[Technical Field]
[0001] The present invention relates to a liquid supply system used to supply cryogenic
liquid.
[Background Art]
[0002] It is known in prior art to use a liquid supply system having a pump chamber using
a bellows to cause a cryogenic liquid such as liquid nitrogen or liquid helium to
circulate in a circulation fluid passage (see Patent Literatures 1 and 2 in the citation
list below). In such a liquid supply system, the pump cannot operate satisfactorily
if the fluid passage that passes through the pump chamber is not filled with liquid.
Hence, when the system is started for the first time or when the system is started
after maintenance, it is necessary to perform precooling so as to prevent vaporization
of the cryogenic liquid in the fluid passage. To this end, before the liquid supply
system is started, the cryogenic liquid is caused to flow in the fluid passage passing
through the pump chamber to precool the fluid passage.
[0003] In conventional systems, the cryogenic liquid is caused to flow directly in the fluid
passage passing through the pump chamber. It takes a long time to cool the fluid passage
to make the pump operable by this process.
[Citation List]
[Patent Literature]
[Summary of Invention]
[Technical Problem]
[0005] An object of the present invention is to provide a liquid supply system that enables
a reduction in time required for precooling to reduce the time taken to make a pump
operable.
[Solution to Problem]
[0006] To achieve the above object, the following features are adopted.
[0007] An aspect of the present invention is a liquid supply system comprises:
a container having an inlet and an outlet for cryogenic liquid and provided with a
pump chamber inside it;
a shaft member that moves vertically upward and downward in the container; and
a bellows that expands and contracts with upward and downward motion of the shaft
member;
wherein the pump chamber is formed by a space surrounding the outer circumference
of the bellows, the container includes a first casing in which a fluid passage passing
through the pump chamber is provided and a second casing configured in such a way
as to surround the outer wall of the first casing, and a space between the first casing
and the second casing is configured to allow cryogenic liquid for precooling to flow
through it.
[0008] The fluid passage provided in the first casing can be precooled by causing cryogenic
liquid for precooling to flow in the space between the first casing and the second
casing. Thereafter, the fluid passage can be cooled in a short time by causing cryogenic
liquid to flow in the fluid passage. This can reduce the time taken to make the pump
operable.
[0009] The space between the first casing and the second casing may be kept in a vacuum
state with the cryogenic liquid having been removed from the space between the first
casing and the second casing after precooling.
[0010] With this feature, the space between the first casing and the second casing can provide
heat insulation.
[0011] A hermetically sealed space other than the liquid supply passage passing through
the pump chamber may be provided in the interior of the first casing, and the hermetically
sealed space and the space between the first casing and the second casing may be in
communication with each other.
[0012] The system may further comprise a third casing that surrounds the second casing and
that a hermetically sealed space kept in a vacuum state may be formed between the
second casing and the third casing.
[0013] With this feature, the hermetically sealed space between the second casing and the
third casing can provide heat insulation.
[0014] This enables efficient cooling to be achieved when cryogenic liquid flows in the
space between the first casing and the second casing.
[Advantageous Effects of Invention]
[0015] According to the present invention, precooling can be performed in a reduced time,
and the time taken to make the pump operable can be shortened.
[Brief Description of Drawings]
[0016]
[Fig. 1]
Fig. 1 is a diagram illustrating the general configuration of a liquid supply system
in a first embodiment.
[Fig. 2]
Fig. 2 is a diagram illustrating the general configuration of a liquid supply system
in a second embodiment.
[Description of Embodiment]
[0017] In the following, modes for carrying out the present invention will be described
specifically on the basis of specific embodiments with reference to the drawings.
The dimensions, materials, shapes, relative arrangements, and other features of the
components that will be described in connection with the embodiments are not intended
to limit the technical scope of the present invention only to them, unless particularly
stated.
