Technical Field
[0001] The present invention relates to a steel sheet for crown cap used as a material of
crown caps that serve as caps for glass bottles, and to a method for producing the
steel sheet for crown cap.
Background Art
[0002] Glass bottles have been used for many years as bottles for beverages, such as soft
drinks and alcoholic drinks. Narrow-mouthed glass bottles have a metal cap called
a crown cap. In general, a crown cap is produced by press-forming using a thin steel
sheet as a material. Such a crown cap includes a disk-shaped part for closing the
mouth of a bottle and a pleated part in the periphery of the disk-shaped part. The
pleated part is crimped onto the mouth of the bottle to seal the bottle.
[0003] The properties of thin steel sheets required for use as materials of crown caps include
strength and formability. The bottles to be capped with crown caps are typically filled
with, for example, beer or carbonated drinks, which increase the internal pressure
of the bottles after the bottles have been filled. Such a crown cap needs to be strong
enough to resist an elevated internal pressure resulting from changes in temperature
and impacts caused during transportation or the like so as to prevent deformation
of the crown cap and subsequent breakage of the seal of the bottle. When the steel
sheet has poor formability even with sufficient strength, the shapes of the pleats
may be uneven, which may cause inadequate sealing performance even after the steel
sheet has been crimped onto the mouth of a bottle.
[0004] SR (single reduced) steel sheets are mainly used as thin steel sheets that serve
as materials of crown caps. Such a SR steel sheet is produced by reducing a steel
sheet in gauge by cold rolling, followed by annealing and temper rolling. A crown
cap material commonly used in the related art has a thickness of 0.22 to 0.24 mm and
is made of mild steel used for, for example, food cans and beverage cans.
[0005] In recent years, crown cap steel sheets as well as can steel sheets have needed to
be reduced in gauge for the purpose of cost reduction. However, when the thickness
of crown cap steel sheets that serve as materials of crown caps is less than 0.20
mm, sealing performance is not maintained with SR steel sheets known in the art because
of their low strength even though the formability is similar. When the thickness is
less than 0.20 mm, the use of a DR (double reduced) steel sheet produced by, after
annealing, performing second cold-rolling to ensure strength is conceived easily.
However, the use of a DR steel sheet made of low-carbon steel as a crown cap may cause
a failure in sealing the bottle because of poor formability.
[0006] By the way, the following techniques have been proposed in order to obtain steel
sheets having both high strength and good formability.
[0007] Patent Literature 1 discloses an ultra-thin soft steel sheet for containers that
achieves high can strength and good can formability. The steel sheet for containers
includes, in terms of % by mass, N: 0.0040% to 0.0300% and Al: 0.005% to 0.080% and
has 0.2% proof stress: 430 MPa or less, total elongation: 15% to 40%, and internal
friction Q
-1: 0.0010 or more.
[0008] Patent Literature 2 discloses a highly processable high-strength steel sheet for
cans. The steel sheet for cans includes C: 0.001% to 0.080%, Si: 0.003% to 0.100%,
Mn: 0.10% to 0.80%, P: 0.001% to 0.100%, S: 0.001% to 0.020%, Al: 0.005% to 0.100%,
N: 0.0050% to 0.0150%, and B: 0.0002% to 0.0050%. In the cross section in the rolling
direction, the steel sheet for cans includes, in terms of area ratio, 0.01% to 1.00%
of crystal grains having an elongation rate of 5.0 or larger.
[0009] A further steel sheet deep-drawing application and a manufacturing method therefor
is disclosed in
WO 2014/135645 A2.
Citation List
Patent Literature
[0010]
PTL 1: Japanese Unexamined Patent Application Publication No. 2001-49383
PTL 2: Japanese Unexamined Patent Application Publication No. 2013-28842
Summary of Invention
Technical Problem
[0011] The techniques described in Patent Literature 1 and Patent Literature 2 are intended
to produce cans which are containers and not to produce crown caps. As described below,
the steel sheets described in these patent documents are not suitable for forming
crown caps.
[0012] The steel sheet described in Patent Literature 1 is flexible. Thus, the anisotropy
of the steel sheet increases as the second cold rolling reduction is increased in
order to obtain desired strength, which impairs formability.
