[0001] The present invention relates to a method for controlling the consumption rate (m/sec)
of a yarn being unwound from an accumulation feeder toward a textile machine, particularly
a circular knitting machine, and an apparatus for carrying out such method.
[0002] As is known, a generic circular knitting machine can be fed by a plurality of yarns
that are unwound from respective yarn feeders known as "accumulator feeders".
[0003] A generic accumulator yarn feeder comprises a drum on which winding means wind a
plurality of yarn loops which form a reserve. Such winding means can consist of a
motorized flywheel that winds the yarn on the drum, or the drum proper can be rotated
in order to wind the yarn onto it. The yarn is taken from a distaff upstream and passed
on to the textile machine downstream on request therefrom.
[0004] EP2031106B1 discloses how to control the yarn tension being unwound from the drum so as to keep
it substantially constant. To this end, a tension sensor arranged downstream of the
feeder detects the yarn tension and sends it to a control unit. The control unit drives,
in feedback, means for braking the yarn so as to stabilize the tension on a preset
value.
[0005] As is known, some applications also require that the machine always receives the
same quantity of yarn over time. However, such requirement conflicts with the adjustment
of the yarn tension, since modulating the braking varies the speed of the yarn passed
to the machine and, as a consequence, the consumption of yarn.
[0006] To solve such drawback, where possible, it is known to measure the quantity of yarn
unwound by the feeder and correspondingly adjust the "knit triangles" of the textile
machine (i.e., the strokes of the needles), so as to compensate the yarn rate variations.
[0007] However, such solution can not be applied on large-diameter knitting machines for
reasons of cost and encumbrance, given the high number of knit triangle controllers
that would be needed. In these machines, therefore, only the yarn tension is controlled,
e.g., by way of the method disclosed in the above mentioned
EP2031106B1.
[0008] In Jacquard large-diameter knitting machines, where the yarn consumption is continuously
modulated (as much as 30-50%) in order to provide complex patterns, the lack of control
of the yarn consumption rate does not lead to problems, because the pattern hides
any defects generated by uncontrolled consumption.
[0009] However, some types of knitting alternate variable consumption steps with constant
consumption steps. In knitting steps with constant consumption, the lack of control
of the yarn consumption rate produces defects on the finished garment, in the form
of "stripes".
[0010] Furthermore, the above solution is not applicable to older or less expensive knitting
machines (e.g., the machines for stockings) which do not allow adjustment of the knit
triangles.
[0011] However, as is known, the adjustment of the yarn consumption rate would be desirable
on these machines also, especially in knitting steps with constant consumption, both
to eliminate defects in the garment, and especially to ensure the repeatability of
the size between one garment and the next.
[0012] WO 2013/045982 A1 discloses a method for controlling the yarn consumption quantity, on the basis of
the interaction between a tension control loop and a speed control loop. The yarn
consumption quantity is measured by a dedicated velocity sensor positioned in proximity
to the yarn processing point or zone of the textile machine.
[0013] Therefore, the aim of the present invention is to provide a method for controlling
the consumption rate of a yarn being unwound from an accumulation feeder toward a
textile machine, which can be adopted practically and economically, including on existing
knitting machines without adjustment of the knit triangles, in particular, large-diameter
knitting machines and machines for stockings, as well as to provide an apparatus for
carrying out such method.
[0014] The above aim and other advantages, which will become more apparent from the description
that follows, are achieved by the method having the characteristics recited in claim
1, and by the apparatus having the characteristics recited in claim 10, while the
dependent claims define other characteristics of the invention which are advantageous,
although secondary.
[0015] Now the invention will be described in more detail, with reference to a preferred
but not exclusive embodiment thereof, which is illustrated for the purposes of non-limiting
example in Fig. 1, which is a schematic diagram of a textile machine that receives
yarn from an accumulation feeder by way of the method according to the invention.
[0016] With reference to Fig. 1, a weft feeder 10 for textile machines comprises a fixed
drum 12 and a flywheel 14, which is driven by a motor 15 in order to take yarn F from
a distaff 16 and wind it on the drum 12 in the form of loops which form a reserve.
