TECHNICAL FIELD
[0001] The present invention relates to a monitoring system for a foreign substance removal
device, a foreign substance removal system, and a monitoring method for a foreign
substance removal device.
BACKGROUND
[0002] A foreign substance removal device that blows off foreign substances such as snow
and ice held between a stock rail and a tongue rail by jetting compressed air has
been developed in order to avoid a failure of switching at a portion of railway track
branching off, which may be a cause of delays in railway operation. For example, International
Publication
WO2015/049879A1 discloses a foreign substance removal system including a control center that can
change the operation mode of the foreign substance removal device based on the operation
status of a train.
[0003] However, when some failure occurs in the foreign substance removal device, the device
is unable to properly remove foreign substances existing in a diverging portion of
the railway track and the foreign substances hamper the switching at the diverging
portion of the track, which consequently causes a delay in the railway operation.
For this reason, it is desired to detect a failure of the foreign substance removal
device as early as possible and address the failure.
[0004] However, it has been the case that a failure of the convention al foreign substance
removal device is not detected until a switching failure at the diverging portion
of the track is actually detected.
SUMMARY
[0005] The invention has been made in view of the above, and it is an object of the invention
to provide a monitoring system for a foreign substance removing device capable of
promptly detecting a failure of the foreign substance removal device, a foreign substance
removal system, and a method of monitoring the foreign substance removal device thereof.
[0006] Provided according to one aspect of the invention is a monitoring system that includes
a pressure detection means for detecting a pressure inside a retainer, and a failure
sign determination means for determining whether there is a sign of failure of a foreign
substance removal device based on the detected pressure inside the retainer. The pressure
detection means is disposed in the foreign substance removal device including a generator
that generates compressed air, the retainer that retains the generated compressed
air therein, and a jetting device that jets the retained compressed air to blow off
a foreign substance existing in a diverging portion exist a railway track.
[0007] In the monitoring system, the failure sign determination means may determine whether
there is the sign of failure based on a comparison between a pressure inside the retainer
that is detected after the jetting of the compressed air and a first upper limit and
a first lower limit of the after-jet pressure that are set depending on a pressure
inside the retainer detected before the jetting of the compressed air.
[0008] In the monitoring system, a failure sign determination means for determining whether
there is a failure of the foreign substance removal device based on the detected pressure
inside the retainer may be provided. The failure determination means may determine
whether there is the failure based on a comparison between a pressure inside the retainer
that is detected after the jetting of the compressed air and a second upper limit
and a second lower limit of the after-jet pressure that are set depending on a pressure
inside the retainer detected before the jetting of the compressed air.
[0009] In the monitoring system, the failure sign determination means may determine whether
there is the sign of failure based on a difference between a before-jet pressure inside
the retainer that is detected before the jetting of the compressed air and an after-jet
pressure inside the retainer that is detected after the jetting of the compressed
air.
[0010] In the monitoring system, the failure sign determination means may determine whether
there is the sign of failure based on a pressure inside the retainer that is detected
after the jetting of the compressed air.
[0011] In the monitoring system, the failure sign determination means may determine whether
there is the sign of failure based on an amount of change in the detected pressure
inside the retainer in a predetermined period of time.
[0012] In the monitoring system, the failure sign determination means may not perform the
determination whether there is the sign of failure when the foreign substance removal
device is in a predetermined state at the time when the amount of change is obtained.
[0013] In the monitoring system, the predetermined state includes at least one selected
from the group consisting of that the jetting is being performed, that an ambient
temperature of the generator is dropped, and that it is in a predetermined period
after operation of the generator.
[0014] The monitoring system may be provided with an alarm output means for outputting an
alarm when it is determined that there is the sign of failure.
[0015] The monitoring system may be provided with a check means for checking whether there
is a failure of the foreign substance removal device based on an amount of change
in the pressure inside the retainer after the jetting of the compressed air.
[0016] According to another aspect of the invention, provided is a foreign substance removal
system that includes a foreign substance removal device and a monitoring system. The
foreign substance removal device includes a generator that generates compressed air,
a retainer that retains the generated compressed air therein, and a jetting device
that jets the retained compressed air to blow off a foreign substance existing in
a diverging portion of a railway track. The monitoring system includes a pressure
detection means for detecting a pressure inside the retainer, and a failure sign determination
means for determining whether there is a sign of failure of the foreign substance
removal device based on the detected pressure inside the retainer. The pressure detection
means is disposed in the foreign substance removal device.
[0017] According to another aspect of the invention is a method of monitoring a foreign
substance removal device. The method includes a step of detecting a pressure inside
a retainer in a foreign substance removal device including a generator that generates
compressed air, the retainer that retains the generated compressed air therein, and
a jetting device that jets the retained compressed air to blow off a foreign substance
existing in a diverging portion of a railway track; and, a step of determining whether
there is a sign of failure of the foreign substance removal device based on the detected
pressure inside the retainer.
[0018] According to the aspects of the invention, it is possible to detect a failure of
the foreign substance removal device at an early stage.
BRIEF DESCRIPTION OF THE DRAWINGS
[0019]
Fig. 1 illustrates a foreign substance removal system according to one embodiment
of the invention.
Fig. 2 is a flow chart for showing an example of operation of the foreign substance
removal system according to the embodiment.
Fig. 3 is a diagram for explaining failure sign determination performed by the foreign
substance removal device in the example of the operation of the foreign substance
removal system according to the embodiment.
Fig. 4 is a flow chart for showing an example of operation of the foreign substance
removal system in a first modification example of the embodiment.
Fig. 5 is a time chart for showing the example of the operation of the foreign substance
removal system in the first modification example of the embodiment.
Fig. 6 is a flow chart for showing an example of operation of the foreign substance
removal system in a second modification example of the embodiment.
Fig. 7 illustrates the foreign substance removal system in a third example of the
embodiment.
Fig. 8 is a flow chart for showing an example of operation of the foreign substance
removal system in a fourth modification example of the embodiment.
Fig. 9 illustrates the foreign substance removal system in a fifth example of the
embodiment.
Fig. 10 is a flow chart for showing an example of operation of the foreign substance
removal system in a fifth modification example of the embodiment.
Fig. 11 is a flow chart for showing an example of operation of the foreign substance
removal system in a sixth modification example of the embodiment.
Fig. 12 illustrates the foreign substance removal system in a seventh example of the
embodiment.
Fig. 13 is a flow chart for showing an example of operation of the foreign substance
removal system in a seventh modification example of the embodiment.
Fig. 14 illustrates the foreign substance removal system in a eighth example of the
embodiment.
