METHOD FOR PREPARING 2-(CYCLOHEXENYLENE) MALONIC ACID DERIVATIVE AND USE THEREOF

Abstract

 Disclosed are a method for preparing 2-(cyclohexenylidene) malonic acid derivatives and uses thereof. In this method, an olefin and a 2-substituted malonic acid derivative are used as starting materials to prepare the 2-(cyclohexenylidene) malonic acid derivative in the presence of a catalyst through cyclization reaction. This method has the following advantages: (1) the method can be very efficiently used for the synthesis of highly sterically-hindered 2-(2,6-disubstituted cyclohexenylidene) malonic acid derivatives; (2) the reaction yield is high, the reaction conditions are mild, and the wastes are less, favorable for industrial production. More importantly, the present invention extends the further use of 2-(cyclohexenylidene)malonic acid derivatives in organic synthesis, especially in the synthesis of 2-aryl malonic acid derivatives and their corresponding drugs such as Pinoxaden.

Description

TECHNICAL FIELD

[0001] The application relates to organic synthesis, and specifically to a novel method for preparing 2-(cyclohexenylidene) malonic acid derivatives and uses thereof.

BACKGROUND

[0002] 2-(Cyclohexenylidene) malonic acid derivatives are a class of organic compounds having multiple functional groups. There are two methods available for the preparation of such compounds (J. Mol. Cata. A. Chem. 2003, 195 (1-2), 263; Organometallics 1989, 8 (10), 2474).

[0003] In the first method, a cyclohexenone derivative is used as a starting material for preparing the 2-(cyclohexenylidene) malonic acid derivative (J. Mol. Cata. A. Chem. 2003, 195 (1-2), 263). The cyclohexenone derivative reacts with a malonic acid derivative through Knoevenagel condensation to produce the 2-(cyclohexenylidene) malonic acid derivative. Such method requires a highly active cyclohexenone. For less active 6-substituted cyclohexenone starting material, due to large steric hindrance, the yield of the Knoevenagel condensation is extremely low (3%). It is even a greater challenge to use this method for the preparation of 2-(2,6-disubstituted cyclohexenylidene) malonic acid derivatives using sterically more hindered 2,6-disubstituted cyclohexenone as the raw material.

[0004] In the second method, a cyclohexadiene cobalt complex is used as a starting material for preparing the 2-(cyclohexenylidene) malonic acid derivative (Organometallics 1989, 8(10), 2474). The cyclohexadiene cobalt complex reacts with dimethyl malonate at -78°C in the presence of a strong base LDA to produce dimethyl 2-(cyclohexenylidene) malonate. This reaction can afford the target product in moderate yield; however, large amount of metallic reagents and ultra-low temperature operation are required, causing high cost, high pollution of this method, making it not suitable for industrial production.

[0005] Because of the scarcity of efficient method for the synthesis of 2-(cyclohexenylidene) malonic acid derivative with multiple functional groups, the applications of this class of compound in organic synthesis especially in pharmaceutical preparation are extremely limited.

[0006] The first object of the present invention is to provide an efficient method for synthesizing 2-(cyclohexenylidene) malonic acid derivatives, particularly the sterically more hindered 2-(2,6-disubstituted cyclohexenylidene) malonic acid derivatives.

[0007] The second object of the present invention is to provide a use of 2-(cyclohexenylidene) malonic acid derivatives, particularly the sterically more hindered 2-(2,6-disubstituted cyclohexenylidene) malonic acid derivative, in the organic synthesis.

[0008] The inventors of the present invention, through numerous research and exploration, have successfully developed a method for preparing 2-(cyclohexenylidene) malonic acid derivatives, particularly 2-(2,6-disubstituted cyclohexenylidene) malonic acid derivatives. Meanwhile, the inventors of the present invention, through further research, have successfully applied this method and the intermediates to the synthesis of 2-aryl malonic acid derivatives and their corresponding drugs such as Pinoxaden (CAS 243973-20-8).

SUMMARY

[0009] The first object of the present invention is to provide a new method for synthesizing 2-(cyclohexenylidene) malonic acid derivatives in which an olefin (1) is used as starting material. This method comprises the step of: cyclizing compound (1) with compound (2) in the presence of catalyst A to give the 2-(cyclohexenylidene) malonic acid derivative (4) via intermediate (3), as shown in the following reaction scheme:

wherein:

R¹, R², R³, R⁴ and R⁵ each are independently hydrogen, a C₁-C₁₀ alkyl group, a C₆-C₁₂ aryl group or a heteroaryl group containing one or two atoms selected from nitrogen, oxygen and sulfur; and

X¹ and X² each are independently a cyano group or -COR⁶ where R⁶ is selected from hydrogen, a C₁-C₁₀ alkyl group, a C₁-C₁₀ alkoxy group, a C₆-C₁₂ aryloxy group, a C₁-C₁₀ alkylamino group, a C₆-C₁₂ arylamino group, a di(Ci-Cio alkyl) amino group, a (C₁-C₁₀ alkyl)(C₆-C₁₂ aryl) amino group, a di(C₆-C₁₂ aryl) amino group, a C₆-C₁₂ aryl group or a heteroaryl group containing one or two atoms selected from nitrogen, oxygen and sulfur.

