[Technical Field]
[0001] The present invention relates to a cyclone separation device and a vacuum cleaner.
[Background Art]
[0002] PTL 1 describes a vacuum cleaner including a cyclone separation device. The cyclone
separation device includes a swirl chamber for swirling air containing dust and separating
dust from the air, and a dust collection chamber for collecting the dust separated
in the swirl chamber.
[Citation List]
[Patent Literature]
[0003] [PTL 1] Japanese Patent Application Publication No.
2015-150145
[Summary]
[Technical Problem]
[0004] In a cyclone separation device, not a small amount of air flows together with dust
into the inside of a dust collection chamber, and airflow is thus generated in the
dust collection chamber. The airflow may take dust from the dust collection chamber
back into the swirl chamber. In order to prevent the dust from being taken back into
the swirl chamber, it is preferable that the dust is less likely to leave away from
the dust collection chamber.
[0005] In contrast, for disposing of the dust collected in the dust collection chamber to
the outside, it is preferable that dust more easily leaves away from the dust collection
chamber. Thus, the dust collection chamber is required to have different characteristics
between for collecting dust and for disposing dust. With a conventional cyclone separation
device, it has not been possible to satisfy both the performance for collecting dust
and the performance for disposing of dust.
[0006] The present invention has been completed in order to solve such a problem as described
above. It is an object of the present invention to provide a cyclone separation device
which has combined the dust collecting performance and the dust disposing performance,
as wells as a vacuum cleaner having the cyclone separation device.
[Solution to Problem]
[0007] A cyclone separation device in according to the present invention includes a swirl
chamber for swirling air containing dust along a sidewall therein to separate dust
from the air containing dust, and a dust collection chamber communicating with an
inside of the swirl chamber. The dust collection chamber is configured to be able
to be in a collection state for collecting the dust separated by the swirl chamber
and a disposal state for disposing of the collected dust. An inner wall surface of
the dust collection chamber is in a first state when the dust collection chamber is
in the collection state, and become in a second state when the dust collection chamber
become in the disposal state. A property of the inner wall surface of the dust collection
chamber in the first state to the dust is different from a property of the inner wall
surface of the dust collection chamber in the second state to the dust.
[0008] A vacuum cleaner in according to the present invention includes the above-mentioned
cyclone separation device, and a blower for generating an airflow in the swirl chamber
provided in the cyclone separation device.
[Advantageous Effects of Invention]
[0009] A cyclone separation device and a vacuum cleaner including the cyclone separation
device in accordance with the present invention can combine the dust collecting performance
and the dust disposing performance.
[Brief Description of Drawings]
[0010]
[FIG. 1]
FIG. 1 is a perspective view showing a vacuum cleaner of Embodiment 1.
[FIG. 2]
FIG. 2 is a perspective view showing the vacuum cleaner of Embodiment 1 indicating
a state where a dust collection unit is detached therefrom.
[FIG. 3]
FIG. 3 is a back view showing the vacuum cleaner of Embodiment 1 indicating a state
where the dust collection unit is detached therefrom.
[FIG. 4]
FIG. 4 is a view showing a cross section along the A-A axis of FIG. 3.
[FIG. 5]
FIG. 5 is a perspective view showing the dust collection unit of Embodiment 1.
[FIG. 6]
FIG. 6 is a front view showing the dust collection unit of Embodiment 1.
[FIG. 7]
FIG. 7 is an exploded view of the dust collection unit of Embodiment 1.
[FIG. 8]
FIG. 8 is a view showing a cross section along the B-B axis of FIG. 6.
[FIG. 9]
FIG. 9 is a view showing a cross section along the C-C axis of FIG. 8.
[FIG. 10]
FIG. 10 is a view showing a cross section along the D-D axis of FIG. 8.
[FIG. 11]
FIG. 11 is a view of the vacuum cleaner of Embodiment 1 cut away along the same cross
section as the cross section along the A-A axis of FIG. 3.
[FIG. 12]
FIG. 12 is an image view showing a composite material for forming the dust collection
unit of Embodiment 1.
[FIG. 13]
FIG. 13 is an image view showing one example of a structure of a fiber material of
Embodiment 1.
[FIG. 14]
FIG. 14 is a view showing how dust is accumulated in Embodiment 1.
[FIG. 15]
FIG. 15 is a view showing a relationship between the inner wall surface of the dust
collection chamber and dust of Embodiment 1 in a collection state.
[FIG. 16]
FIG. 16 is a view showing a relationship between the inner wall surface of the dust
collection chamber and dust when the dust collection chamber of Embodiment 1 become
a disposal state.
[FIG. 17]
FIG. 17 shows one of modified examples of Embodiment 1.
[FIG. 18]
FIG. 18 is a cross sectional view showing a dust collection unit of Embodiment 2.
[FIG. 19]
FIG. 19 is a cross sectional view showing the dust collection unit of Embodiment 2.
[Description of Embodiments]
[0011] In the followings, embodiments will be described with reference to the accompanying
drawings. The same reference sign and numeral in each drawing represent the same portion
or a corresponding portion. Further, in the present disclosure, a repeated description
will be appropriately simplified or omitted. Note that the present disclosure may
include any combinations of configurations which can be combined among the configurations
described in respective following embodiments.
Embodiment 1
[0012] FIG. 1 is a perspective view showing a vacuum cleaner 1 of Embodiment 1. FIG. 1 shows
a cordless type vertical vacuum cleaner 1 as one example. The cordless type vacuum
cleaner 1 includes a rechargeable battery. The rechargeable battery is charged via
a charging stand (not shown). The charging stand is connected to an external power
source by a power cable. When the vacuum cleaner 1 is mounted on the charging stand,
the rechargeable battery of the vacuum cleaner 1 is electrically connected to the
charging stand. As a result, the rechargeable battery is charged.
[0013] Note that the vacuum cleaner 1 is not limited to a cordless type one. The vacuum
cleaner 1 may be provided with a power cord for establishing a connection with an
external power source.
[0014] The vacuum cleaner 1 includes, for example, a suction port body 2, a suction pipe
3, and a cleaner main body 6. At the lower surface of the suction port body 2, an
opening communicating with the outside is formed. Further, the suction port body 2
is provided with a connection part in a cylindrical shape. The connection part is
provided at the central part in the longitudinal direction of the suction port body
2. The opening formed at the bottom surface of the suction port body 2 and the connection
part communicate with each other via the inside of the suction port body 2.
[0015] The suction pipe 3 is, for example, a member in a linearly extending cylindrical
shape. One end part of the suction pipe 3 is connected to the connection part provided
at the suction port body 2. The suction port body 2 is detachable with respect to
the suction pipe 3. The other end part of the suction pipe 3 is connected to the cleaner
main body 6. The suction pipe 3 is detachable with respect to the cleaner main body
6.
[0016] The suction port body 2 and the suction pipe 3 form an air passage for flowing an
air containing dust into the cleaner main body 6 from the outside. Note that, in the
present disclosure, the cleaning targets of the vacuum cleaner 1 such as trash, dust,
dirt, hair, and fiber are generically referred to as "dust". Further, in the present
disclosure, the air containing dust is referred to as a "dust-containing air".
[0017] The cleaner main body 6 has a function of separating dust from a dust-containing
air. Further, the cleaner main body 6 has a function of collecting the separated matters.
The cleaner main body 6 includes, for example, a main body unit 12 and a dust collection
unit 13. The dust collection unit 13 is attachable to and detachable from the main
body unit 12. The dust collection unit 13 is a device for separating dust from a dust-containing
air, and collecting the dust.