Fig. 15 is a flow chart for showing an example of operation of the foreign substance
removal system in the eighth modification example of the embodiment.
DESCRIPTION OF THE EMBODIMENTS
[0020] With reference to the appended drawings, the following describes in detail a monitoring
system for a foreign substance removal device, a foreign substance removal system,
and a monitoring method for a foreign substance removal device. Embodiments described
below are each one example of an embodiment of the invention, and the invention is
not intended to be construed as being limited thereto. Furthermore, in the drawings
referred to in this embodiment, the same parts or parts having similar functions are
denoted by the same or like reference characters, and duplicate descriptions thereof
are omitted. Furthermore, for the sake of convenience of description, a dimensional
ratio of the drawings is possibly different from an actual dimensional ratio, and
some elements of a configuration are possibly omitted from the drawings.
[0021] Fig. 1 illustrates a foreign substance removal system 1 according to one embodiment
of the invention. As shown in Fig. 1, the foreign substance removal system 1 includes
a foreign substance removal device 2 and a monitoring system 3.
Foreign Matter Removal Device 2
[0022] The foreign substance removal device 2 is disposed at a diverging portion of a railway
track, and removes foreign substances such as ice and snow existing between stock
rails 7 and tongue rails 8 that constitute a point 6 of a railroad switch by jetting
compressed air 10. The railway track is, for example, a track of a bullet train line
called Shinkansen. The track of Shinkansen may be either a Japanese Shinkansen standard
(that is, a full standard) track or a mini Shinkansen track which is a track of the
existing conventional line whose gauge is changed to adapt to Shinkansen and a train
can be operated directly therefrom. Alternatively, the railway track may be a track
dedicated to the conventional line. Moreover, the railway track may be any railway
track in the world including Japan (for example, a track of a high-speed railway line
or a track of a conventional line).
[0023] Referring to Fig. 1, the foreign substance removal device 2 includes a compressor
21 which is an example of a generator, a tank 22 which is an example of a retainer,
and a nozzle 23 which is an example of a jetting device. The compressor 21 generates
compressed air, which is an example of compressed gas. The tank 22 stores therein
the compressed air generated by the compressor 21. The nozzle 23 jets the compressed
air stored in the tank 22 to remove foreign substances disposed in the diverging portion
of the track.
[0024] As shown in Fig. 1, the foreign substance removal device 2 includes a pipe 24 connecting
the compressor 21, the tank 22 and the nozzle 23, and a solenoid valve 25 provided
on the pipe 24 between the tank 22 and the nozzle 23. The foreign substance removal
device 2 further includes a control unit 31 that controls the compressor 21 and the
solenoid valve 25. The control unit 31 also serves as failure sign determination means
and alarm output means of the monitoring system 3 which will be described later. Further,
as shown in Fig. 1, the compressor 21, the tank 22, the solenoid valve 25, the control
unit 31 and a part of the pipe 24 are installed inside a machine room 20.
[0025] More specifically, the compressor 21 has a compressor motor 211 therein as shown
in Fig. 1. A compressor control signal for commanding rotation of the compressor motor
211 is supplied from the control unit 31 to the compressor 21. The compressor motor
211 is rotated when the compressor control signal is supplied. Alternatively, the
compressor motor 211 may rotate based on a pressure detection signal from a pressure
sensor 32 which will be described later. When the compressor motor 211 rotates, compressed
air is generated in the compressor 21. The compressor 21 may be configured to generate
compressed air by converting the rotation of the compressor motor 211 into a reciprocating
motion of a piston in a cylinder. However, the invention is not limited to this configuration
but may be any configuration. The compressed air generated in the compressor 21 flows
into the tank 22 through the pipe 24 and is retained in the tank 22.
[0026] Further, a solenoid valve control signal for commanding the opening of the solenoid
valve 25 is supplied to the solenoid valve 25 from the control unit 31. The solenoid
valve 25 opens when the solenoid valve control signal is supplied. With the solenoid
valve 25 open, the compressed air in the tank 22 moves through the pipe 24 to the
nozzle 23. The compressed air that has reached the nozzle 23 is jetted from the nozzle
23 toward a space between the stock rail 7 and the tongue rail 8. By jetting the compressed
air, foreign substances existing between the stock rail 7 and the tongue rail 8 can
be removed.
[0027] In the example of Fig. 1, two or more nozzles 23 are provided on inner side walls
of the stock rails in each of the two tracks running in parallel. The nozzles 23 are
arranged at intervals in the longitudinal direction of the track. Four solenoid valves
25 are provided, which is the same number as the total number of the stock rails 7
in the two tracks. Further, the nozzles 23 provided on the same stock rail 7 are configured
to communicate with the common solenoid valve 25 through the pipe 24.
[0028] In the example of Fig. 1, the control unit 31 receives, from an upper-level device
4, a jet signal for instructing jetting of the compressed air. The upper-level device
4 may be, for example, an information device or an information terminal installed
at a station. In response to reception of the jet signal, the control unit 31 outputs,
to the compressor motor 211, the compressor control signal for commanding the compressor
motor 211 to rotate. The control unit 31 also outputs, to the solenoid valve 25, the
solenoid valve control signal for commanding the solenoid valve 25 to be opened.
[0029] In the example of Fig. 1, the jet signal includes four types of signals: a train
pass signal, a normal position status signal, a reverse position status signal, and
a retry signal.
[0030] The train pass signal is a signal output by an automatic train control (ATC) 12 to
the upper-level device 4 when a train passes on the track. When a train passes, the
train shakes at the point 6 so that foreign substances such as ice and snow adhering
to the wheels, the floor and the like of the train may fall into a space between the
stock rail 7 and the tongue rail 8. The control unit 31 performs a control in which
the compressed air is jetted using the train pass signal as a trigger, thereby with
such a simple method, it is possible to quickly remove foreign substances fallen between
the stock rail 7 and the tongue rail 8 when the train is passing there.
[0031] The normal position status signal is a signal output by a point operating equipment
13 that switches the point 6 to the higher-level device 4 when the point 6 is switched
from a reverse position to a normal position by the point operating equipment 13.
Note that the normal position is the state of the point 6 where a train enters in
the normal direction, that is, a main line. Whereas the reverse position is the state
of the point 6 where the train enters a direction other than the normal direction,
that is, a secondary main line. The normal position status signal may be, for example,
a signal output by a sensor that detects a current supplied to a motor from which
the point operating equipment 13 is powered.
[0032] The reverse position status signal is a signal output by the point operating equipment
13 to the higher-level device 4 when the point 6 is switched from the normal position
to the reverse position by the point operating equipment 13.
