[0001] The present invention relates to a cutting attachment for a kitchen appliance, a
cutter housing for a kitchen appliance, and a kitchen appliance.
[0002] Dicing a working medium (e.g. food) is a process of cutting it into cuboid or 3D-rectangular
shaped portions (also known as hyperrectangle, right rectangular prism, rectangular
cuboid, or rectangular parallelepiped shapes). This has the effect of making the food
easier to process (e.g. cook or eat directly) as it has an increased surface area
and is in smaller portions.
[0003] One way of achieving this is by forcing the article to be diced (e.g. a potato) through
a grid of cross-cutting blades. Each blade typically presents a sharpened cutting
edge towards the object to be cut, and acts to slice it as it is forced through the
grid. As the object is further forced through the grid, the strips of it that have
been sliced into 3-D rectangular shaped portions protrude from the other side of the
grid. At this point a further blade, which may be either of a reciprocating blade
or a rotating blade, cuts the strips off close to the grid.
[0004] One problem with such an arrangement is that it is difficult for a user to force
the object to be cut through the grid, as the force must be sufficient simultaneously
to drive multiple blades into the object to be cut. This also means that a large force
must be applied against the grid and any supporting elements of the grid, meaning
that the grid must be of sturdy construction and have a thick supporting frame, making
the device bulky and expensive. The requirement of pushing the food with a large force
against the grid can lead to the blades of the grid breaking and reduce the lifetime
of the grid.
[0005] It is therefore desirable to provide a dicing arrangement capable of at least partially
ameliorating the above-described issues.
[0006] Aspects and embodiments of the present invention are set out in the appended claims.
These and other aspects and embodiments of the invention are also described herein.
[0007] According to an aspect of the invention, there is provided a cutting attachment (also
referred to as a dicing arrangement) for a kitchen appliance, comprising: a first
set of members having cutting edges, wherein the cutting edge of at least one of the
first set of members comprises at least a portion arranged at a first height; and
a second set of members having cutting edges, wherein at least a portion of the cutting
edge of at least one of the second set of members is arranged at a second height,
the second height being different to the first height; wherein the first set of members
and the second set of members form an array of apertures between the cutting edges;
wherein the cutting edge of at least one of the first set of members comprises at
least a portion arranged at a third height, the third height being different to the
first height, and wherein at least one of: said at least a portion arranged at the
first height and said at least at portion arranged at the third height extends over
at least one of the apertures.
[0008] By arranging the cutting edges in respective different sets at different first and
second heights, the amount of force which is required to force food through the cutting
attachment may be reduced. This effect may be improved by including at least a further
portion of a cutting edge in the first set at a third height. The provision of said
different heights within a single set of cutting edges may also improve control over
the way in which food is cut, for example by guiding the food in a particular direction
during cutting (e.g. away from the edges of the cutting attachment, or so as to spread
the food across more of the cutting attachment). Including a portion at a first or
third height which extends over at least one aperture may allow for the cutting of
food to be controlled as described.
[0009] In use, food encounters cutting edges arranged at the first height before or after
cutting edges arranged at the second height. As used herein, "height" preferably connotes
height in the cutting direction, and/or the level at which the cutting edge is located.
Therefore, it may be the level to which the member extends in the direction in which
food is cut. Preferably, in normal use (i.e. when food is pushed downwards onto the
cutting attachment), this is the vertical direction. Preferably, the height is the
height of the member. In other examples, this may be different to the height of the
member, for example, a member may be vertically shifted relative to other members
(e.g. different members may extend to different heights above a base level).
[0010] As used herein, "extends over" preferably connotes that the at least a portion arranged
at the third height or the at least a portion arranged at the first height has a length
greater than a dimension of at least one of the apertures, preferably the width of
at least one of the apertures. In some examples, at least one of said at least a portion
arranged at the first height and said at least a portion arranged at the third height
extends along at least one of the apertures. In some examples, at least one of said
at least a portion arranged at the first height and said at least a portion arranged
at the third height forms a wall of at least one of the apertures. In some examples,
at least one of said at least a portion arranged at the first height and said at least
a portion arranged at the third height extends over at least two apertures, optionally
at least three apertures, optionally at least five apertures. Optionally, the at least
a portion arranged at a third height may be referred to as at least a further portion
arranged at a third height. Preferably, the members are flat, elongate members having
a cutting edge and a (flat) guiding portion.
[0011] Preferably, one of the at least a portion arranged at the first height and the at
least a portion arranged at the third height is positioned centrally in the cutting
attachment. Preferably, the term "centrally" should be understood as being relative
to the direction in which items to be cut are fed towards the cutting attachment.
[0012] Preferably, one of the at least a portion arranged at the first height and the at
least a portion arranged at the third height is positioned centrally along a length
of one of the first of members and the or second set of members.
[0013] In an embodiment, the third height is greater than the first height. Preferably,
the third height is greater than the second height. Preferably, the third height is
at least 2mm greater than the second height, preferably at least 4mm, more preferably
at least 6mm, still more preferably at least 10mm.
[0014] Preferably, in cases where the third height is greater than the first height, the
at least a portion arranged at the third height is positioned centrally along the
length of the first set of members. Preferably, in cases where the first height is
greater than the third height, the at least a portion arranged at the first height
is positioned centrally along the length of the second set of members.
[0015] Preferably, the third height is at least 1mm greater than the first height, preferably
at least 2mm, more preferably at least 3mm, still more preferably at least 5mm. Preferably,
the third height is at least 10% greater than the first height above the base level,
preferably at least 20%, more preferably at least 30%, still more preferably at least
50%.
[0016] In an embodiment, the first set of members comprises at least one member having a
cutting edge arranged at the third height. Preferably, the portion arranged at the
third height extends along the entire length of the member comprising the portion
arranged at the third height.
[0017] Preferably, the at least one member extending to the third height is arranged generally
centrally along the length of the members of the second set. Preferably, it is arranged
centrally. Preferably, the at least one member extending to the third height is a
middle member of the first set of members. As used herein, "middle" preferably connotes
the middle member by count from the outermost members of the first set inwards. Preferably,
if there is more than one member extending to the third height, the members extending
to the third height are arranged in the middle of the first set of members. Preferably,
in cases where the first set of members comprises an even number of members, the middle
member refers to the middle two members.
[0018] In an embodiment, the first height is greater than the second height. Preferably,
the difference between the first height and the third height is at least twice as
great as the difference between the first height and the second height.