[0018] FIG. 2 is a perspective view showing the vacuum cleaner 1 of Embodiment 1 indicating
a state where the dust collection unit 13 is detached therefrom. FIG. 3 is a back
view showing the vacuum cleaner 1 of Embodiment 1 indicating a state where the dust
collection unit 13 is detached therefrom. FIG. 4 is a view showing a cross section
along the A-A axis of FIG. 3.
[0019] The main body unit 12 includes, for example, an intake air passage formation part
16, a grasping part 7, and an housing 14. Further, the main body unit 12 includes,
for example, the rechargeable battery, an electric blower 10, and an exhaust air passage
formation part 17. The rechargeable battery, the electric blower 10, and the exhaust
air passage formation part 17 are housed in the housing 14.
[0020] An intake air passage 19 is formed in the intake air passage formation part 16. The
intake air passage 19 is an air passage for guiding the dust-containing air from the
suction pipe 3 to the dust collection unit 13. The intake air passage formation part
16 is, for example, a member in a linearly extending cylindrical shape. As described
above, one end part of the suction pipe 3 is to be connected to the connection part
provided at the suction port body 2. The other end part of the suction pipe 3 is to
be connected to one end part of the intake air passage formation part 16. The suction
pipe 3 properly connected to the cleaner main body 6 is arranged linearly with respect
to the intake air passage formation part 16. Further, a connection port 20 facing
sideways is formed at the other end part of the intake air passage formation part
16. The connection port 20 is an opening for connecting the intake air passage 19
and the dust collection unit 13.
[0021] The dust collection unit 13 separates the dust from the dust-containing air which
has flowed via the intake air passage 19. The dust collection unit 13 swirls the dust-containing
air and separates the dust by a centrifugal force. Namely, the dust collection unit
13 has a cyclone separating function. The dust collection unit 13 of the present embodiment
is one example of the cyclone separation device. The dust collection unit 13 collects
the separated dust. The dust collection unit 13 temporarily stores the collected dust.
A more specific configuration and function of the dust collection unit 13 will be
described later.
[0022] The grasping part 7 is the portion grasped by a user of the vacuum cleaner 1. As
described above, one end part of the intake air passage formation part 16 is connected
to the suction pipe 3. As one example, the grasping part 7 is arranged on the other
end part side of the intake air passage formation part 16. Further, the grasping part
7 is provided with an operation switch 8. The operation switch 8 includes, for example,
a plurality of buttons for controlling the operation of the vacuum cleaner 1.
[0023] The housing 14 forms the contour of the essential part of the main body unit 12.
The housing 14 is, for example, a resin molded product. As one example, the housing
14 is placed immediately above the dust collection unit 13.
[0024] The exhaust air passage formation part 17 forms an exhaust air passage 21 in the
main body unit 12. The exhaust air passage 21 is an air passage for guiding the air
from which dust has been removed by the dust collection unit 13 to an exhaust port.
A clean air flows into the exhaust air passage 21 from the dust collection unit 13.
Note that the exhaust port is not shown. The exhaust air passage formation part 17
forms a connection port 22 at the lower surface of the housing 14. The exhaust air
passage 21 and the connection port 22 communicate with each other.
[0025] The electric blower 10 is a device for generating an airflow in the air passage formed
in the vacuum cleaner 1. The air passages formed in the vacuum cleaner 1 include,
for example, an air passage for flowing a dust-containing air into the cleaner main
body 6 from the outside, an intake air passage 19, an air passage formed in the dust
collection unit 13, the exhaust air passage 21, and the like. As one example, the
electric blower 10 is arranged in the exhaust air passage 21.
[0026] The electric blower 10 performs an operation preset according to the operation on
the operation switch 8. The operation of the electric blower 10 generates an airflow
in the air passage formed in the vacuum cleaner 1. As a result, dust on a floor is
sucked together with air from the opening formed in the lower surface of the suction
port body 2. Namely, a dust-containing air is sucked into the suction port body 2.
The dust-containing air sucked into the suction port body 2 passes through the suction
pipe 3, and is taken into the inside of the cleaner main body 6.
[0027] The dust-containing air taken into the inside of the cleaner main body 6 passes through
the intake air passage 19, and is sent from the connection port 20 to the dust collection
unit 13. The airflow generated in the dust collection unit 13 will be described in
more details later. The air discharged from the dust collection unit 13 passes through
the connection port 22, and is sent to the exhaust air passage 21. The air discharged
from the dust collection unit 13 passes through the electric blower 10 in the exhaust
air passage 21. The air which has passed through the electric blower 10 further transfers
through the exhaust air passage 21, and is exhausted from the exhaust port to the
outside of the cleaner main body 6. For example the air which has passed through the
electric blower 10 is taken back from the exhaust port to the room during cleaning.
[0028] Then, the dust collection unit 13 will be described in more details. FIG. 5 is a
perspective view showing the dust collection unit 13 of Embodiment 1. FIG. 6 is a
front view showing the dust collection unit 13 of Embodiment 1. FIG. 7 is an exploded
view of the dust collection unit 13 of Embodiment 1. In the following description
regarding the dust collection unit 13, top and bottom are identified with reference
to the orientation on the paper plane in FIG. 6.
[0029] The schematic shape of the whole dust collection unit 13 is a cylindrical column
shape. The dust collection unit 13 includes, for example, a filter part case 61, an
outflow part case 24, an inflow part case 25, and a dust collection part case 26.
The filter part case 61, the outflow part case 24, the inflow part case 25, and the
dust collection part case 26 are each, for example, a resin molded product.
[0030] The filter part case 61, the outflow part case 24, the inflow part case 25, and the
dust collection part case 26 can be disassembled into the state shown in FIG. 7 by
a preset operation. Further, the filter part case 61, the outflow part case 24, the
inflow part case 25, and the dust collection part case 26 can be assembled into the
state shown in FIG. 5 by a preset operation.
[0031] For example, an unlocking operation is performed on a locking mechanism for fixing
the filter part case 61, the outflow part case 24, the inflow part case 25, and the
dust collection part case 26. The filter part case 61, the outflow part case 24, the
inflow part case 25, and the dust collection part case 26 can be disassembled into
the state shown in FIG. 7 by the unlocking operation. Alternatively, only the dust
collection part case 26 can be detached from the state shown in FIG. 5. Further, a
filter 62 is housed in the filter part case 61. Note that the filter part case 61
and the filter 62 may not be included in the dust collection unit 13. Alternatively,
the filter 62 may be provided at a place except for the dust collection unit 13.
[0032] Further, FIG. 8 is a view showing a cross section along the B-B axis of FIG. 6. FIG.
9 is a view showing a cross section along the C-C axis of FIG. 8. FIG. 10 is a view
showing a cross section along the D-D axis of FIG. 8.
[0033] The inflow part case 25 includes, for example, a cylindrical part 33, a conical part
34, a partition wall part 35, an inflow pipe 36, and an outer wall part 38. The cylindrical
part 33 is in a hollow cylindrical shape. The cylindrical part 33 is arranged so that
the central axis faces in the vertical direction. The conical part 34 is in a hollow
conical shape with the tip part cut therefrom. The conical part 34 is arranged so
that the central axis faces in the vertical direction. For example, the central axis
of the conical part 34 and the central axis of the cylindrical part 33 are aligned
in a straight line.