[0010] The inventors of the present invention have also found that compound (1) and compound (2) may undergo cyclization reaction in the presence of the catalyst A, to produce the 2-(cyclohexenylidene) malonic acid derivative (4) directly in a "one-pot" method without separation of the intermediate (3), as shown in the following reaction scheme:

wherein:

R¹, R², R³, R⁴ and R⁵ each are independently hydrogen, a C₁-C₁₀ alkyl group, a C₆-C₁₂ aryl group or a heteroaryl group containing one or two atoms selected from nitrogen, oxygen and sulfur; and

X¹ and X² each are independently a cyano group or -COR⁶ where R⁶ is selected from hydrogen, a C₁-C₁₀ alkyl group, a C₁-C₁₀ alkoxy group, a C₆-C₁₂aryloxy group, a C₁-C₁₀ alkylamino group, a C₆-C₁₂ arylamino group, a di(C₁-C₁₀ alkyl) amino group, a (C₁-C₁₀ alkyl)(C₆-C₁₂ aryl) amino group, a di(C₆-C₁₂ aryl) amino group, a C₆-C₁₂ aryl group or a heteroaryl group containing one or two atoms selected from nitrogen, oxygen and sulfur.

[0011] A molar ratio of compound (1) to compound (2) is 0.8-2.0:1, preferably, 1.0-1.5:1.

[0012] The catalyst A used for the cyclization reaction may be an organic acid, including but not limited to acetic acid, propionic acid and TsOH; an organic base, including but not limited to Et₃N, DABCO, TBU, pyrrolidine and piperidine; an inorganic base, including but not limited to potassium carbonate, sodium carbonate, potassium hydroxide, sodium methoxide and sodium hydride; or a mixture thereof; preferably, Et₃N and DABCO.

[0013] A molar ratio of the catalyst A to compound (2) is 0.005-2.4:1, preferably 0.1-1.0:1.

[0014] A solvent for the cyclization reaction is selected from water, an organic solvent, or a mixture thereof. The organic solvent may be an aromatic hydrocarbon such as benzene, toluene and chlorobenzene, an alcohol such as methanol and ethanol, an ether such as diethyl ether and tetrahydrofuran, a nitrile such as acetonitrile, an ester such as ethyl acetate, an amide such as N,N-dimethylformamide, or a sulfone/sulfoxide such as dimethyl sulfoxide; preferably, toluene.

[0015] The cyclization reaction may be carried out in the absence of a solvent.

[0016] A temperature of the cyclization reaction is 0-150°C, preferably 80-130°C.

[0017] The second object of the present invention is to provide a method for preparing 2-aryl malonic acid derivatives from the 2-(cyclohexenylidene) malonic acid derivatives, comprising: aromatizing compound (4) in the presence of catalyst B to give a 2-aryl malonic acid derivative (5), as shown in the following reaction scheme:

wherein:

R¹, R², R³, R⁴ and R⁵ each are independently hydrogen, a C₁-C₁₀ alkyl group, a C₆-C₁₂ aryl group or a heteroaryl group containing one or two atoms selected from nitrogen, oxygen and sulfur; and

X¹ and X² each are independently a cyano group or -COR⁶ where R⁶ is selected from hydrogen, a C₁-C₁₀ alkyl group, a C₁-C₁₀ alkoxy group, a C₆-C₁₂ aryloxy group, a C₁-C₁₀ alkylamino group, a C₆-C₁₂ arylamino group, a di(C₁-C₁₀ alkyl) amino group, a (C₁-C₁₀ alkyl)(C₆-C₁₂ aryl) amino group, a di(C₆-C₁₂ aryl) amino group, a C₆-C₁₂ aryl group or a heteroaryl group containing one or two atoms selected from nitrogen, oxygen and sulfur.

[0018] The catalyst B is a metal catalyst, preferably Pd/C. A temperature of the aromatization reaction is 100-400°C, preferably 180-220°C. The aromatization reaction is carried out in the absence of a solvent or in the presence of a solvent selected from an alcohol, an ether, an ester, an amide or an aromatic hydrocarbon having a boiling point higher than 150°C.