[0033] The retry signal is output by the point operating equipment 13 to the higher-level
device 4 when switching failure of the point 6 occurs and the point operating equipment
13 tries to switch the point 6 again, more specifically, when reversing of the point
6 is started for retry of the switching.
[0034] In addition to the four types of jet signals described above, the control unit 31
may receive a jetting command signal from a monitoring terminal 33 by remote control,
which will be described later, and perform a control to jet the compressed air in
response to reception of the jetting command signal. Further, when the control unit
31 has performed a control of jetting the compressed air, the control unit 31 may
transmit, to the monitoring terminal 33, an in-jet signal indicating that the compressed
air is being jetted.
Monitoring System 3
[0035] The monitoring system 3 is a system capable of monitoring the operation status of
the foreign substance removal device 2 and determining whether there is a sign of
failure of the foreign substance removal device 2. As shown in Fig. 1, the monitoring
system 3 includes a pressure sensor 32 which is an example of a pressure detection
means, the control unit 31 which is an example of a failure sign determination means,
and the monitoring terminal 33.
[0036] The pressure sensor 32 is disposed in the tank 22 of the foreign substance removal
device 2. The pressure sensor 32 detects a pressure inside the tank 22 (hereinafter,
also referred to as a tank pressure), and outputs a pressure detection signal indicating
the detected tank pressure to the control unit 31.
[0037] The control unit 31 is, for example, a control device such as a programmable logic
controller (PLC). The control unit 31 determines whether there is a sign of failure
of the foreign substance removal device 2 based on the pressure detection signal supplied
from the pressure sensor 32, in other words, based on the detected tank pressure.
[0038] Specifically, the control unit 31 detects a tank pressure before jetting of the compressed
air (hereinafter also referred to as a "before-jet tank pressure") and a tank pressure
after the jetting of the compressed air (hereinafter also referred to as a "after-jet
tank pressure"). Then, the control unit 31 determines whether there is a sign of failure
of the foreign substance removal device 2 (hereinafter, also referred to as a failure
sign determination) based on comparison between the detected after-jet tank pressure
and a predetermined upper limit and lower limit of the after-jet tank pressure that
are set in advance depending on the detected before-jet tank pressure. Such a configuration
can be made, for example, to perform the failure sign determination based on the comparison
between the detected after-jet tank pressure and the predetermined after-jet tank
pressure threshold (the upper limit and the lower limit). Further details of the failure
sign determination will be described later in an operation example.
[0039] When it is determined in the failure sign determination that there is a sign of failure,
the control unit 31 outputs an alarm indicating that the foreign substance removal
device 2 may fail in the near feature. The alarm may be, for example, at least one
selected from the group consisting of an image signal, a lighting signal of an alarm
light, and an audio signal.
[0040] The monitoring terminal 33 is communicably coupled with the control unit 31 over
a network 34. The specific configuration of the network 34 is not particularly limited,
and may be, for example, a fourth generation mobile communication system (4G). By
receiving the alarm output by the control unit 31 over the network 34, the monitoring
terminal 33 is able to know a sign of failure of the foreign substance removal device
2 at a remote place (for example, an office of the railway company). The monitoring
terminal 33 may be disposed not only at a remote place but also at a location (for
example, a station) closer to the foreign substance removal device 2 than the remote
place. The monitoring terminal 33 disposed at a short distance from the foreign substance
removal device 2 may be communicably coupled to the control unit 31 by wire (for example,
an optical cable or the like) or wirelessly.
[0041] The control unit 31 may control jetting of the compressed air based on the tank pressure.
For example, the control unit 31 may perform a control to open the solenoid valve
25 when the tank pressure is equal to or higher than a threshold value sufficient
for jetting of the compressed air. The compressor motor 211 may also be decelerated
or stopped when the tank pressure is too high.
[0042] Further, the control unit 31 may output an alarm to the monitoring terminal 33 when
none of the train pass signal, the normal position state signal, and the reverse position
state signal has been supplied from the upper-level device 4 in a predetermined period
(for example, within 24 hours). By performing this alarm output, it is possible to
detect an abnormality in the ATC 12, the point operating equipment 13, or the upper-level
device 4 can be detected.
[0043] Further, in order to forcibly stop or return the foreign substance removal device
2 in an emergency, the control unit 31 may turn off or turn on the power of the control
unit 31 in accordance with a command from the monitoring terminal 33 or a tablet device
not shown.
Operation Example
[0044] Next, an operation example of the foreign substance removal device 1 will now be
described. Fig. 2 is a flow chart for showing an example of the operation of the foreign
substance removal system 1 in the embodiment. A procedure shown in the flow chart
may be repeatedly carried out as required.
[0045] As shown in Fig. 2, the pressure sensor 32 and the control unit 31 firstly detect
the tank pressure before and after jetting of the compressed air, that is, the before-jet
tank pressure and the after-jet tank pressure (step S1). For example, the control
unit 31 compares the time when the pressure detection signal supplied by the pressure
sensor 32 in a predetermined cycle is input to the control unit 31 with the time when
the control of jetting the compressed air is performed, and a pressure detection signal
immediately before the jetting of the compressed air may be detected as the before-jet
tank pressure and a pressure detection signal immediately after the jetting of the
compressed air may be detected as the after-jet tank pressure.
[0046] Fig. 3 is a diagram for explaining the failure sign determination performed by the
foreign substance removal device 2 in the operation example of the foreign substance
removal system 1 in the embodiment. Fig. 3 shows an example of the upper limit and
the lower limit of the after-injection tank pressure set in the control unit 31 in
advance. As shown in Fig. 3, the upper limit and the lower limit of the after-jet
tank pressure (the vertical axis) vary depending on the before-jet tank pressure (the
horizontal axis). In the example of Fig. 3, the upper limit and the lower limit of
the after-jet tank pressure are respectively expressed by a linear function of the
before-jet tank pressure.
[0047] A region where the after-jet tank pressure is higher than the upper limit is an insufficient
jet amount region that indicates that the jetted amount of the compressed air is insufficient.
A region where the after-jet tank pressure is lower than the lower limit is an excessive
jet amount region that indicates that the jetted amount of the compressed air is excessive.
A region where the after-jet tank pressure is equal to or more than the lower limit
and equal to or less than the upper limit is an appropriate jet amount region that
indicates that the jetted amount of the compressed air is appropriate. However, since
the before-jet tank pressure has the lower limit and the upper limit, the appropriate
jet amount region is defined as equal to or more than the lower limit of the after-jet
tank pressure and equal to or less than the upper limit of the after-jet tank pressure
within the range from equal to or above the lower limit of the before-jet tank pressure
to equal to or below the upper limit of the before-jet tank pressure.
