TECHNICAL FIELD
[0001] The present invention relates to a scroll fluid machine excellent in durability and
a vehicle equipped with the scroll fluid machine.
BACKGROUND
[0002] As disclosed in, for example, Japanese Patent Application Publication
H7-208353 (
JPH7-208353A), a scroll fluid machine has a working room formed between a fixed scroll and an
orbiting scroll. When the orbiting scroll orbits relative to the fixed scroll, the
working room moves and the volume of the working room is gradually reduced to compress
the fluid. At this point, the orbiting scroll contacts the fixed scroll, and the space
between the orbiting scroll and the fixed scroll may be hermetically sealed. As a
result, in the example shown in JPH7-208353A, a fluid is suctioned from the inlet
located at an outer peripheral portion, and the compressed fluid is discharged from
the outlet located at the center.
[0003] However, there was a problem of early deterioration of a tip seal provided at the
tip of the spiral wrap. The early deterioration becomes more conspicuous when a conventional
scroll fluid machine is used under a dusty environment. For example, a scroll fluid
machine used as an air compressor mounted on a railway vehicle may be used in various
outdoor environments where railway vehicles travel, such as urban areas, rural areas,
and mountain forest areas. Therefore, such a scroll fluid machine is exposed to more
dusty environment as compared with indoor use.
[0004] We investigated the cause of early deterioration of the tip seal, and found that
dust in the environment flows into the working room through contact points between
the fixed scroll and the orbiting scroll, and the dust enters into between the tip
seal and each scroll, which causes abrasion and deterioration of the tip seal.
DISCLOSURE OF INVENION
[0005] It is an object of the invention to effectively prevent dust in the ambient air around
the scroll fluid machine from flowing into the working room.
[0006] A scroll fluid machine according to a first aspect of the invention includes a fixed
scroll, an orbiting scroll disposed to face the fixed scroll and moving to the fixed
scroll, and a flow regulator regulating an air flow from the outside to an outer peripheral
portion of a region where the fixed scroll and the orbiting scroll face each other.
[0007] In the scroll fluid machine according to the first aspect of the invention, the orbiting
scroll relatively moves while being in contact with the fixed scroll, and the flow
regulator may be situated on the extension of a surface of the orbiting scroll that
contacts the fixed scroll.
[0008] The scroll fluid machine according to the first aspect further includes a case fixed
to the fixed scroll. The orbiting scroll may be disposed in a space between the case
and the fixed scroll, an inlet port and an outlet port for a cooling fluid may be
provided so as to communicate with the space, and the flow regulator may be disposed
at the inlet port or between the inlet port and the orbiting scroll.
[0009] The scroll fluid machine according to the first aspect further includes a case fixed
to the fixed scroll. The orbiting scroll may be disposed in a space between the case
and the fixed scroll, an inlet port and an outlet port for a cooling fluid may be
provided so as to communicate with the space, and the flow regulator may be disposed
at the inlet port or so as to face the inlet port.
[0010] In the scroll fluid machine according to the first aspect of the invention, the orbiting
scroll may have a base plate portion having a first surface that includes a surface
contacting the fixed scroll and a second surface that faces opposite to the first
surface. In a direction in which the fixed scroll and the orbiting scroll face each
other, one end portion of the flow regulator may be situated closer to the fixed scroll
than the surface, and the other end portion of the flow regulator may be situated
more distant from the fixed scroll than the second surface.
[0011] In the scroll fluid machine according to the first aspect of the invention, the orbiting
scroll may further include a heat radiation fin extending from the second surface
of the base plate portion. In the direction in which the fixed scroll and the orbiting
scroll face each other, the other end portion of the flow regulator may be situated
between the second surface and a tip of the heat radiation fin most distant from the
base plate portion.
[0012] In the scroll fluid machine according to the first aspect of the invention, the flow
regulator may include a shielding plate extending in a direction non-parallel to the
surface, and an extension portion extending from the shielding plate toward the orbiting
scroll.
[0013] In the scroll fluid machine according to the first aspect of the invention, in the
direction in which the fixed scroll and the orbiting scroll face each other, the extension
portion may be situated between the second surface and the tip of the heat radiation
fin most distant from the base plate portion.
[0014] In the scroll fluid machine according to the first aspect of the invention, an edge
of the extension portion situated opposite to a side connected to the shielding plate
may have an arc profile.
[0015] In the scroll fluid machine according to the first aspect of the invention, the shielding
plate and the extension portion may be formed of a bent metal plate.
[0016] In the scroll fluid machine according to the first aspect of the invention, the shielding
plate may cover the orbiting scroll over an angular range of 90° or more, preferably
over an angular range of 180° or more, more preferably over an angular range of 270°,
and most preferably over 360°.
[0017] In the scroll fluid machine according to the first aspect of the invention, the flow
regulator may be provided on the fixed scroll.
[0018] In the scroll fluid machine according to the first aspect of the invention, the flow
regulator may be provided on the orbiting scroll.
[0019] In the scroll fluid machine according to the first aspect of the invention, the flow
regulator (flow guiding member) may extend from the orbiting scroll toward a side
away from the fixed scroll in a direction in which the fixed scroll and the orbiting
scroll face each other.
[0020] The scroll fluid machine according to the first aspect of the invention may further
include a case fixed to the fixed scroll. The orbiting scroll may be disposed in a
space between the case and the fixed scroll, an inlet port and an outlet port for
a cooling fluid may be provided so as to communicate with the space, and the flow
regulator (flow guiding member) may extend from the orbiting scroll such that it is
disposed closer to the outlet port and away from the inlet port in the direction connecting
the inlet port and the outlet port.
[0021] The scroll fluid machine according to the first aspect of the invention may further
include a case fixed to the fixed scroll. The orbiting scroll may be disposed in a
space between the case and the fixed scroll, an inlet port and an outlet port for
a cooling fluid may be provided so as to communicate with the space, and the flow
regulator (flow guiding member) may guide a flow of the cooling fluid from the inlet
port to the outlet port such that the flow of the cooling fluid moves away from the
fixed scroll in the direction in which the fixed scroll and the orbiting scroll face
each other.
[0022] The scroll fluid machine according to the first aspect further includes a case fixed
to the fixed scroll. The orbiting scroll may be disposed in a space between the case
and the fixed scroll, an inlet port and an outlet port for a cooling fluid may be
provided so as to communicate with the space, a first flow regulator may be situated
between a second flow regulator (flow guiding member) and the inlet port, and the
second flow regulator (flow guiding member) may be situated between the first flow
regulator and the outlet port.
[0023] A scroll fluid machine according to a second aspect of the invention includes a fixed
scroll, an orbiting scroll disposed to face the fixed scroll and moving to the fixed
scroll, and a flow regulator (flow guiding member) extends from the orbiting scroll
toward a side away from the fixed scroll in a direction in which the fixed scroll
and the orbiting scroll face each other.
[0024] A scroll fluid machine according to a third aspect of the invention includes a fixed
scroll, and an orbiting scroll disposed to face the fixed scroll and moving to the
fixed scroll. An inlet port and an outlet port for a cooling fluid may be provided
so as to communicate with the space. The scroll fluid machine further includes a flow
regulator that guides a flow of the cooling fluid from the inlet port to the outlet
port such that the flow of the cooling fluid moves away from the fixed scroll in the
direction in which the fixed scroll and the orbiting scroll face each other.
