ROD-SHAPED STEEL MATERIAL GUIDING DEVICE

Description

Technical Field

[0001] The present invention relates to a guiding method and a guiding apparatus for straight stocks including bar steels and wire rods.

Background Art

[0002] When manufacturing a steel product into straight stocks by hot rolling, in a hot rolling line disclosed in Japanese Laid-open Patent Publication No. 2010-99669, for example, a heating furnace, a roughing mill, an intermediate rolling mill, a finishing mill, a final finishing mill, and a laying head are arranged in sequence from an upstream side to a downstream side, and between the above-described finishing mill and final finishing mill, a plurality of water-cooling apparatuses to cool a wire rod are provided.

[0003] Generally, between the final finishing mill and the laying head, a pinch roll stand is disposed and downstream thereof, a guiding means for directing the above-described wire rod to the laying head is disposed, which is not disclosed in the above-described Japanese Laid-open Patent Publication.

[0004] Then, the above-described laying head is placed obliquely at a predetermined angle relative to the above-described pinch roll stand, and when guiding a wire rod small in diameter to the above-described laying head from the pinch roll side at high speed, a pipe guide (guiding pipe) is used as the guiding means. The above-described pipe guide is disposed between the pinch roll stand and the laying head and has a convexly curved shape.

Prior Art Documents

Patent Document

[0005] Patent Document 1: Japanese Laid-open Patent Publication No. 2010-99669

[0006] CN 103157662A, on which the preamble of claim 1 is based, discloses a rolling pre-bending device. An all-guide-roller structure is adopted to solve the problem that an existing power pre-bending device can scratch the surfaces of wire rods. A major structure of the rolling pre-bending device is formed by a base plate, a clamp plate and guide rollers.

Summary of the Invention

Problems to be solved by the Invention

[0007] At the time of guiding of a wire rod, when the above-described wire rod having a small diameter and running at high speed that has been discharged from the pinch roll is guided to the laying head by the pipe guide, when the wire rod comes into contact with an inner surface of the above-described pipe guide, the contact causes scratches, and further by the contact, speed variations of the wire rod are caused, to thereby cause a problem that a good ring cannot be formed by the laying head. In other words, the above-described scratches and speed variations of the wire rod make it impossible to obtain stable ring formation, to result in a problem that should be solved finally in terms of the quality of the wire rod and operational matters.

[0008] An object of the present invention is to prevent generation of scratches of straight stocks and improve quality of the straight stocks, and to obtain a stable ring shape.

Means for solving the problems

[0009] Described herein is a guiding method for guiding straight stocks from a pinch roll on a downstream side of a final finishing mill in a hot rolling line to a laying head disposed at a position displaced downward from a position facing the pinch roll with a space left therebetween on a downstream side of the pinch roll. It includes: while guiding the straight stocks to the downstream side by a plurality of rollers of bend forming roller guides, bend forming the straight stocks in a laying head direction; and while bend-back forming the bent-formed straight stocks in the laying head direction by a plurality of rollers of bend-back forming roller guides on the downstream side, guiding the straight stocks to the laying head.

[0010] A feature of the present invention lies in a straight stocks guiding apparatus according to the appended independent claim.

[0011] A further feature of the present invention includes the above-described feature, and lies in that a center guide is provided in the roller guides of the respective guidance equipments.

[0012] A further feature of the present invention includes any one of the above-described features, and lies in that the guidance equipments are each constituted by at least two consecutive roller guides, and the roller guides each combine at least three rollers.

[0013] A further feature of the present invention includes any one of the above-described features, and lies in that
the roller guides in the guidance equipments each include roller eccentricity adjusting mechanisms for adjusting positions of the rollers.

[0014] A further feature of the present invention includes any one of the above-described features, and lies in that
the roller guides in the guidance equipments are each mounted on a base plate being the supporting means so as to be replaceable singly.

[0015] A further feature of the present invention includes any one of the above-described features, and lies in that
the roller guides in all the guidance equipments are the same in constitution.

[0016] A further feature of the present invention includes any one of the above-described features, and lies in that
a member with a small friction coefficient is used for a bearing of the bearing part.

[0017] A further feature of the present invention includes any one of the above-described features, and lies in that
a resin-made seal is disposed on the bearing part.

Advantageous Effect of the Invention

[0018] According to the present invention, as the bending and guidance equipment, bend forming roller guides are provided and as the bending-back and guidance equipment, bend-back forming roller guides are provided, to thereby enable bend guiding and linear guiding of straight stocks, resulting in that it is possible to make the guiding of the above-described straight stocks to a laying head smooth, prevent generation of scratches on a pipe guide that has been used conventionally, improve quality, avoid coming into contact with a quill pipe inside the laying head, and form a stable ring.

Brief Description of Drawings

[0019] 

FIG. 1 is a front view illustrating a straight stocks guiding apparatus according to the present invention, and is a view in which a part of a bed plate is cut out;

FIG. 2 is an enlarged front view illustrating a first bend forming roller guide in a first guidance equipment of the straight stocks guiding apparatus according to the present invention;

FIG. 3 is an enlarged side view illustrating the first bend forming roller guide in the first guidance equipment of the straight stocks guiding apparatus according to the present invention;

FIG. 4 is an enlarged plan view illustrating the first bend forming roller guide in the first guidance equipment of the straight stocks guiding apparatus according to the present invention;

FIG. 5 is a cross-sectional view illustrating a roller attached state of the first bend forming roller guide in the first guidance equipment of the straight stocks guiding apparatus according to the present invention in an enlarged manner;

FIG. 6 is a cross-sectional view illustrating a relationship between respective rollers of the first bend forming roller guide and a center guide in the first guidance equipment of the straight stocks guiding apparatus according to the present invention in an enlarged manner;

FIG. 7(i) to FIG. 7(iii) are constitution diagrams each for explaining interactions of respective rollers in the first guidance equipment and second and third guidance equipments of the straight stocks guiding apparatus according to the present invention; and

FIG. 8 is an enlarged side view illustrating an exit guide of a pinch roll in the straight stocks guiding apparatus according to the present invention.