[0034] An upper end part of the conical part 34 is connected to a lower end part of the
cylindrical part 33. The conical part 34 decreases in diameter with approach from
the upper end part downward. An opening facing downward is formed at a lower end part
of the conical part 34. The opening formed at the lower end part of the conical part
34 is referred to as a one-order opening 39 in the present embodiment.
[0035] The space inside the cylindrical part 33 and the space inside the conical part 34
form a continuous space. In the present embodiment, the continuous space and the portion
forming the continuous space are referred to as a swirl chamber 29. Namely, in the
present embodiment, the dust collection unit 13 includes the swirl chamber 29. The
swirl chamber 29 swirls a dust-containing air therein. A central axis of the swirl
chamber 29 faces in the vertical direction. A sidewall of the swirl chamber 29 has
a circular-shaped cross section orthogonal to the central axis of the swirl chamber
29. The swirl chamber 29 swirls a dust-containing air along the sidewall. The swirl
chamber 29 swirls a dust-containing air, and thereby separates the dust from the dust-containing
air.
[0036] A zero-order opening 48 is formed at the sidewall of the swirl chamber 29. The zero-order
opening 48 is formed, for example, from the lower end part of the cylindrical part
33 to the upper end part of the conical part 34. The zero-order opening 48 is formed
at a higher position than that of the one-order opening 39. Namely, the zero-order
opening 48 is formed on the upstream side of the one-order opening 39. Further, the
zero-order opening 48 is formed at a lower position than that of the outer wall part
38.
[0037] The partition wall part 35 is, for example, in a cylindrical shape. A diameter of
the partition wall part 35 is smaller than a diameter of the cylindrical part 33.
The conical part 34 and the partition wall part 35 are arranged so that the conical
part 34 is inserted from above into the space inside the partition wall part 35. The
upper end part of the partition wall part 35 is connected to an outer circumferential
surface of the conical part 34. As one example, the central axis of the partition
wall part 35 aligns with the central axis of the conical part 34.
[0038] The outer wall part 38 is, for example, in a cylindrical shape. A diameter of the
outer wall part 38 is larger than the diameter of the cylindrical part 33. The outer
wall part 38 is provided so as to surround the periphery of the upper end part of
the cylindrical part 33. Further, the outer wall part 38 is provided so as to extend
toward above the upper end of the cylindrical part 33. The central axis of the outer
wall part 38 and the central axis of the cylindrical part 33 are arranged in parallel
with each other at a predetermined interval. Namely, the central axis of the outer
wall part 38 does not align with the central axis of the cylindrical part 33. A member
for connecting the outer wall part 38 and the cylindrical part 33 is provided between
the outer wall part 38 and the cylindrical part 33. The member fully blocks the part
between the outer wall part 38 and the cylindrical part 33.
[0039] The inflow pipe 36 forms an inflow air passage 27. The inflow air passage 27 is an
air passage formed in the dust collection unit 13. The inflow air passage 27 is an
air passage for guiding the dust-containing air from the intake air passage formation
part 16 to the swirl chamber 29. The dust-containing air from the intake air passage
19 passes through the inflow air passage 27, and flows into the swirl chamber 29.
[0040] The inflow pipe 36 is, for example, in a rectangular tubular shape. The inflow air
passage 27 is formed inside the inflow pipe 36. One end part of the inflow pipe 36
is connected to the outer wall part 38. One end of the inflow pipe 36 opens at an
outer surface of the outer wall part 38. The one end of the inflow pipe 36 forms a
unit inflow port 40. The unit inflow port 40 is an opening for taking the dust-containing
air into the dust collection unit 13. The other end part of the inflow pipe 36 is
connected to the cylindrical part 33. The other end of the inflow pipe 36 opens in
the inner surface of the cylindrical part 33. The other end of the inflow pipe 36
forms an inflow port 41. The inflow port 41 is an opening for taking the contained
dust which has passed through the inflow air passage 27 into the swirl chamber 29.
[0041] The inflow pipe 36 is connected to a top part of the cylindrical part 33. The inflow
port 41 is formed at the top part of the cylindrical part 33. The inflow port 41 is,
for example, formed at an uppermost part of the sidewall of the swirl chamber 29.
The zero-order opening 48 is formed at a lower position than that of the inflow port
41. Namely, the zero-order opening 48 is formed on the downstream side of the inflow
port 41. The inflow pipe 36 is, for example, a member in a straight line shape. The
inflow pipe 36 is connected to the cylindrical part 33 so that a dust-containing air
traveled from the inflow air passage 27 flows into the swirl chamber 29 from the tangential
direction of the swirl chamber 29. The axis of the inflow pipe 36, for example, crosses
the central axis of the cylindrical part 33 at a right angle.
[0042] Further, the dust collection part case 26 includes, for example, a bottom part 46
and an outer wall part 47. The overall shape of the bottom part 46 is a circular shape.
The outer wall part 47 is, for example, in a cylindrical shape. T A diameter of the
outer wall part 47 is larger than the diameter of the cylindrical part 33. The outer
wall part 47 is provided, for example, so as to stand straight from an edge of the
bottom part 46. The bottom part 46 and the outer wall part 47 form a tubular member
with the top opening and the bottom closed.
[0043] When the dust collection part case 26 is properly arranged with respect to the inflow
part case 25, a partition wall part 35 is arranged inside the outer wall part 47.
A lower end part of the partition wall part 35 is in contact with the bottom part
46. A central axis of the partition wall part 35 and a central axis of the outer wall
part 47 are arranged in parallel with each other at a predetermined interval. The
central axis of the partition wall part 35 does not align with the central axis of
the outer wall part 47. An upper end part of the outer wall part 47 is in contact
with a lower end part of the outer wall part 38. The central axis of the outer wall
part 47 and the central axis of the outer wall part 38 are arranged in a straight
line. When the dust collection part case 26 is properly arranged with respect to the
inflow part case 25, in addition to the swirl chamber 29, two other spaces divided
by the partition wall part 35 are formed inside the dust collection part case 26.
[0044] Further, the dust collection unit 13 of the present embodiment includes a dust collection
chamber. The dust collection chamber is constituted of a space capable of storing
dust, and members forming the space. The dust collection chamber has a function of
collecting the dust separated by the swirl chamber 29. The dust collection chamber
of the present embodiment includes a zero-order dust collection chamber 30 and a one-order
dust collection chamber 31. In the zero-order dust collection chamber 30, trash α
is stored. In the one-order dust collection chamber 31, trash β is stored. The trash
α is, for example, relatively higher volume dust such as fiber trash and hair. The
trash β is, for example, relatively lower volume dust such as sand trash, and fine
fiber trash.
[0045] Of the space formed inside the partition wall part 35, the space except for the space
formed inside the conical part 34 is the one-order dust collection chamber 31. The
one-order dust collection chamber 31 communicates with the swirl chamber 29 via the
one-order opening 39. The one-order dust collection chamber 31 is formed so as to
cover the lower part of the conical part 34. The one-order dust collection chamber
31 is formed so as to surround the periphery of the lower end part of the conical
part 34.
[0046] Of the space formed inside the outer wall part 47, the space except for the swirl
chamber 29 and the one-order dust collection chamber 31 is the zero-order dust collection
chamber 30. The zero-order dust collection chamber 30 is a continuous space formed
between the outer wall part 47 and the partition wall part 35, between the outer wall
part 47 and the cylindrical part 33, and between the outer wall part 47 and the conical
part 34. The partition wall part 35, the cylindrical part 33, and the conical part
34 form an inner wall of the zero-order dust collection chamber 30. The outer wall
part 47 forms an outer wall of the zero-order dust collection chamber 30.