[0048] After detecting the tank pressure before and after jetting, the control unit 31 compares
the detected after-jet tank pressure with the upper limit and the lower limit of the
after-jet tank pressure shown in Fig. 3 that are determined in advance depending on
the detected before-jet tank pressure. Then, the control unit 31 performs the failure
sign determination based on whether the after-jet tank pressure is larger than the
upper limit (step S2). With this failure sign determination based on the above-described
criteria for determination, it is possible to detect abnormal jetting caused by an
operation failure of the solenoid valve 25 or the control unit 31 that controls the
solenoid valve 25 as a sign of failure of the foreign substance removal device 2.
[0049] The upper limit and the lower limit of the after-jet tank pressure may be common
between the two points 6 shown in the example of Fig. 1, or may be set separately
for each of the two points 6. When the upper limit and the lower limit is individually
set for each point 6, at least one of the slope or the intercept of the linear function
(see Fig. 3) representing the upper limit and the lower limit may be different for
each point 6. Alternatively, the upper limit and the lower limit may be values represented
by a function other than the linear function. By setting the upper and lower limits
individually for each of the points 6 associated with the foreign object removal device
2 as the upper and lower limits of the after-jet tank pressure used for the failure
sign determination, it is possible to improve the determination accuracy of the failure
sign determination. As described above, the configuration in which the threshold for
the failure sign determination is individually set for each of the points 6 that are
associated with the foreign substance removal device 2 may be adopted also in each
of the modifications described later.
[0050] If the after-jet tank pressure is higher than the upper limit (step S2: Yes), the
control unit 31 determines that there is a sign of failure of the foreign substance
removal device 2, and outputs, to the monitoring terminal 33, an jet amount shortage
alarm reporting that the jet amount is insufficient as the determination result (step
S3).
[0051] Whereas when the after-jet tank pressure is equal to or lower than the upper limit
(step S2: No), the control unit 31 performs a failure sign determination based on
whether the after-jet tank pressure is lower than the lower limit (step S4).
[0052] When the after-jet tank pressure is lower than the lower limit (step S4: Yes), the
control unit 31 determines that there is a sign of failure of the foreign substance
removal device 2, and outputs, to the monitoring terminal 33, an excessive jet amount
alarm reporting that the jet amount is excessive as the determination result (step
S5).
[0053] Whereas when the after-jet tank pressure is equal to or higher than the lower limit
(step S4: No), the control unit 31 determines that there is no sign of failure of
the foreign substance removal device 2, does not perform the alarm output to the monitoring
terminal 33, and ends the process. In this case, the control unit 31 may output, to
the monitoring terminal 33, information notifying that the foreign substance removal
device 2 is normally operating.
[0054] In addition to serving as the failure sign determination means, the control unit
31 may also serve as a failure determination means, and may determine whether there
is a failure of the foreign substance removal device 2 based on the detected tank
pressure. For example, the control unit 31 may determine whether there is a failure
of the foreign substance removal device 2 (hereinafter also referred to as a failure
determination) based on a result of comparison between the after-jet tank pressure
and an upper limit (that is, a second upper limit) and a lower limit (that is, a second
lower limit) of the after-jet tank pressure different from those of Fig. 3 that are
set depending on the before-jet tank pressure. In other words, the control unit 31
may use a different threshold of the pressure between the failure sign determination
and the failure determination.
[0055] More specifically, the control unit 31 may determine that the foreign substance removal
device 2 is at fault when the after-jet tank pressure is higher than the second upper
limit that is larger than the upper limit shown in Fig. 3 (that is, the first upper
limit) or the after-jet tank pressure is lower than the second lower limit that is
lower than the lower limit (that is, the first lower limit) shown in Fig. 3. The second
upper limit may be expressed as a linear function having the same slope and a large
intercept in the vertical axis when compared to the linear function of the upper limit
(that is, the first upper limit) shown in Fig. 3. Further, the second lower limit
may be expressed as a linear function having the same slope and a smaller intercept
in the vertical axis compared to the linear function of the lower limit (that is,
the first lower limit) shown in Fig. 3.
[0056] More specifically, after the control unit 31 performs the detection of the before
and after jet tank pressures in Fig. 2 (step S1), the control unit 31 may perform
the failure determination based on whether the after-jet tank pressure is higher than
the second upper limit. Then, when it is determined that there is a failure (in other
words, the pressure is higher than the second upper limit) in the failure determination
based on whether the pressure is higher than the second upper limit, the control unit
31 may perform alarm output in the same manner as the failure sign determination (step
S3 in Fig. 2).
[0057] Whereas when it is determined that there is no failure (in other words, the pressure
is lower than or equal to the second upper limit) in the failure determination based
on whether the pressure is higher than the second upper limit, the control unit 31
may perform the failure determination based on whether the after-jet tank pressure
is lower than the second lower limit. Then, when it is determined that there is a
failure (that is, the pressure is lower than the second lower limit) in the failure
determination based on whether the pressure is lower than the second lower limit,
the control unit 31 may perform alarm output in the same manner as the failure sign
determination (step S5 in Fig. 2).
[0058] Whereas when it is determined that there is no failure (in other words, the pressure
is higher than or equal to the second upper limit) in the failure determination based
on whether the pressure is lower than the second upper limit, the control unit 31
may perform the failure sign determination based on whether the after-jet tank pressure
is higher than the upper limit (that is, the first upper limit) (step S2 in Fig. 2).
[0059] The control unit 31 may output the alarm in the failure determination in a way different
from the output of the alarm in the failure sign determination. For example, the control
unit 31 may output the alarm in the failure determination in a way with higher urgency
than the alarm in the failure sing determination (for example, a prominent display
color, a message content prompting emergency response, a loud sound, etc.).
[0060] In the embodiment, it is not a case where a failure of the foreign substance removal
device 2 is detected when a switching failure at the diverging portion of the track
is actually detected. It is possible to detect an abnormal jet resulting from malfunction
of the solenoid valve 25 or the control unit 31 as a sign of failure of the foreign
substance removal device 2. Thus, the solenoid valve 25 and the control unit 31 can
be repaired or replaced before a failure of the foreign substance removal device 2
actually occurs and it is possible to early detect the failure of the foreign substance
removal device 2 (in other words, detect in advance). Since a failure can be detected
at an early stage, the foreign substance removal device 2 can be repaired or its parts
replaced in a planned manner as compared with the case where the foreign substance
removal device 2 is repaired or parts replaced after the failure actually occurred.
It is also possible to prevent the occurrence of the failure.