Best Mode for Carrying out the Invention

[0020] There will be explained a straight stocks guiding apparatus according to the present invention with reference to the drawings.

[0021] The straight stocks guiding apparatus illustrated in FIG. 1 includes: a first guidance equipment G1 being a bending and guidance equipment; a second guidance equipment G2 being a guidance equipment for intermediate mill; and a third guidance equipment G3 being a bending-back and guidance equipment in order to guide straight stocks from a pinch roll P disposed on a downstream side of a final finishing mill in a hot-rolling line to a laying head H.

[0022] In FIG. 1, the laying head H on the most downstream side (right side in the drawing) is disposed at a position displaced downward from a position facing the pinch roll with a space left from the pinch roll P on a downstream side of the pinch roll. That is, the laying head H is disposed in a downward inclined direction with a space left from the pinch roll P on the downstream side.

[0023] Between the pinch roll P and the laying head H, a base plate 1 having a substantially "upwardly curved shape" is disposed. A bed plate 1a having the same shape is overlaid on the front surface of the base plate 1, and the first, second and third guidance equipments G1, G2, and G3 are removably mounted on this bed plate.

[0024] The first guidance equipment G1 will be explained with reference to FIG. 1 to FIG. 6.

[0025] In FIG. 1, the first guidance equipment G1 on the upstream side includes a plurality of bend forming roller guides (two bend forming roller guides G11 and G12 in the illustrated example). The first and second bend forming roller guides G11 and G12 are to guide the above-described straight stocks to a laying head H direction and have a function to bend form the above-described straight stocks downward in FIG. 1, which is the laying head H direction.

[0026] The first bend forming roller guide G11, which is one of the first and second bend forming roller guides G11 and G12, will be explained.

[0027] In FIG. 2 to FIG. 4, the first bend forming roller guide G11 includes a guide unit 2. The guide unit 2 is attachably/detachably mounted on the bed plate 1a by mounting bolts 3, and this bed plate is fixed to the front surface of the base plate by fixing bolts 4 (FIG. 1). The first bend forming roller guide G11 is replaceable with a new one singly with respect to the base plate 1 via the guide unit 2.

[0028] A plurality of rollers 5, 6, and 7 are provided in the guide unit 2. In the example of the guide unit 2 illustrated in FIG. 2, the two rollers 5 and 6 are provided on the upper side and the single roller 7 is provided on the lower side, and a line connecting centers of the respective rollers forms an inverted triangle. The rollers 5, 6, and 7 give a bending force to draw a gentle circular arc in the laying head H direction to the above-described straight stocks to guide them to the downstream side (right side in FIG. 1).

[0029] In FIG. 3 to FIG. 5, the rollers 5, 6, and 7 are each easily rotatably attached to each roller pin 8 via a bearing part 9. A member with a small friction coefficient (for example, ceramic, or the like) is used for a bearing 9a of the bearing part 9, to thereby make it possible to suppress heat generation with respect to rotation of the roller corresponding to a running speed of the straight stocks. For the bearings 9a illustrated in FIG. 3 and FIG. 5, a ball bearing having balls 9b disposed thereinside is used. According to the example illustrated in FIG. 5, in the bearing part 9, a resin-made seal 9c is provided on both ends of the roller 6, to thereby prevent extraneous matters such as scales from entering the inside and make it possible to suppress heat generation with the roller rotating at high speed. Also in the bearing parts of the other rollers 5 and 7 similarly (in FIG. 3, only the bearing part 9 of the roller 7 is illustrated), resin-made seals are provided.

[0030] In FIG. 5, 9d denotes a washer and 9e denotes a spacer.

[0031] In FIG. 2 to FIG. 5, a gear wheel 10 rotatably attached to an upper plate portion of the guide unit 2 is integrally joined to an upper portion of each of the roller pins 8. The respective roller pins 8 are eccntrically joined to the gear wheels 10. Further, a lower end portion of each of the roller pins 8 is borne by an eccentric piece 11 rotatably attached to a lower plate portion of the guide unit 2. The respective roller pins 8 are eccntrically connected to the eccentric pieces 11.

[0032] In FIG. 2, FIG. 4, and FIG. 6, inside the guide unit 2 of the first bend forming roller guide G11, a center guide 17 is provided. The center guide 17 is fixed to the guide unit 2 by center guide fixing bolts 18, and a tip portion (left end portion in FIG. 6) of the center guide 17 is protruded from the guide unit. The center guide 17 is to bring the straight stocks into the space between the rollers 5 and 6 on the upper side and the roller 7 on the lower side in FIG. 6. Then, from entering an entrance 17a to passing through an exit 17b of the center guide 17 illustrated in FIG. 6, the straight stocks are reduced by each of the rollers 5, 6, and 7 to be bent in the laying head H direction.

[0033] The thin straight stocks to run at high speed tend to swing up and down or right and left during running, and therefore the center guide 17 has a role of helping the above-described straight stocks passing through the inside of the guide unit 2 to run straight to make directing and reduction by the rollers 5, 6, and 7 secure.

[0034] The first bend forming roller guide G11 illustrated in FIG. 2 to FIG. 4 is provided with roller eccentricity adjusting mechanisms 12 for adjusting positions (reduction positions) of the rollers 5, 6, and 7 respectively.

