A flooring material of sheet-shaped floor elements joined with joining members

Description

[0001] The present invention relates to a flooring material comprising sheet-shaped floor elements which are joined by means of joining members.

[0002] Prefabricated floor boards provided with tongue and groove at the edges are quite common nowadays. These can be installed by the average handy man as they are very easy to install. Such floors can, for example, be constituted of solid wood, fibre board or particle board. These are most often provided with a surface layer such as lacquer, or some kind of laminate. The boards are most often installed by being glued via tongue and groove. The most common types of tongue and groove are however burdened with the disadvantage to form gaps of varying width between the floor boards in cases where the installer hasn't been thorough enough. Dirt will easily collect in such gaps. Moisture will furthermore enter the gaps which will cause the core to expand in cases where it is made of wood, fiber board or particle board, which usually is the case. The expansion will cause the surface layer to rise closest to the edges of the joint which radically reduces the useful life of the floor since the surface layer will be exposed to an exceptional wear. Different types of tensioning devices, forcing the floor boards together during installation can be used to avoid such gaps. This operation is however more or less awkward. It is therefore desirable to achieve a joint which is self-guiding and thereby automatically finds the correct position. Such a joint would also be possible to utilize in floors where no glue is to be used.

[0003] Such a joint is known through WO 94/26999 which deals with a system to join two floor boards. The floor boards are provided with a locking device at the rear sides. In one embodiment the floor boards are provided with profiles on the lower side at a first long side and short side. These profiles, which extends outside the floor board itself, is provided with an upwards directed lip which fits into grooves on the lower side of a corresponding floor board. These grooves are arranged on the second short side and long side of this floor board. The floor boards are furthermore provided with a traditional tongue and groove on the edges. The intentions are that the profiles shall bend downwards and then to snap back into the groove when assembled. The profiles are integrated with the floor boards through folding or alternatively, through gluing.

[0004] According to WO 94/26999, the floor boards may be joined by turning or prizing it into position with the long side edge as a pivot point. It is then necessary to slide the floor board longitudinally so that it snaps into the floor board previously installed in the same row. A play is essential in order to achieve that. This play seems to be marked A in the figures. A tolerance of 0. 2mm is mentioned in the application. Such a play will naturally cause undesired gaps between the floor boards. Dirt and moisture can penetrate into these gaps.

[0005] It is also known through WO 97/47834 to manufacture a joint where the floor boards are joined by turning or prizing it into position with the long side edge as a pivot point. According to this invention a traditional tongue has been provided with heel on the lower side. The heel has a counterpart in a recess in the groove of the opposite side of the floor board. The lower cheek of the groove will be bent away during the assembly and will then snap back when the floor board is in the correct position. The snap-joining parts, i. e. the tongue and groove, is in opposite to the invention according to WO 94/26999 above, where they are constituted by separate parts, seems to be manufactured monolithically from the core of the floor board. WO 97/47834 does also show how the tongue and groove with heels and recesses according to the invention is tooled by means of cutting machining. This invention does also have the disadvantage that the best mode of joining floor boards includes longitudinal sliding for joining the short sides of the floor boards, which also here will require a play which will cause unwanted gaps between the floor boards. Dirt and moisture can penetrate into these gaps.

[0006] WO99/66151 discloses a locking system for mechanical joining of floorboards comprising a tongue-and-groove joint with a bendable strip.

[0007] According to its abstract, CA991373 discloses a shape-locking joint connector for panel-formed construction elements that uses no separate connecting parts. The connector is characterized in that on one edge of the construction element there is a rounded channel that is open to the outer surface of the construction element, said channel being followed by an edge strip. On the side opposite the edge strip, the channel has a stop strip which is flush with the outer surface and protrudes into the space formed by said channel, while the corresponding edge of the adjacent construction element is of a shape that corresponds to this configuration to ensure form-locking engagement with the edge.

[0008] It is, through the present invention, made possible to solve the above mentioned problems whereby a floor element which can be assembled without having to be slid along already assembled floor elements has been achieved. It is thereby made possible to achieve tighter joints.

[0009] The invention is defined in the appended claims.