First Embodiment
[0018] A liquid supply system in a first embodiment will be described with reference to
Fig. 1. The liquid supply system is suitably used for the purpose of, for example,
maintaining a superconducting device in a ultra-low temperature state. Superconducting
devices require perpetual cooling of components such as superconducting coils. Thus,
a cooled device including a superconducting coil and other components is perpetually
cooled by continuous supply of a cryogenic liquid (such as liquid nitrogen or liquid
helium) to the cooled device. Specifically, a circulating fluid passage passing through
the cooled device is provided, and the liquid supply system is connected to the circulating
fluid passage to cause the cryogenic liquid to circulate, thereby enabling perpetual
cooling of the cooled device.
<Overall Configuration of the Liquid Supply System>
[0019] Fig. 1 is a schematic diagram illustrating the overall configuration of the liquid
supply system, where the overall configuration of the liquid supply system is illustrated
in a cross section. Fig. 1 illustrates the overall configuration in a cross section
in a plane containing the center axis.
[0020] The liquid supply system 10 includes a main unit of the liquid supply system 100
(which will be referred to as the "main system unit 100" hereinafter), a vacuum container
200 in which the main system unit 100 is housed, and pipes (including an inlet pipe
310 and an outlet pipe 320). The inlet pipe 310 and the outlet pipe 320 both extend
into the interior of the vacuum container 200 from outside the vacuum container 200
and are connected to the main system unit 100. The interior of the vacuum container
200 is a hermetically sealed space. The interior space of the vacuum container 200
outside the main system unit 100, the inlet pipe 310, and the outlet pipe 320 is kept
in a vacuum state. Thus, this space provides heat insulation. The liquid supply system
10 is normally installed on a horizontal surface. In the installed state, the upward
direction of the liquid supply system 10 in Fig. 1 is the vertically upward direction,
and the downward direction in Fig. 1 is the vertically downward direction.
[0021] The main system unit 100 includes a linear actuator 110 serving as a driving source,
a shaft member 120 that is moved in vertically upward and downward directions by the
linear actuator 110, and a container 130. The linear actuator 110 is fixed on something
suitable, which may be the container 130 or something that is not shown in the drawings.
The container 130 includes a first casing 131 and a second casing 132 that is provided
in such a way as to surround the outer wall of the first casing 131.
[0022] The shaft member 120 extends from outside the container 130 into the inside through
an opening 131a provided in the ceiling portion of the first casing 131. The first
casing 131 has an inlet 131b and an outlet 131c for liquid (cryogenic liquid) on its
bottom. The aforementioned inlet pipe 310 is connected to the inlet 131b and the outlet
pipe 320 is connected to the outlet 131c.
[0023] Inside the first casing 131 are provided a plurality of structural components that
compart the interior space into plurality of spaces, which constitute a plurality
of pump chambers, passages for liquid, and vacuum chambers providing heat insulation.
In the following, the structure inside the first casing 131 will be described in further
detail.
[0024] The shaft member 120 has a main shaft portion 121 having a cavity in it, a cylindrical
portion 122 surrounding the outer circumference of the main shaft portion 121, and
a connecting portion 123 that connects the main shaft portion 121 and the cylindrical
portion 122. The cylindrical portion 122 is provided with an upper outward flange
122a at its upper end and a lower outward flange 122b at its lower end.
[0025] The first casing 131 has a substantially cylindrical body portion 131X and a bottom
plate 131Y. The body portion 131X has a first inward flange 131Xa provided near its
vertical center and a second inward flange 131Xb provided on its upper portion.
[0026] Inside the body portion 131X, there are a plurality of first fluid passages 131Xc
that extend in the axial direction below the first inward flange 131Xa and are spaced
apart from one another along the circumferential direction. Inside the body portion
131X, there also is a second fluid passage 131Xd, which is an axially extending cylindrical
space provided radially outside the region in which the first fluid passages 131Xc
are provided. The bottom portion of the first casing 131 is provided with a fluid
passage 131d that extends circumferentially and radially outwardly to join to the
first fluid passages 131Xc. Furthermore, the bottom plate 131Y of the first casing
131 is provided with a fluid passage 131e that extends circumferentially and radially
outwardly. These fluid passages 131d and 131e extend uniformly all along the circumferential
direction to allow liquid to flow radially outwardly in all directions, namely 360
degrees about the center axis.
