tray type, and may be a magazine type, for example.
[0023] The winding apparatus 14 includes a cradle 16 and a winding drum 18. The cradle 16
has a pair of rotary support portions (not depicted) . The cradle 16 rotatively supports
the winding bobbin WB (or the package P), by sandwiching the winding bobbin WB with
the rotary support portions . The cradle 16 can be switched between a state in which
the supporting package P is brought into contact with the winding drum 18 and a state
in which the package P is separated from the winding drum 18.
[0024] The winding drum 18 traverses the yarn Y on the surface of the package P and rotates
the package P. The winding drum 18 is rotationally driven by a drum drive motor (not
depicted) . The winding drum 18 is rotationally driven in a state in which the outer
circumference of the package P is in contact. Thus, the winding drum 18 causes the
package P to passively rotate. On the outer circumferential surface of the winding
drum 18, a helical traverse groove is formed. The yarn Y unwound from the supply yarn
bobbin SB is wound around the surface of the package P while being traversed in a
certain width by the traverse groove. This makes it possible to form the package P
having a certain winding width. The configuration of the winding apparatus 14 is not
limited thereto. For example, the traverse groove may be not formed on the winding
drum 18, and the winding apparatus 14 may be configured so that the yarn Y is traversed
by a traverse member (for example, an arm, a belt, or a vane) provided separately
from the winding drum 18. Alternatively, the winding apparatus 14 may be configured
so that the package P is not passively rotated but directly rotationally driven.
[0025] Each yarn winding unit 3 includes, in order from the yarn feeder 12 side in a yarn
path between the yarn feeder 12 and the winding apparatus 14, an unwinding assisting
device 20, a tension applying device 22, a tension detection device 24, a yarn joining
device 26, and a yarn monitoring device 28. In the vicinity of the yarn joining device
26, a first catching device 30 and a second catching device 32 are arranged.
[0026] The unwinding assisting device 20 is provided with a regulating member 21 that assists
unwinding of the yarn from the supply yarn bobbin SB. The unwinding assisting device
20 may be not provided with the regulating member 21.
[0027] The tension applying device 22 applies a predetermined tension to the running yarn
Y. In the present embodiment, the tension applying device 22 is of a gate type in
which movable comb teeth are arranged with respect to fixed comb teeth. The configuration
of the tension applying device 22 is not limited to the gate type, and it may be a
tension applying device of other methods such as a disk type, for example.
[0028] The tension detection device 24 detects the tension of the running yarn Y between
the yarn feeder 12 and the winding apparatus 14.
[0029] The yarn joining device 26, when the yarn Y is in a state of being severed between
the yarn feeder 12 and the winding apparatus 14 for some reason, joins the yarn Y
(lower yarn) of the yarn feeder 12 side and the yarn Y (upper yarn) of the winding
apparatus 14 side. The yarn joining device 26 is configured as a splicer device that
twists together the yarn ends by a swirl airflow generated by compressed air, for
example. The configuration of the yarn joining device 26 is not limited thereto, and
it may be a disk-type splicer or a knotter.
[0030] The yarn monitoring device 28 monitors (detects) the state of the yarn Y wound by
the winding apparatus 14. The yarn monitoring device 28 acquires, as yarn quality
of the yarn Y, information concerning at least any of a yarn defect of the yarn Y,
hairiness of the yarn Y, and unevenness in thickness of the yarn Y. The yarn monitoring
device 28 detects, as the yarn defect, the thickness abnormality of the yarn Y and/or
a foreign object that is contained in the yarn Y, for example. Furthermore, the yarn
monitoring device 28 detects the yarn breakage, that is, the presence of the yarn
Y in the yarn path of the yarn Y, and the like. The yarn monitoring device 28 has
a slit on the yarn path of the yarn Y, and monitors the yarn Y passing through the
slit with a sensor (not depicted). In the yarn monitoring device 28, a cutter (not
depicted) for cutting the yarn Y is provided. The yarn monitoring device 28 activates
the cutter, when the yarn defect of the yarn Y is detected. The cutter may be provided
in a place other than the yarn monitoring device 28. As the sensor to be provided
in the yarn monitoring device 28, an optical type, a capacitance type, a triboelectric
type, or another type can be employed.