[0013] It is also difficult to obtain both strength and formability required for crown caps
by using the steel sheet described in Patent Literature 2. As such, techniques that
have been used for years for obtaining both formability and strength cannot be applied
to a steel sheet for crown cap.
[0014] In light of the aforementioned problems, an object of the present invention is to
provide a steel sheet for crown that, even when reduced in gauge, has sufficient strength
and formability suitable for forming crown caps, and to provide a method for forming
the steel sheet for crown cap. Solution to Problem
[0015] The inventors of the present invention have diligently carried out studies to solve
the aforementioned problems. As a result, it is found that the aforementioned problems
can be solved by optimizing the components and controlling the yield strength in the
rolling direction and the average Lankford value in particular ranges, completing
the present invention. More specifically, the present invention provides the following.
- [1] A steel sheet for crown cap as specified in claim 1.
- [2] In the steel sheet for crown cap according to [1] and as specified in claim 2,
the absolute value of Δr described below is 0.40 or less:
where rL represents a Lankford value in the direction parallel to the rolling direction, rD represents a Lankford value in the direction at 45° with respect to the rolling direction,
and rC represents a Lankford value in the direction at 90° with respect to the rolling direction.
- [3] A method for producing a steel sheet for crown cap according to claim 3 includes
a hot-rolling step of rough-rolling a slab having the composition according to claim
1 and finish-rolling the rough-rolled slab at a finish-rolling temperature of 850°C
or higher, a coiling step of coiling the hot-rolled sheet, which is obtained in the
hot-rolling step, at 450°C or higher and 750°C or lower, a pickling step of pickling
the hot-rolled sheet after the coiling step, a first cold-rolling step of cold-rolling
the hot-rolled sheet after the pickling step, an annealing step of annealing the cold-rolled
sheet, which is obtained in the first cold-rolling step, at 650°C or higher and 790°C
or lower, and a second cold-rolling step of cold-rolling the annealed sheet, which
is obtained in the annealing step at a rolling reduction of 20% or more and 50% or
less.
Advantageous Effects of Invention
[0016] According to the present invention, a steel sheet for crown cap that, even when reduced
in gauge, has strength and formability suitable for forming crown caps can be obtained.
Description of Embodiments
[0017] Embodiments of the present invention will be described below. The present invention
is not limited to the following embodiments.
<Steel Sheet for Crown Cap>
[0018] A steel sheet for crown cap has a composition according to claim 1. The yield strength
in the rolling direction is 500 MPa or more. The average Lankford value is 1.3 or
more. The absolute value of Δr is preferably 0.40 or less. The steel sheet for crown
cap of the present invention will be described below for its composition and physical
properties in this order.
[0019] In the description of the composition below, "%" expressing the amount of each component
contained in the steel sheet for crown cap of the present invention denotes "% by
mass".
C: more than 0.003% and 0.010% or less
[0020] When the C content is more than 0.010%, the average Lankford value after second cold-rolling
is low, which impairs formability as described below and makes the steel sheet unsuitable
for forming crown caps. When the C content is more than 0.010%, the formed crown cap
has uneven pleats, that is, a shape defect. When the C content is less than 0.003%,
it is difficult to obtained desired strength even by second cold-rolling. Therefore,
the C content is set to 0.003% or more and 0.010% or less. The C content is preferably
0.003% or more and 0.005% or less.
Si: 0.05% or less
[0021] A Si content of more than 0.05% is undesirable because Si affects formability because
of the same reason as for C. Therefore, the Si content is set to 0.05% or less. The
Si content is more preferably 0.03% or less. The Si content is still more preferably
0.01% or less.
Mn: 0.05% or more and 0.30% or less
[0022] When the Mn content is less than 0.05%, it is difficult to avoid hot brittleness
even at a low S content, which causes problems associated with, for example, surface
cracks in continuous casting. A Mn content of more than 0.30% is also undesirable
because of the same reason as for C. Therefore, the Mn content is set to 0.05% or
more and 0.30% or less. The Mn content is more preferably 0.10% or more and 0.30%
or less. The Mn content is still more preferably 0.15% or more and 0.25% or less.
P: 0.030% or less
[0023] A P content of more than 0.030% results in steel being hard or low corrosion resistance.
Therefore, the upper limit of the P content is set to 0.030%. The upper limit of the
P content is more preferably 0.020%.