[0019] Preferably, the cutting edges of the first set of members are arranged at either
the first height or the third height. Preferably, the entire length of all of the
cutting edges of the first set of members is arranged at either the first height or
the third height. Preferably, the first set of members further comprises at least
one member extending to a height different to the first, second and third height.
[0020] Preferably, the height of members of the first set is symmetric about: the centre
of the length of the members of the second set; the middle member of the first set;
and/or the member of the first set extending to the greatest height. Preferably, the
height of members of the first set decreases with each sequential member of the first
set.
[0021] Preferably, the height of members of the first set decreases by a constant increment
or proportion.
[0022] Preferably, the at least one member extending to the third height extends from the
same base level as others of the first set. Preferably, all members of the first set
extend from the same base level. Preferably, all members of the first set have the
same height.
[0023] In an embodiment, the first height is less than the third height. Preferably, the
second height is the same as the third height. Preferably, each member of the first
set of members has a cutting edge comprising a portion arranged at the first height
and a portion arranged at the third height.
[0024] Preferably, the portion arranged at the first height is arranged centrally along
the length of the member comprising the portion. Preferably, the portion arranged
at the first height is centred on a middle member of the second set of members.
[0025] Preferably, the entire length of the cutting edges of the first set of members consists
of the portion arranged at the first height and the portion arranged at the third
height. Preferably, the portion arranged at the third height may be separated by the
portion arranged at the first height. Optionally, there may be a plurality of portions
arranged at the third height.
[0026] Preferably, the portion arranged at the first height is arranged between intersections
of the member of the first set with members of the second set.
[0027] Optionally, the portion arranged at the first height is separated from the portion
arranged at the third height by a step or a slope.
[0028] Preferably, each member of the first set of members has a cutting edge comprising
two portions arranged at the third height and a portion arranged at the first height;
more preferably wherein the portion arranged at the first height is positioned between
the portions arranged at the third height.
[0029] Preferably, at least one of said at least a portion arranged at the first height
and said at least a portion arranged at the third height extends over at least half
of the length of the at least one member. As used herein, "the member" refers to the
member comprising the at least a portion arranged at the first height and the at least
a portion arranged at the third height. Preferably, the at least one of said at least
a portion arranged at the first height and said at least a portion arranged at the
third height extends over at least two members, more preferably at least three members.
[0030] Preferably, the portion arranged at the third height extends from an end of the member
comprising the portion. Preferably, the first set of members and/or the second set
of members extend from a common base level (also referred to as the same base height).
Preferably, the bases of each of the members are opposite to the cutting edges.
[0031] According to an aspect of the invention, there is provided a cutting attachment for
a kitchen appliance, comprising: a first set of members having cutting edges, wherein
the cutting edge of at least one of the first set of members comprises at least a
portion arranged at a first height; and a second set of members having cutting edges,
wherein at least a portion of the cutting edge of at least one of the second set of
members is arranged at a second height, the second height being different to the first
height; wherein, optionally, the first set of members and the second set of members
form an array of apertures between the cutting edges; wherein the first set of members
and the second set of members extend from a common base level. Providing members extending
from a common base height may allow food to be guided through the apertures of the
cutting attachment more regularly, and may reduce the distance over which food travels
within a kitchen appliance without being guided (and before encountering a further
processing device, such as a blade).
[0032] Preferably, members within a (or each) set extend parallel to each other (i.e. the
cutting edges of the members are parallel to the cutting edges of other members in
the same set). Preferably, the first set is not parallel to the second set. Preferably,
the first set of members intersects at a right angle to the second set of members
(i.e. the first set of members and the second set of members intersect such the cutting
edges of members in the first set of members are perpendicular to the cutting edges
of members in the second set of members).
[0033] Preferably, the cutting attachment further comprises an engagement formation for
engaging the cutting attachment to the kitchen appliance. Preferably, the engagement
formation comprises the ends of the members or the lower edges of the members. Preferably,
the engagement formation is a frame configured to engage the members. Preferably,
the ends of each of the members have the same dimensions for engagement with a feed
tube (e.g. the same vertical height).
[0034] Preferably, the cutting attachment further comprises a (elongate) feed tube through
which food may be inserted for cutting; wherein the first and second sets of members
are located within or at an end of the feed tube.
[0035] According to an aspect of the invention, there is provided a cutting attachment for
a kitchen appliance, comprising: a first set of members having cutting edges, wherein
the cutting edge of at least one of the first set of members comprises at least a
portion arranged at a first height; and a second set of members having cutting edges,
wherein at least a portion of the cutting edge of at least one of the second set of
members is arranged at a second height, the second height being different to the first
height; wherein, optionally, the first set of members and the second set of members
form an array of apertures between the cutting edges; a (elongate) feed tube through
which food may be inserted for cutting; wherein the first and second sets of members
are located within or at an end of the feed tube. Providing a feed tube may improve
the ease by which a user can cut food using the cutting attachment, and may allow
the cutting attachment to output food directly into a cutter housing of a kitchen
appliance.
[0036] Preferably, the first and second sets of members are located closer to an aperture
of the feed tube through which food exits the feed tube than an aperture of the feed
tube through which food enters the feed tube. Preferably, the distance from the first
and second sets of members to the aperture of the feed tube through which food enters
the feed tube is at least approximately 2mm and is preferably approximately 3mm.
[0037] Preferably, the cutting attachment further comprises a pusher for driving food along
the feed-tube, wherein the pusher comprises teeth dimensioned so as to fit through
the apertures of the cutting attachment. Preferably, the cutting attachment further
comprises a supporting frame for supporting the cutting attachment above a container.
Preferably, the cutting attachment is removably attached to the feed tube.
[0038] Preferably, the portion arranged at the first height is located centrally to a feed
tube. Preferably, the portion arranged at the third height abuts an inner wall of
a feed tube.
[0039] Preferably, the first set of members and/or the second set of members comprise straight
and/or level cutting edges. Optionally, the first set and/or the second set of members
comprise non-serrated cutting edges. In an alternative, the first set and/or the second
set of members comprise serrated or saw-toothed cutting edges. In a further alternative,
the first set and/or the second set of members have an angled guillotine shape.
[0040] Preferably, the cutting attachment further comprises first clips or other locking
means for locking onto the rim of a first container. Preferably, the cutting attachment
further comprises second clips or other locking means for attaching to the rim of
a second container having a differing diameter to the first container.