[0031] The first catching device 30 catches the upper yarn when the yarn Y is in a severed
state. The first catching device 30 is, by the control of the unit controller 10,
able to swivel (move) from a standby position (solid lines, in FIG. 2) of the yarn
feeder 12 side to a catching position (dashed lines, in FIG. 2) of the winding apparatus
14 side. The first catching device 30 is connected to a negative pressure source (not
depicted) and generates a suction flow. With this configuration, by catching the upper
yarn at the catching position and returning to the standby position, an upper-yarn
suction catching portion 33 guides the upper yarn to the yarn joining device 26. The
configuration of the first catching device 30 is not limited thereto.
[0032] The second catching device 32 is, by the control of the unit controller 10, able
to swivel (move) from a standby position (a solid line, in FIG. 2) of the yarn feeder
12 side to a catching position (a dashed line, in FIG. 2) of the winding apparatus
14 side. The second catching device 32 is connected to a negative pressure source
(not depicted) and generates a suction flow. With this configuration, the second catching
device 32 catches the lower yarn and guides it to the yarn joining device 26. The
configuration of the second catching device 32 is not limited thereto.
[0033] As in the foregoing, the yarn winding unit 3 winds the yarn Y onto the winding bobbin
WB and forms the package P. In yarn splicing operation in the yarn joining device
26, the yarn Y of the winding apparatus 14 side is caught by the first catching device
30 and the yarn Y of the yarn feeder 12 side is caught by the second catching device
32. The yarn Y caught by the first catching device 30 and the yarn Y caught by the
second catching device 32 are guided to the yarn joining device 26. At this time,
the yarn Y is positioned at the slit of the yarn monitoring device 28. The yarn joining
device 26 performs yarn splicing of the introduced pieces of the yarn Y.
[0034] Next, the operation of the unit controller 10 will be described further. The unit
controller 10 controls the operation of the yarn winding unit 3, on the basis of the
state of the yarn Y detected by the yarn monitoring device 28 and the operating conditions
of the yarn winding unit 3 so that the yarn quality of the yarn Y wound by the winding
apparatus 14 satisfies target quality (results in the target quality) . The operating
conditions of each yarn winding unit 3 are input to the machine control device 5 via
the display operating unit 5a. Upon receiving this input, the machine control device
5 instructs the unit controller 10 of each yarn winding unit 3 to operate under the
input operating conditions.
[0035] In the display operating unit 5a, displayed is a setting screen 41 of the operating
conditions as illustrated in FIG. 3. On the setting screen 41, a plurality of lots
of lot 1, lot 2, lot 3, lot 4, ... are displayed. The lot is a set (group) of a plurality
of setting items set as the operating conditions of the yarn winding unit 3. As any
of the existing lots is selected on the setting screen 41 or a new lot is created,
the operating conditions of the yarn winding unit 3 are set.
[0036] Each lot includes, as the setting items, a count type, a count, and a yarn type of
the yarn Y, a weight and a fixed yarn length of the package P, and a type and a length
of the supply yarn bobbin SB and the like. In addition, each lot further includes
an operation mode as one of the setting items. As the operation mode, a quality emphasis
mode, a balance mode, a productivity emphasis mode, and a manual mode are prepared.
On each lot, any of a plurality of operation modes of the quality emphasis mode, the
balance mode, the productivity emphasis mode, and the manual mode is assigned. In
each of those operation modes, target quality is set. The operator can select the
operation mode used in each lot by touching (pressing down) the inside of a frame
of the operation mode of each lot displayed on the setting screen 41.