S: 0.020% or less
[0024] Sulfur bonds to Mn in steel to form MnS. A large amount of MnS precipitation reduces
the hot ductility of the steel. This effect becomes notable when the sulfur content
is more than 0.020%. Therefore, the upper limit of the S content is set to 0.020%.
The upper limit of the S content is more preferably 0.011%. The S content is still
more preferably 0.007% or less.
Al: 0.005% or more and less than 0.0100%
[0025] Aluminum is an element to be added as a deoxidizer. Aluminum has an effect of reducing
the amount of oxygen (O) in molten steel and thus suppressing generation of solidification
defects in a steel ingot. In order to obtain this effect, the Al content is 0.005%
or more. However, a large amount of Al results in reduced formability. Specifically,
when the Al content is 0.0100% or more, the average Lankford value is low, which makes
the shapes of the pleats uneven in forming crown caps and causes a shape defect. Therefore,
the Al content is set to less than 0.0100%.
N: 0.0050% or less
[0026] When the N content is more than 0.0050%, the average Lankford value after the second
cold-rolling is low, which results in degraded formability. Therefore, the N content
is set to 0.0050% or less. The N content is preferably less than 0.0040%.
[0027] The C content is more than 0.003% when the Al content is 0.005% or more. When the
Al content is 0.005% or more, N in the steel bonds to Al to reduce yield strength.
Therefore, when the Al content is 0.005% or more, the yield strength is ensured by
setting the C content to more than 0.003%.
[0028] The balance, excluding the above-described components, is Fe and unavoidable impurities.
The unavoidable impurities include components that are unavoidably mixed in the production
process and components that are unavoidably added in order to impart desired properties
unless the advantageous effects of the present invention are impaired. Examples of
the unavoidable impurities include at least one of V, B, Ca, Zn, Co, and As in a total
amount of 0.02% or less, Cu: 0.10% or less, Ni: 0.10% or less, Cr: 0.09% or less,
and O: 0.0150% or less.
[0029] Next, the mechanical properties of the steel sheet for crown cap according to the
present invention will be described.
Yield strength: 500 MPa or more
[0030] The steel sheet for crown cap needs to have sufficient strength to avoid detachment
of a crown cap from the bottle against the internal pressure of the bottle. A typical
steel sheet for crown cap has a thickness of about 0.22 to 0.24 mm. If the steel sheet
for crown cap is reduced in gauge below this range, the strength of the steel sheet
for crown cap needs to be further increased. When the yield strength of the steel
sheet for crown cap in the rolling direction is less than 500 MPa, it is impossible
to impart sufficient strength to such a crown cap that has been reduced in gauge,
which results in low pressure resistance. Therefore, the yield strength in the rolling
direction is set to 500 MPa or more. The yield strength is preferably set to 550 MPa
or more. When the yield strength in the rolling direction is more than 650 MPa, it
may be difficult to control the press conditions in forming crown caps. The yield
strength in the rolling direction is thus preferably set to 650 MPa or less. The yield
strength can be determined by Metallic materials-tensile testing-method described
in "JIS Z 2241".
Average Lankford value: 1.3 or more
[0031] The steel sheet for crown cap is punched into a circular blank, which is then pressed
to form a crown cap. The shape of the crown cap after forming is evaluated mainly
based on the evenness of the shapes of the pleats. If the shapes of the pleats are
uneven, the sealing performance after capping is impaired, which may cause the content
of the bottle to be leaked. The formability of the steel sheet for crown cap is associated
with the composition and the yield strength and more closely associated with the average
Lankford value. Specifically, when the average Lankford value is less than 1.3, the
shapes of the pleats after forming are uneven. Consequently, the average Lankford
value is set to 1.3 or more. The average Lankford value is preferably 1.4 or more.
A larger average Lankford value is more preferred. The average Lankford value can
be evaluated by determining the r values by the method described in the attached document
JA in "JIS Z 2254". The average Lankford value is obtained by determining r
L: the r value in the direction parallel to the rolling direction, r
D: the r value in the direction at 45° with respect to the rolling direction, and r
C: the r value in the direction at 90° with respect to the rolling direction by the
method described above, and performing calculation in accordance with (r
L + 2 × r
D + r
C)/4.