[0041] In an alternative, the first and/or second set of members comprises only one member.
[0042] Optionally, the members are blades or wires. Optionally, the members of the first
and/or second set are each of the same length. Optionally, the members of the first
set are longer than the members of the second set.
[0043] Optionally, the second set of members comprises more members than the first set of
members. In other examples, the second set of members comprises the same number of
members as the first set. Optionally, the first and/or second set comprises at least
3, 5, 7, 9, or 12 members.
[0044] Preferably, members of the first set are each arranged parallel to each other, and
preferably are parallel along their length and/or height. Preferably, members of the
second set are each arranged parallel to each other, and preferably are parallel along
their length and/or height. Preferably, members of the second set are each arranged
perpendicularly to members of the first set.
[0045] Preferably, members of the second set intersect members of the first set. Optionally,
members of the first and/or second set comprise an interlock formation for interlocking
the first set of members with the second set of members. Optionally, the second set
of members is integrally formed with the first set of members.
[0046] Optionally, the apertures are rectangular or square. Optionally, the cutting arrangement
is rectangular or square or circular.
[0047] According to another aspect, there is provided a cutter housing for a kitchen appliance,
comprising a cutting attachment as described herein; and a movable blade movable to
cut across food moving along the length of the feed-tub (such that food entering the
kitchen appliance via the cutting attachment can be cut by the blade). According to
another aspect, there is provided a kitchen appliance comprising a cutting attachment
as described herein, optionally wherein the kitchen appliance comprises a blade located
adjacent (a base of) the cutting attachment.
[0048] Preferably, the kitchen appliance further comprises a moveable blade positioned beyond
the output of the feed tube, configured to cut across the feed tube. Optionally, the
moveable blade is a rotary blade mounted on a disc. Preferably, the moveable blade
is mounted on a first surface of the disc closest to the output of the feed tube,
and the disc further comprises a second surface further from the output of the feed
tube than the first surface, the second surface configured to support food to be cut
by the movable blade.
[0049] Preferably, the disc further comprises a third surface connecting the first surface
and the second surface, optionally wherein the third surface is inclined so as to
slope relative to the first surface and the second surface. Preferably, the disc further
comprises an aperture through which food cut by the rotary blade may fall. Preferably,
the kitchen appliance further comprises a floor configured to receive food cut by
the rotary blade, optionally wherein the disc further comprises an element configured
to drive cut food on the floor towards a chute. Preferably, the distance between the
first surface and the second surface is approximately 1cm.
[0050] Preferably, the movable blade comprises a set of interchangeable movable blades configured
to be interchangeable to cut food at differing distances relative to the first aperture
and/or having blades of differing shape.
[0051] Preferably, cutting edges of the members are orientated towards the input of the
feed tube. Preferably, the height of the members is orientated parallel to the length
of the feed tube. Preferably, the at least a portion arranged at the third height
is positioned at the centre of the feed tube.
[0052] Preferably, the teeth of the pusher protrude a distance greater than the height of
the members. Preferably, the pusher comprises a flange on the end of the pusher opposite
the teeth, the flange having a diameter greater than that of the feed tube and configured
to prevent the entirety of the length of the pusher being advanced within the feed
tube. Preferably, the pusher has a length smaller than the length of the feed tube.
[0053] Preferably, the kitchen appliance further comprises a motor for driving the movement
of the moveable blade. Preferably, the kitchen appliance is configured to energise
the motor responsive to a sensor input indicating that food has reached a predetermined
position relative to the movable blade. Preferably, the kitchen appliance comprises
an interlock mechanism for preventing the energisation of the motor when the movable
blade is not contained within the or a cutter housing. Preferably, the kitchen appliance
comprises a clutch configured to cause the moveable blade to slip relative to the
motor when a predetermined torque condition is met.
[0054] Preferably, the kitchen appliance comprises a heating and/or cooling element configured
to cook food diced by the food processor. Preferably, the kitchen appliance further
comprises a mixing blade for mixing food during cooking.
[0055] Disclosed herein is a cutting attachment for a kitchen appliance, comprising: a first
set of members having cutting edges, wherein the cutting edge of at least one of the
first set of members comprises at least a portion arranged at a first height; and
a second set of members having cutting edges, wherein the cutting edge of at least
one of the second set of members is arranged at a second height, the second height
being different to the first height; wherein the first set of members and the second
set of members form an array of apertures between the cutting edges; optionally further
comprising an engagement formation for engaging the cutting attachment to a feed tube
in the kitchen appliance.
[0056] According to another aspect, there is provided a dicing arrangement comprising two
or more intersecting blades located within an elongate feed tube through which food
may be inserted for cutting by the blades, wherein the two or more intersecting blades
are provided with cutting edges having differing distances relative to a first aperture
of the feed tube through which food may be inserted.
[0057] Preferably, the two or more intersecting blades comprise two sets of blades, with
each set comprising two or more blades. Preferably, blades within a set extend parallel
to each other. Preferably, the one set of intersecting blades intersects at a right-angle
to the other. Preferably, the two or more intersecting blades have lower edges opposite
to the cutting edges, wherein the lower edges are of a same distance relative to the
first aperture. Preferably, the two or more intersecting blades have cutting edges
with a differing distance along part of their length and a same distance along an
other part of their length.
[0058] Preferably, the part of the length of the intersecting blades along which cutting
edges of differing distance are formed is located centrally to the feed-tube. Preferably,
the other part of the length of the intersecting blades along which they have edges
of the same distance is that which abuts an inner wall of the feed-tube.
[0059] Preferably, the two or more intersecting blades comprise three or more intersecting
blades, with the intersecting blade having the cutting edge closest to the aperture
being provided centrally within the feed-tube, and preferably wherein the difference
in distance between the intersecting blade closest to the first aperture and an intersecting
blade furthest from the aperture is twice that between an intermediate intersecting
blade and the intersecting blade furthest from the aperture. Preferably, the intersecting
blades are arranged to form a grid defining regularly-sized through-holes in co-operation
with an inner wall of the feed-tube.
[0060] According to another aspect, there is provided a cutting grid attachment, comprising:
a first set of cutting members comprising at least one protruding cutting member;
and a second set of cutting members forming a grid with the first set of cutting members;
wherein the protruding cutting member protrudes above at least one cutting member
of the first set.