[0047] The overall shape of the zero-order dust collection chamber 30 is a cylindrical shape.
The upper portion of the zero-order dust collection chamber 30 is blocked with a member
for connecting the cylindrical part 33 and the outer wall part 38. The lower portion
of the zero-order dust collection chamber 30 is blocked by the bottom part 46. The
zero-order dust collection chamber 30 surrounds the periphery of the most part of
the swirl chamber 29. Further, the zero-order dust collection chamber 30 surrounds
the periphery of the one-order dust collection chamber 31. The zero-order dust collection
chamber 30 communicates with the swirl chamber 29 via the zero-order opening 48. The
zero-order opening 48 is formed at an uppermost part of the zero-order dust collection
chamber 30. The zero-order dust collection chamber 30 is provided so as to extend
downward from the zero-order opening 48. Note that the zero-order opening 48 is preferably
formed so that the width along the central axis direction of the cylindrical part
33 is smaller than the width along the circumferential direction of the cylindrical
part 33. Namely, the shape of the zero-order opening 48 is preferably a horizontally-long
shape.
[0048] As shown in FIG. 10, the cylindrical part 33 is arranged shiftedly with respect to
the outer wall part 47 within the range not being in contact with the outer wall part
47. The central axis of the cylindrical part 33 and the central axis of the outer
wall part 47 do not align along the same straight line. The central axis of the cylindrical
part 33 is arranged in parallel with the central axis of the outer wall part 47 at
a predetermined interval. A portion with a small interval between the cylindrical
part 33 and the outer wall part 47 is referred to as a narrow part 59. The interval
between the cylindrical part 33 and the outer wall part 47 is equal to a distance
between the outer surface of the cylindrical part 33 and the inner surface of the
outer wall part 47.
[0049] In FIG. 10, the interval between the cylindrical part 33 and the outer wall part
47 gradually increases with an increase in distance from the narrow part 59. The interval
between the cylindrical part 33 and the outer wall part 47 is largest at a part most
distant from the narrow part 59. The inflow pipe 36 is, for example, arranged above
a part with the largest interval between the cylindrical part 33 and the outer wall
part 47.
[0050] The point P shown in FIG. 9 represents the point at which the travel direction of
the air flowed from the inflow air passage 27 into the swirl chamber 29 agrees with
the tangential direction of the swirl chamber 29. In the cross section orthogonal
to the axial direction of the cylindrical part 33, the angle rotated in the direction
of swirling of air from the point P about the central axis of the cylindrical part
33 in the swirl chamber 29 is referred to as θ1. The narrow part 59 is preferably
arranged at the angle θ1 within the range of 0° to 180°.
[0051] Further, in the cross section orthogonal to the axial direction of the cylindrical
part 33, the angle rotated in the direction of swirling of air from the part at which
the interval between the cylindrical part 33 and the outer wall part 47 is narrowest
about the central axis of the cylindrical part 33 in the swirl chamber 29 is referred
to as θ2. The zero-order opening 48 is preferably arranged at the angle θ2 within
the range of 90° to 270°. More preferably, the zero-order opening 48 is formed at
a position with the angle θ2 of 180°. FIG. 10 shows an example in which the zero-order
opening 48 is formed at a position with the angle θ2 of 180°. In the example shown
in FIG. 10, the zero-order opening 48 is arranged at a part at which the interval
between the cylindrical part 33 and the outer wall part 47 is largest.
[0052] The outflow part case 24 includes, for example, a lid part 49 and an outflow part
51. The lid part 49 is, for example, in a plate shape. When the outflow part case
24 is properly arranged with respect to the inflow part case 25, the lid part 49 blocks
the upper part of the cylindrical part 33. In the present embodiment, an upper wall
of the swirl chamber 29 is formed by the lid part 49.
[0053] The lid part 49 and the outer wall part 38 of the inflow part case 25 form a space
for housing the filter part case 61. The filter part case 61 is provided in the space
inside the outer wall part 38 so as to cover the outflow part case 24 from above.
The filter part case 61 is mounted on the outflow part case 24 from above in a close
contact manner. A unit outflow port 58 is formed at the upper surface of the filter
part case 61. The unit outflow port 58 is an opening for flowing out air from the
dust collection unit 13.
[0054] The outflow part 51 is a member for flowing out the air in the swirl chamber 29 to
the outside of the swirl chamber 29. The outflow part 51 is provided at the central
part of the lid part 49. The outflow part 51 protrudes downwardly from the lid part
49. When the outflow part case 24 is properly arranged with respect to the inflow
part case 25, the outflow part 51 protrudes from the upper wall of the swirl chamber
29 to the inside of the swirl chamber 29.
[0055] A portion above the preset position of the outflow part 51 is in a cylindrical shape.
A top part of the outflow part 51 opens in a top surface of the lid part 49. A lower
portion of the outflow part 51 is in a hollow conical shape decreasing in diameter
with approach downward. A lower end of the outflow part 51 is, for example, arranged
lower than a lower end of the zero-order opening 48. A central axis of the outflow
part 51 agrees with the central axis of the cylindrical part 33.
[0056] A space formed inside the outflow part 51 forms a part of an outflow air passage
32. The outflow air passage 32 is an air passage for flowing out the air in the swirl
chamber 29 to the outside of the dust collection unit 13. The part of the outflow
air passage 32, the swirl chamber 29, and the one-order dust collection chamber 31
are arranged roughly concentrically.
[0057] An outflow port 54 is formed at the outflow part 51. The outflow port 54 is an opening
for flowing out the air in the swirl chamber 29 to the outside of the swirl chamber
29. The air in the swirl chamber 29 is taken into the outflow air passage 32 via the
outflow port 54. In the present embodiment, the outflow port 54 is formed of a large
number of fine holes. For example, some of the fine holes are formed above a lower
end of the inflow port 41. Some of the fine holes are formed at a lower position than
the lower end of the zero-order opening 48. Further, the fine holes are not formed
at the portion facing the inflow port 41 of the portion in a cylindrical shape of
the outflow part 51.
[0058] Further, FIG. 11 is a view of the vacuum cleaner 1 of Embodiment 1 cut away along
the same cross section as the A-A axis of FIG. 3. In FIG. 11, the dust collection
unit 13 is attached to the main body unit 12. When the dust collection unit 13 is
properly attached to the main body unit 12, the upper surface of the filter part case
61 comes in close contact with the lower surface of the housing 14. The unit inflow
port 40 is connected to the connection port 20 of the main body unit 12. The unit
outflow port 58 is connected to the connection port 22 of the main body unit 12.
[0059] Further, at least a part of the dust collection unit 13 is formed of a composite
material 80. The composite material 80 is a material including a plurality of kinds
of materials. In the present embodiment, at least a part of the inner wall forming
the zero-order dust collection chamber 30, and the inner wall forming the one-order
dust collection chamber 31 is formed of the composite material 80. For example, at
least a part of the partition wall part 35, the cylindrical part 33, and the conical
part 34 is formed of the composite material 80.
[0060] FIG. 12 is an image view showing the composite material 80 forming the dust collection
unit 13 of Embodiment 1. As described above, the composite material 80 includes a
plurality of kinds of materials. As one example, the composite material 80 includes,
as shown in FIG. 12, a fiber material 81, a soft material 82, and a resin material
83. For the fiber material 81, for example, a sheet-shaped weave is used. Note that
the fiber materials 81 may be a carbon fiber, a glass fiber, and the like for use
in FRP, and the like. Examples of the soft material 82 include silicone rubber. Examples
of the resin material include ABS.