The yarn F is unwound from the drum 12 on request from a generic textile machine downstream,
advantageously a circular knitting machine 17.
[0017] The quantity of reserve on the drum 12 is controlled by a triplet of sensors. A first
sensor S1, preferably a Hall probe, detects the passage of magnets like M which are
integral with the flywheel 14 in order to determine the quantity of yarn wound on
the drum and the winding speed. A second sensor S2, preferably a mechanical sensor,
provides a binary information item on the presence or otherwise of a minimum reserve
quantity at an intermediate region of the drum 12. A third sensor S3, preferably an
optical sensor, generates a pulse UWP for each yarn loop unwound from the drum.
[0018] Arranged downstream of the weft feeder 10 is a weft braking device 20 driven by a
control unit CU which is programmed to stabilize the yarn tension being unwound from
the drum 12 on a preset value by way of a feedback control loop.
[0019] To this end, arranged downstream of the weft braking device 20 is a tension sensor
22 which is adapted to measure the tension of the yarn F being unwound from the drum
and to generate a corresponding measured tension signal T_meas.
[0020] The control unit CU comprises a tension control block CT which is programmed to compare
the measured tension signal T_meas with a reference tension T_ref which represents
the desired tension, and consequently generate a braking signal BI for the weft braking
device 20 which is such as to minimize the difference between the measured tension
and the reference tension.
[0021] In a manner that is conventional per se, the control unit CU of the feeder is connected
to the knitting machine 17 by way of a bus 30 for the mutual exchange of information
such as the speed of the machine, alarms, statuses, and setting of parameters.
[0022] There is further a system for detecting accidental stoppages of the yarn.
[0023] In particular, under normal operating conditions, the feeder 10 receives a pulse
UWP from the sensor S3 for each turn unwound from the drum 12. Since the yarn drawing
rate at a given rotation speed of the downstream machine is almost constant, under
normal conditions the intervals between successive pulses will vary only to a negligible
extent. But if the time elapsed since the most recent pulse appreciably exceeds the
average interval, then the machine will shut down as this points to the possibility
that the weft has undergone an accidental stoppage, either owing to the breakage of
the yarn or owing to the loss of the yarn by the needles of the machine 17. For more
details on such system for detecting accidental stoppages of the yarn, which lies
outside the aims and objects of the present invention, reference is made to
EP2031106B1.
[0024] In order to exactly stabilize the yarn consumption rate in the steps in which the
machine operates with constant consumption, a method is applied which, according to
the invention, comprises the following steps:
- continuously measuring the consumption rate YS_meas of the yarn drawn by the machine
17,
- continuously comparing the consumption rate YS_meas with a reference rate YS_ref,
- if the difference between the consumption rate YS_meas and the reference rate YS_ref
falls within a predefined error range that indicates that the machine is operating
with constant consumption, then adjust the reference tension T_ref so as to minimize
the difference between the consumption rate YS_meas and the reference rate YS_ref,
otherwise disable the adjustment of the reference tension T_ref.
[0025] Therefore, automatically, control of the consumption rate is disabled in the steps
in which the machine operates with variable consumption, in order to make complex
patterns (when control of the consumption rate is substantially irrelevant), and it
is re-enabled when the machine operates with constant consumption in order to produce
smooth knits (when control of the consumption rate is essential in order to prevent
"stripes" in the finished garment, or size discrepancies).
[0026] The consumption rate YS_meas can be advantageously calculated as the average of the
unwinding speeds of the yarns by the respective feeders. According to the invention,
for each one of the feeders, such unwinding speed is calculated by a speed evaluation
block SE as a function of the UWP pulses originating from the third sensor S3.
[0027] Preferably, the maximum allowable error YS_err which delimits, in modulus, the ends
of the interval of error is established in percentage terms, e.g., 5-10%, but it could
also be established in terms of difference.