[0061] According to another aspect, there is provided a cutting grid attachment, comprising:
a first set of cutting members; and a second set of cutting members forming a grid
with the first set of cutting members, the second set of cutting members comprising
at least one multi-height cutting member having a raised portion and a lower portion;
wherein the lower portion extends a length greater than a distance between two adjacent
cutting members of the first set.
[0062] Whilst the invention has been described in the field of domestic food/drink processing
and preparation machines, it can also be implemented in any field of use where efficient,
effective and convenient preparation and/or processing of material is desired, either
on an industrial scale and/or in small amounts. The field of use includes the preparation
and/or processing of: chemicals; pharmaceuticals; paints; building materials; clothing
materials; agricultural and/or veterinary feeds and/or treatments, including fertilisers,
grain and other agricultural and/or veterinary products; oils; fuels; dyes; cosmetics;
plastics; tars; finishes; waxes; varnishes; beverages; medical and/or biological research
materials; solders; alloys; effluent; and/or other substances, and any reference to
"food", "beverage" (or similar language) herein may be replaced by such working mediums.
[0063] The invention described here may be implemented in heated and/or cooled machines.
It may be used in a machine that is built-in to a work-top or work surface, or in
a stand-alone device. The invention can also be provided as a stand-alone device,
whether motor-driven or manually powered.
[0064] The invention extends to methods and/or apparatus substantially as herein described
and/or as illustrated in the accompanying drawings.
[0065] The invention extends to any novel aspects or features described and/or illustrated
herein. In addition, apparatus aspects may be applied to method aspects, and vice
versa. Furthermore, any, some and/or all features in one aspect can be applied to
any, some and/or all features in any other aspect, in any appropriate combination.
[0066] It should also be appreciated that particular combinations of the various features
described and defined in any aspects of the invention can be implemented and/or supplied
and/or used independently.
[0067] As used herein, means plus function features may be expressed alternatively in terms
of their corresponding structure, such as a suitably programmed processor and associated
memory, for example.
[0068] The invention will now be described, purely by way of example, with reference to
the accompanying drawings, in which:
Figure 1 shows an example embodiment of a cutting attachment having a first set of
members and a second set of members;
Figure 2 shows an example embodiment of a cutting arrangement comprising a cutting
attachment mounted in a feed tube and a rotary cutter housing;
Figures 3A and 3B show an example embodiment of a cutting attachment comprising a
member having a cutting edge extending to a third height;
Figures 4A and 4B show an example embodiment of a cutting attachment with cutting
edges comprising a portion arranged at a first height and a portion arranged at a
third height;
Figure 5 shows a perspective view of a food processing appliance having a cutting
arrangement; and
Figures 6A and 6B show a cutting arrangement having a cutting attachment mounted in
a feed tube.
Specific Description
[0069] Figure 1 shows a perspective view of a cutting attachment. The cutting attachment
is a cutting grid 100. The grid 100 comprises a first set of members 101. The grid
100 also comprises a second set of members 102. In Figure 1, the members 101 and 102
are blades having a length 101 a and 102a respectively. The blades comprise a cutting
edge 103 along the top length 101 a/102a of the blades. In cases where the grid 100
is arranged horizontally, the cutting edge 103 is on the uppermost point of the blades
in the vertical direction.
[0070] The grid 100 is suitable for cutting food. For example, it may be used in a food
processor, as described in more detail below with reference to Figures 2 and 5. In
relation to Figure 1, food is directed towards the grid 100 from above and pushed
onto the grid 100 such that the food engages the blades 101 and 102, for example at
the cutting edges 103. Food is then cut and pushed through the apertures 104. The
food then exits the grid 100 in cut shapes with a cross-section of the shape of the
apertures 104, e.g. square or rectangular. The cutting grid 100 is combined with a
cross-cutting blade orthogonal to the first set of blades 101 and the second set of
blades 102 in order to dice the food. This is described in more detail with reference
to Figure 2.
[0071] The first set of blades 101 are arranged in the same plane and parallel to each other,
while the second set of blades 102 are also arranged in the same plane and parallel
to each other. The second set of blades 102 are arranged perpendicularly to the first
set of blades 101, but in the same plane. In this manner, a grid 100 is formed between
the two sets of blades. The grid 100 is rectangular, but in other cases it may be
square. The sets of parallel blades are equally spaced apart. In this case, the two
sets of blades form an array of apertures 104 between the blades, the apertures 104
having a square or rectangular shape. The apertures 104 provide a pathway for food
cut by the cutting edges 103.
[0072] Figure 1 shows the first set of blades 101 comprising three blades, and the second
set of blades 102 comprising seven blades. There are an odd number of blades in the
first set. There are more blades in the first set 101 than in the second set 102.
The first set of blades 101 have a length 101 a longer than the length 102a of the
second set of blades 102, allowing the formation of a rectangular grid 100.
[0073] As shown in Figure 1, the first set of blades 101 intersects the second set of blades
102. For example, the second set of blades 102 comprises complementary grooves for
interlocking with the first set of blades 101 or the first set of blades 101 comprises
complementary grooves for interlocking with the second set of blades 102 (not shown
in Figure 1). In some cases, the sets of blades are formed separately or they are
integrally formed.
[0074] Each blade of the first set and/or the second set extends from the same base level
105. This base level 105 defines the base of the grid. For example, this means that
food exits the grid 100 at the same vertical position. This ensures that the food
is held stable horizontally as it moves vertically through the grid 100. In some examples
where a further moveable blade is positioned below the cutting grid 100 in order to
dice the food, holding the food stable is especially preferable. Figure 1 shows both
the first set 101 and the second set 102 extending from the same base level 105.
[0075] In Figure 1, the first set of blades 101 extends to a different level compared to
the second set of blades 102. The cutting edges 103 of the first set of blades 101
are arranged at a first height, and the cutting edges 103 of the second set of blades
102 are arranged at a second height different to the first height. The cutting edges
103 of the first set of blades 101 extend beyond that of the second set of blades
102. The first set of blades 101 extends beyond the second set of blades 102 by a
height H. For example, the height H is at least 2mm, or in some cases at least 3mm,
or at least 5mm, or at least 10mm. The first height is greater than the second height.
[0076] At least two of the blades of the first set 101 extend to the same level, and as
shown in Figure 1, all of the blades of the first set 101 extend to the same level.