[0035] The eccentricity adjusting mechanisms 12 each include: the gear wheel 10; the eccentric piece 11; a pinion shaft 13; and a pinion 14. Each of the pinion shafts 13 is rotatably borne by a pedestal 15. The respective pedestals 15 are firmly fixed onto the guide unit 2 by mounting bolts 16. Each of the pinions 14 is attached to the pinion shaft 13 to mesh with the gear wheel 10.

[0036] By rotation operations of the respective pinion shafts 13, the respective pinions 14 rotate and with the rotations of the respective pinions, the respective gear wheels 10 rotate, and thereby the respective roller pins 8 attached to the rotating gear wheels in an eccentric state also rotate and the respective rollers 5, 6, and 7 are made eccentric (move), resulting that the reduction positions can be adjusted.

[0037] In FIG. 1 and FIG. 2, the other second bend forming roller guide G12 in the first guidance equipment G1 is disposed adjacently to the one first bend forming roller guide G11 on the downstream side thereof (right side in FIG. 1) with a space left therebetween. The constitution of the second bend forming roller guide G12 is the same as that of the first bend forming roller guide G11. For this reason, as for reference numerals and symbols denoting components of the second bend forming roller guide G12 common to those of the first bend forming roller guide G11, the reference numerals and symbols used during the explanation of the first bend forming roller guide are used as they are.

[0038] The difference of the second bend forming roller guide G12 from the first bend forming roller guide G11 is that as illustrated in FIG. 1, the second bend forming roller guide is half rotated (rotated by 180° clockwise) from the first bend forming roller guide to be mounted on the base plate 1. For this reason, dispositions of the components of the second bend forming roller guide G12 are positioned in an inverted manner from the first bend forming roller guide G11. As a result, of the second bend forming roller guide G12, two rollers 5 and 6 are disposed on the lower side in FIG. 1 and a single roller 7 is disposed on the upper side in the same drawing.

[0039] As above, the first guidance equipment G1 enables smooth guiding to the laying head in a manner that the first and second bend forming roller guides G11 and G12 having the same constitution are aligned contiguously on the base plate 1 (bed plate 1a) so as to be inverted to each other and are adjacently disposed in a form in which the combination of the two upper rollers 5 and 6 and the single lower roller 7 and the inverted combination (combination of the single upper roller 7 and the two lower rollers 5 and 6) are one set and a curvature enabling the straight stocks to bend in the laying head H direction is made.

[0040] There will be explained the second guidance equipment G2 with reference to FIG. 1.

[0041] The second guidance equipment G2 is contiguous to the above-described first guidance equipment G1 on the downstream side thereof. The second guidance equipment G2 includes a plurality of directing roller guides (two directing roller guides G21 and G22 in the illustrated example). The first and second directing roller guides G21 and G22 have a function to guide the above-described straight stocks along the above-described downward inclined direction to direct them to the third guidance equipment G3.

[0042] Each constitution of the first and second directing roller guides G21 and G22 is the same as that of the above-described first and second bend forming roller guides G11 and G12. For this reason, as for reference numerals and symbols denoting components of the first and second directing roller guides G21 and G22 common to those of the first and second bend forming roller guides G11 and G12, the reference numerals and symbols used during the explanation of the first and second bend forming roller guides G11 and G12 are used as they are.

[0043] The difference lies in disposition positions of the first and second directing roller guides G21 and G22 that are provided contiguously.

[0044] That is, the first guidance equipment G1 and the second guidance equipment G2 are different in that the first and second bend forming roller guides G11 and G12 placed on the left side in FIG. 1 are in a state inverted to each other, while each of both the first and second directing roller guides G21 and G22 includes rollers 5 and 6 positioned on the upper side and a roller 7 positioned on the lower side and therefore the first and second directing roller guides G21 and G22 are not in an inverted state.

[0045] The relationship between the adjacent first directing roller guide G21 and second bend forming roller guide G12 is that the roller 7 of the one first directing roller guide (right in FIG. 1) is positioned on the lower side and the roller 7 of the other second bend forming roller guide (left) is positioned on the upper side, resulting in that the second bend forming roller guide G12 is mounted on the base plate 1 so as to be inverted.

[0046] The first and second directing roller guides G21 and G22 can direct the straight stocks passing through the center guide 17 by their upper rollers 5 and 6 and their lower rollers 7.

[0047] In roller eccentricity adjusting mechanisms 12 in the first and second directing roller guides G21 and G22 illustrated in FIG. 1, directing positions of the rollers 5, 6, and 7 can be adjusted by their eccentric operations.

[0048] There will be explained the third guidance equipment G3 with reference to FIG. 1

[0049] The third guidance equipment G3 is contiguous to the above-described second guidance equipment G2 on the downstream side thereof, and includes a plurality of bend-back forming roller guides (two bend-back forming roller guides G31 and G32 in the illustrated example) for bending back the above-described straight stocks to make the guiding to the laying head H smooth.

[0050] The first and second bend-back forming roller guides G31 and G32 achieve the guiding of the above-described straight stocks to the laying head H, and have a function for bending back the above-described straight stocks being guided in a bent state and forming them linearly in order to make the guiding to the laying head smooth. In other words, the first and second bend-back forming roller guides G31 and G32 constituting the third guidance equipment G3 have a function to linearly form the straight stocks running while being guided by the second guidance equipment G2 in a bent state in order to prevent the straight stocks from running directly toward the laying head H direction and coming into contact with a quill pipe Ha being a guiding pipe in the laying head.

[0051] Each constitution of the first and second bend-back forming roller guides G31 and G32 is the same as that of the first and second bend forming roller guides G11 and G12. For this reason, as for reference numerals and symbols denoting components of the first and second bend-back forming roller guides G31 and G32 common to those of the first and second bend forming roller guides G11 and G12, the reference numerals and symbols used during the explanation of the first and second bend forming roller guides are used as they are.