[0061] The after-jet tank pressure is considered to be approximately proportional to a pressure
which is obtained by subtracting the pressure lost by the jetting of the compressed
air from the before-jet tank pressure. When it is assumed that the pressure lost by
each single jet is almost constant, established is the correlation that a normal level
of the post-jet tank pressure is higher as the before-jet tank pressure is higher.
Based on this correlation, the failure sign determination is performed in the embodiment
using the upper limit and the lower limit shown in Fig. 3 that are linearly correlated
with the before-jet tank pressure. As a result, it is possible to perform a more accurate
failure sign determination based on the before-jet tank pressure, so it is possible
to more reliably detect a failure of the foreign substance removal device 2 at an
early stage.
[0062] Further, when the failure determination is performed in addition to the failure sign
determination, it is possible to detect an actual failure of the foreign substance
removal device 2. In this case, although the switching failure at the track diverging
portion may not occur immediately after the failure of the foreign substance removal
device 2, it is possible to urgently dealt with the device failure in order to prevent
the switching failure stemmed from the device failure.
First Modification Example
[0063] Next, a first modification example in which the foreign substance removal device
2 is self-checked will be described. With reference to Figs. 1 to 3, the example in
which the control unit 31 serves as the failure sign determination means and the alarm
output means has been described. In the first modification example, the control unit
31 also serves as a check means.
[0064] Specifically, the control unit 31 executes a control of the compressed air jetting
in accordance with a command of self-check transmitted by the monitoring terminal
33 over the network 34, and checks (that is, self-check) whether there is a failure
of the foreign substance removal device 2 based on a rising after-jet tank pressure.
The control unit 31 outputs the check result to the monitoring terminal 33.
[0065] An operation example of the foreign substance removal system 1 in the first modification
example will be now described with reference to Figs. 4 and 5. Fig. 4 is a flow chart
for showing the operation example of the foreign substance removal system 1 in the
first modification example of the embodiment. The process shown in the flow chart
of Fig. 4 may be repeatedly carried out as required. At the initial state in Fig.
4, it is assumed that the plurality of (four in Fig. 1) solenoid valves 25 of the
foreign substance removal device 2 are all closed. Fig. 5 is a time chart for showing
the example of the operation of the foreign substance removal system 1 in the first
modification example of the embodiment.
[0066] As shown in Fig. 4, the control unit 31 firstly determines whether the command for
a self-check is supplied from the monitoring terminal 33 (step S11).
[0067] When the command for a self-check is supplied (step S11: Yes), the control unit 31
sets the first (i = 1) solenoid valve 25 among the total of "n" solenoid valves 25
as a target to instruct opening (step S12). In the example of Fig. 5, the total number
"n" of the solenoid valves 25 is four so as to correspond the number of four solenoid
valves 25 of the foreign substance removal device 2 of Fig 1. The control unit 31
outputs a solenoid valve control signal for commanding opening of the first solenoid
valve 25 to let the compressed air be jetted for a predetermined period of time through
the first solenoid valve 25 as shown in Fig 5 (step S13).
[0068] After jetting of the compressed air through the first solenoid valve 25 for the predetermined
period of time, the control unit 31 closes the first solenoid valve 25 and then waits
for the next step with a predetermined interval set in advance as shown in Fig. 5
(step S14). As shown in Fig. 5, a fresh compressed air generated by the compressor
21 flows into the tank 22 with all the solenoid valves 25 closed during the predetermined
time interval and the tank pressure is raised thereby. The interval may be, for example,
10 seconds.
[0069] After waiting for the interval, the control unit 31 determines whether jets through
all the solenoid valves 25 are completed, in other words, whether "i" is equal to
the total number "n" of the solenoid valves (step S15).
[0070] When it is determined that the jetting of all the solenoid valves 25 is completed
(step S15: Yes), the control unit 31 measures a rise in the tank pressure within a
predetermined period of time from the completion of the interval to a preset self-check
completion time, based on the pressure detection signal supplied from the pressure
sensor 32 as shown in Fig. 5 (step S16). The period of time in which the tank pressure
rise is measured may be 20 second, for example.
[0071] Whereas when the jetting of all the solenoid valves 25 is not completed yet (step
S15: No), the control unit 31 sets the next solenoid valve 25 as the one to instruct
opening. In other words, "i" is incremented (step S17). Accordingly the process proceeds
to jetting through the next solenoid valve 25 for the predetermined time period (step
S13).
[0072] After measuring the rise in the tank pressure, the control unit 31 determines whether
the measured tank pressure rise is larger than a threshold value (step S18).
[0073] When the tank pressure rise is larger than the threshold value (step S18: Yes), it
may be determined that the compressed air is normally generated by the compressor
21 and no air leak has occurred. In this case, the control unit 31 outputs, to the
monitoring terminal 33, a normal result indicating that the compressor 21 is normally
operating (step S19). Whereas when the tank pressure rise is equal to or less than
the threshold value (step S18: No), the control unit 31 outputs, to the monitoring
terminal 33, an abnormal result indicating that the compressor 21 is abnormal (step
S20).
[0074] In the first modification example, the failure sign determination of the foreign
substance removal device 2 may be performed before or after the self-check.
[0075] In the first modification example, since the result of the self-check can be remotely
monitored by the monitoring terminal 33, it is possible to detect a failure of the
foreign substance removal device 2 without sending an engineer to the site.
Second Modification Example
[0076] Next, a second modification example in which the failure sign determination is performed
during a period of the self-check will be described. Fig. 6 is a flow chart for showing
an operation example of the foreign substance removal system 1 in the second modification
example of the embodiment. The process shown in the flow chart of Fig. 6 may be repeatedly
carried out as required. In the first modification example, the timing when the failure
sign determination is performed is independent of the timing when the self-check is
performed. Whereas in the second modification example, the failure sign determination
is performed during the self-check period.
[0077] Specifically, as shown in Fig. 6, the pressure sensor 32 and the control unit 31
detect the after-jet tank pressure (step S102) after jetting for a predetermined time
(step S13) is performed for the self-check. Thereafter, in the same manner as Fig.
2, the failure sign determination (step S2, step S4) is performed by comparing the
after-jet tank pressure with the upper limit or the lower limit, and the alarm output
is performed according to the determination result (step S3, step S5).