[0061] One example of a method for manufacturing the composite material 80 will be briefly
described. First, the fiber material 81 is mounted on the surface of the base material
of the soft material 82. Then, the liquid soft material 82 before curing is impregnated
in the base material with the fiber material 81 mounted thereon for curing. As a result,
the fiber material 81 is buried in the vicinity of the surface of the soft material
82. Further, the soft material 82 with the fiber material 81 buried therein is fixed
on the resin material 83. This results in a state in which the fiber material 81,
the soft material 82, and the resin material 83 are stacked as shown in FIG. 12. In
the example shown in FIG. 12, the fiber material 81 is located on a reverse side to
the resin material 83 across the soft material 82.
[0062] In the example shown in FIG. 12, the fiber material 81 is provided on one side of
both sides of the composite material 80. The configuration of the composite material
80 is not limited to the examples mentioned above. For example, both sides of the
composite material 80 may be formed of the fiber material 81. Alternatively, the composite
material 80 may not include the resin material 83. In other words, the composite material
80 may be formed of the fiber material 81 and the soft material 82. Alternatively,
the composite material 80 may not include the soft material 82. In other words, the
composite material 80 may be formed of the resin material 83, and the fiber material
81 arranged on the surface of the resin material 83. Alternatively, the composite
material 80 may be formed of the resin material 83 located at the central part of
the composite material 80, and the soft material 82 and the fiber material 81 interposing
both sides of the resin material 83.
[0063] FIG. 13 is an image view showing one example of the structure of the fiber material
81 of Embodiment 1. As described above, for the fiber material 81, for example, a
sheet-shaped weave is used. FIG. 13 shows a structure of plain weave of a cloth woven
with a weft 85 and a warp 86 alternately passing over each other as one example of
the structure of the fiber material 81. The interval between the wefts 85 forming
the fiber material 81 and the interval between the warps 86 forming the fiber material
81 are set so as to be smaller than dust. The interval between the wefts 85 and the
interval between the warps 86 are, for example, from several hundreds nanometers to
several hundreds micrometers.
[0064] The composite material 80 configured as described above is a material which is deformed
in surface shape upon receiving an external force. For this reason, in the present
embodiment, the shape of the surface of the inner wall forming the zero-order dust
collection chamber 30 and the shape of the surface of the inner wall forming the one-order
dust collection chamber 31 are deformed when the dust collection unit 13 receives
an external force.
[0065] More specifically, the composite material 80 is deformed in surface shape by compression.
For example, when the weft 85 is compressed, the warp 86 is elongated in accordance
with the compression of the weft 85. This causes creases in the fiber material 81.
Namely, the surface of the composite material 80 becomes uneven. Thus, when the composite
material 80 receives an external force, the surface shape thereof is deformed. Further,
when the external force imposed on the composite material 80 is eliminated, the surface
shape of the composite material 80 returns to the original shape. The composite material
80 of the present embodiment is a material whose surface shape is reversibly deformed.
[0066] In the present embodiment, the dust collection unit 13 is formed of the composite
material 80 so that the fiber material 81 is located at the dust-stuck surface. In
other words, the dust collection unit 13 is configured so that the inner wall surface
of the dust collection chamber is formed of the fiber material 81. For example, the
fiber material 81 is provided at the inner surface of the outer wall part 47; and
the outer surface side part of the outer wall part 47 is formed of the resin material
83. Further, for example, the fiber material 81 may be provided on both sides of the
outer surface side and the inner surface side for the cylindrical part 33 and the
conical part 34. Thus, the portion of the dust collection unit 13 on which dust may
be stuck is preferably formed of the composite material 80.
[0067] Then, the function of the dust collection unit 13 will be more specifically described.
When the electric blower 10 starts to operate, as described above, a dust-containing
air is sucked into the suction port body 2. The dust-containing air sucked into the
suction port body 2 passes through the intake air passage 19, and reaches the connection
port 20. The dust-containing air which has reached the connection port 20 flows into
the inflow air passage 27. The dust-containing air which has flowed into the inflow
air passage 27 passes through the inflow air passage 27, and flows from the inflow
port 41 into the swirl chamber 29. The dust-containing air which has passed through
the inflow air passage 27 flows into the swirl chamber 29 in such a manner as to flow
along the inner surface of the cylindrical part 33, namely, the sidewall of the swirl
chamber 29. The path for the dust-containing air is indicated with an arrow in a solid
line as path f in FIG. 9 and FIG. 11.
[0068] The dust-containing air which has flowed into the swirl chamber 29 swirls along the
sidewall forming the swirl chamber 29. In the present embodiment, the dust-containing
air forms a swirling airflow in the swirl chamber 29. The swirling airflow in the
swirl chamber 29 flows downwardly while forming a forced vortex region in the vicinity
of the central axis, and an external free vortex region.
[0069] FIG. 14 is a view showing how dust is stored of Embodiment 1. FIG. 14 corresponds
to the cross section along the B-B axis of FIG. 6. FIG. 14 shows the state of the
inside of the dust collection unit 13 during cleaning by the vacuum cleaner 1. A centrifugal
force acts on the dust included in the swirling airflow in the swirl chamber 29. For
example, a relatively higher volume trash α falls while being pressed against the
cylindrical part 33 by a centrifugal force. The trash α passes through the zero-order
opening 48 upon reaching the height of the zero-order opening 48. Air also passes
through the zero-order opening 48 together with the trash α.
[0070] The trash α which has passed through the zero-order opening 48 is sent to the zero-order
dust collection chamber 30. The air which has passed through the zero-order opening
48 travels in the zero-order dust collection chamber 30 while swirling in the same
direction as the direction of swirling of the air in the swirl chamber 29. Namely,
when the electric blower 10 starts to operate, an airflow is also generated in the
zero-order dust collection chamber 30. The trash α which has entered the zero-order
dust collection chamber 30 from the zero-order opening 48falls while moving in the
same direction as the direction of swirling of the air in the swirl chamber 29.
[0071] The dust which has not entered the zero-order dust collection chamber 30 from the
zero-order opening 48 moves downward while swirling riding the airflow in the swirl
chamber 29. For example, the relatively lower volume trash β passes through the one-order
opening 39. The trash β which has passed through the one-order opening 39 falls into
the one-order dust collection chamber 31, and is collected.
[0072] When the swirling airflow in the swirl chamber 29 reaches the lowermost part of the
swirl chamber 29, the travel direction of the swirling airflow is changed into the
upward direction. The swirling airflow with the travel direction changed into the
upward direction rises along the central axis of the swirl chamber 29. Dust including
trash α and trash β has been removed from the air forming the ascending airflow. The
clean air from which dust has been removed passes through the outflow port 54, and
flows out from the swirl chamber 29. The clean air which has passed through the outflow
port 54 passes through the outflow air passage 32 and reaches the unit outflow port
58. Then, the clean air passes through the unit outflow port 58 and the connection
port 22 and is sent to the exhaust air passage 21.
[0073] In the manner as described above, the dust collection chamber of the present embodiment
collects dust including trash α and trash β. The electric blower 10 operates, so that
trash α is stored in the zero-order dust collection chamber 30. Further, trash β is
stored in the one-order dust collection chamber 31. A user can dispose of the dust
stored in the zero-order dust collection chamber 30 and the one-order dust collection
chamber 31 by detaching the dust collection unit 13 from the main body unit 12, and
detaching the dust collection part case 26 from the inflow part case 25.