[0052] Regarding disposition positions of rollers 5, 6, and 7, the first guidance equipment G1 and the third guidance equipment G3 are different in that the first bend forming roller guide G11 has a combination of the two upper rollers 5 and 6 and the single lower roller 7, while the first bend-back forming roller guide G31 has a combination of the single upper roller 7 and the two lower rollers 5 and 6. Then, the first guidance equipment G1 and the third guidance equipment G3 are different in that the second bend forming roller guide G12 has a combination of the single upper roller 7 and the two lower rollers 5 and 6, while the second bend-back forming roller guide G32 has a combination of the two upper rollers 5 and 6 and the single lower roller 7.

[0053] Further, the first and second bend-back forming roller guides G31 and G32 are different from the first bend forming roller guide in that the first and second bend-back forming roller guides G31 and G32 are each inclined by a predetermined angle toward the clockwise side in FIG. 1 relative to the first bend forming roller guide G11 to be mounted on the bed plate 1a.

[0054] The dispositions of the rollers 5, 6, and 7 of the first bend-back forming roller guide G31 are in a state inverted to those of the rollers 5, 6, and 7 of the second directing roller guide G22 adjacent on the upstream side (left side in FIG. 1).

[0055] As illustrated in FIG. 1, in the third guidance equipment G3, the first and second bend-back forming roller guides G31 and G32 with their combinations of the rollers 5, 6, and 7 being inverted to each other are disposed contiguously, and in order to prevent the bent straight stocks guided by the second guidance equipment G2 from proceeding according to the curvature, the rollers of respective groups of the first and second bend-back forming roller guides bend back the straight stocks in the laying head H direction and correct them straight to smoothly guide them to the quill pipe Ha in the laying head H along the straight line.

[0056] There will be explained interactions of six groups of the rollers 5, 6, and 7 of the respective first, second, and third guidance equipments G1, G2, and G3 illustrated in FIG. 1 with reference to FIG. 7(i) to FIG. 7(iii).

[0057] Incidentally, in FIG. 7(i) to FIG. 7(iii), in order to distinguish the respective rollers of the combinations in the six groups of the rollers from one another, reference numerals and symbols 5A1 to 5A6 are used for the rollers 5 illustrated in FIG. 1, reference numerals and symbols 6A1 to 6A6 are used for the rollers 6, and reference numerals and symbols 7A1 to 7A6 are used for the rollers 7.

[0058] In the first guidance equipment G1 in FIG. 7(i), first three-point bending of the straight stocks is performed through reductions performed by three of the rollers 5A1, 7A1, and 6A1 of the first bend forming roller guide G11, and next second three-point bending of the straight stocks is performed through reductions performed by three of the rollers 7A1 and 6A1 and the roller 6A2 of the second bend forming roller guide G12 in total, and continuously third three-point bending of the straight stocks is performed through reductions performed by three of the roller 6A1, and the rollers 6A2 and 7A2 of the second bend forming roller guide G12 in total, and further fourth three-point bending of the straight stocks is performed through reductions performed by three of the rollers 6A2, 7A2, and 5A2 of the second bend forming roller guide G12.

[0059] Therefore, in a course where the straight stocks are guided to the downstream side by the first bend forming roller guide G11 and the second bend forming roller guide G12, a bending force is given to the straight stocks four times by the group of the inverted rollers 5A1, 7A1, and 6A1 and the group of the rollers 5A2, 7A2, and 6A2, and forming to draw a gentle circular arc is performed along the laying head H direction.

[0060] In the second guidance equipment G2 in FIG. 7(ii), the bent-formed straight stocks are smoothly guided to the third guidance equipment G3 by the rollers 5A3, 7A3, and 6A3 of the first directing roller guide G21 and the rollers 5A4, 7A4, and 6A4 of the second directing roller guide G22.

[0061] In the third guidance equipment G3 in FIG. 7(iii), first three-point bending of the straight stocks is performed through reductions performed by three of the rollers 6A5, 7A5, and 5A5 of the first bend-back forming roller guide G31, and next second three-point bending of the straight stocks is performed through reductions performed by three of the rollers 7A5 and 5A5 and the roller 5A6 of the second bend-back forming roller guide G32 in total, and continuously third three-point bending of the straight stocks is performed through reductions performed by three of the roller 5A5, and the rollers 5A6 and 7A6 of the second bend-back forming roller guide G32 in total, and further fourth three-point bending of the straight stocks is performed through reductions performed by three of the rollers 5A6, 7A6, and 6A6 of the second bend-back forming roller guide G32.

[0062] Therefore, in a course where the straight stocks are guided to the downstream side by the first bend-back forming roller guide G31 and the second bend-back forming roller guide G32, a bending force is given to the straight stocks four times by the group of the inverted rollers 6A5, 7A5, and 5A5 and the group of the rollers 5A6, 7A6, and 6A6, and correct-forming of the straight stocks to extend linearly along the laying head H direction is performed.

[0063] As above, in the first and second bend forming roller guides G11 and G12, the combination of three rollers being the rollers 5A1, 6A1, and 7A1 and the combination of three rollers being the rollers 5A2, 6A2, and 7A2 are continued downstream, and in the first and second directing roller guides G21 and G22, the combination of three rollers being the rollers 5A3, 6A3, and 7A3 and the combination of three rollers being the rollers 5A4, 6A4, and 7A4 are continued downstream, and in the first and second bend-back forming roller guides G31 and G32, the combination of three rollers being the rollers 5A5, 6A5, and 7A5 and the combination of three rollers being the rollers 5A6, 6A6, and 7A6 are continued downstream, and thereby bend-forming, directing, and bend-back forming of the straight stocks are performed smoothly and securely.