[0025] In the scroll fluid machine according to the first to third aspects of the invention,
the orbiting scroll may have a base plate portion having a first surface that includes
a surface contacting the fixed scroll and a second surface that faces the first surface,
and an orbiting scroll extending from the first surface of the base plate portion
toward the fixed scroll. The flow regulator (flow guiding member) may extend from
the second surface of the base plate portion.
[0026] In the scroll fluid machine according to the first to third aspects of the invention,
an inlet port and an outlet port for a cooling fluid may be provided so as to communicate
with the space. The distance from the flow regulator (flow guiding member) to the
outlet port may be smaller than the distance from the flow regulator (flow guiding
member) to the inlet port.
[0027] A scroll fluid machine according to a fourth aspect of the invention includes a fixed
scroll, and the orbiting scroll orbiting while being in contact with the fixed scroll.
A flow regulator disposed on the extension of a surface of the orbiting scroll contacting
the fixed scroll and extends in a direction non-parallel to the surface is further
provided. The shielding plate covers the orbiting scroll over an angular range of
90° or more, preferably over an angular range of 180° or more, more preferably over
an angular range of 270°, and most preferably over 360°.
[0028] In the scroll fluid machine according to the first or fourth aspect of the invention,
the shielding plate may be provided separately from the case.
[0029] In the scroll fluid machine according to the first to fourth aspects of the invention,
the scroll fluid machine may be an air compressor used for railway vehicles.
[0030] A vehicle according to the present invention is provided with a vehicle body, and
the scroll fluid machine of any one of the first to fourth aspects mounted on the
vehicle body.
[0031] According to the aspects, it is possible to effectively prevent inflow of dust into
the working room of the scroll fluid machine, thereby effectively suppressing deterioration
of the tip seal.
BRIEF DESCRIPTION OF THE DRAWINGS
[0032]
Fig. 1 is a perspective view of a scroll fluid machine for describing an embodiment
of the invention.
Fig. 2 is a longitudinal sectional view of the scroll fluid machine shown in Fig.
1.
Fig. 3 is an partially enlarged view of Fig. 2.
Fig. 4 is a perspective view of the scroll fluid machine of Fig. 1 with a case and
a drive mechanism removed.
Fig. 5 is a plan view of the scroll fluid machine of Fig. 1 from the axial direction
with the case and the drive mechanism removed.
Fig. 6 is a perspective view of a fixed scroll included in the scroll fluid machine
shown in Fig. 1.
Fig. 7 is a view corresponding to Fig. 2 and illustrates a modification example of
a flow regulator.
Fig. 8 is a view corresponding to Fig. 5 and illustrates another modification example
of the flow regulator.
Fig. 9 is a view corresponding to Fig. 2 for describing the modification example shown
in Fig. 8.
Fig. 10 is a view corresponding to Fig. 2 and illustrates a modification example of
the scroll fluid machine.
Fig. 11 is a view corresponding to Fig. 2 and illustrates another modification example
of the scroll fluid machine.
Fig. 12 illustrates one application example of the scroll fluid machine.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0033] Hereinafter, one embodiment of the invention will be described with reference to
the appended drawings. In the drawings appended hereto, for the sake of convenience
of illustration and ease of understanding, a scale size, an aspect ratio, and so on
are altered as appropriate from those of real things for emphasis.
[0034] Figs. 1 to 6 are drawings for describing one embodiment of the invention. Figs. 1
and 2 are for explaining the overall configuration of the scroll fluid machine. As
shown in Figs. 1 and 2, a scroll fluid machine 10 includes a fixed scroll 20 and an
orbiting scroll 30 as main components. The fixed scroll 20 and the orbiting scroll
30 move relative to each other to act on a fluid. The illustrated scroll fluid machine
10 further includes a case 15 and a drive mechanism 40 in addition to the fixed scroll
20 and the orbiting scroll 30. As shown in Fig. 2, the fixed scroll 20 is fixed to
the case 15 via a fastener 13. The orbiting scroll 30 is disposed in a space defined
by the case 15 and the fixed scroll 20. The orbiting scroll 30 faces the fixed scroll
20 in an axial direction "ad" defined by the drive mechanism 40. A working room 11
is formed between the fixed scroll 20 and the orbiting scroll 30. In the scroll fluid
machine 10, the orbiting scroll 30 moves relatively to the fixed scroll 20 to act
on the fluid in the working room 11.
[0035] Components of the scroll fluid machine 10 will be described below. First, with reference
to Figs. 2, 3 and 6, the fixed scroll 20 will be described. Fig. 3 is a partially
enlarged view of Fig. 2, and Fig. 6 is a perspective view of the fixed scroll 20 included
in the scroll fluid machine 10.
[0036] As shown in Figs. 2 and 3, the fixed scroll 20 has a base plate portion 21 having
a substantially circular disk profile. An annular wall portion 22 is provided on the
peripheral edge of the base plate portion 21. The annular wall portion 22 extends
from the base plate portion 21 toward the orbiting scroll 30 in a direction in which
the fixed scroll and the orbiting scroll 30 face each other, in other words, in the
axial direction "ad" of the scroll fluid machine 10. The annular wall portion 22 of
the fixed scroll 20 is fixed to the case 15 with the fastener 13.
[0037] As shown in Fig. 6, the annular wall portion 22 defines a surface (contact surface,
opposing surface) "sfa" that faces the orbiting scroll 30. In the illustrated example,
the surface "sfa" is flat. The surface "sfa" contacts the orbiting scroll 30 during
the operation of the scroll fluid machine 10. A groove 25 is formed in the perimeter
(in particular, circle's perimeter) of the surface "sfa". As shown in Figs. 2 and
3, the biasing means 46 and the dustproof seal member 47 are provided in the groove
25. In a precise sense, the dustproof seal member 47 contacts the orbiting scroll
30. The biasing means 46 presses the dustproof seal member 47 in the axial direction
"ad" to bring the dustproof seal member 47 into contact with the orbiting scroll 30.
Sealing between the fixed scroll 20 and the orbiting scroll 30 is effectively provided
by the dustproof seal member 47 urged by the biasing means.
[0038] As shown in Figs.2, 3 and 6, a fixed wrap 23 is provided in a region surrounded by
the annular wall portion 22 of the base plate portion 21. The fixed wrap 23 is a standing
wall provided along a spiral path when observed from the axial direction "ad" of the
scroll fluid machine 10. The fixed wrap 23 extends from the base plate portion 21
toward the orbiting scroll 30 in the axial direction "ad" of the scroll fluid machine
10. As shown in Fig. 3, at the tip of the fixed wrap 23, a tip seal 23a is provided.
The tip seal 23a contacts the orbiting scroll 30. The tip seal 23a is formed of a
material having excellent airtightness such as rubber or resin and seals between the
fixed wrap 23 and the orbiting scroll 30.
[0039] As shown in Fig. 2, the base plate portion 21 has through holes. The through holes
form an inlet 11a and an outlet 11b respectively for communicating the working room
11 with the outside. In the illustrated example, the inlet 11a is provided at the
outer peripheral portion along the spiral path of the fixed wrap 23 and the outlet
11b is provided at the center of the spiral path of the fixed wrap 23.