[0074] As described above, the dust collection chamber can collect the dust separated by
the swirl chamber 29. In the present disclosure, a state of the dust collection chamber
for collecting dust is referred to as a collection state. Specifically, a state of
the dust collection chamber when the dust collection unit 13 is attached to the main
body unit 12 corresponds to the collection state. The dust collection chamber can
collect dust when it is in the collection state.
[0075] The collected dust can be disposed from the dust collection chamber to the outside
as described above. In the present disclosure, a state of the dust collection chamber
for disposing of the dust is referred to as a disposal state. Specifically, a state
of the dust collection chamber when the dust collection unit 13 has been detached
from the main body unit 12 corresponds to the disposal state. Further, a state of
the dust collection chamber when the dust collection part case 26 has been detached
from the inflow part case 25 also corresponds to the disposal state. The dust collection
chamber can dispose of the dust when it is in the disposal state.
[0076] In the dust collection unit 13 configured as described above, the dust collection
chamber can be in the collection state and in the disposal state. In other words,
the dust collection unit 13 is configured so that the dust collection chamber can
be in the collection state and in the disposal state.
[0077] When the state of the dust collection chamber is shifted from the collection state
to the disposal state, at least a part of the dust collection unit 13 is applied with
a force by a user or the like. As a result, the surface shape of the composite material
80 is deformed. Namely, the state of the surface of the inner wall of the dust collection
chamber is changed. When the state of the dust collection chamber is shifted to the
disposal state, the state of the surface of the inner wall of the dust collection
chamber becomes a different state from the state of the surface of the inner wall
of the dust collection chamber in the collection state.
[0078] FIG. 15 is a view showing a relationship between the inner wall surface of the dust
collection chamber and dust of Embodiment 1 in the collection state. FIG. 15 shows
one example of a first state. FIG. 16 is a view showing a relationship between the
inner wall surface of the dust collection chamber and dust when the dust collection
chamber of Embodiment 1 become in the disposal state. FIG. 16 shows one example of
a second state different from the first state. In the present embodiment, when the
dust collection chamber become in the disposal state, the state of the inner wall
surface of the dust collection chamber is changed from the state shown in FIG. 15
into the state shown in FIG. 16.
[0079] As described above, a centrifugal force acts on the dust included in the swirling
airflow in the swirl chamber 29. Further, when the electric blower 10 starts operation,
an airflow is also generated in the zero-order dust collection chamber 30. For this
reason, a centrifugal force also acts on the trash α sent from the swirl chamber 29
into the zero-order dust collection chamber 30. The trash α sent into the zero-order
dust collection chamber 30 swirls along the surface of the inner wall forming the
zero-order dust collection chamber 30. The trash α sent into the zero-order dust collection
chamber 30 swirls, for example, while coming in contact with the inner surface of
the outer wall part 47.
[0080] A frictional force and an electrostatic force act on between the trash α swirling
in the zero-order dust collection chamber 30 and the surface of the inner wall forming
the zero-order dust collection chamber 30. Further, an air resistance acts on the
trash α swirling in the zero-order dust collection chamber 30. Further, the trashes
α swirling in the zero-order dust collection chamber 30 can collide against each other.
The speed of the trash α swirling in the zero-order dust collection chamber 30 is
reduced due to the frictional force, the electrostatic force, the air resistance,
and collision between the dusts. As a result, some of the trash α sent into the zero-order
dust collection chamber 30 is stuck and remains at the surface of the inner wall forming
the zero-order dust collection chamber 30. Others of the trash α sent into the zero-order
dust collection chamber 30 is stuck and remains, for example, at the inner surface
of the outer wall part 47.
[0081] As with the trash α sent into the zero-order dust collection chamber 30, some of
the trash β sent into the one-order dust collection chamber 31 is stuck and remains
at the surface of the inner wall forming the one-order dust collection chamber 31.
Others of the trash β sent into the one-order dust collection chamber 31 is stuck
and remains, for example, at the inner surface of the partition wall part 35. Namely,
in the present embodiment, some of the dust sent into the dust collection chamber
including the zero-order dust collection chamber 30 and the one-order dust collection
chamber 31 is stuck and remains at the surface of the inner wall of the dust collection
chamber. Further, also after stop of the operation of the electric blower 10, some
of the dust sent into the dust collection chamber still remains stuck at the surface
of the inner wall of the dust collection chamber. Namely, dust can be stuck both at
the surface of the inner wall of the dust collection chamber in the collection state
and at the surface of the inner wall of the dust collection chamber in the disposal
state.
[0082] As shown in FIG. 15, in the collection state, the fiber material 81 forming the surface
of the inner wall of the dust collection chamber is in a smooth condition. Meanwhile,
when the dust collection chamber is put in the disposal state, as shown in FIG. 16,
unevenness is caused in the fiber material 81 forming the surface of the inner wall
of the dust collection chamber. The condition of the inner wall surface of the dust
chamber differs between in the collection state and in the disposal state. For example,
in the collection state, as shown in FIG. 15, the contact area between the inner wall
surface of the dust collection chamber and dust is relatively larger. Meanwhile, when
the dust collection chamber is shifted into the disposal state, as shown in FIG. 16,
the contact area between the inner wall surface of the dust collection chamber and
dust becomes relatively smaller.
[0083] When the contact area between the inner wall surface of the dust collection chamber
and dust is changed, the frictional force and the electrostatic force acting on between
the inner wall surface of the dust collection chamber and the dust are changed. The
frictional force and the electrostatic force acting on between the inner wall surface
of the dust collection chamber and dust decreases with a decrease in the contact area
between the inner wall surface of the dust collection chamber and the dust. Namely,
the force of the inner wall surface of the dust collection chamber to adsorb dust
decreases with a decrease in the contact area between the inner wall surface of the
dust collection chamber and the dust. In other words, the force of the inner wall
surface of the dust collection chamber to adsorb dust increases with an increase in
the contact area between the inner wall surface of the dust collection chamber and
the dust.
[0084] In the present embodiment, as shown in FIG. 15 and FIG. 16, the contact area between
the inner wall surface of the dust collection chamber in the collection state and
dust is larger than the contact area between the inner wall surface of the dust collection
chamber in the disposal state and the dust. Namely, the frictional force and the electrostatic
force acting on between the inner wall surface of the dust collection chamber in the
collection state and dust is larger than the frictional force and the electrostatic
force acting on between the inner wall surface of the dust collection chamber in the
disposal state and the dust. In the present embodiment, the dust stuck at the surface
of the inner wall of the dust collection chamber in the collection state is less likely
to leave away. As a result, for example, when the electric blower 10 operates, the
dust stuck at the surface of the inner wall of the dust collection chamber is prevented
from swirling again. In the present embodiment, the dust collected into the dust collection
chamber can be prevented from returning to the swirl chamber.
[0085] Further, the dust is prevented from returning to the swirl chamber, so that the dust
is also similarly prevented from returning to the main body unit 12. This prevents,
for example, narrowing of the air passage in the main body unit 12 due to dust, clogging
of the electric blower 10 with dust, and the like. The present embodiment can provide
the vacuum cleaner 1 capable of keeping the dust separating performance.
[0086] Further, for example, when dust is accumulated in the filter 62, a reduction of the
amount of the air flowing in the dust collection unit 13 is caused. Namely, when dust
is accumulated in the filter 62, reduction in the suction power of the vacuum cleaner
1 is caused. In the present embodiment, a larger amount of dust is stuck at the surface
of the inner wall of the dust collection chamber. Accordingly, the amount of dust
to be accumulated in the filter 62 can be made smaller. As a result, the performances
of the dust collection unit 13 and the vacuum cleaner 1 are kept. Further, in the
present embodiment, a frequency of maintenance of the filter 62 by a user is made
lower.