In Figure 1, all of the blades of the second set 102 extend to the same level. However,
in some cases, for example as described below with reference to Figure 3, at least
one of the blades of the first set 101 extends to a different level compared to the
other blades of the first set.
[0077] The cutting edge 103 of the blades is a sharpened edge to aid cutting. For example,
the cutting edge 103 comprises a wedge shape coming to a point at the extremity of
the cutting edge 103. In use, for example in situ within a food processor, the cutting
edge 103 is orientated to face towards the food article that is to be cut. Each member
is a straight and/or level blade. The blades are flat and non-serrated. It is preferable
that the blades have flat edges as it is easier to manufacture and they are less likely
to crack when subjected to repeated vertical load as they have fewer or no corners
which can cause metal fatigue and lead to cracks in the blade. This also applies to
the members of the cutting attachments 300 and 400 described with reference to Figures
3 and 4.
[0078] The grid 100 comprises an engagement formation for engaging the cutting grid to a
food processor. For example, the engagement formation is provided by a frame configured
to engage the members (not shown in Figure 1). The frame extends around the grid and
provides support to the members. The grid then engages to a food processor. In another
example, the engagement formation comprises the ends of the members or the lower edges
at the base level 105.
[0079] Figure 2 shows a cutting arrangement 200 as connected to a rotary cutter housing
210. The rotary cutter housing comprises an upper frame 222 including a feed tube
211. The upper frame 222 attaches to a lower housing 209 at a rim to form the rotary
cutter housing 210. The rotary cutter housing 210 encloses a rotary cutter 215, where
the upper frame 222 is detachable from the lower housing to enable access to the rotary
cutter 215 (for example, for cleaning purposes).
[0080] The cutting arrangement 200 forms a dicing arrangement with the rotary cutter. The
dicing arrangement 200 comprises a cutting grid 100, for example as described with
reference to Figure 1. The cutting grid 100 could also be the cutting grid as described
with reference to Figure 3 and 4. The cutting grid 100 is positioned within the feed
tube 211. Figure 2 shows the cutting grid 100 positioned towards the output of the
feed tube 211 towards its bottom end, closest to the rotary cutter 215 of the cutter
housing 210. Food is inserted into the input of the feed tube 211 towards its top
end, above the grid 100.
[0081] The cutting grid 100 may be fixed within the feed tube 211, either by over-moulding
the feed tube over the edges of the grid 100, or by gluing the grid 100 within the
feed tube 211. Alternatively the edges of the grid 100 may fit into corresponding
slots formed in the feed-tube 211 so as to make it removable to facilitate cleaning.
In a further alternative, the grid 100 may be fixed within a removable frame that
can be inserted into the feed tube 211.
[0082] A first clearance is formed between the grid 100 and the output of the feed tube
211, and a second clearance is formed between the output of the feed tube 211 and
the rotary cutter 215. These clearances protect the user's fingers whilst handling
the dicing arrangement 200 and help prevent clash between the rotary cutter 215 and
the feed tube 211.
[0083] A pusher 212 is provided for assisting in driving food through the grid 100. The
pusher 212 is dimensioned so as substantially to fill the cavity within the feed tube
211. The pusher 212 has pushing elements (e.g. teeth) 213 at a first end of the pusher
212. The pushing elements 213 help grip food during processing. The pushing elements
213 are sized so as to fit into / through the apertures 104 of the cutting grid 100
(e.g. see Figure 1).
[0084] The pushing elements 213 are separated by vertical indents coinciding with the position
of the members 101 and 102 of the grid 100. The pushing elements 213 are dimensioned
so as substantially to fill the apertures 104 such that they drive food through the
grid 100. The vertical indents are of the same vertical height, which is at least
that of the tallest blade of the grid 100, such that the pushing elements 213 drive
food all the way through the grid 100. In other words, the height of the pushing elements
213 is greater than the height of the grid 100. Alternatively, the indents are of
differing height in the case that different members 101 and 102 of the grid 100 have
different heights (for example, see below in reference to Figure 3 and 4). In this
case, the pushing elements 213 are different heights, but each is tall enough to drive
food all the way through its respective aperture 104.
[0085] In examples where the orientation of the pusher 212 must be a certain way to drive
food all the way through the grid 100 (e.g. where the members 101 and 102 have differing
heights or the grid 100 is non-symmetric), a rail or protrusion is provided on the
inner wall of the feed tube 211 corresponding to an indent on the pusher 212 such
that the pusher 212 can only be inserted into the feed tube 211 with a specific orientation.
[0086] A flange 214 is provided on a second end of the pusher 212 furthest from the feed
tube input. The flange 214 has a diameter greater than that of the feed tube 211 such
that it prevents the pusher 212 from being pushed all the way through the feed tube
211 and prevents contact with the rotary cutter 215.
[0087] Figure 2 shows a disc-shaped rotary cutter 215 having a rotating moveable blade for
cutting across the food in an axis orthogonal to the first set of members 101 and
the second set of members 102 of the cutting grid 100. This achieves the dicing effect
once food has been cut by the cutting grid 100. In other examples, the moveable blade
is a reciprocating blade (e.g., a double-edged blade that moves successively back-and-forth
beneath the feed-tube).
[0088] The rotary cutter 215 is driven to rotate about an axle inserted along the axis 216,
along which the rotary cutter 215 has keyed elements which engage with the axle. Alternatively,
the rotary cutter 215 is provided with an axle that extends along the axis 216 below
the cutter housing 20 into engagement with a drive outlet of a tower configured to
be positioned below the dicing arrangement 200 (for example, see the tower in Figure
5).
[0089] As the rotary cutter 215 rotates, cut food depending from the grid 100 first contacts
a raised surface (i.e. an upper surface) 217, slides down the sloped surface 218,
and then comes to the lower surface 219 where it stops falling and is cut by the cutter
blade. The food then falls through an aperture in the rotary cutter 215 to the floor
220 of the cutter housing 210.
[0090] The vertical length of the sections of food cut by the rotary cutter 210 is thus
determined by the vertical distance between the upper surface 217 and the lower surface
219. For example, this distance is approximately 1cm, so as to create diced portions
of food approximately 1cm long. Different rotary cutters 215, having different distances
between the upper surface 217 and the lower surface 219, are provided and configured
so as to be removably attachable within the rotary cutter housing 210 for achieving
different lengths of food portions. Also, different rotary cutters 215 comprising
interchangeable discs having blades of differing shape or of differing height relative
to the grid 100 (and thus the output of the feed tube 211) are provided. The user
is thus able to achieve portions of diced food of differing lengths and/or shapes
by changing the rotary cutter disc 215.