[0040] Further, as shown in Fig. 2, heat radiation fins 24, a cover 26, and side wall portion
27 are provided on the base plate portion 21 on the side opposite to the fixed wrap
23. The cover member 26 is formed in a plate shape and is disposed to face the base
plate portion 21. A pair of side wall portions 27 are provided between the base plate
portion 21 and the cover 26. Each side wall portion 27 extends in the axial direction
"ad" of the scroll fluid machine 10 and connects the base plate portion 21 and the
cover 26. A tubular flow path is defined by the base plate portion 21, the cover 26,
and the pair of side wall portions 27, with an inlet port Sa2 and an outlet port Sb2
formed at both ends. A cooling fluid from a delivery mechanism 70, which will be described
later, passes through the flow path. The plurality of heat radiation fins 24 are provided
between the base plate portion 21 and the cover 26 where is in the flow path. The
heat radiation fins 24 extend between the base plate portion 21 and the cover 26 in
the axial direction "ad" of the scroll fluid machine 10.
[0041] Next, the orbiting scroll 30 will be described. The orbiting scroll 30 disposed in
the space S orbits while being in contact with the fixed scroll 20. As shown in Figs.
2 and 3, the orbiting scroll 30 has a base plate portion 31 arranged to face the fixed
scroll 20. The base plate portion 31 has a first surface 31a facing the fixed scroll
20 and a second surface 31b facing the side opposite to the fixed scroll 20.
[0042] An orbiting wrap 33 is formed in a region of the first surface 31a of the base plate
portion 31 facing the working room 11. The orbiting wrap 33 is a wall portion standing
along a spiral path when observed from the axial direction "ad" of the scroll fluid
machine 10 and has a configuration complementary to the fixed wrap 23. The orbiting
wrap 33 extends from the base plate portion 31 toward the fixed scroll 20 in the axial
direction "ad" of the scroll fluid machine 10. At the tip of the orbiting wrap 33,
a tip seal 33a is provided as shown in Fig. 3. The tip seal 33a contacts the fixed
scroll 20. The tip seal 33a is formed of a material having excellent hermeticity such
as rubber and resin and hermetically seals between the orbiting wrap 33 and the fixed
scroll 20.
[0043] A circumferential surface "sfb" (contact surface) is formed on the first surface
31a of the base plate portion 31 in an outer peripheral of a region where the orbiting
wrap 33 is provided. In the illustrated example, the surface "sfb" is flat. The surface
"sfb" of the orbiting scroll 30 contacts the surface "sfa" of the fixed scroll 20
during the operation of the scroll fluid machine 10 and hermetically seals between
the fixed scroll 20 and the orbiting scroll 30. More specifically, the surface "sfb"
of the orbiting scroll 30 contacts the dust-proof seal member 47 provided on the surface
"sfa" of the fixed scroll 20 during the operation of the scroll fluid machine 10.
[0044] As shown in Figs. 2, 4, and 5, heat radiation fins 34 and a connecting boss 35 are
provided on the second surface 31b of the base plate portion 31. The heat radiation
fins 34 and the connecting boss 35 extend in the axial direction "ad" from the second
surface 31b.
[0045] Next, a description is given of the drive mechanism 40. The drive mechanism 40 is
a mechanism for moving the orbiting scroll 30 relative to the fixed scroll 20. In
the embodiment, the drive mechanism 40 causes the orbiting scroll 30 to orbit relative
to the fixed scroll 20 in a plane orthogonal to the axial direction "ad" of the scroll
fluid machine 10. The orbiting scroll 30 is driven by the drive mechanism 40 to translate
relative to the fixed scroll 20, in particular, translate along a circumferential
path.
[0046] The drive mechanism 40 has an electric motor 41 that supplies a rotational force
and a conversion mechanism 42 that converts the rotational motion output by the electric
motor 41 into a translational motion along the circumferential orbit. As the conversion
mechanism 42, various known configurations may be adopted, for example, the configuration
disclosed in the aforementioned patent literature (JPH7-208353A) may be adopted. In
the example shown in Fig. 2, the conversion mechanism 42 includes a crankshaft 43
rotatally driven by the electric motor 41 and a bearing 44 fixed in the connecting
boss 35 of the orbiting scroll 30. The crankshaft 43 includes a first shaft 43a disposed
on a rotation axis "ra" of the electric motor 41 and rotationally driven by the electric
motor 41, and a second shaft portion 43b defining an eccentric axis "ea" decentered
from the rotation axis "ra". The second shaft 43a is held by a bearing 44. When the
first shaft 43a is rotationally driven, the second shaft 43b moves in a circle about
the rotation axis "ra." The radius of the circle corresponds to the amount of eccentricity
from the rotation axis "ra" to the eccentric axis "ea". The orbiting scroll 30 is
then capable of rotating about the eccentric axis "ea" with respect to the second
shaft 43b via the bearing 44. With this configuration, the orbiting scroll 30 is able
to orbit relative to the fixed scroll 20 through the rotation output by the electric
motor 41. Although not shown, a mechanism for restricting the rotation of the orbiting
scroll 30 relative to the fixed scroll 20, for example, a crankshaft or the like may
be additionally provided.
[0047] The axial direction "ad" of the scroll fluid machine 10 is defined by the rotation
axis "ra" of the electric motor 41. The axial direction "ad" of the scroll fluid machine
10 is the direction parallel to the rotation axis "ra" of the electric motor 41. In
the illustrated example, the axial direction "ad" is also parallel to the eccentric
axis "ea". The fixed scroll 20 opposes the orbiting scroll 30 in the axial direction
"ad" of the scroll fluid machine 10.
[0048] Among the above-described constituent elements, the case 15, the fixed scroll 20
and the orbiting scroll 30 are made of metal having high strength and excellent heat
resistance. In particular, aluminum or aluminum alloy is advantageous in that it is
lightweight and excellent in heat dissipation property. On the other hand, the biasing
means 46 is formed of a material itself having elasticity, a material having form
elasticity, and the like. In the example shown in Fig. 3, the biasing means 46 is
formed of a rubber tube. The dustproof seal member 47 is made of a material having
abrasion resistance and high sealing property when used with the surface "sfb" of
the orbiting scroll 30, for example, rubber, resin, or the like.
[0049] In the above-described scroll fluid machine 10, when the orbiting scroll 30 orbits
relative to the fixed scroll 20 as driven by the drive mechanism 40, the fixed wrap
23 and the orbiting wrap 33 repeatedly approach and separate to/from each other in
the radial direction "rd" orthogonal to the axial direction "ad" in regions along
the spiral path of the fixed wrap 23. Thereby a working fluid as an internal medium
is compressed or expanded along the spiral path of the fixed wrap 23 in the working
room 11. In the illustrated example, the air is compressed from the outer peripheral
region along the spiral path of the fixed wrap 23 toward the center region. At the
center region along the spiral path of the fixed wrap 23, the air with increased pressure
is obtained and supplied to the outside through the outlet 11b. At the same time,
the air is sucked from the inlet 11a located at the outer peripheral portion along
the spiral path of the fixed wrap 23. In other words, in the illustrated example,
the scroll fluid machine 10 functions as a compressor.