[0019] The present invention provides a new method for preparing the 2-(cyclohexenylidene) malonic acid derivative and uses thereof. This method employs a completely different synthetic strategy from the technologies known in the prior arts, where the technologies known in the prior art all use raw materials with cyclohexane skeleton to produce the 2-(cyclohexenylidene) malonic acid derivatives; whereas, the present invention uses non-cyclohexane skeleton-based raw materials for the preparation of the 2-(cyclohexenylidene) malonic acid derivatives. Furthermore, this method has particularly the following advantages: (1) the method can be very efficiently used for the synthesis of highly sterically-hindered target products, such as 2-(2,6-disubstituted cyclohexenylidene) malonic acid derivatives; (2) the reaction yield is high, the reaction conditions are mild, and the wastes are less, favorable for industrial production. More importantly, the present invention extends the further use of 2-(cyclohexenylidene) malonic acid derivatives in organic synthesis, especially in the synthesis of 2-aryl malonic acid derivatives and their corresponding drugs such as Pinoxaden.

DETAILED DESCRIPTION OF EMBODIMENTS

[0020] Some features of the invention will be further illustrated with reference to the following embodiments, but the embodiments are not intended to limit the scope of the invention.

[0021] Starting material olefin 1 can be readily purchased commercially or prepared from aldehydes and ketones by methods well known in the prior art (for example, J. Am. Chem. Soc. 136 (28), 2014, 9918-9921; Tetrahedron, 70 (13), 2014, 2257-2263). The raw material 2 can be easily prepared from ketones and malonic acid derivatives by methods well known in the prior art (for example, Eur. J. Med. Chem. 85, 2014, 450-457; WO 2011098398).

Preparation of 2-(4-heptylidene) malononitrile

[0022] To a reaction flask were sequentially added 65.0 g of 4-heptanone (0.569 mol), 39.4 g of malononitrile (0.569 mol), 6.6 g of ammonium acetate (0.086 mol), 10.3 g of acetic acid (0.171 mol) and toluene. The reaction mixture was refluxed, and the resulted water was removed. After the reaction was complete, the reaction mixture was cooled, washed with water, concentrated and purified to give 84.9 g of 2-(4-heptylidene) malononitrile, and the yield was 92%.
¹H NMR (CDCl₃, 500 MHz, TMS): δ 2.57-2.53 (m, 4H), 1.64-1.60 (m, 4H), 1.02 (t, J = 7.5 Hz, 6H).
¹³C NMR (CDCl₃, 125 MHz): δ 186.08, 111.88, 85.91, 37.47, 21.44, 12.81.

Preparation of 2-(1-(4-methoxyphenyl)-2-propylidene) malononitrile

[0023] To a reaction flask were sequentially added 82.1 g of 1-(4-methoxyphenyl) -2-propanone (0.50 mol), 33.0 g of malononitrile (0.50 mol), 5.8 g of ammonium acetate (0.075 mol), 9.0 g of acetic acid (0.15 mol) and toluene. The reaction mixture was refluxed, and the resulted water was removed. After the reaction was complete, the reaction mixture was cooled, washed with water, concentrated and purified to give 100.8 g of 2-(1-(4-methoxyphenyl)-2-propylidene) malononitrile, and the yield was 95%.
¹H NMR (CDCl₃, 500MHz, TMS): δ 7.12 (d, J = 11 Hz, 2H), 6.88 (d, J = 11 Hz, 2H), 3.80 (s, 5H), 2.17 (s, 3H).
¹³C NMR (CDCl₃, 125 MHz): δ 180.2, 159.2, 129.9, 126.1, 114.5, 112.0, 111.7, 85.6, 55.2, 42.6, 22.0.

Example 1 Preparation of 2-(2,6-diethyl-4-methyl-2-ene-1-cyclohexylidene) malononitrile

[0024] 24.3 g of 2-(4-Heptylidene) malononitrile (0.15 mol), 10.5 g of 2-methylpropenal (0.15 mol) and 15.2 g of triethylamine (0.15 mol) were sequentially added to toluene. The reaction mixture was refluxed until the reaction was complete. Then, the reaction mixture was cooled, washed with 1 N diluted hydrochloric acid, dried, concentrated and purified to give 25.7 g of 2-(2,6-diethyl-4-methyl-2-ene-1-cyclohexylidene) malononitrile, and the yield was 80%.
¹H NMR (CDCl₃, 500MHz, TMS): δ6.14-6.14 (m, 1H), 3.08-3.04 (m, 1H), 2.82-2.75 (m, 1H), 2.57-2.46 (m, 2H), 2.04-2.01 (m, 1H), 1.56-1.51 (m, 2H), 1.48-1.41 (m, 1H), 1.12-1.01 (m, 6H), 1.00-0.98 (m, 3H).
¹³C NMR (CDCl₃, 125MHz): δ 175.12, 148.74, 134.78, 113.99, 113.74, 43.75, 34.75, 28.13, 16.55, 15.52, 20.91, 13.59, 11.98.