[0091] The sloped surface 218 serves to smooth out the drop from the upper surface 217 to
the lower surface 219. This helps prevent the user from experiencing unpleasant jolts
as food drops from one surface to the other, and helps prevent excessive vertical
impacts on the rotary cutter 215.
[0092] Once diced food drops to the floor 220, it may be hit by a flexible element attached
to the bottom of the rotary cutter 215 for driving it towards and through a chute
221.
[0093] The cutter blade is mounted on the top surface of a disc so that food depending downwardly
through the grid 100 is stopped by the flat surface of the disc prior to cutting by
the blade, and cut sections are thus of a relatively short length (i.e. no greater
than the height of the rotary blade above the surface of the disc). The disc includes
an aperture for food cut by the blade to fall down through.
[0094] Alternatively, no disc is provided. In this case, the food protrudes freely downwardly
past the blade so that the sections cut by the blade are of a long length.
[0095] The movement of the blade within the cutter housing 210 is continuous or periodic.
For example, the blade only cuts across food depending from the grid 100 once every
five seconds. The blade operates at a relative high speed, for example 60 RPM or more,
preferably 200 RPM or more, so as to create square-ended sections. The movement of
the blade within the cutter housing 210 is responsive to a sensor. The sensor is described
in more detail with reference to Figure 5.
[0096] Figure 3 shows a cutting attachment, with Figure 3A showing a perspective view. The
cutting attachment is a grid 300. The grid 300 comprises a first set of members 301
and a second set of members 302, similar to Figure 1A. The second set of members 302
is arranged to form a grid 300 with the first set of members 301. As shown in Figure
3, the members 301 and 302 are blades with cutting edges 303. Figure 3 shows the members
as blades, however in other examples the members may have other embodiments such as
wires e.g. for cutting cheese. The grid 300 has an array of apertures 304 between
the cutting edges 303 formed by adjacent and intersecting members 301 and 302.
[0097] The first set of members 301 have cutting edges 303, wherein the cutting edge 303
of at least one of the first set of members 301 comprises at least a portion 301 arranged
at a first height. The second set of members 302 have cutting edges 303, wherein the
cutting edge of at least one of the second set of members 302 is arranged at a second
height 302, the second height being different to the first height (where the difference
is H1-H, as shown in the Figure). The first set of members 301 and the second set
of members 302 form an array of apertures 304 between the cutting edges 303. The cutting
edge of at least one of the first set of members comprises at least a portion 306
arranged at a third height (different to the first height), and wherein said at least
a portion 301 arranged at the first height and said at least a portion 306 arranged
at the third height extends over at least one of the apertures 304.
[0098] The at least a portion arranged at the third height is positioned centrally in the
cutting attachment. The at least a portion arranged at the third height is positioned
centrally along the length of the second set of members.
[0099] In Figure 3, the at least a portion extends over the entire length of the member.
In this manner, two members 301 extend to the first height, and one member 306 extends
to the third height, the third height being greater than the first height.
[0100] The first set of members 301 have cutting edges 303 arranged at a first height. The
second set of members 302 have cutting edges 303 arranged at a second height, wherein
the second height is different to the first height. In Figure 3, the first height
is greater than the second height. For example, Figure 3B shows the cutting edges
303 of the first set of members 301 extending above the cutting edges 303 of the second
set of members 302. The difference in height is H. In some examples, the height H
may be at least 2mm or preferably at least 3mm.
[0101] The first set of members 301 comprises a member 306 having a cutting edge 303 arranged
at a third height. The member 306 having a cutting edge 303 at the third height is
raised relative to at least one of the first set of members 301. The third height
is greater than the first height. Figure 3B shows the member 306 having a cutting
edge 303 at the third height extending above the members 301 of the first set extending
to a first height. The member 306 having a cutting edge arranged at a third height
is shown to extend by a height H1 above the cutting edges 303 of the second set of
members 302, while the members 301 of the first set extend by a height H above the
second set 302, wherein the height H1 is greater than the height H.
[0102] Height H1, for example, is at least twice the height H (the height of the first set
of members 301 above the second set of members 302). For example, the height H1 is
at least 4mm or preferably at least 6mm. The member 306 extends beyond the first set
of members 301 by a height H1-H, which is the extension of the member 306 above the
second set of members 302, minus the difference in height between the first set of
members 301 and the second set of members 302. In other words, H is the difference
in height between the first height and the second height, H1 is the difference in
height between the third height and the second height, and H1-H is the difference
in height between the third height and the first height. For example, the height H1-H
is at least 2mm or preferably at least 3mm.
[0103] Figure 3 shows one member 306 raised above two other members 301 of the first set,
the first set of members 301 having three members in total.
[0104] As food is advanced towards the grid 300 and towards the cutting edges 303, the food
will engage the member 306 having a cutting edge 303 arranged at the third height
before the other members of the first set 301. This arrangement results in the force
required to drive food through the grid being reduced. This occurs because the most
difficult part of driving a blade into a food article is the initial penetration due
to many food articles having a tough skin. The surface tension is significant, and
once the initial penetration is made, a progressive cracking or tearing effect aids
further progression of the blade through the item. This is advantageous as it is more
convenient for the user, provides more control over cutting, and allows for cheaper
construction.
[0105] In other examples, there may be a plurality of members 306 having cutting edges 303
extending to a third height. In some examples, all of the first set of members 301,
except the members 306 having cutting edges arranged at a third height, extend to
the same level (i.e. the first height).
[0106] Figure 3B shows an end-on view of the member 306 with a cutting edge 303 arranged
at a third height, situated between two other members of the first set 301. The member
306 extending to the third height is arranged centrally along the length of the members
of the second set 302. The member 306 intersects the second set of members 302 at
the central point along their length. The member 306 extending to the third height
is the middle member of the first set of members 301. In Figure 3B, there are three
members 301, wherein the member 306 extending to the third height is arranged in the
middle. The member 306 is arranged between other members extending to a level lower
than the member 306. Having the tallest member 306 as the central blade allows it
to penetrate the food first, reduce the force required by the user to begin the cutting
process, and hold the food horizontally as it progresses vertically through the grid
300.
[0107] In other examples, there may be an even number of members of the first set 301. In
this case, there is not a single middle member, and instead the two middle members
are members 306 extending to a third height.