[0050] In the illustrated example, during the operation of the scroll fluid machine 10,
the working fluid, which is the air in the illustrated example, is compressed in the
working chamber 11 between the orbiting scroll 30 and the fixed scroll 20 and consequently
heat is generated. Due to this heat generation, in particular, the fixed scroll 20
and the orbiting scroll 30 are heated. When the fixed scroll 20 and the orbiting scroll
30 are heated, thermal deformation may occur, and the sealing between the fixed scroll
20 and the orbiting scroll 30 may become insufficient.
[0051] In order to handle this, provided is the delivery mechanism 70 for delivering a cooling
fluid "cf" to the scroll fluid machine 10. The cooling fluid "cf" can efficiently
cool the scroll fluid machine 10 by performing heat exchange with the heat radiation
fins 24, 34 of the fixed scroll 20 and the orbiting scroll 30. As shown in Figs. 1
and 2, the scroll fluid machine 10 is provided with an inlet port Sa and an outlet
port Sb that are communicated with the space S. Moreover, in the fixed scroll, the
tubular flow path is defined by the base plate portion 21, the cover 26, and the pair
of side wall portions 27, with the inlet port Sa2 and the outlet port Sb2 formed at
both ends. The cooling fluid "cf' delivered from the delivery mechanism 70 is introduced
into the inlet port Sa and the inlet port Sa2. The cooling fluid "cf' entered into
the space S from the inlet port Sa passes through the outlet port Sb to flow out from
the space S. The cooling fluid "cf' passing through the space S can efficiently cool
the orbiting scroll 30. The cooling fluid "cf' flowing into the flow path in the fixed
scroll 20 from the inlet port Sa2 passes through the outlet port Sb2 to flow out from
the flow path in the fixed scroll 20. The cooling fluid "cf' flowing through the flow
path in the fixed scroll 20 can efficiently cool the fixed scroll 20.
[0052] Various fluids may be used as the cooling fluid "cf' that is delivered from the delivery
mechanism 70 to the scroll fluid machine 10. However, the air around the scroll fluid
machine 10 is preferably used as the cooling fluid "cf' since the configuration of
the machine can be simplified and the operation cost of the scroll fluid machine 10
can be reduced. In this case, the delivery mechanism 70 is configured as a blower.
A duct or the like may be provided between the delivery mechanism 70 and the inlet
port Sa of the scroll fluid machine 10 to supply the cooling fluid "cf" only to the
internal space S of the scroll fluid machine 10. Alternatively, the delivery mechanism
70 may supply the cooling fluid "cf' to both the inner space S and the outer surface
of the scroll fluid machine 10.
[0053] Scroll fluid machines serving as compressors are used in various fields including
vehicles such as train cars and automobiles. However, when a conventional scroll fluid
machine is used under dusty environment, a trouble could occur such that the life
of the tip seal provided at the tip of the wrap becomes extremely short. For example,
a scroll fluid machine used as an air compressor mounted on a railway vehicle may
be used in various outdoor environments where railway vehicles travel, such as urban
areas, rural areas, and mountain forest areas. Therefore, such scroll fluid machines
are exposed to more dusty environment as compared to ones used in door. Further, as
the environment changes depending on operation area and time of railway vehicles,
it is difficult to take permanent measures. The air-cooled scroll fluid machines may
be configured as oilless, and unlike oil scroll fluid machines that includes cooling
oil in the working room, it has been regarded as a major advantage of the oilless
fluid machines that it is not necessary to perform maintenance over a certain period
of time. In this respect, early deterioration of the tip seal occurred when the machine
is used under dusty environment can be a reason for limiting the fields where the
scroll fluid machines are used.
[0054] The inventors of the present application investigated the cause of early deterioration
of the tip seal, and found that foreign substances such as dust in the environment
flow into the working room through contact points between the fixed scroll and the
orbiting scroll, and the foreign substances enter into between the tip seal material
and each scroll, which causes abrasion and deterioration of the tip seal. Further
studies have revealed that a part of the cooling fluid for cooling the scroll is directed
to a gap between the fixed scroll and the orbiting scroll, and the cooling fluid directed
to the gap guides dust into the working room. This result is consistent with the fact
that the above problem becomes more conspicuous in dusty environments.
[0055] In the scroll fluid machine 10 of the embodiment, improvements have been made to
deal with such problems. In other words, it is possible to effectively prevent dust
from flowing into the working room 11 together with fluid in the scroll fluid machine
10. Consequently it possible to effectively suppress deterioration of the structure
and elements disposed in the working room 11 and to reduce the frequency of maintenance
and inspection of the scroll fluid machine 10 even in use under a harsh environment
such as a dusty environment. Furthermore it is possible to realize a long life of
the scroll fluid machine 10. This advantageous effect is particularly useful for an
oilless scroll fluid machine to which an overhaul maintenance is supposed not to carry
out for a long period of time. Further, the scroll fluid machine having this advantageous
effect is suitable for railway vehicles, trucks, buses, work vehicles such as vehicles
for work at height, etc., which are used in various environments. The improvements
will be specifically described below.
[0056] As shown in Figs. 1, 2, 4, and 5, the scroll fluid machine 10 further includes a
flow regulator (flow regulation means) 50. The flow regulator 50 regulates the air
flow from the outside to an outer peripheral portion of the region where the fixed
scroll 20 and the orbiting scroll 30 face each other. More specifically, the flow
regulator 50 is disposed in the outer peripheral portion surrounding the working room
in the area where the fixed scroll 20 and the orbiting scroll 30 are opposed and at
a position where the gap between the fixed scroll 20 and the orbiting scroll 30 opens.
The flow regulator regulates a fluid that comes from the outside, which is the side
opposite to the working chamber, to the portion where the regulator disposed such
that the flow rate or speed of the fluid is reduced.
[0057] In the illustrated example, the flow regulator 50 faces the inlet port Sa or the
inlet port Sa. The flow regulator 50 is provided at the inlet port Sa or between the
inlet port Sa and the orbiting scroll 30. The flow regulator 50 regulates the flow
of the cooling fluid "cf' so as to prevent the cooling fluid "cf" supplied from the
delivery mechanism 70 from directly flowing into the gap between the fixed scroll
20 and the orbiting scroll 30. Regulation of the airflow encompasses reduction of
the flow speed of the cooling fluid "cf" flowing to the gap between the fixed scroll
20 and the orbiting scroll 30 or reduction of the flow rate of the cooling fluid "cf"
flowing to the gap by the flow regulator 50. By regulating the air flow directed to
the gap between the fixed scroll 20 and the orbiting scroll 30 with the flow regulator
50, the amount of dust flowing into the working room 11 was successfully reduced.
[0058] As best illustrated in Fig. 1, the flow regulator 50 includes an attachment piece
51, a shielding plate 55, and an extension portion 59. The attachment piece 51 is
used to fix the flow regulator 50 to the case 15, the fixed scroll 20 or the orbiting
scroll 30. In the example shown in Fig. 1, a fastener 52 penetrates the attachment
piece 51 and is fixed to the case 15, so that the flow regulator 50 is supported by
the case 15 at a predetermined position. The shielding plate 55 and the extension
portion 59 are provided for adjusting the flow of the cooling fluid "cf" delivered
by the delivery mechanism 70.
