[0001] This invention concerns convection ovens for cooking food or semi-finished food products,
and in particular a muffle with a back having a parabolic profile. In the following,
specific reference will be made to an electric convection oven, but it is clear that
what is being said can be applied to other types of oven (e.g. gas oven) in which
there is a circulation of hot air, possibly also for the heat treatment of non-food
products.
[0002] It is well known that the term "muffle" usually indicates the inner chamber of a
food oven and the like, suitable for receiving food to be heated or cooked, and there
are currently known and widespread muffles consisting of two parts substantially in
the shape of a C whose respective concavities are turned towards each other, so as
to form a cooking chamber that is closed at the rear by a back and at the front by
a door used for the insertion and removal of food.
[0003] The two C-shaped parts are connected to each other and to the back by means of corresponding
peripheral flaps, which are coupled through connecting means generally consisting
of continuous welding, spot welding or fastening elements such as screws, rivets and
the like, possibly with the interposition of appropriate gaskets. Examples of this
type of muffle are described in
EP 1655544 and
ES 2332555, among others.
[0004] A drawback of these traditional muffles is that they do not allow a good circulation
of hot air flows due to the flat shape of the back that causes pressure losses and
unproductive swirls, therefore this shape is not optimal to circulate the air efficiently
inside the cooking chamber. As a result, the cooking time and therefore the energy
consumption of the oven are rather high, and the cooking is not perfectly uniform
because the hot air is not evenly distributed inside the cooking chamber.
[0005] The purpose of this invention is therefore to provide a muffle that is free from
said drawbacks. This object is achieved with a muffle equipped with a back having
a substantially parabolic profile in the area of air circulation.
[0006] A first important advantage of this muffle is that it considerably improves the circulation
of air flows, so that cooking is faster and more uniform, saving time and energy.
[0007] A second notable advantage of this muffle resides in the fact that the greater efficiency
of the heating system allows to reduce the use of motors, impellers and resistances
that generate and diffuse the hot air, thus obtaining, with the same performance,
a considerable economic saving both in the production phase and in the maintenance
of the oven.
[0008] Further advantages and characteristics of the muffle according to the present invention
will be evident to those skilled in the art from the following detailed description
of an embodiment thereof with reference to the annexed drawings, in which:
Fig.1 is a front view of the back of the aforesaid muffle;
Fig.2 is a sectional view of the back along the vertical symmetry plane II-II of Fig.1;
and
Fig.3 is a sectional view of the back along the horizontal symmetry plane III-III
of Fig.1.
[0009] The attached figures show an exemplifying embodiment of a muffle according to the
present invention constituted by two parts substantially in the shape of C whose respective
concavities are facing each other, not shown but like those of the above-mentioned
prior art, so as to form a cooking chamber that is closed at the rear by a back 1
and at the front by a door (not shown) used for the insertion and the removal of the
food. The back 1 is connected to the two C-shaped parts by means of peripheral flaps
2 which are coupled through known connecting means to corresponding flaps present
on said two parts.
[0010] The novel aspect of the present muffle lies in the shape of back 1 that has a substantially
parabolic profile in the part between the outer perimeter and the central circular
zone 3, where at least one heating element and a motor that drives a impeller are
fixed, so as to circulate the hot air inside the oven. This parabolic profile of back
1 can be obtained by deep drawing from a mould or folding press and subsequent welding
of the parts, in any case providing for radii 4 between portions 5 with horizontal
inclination and portions 6 with vertical inclination, in order to minimize pressure
losses.
[0011] In the example shown, portions 5 have an inclination of 51°±10% in correspondence
of the horizontal symmetry plane III-III (Fig.3), while portions 6 have an inclination
of 6°±10% in correspondence of the vertical symmetry plane II-II (Fig.2). The inclination
is intended as the angle formed by the line that connects the peripheral edge of back
1, where flaps 2 are formed, to the edge of the central flat part 3 where the active
elements of the oven (resistance, motor, impeller) are fixed.
[0012] However, it is clear that these values can be modified according to specific construction
requirements depending on the shape and size of the muffle, therefore the value of
these angles is purely indicative of a specific embodiment that is susceptible to
many variations, in addition to those already mentioned above. For example, the central
zone 3 could have a different shape instead of a circular one and could accommodate
a variable number of resistances and/or motors and/or impellers. Furthermore, the
connection between back 1 and the other parts of the muffle could be made by different
means that do not require the presence of flaps 2.
[0013] Finally, although the illustrated shape of back 1 with double symmetry is the preferable
one, specific construction and/or encumbrance requirements could lead to a shape with
only one vertical or horizontal symmetry or even no symmetry, and the angles and radii
would be adapted to such specific shapes according to the normal knowledge of a person
skilled in the art.
1. Muffle comprising a plurality of parts connected to form a cooking chamber, said plurality
of parts comprising a back (1) provided with a central zone (3) capable of accommodating
at least a resistance, a motor and an impeller, characterized in that said back (1) has a substantially parabolic profile in the part between its external
perimeter and said central zone (3), with radii (4) between the portions (5) with
horizontal inclination and the portions (6) with vertical inclination that form said
part between the external perimeter and the central zone (3).
2. Muffle according to claim 1, characterized in that the back (1) has a plane of vertical symmetry and a plane of horizontal symmetry.
3. Muffle according to claim 2, characterized in that the portions (5) with horizontal inclination have an inclination of 51°±10% in correspondence
with the plane of horizontal symmetry and the portions (6) with vertical inclination
have an inclination of 6°±10% in correspondence with the plane of vertical symmetry.
4. Muffle according to any of the previous claims, characterized in that the back (1) is provided with peripheral flaps (2) suitable to be coupled to corresponding
peripheral flaps present on the parts of the muffle adjacent to the back (1).
5. Oven characterized in that it includes a muffle according to any of the previous claims.
6. Method for the production of a muffle according to any of claims 1 to 4, characterized in that the substantially parabolic profile of the back (1) is obtained by deep drawing from
a mould or folding press and subsequent welding of the parts.
REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only.
It does not form part of the European patent document. Even though great care has
been taken in compiling the references, errors or omissions cannot be excluded and
the EPO disclaims all liability in this regard.
Patent documents cited in the description