[0037] The quality emphasis mode, the balance mode, and the productivity emphasis mode are
the modes set in accordance with which of the yarn quality and productivity is emphasized.
The quality emphasis mode is a mode that operates with emphasis on the yarn quality
rather than the productivity. The productivity emphasis mode is a mode that operates
with emphasis on the productivity rather than the yarn quality. The balance mode is
a mode that operates without biasing to either of the yarn quality and the productivity.
The manual mode is a mode that operates at a winding speed set by the operator.
[0038] Among the quality emphasis mode, the balance mode, and the productivity emphasis
mode, the target quality of the quality emphasis mode is the highest, the target quality
of the balance mode is the second highest, and the target quality of the productivity
emphasis mode is the lowest. The target quality, for example, is a target range having
a predetermined scope, but may be a target numerical value.
[0039] Furthermore, among the quality emphasis mode, the balance mode, and the productivity
emphasis mode, the winding speed in the productivity emphasis mode is the fastest,
the winding speed in the balance mode is the second fastest, and the winding speed
in the quality emphasis mode is the slowest.
[0040] In detail, when the operator touches (presses down) the inside of the frame of the
operation mode of each lot on the setting screen 41, a selection screen 43 of the
operation mode as illustrated in FIG. 4 is displayed on the display operating unit
5a. On the selection screen 43, buttons 44 to 47 corresponding to each of the quality
emphasis mode, the balance mode, the productivity emphasis mode, and the manual mode
are displayed. The operator can select (switch) the operation mode of the yarn winding
unit 3 by touching the inside of the frames of the buttons 44 to 47. In the example
in FIG. 3 and FIG. 4, the quality emphasis mode selected as the operation mode of
the lot 1 is colored and displayed.
[0041] When a lot for which an operation mode is selected is set as an operating condition,
the unit controller 10 controls the operation of the yarn winding unit 3 so that the
yarn quality of the yarn Y wound by the winding apparatus 14 satisfies the target
quality corresponding to the relevant operation mode.
[0042] In more detail, the unit controller 10 controls the winding speed at which the winding
apparatus 14 winds the yarn Y so that the yarn quality of the yarn Y wound by the
winding apparatus 14 satisfies the target quality corresponding to the operation mode.
The unit controller 10 controls the winding speed by controlling the rotation speed
of the drum drive motor that drives the winding drum 18. When the winding speed is
lowered, the hairiness of the yarn Y may be reduced, for example. That is, when the
winding speed is lowered, the yarn quality of the yarn Y may be improved. The unit
controller 10 maintains the winding speed, when the yarn quality of the yarn Y detected
by the yarn monitoring device 28 satisfies the target quality. On the other hand,
when the yarn quality of the yarn Y detected by the yarn monitoring device 28 is lower
than the target quality, the unit controller 10 decreases the winding speed. When
the yarn quality of the yarn Y detected by the yarn monitoring device 28 is higher
than the target quality, the unit controller 10 increases the winding speed. Accordingly,
while the winding speed is maintained when the yarn quality of the yarn Y satisfies
the target quality, the winding speed is changed so that the yarn quality of the yarn
Y approaches the target quality when the yarn quality of the yarn Y is out of the
target range. As a result, the yarn quality of the yarn Y satisfies the target quality
corresponding to the operation mode.