[0059] In the illustrated example, the flow regulator 50 is formed by bending a single metal
plate. The flow regulator 50 is formed using the same material as the case 15, the
fixed scroll 20 or the orbiting scroll 30, for example, the same aluminum or aluminum
alloy. By providing the flow regulator 50 made of the same material as the case 15,
the fixed scroll 20, or the orbiting scroll 30, it is possible to effectively reduce
the difference in thermal expansion between the flow regulator 50 and the case 15
and/or the scrolls 20, 30. Thereby it is possible to effectively prevent the thermal
deformation of the flow regulator 50.
[0060] Next, a description is given of the shielding plate 55. As shown in Fig. 2, the shielding
plate 55 is situated on the extension of the surface "sfb" of the orbiting scroll
30 that contacts the fixed scroll 20. The shielding plate 55 extends nonparallel to
the surface "sfb" of the orbiting scroll 30. Therefore, the shielding plate 55 can
deflect a traveling direction of the cooling fluid "cf' delivered by the delivery
mechanism 70 from the gap between the fixed scroll 20 and the orbiting scroll 30.
[0061] In the illustrated example, the surface "sfb" of the orbiting scroll 30 is a flat
surface that extends in the radial direction "rd" orthogonal to the axial direction
"ad". The shielding plate 55 extends in a direction perpendicular to the surface "sfb"
of the orbiting scroll 30. In view of efficient cooling of the orbiting scroll 30,
the direction connecting the inlet port Sa and the outlet port Sb is preferably along
the radial direction "rd" as shown in Fig. 2. When the inlet port Sa is provided in
this manner, a portion "cfx" of the cooling fluid flows in a direction parallel to
the surface "sfb" of the orbiting scroll 30 as shown by the dotted arrow in Fig. 2
and is directed to the gap between the fixed scroll 20 and the orbiting scroll 30.
With the shielding plate 55 extending in the direction perpendicular to the surface
"sfb", it is possible to effectively deflect the flow direction of the cooling fluid
"cfx" from the gap between the fixed scroll 20 and the movable scroll 30.
[0062] As shown in Fig. 2, the shielding plate 55 not only faces the surface "sfb" of the
orbiting scroll 30 from the radial direction "rd", but also faces the surface (opposing
surface) "sfa" of the fixed scroll 20 from the radial direction "rd". In other words,
the shielding plate 55 is disposed at a position where the plate covers the gap between
the fixed scroll 20 and the orbiting scroll 30 from the radial direction "rd". According
to the shielding plate 55, it is possible to effectively shield the gap between the
fixed scroll 20 and the orbiting scroll 30 from the radial direction "rd". Thus, it
is possible to effectively prevent foreign substances from flowing into the working
room 11.
[0063] Further, as shown in Fig. 2, a first end portion (one end portion) 55a of the shielding
plate 55 extends further than the surface "sfb" of the orbiting scroll 30 toward the
fixed scroll 20 in the direction "ad" in which the fixed scroll 20 and the orbiting
scroll 30 face each other (that is, in the axial direction). A second end portion
(the other end portion) 55b of the shielding plate 55 extends further than the second
surface 31b of the base plate portion 31 in the direction away from the fixed scroll
20. In other words, the shielding plate 55 is arranged at a position where the shielding
plate covers the base plate portion 31 of the orbiting scroll 30 over the entire thickness
of the base plate portion from the radial direction "rd" in at least a part of the
circumferential region surrounding the orbiting scroll 30. With the above-described
shielding plate 55, not only the traveling direction of the cooling fluid "cf" is
deflected from the gap between the fixed scroll 20 and the orbiting scroll 30, but
also the cooling fluid "cf' is guided toward the second surface 31b of the base plate
portion 31. Thus, it is possible to more effectively prevent the inflow of foreign
substances into the working room 11.
[0064] In the illustrated example, the heat radiation fins 34 are provided on the second
surface 31b of the base plate portion 31. As shown in Fig. 2, in the axial direction
"ad" where the fixed scroll 20 and the orbiting scroll 30 face each other, the second
end portion 55b of the shielding plate 55 is situated between the second surface 31b
and a tip 34a of the heat radiation fin 34 most distant from the base plate portion
31. Thus, the cooling fluid "cf" that has been deflected by the shielding plate 55
is directed to the heat radiation fins 34 of the orbiting scroll 30. Consequently
it is possible to effectively prevent foreign substances from entering into the working
room 11 while the orbiting scroll 30 is efficiently cooled.
[0065] Next, a description is given of the extension portion 59. As shown in Figs. 2 and
4, the extension portion 59 extends from the shielding plate 55 toward the orbiting
scroll 30. Fig. 4 is a perspective view of the scroll fluid machine 10 with the case
15 and the drive mechanism 40 removed. In the illustrated example, the extension portion
59 extends from the second end portion 55b of the shielding plate 55. The extension
portion 59 is formed in a plate shape and extends in the radial direction "rd" perpendicular
to the axial direction "ad". That is, the extension portion 59 extends perpendicularly
to the plane in which the shielding plate 55 extends, and extends in a plane parallel
to the surface "sfb" of the orbiting scroll 30. By providing the extension portion
59, the flow speed of the cooling fluid "cf" flowing toward the gap between the fixed
scroll 20 and the orbiting scroll 30 is greatly reduced by bypassing the extension
portion 59, and the amount of the cooling fluid "cf" flowing toward the gap is also
greatly reduced.
[0066] As shown in Fig. 2, in the axial direction "ad" in which the fixed scroll 20 and
the orbiting scroll 30 face each other, the extension portion 59 is situated between
the tip 34a of the heat radiation fin 34 of the orbiting scroll 30 and the second
surface 31b of the base plate portion 31. Thus, the cooling fluid "cf' whose traveling
direction has been regulated by the extension portion 59 is directed toward the heat
radiation fins 34 of the orbiting scroll 30, and therefore it is possible to effectively
prevent foreign substances from entering into the working room 11 while efficiently
cooling the orbiting scroll 30.
[0067] Further, as shown in Fig. 5, an edge 59a of the extension portion 59 situated opposite
to the side connected to the shielding plate 55 has an arc profile. Fig. 5 is a plan
view of the scroll fluid machine 10 with the case 15 and the drive mechanism 40 removed.
Since the edge 59a of the extension portion 59 situated on the side remote from the
shielding plate 55 has the arc profile, the extension portion 59 can be disposed close
to the orbiting scroll 30 and thereby it is possible to reduce the gap between the
orbiting scroll 30 and the extension portion 59. In this case, the flow rate of the
cooling fluid "cf' flowing toward the gap between the fixed scroll 20 and the orbiting
scroll 30 is more effectively reduced, and the flow speed of the cooling fluid "cf"
toward the gap is more effectively reduced. In particular, in the example shown in
Fig. 5, the profile of the edge 59a of the extension portion 59 is along a circular
arc centered on the rotation axis "ra" of the electric motor 41, that is, concentric
with the circumferential orbit of the translational movement of the orbiting scroll
30. With the edge 59a having such a profile, it is possible to arrange the extension
portion 59 closer to the orbiting scroll 30.