[0027] Inside the container 130, there are provided a first bellows 141 and a second bellows
142, which expand and contract with the up and down motion of the shaft member 120.
The first bellows 141 and the second bellows 142 are arranged one above the other
along the vertical direction. The upper end of the first bellows 141 is fixedly attached
to the upper outward flange 122a of the cylindrical portion 122 of the shaft member
120, and the lower end of the first bellows 141 is fixedly attached to the first inward
flange 131Xa of the first casing 131. The upper end of the second bellows 142 is fixedly
attached to the first inward flange 131Xa of the first casing 131, and the lower end
of the second bellows 142 is fixedly attached to the lower outward flange 122b of
the cylindrical portion 122 of the shaft member 120. The space surrounding the outer
circumference of the first bellows 141 forms a first pump chamber P1, and the space
surrounding the outer circumference of the second bellows 142 forms a second pump
chamber P2.
[0028] Inside the container 130, there also are provided a third bellows 151 and a fourth
bellows 152, which expand and contract with the up and down motion of the shaft member
120. The upper end of the third bellows 151 is fixedly attached to the ceiling portion
of the first casing 131, and the lower end of the third bellows 151 is fixedly attached
to the shaft member 120. Thus, the opening 131a of the first casing 131 is closed.
The upper end of the fourth bellows 152 is fixedly attached to the second inward flange
131Xb provided on the first casing 131, and the lower end of the fourth bellows 152
is fixedly attached to the connecting portion 123 of the shaft member 120.
[0029] A first space K1 is formed by the cavity in the main shaft portion 121 of the shaft
member 120. A second space K2 is formed outside the third bellows 151 and inside the
fourth bellows 152. A third space K3 is formed inside the first bellows 141 and the
second bellows 142. The first space K1, the second space K2, and the third space K3
are in communication with each other.
[0030] Inside the first casing 131, there are a fluid passage passing through the first
pump chamber P1 and a fluid passage passing through the second pump chamber P2. The
second casing 132 is configured to surround the outer wall of the first casing 131.
An annular fourth space K4 is formed between the first casing 131 and the second casing
132. The fourth space K4 may also be in communication with the first space K1, the
second space K2, and the third space K3. The space constituted by the first to fourth
spaces K1, K2, K3, and K4 is configured to be capable of being hermetically sealed.
[0031] There are four check valves 160 including a first check valve 160A, a second check
valve 160B, a third check valve 160C, and a fourth check valve 160D, which are provided
at different locations inside the container 130. Each of these check valves 160 is
an annular component provided coaxially with the shaft member 120. Each of the check
valves 160 is configured to allow flow of liquid in radial directions from inside
to outside and to block flow of liquid in radial directions from outside to inside.
[0032] The first check valve 160A and the third check valve 160C are provided in the fluid
passage passing through the first pump chamber P1. The first check valve 160A and
the third check valve 160C function to block backflow of liquid pumped by the pumping
effect of the first pump chamber P1. Specifically, the first check valve 160A is provided
on the upstream side of the first pump chamber P1, and the third check valve 160C
is provided on the downstream side of the first pump chamber P1. More specifically,
the first check valve 160A is provided in the fluid passage 131d provided in the bottom
portion of the first casing 131. The third check valve 160C is provided in the fluid
passage formed in the vicinity of the second inward flange 131Xb provided on the first
casing 131.
[0033] The second check valve 160B and the fourth check valve 160D are provided in the fluid
passage passing through the second pump chamber P2. The second check valve 160B and
the fourth check valve 160D function to block backflow of liquid pumped by the pumping
effect of the second pump chamber P2. Specifically, the second check valve 160B is
provided on the upstream side of the second pump chamber P2, and the fourth check
valve 160D is provided on the downstream side of the second pump chamber P2. More
specifically, the second check valve 160B is provided in the fluid passage 131e provided
in the bottom plate 131Y of the first casing 131. The fourth check valve 160D is provided
in the fluid passage formed in the vicinity of the first inward flange 131Xa of the
first casing 131.
