Field of the invention
[0001] The present invention regards trunk sawing machines with rotary saw disc and swinging
cradle structure for supporting a trunk to be cut.
State of the prior art
[0002] Over the years, the applicant has been manufacturing and selling trunk sawing machines
thus made comprising a guard for the saw disc moveable between an advanced condition
in which it encloses the saw disc and a receded condition wherein the saw disc is
not protected by the guard. The swinging cradle structure is displaceable orthogonally
to the saw disc from an inoperative receded position, corresponding to the operative
arrangement of the guard, towards a cutting advanced position corresponding to the
condition in which the guard is arranged in the receded condition and the saw disc
is exposed to progressively cut the trunk.
[0003] In the use of these trunk sawing machines the operator is often exposed to the risk
of injuries, most of which occur when cutting the piece of wood when, due to distraction
or due to the need to accelerate the execution times, the operator may come into contact
with the saw disc which, no longer being protected by the guard, could hurt the hand
of the operator.
[0004] A further possible cause of injuries for the operator arises from shrapnel and fragments
of the trunk which can be ejected by the swinging structure during the cutting step.
[0005] Patent
EP2266767 on behalf of the Applicant discloses a trunk sawing machine thus made comprising
a safety device for preventing the ejection - from the swinging structure - of the
residual trunk resulting from the cutting until the swinging structure is returned
to the receded condition.
[0006] However, such solution is not entirely effective at protecting the operator during
the entire step of cutting the trunk.
[0007] Patent applications n°
GB207821A and n°
US1566191A, which substantially describe the same solution, regard a trunk sawing machine provided
with means for protecting the saw comprising a first U-shaped fixed protection element,
a second protection element moveable with respect to the first element and a third
protection element hinged to the second protection element.
[0008] Such solution is poorly practical due to the difficulty of inserting the pieces of
wood to be cut into the trunk sawing machine and complex to implement.
Summary of the invention
[0009] The object of the present invention is to overcome the aforementioned drawback, and
provide an improvement for trunk sawing machines thus made which allows to drastically
reduce, and even eliminate, the risks of injury for the operator in the situations
described previously.
[0010] According to the main characteristic of the invention, such object is attained thanks
to a trunk sawing machine according to claim 1.
[0011] This allows to close - at the top part - the swinging structure by means of the guard
during the entire step of cutting the trunk protecting the operator against direct
contact with the blade and against possible ejection of fragments of the trunk during
the cutting.
[0012] According to a preferred embodiment of the invention, the distal portion of the covering
element can include a slidable groove with respect to a pin protruding from the support.
[0013] According to a further embodiment of the invention, the distal portion of the covering
element includes a pin moveable along a support guide.
[0014] In an embodiment of the invention, such covering element comprises a safety device
suitable to prevent the unintentional movement of the swinging structure from the
inoperative receded position towards the cutting advanced position. Such characteristic
makes the machine safer in particular should a user inadvertently impact against the
swinging structure while the rotary saw is running.
[0015] According to an aspect of the invention, such safety device includes a manually actuated
control for enabling the movement of the swinging structure from the inoperative receded
position towards the cutting advanced position.
[0016] In an embodiment, the safety device comprises a swinging abutment carried by the
covering element and angularly moveable between a stop position in which it intercepts
the pin in the inoperative receded position of the swinging structure preventing the
movement thereof, and an inoperative position, in which it does not prevent such movement.
[0017] According to a further advantageous aspect of the invention, such abutment can be
configured in a manner such that in a first position thereof it intercepts the pin
in the receded position of the swinging structure preventing the movement thereof,
while in a second position it allows a partial advancement of the swinging structure
in a pre-cutting position. The full advancement of the swinging structure to the cutting
position from the pre-cutting position is allowed only when said abutment is rotated
to the first position once again. In such configuration, the trunk sawing machine
according to the invention has a further safety for the user who imparts a constraint
and release action of the actuation control of the safety device by at least one hand
of the operator when carrying out the action of cutting the piece of wood progressively
positioned on the swinging structure.
[0018] According to a further aspect of the invention, the abutment displacement is activated
by the action of a cable or hydraulic device provided with a manual actuation lever
carried by the portion of the swinging structure opposite to the saw disc. The abutment
can be a pawl hinged on a substantially median portion thereof to the covering element,
and it comprises an end suitable to intercept the pin in the receded position of the
swinging structure and a protruding portion suitable to intercept the pin in the pre-cutting
position of the swinging structure. Furthermore, conveniently provided for are resilient
means for automatically returning the abutment from the second position thereof or
inoperative receded position to the first position thereof or stop position following
the release of said manual actuation lever.
[0019] In the embodiment of the invention in which the guide is provided for on the support,
the safety device comprises a stop arranged at the proximal end of the guide and suitable
to intercept the pin in the inoperative receded position of the swinging structure
preventing the movement thereof towards the cutting advanced position. The pin can
be released by applying a lifting force by the operator on the covering element.