[0043] Moreover, the unit controller 10 controls the tension of the yarn Y so that the yarn
quality of the yarn Y wound by the winding apparatus 14 satisfies the target quality
corresponding to the operation mode. The unit controller 10 changes the tension of
the yarn Y by controlling the operation of the tension applying device 22 on the basis
of the tension of the yarn Y detected by the tension detection device 24. When the
tension of the yarn Y is weakened, the hairiness of the yarn Y may be reduced, for
example. That is, when the tension of the yarn Y is weakened, the yarn quality of
the yarn Y may be improved. The unit controller 10 maintains the tension of the yarn
Y, when the yarn quality of the yarn Y detected by the yarn monitoring device 28 satisfies
the target quality. On the other hand, when the yarn quality of the yarn Y detected
by the yarn monitoring device 28 is lower than the target quality, the unit controller
10 weakens the tension of the yarn Y. Furthermore, when the yarn quality of the yarn
Y detected by the yarn monitoring device 28 is higher than the target quality, the
unit controller 10 strengthens the tension of the yarn Y. Accordingly, while the tension
of the yarn Y is maintained when the yarn quality of the yarn Y satisfies the target
quality, the tension of the yarn Y is changed so that the yarn quality of the yarn
Y approaches the target quality when the yarn quality of the yarn Y is out of the
target range. As a result, the yarn quality of the yarn Y satisfies the target quality
corresponding to the operation mode.
[0044] When the manual mode is selected as the operation mode on the selection screen 43,
the operator inputs a target value of the winding speed (1500 m/min, in FIG. 4) on
an input screen of the display operating unit 5a. In this case, the unit controller
10 controls the winding speed so that the winding speed is of the target value. Accordingly,
in the manual mode, the winding speed is of the target value that the operator sets,
and the yarn quality of the yarn Y results in the quality corresponding to the target
value. Each of the above-described control may be executed by not the unit controller
10 but the machine control device 5, or may be executed by cooperation (role sharing)
of the unit controller 10 and the machine control device 5.
[0045] As in the foregoing, in the automatic winder 1, the display operating unit 5a configured
to receive a setting of target quality of the yarn Y to be wound by the winding apparatus
14 is included, and thus, as the user sets desired target quality via the display
operating unit 5a, it is possible to obtain the package P of yarn quality that satisfies
the desired target quality.
[0046] Furthermore, in the automatic winder 1, the unit controller 10 controls the operation
of the yarn winding unit 3 so that the yarn quality of the yarn Y to be wound by the
winding apparatus 14 results in target quality that the display operating unit 5a
has received. This makes it possible to surely obtain a package of yarn quality that
satisfies the desired target quality.
[0047] In the automatic winder 1, the unit controller 10 acquires information concerning
the state of the yarn Y detected by the yarn monitoring device 28 from the yarn monitoring
device 28, and controls the operation of the yarn winding unit 3 so that the yarn
quality based on the information concerning the state of the yarn Y detected by the
yarn monitoring device 28 results in the target quality. This makes it possible, by
utilizing the information that the yarn monitoring device 28 has, to obtain a package
of yarn quality that satisfies the desired target quality.
[0048] In the automatic winder 1, the unit controller 10 controls the winding speed at which
the winding apparatus 14 winds the yarn Y and the tension of the yarn Y to be wound
by the winding apparatus 14 so that the yarn quality satisfies the target quality.
This makes it possible, by changing the operation of the yarn winding unit 3 that
has a great influence on the yarn quality, to surely obtain the package P that satisfies
the desired target quality.
[0049] In the automatic winder 1, the yarn quality is a yarn defect of the yarn Y, hairiness
of the yarn Y, and unevenness in thickness of the yarn Y. This makes it possible to
surely obtain the package P having the desired number of yarn defects, the amount
of hairiness, and the degree of unevenness in thickness.
[0050] In the automatic winder 1, the yarn winding unit 3 has a plurality of kinds of operation
modes, and the target quality is set in each of the operation modes. This makes it
possible to easily obtain the package P of yarn quality that satisfies the desired
target quality by merely selecting the operation mode.
[0051] As in the foregoing, one exemplary embodiment of the present invention has been described,
but the present invention is not limited to the above-described embodiment. For example,
in the above-described embodiment, the unit controller 10 controls the winding speed
and the tension so that the yarn quality of the yarn Y satisfies the target quality.