[0028] The comparison between the consumption rate YS meas and the reference rate YS_ref
is carried out in a speed regulator block YSR, which consequently generates an output
signal YSR_out. Such output signal YSR_out is sent to the input of the reference tension
T_ref of the tension control block CT by way of a switch YSRS. The latter is closed
only when the difference between the measured consumption rate YS_meas and the reference
rate YS_ref falls within the predefined error range, by way of a reactivation signal
YSRS_en which is generated by the speed regulator block YSR.
[0029] Preferably, the adjustment range of the reference tension is delimited between two
preset maximum values, YS_T_ref_min and YS_T_ref_max.
[0030] Furthermore, advantageously the method comprises an alarm procedure that stops the
machine if the feed under limit tension conditions (YS_T_ref_min or YS_T_ref_max)
lasts more than a preset maximum time.
[0031] Moreover, preferably the method comprises a further alarm procedure that stops the
machine if the consumption rate YS_meas does not converge to a value close to the
reference rate YS_ref within a preset maximum time.
[0032] The above alarm procedures make it possible to verify whether an anomaly has occurred
in the yarn feeding process or whether an operating parameter has changed radically.
[0033] The reference tension T_ref, in steps in which the machine operates with variable
consumption, preferably corresponds to the most recent output signal YSR_out set by
the speed regulator block YSR.
[0034] Alternatively, the reference tension T_ref could be set to a fixed value chosen by
the user.
[0035] As a further alternative, the weft braking device 20 could be locked on the most
recent adjusted position of the tension controller CT.
[0036] If the machine is served by a plurality of yarn feeders, the reference rate YS_ref
is advantageously calculated by way of a calibration procedure that comprises the
following steps:
- disabling the consumption control loop (i.e., the switch YSRS is locked in the open
position),
- setting the same reference tension T_ref on all the feeders,
- starting the machine in the portion in which it operates with constant consumption,
- asking each one of the yarn feeders for the respective yarn unwinding rate YS_meas_i,
where the index i identifies the i-th feeder, which is calculated by the speed evaluation
block SE as a function of the UWP pulses originating from the third sensor S3,
- calculating the reference rate YS_ref as the arithmetic mean of the yarn unwinding
rates of all the feeders,
- setting each one of the feeders to the reference rate YS_ref thus calculated,
- re-enabling the consumption control loop.
[0037] Furthermore, the reference rate YS_ref can be updated continuously as a function
of the speed of the machine, by way of the formula:
where YS_ref_upd is the updated reference rate, Y_ref_nom is the rated reference
rate (e.g., the reference rate calculated by way of the calibration procedure shown
above), V_mach is the speed of the machine and V_mach_nom is the rated speed of the
machine, i.e., the measured speed of the machine under rated conditions (e.g., the
measured speed of the machine during the calibration procedure shown above).
[0038] The speed of the machine, as shown above, is provided to the control unit CU by way
of the bus 30.
[0039] A preferred embodiment of the invention has been described, but obviously the person
skilled in the art may make various modifications and variations within the scope
of protection of the appended claims.
[0040] For example, the yarn consumption rate of the i-th feeder Y_meas_i can be calculated
on the basis of the pulses generated by the first sensor S1 instead of by the third
sensor S3, assuming that, during operation at constant speed, the quantity of yarn
unwound from the drum is equal to the quantity of yarn wound on the drum.
1. A method for controlling the consumption rate of a yarn being unwound from an accumulation
feeder toward a textile machine, wherein the yarn tension is stabilized on a reference
tension (T_ref) by a weft braking device (20) driven by a control unit (CU) that receives
a measured tension signal (T_meas) from a tension sensor (22),
characterized in that it comprises the steps of:
- continuously measuring the yarn consumption rate (YS_meas),
- continuously comparing said yarn consumption rate (YS_meas) with a reference rate
(YS_ref),
- if the difference between said yarn consumption rate (YS_meas) and said reference
rate (YS_ref) falls within a predefined error range that indicates that the machine
is operating with constant consumption, then adjust said reference tension (T_ref)
so as to minimize the difference between said yarn consumption rate (YS_meas) and
said reference rate (YS_ref), otherwise disable said adjustment of the reference tension
(T_ref), said yarn consumption rate being calculated by a speed evaluation block (SE)
as a function of pulses originating from a sensor (S3) provided on the accumulation
feeder and generating a pulse (UWP) for each yarn loop unwound.