[0078] The control unit 31 may perform a failure sign determination based on a comparison
between a preset pressure difference threshold and a difference between the before-jet
tank pressure and the after-jet tank pressure, instead of the failure sign determination
based on the comparison between the after-jet tank pressure and the upper limit value
or the lower limit value (step S2, step S4). For example, the control unit 31 may
calculate a pressure difference between the before-jet tank pressure and the after-jet
tank pressure before and after each jetting performed by the first to n-th solenoid
valves 25 respectively, and may compare the obtained pressure difference with the
threshold value of the pressure difference. When the calculated pressure difference
is larger than the threshold value, the control unit 31 may determine that there is
a sign of failure of the foreign substance removal device 2, and may output an alarm
to the monitoring terminal 33 as the determination result. Further, the pressure difference
threshold may include an upper limit threshold and a lower limit threshold. In this
case, when the calculated pressure difference is larger than the upper-limit threshold
value, the control unit 31 may output the excessive jet amount alarm (see step S5
in Fig. 6). When the calculated pressure difference is smaller than the lower-limit
threshold value, the control unit 31 may output the jet amount shortage alarm (see
step S3 in Fig. 6).
[0079] Also in the second modification example, in addition to the failure sign determination,
the control unit 31 may perform the above-described failure determination based on
whether the after-jet tank pressure is higher than the second upper limit or lower
than the second lower limit.
[0080] In the second modification example, since jetting performed at the time of the self-check
can be utilized for the failure sign determination, it is possible to perform the
failure sign determination efficiently. Further, with the failure sign determination,
it is possible to detect a failure sign that cannot be detected through the self-check.
Third Modification Example
[0081] Next, a third modified example in which a video of the diverging portion of the track
is obtained will be described. Fig. 7 illustrates the foreign substance removal system
1 in the third modification example.
[0082] As shown in Fig. 7, the foreign substance removal system 1 of the third modified
example includes a web camera 35 installed at the track diverging portion. The web
camera 35 transmits, to the monitoring terminal 33a, a diverging portion video signal
obtained by photographing the track diverging portion.
[0083] In the third modification example, it is possible to issue the self-check command
after confirming that there is no worker at the track diverging portion based on the
video of the track diverging portion. Thereby, it is possible to prevent a disruption
of work caused by jetting during the work at the track diverging portion.
[0084] The web camera 35 may be activated or stopped in accordance with a command from the
monitoring terminal 33. In this case, since the web camera 35 may be activated when
necessary before the self-check, it is possible to reduce the power consumption by
the web camera 35.
Fourth Modification Example
[0085] Next, a fourth modification example in which the failure sign determination is performed
based on the amount of change in the tank pressure in a predetermined period of time.
Fig. 8 is a flow chart for showing an operation example of the foreign substance removal
system 1 in the fourth modification example of the embodiment. The process shown in
the flow chart of Fig. 8 may be repeatedly carried out as required.
[0086] In the fourth modification example, the control unit 31 performs the failure sign
determination based on the amount of change in the tank pressure in a predetermined
period of time.
[0087] Specifically, as shown in Fig. 8, the pressure sensor 32 first starts detection of
the tank pressure (step S21).
[0088] After starting the detection of the tank pressure, the control unit 31 determines
whether a predetermined time has elapsed from the start of the detection of the tank
pressure (step S22). The predetermined time may be, for example, one minute.
[0089] When the predetermined time has elapsed (step S22: Yes), the pressure sensor 32 ends
the detection of the tank pressure (step S23).
[0090] Whereas when the predetermined amount of time has not elapsed yet (step S22: No),
the control unit 31 repeats the determination as to whether the predetermined time
has elapsed (step S22).
[0091] After detecting the tank pressure, the control unit 31 calculates the amount of pressure
drop in the predetermined time (step S24).
[0092] After calculating the amount of pressure drop, the control unit 31 performs a failure
sign determination based on whether the amount of pressure drop is larger than a threshold
value (step S25). With this failure sign determination based on such judgment criteria,
it is possible to detect air leak under the tank pressure around the working pressure
as a sign of failure of the foreign substance removal device 2.
[0093] When the amount of pressure drop is larger than the threshold value (Yes at step
S25), the control unit 31 determines that there is a sign of failure of the foreign
substance removal device 2 and outputs an alarm to the monitoring terminal 33 as a
determination result (step S26).
[0094] Whereas the amount of pressure drop is equal to or smaller than the threshold value
(step S25: No), the control unit 31 determines that there is no sign of failure of
the foreign substance removal device 2 and ends the process without performing the
alarm output to the monitoring terminal 33.
[0095] In the fourth modification example, it is possible to detect a sign of failure based
on the amount of change in the tank pressure, that is, the amount of pressure drop,
before a failure such as inability to jet the compressed air due to lack of tank pressure
caused by air leakage actually occurs.
[0096] Also in the fourth modification example, the control unit 31 may perform the failure
determination in addition to the failure sign determination. In this case, the determination
criterion of the failure determination may be, for example, that the tank pressure
becomes less than a predetermined pressure (for example, 0.3 MPa).
Fifth Modification Example
[0097] A description is given of a fifth modification example in which the failure sign
determination is performed based on both the tank pressure and the temperature in
the machine room. The example in which the failure sign determination is performed
based on the tank pressure has been described. Whereas in the fifth modification,
the failure sign determination is performed based on both the tank pressure and the
temperature in the machine room 20 (hereinafter also referred to as the machine room
temperature).
[0098] Fig. 9 illustrates the foreign substance removal system 1 in the fifth modification
example of the embodiment. As shown in Fig. 9, the foreign substance removal system
1 of the fifth modification example further includes a temperature sensor 37 disposed
in the machine room 20 in addition to the elements shown in Fig. 1.
[0099] The temperature sensor 37 detects the temperature in the machine room, and outputs
a temperature detection signal indicating the detected temperature in the machine
room to the control unit 31.
[0100] The control unit 31 performs the failure sign determination based on the amount of
change in the tank pressure and the machine room temperature in a predetermined period
of time. Specifically, the control unit 31 does not determine that there is a sign
of failure of the foreign substance removal device 2 when a decrease in the machine
room temperature (that is, the ambient temperature of the compressor 21) is equal
to or larger than a threshold which is an example of a predetermined state at the
time when the amount of change in the tank pressure is obtained. In addition, the
control unit 31 may not determine that there is a sign of failure of the foreign substance
removal device 2 if the timing at which the amount of change in the tank pressure
is obtained is within a certain time after the jetting or the operation (start) of
the compressor 21.
[0101] An operation example of the foreign substance removal system 1 of the fifth modified
example configured as described above will be described with reference to Fig. 10.
Fig. 10 is a flow chart for showing an operation example of the foreign substance
removal system 1 in the fifth modification example of the embodiment. The process
shown in the flow chart of Fig. 10 may be repeatedly carried out as required.
[0102] As shown in Fig. 10, the pressure sensor 32 and the temperature sensor 37 first starts
detection of the tank pressure and the machine room temperature (step S31).