[0068] In the embodiment described above, the scroll fluid machine 10 includes the fixed
scroll 20 and the orbiting scroll 30 that orbits while contacting the fixed scroll
20. Further, the scroll fluid machine 10 includes the flow regulator 50 for regulating
the flow of the cooling fluid "cf". The flow regulator 50 (the shielding plate 55)
regulates the air flow flowing toward between the fixed scroll 20 and the orbiting
scroll 30. In other words, the flow regulator 50 regulates the air flow from the outside
to the outer peripheral portion of the region where the fixed scroll 20 and the orbiting
scroll 30 face each other. In the scroll fluid machine 10 described above, it is possible
to effectively prevent a large amount of the cooling fluid "cf" from flowing at high
pressure or high speed into the space between the fixed scroll 20 and the orbiting
scroll 30 where should be sealed. Thus, it is possible to effectively prevent the
cooling fluid "cf' from flowing into the working room 11 together with dust, and consequently
it is possible to effectively prevent premature deterioration of the tip seals 23a,
33a of the wraps 23, 33 of the scrolls 20, 30 caused by the friction with the dust.
Therefore, it is possible to extend the life of the tip seals 23a, 33a, and thereby
it is possible to reduce the frequency of overhaul maintenance of the scroll fluid
machine 10. The above described flow regulator 50 is particularly useful for an oilless
scroll fluid machine 10 for which an overhaul maintenance is supposed not to carry
out for a long period of time.
[0069] In the above-described embodiment, the flow regulator 50 (the shielding plate 55)
is situated on the extension of the surface "sfb" of the orbiting scroll 30 that contacts
the fixed scroll 20. The flow regulator 50 (the shielding plate 55) extends in a direction
non-parallel to the surface "sfb". In the above-described scroll fluid machine 10,
the flow regulator 50 shields the portion between the fixed scroll 20 and the orbiting
scroll 30 from the direction parallel to the sliding contact surface "sfb". Thereby,
it is possible to more effectively prevent the cooling fluid "cf' from flowing into
the working room 11 together with the dust.
[0070] Further, in the above-described embodiment, the scroll fluid machine 10 further includes
the case 15 that defines, with the fixed scroll 20, the space S in which the orbiting
scroll 30 is disposed. The inlet port Sa and the outlet port Sb for the cooling fluid
"cf" communicating with the space S are provided. The flow regulator 50 faces the
inlet port Sa or the inlet port Sa2. Thus, the flow regulator 50 is disposed close
to the orbiting scroll 30 and thereby it is possible to more effectively prevent the
inflow of dust into the working room 11.
[0071] The flow regulator 50 is provided between the orbiting scroll 30 and the inlet port
Sa or the inlet port Sa2. Thus, the flow regulator 50 is disposed close to the orbiting
scroll 30 and thereby it is possible to more effectively prevent the inflow of dust
into the working room 11.
[0072] Furthermore, in the above-described embodiment, the orbiting scroll 30 has the base
plate portion 31 that has the first surface 31a facing the working room 11 and including
the surface "sfb" and the second surface 31b facing away from the working room. In
the axis direction "ad" in which the fixed scroll 20 and the orbiting scroll 30 face
each other, one end portion (the first end portion) 55a of the shielding plate 55
extends further than the surface "sfb" toward the fixed scroll 20, and the other end
portion (the second end portion) 55b of the shielding plate 55 extends further than
the second surface 31b in the direction away from the fixed scroll 20. In other in
other words, the shielding plate 55 covers the base plate portion 31 over the entire
thickness of the base plate portion from the radial direction "rd" in at least a part
of the circumferential region surrounding the orbiting scroll 30. In the above-described
scroll fluid machine 10, not only the shielding plate 55 of the flow regulator 50
shields the contact portion between the fixed scroll 20 and the orbiting scroll 30
from the direction parallel to the surface "sfb", but also it can guide the cooling
fluid "cf" toward the second surface 31b of the base plate portion 31. Thereby, it
is possible to more effectively prevent the cooling fluid "cf" from flowing into the
working room 11 together with the dust.
[0073] Furthermore, in the above-described embodiment, the orbiting scroll 30 further includes
heat radiation fins 34 extending from the second surface 31b of the base plate portion
31. In the axial direction "ad", the other end portion 55b of the shielding plate
55 (the flow regulator 50) is situated between the second surface 31b and the tip
34a of the heat radiation fin 34 distant from the base plate portion 31. In the above-described
scroll fluid machine 10, not only the shielding plate 55 of the flow regulator 50
shields the contact portion between the fixed scroll 20 and the orbiting scroll 30
from the direction parallel to the surface "sfb", but also it can guide the cooling
fluid "cf' toward the heat radiation fins 34 provided on the side of the second surface
31b of the base plate portion 31. Thereby, it is possible to more effectively prevent
the cooling fluid "cf" from flowing into the working room 11 together with dust, and
moreover it is possible to promote cooling of the orbiting scroll 30. By promoting
cooling of the orbiting scroll 30, it is possible to effectively prevent leakage between
the fixed scroll 20 and the orbiting scroll 30 caused by thermal deformation of the
orbiting scroll 30.
[0074] Further, in the above-described embodiment, the flow regulator 50 includes the shielding
plate 55 extending in the direction non-parallel to the surface "sfb", and the extension
portion 59 extending from the shielding plate 55 toward the fixed scroll 20. In the
above-described scroll fluid machine 10, the cooling fluid "cf" is unable to reach
between the fixed scroll 20 and the orbiting scroll 30 unless it bypasses the extension
portion 59. The extension portion 59 can effectively prevent the cooling fluid "cf"
from flowing into the portion to be sealed between the fixed scroll 20 and the orbiting
scroll 30. This also greatly reduces the flow speed of the cooling fluid "cf' flowing
into the portion to be sealed between the fixed scroll 20 and the orbiting scroll
30 and greatly reduces the flow rate of the cooling fluid "cf' flowing into the portion.
Thereby, it is possible to more effectively prevent the cooling fluid "cf" from flowing
into the working room 11 together with the dust.
[0075] Furthermore, in the above embodiment, the extension portion 59 is situated between
the tip 34a of the heat radiation fin 34 and the second surface 31b of the base plate
portion 31 in the axial direction "ad". In this scroll fluid machine 10, it is possible
to more effectively prevent the cooling fluid "cf" from flowing into the portion to
be sealed between the fixed scroll 20 and the orbiting scroll 30, and to reliably
guide the cooling fluid "cf" to the radiation fins 34 provided on the second surface
31b of the base plate portion 31. Thereby, it is possible to more effectively prevent
the cooling fluid "cf' from flowing into the working room 11 together with dust, and
moreover it is also possible to promote cooling of the orbiting scroll 30.
[0076] Further, in the embodiment, the edge 59a of the extension portion 59 opposite to
the side connected to the shielding plate 55 has an arc profile. The extension portion
59 can be extended to the vicinity of the orbiting scroll 30 that is capable of orbiting
relative to the fixed scroll 20. Thus it is possible to more effectively prevent the
cooling fluid "cf" from flowing into the portion to be sealed between the fixed scroll
20 and the orbiting scroll 30, and to reliably guide the cooling fluid "cf" to the
radiation fins 34 provided on the second surface 31b of the base plate portion 31.
[0077] Furthermore, in the above-described embodiment, the shielding plate portion 55 and
the extension portion 59 may be formed of a bent metal plate. The flow regulator 50
configured in this manner has a simple structure and can be manufactured at low cost.
Further, in a typical general scroll fluid machine 10, the fixed scroll 20, the orbiting
scroll 30, and the case 15 are made of metal, so that the flow regulator 50 made of
metal hardly has a difference in thermal expansion from these components. Therefore,
it is possible to effectively prevent thermal deformation of the flow regulator 50,
whereby the flow regulator 50 can stably achieve its expected function.