Example 2 Preparation of mixture of 2-(2,6-diethyl-4-methyl-2-ene-1-cyclohexylidene) malononitrile and 2-(2,6-diethyl-4-methyl-3-ene-1-cyclohexylidene) malononitrile

[0025] 25.0 g of 2-(4-Heptylidene) malononitrile (0.154 mol), 14.0 g of 2-methylpropenal (0.200 mol) and 15.6 g of triethylamine (0.154 mol) were sequentially added to toluene. The reaction mixture was refluxed until the reaction was complete. Then,the reaction mixture was cooled, washed with 1 N diluted hydrochloric acid, dried and concentrated to give 30.4 g of the mixture of 2-(2,6-diethyl-4-methyl-2-ene-1-cyclohexylidene) malononitrile and 2-(2,6-diethyl-4-methyl-3-ene-1-cyclohexylidene) malononitrile in a ratio of 91:9 by GC-MS analysis.

Example 3 Preparation of 2-(2,6-diethyl-3-hydroxy-4-methyl-1-cyclohexyliene) malononitrile

[0026] 3.2 g of 2-(4-Heptylidene) malononitrile (0.02 mol), 1.4 g of 2-methylpropenal (0.02 mol) and 2.0 g of triethylamine (0.02 mol) were sequentially added to toluene to react at 50°C for 5 h. Then the reaction mixture was cooled, washed with 1 N diluted hydrochloric acid, dried, concentrated and purified to give 4.4 g of 2-(2,6-diethyl-3-hydroxy-4-methyl-1-cyclohexyliene) malononitrile, and the yield was 95% yield.
¹H NMR (CDCl₃, 500MHz, TMS): δ 3.82 (s, 1H), 3.11-3.08 (m, 1H), 3.03-2.99 (m, 1H), 2.06-2.05 (m, 1H), 1.87-1.81 (m, 2H), 1.73-1.65 (m, 2H), 1.62-1.52 (m, 3H), 1.08-1.02 (m, 9H).
¹³C NMR (CDCl₃, 125 MHz): δ 188.8, 112.2, 112.0, 87.1, 75.1, 53.1, 44.0, 30.9, 28.4, 26.4, 26.0, 17.4, 12.9.

Example 4 Preparation of 2-(2,6-diethyl-4-methyl-2-ene-1-cyclohexylidene) malononitrile

[0027] 2.3 g of 2-(2,6-Diethyl-3-hydroxy-4-methyl-1-cyclohexyliene) malononitrile (0.01 mol) prepared in Example 3 and a solution of 1.0 g of triethylamine (0.01 mol) in toluene were reacted under reflux. After the reaction was complete, the reaction mixture was cooled, washed with 1 N diluted hydrochloric acid, dried, concentrated and purified to give 1.8 g of 2-(2,6-diethyl-4-methyl-2-ene-1-cyclohexylidene) malononitrile, and the yield was 84%.

Example 5 Preparation of 2-(2,6-diethyl-4-methyl-2-ene-1-cyclohexylidene) malononitrile

[0028] 32.4 g of 2-(4-Heptylidene) malononitrile (0.20 mol), 14.0 g of 2-methylpropenal (0.20 mol) and 2.2 g of triethylenediamine (0.02 mol) were sequentially added to toluene to react at 130°C. After the reaction was complete, the reaction mixture was cooled, washed with 1 N diluted hydrochloric acid, extracted with ethyl acetate, dried, concentrated and purified to give 39.4 g of 2-(2,6-diethyl-4-methyl-2-ene-1-cyclohexylidene) malononitrile, and the yield was 92%.

Example 6 Preparation of 2-(2,6-diethyl-4-methyl-2-ene-1-cyclohexylidene) malononitrile

[0029] A solution of 48.7 g of 2-(4-heptylidene) malononitrile (0.30 mol) in THF was dropwise added to a solution of 12.4 g of NaH (0.31 mol) in THF at 0-5°C. After addition, the mixture was warmed to room temperature and then reacted for 20 min. Then a solution of 27.3 g of 2-methylpropenal (0.39 mol) in THF was dropwise added. The reaction mixture was heated and then refluxed until the reaction was complete. The reaction mixture was cooled, quenched with 1 N diluted hydrochloric acid, extracted with ethyl acetate, dried, concentrated and purified to give 13.5 g of 2-(2,6-diethyl-4-methyl-2-ene-1-cyclohexylidene) malononitrile.

Example 7 Preparation of 2-(2,6-diethyl-4-methyl-2-ene-1-cyclohexylidene) malononitrile

[0030] To a reaction flask were sequentially added 25.0 g of 2-(4-heptylidene) malononitrile (0.154 mol), 14.0 of 2-methylpropenal (0.20 mol) and 3.4 g of triethylenediamine (0.031 mol). The reaction mixture was reacted at 80°C. After the reaction was complete, the reaction mixture was cooled, dissolved in ethyl acetate, washed with 1 N diluted hydrochloric acid, dried and concentrated by distillation to give 21.4 g of the target product.