[0064] As illustrated in FIG. 1, at the exit side of the pinch roll P, an exit guide 19 is disposed.

[0065] The exit guide 19 is to guide the straight stocks pressed out from the pinch roll P to the first bend forming roller guide G11 in the first guidance equipment G1 positioned on the most upstream side.

[0066] As illustrated in FIG. 1 and FIG. 8, the exit guide 19 is provided with a guide box 20. The guide box 20 is mounted on the bed plate 1a by mounting bolts 21. A cylindrical delivery guide 22 is fixed inside the guide box 20 by a fixing bolt 23. A tip portion side of the delivery guide 22 (left end portion side in FIG. 1) is protruded from the inside of the guide box 20 toward a space facing the pinch roll P. The straight stocks discharged from the pinch roll P pass through an inner hole 22a of the delivery guide 22 to be guided to the center guide 17 of the first bend forming roller guide G11.

[0067] A reference numeral and symbol 24 illustrated in FIG. 8 denotes a roll cooling water nozzle.

[0068] Next, there will be explained a straight stocks guiding method of the present invention.

[0069] As illustrated in FIG. 1, in a hot rolling step, straight stocks discharged from a final finishing mill are then guided to the pinch roll P and are pressed out from the pinch roll to proceed to the two consecutive first and second bend forming roller guides G11 and G12 of the first guidance equipment G1 on the most upstream side, where a bending force is given to the straight stocks by the rollers 5, 6, and 7 and the straight stocks are guided to the laying head H direction sequentially while drawing a gentle downward curve, and then the straight stocks proceed to the two consecutive first and second directing roller guides G21 and G22 of the second guidance equipment G2, where the straight stocks are guided to the downstream side by the rollers along the downward inclined direction, and further the straight stocks proceed to the two consecutive first and second bend-back forming roller guides G31 and G32 of the third guidance equipment G3, where bending of the straight stocks is gradually returned to an original state by the rollers and the straight stocks become straight and then are guided to the laying head H, and by the laying head, the straight stocks are formed into a ring shape to be discharged.

[0070] There will be explained operations of the roller eccentricity adjusting mechanisms 12 illustrated in FIG. 1 and FIG. 2. When all or one of the pinion shafts 13 is rotated in the first and second bend forming roller guides G11 and G12, the first and second directing roller guides G21 and G22, and the first and second bend-back forming roller guides G31 and G32, the gear wheels/gear wheel 10 rotate/rotates via the pinions/pinion 14 and all or one of the rollers 5, 6, and 7 corresponding to the roller pins eccntrically rotates through the roller pins/roller pin 8 rotating simultaneously, and thereby positions of the rollers (reduction positions in the respective bend forming roller guides G11 and G12 and the respective bend-back forming roller guides G31 and G32, and directing positions in the first and second directing roller guides G21 and G22) are adjusted, to thereby enable optimum forming and guiding.

[0071] According the illustrated present invention, between the pinch roll P and the laying head H, the rollers 5, 6, and 7 are disposed in place of a pipe guide explained in a conventional example, thereby making it possible to prevent generation of scratches of the straight stocks and improve their quality, and form a stable ring shape.

[0072] Further, the laying head H has the linear quill pipe Ha in the inside thereof, and when an inner surface of this quill pipe and the straight stocks come into contact with each other, the contact causes scratches and further by the contact, speed variations of the straight stocks are caused, to thereby cause a risk that a good ring cannot be formed. However, according to the illustrated present invention, by disposing the rollers 5, 6, and 7, the generation of scratches can be prevented. Then, the straight stocks having had the curvature provided thereto proceed to the laying head side (lower side) along the curvature, to then come into contact with the inside of the quill pipe Ha to cause a problem of ring forming, but the straight stocks having had the curvature provided thereto are corrected straight (bent back), so that the contact inside the quill pipe can be prevented, and further it is also useful for preventing the rearmost end tail of the straight stocks from being whipping shaped and a stable ring can be formed.

[0073] Although on the top surface of the base plate 1, the bed plate 1a as a part of the base plate 1 is overlaid in the example illustrated in FIG. 1 and FIG. 2, the bed plate is not necessarily required to be used.

[0074] Although the first guidance equipment G1 is constituted by the two consecutive roller guides G11 and G12, the second guidance equipment G2 is constituted by the two consecutive roller guides G21 and G22, and the third guidance equipment G3 is constituted by the two consecutive roller guides G31 and G32 in the example illustrated in FIG. 1, all or one of the guidance equipments may also be constituted by three or more consecutive roller guides. Then, since the roller guides G11, G12, G21, G22, G31, and G32 in the first, second and third guidance equipments G1, G2, and G3 are each mountable on and removable from the base plate 1 singly, replacement of the single roller guide can be performed as necessary and there is an advantage of making it easy to perform mounting and maintenance, but mounting/removing singly is not necessarily an indispensable condition. Further, each of the roller guides G11, G12, G21, G22, G31, and G32 can be placed so as to counterrotate and their dispositions can be selected without any inhibition, but the present invention is not necessarily limited to this disposition example. Furthermore, since for all the respective roller guides G11, G12, G21, G22, G31, and G32 in the illustrated example, one with the same structure is used, a decrease in cost of manufacture can be achieved and as long as placement positions of the respective roller guides are set on the bed plate 1a beforehand, any roller guide can be used as it is, so that there is an advantage of facilitating mounting and removing workability and maintenance work, but all the roller guides do not necessarily have to have the same structure. In the two consecutive roller guides G11 and G12, their groups of rollers are disposed so as to be inverted to each other, and in the two consecutive roller guides G31 and G32 similarly, their groups of rollers are also disposed so as to be inverted to each other, and thereby four bend formings become possible in the former case and four bend-back formings become possible in the latter case, resulting in that forming of the straight stocks can be performed smoothly and securely and smooth guiding to the laying head H becomes possible.