However, the unit controller 10 may, in addition, change a threshold value on the
determination of the yarn defect detection by the yarn monitoring device 28 so that
the yarn quality of the yarn Y satisfies the target quality. The threshold value on
the determination of the yarn defect detection is a clearing limit, for example. The
clearing limit is made up having, in the two-dimensional field that has each of the
length and the thickness of the yarn defect as a coordinate axis, a boundary line
for determining whether to remove the yarn defect. The unit controller 10 causes the
yarn monitoring device 28 to change the above-described boundary line in accordance
with the yarn quality of the yarn Y detected by the yarn monitoring device 28, for
example. In this case, it is possible to further surely obtain the package P of the
yarn quality corresponding to the operating conditions of the yarn winding unit 3.
[0052] In the above-described embodiment, the unit controller 10 controls both the winding
speed and the tension of the yarn Y, but may control only one of the winding speed
and the tension of the yarn Y. In the above-described embodiment, the yarn quality
is both the hairiness of the yarn Y and the unevenness in thickness, but may be one
of the hairiness of the yarn Y and the unevenness in thickness.
[0053] In the above-described embodiment, four kinds of operation modes are prepared, but
the prepared operation modes are not limited thereto. For example, there may be no
balance mode and/or manual mode, and at least the quality emphasis mode and the productivity
emphasis mode may be prepared. In this case, it is preferable that the target quality
that is set in the quality emphasis mode be higher than the target quality that is
set in the productivity emphasis mode. It is preferable that the winding speed that
is set in the productivity emphasis mode be faster than the winding speed that is
set in the quality emphasis mode.
[0054] In the above-described embodiment, a plurality of kinds of operation modes are prepared
in advance and the target quality corresponding to the operation mode is set by selecting
a desired one out of the prepared operation modes, but the yarn winding unit 3 does
not necessarily need to have a plurality of kinds of operation modes. In this case,
the operator may, on the setting screen 41, input (set) a desired target value/target
grade of yarn quality of the yarn Y as the target quality, for example. As the target
value, the number of yarn defects per predetermined length (for example, 100 km),
the amount of hairiness of the yarn, or the degree of unevenness in yarn thickness
may be input, for example. As the target grade, a known yarn quality level may be
input, for example. The display operating unit 5a (receiving unit) may be configured
to receive, as a setting of the target value or the target grade (setting of the target
quality), an input of a numerical value, a character, or a symbol by the operator
(user) . The input of the target grade may be to select a desired one out of the yarn
quality in a plurality of levels prepared in advance.
[0055] In the above-described embodiment, the yarn winding unit 3 is configured to unwind
the yarn Y from the supply yarn bobbin SB and to form the package P, but may be configured
to unwind the yarn Y from the package P and to form the package P. That is, the yarn
winding unit 3 may be configured to make the fully wound package P from a plurality
of packages P in which the amount of winding is below a specified amount. Alternatively,
the yarn winding unit 3 may be configured to rewind from the fully wound package P
(a dyed package P) into the package P. In this case, the yarn feeder 12 is a support
mechanism that supports the package P at a predetermined position, and may be configured
to supply the yarn Y from the package P. That is, the yarn feeder 12 may be configured
to supply the yarn from a yarn winding body on which the yarn is wound around such
as a supply yarn bobbin or a supply yarn package.
[0056] In the above-described embodiment and modifications, the operation (for example,
at least one of the winding speed and the tension of the yarn Y) of the yarn winding
unit 3 is controlled so that the yarn quality based on the state of the yarn Y detected
by the yarn monitoring device 28 results in the set target quality. That is, feedback
control (for example, increasing and decreasing of at least one of the winding speed
and the tension) is executed on the basis of the current state of the yarn Y. However,
not the feedback control but the control (control without feedback) that simply sets
target quality of the yarn Y to be wound by the winding apparatus 14 and that merely
controls the operation of the yarn winding unit 3 to satisfy the set target quality
may be executed.
[0057] Specifically, as the control without feedback, the yarn winding unit may be controlled
so that the winding speed is slower than that of the standard when the quality emphasis
mode is set, and the yarn winding unit may be controlled so that the winding speed
is faster than that of the standard when the productivity emphasis mode is set.