Example 8 Preparation of mixture of 2-(2,6-diethyl-5-phenyl-2-ene -1-cyclohexylidene) malononitrile and 2-(2,6-diethyl-5-phenyl-3-ene-1-cyclohexylidene) malononitrile

[0031] 64.9 g of 2-(4-Heptylidene) malononitrile (0.40 mol), 68.7 g of cinnamaldehyde (0.52 mol) and 40.5 g of triethylamine (0.40 mol) were sequentially added to toluene. The reaction mixture was refluxed until the reaction was complete. Then, the reaction mixture was cooled, washed with 1 N diluted hydrochloric acid, dried and concentrated to give 83.4 g of the mixture of 2-(2,6-diethyl-5-phenyl -2-ene-1-cyclohexylidene) malononitrile and 2-(2,6-diethyl-5-phenyl-3-ene-1-cyclohexylidene) malononitrile in a ratio of 94:6 by GC-MS analysis. The resulting mixture was further purified to give 77.4 g of 2-(2,6-diethyl-5-phenyl -2-ene-1-cyclohexylidene) malononitrile, and the yield was 70%.
¹H NMR (CDCl₃, 500MHz, TMS): δ 7.31-7.28 (m, 2H), 7.26-7.23 (m, 1H), 7.08-7.06 (m, 2H), 6.36-6.25 (m, 1H), 3.31 (d, 1H, J = 5.0 Hz), 3.21-3.18 (m, 1H), 2.86-2.77 (m, 2H), 2.67 (dd, 1H, J₁ = 20.5 Hz, J2 = 4.0 Hz), 2.59-2.51 (m, 1H), 1.77-1.70 (m, 1H), 1.65-1.59 (m, 1H), 1.12 (t, 3H, J = 7.5 Hz), 1.05 (t, 3H, J = 7.5 Hz).
¹³C NMR (CDCl₃, 125 MHz): δ 173.0, 142.4, 139.7, 136.7, 128.7, 127.0, 126.5, 113.3, 81.0, 51.5, 41.7, 28.0, 27.6, 26.7, 13.5, 12.1.

Example 9 Preparation of 2-(6-(4-methoxyphenyl)-4-methyl-2-ene-1-cyclohexylidene)malononitrile

[0032] 31.8g of 2-(1-(4-Methoxyphenyl)-2-propylidene) malononitrile (0.15mol), 14.0 g of 2-methylpropenal (0.20 mol) and 15.2 g of triethylamine (0.15 mol) were sequentially added to toluene. The reaction mixture was refluxed until the reaction was complete. Then, the reaction mixture was cooled, washed with 1 N diluted hydrochloric acid, dried, concentrated and purified to give 34.9 g of 2-(6-(4 -methoxyphenyl)-4-methyl-2-ene-1-cyclohexylidene) malononitrile, and the yield was 93%.
¹H NMR (CDCl₃, 500MHz, TMS): δ 9.02-7.00 (m, 2H), 6.94 (dd, J₁ = 10.0 Hz, J2 = 2.5 Hz, 1H), 6.85-6.84 (m, 2H), 6.67 (d, J = 10.0 Hz, 1H), 4.27-4.25 (m, 1H), 3.78 (s, 3H), 2.39-2.31 (m, 1H), 2.08-2.04 (m, 1H), 1.76-1.71 (m, 1H), 1.10 (d, J = 7.5 Hz, 3H).
¹³C NMR (CDCl₃, 125 MHz): δ 170.7, 158.8, 155.3, 130.4, 130.3, 128.1, 124.5, 114.3, 114.1, 112.2, 111.9, 82.1, 55.2, 43.4, 37.7, 27.5, 19.9.

Example 10 Preparation of 2-(2,6-diphenyl-4-methyl-2-ene-1-cyclohexylidene) malononitrile

[0033] 77.5 g of 2-(2,6-Diphenylpropylidene) malononitrile (0.30 mol), 23.1 g of 2-methylpropenal (0.33 mol) and 30.3 g of triethylamine (0.30 mol) were sequentially added to toluene. The reaction mixture was refluxed until the reaction was complete. Then, the reaction mixture was cooled, washed with 1 N diluted hydrochloric acid, dried, concentrated and purified to give 91.2 g of 2-(2,6-diphenyl-4-methyl-2-ene-1-cyclohexylidene) malononitrile, and the yield was 98%.
¹H NMR (CDCl₃, 500MHz, TMS): δ 7.46-7.24 (m, 1H), 6.38-6.37 (m, 1H), 4.54-4.52 (m, 1H), 2.57-2.51 (m, 1H), 2.36-2.30 (m, 1H), 1.95-1.88 (m, 1H), 1.17 (d, J = 9.0 Hz, 3H).
¹³C NMR (CDCl₃, 125MHz): δ 169.9, 153.1, 138.4, 137.8, 137.4, 129.1, 129.0, 128.8, 127.6, 127.0, 113.6, 110.9, 83.9, 45.9, 37.2, 28.5, 20.4.