[0103] After the detection of the tank pressure and the machine room temperature is started,
the control unit 31 determines whether a predetermined time has elapsed from the start
of the detection of the tank pressure and the machine room temperature (step S32).
[0104] When the predetermined time has elapsed (step S32: Yes), the pressure sensor 32 and
the temperature sensor 37 end the detection of the tank pressure and the machine room
temperature respectively (step S33).
[0105] Whereas when the predetermined time has not elapsed yet (step S32: No), the control
unit 31 repeats the determination as to whether the predetermined amount of time has
elapsed (step S32).
[0106] After the detection of the tank pressure and the machine room temperature is ended,
the control unit 31 calculates the amount of pressure drop and the amount of temperature
drop in the predetermined period of time (step S34).
[0107] After calculating the amount of pressure drop and the amount of temperature drop,
the control unit 31 performs a failure sign determination based on whether the amount
of pressure drop is larger than a threshold value (step S35).
[0108] When the amount of pressure drop is larger than the threshold value (Yes at step
S35), the control unit 31 performs a failure sign determination subsequent to step
S35 based on whether the amount of pressure drop is smaller than the threshold value
(step S36).
[0109] Whereas when the amount of pressure drop is equal to or smaller than the threshold
value (step S35: No), the control unit 31 determines that there is no sign of failure
of the foreign substance removal device 2, and ends the process without performing
the alarm output to the monitoring terminal 33.
[0110] When the amount of temperature drop is smaller than the threshold value (step S36:
Yes), the control unit 31 determines that there is a sign of failure of the foreign
substance removal device 2 and outputs an alarm to the monitoring terminal 33 as a
determination result (step S37).
[0111] Whereas when the amount of temperature drop is equal to or more than the threshold
value (step S36: No), the control unit 31 ends the process without performing the
alarm output to the monitoring terminal 33 even if the amount of pressure drop is
larger than the threshold value.
[0112] When the machine room temperature drops sharply, the tank pressure also drops in
accordance with the drop in the machine room temperature. The drop in the tank pressure
due to the drop in the machine room temperature is a phenomenon based on Boyle-Charles's
law and is not a phenomenon caused by air leakage. In the fifth modification example,
since the tank pressure drop caused by air leak is not considered as a sign of failure,
it is possible to avoid an erroneous determination.
[0113] Also in the fifth modification example, the control unit 31 may perform the failure
determination in addition to the failure sign determination. In this case, the determination
criterion of the failure determination may be, for example, that the tank pressure
becomes less than a predetermined pressure (for example, 0.3 MPa).
Sixth Modification Example
[0114] A description is given of a sixth modification example in which the failure sign
determination is performed based on the temperature in the machine room. Fig. 11 is
a flow chart for showing an operation example of the foreign substance removal system
1 in the sixth modification example of the embodiment. The process shown in the flow
chart of Fig. 11 may be repeatedly carried out as required. The flowchart of Fig.
11 can be implemented by the foreign substance removal system 1 of the fifth modification
example.
[0115] As shown in Fig. 11, the temperature sensor 37 first detects the temperature in the
machine room (step S41).
[0116] After detecting the machine room temperature, the control unit 31 performs a failure
sign determination based on whether the detected machine room temperature is higher
than a threshold value (step S42). With this failure sign determination based on such
determination criterion, as a failure sign of the foreign substance removal device
2, it may detect an operation failure of an exhaust fan (not shown) installed in the
machine room 20 or it may detect that the frequency of operation of the compressor
21 is too high.
[0117] The failure sign determination based on the machine room temperature (step S42) may
be performed at the same timing as the failure sign determination based on the tank
pressure (Fig. 2, steps S2, S4 in Fig. 6, step S25 in Fig. 8, or steps S35, S36 in
Fig. 10). Alternatively, it may be performed at a different timing.
[0118] When the machine room temperature is higher than the threshold (step S42: Yes), the
control unit 31 determines that there is a sign of failure of the foreign substance
removal device 2 and outputs an alarm to the monitoring terminal 33 as a determination
result (step S43). The threshold value of the machine room temperature may be, for
example, 50°C.
[0119] Whereas the machine room temperature is equal to or lower than the threshold (step
S42: No), the control unit 31 determines that there is no sign of failure of the foreign
substance removal device 2 and ends the process without performing the alarm output
to the monitoring terminal 33.
[0120] The foreign substance removal device 2 is required to operate normally without failure
not only in winter where snow removal at the point 6 is performed but also in summer
where foreign substances other than ice and snow are removed in a high temperature
environment. In the sixth modification example, by detecting a sign of failure of
the foreign substance removal device 2 caused by high temperature, it is possible
to prevent occurrence of failure of the foreign substance removal device 2 at the
time of high temperature such as summer season.
[0121] Also in the sixth modification example, the control unit 31 may perform the failure
determination in addition to the failure sign determination. In this case, the determination
criterion of the failure determination may be, for example, that the temperature in
the machine room is higher than the threshold value of the failure determination that
is larger than the threshold value of the failure sign determination (step S42 of
Fig. 11). The threshold value of the failure determination may be 60°C., for example.
Seventh Modification Example
[0122] A description is given of a seventh modification example in which the failure sign
determination is performed based on a current value of the compressor motor 211. Fig.
12 illustrates the foreign substance removal system 1 in the seventh modification
example of the embodiment.
[0123] As shown in Fig. 12, the foreign substance removal system 1 of the seventh modification
example further be equipped with a current sensor 38 disposed in the compressor 21
in addition to the elements shown in Fig. 9. The current sensor 38 detects a current
value (hereinafter also referred to as a compressor motor current value) of the current
supplied to the compressor motor 211 by a power supply (not shown), and outputs, to
the control unit 31, a current detection signal indicating the detected value of the
compressor motor current. The control unit 31 performs a failure sign determination
based on whether the compressor motor current value is larger than a threshold value,
and then performs alarm output in accordance with the determination result.
[0124] An operation example of the foreign substance removal system 1 in the seventh modification
example will be now described with reference to Fig. 13. Fig. 13 is a flow chart for
showing an operation example of the foreign substance removal system 1 in the seventh
modification example of the embodiment. The process shown in the flow chart of Fig.
13 may be repeatedly carried out as required.
[0125] As shown in Fig. 13, the current sensor 38 first detects a current value of the compressor
motor (step S51).
[0126] After the current value of the compressor motor is detected, the control unit 31
performs a failure sign determination based on whether the current value of the compressor
motor is larger than a threshold value (step S52). The threshold value of the compressor
motor current value is, for example, a current value of the compressor motor during
its normal operation. With this failure sign determination based on such determination
criterion, it is possible to detect an abnormality in the value of the compressor
motor current as the sign of failure of the foreign substance removal device 2.