Brief description of the drawings
[0020] The invention will now be described in detail with reference to the attached drawings,
provided purely by way of non-limiting example, wherein:
- figure 1 is a lateral elevational schematic perspective view of an embodiment of the
trunk sawing machine according to the invention,
- figure 2 is a lateral elevational perspective view - in larger scale - of a part of
the trunk sawing machine according to another embodiment of the invention in which
the swinging structure is in the receded position,
- figure 3 is a view similar to the figure 2 in which the swinging structure is in the
pre-cutting position,
- figure 4 is a view similar to figure 2 in which the swinging structure is in the cutting
position.
- figure 5 is a variant of figure 2; and
- figure 6 is a view similar to figure 5 in which the swinging structure is in the cutting
position.
Detailed description of the invention
[0021] Figure 1 schematically illustrates a trunk sawing machine according to the invention
while figures 2 to 4 illustrate three different operative conditions of such machine
to be addressed hereinafter. The trunk sawing machine is of the generally conventional
type and thus only the essential components and the components expressly making reference
to the invention will be described.
[0022] The trunk sawing machine comprises a framework 22 with wheels 8, a support 1, on
which it rotates, around a horizontal axis, a saw disc 3 driven in rotation by a motor-driven
unit not shown due to the fact that it is well known to a man skilled in the art.
[0023] A swinging cradle structure for supporting the trunk T to be cut arranged transversely
to the saw disc 3 is indicated with 2. Such cradle structure 2 is displaceable with
respect to the saw disc 3 between the inoperative receded position illustrated in
figure 2, and the advanced position illustrated in figure 4, to progressively move
the trunk T against the saw disc 3, so as to obtain the transversal cutting thereof
into two pieces.
[0024] According to the main characteristic of the invention, a side 6 of a covering element
7 is connected to the upper edge 4 of the portion 5 of the swinging structure 2 opposite
to the saw disc 3 by means of a hinge 11.
[0025] In the embodiments represented in the figures, the covering element 7 is substantially
planar-shaped and a portion 12 thereof in proximity of the hinge 11 has an angle with
respect to a distal portion 13 thereof. In the preferred embodiment represented in
figures 2 to 4 such distal portion 13 has a groove 9 slidably constrained to a pin
10 protruding from the support 1 while in the embodiment represented in figures 5
and 6 a pin 24, carried by the covering element 7, is moveable along a guide 23 provided
for on the support 1. In this manner, at least one portion of the covering element
7 covers - at the top part - the swinging structure 2 during the entire cutting step,
as described hereinafter, protecting the operator against possible contact with the
saw disc 3 or against wood fragments ejected from the swinging structure 2 when cutting
the trunk T.
[0026] According to an advantageous characteristic of the invention the trunk sawing machine
comprises a safety device designed to releasably lock the swinging structure 2 in
the inoperative receded position so as not to allow the movement thereof until it
is actuated intentionally.
[0027] Such safety device, in the embodiment represented in figures 2 to 4, comprises a
swinging pawl-shaped abutment 14, hinged on the distal portion 13 of the covering
element 7 beside the groove 9.
[0028] The pawl 14 can be displaced by means of a manual mechanism, described hereinafter,
from a first position visible in figure 2, in which it prevents the inadvertent movement
of the swinging structure 2, to a second position visible in figure 3, in which it
allows a partial advancement of the swinging structure 2 in a pre-cutting position
but it blocks a further advancement thereof towards the cutting position of figure
4. Such further advancement, as explained hereinafter, is allowed when the pawl 14
is rotated in the first position once again.
[0029] The pawl 14 has a first protruding end 15 which, when the pawl 14 is in the first
position described above, intercepts the pin 10 in the inoperative receded position
of the swinging structure 2, preventing the movement thereof. The pawl 14 has a second
hook-like end 16 which, when the pawl 14 is in the second position, intercepts the
pin 10 preventing the further movement of the swinging structure 2, blocking it in
the pre-cutting position described previously.
[0030] The safety device comprises a manual actuation lever 17 pivoted to the upper edge
4 of the swinging structure 2 and operatively connected by means of a cable slidable
in a sheath 18 at the first end 15 of the pawl 14 so as to cause the rotation thereof
around a pivot 19 from the first to the second position when an operator actuates
such lever 17. A spring 20 is designed to automatically return the pawl 14 from the
second position to the first position following the release of the lever 17.
[0031] In the further embodiment of the invention represented in figures 5 and 6, the pin
24 protrudes from the distal portion 13 and it is moveable along the guide 23 of the
support 1 which has proximal and distal portions straight and inclined with respect
to each other. At the end of the proximal portion of the guide there is provided for
a cavity 25 suitable to intercept and stop the pin 24 in the inoperative receded position
of the swinging structure. The disengagement between the pin 24 and the cavity 25
can be obtained by initially applying a lifting force on the covering element using
the handle 26, and subsequently pushing the swinging structure towards the cutting
advanced position.
[0032] The operation of the machine is generally conventional: the trunks T to be cut are
positioned one by one on the swinging structure 2 by arranging the end of the trunk
against an adjustable abutment indicated with 21 in figure 1.