Example 11 Preparation of 2-(3-methyl-2-ene-1-cyclohexylidene) malononitrile

[0034] 26.5 g of 2-(2-Propylidene) malononitrile (0.25 mol), 22.8 g of vinyl methyl ketone (0.32 mol) and 25.2 g of triethylamine (0.25 mol) were sequentially added to toluene. The reaction mixture was refluxed until the reaction was complete. Then, the reaction mixture was cooled, washed with 1 N diluted hydrochloric acid, dried, concentrated and purified to give 26.1 g of 2-(3-methyl-2-ene-1-cyclohexylidene) malononitrile.
¹H NMR (CDCl₃, 500MHz, TMS): δ6.61-6.61 (m, 1H), 2.72 (t, J = 6.5 Hz, 2H), 2.34 (t, J = 7.5 Hz, 2H), 2.07-2.07 (m, 3H), 1.91-1.85 (m, 2H).
¹³C NMR (CDCl₃, 125 MHz): δ 170.7, 162.1, 121.5, 113.0, 112.3, 31.1, 28.9, 25.2, 21.2.

Example 12 Preparation of methyl 2-cyano-2-(2,6-diethyl-4-methyl-1-cyclohexenylidene)acetate

[0035] 58.6 g of Methyl 2-cyano-3-propyl-2-hexenoate (0.300 mol), 27.3 g of 2-methylpropenal (0.390 mol) and 30.3 g of triethylamine (0.300 mol) were sequentially added to toluene. The reaction mixture was refluxed until the reaction was complete. Then, the reaction mixture was cooled, washed with 1 N diluted hydrochloric acid, dried and concentrated to give 62.8 g of methyl 2-cyano-2-(2,6-diethyl-4-methyl-1-cyclohexenylidene) acetate, and the yield was 84%.
¹H NMR (CDCl₃, 500MHz, TMS): δ 6.02-5.90 (m, 1H), 3.83-3.82 (m, 3H), 3.63-3.07 (m, 1H), 2.91-2.44 (m, 2H), 2.22-1.95 (m, 2H), 1.58-1.42 (m, 3H), 1.08-1.04 (m, 4H), 1.00-0.90 (m, 5H).

Example 13 Preparation of diethyl 2-(3-methyl-2-ene-1-cyclohexylidene)malonate

[0036] 120.1 g of Diethyl 2-(2-propylidene) malonate (0.60 mol), 54.7 g of vinyl methyl ketone (0.78 mol) and 60.6 g of triethylamine (0.60 mol) were sequentially added to toluene. The reaction mixture was refluxed until the reaction was complete. Then, the reaction mixture was cooled, washed with IN diluted hydrochloric acid, dried and concentrated by distillation to give 60.5 g of diethyl 2-(3-methyl-2-ene-1-cyclohexylidene)malonate.
¹H NMR (CDCl₃, 500MHz, TMS): δ6.61-6.60 (m, 1H), 4.28-4.18 (m, 4H), 2.65 (t, J = 8.0 Hz, 2H), 2.15 (t, J = 8.0 Hz, 2H), 1. 898 (d, J = 1.5 Hz, 1H), 1.80-1.73 (m, 2H), 1.32-1.26 (m, 6H).
¹³C NMR (CDCl₃, 125 MHz): δ 165.8, 165.8, 151.9, 151.6, 121.4, 118.7, 60.6, 60.4, 30.6, 27.1, 24.8, 21.8, 13.9.

Example 14 Preparation of 2-(2,6-diethyl-4-methylphenyl) malononitrile

[0037] 214.1 g of 2-(2,6-Diethyl-4-methyl-2-ene-1-cyclohexylidene) malononitrile (1 mol) and 2.2 g of Pd/C were heated to 180°C under a nitrogen atmosphere. After the reaction was complete, the reaction mixture was cooled, and ethyl acetate was added. The mixture was filtered to remove the catalyst (Pd/C). A small amount of solvent was used to wash the catalyst. The organic phase was dried and crystallized by concentration to give 188.9 g of 2-(2,6-diethyl-4-methylphenyl) malononitrile, and the yield was 89%.

Example 15 Preparation of 2-(2,6-diphenyl-4-methylphenyl) malononitrile

[0038] 15.5 g of 2-(2,6-Diphenyl-4-methyl-2-ene-1-cyclohexylidene) malononitrile (0.05 mol) and 0.8 g of Pd/C was heated to 220°C. After the reaction was complete, the reaction mixture was cooled and filtered to remove the catalyst (Pd/C). A small amount of solvent was used to wash the catalyst. The organic phase was concentrated to give 10.9 g of 2-(2,6-diphenyl-4-methylphenyl) malononitrile, and the yield was 71%.
¹H NMR (CDCl₃, 500MHz, TMS): δ 7.54-7.46 (m, 10H), 7.21 (s, 2H), 5.11 (s, 1H), 2.44 (s, 3H).
¹³C NMR (CDCl₃, 125 MHz): δ 143.4, 140.2, 138.8, 131.6, 129.4, 129.0, 128.7, 119.7, 112.2, 24.4, 21.0.