Absolute value of Δr: 0.40 or less
[0032] In the present invention, the absolute value of Δr is preferably 0.40 or less. The
steel sheet for crown cap is punched into a circular blank, which is then pressed
to form a crown cap. The shape of the crown cap after forming is evaluated mainly
based on the evenness of the shapes of the pleats. If the shapes of the pleats are
uneven, the sealing performance after capping is impaired, which may cause the content
of the bottle to be leaked. The formability of the steel sheet for crown cap is associated
with the composition and the yield strength and also closely associated with the absolute
value of Δr (Lankford value (r value) for in-plane anisotropy). Specifically, when
the absolute value of Δr is more than 0.40, the shapes of the pleats after forming
are uneven. Therefore, the absolute value of Δr is set to 0.40 or less. A smaller
absolute value of Δr is more preferred. The absolute value of Δr is preferably 0.20
or less. The absolute value of Δr is obtained by determining r
L: the r value in the direction parallel to the rolling direction, r
D: the r value in the direction at 45° with respect to the rolling direction, and r
C: the r value in the direction at 90° with respect to the rolling direction by the
method described above, and performing calculation in accordance with (r
L - 2 × r
D + r
C)/2.
Thickness: less than 0.20 mm
[0033] The thickness of the steel sheet for crown cap of the present invention is not limited,
but the steel sheet for crown cap of the present invention has both good formability
and high strength even if it is thin. The term "thin" means that the thickness is
less than 0.20 mm, and more specifically 0.13 to 0.19 mm.
<Method for Producing Steel Sheet for Crown Cap>
[0034] An exemplary method for producing the steel sheet for crown cap of the present invention
will be described below.
[0035] The steel sheet for crown cap of the present invention can be produced by a DR method
including a hot-rolling step, a coiling step, a pickling step, a first cold-rolling
step, an annealing step, and a second cold-rolling step. Each step will be described
below.
Hot-Rolling Step
[0036] The hot-rolling step is a step of rough-rolling a slab having the composition described
above and finish-rolling the rough-rolled slab. The slab is produced, for example,
by controlling the molten steel so as to have the above-mentioned chemical components
(composition) by a publicly known method using a converter or the like, followed by
continuous casting. Since the composition of the slab is equivalent to the composition
of the steel sheet for crown cap, the composition of the steel sheet for crown cap
is controlled when the slab is produced.
[0037] The rough-rolling conditions are not limited, but the slab is preferably heated to
1200°C or higher in rough rolling. The upper limit of the heating temperature is not
limited, but application of significantly high heating temperature causes excess scale
formation, which results in defects on the product surface. Therefore, the heating
temperature is preferably set to 1300°C or lower.
[0038] The finish-rolling temperature is set to 850°C or higher from the viewpoint of the
stability of the rolling load. The finish-rolling temperature is preferably 880°C
or higher, and more preferably 900°C or higher. Since it difficult to produce a thin
steel sheet at a finish-rolling temperature higher than needed, the finish-rolling
temperature is preferably set to 960°C or lower.
Coiling Step
[0039] The coiling step is a step of coiling the hot-rolled sheet obtained in the hot-rolling
step. When the coiling temperature is higher than 750°C, crystal grains are coarsened
to reduce the strength and, as a result, the mechanical properties defined in the
present invention are not obtained. Therefore, the coiling temperature in the hot-rolling
step is set to 750°C or lower. The coiling temperature is preferably 740°C or lower
and more preferably 700°C or lower. The coiling temperature is still more preferably
650°C or lower. In order to lower the coiling temperature to less than 450°C and operate
without impairing efficiency, the finish-rolling temperature needs to be lowered accordingly.
Since it is difficult to control the shape of the sheet at a low finish-rolling temperature,
the coiling temperature is set to 450°C or higher. The coiling temperature is more
preferably 500°C or higher. The coiling temperature is still more preferably 550°C
or higher.
Pickling Step
[0040] The pickling step is a step of pickling the hot-rolled sheet after the coiling step.
The pickling step involves removing surface scale. The pickling conditions are not
limited as long as surface scale can be removed.
First cold-rolling step
[0041] The first cold-rolling step is a step of cold-rolling the hot-rolled sheet after
the pickling step. The rolling reduction in the first cold-rolling step is not limited,
but the rolling reduction is preferably set to 85% to 94% in order to produce an ultra-thin
material.