[0075] In the two consecutive roller guides G21 and G22 illustrated in FIG. 1, both the adjacent groups of rollers are aligned without being disposed so as to be inverted to each other to make directing smooth, but like the respective groups of rollers in the two consecutive roller guides G11 and G12, they may also be disposed so as to be inverted to each other.

[0076] The example where members with a small friction coefficient are used for the bearing 9a of the bearing part 9 and the seal 9c is described, which means that the above-described members are selectively used according to the speed of the straight stocks, and the members are not necessarily limited to the above-described example.

[0077] Although in the illustrated example, it is designed so that the roller eccentricity adjusting mechanisms 12 are provided in the respective roller guides G11, G12, G21, G22, G31, and G32 to arbitrarily change the reduction positions or the directing positions of the respective rollers 5, 6, and 7, to thereby enable optimum forming and guiding of the above-described straight stocks, the roller eccentricity adjusting mechanisms are not necessarily required to be provided.

[0078] Although in the example illustrated in FIG. 1, in order to facilitate positionings of the first and second bend forming roller guides G11 and G12, the first and second directing roller guides G21 and G22, and the first and second bend-back forming roller guides G31 and G32, projecting or recessed positioning portions 1a1 are provided on the bed plate 1a in a width direction of the bed plate 1a (up and down direction in the drawing), these are provided as necessary.

Explanation of References

[0079] 

G1 first guidance equipment (bending and guidance equipment)

G11 first bend forming roller guide (roller guide)

G12 second bend forming roller guide (roller guide)

G2 second guidance equipment (guidance equipment for intermediate mill)

G21 first directing roller guide (roller guide)

G22 second directing roller guide (roller guide)

G3 third guidance equipment (bending-back and guidance equipment)

G31 first bend-back forming roller guide (roller guide)

G32 second bend-back forming roller guide (roller guide)

H laying head

P pinch roll

1 base plate (supporting means)

2 guide unit

5, 6, and 7 roller

8 roller pin

9 bearing part

9a bearing

9c seal

10 gear wheel

12 roller eccentricity adjusting mechanism

13 pinion shaft

14 pinion

15 pedestal

17 center guide

Claims

1. A straight stocks guiding apparatus for directing straight stocks discharged from a pinch roll (P) to a laying head (H) by rollers on an upper side and rollers on a lower side that are disposed contiguously in a proceeding direction of the straight stocks, the straight stocks apparatus comprising:

a bending and guidance equipment (G1), a guidance equipment for intermediate mill (G2), and a bending-back and guidance equipment (G3), wherein

all of the guidance equipments (G1, G2, G3) are configured to be disposed from the pinch roll on a downstream side of a final finishing mill in a hot rolling line to the laying head and are intended for guiding the straight stocks, and the guidance equipment for intermediate mill is positioned between the bending and guidance equipment positioned on the pinch roll side and the bending-back and guidance equipment positioned on the laying head side,

the bending and guidance equipment (G1), the guidance equipment for intermediate mill (G2), and the bending-back and guidance equipment (G3) are mounted on a supporting means (1),

the laying head (H) is configured to be disposed at a position displaced downward from a position facing the pinch roll (P) with a space left from the pinch roll on a downstream side of the pinch roll,

the bending and guidance equipment (G1) on an upstream side includes a plurality of bend forming roller guides (G11, G12) for guiding the straight stocks to the downstream side by a plurality of rollers (5, 6, 7) and giving a curvature enabling bending in a laying head direction to the straight stocks,

the guidance equipment for intermediate mill (G2) includes a plurality of directing roller guides for guiding the straight stocks bent by the bending and guidance equipment (G1) along a downward inclined direction by a plurality of rollers and directing the straight stocks to the bending-back and guidance equipment (G3),

the bending-back and guidance equipment (G3) includes a plurality of bend-back forming roller guides (G31, G32) for bending back the straight stocks bent by the bending and guidance equipment (G1) on the upstream side in the laying head direction by a plurality of rollers (5, 6, 7) to form the straight stocks linearly and guiding the straight stocks to the laying head, and

the rollers in the respective bend forming roller guides, the rollers in the directing roller guides, and the rollers in the respective bend-back forming roller guides are each easily rotatably attached to a roller pin (8) via a bearing part (9),

the roller guides (G11, G12, G31, G32) in the bending and guidance equipment (G1) and the bending-back equipment (G3) each combine at least three rollers (5, 6, 7), the straight stocks guiding apparatus being characterized in that,

the combination of the three rollers (5, 6, 7) in each of the roller guides (G11, G12, G31, G32) is made by two rollers (5, 6) disposed on one side of an upper side and a lower side and a single roller (7) disposed on the other side,

out of the adjacent bend forming roller guides (G11, G12), the combination of the three rollers (5, 6, 7) of the roller guide (G11) on one side and the combination of the three rollers (5, 6, 7) of the roller guide (G12) on the other side are in a mutually inverted positional relationship, and

out of the adjacent bend-back forming roller guides (G31, G32) the combination of the three rollers (5, 6, 7) of the roller guide (G31) on one side and the combination of the three rollers (5, 6, 7) of the roller guide (G32) on the other side are in a mutually inverted positional relationship.

2. A straight stocks guiding apparatus according to claim 1, wherein the roller guides in the guidance equipments each include roller eccentricity adjusting mechanisms (12) for adjusting positions of the rollers.