Example 16 Preparation of diethyl 2-(3-methylphenyl)malonate

[0039] 20.0 g of Diethyl 2-(3-methyl-2-ene-1-cyclohexylidene) malonate (0.08 mol) and 0.04 g of Pt/C were heated to 160°Cin N,N-dimethylacetamide. After the reaction was complete, the reaction mixture was cooled and filtered to remove the catalyst (Pt/C). A small amount of solvent was used to wash the catalyst. The organic phase was concentrated to give 16.6 g of diethyl 2-(3-methylphenyl) malonate, and the yield was 84%.
¹H NMR (CDCl₃, 500MHz, TMS): δ 7.27-7.13 (m, 4H), 4.57 (s, 1H), 4.20 (q, J = 7.0 Hz, 4H), 2.35 (s, 3H), 1.26 (t, J = 7.0 Hz, 6H).
¹³C NMR (CDCl₃, 125 MHz): δ 168.2, 138.2, 132.6, 129.8, 128.9, 128.4, 126.2, 61.7, 57.8, 14.0, 13.9.

Example 17 Preparation of dimethyl 2-(2,6-diethyl-4-methyl-2-ene-1-cyclohexylidene)malonate

[0040] To a reaction flask were sequentially added with 22.8 g of dimethyl 2-(4-heptylidene) malonate (0.10 mol), 7.0 g of 2-methylpropenal (0.10 mol) and 2.2 g of triethylenediamine (0.02 mol) to react by heating. After the reaction was complete, the reaction mixture was cooled, dissolved with ethyl acetate, washed with IN diluted hydrochloric acid, dried and concentrated to give dimethyl 2-(2,6-diethyl- 4-methyl-2-ene-1-cyclohexylidene) malonate.

Example 18 Preparation of dimethyl 2-(2,6-diethyl-4-methylphenyl) malonate

[0041] Dimethyl 2-(2,6-diethyl-4-methyl-2-ene-1-cyclohexylidene) malonate prepared in Example 17 and 1.1 g of Pd/C were heated to 180°C under a nitrogen atmosphere. After the reaction was complete, the reaction mixture was cooled, and ethyl acetate was added. The mixture was filtered to remove the solid. The organic phase was dried and concentrated to give 22.2 g of dimethyl 2-(2,6-diethyl-4-methylphenyl) malonate, and the yield was 80%.
¹H NMR (CDCl₃, 500MHz, TMS): δ 6.93 (s, 2H), 5.06 (s, 1H), 3.73 (s, 6H), 2.64 (q, J = 7.0 Hz, 4H), 2.30 (s, 3H), 1.18 (t, J = 7.0 Hz, 6H).
¹³C NMR (CDCl₃, 125 MHz): δ 15.2, 21.1, 26.6, 51.5, 52.6, 126.4, 127.9, 137.9, 143.6, 169.3.

Example 19 Preparation of pinoxaden

[0042] 15.3 g of Dimethyl 2-(2,6-diethyl-4-methylphenyl) malonate prepared in Example 18 (0.05 mol), 10.5 g of hexahydro-1,4,5-oxadiazepine dihydrochloride (0.06 mol) and 20.2 g of triethylamine (0.20 mol) were stirred to react in xylene under refluxing temperature. After the reaction was complete, the reaction mixture was cooled. 10.8 g of Pivaloyl chloride (0.09 mol) was added. The mixture was reacted at room temperature. After the reaction was complete, the reaction mixture was adjusted to be acidic with dilute hydrochloric acid and then extracted with ethyl acetate. The organic phases were combined, dried and crystallized by concentration to give 14.4 g of Pinoxaden, and the yield was 72%.
¹H NMR (CDCl₃, 500MHz, TMS): δ8.88 (s, 2H), 4.28-4.26 (m, 2H), 3.94-3.93 (m, 2H), 3.89-3.83 (m, 4H), 2.56-2.47 (m, 2H), 2.45-2.40 (m, 2H), 2.39 (s, 3H), 1.12 (t, J = 9.0 Hz, 3H), 1.23 (s, 9H).