Annealing step
[0042] The annealing step is a step of annealing the cold-rolled sheet obtained in the first
cold-rolling step. When the annealing temperature is higher than 790°C, troubles,
such heat buckling, that occur during the passage of the sheet tend to occur in continuous
annealing. When the annealing temperature is lower than 650°C, the recrystallization
is incomplete, which leads to an uneven material. Therefore, the annealing temperature
is set to 650°C to 790°C.
Second cold-rolling step
[0043] The second cold-rolling step is a step of cold-rolling the annealed sheet obtained
in the annealing step. This second cold-rolling imparts desired strength. In the production
method of the present invention, the condition of the rolling reduction to be selected
differs with the Al content. Specifically, the rolling reduction is 20% or more and
50% or less. If the rolling reduction is less than 20%, the strength sufficient to
ensure the pressure resistance of the crown cap is not obtained. When the rolling
reduction in the second cold-rolling is more than 50%, the excess anisotropy is induced
and thus the formability is impaired. Consequently, the rolling reduction in the second
cold-rolling is set in the above-mentioned range in accordance with the Al content.
The preferred upper limit of the rolling reduction is 40% at any Al content
[0044] After the second cold-rolling, a process such as a plating process (electrolytic
tin plating, electrolytic chromium plating) is performed by an ordinary method to
produce a steel sheet for crown cap.
[0045] As described above, according to the embodiments, the steel sheet has both high strength
and good crown cap formability, which enables gauge reduction of crown caps.
EXAMPLES
[0046] In Examples, a steel having the composition described in Table 1 with the balance
being Fe and unavoidable impurities was first smelted in an actual converter and continuously
cast to obtain a steel slab. The steel slab thus obtained was reheated to 1250°C and
then hot-rolled in the conditions at a rolling start temperature of 1150°C and at
the finish-rolling temperature described in Table 2. The resulting sheet was coiled
at the coiling temperature described in Table 2 and then pickled after coiling. Next,
the sheet was subjected to first cold-rolling at the first cold rolling reduction
described in Table 2, continuously annealed at the annealing temperature described
in Table 2, and subsequently subjected to second cold-rolling at the second cold rolling
reduction described in Table 2. The obtained steel sheet was continuously subjected
to ordinary chromium plating to produce a tin-free steel.
[0047] The steel sheet thus obtained was subjected to a heat treatment corresponding to
coating baking at 210°C for 15 minutes. The steel sheet was then subjected to tensile
testing and measured for its average Lankford value and Δ r value.
[0048] Tensile testing was performed by using a JIS No. 5 tensile test piece in accordance
with JIS Z 2241 to determine the yield strength in the rolling direction.
[0049] The average Lankford value was determined by using the natural-vibration method described
in the attached document JA in "JIS Z 2254." In this test, r
L was determined by preforming tensile testing in the rolling direction, r
D was determined by performing tensile testing in the direction at 45° with respect
to the rolling direction, and r
C was determined by performing tensile testing in the direction at 90° with respect
to the rolling direction. The absolute value of Δr was obtained by calculating (r
L -2 × r
D + r
C)/2 from the measured results.
[0050] The obtained steel sheet was used to form a crown cap and evaluated for crown cap
formability. A circular blank having a diameter of 37 mm was pressed in the size of
the third type of crown cap (outer diameter: 32.1 mm, height: 6.5 mm, number of pleats:
21) described in "JIS S 9017" (withdrawn standard). The crown cap formability was
evaluated by visual observation and rated "A" for the case where the sizes of the
pleats were even and "B" for the case where the sizes of the pleats were uneven.
[0051] Pressure testing was performed by using the formed crown cap. A polyvinyl chloride
liner was formed on the inner side of the crown cap, and a commercial beer bottle
was capped with the crown cap. The internal pressure at which the crown cap was detached
was determined by using Secure Seal Tester available from Secure Pak. The pressure
resistance was rated "A" for the case where the pressure resistance was higher than
or equal to that of crown caps known in the art and "B" for the case where the pressure
resistance was lower than that of crown caps known in the art. The obtained results
are shown in Table 3.