2. The method according to claim 1, characterized in that the adjustment of said reference tension (T_ref) is delimited between two preset
maximum values (YS_T_ref_min, YS_T_ref_max).
3. The method according to claim 2, characterized in that the machine is stopped if the feeding with tension conditions equal to one of said
preset maximum values lasts more than a preset maximum time.
4. The method according to one of claims 1 to 3, characterized in that said machine is stopped if the yarn consumption rate (YS_meas) does not converge
to a value close to the reference rate (YS_ref) within a preset maximum time.
5. The method according to one of claims 1 to 4, characterized in that when the adjustment of the reference tension (T_ref) is disabled, the reference tension
(T_ref) is set to a fixed value that corresponds to the most recent adjusted tension
value.
6. The method according to one of claims 1 to 4, characterized in that when the adjustment of the reference tension (T_ref) is disabled, the reference tension
(T_ref) is set to a fixed value chosen by the user.
7. The method according to one of claims 1 to 4, characterized in that when the adjustment of the reference tension (T_ref) is disabled, the weft braking
device (20) is locked on the most recent adjusted position.
8. The method according to one of claims 1 to 7,
characterized in that said reference rate (YS_ref) is calculated by way of a calibration procedure that
comprises the following steps:
- disabling said adjustment of the reference tension (T_ref),
- setting the same reference tension (T_ref) on each one of the feeders that feed
said textile machine (17),
- starting the textile machine (17) in a portion in which it operates with constant
consumption,
- requesting from each one of the yarn feeders the respective yarn unwinding rate
(YS_meas_i),
- calculating said reference rate (YS_ref) as the arithmetic mean of the yarn unwinding
rates of all the feeders.
9. The method according to one of claims 1 to 8,
characterized in that said reference rate (YS_ref) is updated continuously as a function of the speed of
the machine, by way of the formula:
where YS_ref_upd is the updated reference rate, Y_ref_nom is a rated reference rate,
V_mach is a measured speed of the machine and V_mach_nom is a rated speed of the machine.
10. An accumulation feeder including at least a sensor (S3) and an apparatus for controlling the consumption rate of a yarn being unwound from
the accumulation feeder (10) toward a textile machine (17),
the apparatus comprising a weft braking device (20) which is driven by a tension control block
(TC) which is programmed to stabilize the yarn tension (T_meas), which is measured
by a tension sensor (22), on a reference tension (T_ref),
characterized in that it comprises:
- a speed evaluation block (SE) configured for continuous calculation of the consumption
rate (YS_meas),
- a speed regulator block (YSR) which is adapted to continuously compare said yarn
consumption rate (YS_meas) with a reference rate (YS_ref) and to consequently generate
an output signal (YSR_out), for the input of the reference tension (T_ref) of said
tension control block (TC), which is adapted to minimize the difference between the
rates,
- a switch (YSRS) interposed between said output signal (YSR_out) and said input of
the reference tension (T_ref), which is driven to close only when the difference between
the yarn consumption rate (YS_meas) and the reference rate (YS_ref) falls within a
predefined error range, which indicates the fact that the machine is operating with
constant consumption, wherein said speed evaluation block (SE) is configured to calculate the yarn consumption rate (YS meas) as a function of pulses originating from the sensor (S3) provided on the accumulation
feeder and generating a pulse (UWP) for each yarn loop unwound.