Claims

1. A method for preparing 2-(cyclohexenylidene) malonic acid derivatives, comprising: cyclizing compound (1) with compound (2) in the presence of a catalyst A to produce compound (4) via intermediate (3); or cyclizing compound (1) with compound (2) in the presence of a catalyst A to produce compound (4) directly, as shown in the following reaction scheme:

wherein:

R¹, R², R³, R⁴ and R⁵ each are independently hydrogen, a C₁-C₁₀ alkyl group, a C₆-C₁₂ aryl group or a heteroaryl group containing one or two atoms selected from nitrogen, oxygen and sulfur; and

X¹ and X² each are independently a cyano group or -COR⁶ where R⁶ is selected from hydrogen, a C₁-C₁₀ alkyl group, a C₁-C₁₀ alkoxy group, a C₆-C₁₂ aryloxy group, a C₁-C₁₀ alkylamino group, a C₆-C₁₂ arylamino group, a di(C₁-C₁₀ alkyl) amino group, a (C₁-C₁₀ alkyl)(C₆-C₁₂ aryl) amino group, a di(C₆-C₁₂ aryl) amino group, a C₆-C₁₂ aryl group or a heteroaryl group containing one or two atoms selected from nitrogen, oxygen and sulfur.

2. The method according to claim 1, characterized in that a molar ratio of compound (1) to compound (2) is 0.8-2.0:1; the catalyst A used for the cyclization reaction is selected from the group consisting of an organic acid, an organic base, an inorganic base or a mixture thereof; a molar ratio of catalyst A to compound (2) is 0.005-2.4:1; a cyclization reaction temperature is 0-150°C; and the cyclization reaction is carried out in the absence of a solvent or in the presence of a solvent selected from water, an organic solvent or a mixture thereof.

3. The method according to claim 2, characterized in that the molar ratio of compound (1) to compound (2) is preferably 1.0-1.5: 1; the catalyst A used for the cyclization reaction is Et₃N and DABCO; the molar ratio of catalyst A to compound (2) is 0.1-1.0:1; the cyclization reaction temperature is 80-130°C; and the solvent for the cyclization reaction is toluene.

4. A compound of formula (3) or (4) or a mixture thereof,

wherein:

R⁴ is selected from a C₁-C₁₀ alkyl group, a C₆-C₁₂ aryl group or a heteroaryl group containing one or two atoms selected from nitrogen, oxygen and sulfur; R¹, R², R³ and R⁵ each are independently hydrogen, a C₁-C₁₀ alkyl group, a C₆-C₁₂ aryl group or a heteroaryl group containing one or two atoms selected from nitrogen, oxygen and sulfur; and

X¹ and X² each are independently a cyano group or -COR⁶ where R⁶ is selected from hydrogen, a C₁-C₁₀ alkyl group, a C₁-C₁₀ alkoxy group, a C₆-C₁₂ aryloxy group, a C₁-C₁₀ alkylamino group, a C₆-C₁₂ arylamino group, a di(C₁-C₁₀ alkyl) amino group, a (C₁-C₁₀ alkyl)(C₆-C₁₂ aryl) amino group, a di(C₆-C₁₂ aryl) amino group, a C₆-C₁₂ aryl group or a heteroaryl group containing one or two atoms selected from nitrogen, oxygen and sulfur.

5. The compound according to claim 4, characterized in that R⁴ is a C₁-C₄ alkyl group or a C₆-C₁₂ aryl group; R¹, R², R³ and R⁵ each are independently hydrogen, a C₁-C₄ alkyl group or a C₆-C₁₂ aryl group; X¹ and X² each are independently a cyano group, -COOMe or -COOEt.

6. An application of 2-(cyclohexenylidene) malonic acid derivatives, comprising: aromatizing compound (4) in the presence of a catalyst B to give a 2-aryl malonic acid derivative (5), as shown in the following reaction scheme:

wherein:

R¹, R², R³, R⁴ and R⁵ each are independently hydrogen, a C₁-C₁₀ alkyl group, a C₆-C₁₂ aryl group or a heteroaryl group containing one or two atoms selected from nitrogen, oxygen or sulfur; and

X¹ and X² each are independently a cyano group or -COR⁶ where R⁶ is selected from hydrogen, a C₁-C₁₀ alkyl group, a C₁-C₁₀ alkoxy group, a C₆-C₁₂ aryloxy group, a C₁-C₁₀ alkylamino group, a C₆-C₁₂ arylamino group, a di(C₁-C₁₀ alkyl) amino group, a (C₁-C₁₀ alkyl)(C₆-C₁₂ aryl) amino group, a di(C₆-C₁₂ aryl) amino group, a C₆-C₁₂ arylgroup or a heteroaryl group containing one or two atoms selected from nitrogen, oxygen and sulfur.

7. The application according to claim 6, characterized in that the catalyst B is a metal catalyst; an aromatization reaction temperature is 100-400°C; and the aromatization reaction is carried out in the absence of a solvent or in the presence of a solvent selected from an alcohol, an ether, an ester, an amide or an aromatic hydrocarbon having a boiling point higher than 150°C.

8. The application according to claim 7, characterized in that the catalyst B is Pd/C; and the aromatization temperature is 180-220°C.

9. An application of the compound of claim 4 or 5 in the synthesis of Pinoxaden.