[0052] In Table 3, the steel sheets of Samples 2, 4 and 5 which are Invention Examples have
a yield strength in the rolling direction of 500 MPa or more, an average Lankford
value of 1.3 or more, and an absolute value of Δr of 0.40 or less, which shows both
good crown cap formability and high pressure resistance. In contrast, the steel sheet
of Sample 6 which is Comparative Example has a yield strength in the rolling direction
of less than 500 MPa, namely, low pressure resistance because the Al content is more
than 0.005% but the C content is less than 0.003%. In Comparative Examples, the steel
sheet of Sample 7 has an excessively high C content, the steel sheet of Sample 8 has
an excessively high Mn content, the steel sheet of Sample 9 has an excessively high
Al content, the steel sheet of Sample 10 has an excessively high N content, and the
coiling temperature after hot rolling was too high for the steel sheet of Sample 11.
Because of these reasons, all of these steel sheets have an average Lankford value
of less than 1.3, namely, poor crown cap formability. With regard to the steel sheet
of Sample 12 which is Comparative Example, the second cold rolling reduction was too
low, and thus the yield strength in the rolling direction is less than 500 MPa, which
shows low pressure resistance.
[Table 1]
|
(% by mass) |
|
C |
Si |
Mn |
P |
S |
Al |
N |
Sample 1 |
0.005 |
0.03 |
0.10 |
0.011 |
0.013 |
0.0045 |
0.0028 |
Sample 2 |
0.004 |
0.03 |
0.25 |
0.014 |
0.011 |
0.0056 |
0.0022 |
Sample 3 |
0.008 |
0.04 |
0.08 |
0.020 |
0.009 |
0.0032 |
0.0038 |
Sample 4 |
0.010 |
0.02 |
0.09 |
0.013 |
0.014 |
0.0060 |
0.0031 |
Sample 5 |
0.005 |
0.03 |
0.15 |
0.016 |
0.010 |
0.0089 |
0.0019 |
Sample 6 |
0.002 |
0.05 |
0.16 |
0.022 |
0.015 |
0.0052 |
0.0027 |
Sample 7 |
0.012 |
0.02 |
0.13 |
0.012 |
0.013 |
0.0073 |
0.0016 |
Sample 8 |
0.004 |
0.01 |
0.41 |
0.013 |
0.008 |
0.0046 |
0.0030 |
Sample 9 |
0.005 |
0.03 |
0.21 |
0.020 |
0.014 |
0.0132 |
0.0024 |
Sample 10 |
0.006 |
0.04 |
0.07 |
0.013 |
0.013 |
0.0057 |
0.0056 |
Sample 11 |
0.010 |
0.02 |
0.14 |
0.016 |
0.008 |
0.0061 |
0.0024 |
Sample 12 |
0.006 |
0.03 |
0.09 |
0.011 |
0.013 |
0.0058 |
0.0035 |
Sample 13 |
0.003 |
0.001 |
0.22 |
0.009 |
0.005 |
0.0010 |
0.0025 |
Sample 14 |
0.004 |
0.001 |
0.21 |
0.011 |
0.003 |
0.0020 |
0.0018 |
[Table 2]
[0053]
[Table 2]
|
Finish-rolling temperature (°C) in hot rolling |
Coiling temperature (°C) after hot rolling |
Thickness (mm) of hot-rolled sheet |
First cold rolling reduction (%) |
Annealing temperature (°C) |
Second cold rolling reduction (%) |
Thickness (mm) of finished sheet |
Note |
1 |
880 |
630 |
2.5 |
89 |
663 |
35 |
0.18 |
Comparative Example |
2 |
880 |
590 |
2.3 |
90 |
680 |
20 |
0.18 |
Invention Example |
3 |
880 |
725 |
2.0 |
88 |
691 |
30 |
0.17 |
Comparative Example |
4 |
880 |
565 |
2.5 |
92 |
655 |
25 |
0.15 |
Invention Example |
5 |
880 |
610 |
2.5 |
90 |
683 |
40 |
0.15 |
Invention Example |
6 |
880 |
595 |
2.3 |
90 |
679 |
25 |
0.17 |
Comparative Example |
7 |
880 |
720 |
2.0 |
88 |
667 |
20 |
0.19 |
Comparative Example |
8 |
880 |
630 |