[0033] Should the trunk sawing machine not be provided with the safety device, the operator
simply moves the swinging structure 2 manually towards the cutting position represented
in figure 4. During such displacement, the covering element 7 advances and rotates
partially due to the hinge 11 while the groove or guide slides with respect to the
pin or vice versa allowing the variable surface portion of the covering element 7
to cover - at the top part - the swinging structure 2 during the entire cutting cycle.
[0034] Should the trunk sawing machine be provided with the safety device described previously
in the first embodiment shown in the figures 2 to 4, the operator may start the cutting
cycle by manually displacing the swinging structure 2 from the receded position to
the pre-cutting position represented in figure 3 by simultaneously actuating the lever
17 so as to rotate the pawl 14 to the second position. In order to allow the further
advancement of the swinging structure 2 to the cutting advanced position visible in
figure 4, the operator must release the lever 17 so that the pawl 14 is returned to
the first position by the spring 20 allowing such further advancement. Upon cutting
the trunk T the operator may return the swinging structure 2 to the receded position
of figure 2, pick up the two pieces of the trunk and start a new cutting cycle.
[0035] In the embodiment shown in figures 5 and 6 in order to carry the swinging structure
towards the cutting position, the operator, as specified previously, must first apply
an upward force on the covering element 7.
[0036] Obviously, the construction details and the embodiments may widely vary with respect
to what has been described and illustrated, without departing from the scope of protection
of the present invention as defined in the claims that follow. Thus, for example,
the safety device actuation mechanism can be hydraulic and the displacement of the
swinging structure 2 can be obtained by means of a motor-driven actuation device.
1. A trunk sawing machine comprising a support (1), a rotary saw disc (3),a swinging
cradle structure (2) for supporting a trunk (T) to be cut on which said trunk (T)
is displaceable orthogonally to the saw disc (3) from an inoperative receded position
towards a cutting advanced position in which the trunk (T) is progressively moved
against said saw disc (3) to be cut,
a covering element (7) arranged above said rotary saw disc (3) characterised in that said covering element (7) comprises
a proximal side (6) hinged to a portion (5) of said swinging structure (2) opposite
to the saw disc (3), and
a distal portion (13) slidably constrained to said support (1) by means of a system
in which a pin (10, 24) is slidable with respect to a groove (9) or guide (23) .
2. The trunk sawing machine according to claim 1, characterised in that said distal portion (13) of the covering element (7) includes said groove (9) which
is slidable with respect to a pin (10) protruding from the support (1).
3. The trunk sawing machine according to claim 1, characterised in that said distal portion (13) of the covering element (7) includes a pin (24) which is
movable along said guide (23) of the support (1).
4. The trunk sawing machine according to claim 3, characterised in that said guide (23) has at least two portions inclined with respect to each other.
5. The trunk sawing machine according to any one of the preceding claims, characterised in that it further comprises a safety device (14, 17, 18, 25) suitable to prevent unintentional
movement of said swinging structure (2) from said inoperative receded position towards
said cutting advanced position.
6. The trunk sawing machine according to claim 5, characterised in that said safety device comprises an abutment (14) carried by said covering element (7)
and movable between a stop position in which it intercepts said pin (10) in said inoperative
receded position of the swinging structure (2) so as to prevent movement thereof,
and an inoperative position, in which it does not prevent said movement.
7. The trunk sawing machine according to claim 5, characterised in that said safety device comprises a stop (25) arranged at the proximal end of the guide
(23) and designed to intercept said pin (24) in said inoperative receded position
of said swinging structure (2), the pin (24) being releasable from said stop (25)
by applying a lifting force of said covering element (7) .
8. The trunk sawing machine according to claim 6, characterised in that said safety device includes a manually actuated control (17) to allow movement of
said swinging structure (2) from said inoperative receded position towards said cutting
advanced position.
9. The trunk sawing machine according to any one of the preceding claims, characterised in that said covering element (7) is substantially planar-shaped and includes an inclined
portion (12).
10. The trunk sawing machine according to one of claims 6, 8 or 9, characterised in that said abutment (14) is movable between a first position, in which it intercepts said
pin (10) in said inoperative receded position of said swinging structure (2) preventing
the movement thereof, a second position, in which it allows a partial advancement
of the swinging structure (2) to a pre-cutting position, the full advancement of the
swinging structure (2) to the cutting position from said pre-cutting position being
allowed when said abutment(14) is again moved in said first position.
11. The trunk sawing machine according to one of claims 6 or 8-10, characterised in that the movement of said abutment (14) is carried out by a cable or hydraulic device
provided with a manually actuated lever (17) carried by said portion (5) of the swinging
structure (2) opposite to the saw disc (3).
12. The trunk sawing machine according to one of claims 6 or 8-11, characterised in that said abutment is a swinging pawl (14) hinged in a substantially median portion to
said covering element (7), comprising an end (15) suitable to intercept said pin (10)
in said receded position of the swinging structure (2), and a protruding portion (16)
suitable to intercept said pin (10) in the pre-cutting position of the swinging structure
(2).
13. The trunk sawing machine according to one of claims 6 or 8-12, characterised in that said abutment (14) is provided with return resilient means (20) from said second
position or inoperative receded position to said first position or stop position following
the release of said lever (17).