<Description of the Overall Operation of the Liquid Supply System>
[0034] The overall operation of the liquid supply system will be described. When the shaft
member 120 is lowered by the linear actuator 110, the first bellows 141 contracts,
and the second bellows 142 expands. Consequently, the fluid pressure in the first
pump chamber P1 decreases. Then, the first check valve 160A is opened, and the third
check valve 160C is closed. In consequence, liquid supplied from outside the liquid
supply system 10 through the inlet pipe 310 (indicated by arrow S10) is taken into
the interior of the container 130 through the inlet 131b and passes through the first
check valve 160A (indicated by arrow S11). Then, the liquid having passed through
the first check valve 160A is pumped into the first pump chamber P1 through the first
fluid passage 131Xc in the body portion 131X of the first casing 131. On the other
hand, the fluid pressure in the second pump chamber P2 increases. Then, the second
check valve 160B is closed, and the fourth check valve 160D is opened. In consequence,
the liquid in the second pump chamber P2 is pumped into the second fluid passage 131Xd
provided in the body portion 131X through the fourth check valve 160D (see arrow T12).
Then, the liquid passes through the outlet 131c and is brought to the outside of the
liquid supply system 10 through the outlet pipe 320.
[0035] When the shaft member 120 is raised by the linear actuator 110, the first bellows
141 expands, and the second bellows 142 contracts. Consequently, the fluid pressure
in the first pump chamber P1 increases. Then, the first check valve 160A is closed,
and the third check valve 160C is opened. In consequence, the liquid in the first
pump chamber P1 is pumped into the second fluid passage 131Xd provided in the body
portion 131X through the third check valve 160C (indicated by arrow T11). Then, the
liquid passes through the outlet 131c and is brought to the outside of the liquid
supply system 10 through the outlet pipe 320. On the other hand, the fluid pressure
in the second pump chamber P2 decreases. Then, the second check valve 160B is opened,
and the fourth check valve 160D is closed. In consequence, liquid supplied from outside
the liquid supply system 10 through the inlet pipe 310 (indicated by arrow S10) is
taken into the interior of the container 130 through the inlet 131b and passes through
the second check valve 160B (indicated by arrow S12). Then, the liquid having passed
through the second check valve 160B is pumped into the second pump chamber P2.
[0036] As above, the liquid supply system 10 can cause liquid to flow from the inlet pipe
310 to the outlet pipe 320 both when the shaft member 120 moves downward and when
the shaft member 120 moves upward. Hence, the phenomenon called pulsation can be reduced.
<Precooling>
[0037] Now, precooling will be described. As described in the description of the background
art, in order to cause cryogenic liquid to circulate when the system is started for
the first time or when the system is started after maintenance, it is necessary to
precool the container entirely so as to prevent the cryogenic liquid from evaporating
in the fluid passage. In this embodiment, cryogenic liquid is caused to flow in the
fourth space K4 formed between the first casing 131 and the second casing 132 before
cryogenic liquid is supplied to the fluid passages passing through the pump chambers
(the first pump chamber P1 and the second pump chamber P2). In the following, the
process of precooling will be specifically described.
[0038] To the fourth space K4 are connected a first pipe 410 for delivering liquid for precooling
and a second pipe 420 for discharging the liquid for precooling. The first pipe 410
and the second pipe 420 are indicated by broken lines in Fig. 1, because they are
provided at locations outside the cross section shown in Fig. 1. When precooling is
performed, the fourth space K4, the vacuum container 200, and the fluid passage from
the inlet pipe 310 to the outlet pipe 320 are evacuated firstly, and then a gas having
a boiling point lower than the temperature of the cryogenic liquid for precooling
is supplied into the fourth space K4 and the fluid passage from the inlet pipe 310
to the outlet pipe 320. After the fourth space K4 and the fluid passage from the inlet
pipe 310 to the outlet pipe 320 are filled with the gas, the cryogenic liquid is supplied
into the fourth space K4 through the first pipe 410. At that time, the second pipe
420 is opened to discharge the gas from the fourth space K4.