2.3 |
90 |
690 |
30 |
0.16 |
Comparative Example |
9 |
880 |
680 |
2.3 |
90 |
657 |
20 |
0.18 |
Comparative Example |
10 |
880 |
700 |
2.5 |
92 |
682 |
25 |
0.15 |
Comparative Example |
11 |
880 |
760 |
2.5 |
90 |
680 |
40 |
0.15 |
Comparative Example |
12 |
880 |
705 |
2.5 |
92 |
695 |
15 |
0.17 |
Comparative Example |
13 |
930 |
690 |
2.3 |
89 |
685 |
35 |
0.17 |
Comparative Example |
14 |
920 |
640 |
2.3 |
90 |
692 |
24 |
0.17 |
Comparative Example |
[Table 3]
[0054]
[Table 3]
|
Yield strength (MPa) in rolling direction |
Average Lankford value |
Δr |
Crown cap formability |
Pressure resistance |
Note |
Sample 1 |
605 |
1.5 |
0.3 |
A |
A |
Comparative Example |
Sample 2 |
532 |
1.6 |
0.1 |
A |
A |
Invention Example |
Sample 3 |
587 |
1.5 |
0.2 |
A |
A |
Comparative Example |
Sample 4 |
564 |
1.4 |
0.3 |
A |
A |
Invention Example |
Sample 5 |
623 |
1.6 |
0.3 |
A |
A |
Invention Example |
Sample 6 |
487 |
1.5 |
0.3 |
A |
B |
Comparative Example |
Sample 7 |
525 |
1.1 |
0.4 |
B |
B |
Comparative Example |
Sample 8 |
592 |
1.0 |
0.4 |
B |
B |
Comparative Example |
Sample 9 |
523 |
1.0 |
0.4 |
B |
B |
Comparative Example |
Sample 10 |
553 |
1.2 |
0.3 |
B |
B |
Comparative Example |
Sample 11 |
514 |
1.2 |
0.4 |
B |
B |
Comparative Example |
Sample 12 |
465 |
1.5 |
0.3 |
A |
B |
Comparative Example |
Sample 13 |
577 |
1.4 |
0.1 |
A |
A |
Comparative Example |
Sample 14 |
605 |
1.5 |
0.2 |
A |
A |
Comparative Example |
1. Stahlblech für Kronkorken mit einer Zusammensetzung, die in Ma% Folgendes umfasst:
C: mehr als 0,003 % und 0,010 % oder weniger, Si: 0,05 % oder weniger, Mn: 0,05 %
oder mehr und 0,30 % oder weniger, P: 0,030 % oder weniger, S: 0,020 % oder weniger,
Al: 0,005 % oder mehr und weniger als 0,0100 %, N: 0,0050 % oder weniger, und wobei
der Rest Fe und unvermeidbare Verunreinigungen einschließlich mindestens einem aus
Folgendem enthält: V, B, Ca, Zn, Co und As in einer Gesamtmenge von 0,02 % oder weniger,
Cu: 0,10 % oder weniger, Ni: 0,10 % oder weniger, Cr: 0,09 % oder weniger; und O:
0,0150 % oder weniger,
wobei eine Streckgrenze in einer Walzrichtung 500 MPa oder mehr beträgt, bestimmt
durch ein Verfahren, das in JIS Z 2241 beschrieben ist, und
wobei ein durchschnittlicher Lankford-Wert, wie nachfolgend beschrieben, 1,3 oder
mehr beträgt und mit einem Verfahren bestimmt wird, das in JIS Z 2254 beschrieben
ist: durchschnittlicher Lankford-Wert = (rL + 2 x rD + rc)/4,
wobei rL einen Lankford-Wert in einer Richtung parallel zu der Walzrichtung repräsentiert,
rD einen Lankford-Wert in einer Richtung 45° bezüglich der Walzrichtung repräsentiert,
und rc einen Lankford-Wert in einer Richtung 90° bezüglich der Walzrichtung repräsentiert.
2. Stahlblech für einen Kronkorken nach Anspruch 1, wobei ein absoluter Wert von Δr,
wie unten beschrieben, 0,40 oder weniger beträgt:
wobei r
L einen Lankford-Wert in einer Richtung parallel zu der Walzrichtung repräsentiert,
r
D einen Lankford-Wert in einer Richtung 45° bezüglich der Walzrichtung repräsentiert,
und r
c einen Lankford-Wert in einer Richtung 90° bezüglich der Walzrichtung repräsentiert.