[0108] The second set of members 302 comprises seven members. Each of the second set of
members 302 extend to the same second height, which is different to the first height
to which the first set of members 301 extend. The member 306 extending to the third
height extends to a higher level than the second set of members 302. Therefore, the
third height is greater than the second height.
[0109] In the example of Figure 3, the first set of members 301 are taller than the second
set of members 302, in a similar manner to as described in reference to Figure 1;
however, the first set of members 301 comprises a member 306 extending to a third
height which extends to a height greater than the first set of members 301 and the
second set of members 302.
[0110] Figure 4 shows a cutting attachment, wherein the cutting attachment is a grid 400.
The grid 400 comprises a first set of members 401 and a second set of members 402.
The members intersect to form a grid with apertures 404, in a similar manner to that
described above. Figure 4 shows the members as blades, however in other examples the
members may have other embodiments such as wires e.g. for cutting cheese.
[0111] The first set of members 401 comprises a portion arranged at a first height 408 and
a portion arranged at a third height 407. These portions may be referred to as a lower
portion 408 and the raised portion 407, respectively. The lower portion 408 is at
a first height, and the raised portion 407 is at a third height, wherein the third
height is greater than the first height. The raised portion 407 has the effect that
the cutting edge 403 extends to a level above the lower portion 408.
[0112] In Figure 4, the lower portion 408 is arranged centrally along the length of the
member 401 comprising the portion. This means the portion extending to the first height
is located centrally. This guides food towards the centre of the grid 400. For example,
if the grid 400 is positioned within a feed tube of a food processor, guiding food
towards the centre of the feed tube can avoid friction with the inner wall of the
feed tube. This may provide more control over cutting and generate greater regularity
in the cutting of food.
[0113] The second set of members 402 extend to a second height. In Figure 4, the second
height is the same as the third height. The second set of members 402 extend to the
same height as the raised portions 407. Having the raised portions 407 at the ends
of the members 401, and the raised portions 407 extending to the same level as the
second set of members 402 is also advantageous as it increases the ease of manufacture
because the ends of each member is of the same size, which allows for easier engagement
with walls of a feed tube (i.e. holes in the feed tube for receiving each blade end
may be of the same size).
[0114] Figure 4A shows all of the first set of members 401 each comprising a raised portion
407 and a lower portion 408. In other examples, only some of the first set may have
a raised portion 407 and a lower portion 408.
[0115] Figure 4A shows each member 401 having two raised portions 407: one arranged on either
side of a lower portion 408. In other examples, there may be a plurality of lower
portions 408.
[0116] The lower portion 408 extending to the first height extends over at least one of
the apertures 404. Figure 4 shows the lower portion 408 extending over two apertures
404.
[0117] Figure 4B shows an end-on view of the grid 400 showing a member 401 of the first
set of members having a raised portion 407 and a lower portion 408. The raised portion
407 is separated from the lower portion 408 by a step. There is a discontinuity in
the height of the blade (i.e. it is not sloped). Figure 4B shows the change in height
between the raised portion 407 and the lower portion 408 occurring at an intersection
of the member 401 with one of the second set of members 402.
[0118] Figure 4B shows a lower portion 408 arranged between raised portions 407. The two
raised portions 407 extend up to the same level (i.e. the third height). The lower
portion 408 is arranged centrally along the length of the member 401. The lower portion
408 extends to the same distance either side of the centre of the member 401. The
raised portions 407 are arranged at the periphery of the length of the member 401.
Figure 4A and 4B show the raised portions 407 extending from the end of the member
401 along the length of the member 401 to the lower portion 408.
[0119] Figure 4 shows the lower portion 408 extending a length greater than a distance between
two adjacent members of the second set 402. The lower portion 408 extends across three
adjacent members of the second set 402. Therefore, the lower portion 408 extends a
length equal to twice the length of the aperture 404 in the direction along which
the member 401 extends. The lower portion 408 is bound by an intersection of the member
401 with members of the second set 402.
[0120] As the step may occur at an intersection between the member 401 and one of the second
set of members 402, the lower portion 408 may be bound by two steps (i.e. with one
raised portion 407 on either side). This means that the lower portion 408 is arranged
between an intersection of the member 401 with one of the second set of members 402
and an intersection of the member 401 with another one of the second set of members
402 such that the lower portion is central to the cutting attachment, as shown in
Figure 4B. In other examples, the steps may be slopes or another form of change in
height.
[0121] The raised portion 407 and/or the lower portion 408 have a flat or non-serrated cutting
edge 403.
[0122] Figure 5 shows a food processing appliance 5000 having a dicing arrangement 500 located
on a rotary cutter housing 510. The dicing arrangement 500 comprises an upper frame
having a feed tube 512 and tabs 523 (described in more detail later on) which is attached
to a lower housing 509 to form the rotary cutter housing 510, where a cutting grid
100 is enclosed within the dicing arrangement 500. In some examples, the rotary cutter
housing 510 may be the rotary cutter housing 210 described in reference to Figure
2. The rotary cutter housing 510 receives rotary drive from a motor located in the
base 524 via a tower 525 similar to that described in the Applicant's Patent Application
GB2547895A.
[0123] The base 524 includes a user interface 526 for controlling the speed of rotation
of the rotary cutting tool in the rotary cutter housing 510. An on/off switch 527
for activating the base 524 is also provided. The base 524 has a bowl-seat in it to
which a bowl 528 having a lid 529 may be releasably attached. The base 524 further
includes a heating/cooling element for heating/cooling the bowl 528, and the heating/cooling
element is controllable via the user interface 526. The bowl 528 has a motor-driven
mixing tool within it for mixing food during cooking.
[0124] During use, the user inserts food into the dicing arrangement 500 through the feed
tube 512 where it is diced in co-operation with the rotary cutter tool of the rotary
cutter housing 510. Diced food is then output through the chute 521 of the rotary
cutter housing 510 through an aperture 530 in the centre of the lid 529 into the bowl
528 for further processing (e.g. cooking, mixing with a rotary mixing tool, and/or
other cooking processes). Alternatively the rotating functionality of the tower 525
may be utilised to turn the chute 521 so that it is over a separate bowl.
[0125] In some examples, the cutter housing 510 includes a sensor for measuring the extent
by which food depends from the grid 100, where the sensor is in electrical communication
with a CPU in the base unit 524 which controls the motor of the base unit 524 to rotate
only when food of a predetermined, or user-input, length depends from the grid 100.