1. Ein Verfahren zur Steuerung der Verbrauchsrate eines Garns, der von einem Anhäufungszuführer
an eine Textilmaschine abgewickelt wird, wobei die Garnspannung von einer Schussfadenbremsvorrichtung
(20), die von einer Steuereinheit, control unit - CU, angetrieben wird, welche ein
gemessenes Spannungssignal (T_meas) von einem Spannungssensor (22) empfängt, bei einer
Referenzspannung (T_ref) stabilisiert wird,
dadurch gekennzeichnet, dass es folgende Schritte umfasst:
- kontinuierliches Messen der Garnverbrauchsrate (YS_meas),
- kontinuierliches Vergleichen der Garnverbrauchsrate (YS_meas) mit einer Referenzrate
(YS_ref),
- wenn die Differenz zwischen der Garnverbrauchsrate (YS_meas) und der Referenzrate
(YS_ref) innerhalb eines vordefinierten Fehlerbereichs liegt, der anzeigt, dass die
Maschine mit konstantem Verbrauch arbeitet, Anpassung der Referenzspannung (T_ref),
um die Differenz zwischen der Garnverbrauchsrate (YS_meas) und der Referenzrate (YS_ref)
zu minimieren; ansonsten Deaktivierung der Anpassung der Referenzspannung (T_ref);
wobei die Garnverbrauchsrate von einem Geschwindigkeitsbewertungsblock, speed evaluation
block - SE, als Funktion von Impulsen berechnet wird, die von einem Sensor (S3) stammen,
welcher an den Anhäufungszuführer vorgesehen ist und für jede abgewickelte Garnschlaufe
einen Impuls (UWP) erzeugt.
2. Das Verfahren gemäß Anspruch 1, dadurch gekennzeichnet, dass die Anpassung der Referenzspannung (T_ref) durch zwei vordefinierte Maximalwerte
(YS_T_ref_min, YS_T_ref_max) begrenzt ist.
3. Das Verfahren gemäß Anspruch 2, dadurch gekennzeichnet, dass die Maschine angehalten wird, wenn die Zuführung unter Spannungsbedingungen gleich
einem der vordefinierten Maximalwerte länger als eine vordefinierte Maximalzeit dauert.
4. Das Verfahren gemäß einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass die Maschine angehalten wird, wenn die Garnverbrauchsrate (YS_meas) nicht innerhalb
einer vordefinierten Maximalzeit bei einem Wert nahe der Referenzrate (YS_ref) liegt.
5. Das Verfahren gemäß einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass, wenn die Anpassung der Referenzspannung (T_ref) deaktiviert wird, die Referenzspannung
(T_ref) auf einen festen Wert festgesetzt wird, welcher dem zuletzt eingestellten
Spannungswert entspricht.
6. Das Verfahren gemäß einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass, wenn die Anpassung der Referenzspannung (T_ref) deaktiviert wird, die Referenzspannung
(T_ref) auf einen festen vom Benutzer gewählten Wert gesetzt wird.
7. Das Verfahren gemäß einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass die Schussfadenbremsvorrichtung (20) in der zuletzt eingestellten Position arretiert
wird, wenn die Anpassung der Referenzspannung (T_ref) deaktiviert wird.
8. Das Verfahren gemäß einem der Ansprüche 1 bis 7,
dadurch gekennzeichnet, dass die Referenzrate (YS_ref) mit einem Kalibrierungsverfahren berechnet wird, das folgende
Schritte umfasst:
- das Deaktivieren der Anpassung der Referenzspannung (T_ref),
- das Einstellen derselben Referenzspannung (T_ref) bei jedem der Zuführer, die die
Textilmaschine (17) versorgen,
- das Starten der Textilmaschine (17) in einem Abschnitt, in dem sie mit konstantem
Verbrauch arbeitet,
- das Anfordern der entsprechenden Garnabwickelrate (YS_meas_i) von jedem der Garnanhäufungszuführer,
- das Berechnen der Referenzrate (YS_ref) als arithmetisches Mittel der Garnabwickelraten
aller Zuführer.
9. Das Verfahren gemäß einem der Ansprüche 1 bis 8,
dadurch gekennzeichnet, dass die Referenzrate (YS_ref) kontinuierlich als Funktion der Geschwindigkeit der Maschine,
mit Hilfe folgender Formel, aktualisiert wird:
worin YS_ref_upd die aktualisierte Referenzrate ist, Y_ref_nom eine nominelle Referenzrate
ist, V_mach eine gemessene Geschwindigkeit der Maschine ist und V_mach_nom eine nominelle
Geschwindigkeit der Maschine ist.