[0058] The setting of the target quality may be received by the display operating unit 5a
provided on the machine control device 5 as in the above-described embodiment, or
may be received by a receiving unit provided at a place other than the machine control
device 5. The configuration of the receiving unit may be a touch panel as in the foregoing,
but is not limited thereto and may be a keyboard, an input key, or a push button,
for example. When the yarn winding machine is configured to be able to communicate
with a mobile terminal or other external devices, the receiving unit may be an input
unit (reception unit) that receives input information from the external device and
the like.
Industrial Applicability
[0059] According to an aspect of the present invention, it is possible to obtain a package
of yarn quality that satisfies desired target quality.
Reference Signs List
[0060] 1: Automatic Winder (Yarn Winding Machine), 3: Yarn Winding Unit, 10: Unit Controller
(Control Device), 12: Yarn Feeder, 14: Winding Apparatus, 28: Yarn Monitoring Device,
P: Package, Y: Yarn
1. A yarn winding machine comprising:
a yarn winding unit including a yarn feeder configured to supply yarn and a winding
apparatus configured to wind the yarn supplied from the yarn feeder and to form a
package; and
a receiving unit configured to receive a setting of target quality of the yarn to
be wound by the winding apparatus.
2. The yarn winding machine according to claim 1, further comprising:
a control device configured to control operation of the yarn winding unit, wherein
the control device controls the operation of the yarn winding unit so that yarn quality
of the yarn to be wound by the winding apparatus results in the target quality that
the receiving unit has received.
3. The yarn winding machine according to claim 2, wherein
the yarn winding unit further includes a yarn monitoring device configured to detect
a state of the yarn to be wound by the winding apparatus, and
the control device acquires information concerning the state of the yarn detected
by the yarn monitoring device from the yarn monitoring device, and controls the operation
of the yarn winding unit so that the yarn quality based on the information concerning
the state of the yarn detected by the yarn monitoring device results in the target
quality.
4. The yarn winding machine according to claim 3, wherein
the yarn monitoring device detects a yarn defect of the yarn to be wound by the winding
apparatus, and
the control device changes a threshold value on determination of yarn defect detection
by the yarn monitoring device so that the yarn quality satisfies the target quality.
5. The yarn winding machine according to any one of claims 2 to 4, wherein the control
device controls at least one of a winding speed at which the winding apparatus winds
the yarn and a tension of the yarn to be wound by the winding apparatus so that the
yarn quality satisfies the target quality.
6. The yarn winding machine according to any one of claims 2 to 5, wherein the yarn quality
is at least any of a yarn defect of the yarn, hairiness of the yarn, and unevenness
in thickness of the yarn.
7. The yarn winding machine according to claim 6, wherein, when at least any of number
of the yarn defects, an amount of the hairiness, and a degree of the unevenness in
thickness are set as the target quality, the control device controls the operation
of the yarn winding unit to satisfy the set target quality.
8. The yarn winding machine according to any one of claims 1 to 7, wherein
the yarn winding unit has a plurality of kinds of operation modes, and
the target quality is set in each of the operation modes.
9. The yarn winding machine according to claim 8, wherein
the operation modes include at least a quality emphasis mode that emphasizes yarn
quality and a productivity emphasis mode that emphasizes productivity, and
the target quality that is set in the quality emphasis mode is higher than the target
quality that is set in the productivity emphasis mode.
10. The yarn winding machine according to claim 9, wherein
in each of the quality emphasis mode and the productivity emphasis mode, a winding
speed at which the winding apparatus winds the yarn is set, and
the winding speed that is set in the productivity emphasis mode is faster than the
winding speed that is set in the quality emphasis mode.
11. The yarn winding machine according to any one of claims 1 to 10, wherein the receiving
unit receives, as a setting of the target quality, an input of a numerical value,
a character, or a symbol.