3. A straight stocks guiding apparatus according to claim 1 or 2, wherein the roller guides in the guidance equipments are each mounted on a base plate (1) being the supporting means so as to be replaceable singly.

4. A straight stocks guiding apparatus according to any preceding claim, wherein the roller guides in all the guidance equipments are the same in constitution.

5. A straight stocks guiding apparatus according to any preceding claim, wherein a member with a small friction coefficient is used for a bearing (9a) of the bearing part (9).

6. A straight stocks guiding apparatus according to any preceding claim, wherein a resin-made seal (9c) is disposed on the bearing part (9).

Ansprüche

1. Apparat zum Führen gerader Stangen, die durch Rollen an einer Oberseite und Rollen an einer Unterseite, die fortlaufend in einer Transportrichtung der geraden Stangen angeordnet sind, von einer Andruckrolle (P) an einen Ablegekopf (H) ausgegeben werden, wobei der Apparat für gerade Stangen umfasst:

Eine Biege- und Führungsausrüstung (G1), eine Führungsausrüstung für eine Zwischenwalze (G2) und eine Zurückbiege- und Führungsausrüstung (G3), wobei

alle Führungsausrüstungsteile (G1, G2, G3) konfiguriert sind, von der Andruckrolle aus auf einer nachgelagerten Seite einer letzten Fertigwalze in einer Warmwalzanlage bis zu dem Ablegekopf angeordnet zu sein, und vorgesehen sind, die geraden Stangen zu führen, und die Führungsausrüstung für die Zwischenwalze zwischen der Biege- und Führungsausrüstung auf der Andruckrollenseite positioniert ist, und die Zurückbiege- und Führungsausrüstung auf der Ablegekopfseite positioniert ist,

die Biege- und Führungsausrüstung (G1), die Führungsausrüstung für die Zwischenwalze (G2), und die Zurückbiege- und Führungsausrüstung (G3) an einem Trägermittel (1) montiert sind,

der Ablegekopf (H) konfiguriert ist, in einer Position angeordnet zu sein, die von einer Position, die zu der Andruckrolle (P) weist, nach unten verschoben ist, sodass von der Andruckrolle aus an einer nachgelagerten Seite der Andruckrolle ein Abstand frei bleibt,

die Biege- und Führungsausrüstung (G1) auf einer vorgelagerten Seite mehrere Biegeformrollführungen (G11, G12) zum Führen der geraden Stangen durch mehrere Rollen (5, 6, 7) auf die nachgelagerte Seite und zum Aufbringen einer Biegung umfasst, um das Biegen der geraden Stangen in einer Richtung des Ablegekopfs zu ermöglichen,

die Führungsausrüstung für die Zwischenwalze (G2) mehrere Lenkungsrollenführungen umfasst, um die geraden Stangen, die durch die Biege- und Führungsausrüstung (G1) gebogen wurden, durch mehrere Rollen eine abwärts geneigte Richtung entlang zu führen und die geraden Stangen zu der Zurückbiege- und Führungsausrüstung (G3) zu führen,

die Zurückbiege- und Führungsausrüstung (G3) mehrere Zurückbiegeformrollenführungen (G31, G32) umfasst, um die geraden Stangen, die durch die Biege- und Führungsausrüstung (G1) auf der in der Ablegekopfrichtung vorgelagerten Seite gebogen wurden, durch mehrere Rollen (5, 6, 7) zurückzubiegen, um die geraden Stangen linear zu formen und die geraden Stangen zu dem Ablegekopf zu führen, und

die Rollen in den jeweiligen Biegeformrollenführungen, die Rollen in den Lenkungsrollenführungen, und die Rollen in den jeweiligen Rückbiegeformrollenführungen jeweils leicht drehbar über ein Lagerteil (9) an einem Rollenstift (8) befestigt sind,

die Rollenführungen (G11, G12, G31, G32) in der Biege- und Führungsausrüstung (G1) und der Rückbiegeausrüstung (G3) je mindestens drei Rollen (5, 6, 7) kombinieren und der Führungsapparat für gerade Stangen dadurch gekennzeichnet ist, dass

die Kombination der drei Rollen (5, 6, 7) in jeder der Rollenführungen (G11, G12, G31, G32) durch zwei Rollen (5, 6), die entweder an einer Oberseite oder an einer Unterseite angeordnet sind, und eine einzelne Rolle (7), die an der anderen Seite angeordnet ist, erfolgt,

wobei sich die Kombination der drei Rollen (5, 6, 7) der Rollenführung (G11) auf einer Seite und die Kombination der drei Rollen (5, 6, 7) der Rollenführung (G12) auf der anderen Seite bei den angrenzenden Biegeformrollenführungen (G11, G12) in einer zueinander invertierten Positionsbeziehung befinden und

sich die Kombination der drei Rollen (5, 6, 7) der Rollenführung (G31) auf einer Seite und die Kombination der drei Rollen (5, 6, 7) der Rollenführung (G32) auf der anderen Seite bei den angrenzenden Zurückbiegeformrollenführungen (G31, G32) in einer zueinander invertierten Positionsbeziehung befinden.

2. Führungsapparat für gerade Stangen nach Anspruch 1, wobei die Rollenführungen in den Führungsausrüstungsteilen jeweils Rollenexzentrizitätseinstellmechanismen (12) umfassen, um die Positionen der Rollen einzustellen.

3. Führungsapparat für gerade Stangen nach Anspruch 1 oder 2, wobei die Rollenführungen in den Führungsausrüstungsteilen jeweils so an einer Grundplatte (1) montiert sind, die das Trägermittel ist, dass sie einzeln ersetzt werden können.

4. Führungsapparat für gerade Stangen nach einem der vorhergehenden Ansprüche, wobei die Rollenführungen in allen Führungsausrüstungsteilen dieselbe Zusammensetzung aufweisen.