[0127] The failure sign determination based on the current value of the compressor motor
(step S52) may be performed at the same timing as the failure sign determination based
on the tank pressure (Fig. 2, steps S2, S4 in Fig. 6, step S25 in Fig. 8, or steps
S35, S36 in Fig. 10), and the failure sign determination based on the machine room
temperature (step S42 in Fig. 11). Alternatively, it may be performed at a different
timing.
[0128] When the current value of the compressor motor is larger than the threshold (step
S52: Yes), the control unit 31 determines that there is a sign of failure of the foreign
substance removal device 2 and outputs an alarm to the monitoring terminal 33 as a
determination result (step S53).
[0129] Whereas when the current value of the compressor motor is equal to or smaller than
the threshold (step S52: No), the control unit 31 determines that there is no sign
of failure of the foreign substance removal device 2 and ends the process without
performing the alarm output to the monitoring terminal 33.
[0130] When a thermal relay is provided in the foreign substance removal device 2 as a protector
for the compressor 21, the thermal relay shuts off an electromagnetic contactor of
the thermal relay when overcurrent of the compressor motor 211 is detected and stops
the compressor motor 211. When the compressor motor 211 is stopped via the thermal
relay, the foreign substance removal device 2 is unable to operate until an engineer
goes to the site and completes the work on return of the compressor motor 211. In
the seventh modification example, it is possible to detect that the current value
of the compressor motor exceeds the threshold value of the failure sign determination
that is lower than the overcurrent before it reaches the level of the overcurrent
of the compressor motor. In this way, when the foreign substance removal device 2
is provided with a thermal relay, it is possible to prevent failure and non-operation
of the compressor motor 211 caused by an excessive current.
[0131] Also in the seventh modification example, the control unit 31 may perform the failure
determination based on the excessive current of the compressor motor in addition to
the failure sign determination.
Eighth Modification Example
[0132] A description will be given of an eighth modification example in which a failure
monitoring function of the pressure sensor 32 is provided. Fig. 14 illustrates the
foreign substance removal system 1 in the eighth modification example of the embodiment.
[0133] As shown in Fig. 14, the foreign substance removal system 1 of the eighth modification
example is further equipped with an auxiliary pressure sensor 39 in addition to the
elements shown in Fig. 12. In the same manner as the pressure sensor 32 (hereinafter,
also referred to as a main pressure sensor), the auxiliary pressure sensor 39 detects
a pressure inside the tank 22, and outputs a pressure detection signal indicating
the detected tank pressure to the control unit 31.
[0134] The control unit 31 determines a failure of the main pressure sensor 32 based on
comparison between the tank pressure detected by the main pressure sensor 32 and the
tank pressure detected by the auxiliary pressure sensor 39. The controller 31 outputs
an alarm to the monitoring terminal 33 when detecting a failure of the main pressure
sensor 32.
[0135] An operation example of the foreign substance removal system 1 in the eighth modification
example will be now described with reference to Fig. 15. Fig. 15 is a flow chart for
showing an operation example of the foreign substance removal system 1 in the eighth
modification example of the embodiment. The process shown in the flow chart of Fig.
15 may be repeatedly carried out as required.
[0136] As shown in Fig. 15, the main pressure sensor 32 detects a tank pressure (step S61).
At this time, the auxiliary pressure sensor 39 also detects a tank pressure (step
S62).
[0137] After detection of the tank pressure by the main pressure sensor 32 and the auxiliary
pressure sensor 39 respectively, the control unit 31 calculates a pressure difference
between the tank pressure detected by the main pressure sensor 32 and the tank pressure
detected by the auxiliary pressure sensor 39 (Step S63).
[0138] After calculating the pressure difference, the control unit 31 determines whether
the calculated pressure difference is larger than a predetermined threshold for the
pressure difference (step S64).
[0139] When the calculated pressure difference is larger than the threshold, the control
unit 31 determines that the main pressure sensor 32 is at fault, and outputs an alarm
to the monitoring terminal 33 (step S65).
[0140] Whereas when the calculated pressure difference is equal to or less than the threshold,
the control unit 31 determines that the main pressure sensor 32 is not at fault and
ends the process without performing the alarm output to the monitoring terminal 33.
[0141] In addition to the case where the failure of the main pressure sensor 32 is detected
based on the pressure difference, the control unit 31 may also output an alarm, for
example, when disconnection of the pressure sensors 32 and 39 is detected. Further,
when a failure of the main pressure sensor 32 is detected, the control unit 31 may
use the tank pressure detected by the auxiliary pressure sensor 39 instead of the
main pressure sensor 32 for the failure sign determination, the operational control
of the foreign substance removal device 2, and the like.
[0142] As described above, the tank pressure can be used for various processes such as opening
and closing of the solenoid valve 25, rotation of the compressor motor 211, and the
failure sign determination of the foreign su bstance removal device 2. For this reason,
failure of the main pressure sensor 32 that detects the tank pressure has a significant
impact on the operation of the foreign substance removal system 1. In the eighth modification
example, it is possible to reliably detect a failure of the main pressure sensor 32
by the comparison between the tank pressure detected by the auxiliary pressure sensor
39 and the tank pressure detected by the main pressure sensor 32. Therefore, the main
pressure sensor 32 at fault can be immediately repaired or replaced and thereby the
foreign substance removal system 1 can be operated properly.
[0143] The embodiment and each modification example described above may be adequately combined
with each other. In addition to the above-described modification examples, various
modifications can be applied to the invention. For example, the monitoring terminal
33 may show, on the display as temporal information, the tank pressure, the temperature
in the machine room, and the current value of the compressor motor acquired from the
control unit 31 over the network. In addition, the number of rails corresponding to
a single foreign substance removal device 2 may be one, or three or more. The control
unit 31 may perform the failure determination in the same manner as the failure sign
determinations described above. Such an embodiment will be described by replacing
the term "failure sign determination" with the term "failure determination", and replacing
the term "failure sign" with the term "failure" in the above-described embodiment.
In this case, even if there is no actual failure of the foreign substance removal
device 2, it is determined that there is a failure when a sign of failure is detected.
Therefore the failure can be detected in advance and it is possible to handle with
the failure in a planned manner.
[0144] Aspects of the present invention are not limited to the foregoing embodiment and
embrace various modifications conceivable by those skilled in the art. Effects of
the present invention are also not limited to the above-mentioned contents. That is,
various additions, changes, and partial deletions are possible in a range of not departing
from the conceptual ideas and spirit of the present invention derived from contents
defined in the claims and equivalents thereof.