[0039] After the container 130 is cooled, the cryogenic liquid is discharged through the
second pipe 420 by a discharging pump (e.g. dry-sealed vacuum pump), which is not
illustrated in the drawings. The cryogenic liquid is discharged to the atmosphere
after vaporized and passing through a heat exchanger, where it is heated to a temperature
near room temperature. A chamber capable of storing the cryogenic liquid may be provided
in the discharging fluid passage downstream of the heat exchanger to prevent the cryogenic
liquid from being discharged to the atmosphere in the liquid state. A pressure relief
valve may be provided to prevent the fluid pressure in the discharging fluid passage
from becoming excessively high.
[0040] As above, after the fourth space K4 is cooled, the cryogenic liquid is discharged,
and hence the fourth space K4 is in a vacuum state. The first space K1, the second
space K2, and the third space K3 may be in communication with the fourth space K4,
as described above. If this is the case, the first space K1, the second space K2,
and the third space K3 are also in a vacuum state after cooled by the above-described
precooling process.
[0041] By cooling the fourth space K4 (and the first space K1, the second space K2, and
the third space K3 also in this embodiment), the fluid passage passing through the
first pump chamber P1 and the fluid passage passing through the second pump chamber
P2 are cooled. In consequence, when cryogenic liquid is supplied to these fluid passages,
vaporization of the cryogenic liquid is prevented from occurring. As the cryogenic
liquid flows in these fluid passages, they are cooled in a short time. Thus, the time
taken until the pump is started to operate can be shortened. The cryogenic liquid
in the fourth space K4 may be discharged from it to evacuate the fourth space K4 after
the operation of the pump is started (in other words, after the up and down motion
of the shaft member caused by the linear actuator 110 is started).
<Advantages of the Liquid Supply System According to This Embodiment
[0042] The liquid supply system 10 can cool the fluid passages in the first casing 131 beforehand
by causing cryogenic liquid for precooling to flow in the space (the fourth space
K4) between the first casing 131 and the second casing 132. Thereafter, the fluid
passages can be cooled in a short time by supplying cryogenic liquid to them. Therefore,
the time taken until the pump is started to operate can be shortened.
[0043] The liquid supply system is configured to remove cryogenic liquid from the fourth
space K4 after precooling to keep the fourth space K4 in a vacuum state. Therefore,
the fourth space K4 can provide heat insulation.
[0044] The liquid supply system has hermetically sealed spaces (the first, second, and third
spaces K1, K2, K3) in the first casing 131 that are separated from the fluid passages
passing through the first pump chamber P1 and the second pump chamber P2. These hermetically
sealed spaces are in communication with the fourth space K4. Hence, the first space
K1, the second space K2, and the third space K3 are also cooled by the precooling
process. This improves the reliability of cooling of the fluid passages passing through
the first pump chamber P1 and the second pump chamber P2. Moreover, the first space
K1, the second space K2, and the third space K3 can also provide heat insulation.
Second Embodiment
[0045] Fig. 2 illustrates a liquid supply system in a second embodiment. The system in the
first embodiment has a second casing that surrounds the outer wall of the first casing.
The system has a third casing that surrounds the second casing. The structure and
the operation of the system are the same as those of the system in the first embodiment
except for the third casing, and the same components will be denoted by the same reference
signs and will not be described further for the sake of convenience.
[0046] Fig. 2 is a schematic diagram illustrating the overall configuration of the liquid
supply system, where the overall configuration of the liquid supply system is illustrated
in a cross section. Fig. 2 illustrates the overall configuration in a cross section
in a plane containing the center axis. The liquid supply system 10 differs from the
system in the first embodiment only in the features relating to the third casing 133.
The other features are the same as those in the liquid supply system 10 in the first
embodiment, and the same features will not be described further for the sake of convenience.