[0087] As described above, when the dust collection chamber become in the disposal state,
at least a part of the dust collection unit 13 is applied with a force by a user or
the like. As a result, the condition of the surface of the inner wall of the dust
collection chamber changes from the condition shown in FIG. 15 into the condition
shown in FIG. 16. When the dust collection chamber become in disposal state, the contact
area between the surface of the inner wall of the dust collection chamber and dust
is reduced. Accordingly, the frictional force and the electrostatic force acting on
between the surface of the inner wall of the dust collection chamber and dust is reduced.
In the present embodiment, when the dust collection chamber become in the disposal
state, the dust stuck at the surface of the dust collection chamber is separated from
the surface of the dust collection chamber. A user can easily dispose of the dust
collected in the dust collection chamber by changing the state of the dust collection
chamber from the collection state to the disposal state. In the present embodiment,
a user is not required to do, for example, sweeping cleaning by brush and wiping cleaning
by cloth for disposing of the dust collected in the dust collection chamber.
[0088] In the embodiment, the inner wall surface of the dust collection chamber is put in
the condition shown in FIG. 15 when the dust collection chamber is in the collection
state. The inner wall surface of the dust collection chamber is put in the condition
shown in FIG. 16 when the dust collection chamber is put in the disposal state. The
surface of the inner wall of the dust collection chamber has different properties
with respect to dust between in the condition shown in FIG. 15 and in the condition
shown in FIG. 16. A dust collection unit 13 having the thus configured dust collection
chamber can combine the dust collecting performance and the collected dust disposing
performance.
[0089] Further, the dust collection unit 13 detached from the main body unit 12 is attached
again, so that the state of the dust collection chamber is returned from the disposal
state to the collection state again. After returning to the collection state, the
dust collection unit 13 is not applied with a force from a user. Namely, when the
state pf the dust collection chamber is returned to the collection state again, the
surface condition of the inner wall of the dust collection chamber is returned to
the condition shown in FIG. 15. Thus, the condition of the inner wall surface of the
dust collection chamber is reversibly changed by forming the inner wall of the dust
collection chamber with the composite material 80.
[0090] Further, a user may lightly tap the dust collection part case 26, for example, for
disposing of the dust in the dust collection part case 26 after detaching the dust
collection part case 26 from the inflow part case 25. Namely, a user may apply a force
to the dust collection unit 13 not only for putting the dust collection chamber into
the disposal state but also for disposing the dust. Alternatively, a user may grip
and deform the dust collection part case 26, for example, for disposing the dust in
the dust collection part case 26. A user may continue to deform the dust collection
part case 26, for example, for disposing of the dust in the dust collection part case
26. In each of the examples, a user can dispose of the dust more easily.
[0091] Alternatively, the dust collection unit 13 may be configured so as to prevent the
inner wall of the dust collection chamber from being deformed to a certain degree
or higher degree when the dust collection chamber is in the collection state. The
dust collection unit 13 may have a member for regulating the deformation of the inner
wall of the dust collection chamber in the collection state. For example, the deformation
of the dust collection part case 26 may be regulated by the inflow part case 25. As
a result, for example, when the dust collection chamber is in the collection state,
even if the dust collection unit 13 receives an external force, the condition of the
inner wall the surface of the dust collection chamber is kept at the condition suitable
for collecting dust.
[0092] Although the shape of each member was mentioned in the present embodiment, this does
not mean a literally perfect shape. For example, a circular member is not required
to be a perfect circular member. A cylindrical member is not required to be a perfectly
cylindrical member. For example, the surface of the cylindrical member may include
unevenness for connection to other members, or the like. Alternatively, a part of
the surface of each member may be formed flat for connection to other members, or
the like.
[0093] The dust collection unit 13 of one example of a cyclone separation device and the
vacuum cleaner 1 including the same are not limited to the embodiment, and may be
variously changed within the scope not departing from the gist of the present invention.
Some modified examples will be illustrated hereinafter.
[0094] For example, the vacuum cleaner 1 is not limited to the one of a vertical type. The
vacuum cleaner 1 may be the one including a wheel at the main body portion. The vacuum
cleaner 1 may be of a canister type. For example, a canister type vacuum cleaner 1
may have a mechanism for oscillating the dust collection part case 26 by winding a
power cord. The surface shape of the inner wall of the dust collection part case 26
may be deformed by oscillating the dust collection part case 26 using this mechanism.
Thus, for example, the canister type vacuum cleaner 1 may have a mechanism for separating
dust from the dust collection part case 26 using winding a power cord.
[0095] Further, the material for forming the inner wall of the dust collection chamber is
not limited to the composite material 80 shown in the embodiment. The materials for
forming the inner wall of the dust collection chamber may be, for example, materials
which are changed in electric characteristics by an external force such as piezoelectric
element and conductive polymer. The material for forming the inner wall of the dust
collection chamber may be a material which is diselectrified when the dust collection
chamber is put in the disposal state.
[0096] I In the present example, when the dust collection chamber is put in the disposal
state, the electrostatic force acting between the surface of the dust collection chamber
and dust decreases. As a result, the same effects as in the foregoing embodiment can
be obtained.
[0097] Examples of the material for forming the inner wall of the dust collection chamber
may include a resin material impregnated with a hydrophilic chemical. The inner wall
of the dust collection chamber may be configured so that the hydrophilic chemical
oozes upon receiving an external force. In the present example, when the dust collection
chamber is put in the disposal state, the inner wall surface of the dust collection
chamber is covered with the hydrophilic chemical. As a result, a user can effectively
clean the inner wall surface of the dust collection chamber by washing with water.
Further, a user can return the inner wall surface of the dust collection chamber into
the original condition by wiping with cloth or the like the inner wall surface of
the dust collection chamber after washing with water.
[0098] Further, in the embodiment, the composite material 80 forming the inner wall of the
dust collection chamber may have a light-transmitting property. Namely, the fiber
material 81, the soft material 82, and the resin material 83 may have a light-transmitting
property. In this case, a user can easily observe the amount of the trash accumulated
in the zero-order dust collection chamber 30 and the one-order dust collection chamber
31 without detaching and disassembling the dust collection unit 13. When the composite
material 80 forming the inner wall of the dust collection chamber has a light-transmitting
property, the dust collection unit 13 easy to use for a user and the vacuum cleaner
1 including the same can be provided.
[0099] The number and the arrangement of the swirl chamber 29, the zero-order dust collection
chamber 30, the one-order dust collection chamber 31, the inflow pipe 36, and the
zero-order opening 48 are not limited to those described in the embodiment. The specification
of each member forming the dust collection unit 13 is appropriately set according
to, for example, the speed of airflow in the swirl chamber 29, the size, the mass,
the dust collecting performance, and the maintenance property of the dust collection
unit 13, and the output of the electric blower 10. The optimum specification of each
member forming the dust collection unit 13 is preferably selected in accordance with
the performances and the like required of the vacuum cleaner 1.
[0100] For example, the dust collection chamber included in the dust collection unit 13
may include only one of the zero-order dust collection chamber 30 and the one-order
dust collection chamber 31. The dust collection chamber may store trash α and trash
β in the same space.
[0101] Further, FIG. 17 shows one modified example of Embodiment 1. FIG. 17 is a view corresponding
to FIG. 14. As shown in FIG. 17, the dust collection unit 13 may include a release
button 91. The release button 91 is provided at the outer surface of the outer wall
part 47 of the dust collection part case 26.