For example, this may be set either directly through the user interface 526, or by
downloading a recipe having a predetermined cutting length to the appliance 5000 using
an internet connection of the appliance 5000. For example, the sensor may sense the
contact of food with the rotary cutter either by electrical conductivity or by measuring
weight applied to the rotary cutting disc.
[0126] Figure 6 shows an example construction of a cutting arrangement 600, which may form
part of the rotary cutter housing 510 of Figures 2 and 5. The cutting arrangement
is a dicing arrangement 600 which has a feed tube 612 supported on a frame 622 having
tabs 623. In use, the frame 622 may be engaged with a lower housing to form a rotary
cutter housing. The rotary cutting tool of the rotary cutter housing 510 rotates beneath
the dicing arrangement 600 about an axis 616 for cutting food protruding through the
feed tube 612 into the rotary cutter housing 510. A bearing hole may be provided in
the dicing arrangement 600 corresponding to the axis 616 for an axle of the rotary
cutter to bear on.
[0127] The base 524 preferably receives signals from interlocks (e.g., micro-switches actuated
by push-rods) which detect the presence or absence of frame 622 on the dicing arrangement
600. Base 524 may prevent activation of a motor for driving the rotary cutter tool
when the frame 622 is not attached so as to cover the rotary cutter tool, thus preventing
accidental injury to the user. A slip-clutch may be provided either in the base 524
or in the rotary cutter housing 510 along the drive-shaft connecting the motor of
the base 524 to the rotary cutter, so that jamming of the rotary cutter will not cause
damage to the motor or intervening components.
[0128] A cutting grid 100 is located within feed tube 612 for slicing food inserted through
the feed tube 612. The grid 100 comprises a square or rectangular grid with at least
two overlapping sets of blades 601 and 602 arranged at right-angles to each other,
with each set 601 and 602 having cutting edges pointing vertically upwards toward
the opening of the feed tube 612. The overlapping of the sets of blades 601 and 602
creates multiple square or rectangular apertures 104 through which food may pass.
Each set of blades 601 and 602 preferably consists of one or more blades, and more
preferably two or more blades to provide multiple pathways for food through the apertures
104.
[0129] The feed tube 612 is preferably shaped so as to be generally rectangular/square in
cross-section when viewed from the entrance/exit of the feed tube 612, so as to avoid
forming excessively small pathways/apertures around the edge of the grid 100 where
the curvature of the inner wall of the feed tube 612 forms the outer boundary of the
grid 100.
[0130] Whilst the dicing arrangement 600 is shown as being used in association with the
rotary cutter housing 510, it may be used independently of it. For example it could
instead be attached directly to the bowl 528 in place of the lid 529 using the tabs
623, which may have a clip, locking groove, or other attachment means for attaching
to the rim of the bowl 528. The tabs 623 allow the dicing arrangement 600 to be attached
to a container of differing size to the cutter housing 510, which the frame 622 attaches
to via clips or other locking means.
[0131] Where the dicing arrangement 600 is used independently of the cutter housing 510
the vertical length of the sections of cut food forced through the grid 100 will be
equal to that of the food item inserted into the feed tube 512. This is suitable for
making, for example, chips using potatoes (also known as "French fries").
Alternatives and Extensions
[0132] With reference to Figure 1, whilst the blades are shown intersecting at right-angles
for creating cuboid/3D rectangular pieces, they may intersect at any other angle(s)
to create prism shapes with diamond-shaped cross-sections. In some examples, the second
set of blades is arranged at an acute angle to the first set of blades such that the
apertures may be a diamond shape. In other examples, the blades may not be equally
spaced apart, and may not be parallel to each other.
[0133] Furthermore, whilst the blades are shown as being straight and arranged parallel
to each other for ease of manufacture, they could instead be wavy or corrugated. Each
blade may be straight and/or level; however, in other examples, it may have a serrated,
crinkle cut, or saw-toothed edge.
[0134] Whilst the first set of blades are shown to extend beyond the second set of blades
by a height H, in other examples some of the first set of blades may comprise at least
a portion extending to the same level as the second set of blades. In this case, the
height difference H for the portion is zero.
[0135] With reference to Figure 3, in some examples there is a plurality of members extending
to the third height. Some members of the first set may extend to different levels
than the first and third height. For example, a member may extend to the third height,
and another member may extend to a fourth height, wherein the fourth height is greater
than the third height. In this example, the member extending the furthest may be located
centrally along the length of the second set of members and/or may be the middle member
of the first set. For example, the member extending to the fourth height may be the
middle member. The member extending to the fourth height may be arranged between a
member extending to the third height on either side. These members may then be arranged
between at least one of the first set of members extending to the first height. Therefore,
the three members extending beyond the first height are situated towards the centre
of the first set of members, and the furthest-extending member is situated in the
middle. This has the effect of sequentially increasing the height of the cutting edge
of the member towards the centre. For example, the cutting edges could form a triangular
cross-section shape, with the furthest-extending member situated in the middle. This
further improves the cutting effect.
[0136] With reference to Figure 4, the raised portion may extend to a different height than
the second set of members. The third height may be different to the second height.
For example, at least one of the second set of members may extend beyond the raised
portion. The second height may be greater than the third height. For example, the
second set of members may comprise a member extending above others of the second set,
in a similar manner to member 306 as described in reference to Figure 3.
[0137] Furthermore, with reference to Figure 4, the raised portion may be separated from
the lower portion by a slope. For example the height of the cutting edge may change
continuously from the lower portion to the raised portion. In this manner, there may
be a slope or a ramp connecting the portion extending to the first height to the portion
extending to the third height. In some cases, the slope may not be a straight line
and may be curved.
[0138] The features disclosed above may be provided in any combination. For example, in
a case where the first set of members comprises a member extending to a third height
higher than other members of the first set (e.g. as described with reference to Figure
3), the second set may comprise members having a raised portion and a lower portion
(e.g. as described with reference to Figure 4).
[0139] It will be understood that the present invention has been described above purely
by way of example, and modifications of detail can be made within the scope of the
invention.
[0140] Each feature disclosed in the description, and (where appropriate) the claims and
drawings may be provided independently or in any appropriate combination.
[0141] Reference numerals appearing in the claims are by way of illustration only and shall
have no limiting effect on the scope of the claims.