[0047] The container 130 includes the first casing 131, the second casing 132 that surrounds
the outer wall of the first casing 131, and the third casing 133 that surrounds the
second casing 132. As in the first embodiment, a fluid passage passing through the
first pump chamber P1 and a fluid passage passing through the second pump chamber
P2 are provided in the first casing 131. The second casing 132 surrounds the outer
wall of the first casing 131. Between the first casing 131 and the second casing 132
is the annular fourth space K4. The fourth space K4 may be in communication with the
first space K1, the second space K2, and the third space K3. The space constituted
by the first space K1, the second space K2, the third space K3, and the fourth space
K4 can be hermetically sealed.
[0048] The third casing 133 surrounds the outer wall of the second casing 132. The ceiling
portion of the third casing 133 covers the ceiling portion of the first casing 131
and the ceiling portion of the second casing 132 with a gap between. The ceiling portion
of the third casing 133 has an opening 133a. The shaft member 120 extends into the
interior of the container 130 from outside through the opening 133a. A fifth bellows
153 is provided on the upper portion of the third casing 133. The fifth bellows 153
extends and contracts with the up and down motion of the shaft member 120. The upper
end of the fifth bellows 153 is fixedly attached to the shaft member 120, and the
lower end of the fifth bellows 153 is fixedly attached to the third casing 133. Thus,
the opening 133a is closed.
[0049] The third casing 133 configured as above forms a hermetically sealed space (i.e.
the fifth space K5) between the second casing 132 and the third casing 133. The fifth
space K5 is configured to be kept in a vacuum state. Hence, the fifth space K5 provides
heat insulation.
[0050] The overall operation of the liquid supply system and the process of precooling are
the same as those in the first embodiment and will not be described.
[0051] The liquid supply system 10 can also provide advantageous effects the same as the
system in the first embodiment. The fifth space K5 provides heat insulation. This
improves the efficiency of cooling of the fourth space K4 etc. in the precooling process.
Moreover, this can prevent freezing from occurring due to thermal contact of the space
used for precooling with something of high temperature (e.g. atmosphere). Specifically,
since the top of the ceiling portion of the first casing 131 and the ceiling portion
of the second casing 132 is covered with the fifth space K5, which provide heat insulation,
freezing can be prevented from occurring near the ceiling portion of the first casing
131 and the ceiling portion of the second casing 132 during precooling.
Others
[0052] In the systems in the first and second embodiments, the second pipe 420 used for
precooling may extend into the interior of the fourth space K4 and the orifice of
the second pipe 420 may be located in the upper portion of the fourth space K4. This
can eliminate difficulties in filling the fourth space K4 with cryogenic liquid that
may be involved in the precooling process due to residence of gas in the upper portion
of the fourth space K4.
[Reference Signs List]
[0053]
- 10:
- liquid supply system
- 100:
- main system unit
- 110:
- linear actuator
- 120:
- shaft member
- 121:
- main shaft portion
- 122:
- cylindrical portion
- 122a:
- upper outward flange
- 122b:
- lower outward flange
- 123:
- connecting portion
- 130:
- container
- 131:
- first casing
- 131a:
- opening
- 131b:
- inlet
- 131c:
- outlet
- 131d:
- fluid passage
- 131e:
- fluid passage
- 131X:
- body portion
- 131Xa:
- first inward flange
- 131Xb:
- second inward flange
- 131Xc:
- first fluid passage
- 131Xd:
- second fluid passage
- 132:
- second casing
- 133:
- third casing
- 133a:
- opening
- 141:
- first bellows
- 142:
- second bellows
- 151:
- third bellows
- 152:
- fourth bellows
- 153:
- fifth bellows
- 160:
- check valve
- 160A:
- first check valve
- 160B:
- second check valve
- 160C:
- third check valve
- 160D:
- fourth check valve
- 200:
- vacuum container
- 310:
- inlet pipe
- 320:
- outlet pipe
- 410:
- first pipe
- 420:
- second pipe
- P1:
- first pump chamber
- P2:
- second pump chamber