[0102] As described above, a user can detach the dust collection part case 26 by performing
the unlocking operation on the locking mechanism for fixing the inflow part case 25
and the dust collection part case 26. The locking mechanism is provided, for example,
at the top part of the outer wall part 47 of the dust collection part case 26. The
release button 91 is for releasing the locking mechanism of the outer wall part 47
while deforming the outer wall part 47. A user can unlock the locking mechanism of
the outer wall part 47 while deforming the outer wall part 47 by pressing the release
button 91 toward the central side of the dust collection part case 26.
[0103] In modified example shown in FIG. 17, a user can largely deform the dust collection
part case 26 for shifting the dust collection chamber into the disposal state by operating
the release button 91. As a result, when the dust collection become in the disposal
state, the dust such as trash α stuck at the inner surface of the dust collection
part case 26 is easily separated from the inner surface of the dust collection part
case 26.
[0104] When a user lets go of the release button 91, the condition of the outer wall part
47 returns from the deformed condition to the condition before deformation. The release
button 91 in the present modified example is one example of a deforming means for
reversibly deforming the inner wall of the dust collection chamber. The dust collection
unit 13 may include a mechanism of a latch type, a trigger type, or the like as another
example of the deforming means for reversibly deforming the inner wall of the dust
collection chamber. Further, the dust collection unit 13 may further include, for
example, a mechanism for holding the release button 91 in the as-held down state.
Namely, the dust collection unit 13 may include a mechanism for holding the inner
wall of the dust collection chamber in the as-deformed state.
[0105] Further, the dust collection unit 13 may include a mechanism for generating oscillation
as a still other example of the deforming means for reversibly deforming the inner
wall of the dust collection chamber. The mechanism for generating oscillation is provided,
for example, at the filter part case 61. The mechanism for generating oscillation
oscillates, for example, the entire dust collection unit 13 or the dust collection
part case 26. As a result, the inner wall of the dust collection chamber is oscillated,
namely, is deformed. The dust collection unit 13 may be configured so that the condition
of the surface of the inner wall of the dust collection chamber is changed by oscillation.
[0106] Further, the cyclone separation device in accordance with the present invention is
not limited to the dust collection unit 13, and is also usable for other applications
than the vacuum cleaner 1. For example, the cyclone separation device in accordance
with the present invention is also applicable to a device for separating a powder
and a device for separating a refrigerant, and the like.
Embodiment 2
[0107] Embodiment 2 will be then described. FIG. 18 and FIG. 19 are each a cross sectional
view showing a dust collection unit 13 of Embodiment 2. FIG. 18 and FIG. 19 correspond
to FIG. 8 in Embodiment 1. Referring to FIG. 18 and FIG. 19, Embodiment 2 will be
described mainly regarding the differences from Embodiment 1. The same or similar
part as that of Embodiment 1 is predetermined the same reference numerals and signs,
and a description thereof will be simplified or omitted.
[0108] The dust collection unit 13 of the present embodiment includes the dust collection
part case 26 as with Embodiment 1. The dust collection part case 26 includes a bottom
part 46 and an outer wall part 47. The overall shape of the bottom part 46 is a circular
shape. The outer wall part 47 is in a cylindrical shape. Note that the outer wall
part 47 is not required to be in a cylindrical shape. The outer wall part 47 may be,
for example, in a square tubular shape. Further, the overall shape of the bottom part
46 may be, for example, a polygonal shape.
[0109] In the present embodiment, the bottom part 46 and the outer wall part 47 are formed
as separate bodies, respectively. In the present embodiment, the bottom part 46 and
the outer wall part 47 are connected to each other via a hinge 104 as shown in FIG.
18 and FIG. 19. The bottom part 46 is rotatable with respect to the outer wall part
47 about the hinge 104 as an axis. The bottom part 46 is opened and closed by rotation.
FIG. 18 shows a state in which the bottom part 46 is closed. FIG. 19 shows a state
in which the bottom part 46 is opened. Opening of the bottom part 46 opens the zero-order
dust collection chamber 30 and the one-order dust collection chamber 31 as shown in
FIG. 19. A user can discard the dust in the zero-order dust collection chamber 30
and the one-order dust collection chamber 31 to the outside by opening the bottom
part 46.
[0110] In the present embodiment, an engaging part 102 is provided at the bottom part 46.
An engaging part 103 is provided at the lower part of the outer wall part 47. The
engaging part 102 and the engaging part 103 are formed so as to be engaged with each
other. Further, a release button 101 is provided at the outer surface of the outer
wall part 47. The release button 101 is the same member as the release button 91 in
Embodiment 1, and is one example of a deforming means.
[0111] A user can deform the outer wall part 47 by pressing the release button 101. Deformation
of the outer wall part 47 causes the engaging part 103 provided at the outer wall
part 47 to be detached from the engaging part 102. As a result, the bottom part 46
is rotated about the hinge 104 as the axis. Namely, the bottom part 46 is opened as
shown in FIG. 19. In the present embodiment, a user can largely deform the outer wall
part 47 simultaneously with opening the zero-order dust collection chamber 30 and
the one-order dust collection chamber 31. For this reason, a user can dispose of the
dust with more ease.
[0112] The dust collection unit 13 of the present embodiment may be configured so that other
places than the bottom part 46 are opened and closed. For example, a part of the outer
wall part 47 may be opened and closed. Further, the mechanism for opening the zero-order
dust collection chamber 30 and the one-order dust collection chamber 31 is not limited
to the release button 101. The mechanism for opening the zero-order dust collection
chamber 30 and the one-order dust collection chamber 31 may be, for example, a mechanism
to be pushed from the top of the dust collection part case 26 toward the lower part
of the dust collection part case 26.
[Industrial Applicability]
[0113] The cyclone separation device and a vacuum cleaner including the cyclone separation
device in accordance with the present invention can be used for, for example, cleaning
of the inside of a room.
[Reference Signs List]
[0114]
- 1
- Vacuum cleaner
- 2
- Suction port body
- 3
- Suction pipe
- 6
- Cleaner main body
- 7
- Grasping part
- 8
- Operation switch
- 10
- Electric blower
- 12
- Main body unit
- 13
- Dust collection unit
- 14
- Housing
- 16
- Intake air passage formation part
- 17
- Exhaust air passage formation part
- 19
- Intake air passage
- 20
- Connection port
- 21
- Exhaust air passage
- 22
- Connection port
- 24
- Outflow part case
- 25
- Inflow part case
- 26
- Dust collection part case
- 27
- Inflow air passage
- 29
- Swirl chamber
- 30
- Zero-order dust collection chamber
- 31
- One-order dust collection chamber
- 32
- Outflow air passage
- 33
- Cylindrical part
- 34
- Conical part
- 35
- Partition wall part
- 36
- Inflow pipe
- 38
- Outer wall part
- 39
- One-order opening
- 40
- Unit inflow port
- 41
- Inflow port
- 46
- Bottom part
- 47
- Outer wall part
- 48
- Zero-order opening
- 49
- Lid part
- 51
- Outflow part
- 54
- Outflow port
- 58
- Unit outflow port
- 59
- Narrow part
- 61
- Filter part case
- 62
- Filter
- 80
- Composite material
- 81
- Fiber material
- 82
- Soft material
- 83
- Resin material
- 85
- Weft
- 86
- Warp
- 91
- Release button
- 101
- Release button
- 102
- Engaging part
- 103
- Engaging part
- 104
- Hinge