[0078] For example, the scroll fluid machine 10 described above is used as an air compressor
in a vehicle 1 as shown in Fig. 12. Although a railway vehicle will be described as
an example of the vehicle 1, the invention is not limited to this and can also be
applied to work vehicles such as trucks, buses, vehicles for work at height, and the
like. The vehicle 1 shown in Fig. 12 includes a vehicle body 5 and the scroll fluid
machine 10 mounted on the vehicle body 5.
[0079] Various modifications can be made to the foregoing embodiment. With reference to
the appended drawings, the following describes a modification example. In the following
description and the drawings referred therein, elements that can be configured in
a similar manner to those in the foregoing embodiment are denoted by the same reference
characters as those used for corresponding elements in the foregoing embodiment, and
duplicate descriptions thereof are omitted.
[0080] In the above-described embodiment, the shielding plate 55 of the flow regulator 50
extends in parallel to the axial direction "ad" has been described. However the invention
is not limited to this example. Alternatively, the shielding plate 55 may extend in
a direction inclined with respect to the axial direction "ad" as shown in Fig. 7.
The shielding plate 55 shown in Fig. 7 is situated on a line extended from the surface
"sfb" of the orbiting scroll 30 and extends in a direction non-parallel to the surface
"sfb". Therefore, the shielding plate 55 of the flow regulator 50 configured this
way can also shield the contact portion between the fixed scroll 20 and the orbiting
scroll 30 from the direction parallel to the surface "sfb" in the same manner as the
above-described embodiment, and it is possible to effectively prevent foreign substances
from flowing into the working room 11. Further, the first end portion 55a of the shielding
plate 55 shown in Fig. 7 is situated closer to the fixed scroll 20 than the surface
"sfb" of the orbiting scroll 30 in the axial direction "ad". Further, the second end
portion 55b of the shielding plate 55 is positioned on the side away from the fixed
scroll 20 with respect to the second surface 31b of the base plate portion 31 in the
axial direction "ad", and is situated between the tip end 34a of the heat radiation
fin 34 and the second surface 31b. With the shielding plate 55 configured as described
above, it is possible to effectively prevent foreign substances from flowing into
the working chamber 11 in the same manner as the above-described embodiment, and moreover,
the orbiting scroll 30 can be efficiently cooled.
[0081] Further, in the above-described embodiment, the flow regulator 50 has the extension
portion 59 separately from the shielding plate 55, however the invention is not limited
thereto. As shown in Fig. 7, the extension portion 59 may be omitted. In the example
shown in Fig. 7, the shielding plate 55 is inclined with respect to the radial direction
"rd". More specifically, the shielding plate 55 is disposed closer to the orbiting
scroll 30 in the radial direction "rd" as it is disposed more away from the fixed
scroll 20 in the axial direction "ad". When the shielding plate 55 is configured in
this way, since the second end portion 55b of the shielding plate 55 is disposed close
to the orbiting scroll 30, it is possible to effectively prevent foreign substances
from flowing into the working room 11 in the same manner as the extension portion
59 in the above-described embodiment.
[0082] Further, the flow regulator 50 is provided at the inlet port Sa in the above-described
embodiment, however the invention is not limited to this example. For example, as
shown in Figs. 8 and 9, the flow regulator 50 may be provided at any position within
the space S between the inlet port Sa and the orbiting scroll 30. In this case, the
flow regulator 50 is disposed closer to the orbiting scroll 30 and thereby it is possible
to more effectively prevent the inflow of foreign substances into the working room
11. In the above-described embodiment, the shielding plate 55 faces the surface "sfb"
in the region where the inlet port Sa is provided in the circumferential direction
"cd" surrounding the orbiting scroll 30 as shown in Fig. 5 In order to prevent foreign
substances from flowing into the working room 11, it is preferable that the shielding
plate 55 covers the surface "sfb" of the orbiting scroll 30 from the radial direction
"rd" over an angular range of 90° or more, preferably over an angular range of 180°
or more, more preferably over an angular range of 270°, and most preferably over 360°
along the circumferential direction "cd". In the example shown in Fig. 8, the shielding
plate 55 extends along the circle centered on the rotation axis "ra" of the electric
motor 41, that is, a circle concentric with the circumferential orbit of the translational
motion of the orbiting scroll 30, and surrounds the surface "sfb" of the orbiting
scroll 30 from the radial direction "rd" over an angular range of 180°.
[0083] It is preferable that the extension portion 59 connected to the shielding plate 55
extend from the shielding plate 55 along the flow direction of the cooling fluid "cf"
from the inlet port Sa to the outlet port Sb. For example, the extension portion 59
preferably extends from the shielding plate portion 55 that extends in the circumferential
direction "cd" toward the center in the radial direction in the region of the angular
range of 180° along the circumferential direction "cd" about the inlet port Sa. Further,
in the region of the angular range of 180 ° along the circumferential direction "cd"
about the outlet port Sb, the extension portion 59 extends radially outward (the side
opposite to the center side) from the shielding plate 55 that extends in the circumferential
direction "cd". When the extension portion 59 extends from the shielding plate 55
along the flow direction of the cooling fluid "cf", the dust guided by the cooling
fluid smoothly flows toward the outlet port without being caught by the extension
portion 59.
[0084] Further, the flow regulator (flow regulation means) 50 formed as a plate member has
been illustrated in the above-described embodiment, the invention is not limited thereto.
The flow regulator (flow regulation means) 50 may be configured as various means capable
of restricting the air flow directed between the fixed scroll 20 and the orbiting
scroll 30. For example, the flow regulator (flow regulation means) 50 may be an air
curtain.
[0085] In addition to or in place of the above-described flow regulator 50, a flow regulator
(a second flow regulator, a flow guiding member, flow guiding means) 60 may be provided
in the scroll fluid machine 10 as shown in Figs. 10 and 11. The flow regulator 60
is also capable of regulating the air flow from the outside to the outer peripheral
portion of the region where the fixed scroll 20 and the orbiting scroll 30 face each
other. More specifically, the flow regulator (flow guiding member) 60 guides the flow
of the cooling fluid "cf" flowing from the inlet port Sa to the outlet port Sb to
the side away from the fixed scroll 20 in the axial direction "ad" where the fixed
scroll 20 and the orbiting scroll 30 face each other. The flow regulator (flow guiding
member) 60 shown in Figs. 10 and 11 extends from the orbiting scroll 30 toward the
side away from the fixed scroll 20 in the axial direction "ad" where the fixed scroll
20 and the orbiting scroll 30 face each other.
[0086] With the above described flow regulator (flow guiding member) 60, it is possible
to effectively prevent a large amount of the cooling fluid "cf' from flowing at high
pressure or high speed into the space between the fixed scroll 20 and the orbiting
scroll 30 where should be sealed. Thus, it is possible to effectively prevent the
cooling fluid "cf" from flowing into the working room 11 together with dust, and consequently
it is possible to effectively prevent premature deterioration of the tip seals 23a,
33a of the wraps 23, 33 of the scrolls 20, 30 caused by the friction with foreign
substances. Therefore, it is possible to extend the life of the tip seals 23a, 33a,
and thereby it is possible to reduce the frequency of overhaul maintenance of the
scroll fluid machine 10. The above-described flow guiding member 60 is particularly
useful for an oilless scroll fluid machine 10 for which an overhaul maintenance is
supposed not to carry out for a long period of time.