5. Führungsapparat für gerade Stangen nach einem der vorhergehenden Ansprüche, wobei ein Element mit einem niedrigen Reibkoeffizienten für ein Lager (9a) des Lagerteils (9) verwendet wird.

6. Führungsapparat für gerade Stangen nach einem der vorhergehenden Ansprüche, wobei eine Versiegelung (9c) aus Harz an dem Lagerteil (9) angeordnet ist.

Revendications

1. Appareil de guidage de matériaux droits pour diriger des matériaux droits déchargés d'un cylindre pinceur (P) vers une tête de pose (H) au moyen de cylindres sur une face supérieure et de cylindres sur une face inférieure qui sont disposés de manière contiguë dans la direction de progression des matériaux droits, ledit appareil de guidage de matériaux droits comprenant :

un équipement de cintrage et de guidage (G1), un équipement de guidage pour laminoir intermédiaire (G2) et un équipement de cintrage en arrière et de guidage (G3), dans lequel

tous les équipements de guidage (G1, G2, G3) sont configurés pour être disposés à partir du cylindre pinceur d'un côté aval d'un laminoir de finition final dans une ligne de laminage à chaud jusqu'à la tête de pose et sont destinés à guider les matériaux droits, et l'équipement de guidage pour laminoir intermédiaire est positionné entre l'équipement de cintrage et de guidage positionné du côté du cylindre pinceur et l'équipement de cintrage en arrière et de guidage positionné du côté de la tête de pose,

l'équipement de cintrage et de guidage (G1), l'équipement de guidage pour laminoir intermédiaire (G2) et l'équipement de cintrage en arrière et de guidage (G3) sont montés sur un moyen de support (1),

la tête de pose (H) est configurée pour être disposée dans une position déplacée vers le bas depuis une position faisant face au cylindre pinceur (P) avec un espace laissé à partir du cylindre pinceur sur un côté aval du cylindre pinceur,

l'équipement de cintrage et de guidage (G1), sur un côté amont, comprend une pluralité de guides à cylindres (G11, G12) de formation de coude destinés à guider les matériaux droits vers le côté aval via une pluralité de cylindres (5, 6, 7) et donnant une courbure permettant un cintrage dans une direction de tête de pose aux matériaux droits,

l'équipement de guidage pour laminoir intermédiaire (G2) comprend une pluralité de guides à cylindres de direction pour guider les matériaux droits pliés par l'équipement de cintrage et de guidage (G1) le long d'une direction inclinée vers le bas via plusieurs cylindres et pour diriger les matériaux droits vers l'équipement de cintrage en arrière et de guidage (G3),

l'équipement de cintrage en arrière et de guidage (G3) comprend une pluralité de guides à cylindres (G31, G32) formant coude en arrière destinés à couder en arrière les matériaux droits cintrés par l'équipement de cintrage et de guidage (G1) du côté amont dans une direction de tête de pose par une pluralité de cylindres (5, 6, 7) pour former les matériaux droits de manière linéaire et guider les matériaux droits vers la tête de pose, et

les cylindres dans les guides à cylindres formant coude respectifs, les cylindres dans les guides à cylindres de direction, et les cylindres dans les guides à cylindres formant coude en arrière respectifs, sont chacun facilement fixés de manière rotative à un axe de cylindre (8) par l'intermédiaire d'une partie de roulement (9),

les guides à cylindres (G11, G12, G31, G32) dans l'équipement de cintrage et de guidage (G1) et l'équipement de cintrage en arrière (G3) combinent chacun au moins trois cylindres (5, 6, 7), l'appareil de guidage de matériaux droits étant caractérisé en ce que

la combinaison des trois cylindres (5, 6, 7) dans chacun des guides à cylindres (G11, G12, G31, G32) est réalisée par deux cylindres (5, 6) disposés sur un premier côté parmi un côté supérieur et un côté inférieur et un seul cylindre (7) disposé sur l'autre côté,

parmi les guides à cylindres formant cintrage en arrière adjacents (G11, G12), la combinaison des trois cylindres (5, 6, 7) du guide à cylindre (G11) sur un premier côté et la combinaison des trois cylindres (5, 6, 7) du guide à cylindres (G12) sur l'autre côté sont dans une relation positionnelle mutuellement inversée, et

parmi les guides à cylindres formant cintrage en arrière adjacents (G31, G32), la combinaison des trois cylindres (5, 6, 7) du guide à cylindres (G31) sur un premier côté et la combinaison des trois cylindres (5, 6, 7) du guide à cylindres (G32) sur l'autre côté sont dans une relation positionnelle mutuellement inversée.

2. Appareil de guidage de matériaux droits selon la revendication 1, dans lequel les guides à cylindres dans les équipements de guidage comprennent chacun des mécanismes de réglage d'excentricité de cylindre (12) pour ajuster de positions des cylindres.

3. Appareil de guidage de matériaux droits selon la revendication 1 ou 2, dans lequel les guides à cylindre dans les équipements de guidage sont montés chacun sur une plaque de base (1) constituant le moyen de support de manière à pouvoir être remplacés unitairement.

4. Appareil de guidage de matériaux droits selon l'une quelconque des revendications précédentes, dans lequel les guides à cylindres de tous les équipements de guidage ont la même constitution.

5. Appareil de guidage de matériaux droits selon l'une quelconque des revendications précédentes,
dans lequel un élément à faible coefficient de frottement est utilisé pour un roulement (9a) de la partie de roulement (9).

6. Appareil de guidage de matériaux droits selon l'une quelconque des revendications précédentes, dans lequel un joint d'étanchéité en résine (9c) est disposé sur la partie de roulement (9).

Drawing