3. Verfahren zur Herstellung eines Stahlblechs für einen Kronkorken, wobei das Verfahren
umfasst:
einen Warmwalzschritt zum Vorwalzen einer Bramme mit der Zusammensetzung nach Anspruch
1 und zum Fertigwalzen der vorgewalzten Bramme bei einer Fertigwalztemperatur von
850 °C oder höher;
einen Aufwicklungsschritt zum Aufwickeln des warmgewalzten Blechs, das in dem Warmwalzschritt
erhalten wird, bei 450 °C oder höher und 750 °C oder niedriger;
einen Beizschritt zum Beizen des warmgewalzten Stahlblechs nach dem Aufwicklungsschritt;
einen ersten Kalzwalzschritt zum Kaltwalzen des warmgewalzten Stahlblechs nach dem
Beizschritt;
einen Glühschritt zum Glühen des kaltgewalzten Blechs, das in dem ersten Kaltwalzschritt
erhalten wird, bei 650 °C oder höher und 790 °C oder niedriger; und
einen zweiten Kaltwalzschritt zum Kaltwalzen des geglühten Blechs, das in dem Glühschritt
erhalten wird, bei einer Walzreduktion von 20 % oder mehr und 50 % oder weniger.
1. Tôle d'acier pour capsule ayant une composition constituée, en termes de % en masse,
de C : plus de 0,003 % et 0,010 % ou moins, Si : 0,05 % ou moins, Mn : 0,05 % ou plus
et 0,30 % ou moins, P : 0,030 % ou moins, S : 0,020 % ou moins, Al : 0,005 % ou plus
et moins de 0,0100 %, N : 0,0050 % ou moins, le reste étant du Fe et des impuretés
inévitables incluant l'un au moins parmi V, B, Ca, Zn, Co et As en une quantité totale
de 0,02 % ou moins, Cu : 0,10 % ou moins, Ni : 0,10 % ou moins, Cr : 0,09 % ou moins
et O : 0,0150 % ou moins,
une limite d'élasticité dans un sens de laminage étant supérieure ou égale à 500 MPa
déterminée par une méthode décrite dans le document JIS Z 2241, et
un coefficient de Lankford moyen décrit ci-dessous étant supérieur ou égal à 1,3 et
déterminé par une méthode décrite dans le document JIS Z 2244 :
où r
L représente un coefficient de Lankford dans une direction parallèle au sens de laminage,
r
D représente un coefficient de Lankford dans une direction à 45° par rapport au sens
de laminage et r
C représente un coefficient de Lankford dans une direction à 90° par rapport au sens
de laminage.
2. Tôle d'acier pour capsule selon la revendication 1, une valeur absolue de Δr décrit
ci-dessous étant inférieure ou égale à 0,40 :
où r
L représente un coefficient de Lankford dans une direction parallèle au sens de laminage,
r
D représente un coefficient de Lankford dans une direction à 45° par rapport au sens
de laminage et r
C représente un coefficient de Lankford dans une direction à 90° par rapport au sens
de laminage.
3. Procédé de production d'une tôle d'acier pour capsule, le procédé comprenant :
une étape de laminage à chaud consistant à soumettre à un laminage de dégrossissage
une brame ayant la composition selon la revendication 1 et à effectuer un laminage
de finissage sur la brame ayant subi le laminage de dégrossissage à une température
de laminage de finissage supérieure ou égale à 850 °C ;
une étape d'enroulement consistant à enrouler la tôle laminée à chaud, qui est obtenue
lors de l'étape de laminage à chaud, à une température supérieure ou égale à 450 °C
et inférieure ou égale à 750 °C ;
une étape de décapage consistant à décaper la tôle laminée à chaud après l'étape d'enroulement
;
une première étape de laminage à froid consistant à laminer à froid la tôle laminée
à chaud après l'étape de décapage ;
une étape de recuit consistant à recuire la tôle laminée à froid, qui est obtenue
lors de la première étape de laminage à froid, à une température supérieure ou égale
à 650 °C et inférieure ou égale à 790 °C ; et
une seconde étape de laminage à froid consistant à laminer à froid la tôle recuite,
qui est obtenue lors de l'étape de recuit, avec un taux de réduction par laminage
supérieur ou égal à 20 % et inférieur ou égal à 50 %.