[0087] In the examples shown in Figs. 10 and 11, the flow regulator (flow guiding member)
60 has a base end portion 60a connected to the orbiting scroll 30, and a distal end
portion 60b remote from the orbiting scroll 30. In the axial direction "ad" of the
scroll fluid machine 10, the distal end portion 60b is situated more distant from
the portion to be sealed between the fixed scroll 20 and the orbiting scroll 30 than
the base end portion 60a. The flow regulator (flow guiding member) 60 extends into
the space S from the second surface 31b of the base plate portion 31 of the orbiting
scroll 30. In the example shown in Figs. 10 and 11, the flow regulator (flow guiding
member) 60 is situated between the inlet port Sa and the outlet port Sb. The flow
regulator (flow guiding member) 60 is situated between the flow regulator 50 and the
outlet port Sb. The flow regulator 50 is situated between the flow regulator (flow
guiding member) 60 and the inlet port Sa. The distance from the flow regulator (flow
guiding member) 60 to the outlet port Sb is smaller than the distance from the flow
regulator (flow guiding member) 60 to the inlet port Sa. The flow regulator (flow
guiding member) 60 is situated in the vicinity of the outlet port Sb. These configurations
and arrangements are effective for more remarkably obtaining the advantageous effect
of the above-described flow regulator (flow guiding member) 60.
[0088] The flow regulator (flow guiding member) 60 shown in Fig. 10 extends from the orbiting
scroll 30 such that it is disposed closer to the outlet port Sb and away from the
inlet port Sa in the direction connecting the inlet port Sa and the outlet port Sb.
Therefore, the flow of the cooling fluid "cf' away from the inlet port Sa toward the
outlet port Sb can be guided so as to be separated from the portion to be sealed between
the fixed scroll 20 and the movable scroll 30 without significantly disturbing it
can do.
[0089] The flow regulator (flow guiding member) 60 shown in Fig. 11 includes a guiding plate
61 that extends from the orbiting scroll 30 and a flow regulating plate 62 that extends
from an end of the guiding plate 61 situated away from the orbiting scroll 30. The
guiding plate 61 extends substantially in parallel with the axial direction "ad" of
the scroll fluid machine 10. The flow regulating plate 62 extends toward the outlet
port Sb substantially in parallel with the direction connecting the inlet port Sa
and the outlet port Sb. With this flow regulator (flow guiding member) 60, the cooling
fluid "cf' whose traveling direction is changed by the guiding plate 61 can be stably
directed to the outlet port Sb by the flow regulating plate 62.
[0090] In the examples shown in Figs. 10 and 11, the distal end portion 60b of the flow
regulator (flow guiding member) 60 is situated closer to the outlet port Sb than the
end of the base plate portion 21 in the direction connecting the inlet port Sa and
the outlet port Sb. With the flow regulator (flow guiding member) 60 configured in
the above-described way, it is possible to effectively prevent the cooling fluid "cf'
guided by the flow regulator (flow guiding member) 60 from flowing into the space
where should be sealed between the fixed scroll 20 and the orbiting scroll 30.
[0091] Although the flow regulator 50 and the flow regulator (flow guiding member) 60 in
the above-described embodiment respectively have a plate-like cross section, they
may have a different cross section such as a curved shape. For example, to obtain
a smooth flow of the cooling fluid "cf", the cross-sectional shape may be made into
a curve. In the case of a plate-like cross section with straight lines, molding is
relatively easy.
[0092] While several modification examples with respect to the foregoing embodiment have
thus been described, needless to say, plural ones of these modification examples can
be combined as appropriate, and such combinations are also applicable to the present
invention.
1. A scroll fluid machine, comprising:
a fixed scroll;
an orbiting scroll disposed to face the fixed scroll and moving relative to the fixed
scroll; and
a flow regulator regulating air flow from the outside to an outer peripheral portion
of a region where the fixed scroll and the orbiting scroll face each other.
2. The scroll fluid machine of claim 1, wherein
the orbiting scroll relatively moves while being in contact with the fixed scroll,
and
the flow regulator is situated on the extension of a surface of the orbiting scroll
that contacts the fixed scroll.
3. The scroll fluid machine of claim 1 or 2, further comprising:
a case fixed to the fixed scroll,
wherein the orbiting scroll is disposed in a space between the case and the fixed
scroll,
an inlet port and an outlet port for a cooling fluid are provided so as to communicate
with the space, and
the flow regulator is disposed at the inlet port or between the inlet port and the
orbiting scroll.
4. The scroll fluid machine of any one of claims 1 to 3, wherein
the orbiting scroll relatively moves while being in contact with the fixed scroll,
the orbiting scroll has a base plate portion having a first surface that includes
a surface contacting the fixed scroll and a second surface that faces opposite to
the first surface,
in a direction in which the fixed scroll and the orbiting scroll face each other,
one end portion of the flow regulator is situated closer to the fixed scroll than
the surface, and the other end portion of the flow regulator is situated more distant
from the fixed scroll than the second surface.
5. The scroll fluid machine of claim 4, wherein
the orbiting scroll further includes a heat radiation fin extending from the second
surface of the base plate portion, and
in the direction in which the fixed scroll and the orbiting scroll face each other,
the other end portion of the flow regulator is situated between the second surface
and a tip of the heat radiation fin most distant from the base plate portion.
6. The scroll fluid machine of claim 5, wherein the flow regulator includes a shielding
plate extending in a direction non-parallel to the surface, and an extension portion
extending from the shielding plate toward the orbiting scroll.
7. The scroll fluid machine of claim 6, wherein in the direction in which the fixed scroll
and the orbiting scroll face each other, the extension portion is situated between
the second surface and the tip of the heat radiation fin most distant from the base
plate portion.
8. The scroll fluid machine of claim 6 or 7, wherein an edge of the extension portion
situated opposite to a side connected to the shielding plate has an arc profile.
9. The scroll fluid machine of any one of claims 6 to 8, wherein the shielding plate
and the extension portion are formed of a bent metal plate.
10. The scroll fluid machine of any one of claims 1 to 9, wherein the flow regulator is
provided on the fixed scroll.
11. The scroll fluid machine of claim 1, wherein the flow regulator is provided on the
orbiting scroll.
12. The scroll fluid machine of claim 11, wherein the flow regulator extends from the
orbiting scroll toward a side away from the fixed scroll in a direction in which the
fixed scroll and the orbiting scroll face each other.
13. The scroll fluid machine of claim 11 or 12, further comprising:
a case fixed to the fixed scroll,
wherein the orbiting scroll is disposed in a space between the case and the fixed
scroll,
an inlet port and an outlet port for a cooling fluid are provided so as to communicate
with the space, and
the flow regulator guides a flow of the cooling fluid from the inlet port to the outlet
port such that the flow of the cooling fluid moves away from the fixed scroll in the
direction in which the fixed scroll and the orbiting scroll face each other.
14. The scroll fluid machine of any one of claims 1 to 13, wherein the scroll fluid machine
is an air compressor used for railway vehicles.
15. A railway vehicle, comprising;
a vehicle body; and
the scroll fluid machine of any one of claims 1 to 14 mounted on the vehicle body.