10. Ein Anhäufungszuführer, der mindestens einen Sensor (S3) und eine Vorrichtung zur
Steuerung der Verbrauchsrate eines Garns, der von dem Anhäufungszuführer (10) an eine
Textilmaschine (17) abgewickelt wird, einschließt; wobei die Vorrichtung eine Schussfadenbremsvorrichtung
(20) umfasst, die von einem Spannungssteuerungsblock (TC) angetrieben wird, welcher
programmiert ist, um die Garnspannung (T_meas), die von einem Spannungssensor (22)
gemessen wird, bei einer Referenzspannung (T_ref) zu stabilisieren;
dadurch gekennzeichnet, dass sie Folgendes umfasst:
- einen Geschwindigkeitsbewertungsblock (SE), konfiguriert zur kontinuierlichen Berechnung
der Verbrauchsrate (YS_meas),
- einen Geschwindigkeitsreglerblock (YSR), der ausgebildet ist, um kontinuierlich
die Garnverbrauchsrate (YS_meas) mit einer Referenzrate (YS_ref) zu vergleichen und
daraufhin ein Ausgangssignal (YSR_out) für den Eingang der Referenzspannung (T_ref)
des Spannungssteuerungsblocks (TC) zu erzeugen, das ausgebildet ist, um die Differenz
zwischen den Raten zu minimieren,
- einen Schalter (YSRS), angeordnet zwischen dem Ausgangssignal (YSR_out) und dem
Eingang der Referenzspannung (T_ref), der nur dann betätigt wird, um sich zu schließen,
wenn die Differenz zwischen der Garnverbrauchsrate (YS_meas) und der Referenzrate
(YS_ref) in einem vordefinierten Fehlerbereich liegt, wodurch die Tatsache angezeigt
wird, dass die Maschine mit konstantem Verbrauch arbeitet; wobei der Geschwindigkeitsbewertungsblock
(SE) konfiguriert ist, um die Garnverbrauchsrate (YS_meas) als Funktion von Impulsen
zu berechnen, die vom Sensor (S3) stammen, welcher an den Anhäufungszuführer angebracht
ist und für jede abgewickelte Garnschlaufe einen Impuls (UWP)erzeugt.
1. Procédé pour commander le taux de consommation d'un fil dévidé à partir d'un délivreur
d'accumulation vers une machine à textile, dans lequel la tension de fil est stabilisée
à une tension de référence (T_ref) par un dispositif de freinage de trame (20) entraîné
par une unité de commande (CU) qui reçoit un signal de tension mesurée (T_meas) provenant
d'un capteur de tension (22),
caractérisé en ce qu'il comporte les étapes consistant à :
- mesurer en continu le taux de consommation de fil (YS_meas),
- comparer en continu ledit taux de consommation de fil (YS_meas) à un taux de référence
(YS_ref),
- si la différence entre ledit taux de consommation de fil (YS_meas) et ledit taux
de référence (YS_ref) se situe dans les limites d'une plage d'erreur préétablie qui
indique que la machine fonctionne avec une consommation constante, alors régler ladite
tension de référence (T_ref) de manière à minimiser la différence entre ledit taux
de consommation de fil (YS_meas) et ledit taux de référence (YS_ref), sinon désactiver
ledit réglage de la tension de référence (T_ref), ledit taux de consommation de fil
étant calculé par un bloc d'évaluation de vitesse (SE) en fonction d'impulsions provenant
d'un capteur (S3) agencé sur le délivreur d'accumulation et générer une impulsion
(UWP) pour chaque boucle de fil dévidée.
2. Procédé selon la revendication 1, caractérisé en ce que le réglage de ladite tension de référence (T_ref) est délimité entre deux valeurs
maximales préétablies (YS_T_ref_min, YS_T_ref_max).
3. Procédé selon la revendication 2, caractérisé en ce que la machine est arrêtée si l'alimentation avec des conditions de tension égales à
l'une desdites valeurs maximales préétablies dure plus qu'un temps maximal préétabli.
4. Procédé selon l'une des revendications 1 à 3, caractérisé en ce que ladite machine est arrêtée si le taux de consommation de fil (YS_meas) ne converge
pas vers une valeur proche du taux de référence (YS_ref) dans les limites d'un temps
maximal préétabli.
5. Procédé selon l'une des revendications 1 à 4, caractérisé en ce que lorsque le réglage de la tension de référence (T_ref) est désactivé, la tension de
référence (T_ref) est réglée à une valeur fixe qui correspond à la valeur de tension
réglée la plus récente.
6. Procédé selon l'une des revendications 1 à 4, caractérisé en ce que lorsque le réglage de la tension de référence (T_ref) est désactivé, la tension de
référence (T_ref) est réglée à une valeur fixe choisie par l'utilisateur.
7. Procédé selon l'une des revendications 1 à 4, caractérisé en ce que lorsque le réglage de la tension de référence (T_ref) est désactivé, le dispositif
de freinage de trame (20) est bloqué sur la position réglée la plus récente.
8. Procédé selon l'une des revendications 1 à 7,
caractérisé en ce que ledit taux de référence (YS_ref) est calculé au moyen d'une procédure d'étalonnage
qui comporte les étapes suivantes consistant à :
- désactiver ledit réglage de la tension de référence (T_ref),
- régler la même tension de référence (T_ref) sur chacun des délivreurs qui alimentent
ladite machine à textile (17),
- démarrer la machine à textile (17) dans une partie dans laquelle elle fonctionne
avec une consommation constante,
- demander à chacun des délivreurs de fil le taux de dévidage de fil (Y_meas_i) respectif,
- calculer ledit taux de référence (YS_ref) comme la moyenne arithmétique des taux
de dévidage de fil de tous les délivreurs.
9. Procédé selon l'une des revendications 1 à 8,
caractérisé en ce que ledit taux de référence (YS_ref) est mis à jour en continu en fonction de la vitesse
de la machine, au moyen de la formule :
où YS_ref_upd est le taux de référence mis à jour, Y_ref_nom est un taux de référence
nominal, V_mach est une vitesse mesurée de la machine et V_mach_nom est une vitesse
nominale de la machine.
10. Délivreur d'accumulation incluant au moins un capteur (S3) et un appareil pour commander
le taux de consommation d'un fil dévidé à partir du délivreur d'accumulation (10)
vers une machine à textile (17), l'appareil comportant un dispositif de freinage de
trame (20) qui est entraîné par un bloc de commande de tension (TC) qui est programmé
pour stabiliser la tension de fil (T_meas), qui est mesurée par un capteur de tension
(22), à une tension de référence (T_ref),
caractérisé en ce qu'il comporte :
- un bloc d'évaluation de vitesse (SE) configuré pour un calcul continu du taux de
consommation (YS_meas),
- un bloc de régulation de vitesse (YSR) qui est adapté pour comparer en continu ledit
taux de consommation de fil (YS_meas) à un taux de référence (YS_ref) et pour générer
en conséquence un signal de sortie (YSR_out), pour l'entrée de la tension de référence
(T_ref) dudit bloc de commande de tension (TC), qui est adapté pour minimiser la différence
entre les taux,
un commutateur (YSRS) intercalé entre ledit signal de sortie (YSR_out) et ladite entrée
de la tension de référence (T_ref), qui est commandé pour se fermer uniquement lorsque
la différence entre le taux de consommation de fil (YS_meas) et le taux de référence
(YS_ref) se situe dans les limites d'une plage d'erreur préétablie, qui indique le
fait que la machine fonctionne avec une consommation constante, dans lequel ledit
bloc d'évaluation de vitesse (SE) est configuré pour calculer le taux de consommation
de fil (YS_meas) en fonction d'impulsions provenant du capteur (S3) agencé sur le
délivreur d'accumulation et générer une impulsion (UWP) pour chaque boucle de fil
dévidée.