[0010] Accordingly, the invention relates to flooring material comprising sheet-shaped floor elements with a mainly square or rectangular shape. The floor elements are provided with edges, a lower side and an upper decorative layer, whereby the floor elements are intended to be joined by means of joining members. The floor elements are provided with male joining members on a first edge, while a second edge of the floor elements is provided with a female joining member, whereby the male joining member is provided with a tongue and a lower side groove while the female joining member is provided with a groove and a cheek, the cheek being provided with a lip. The lip and cheek are shaped as a thin resilient section which provides a snap action locking, or, alternatively the lip and the lower side groove are provided with a cam and a cam groove capable of providing a snap action locking. The floor elements are intended to mainly be joined together by tilting the floor element to be joined with an already installed floor element or a row of already installed floor elements, with the male joining member of the floor element angled downwards, and the first edge is allowed to be mainly parallel to the second edge of the already installed floor element or elements, whereby the tongue of the tilted floor element is inserted into the groove of the female joining member of the already installed floor element or elements. The tilted floor element is turned downwards, with its lower edge as a pivot axis, so that the lip eventually snaps into the lower side groove where the decorative upper layer of the floor elements are mainly parallel. The floor elements, on a third edge, are provided with a male vertical assembly joining member, while a fourth edge is provided with female vertical assembly joining member, the fourth edge being arranged on a side opposite to the third edge. Two adjacent edges of a floor element, at the same time, and in the same turning motion, can be joined with a floor element adjacent to the first edge and a floor element adjacent to the third or fourth edge.

[0011] The force needed to overcome the static friction along the joint between two completely assembled male and female joining members is preferably larger than ION per meter of joint length, suitably larger than 100N per meter of joint length.

[0012] According to one embodiment of the invention, the male vertical assembly joining members are provided with mainly vertical lower cheek surfaces arranged parallel to the closest edge. The lower cheek surfaces are intended to interact with mainly vertical upper cheek surfaces arranged on the female vertical assembly joining members so that two joined adjacent floor elements are locked against each other in a horizontal direction. The male and female vertical assembly joining members are provided with one or more snapping hooks with matching undercuts which by being provided with mainly horizontal locking surfaces limits the vertical movement between two joined adjacent floor elements.

[0013] The joint between a third and a fourth edge of two joined floor elements preferably comprises contact surfaces which are constituted by the horizontal locking surfaces of the under cuts and hooks, the mainly vertical upper cheek surfaces and lower cheek surfaces as well as upper mating surfaces.
The joint between two joined floor elements suitably also comprises cavities.

[0014] According to one embodiment of the invention the snapping hook is constituted by a separate spring part which is placed in a cavity. Alternatively the undercut is constituted by a separate spring part which is placed in a cavity. The spring part is suitably constituted by an extruded thermoplastic profile, a profile of thermosetting resin or an extruded metal profile.

[0015] The flooring material including the floor boards and joining profiles above is most suited when installing floors where it isn't desired to use glue. It is, however, possible to use glue or twin-faced adhesive tape in order to make the installation irreversibly permanent. The glue or tape is then suitably applied on, or in connection to, possible cavities or faces below the upper mating surfaces.

[0016] The invention is described further in connection to enclosed figures showing different embodiments of a flooring material whereby,

• figure 1 shows, in cross-section, a first and a second edge 2^I and 2^II respectively, during joining, which are not in accordance with the invention;
• figure 2 shows, in cross-section, a second embodiment of a first and a second edge 2^I and 2^II respectively, during joining;
• figure 3 shows, in cross-section, a third embodiment of a first and a second edge 2^I and 2^II respectively, during joining;
• figure 4 shows, in cross-section, a fourth embodiment of a first and a second edge 2^I and 2^II respectively, during joining;
• figure 5 shows, in cross-section, a third and a fourth edge 2^III and 2^IV respectively, during joining;
• figure 6 shows, in cross-section, a second embodiment of a third and a fourth edge 2^III and 2^IV respectively, during joining;
• figure 7 shows, in cross-section, a third embodiment of a third and a fourth edge 2^III and 2^IV respectively, during joining; and
• figure 8 shows, in cross-section, a fourth embodiment of a third and a fourth edge 2^III and 2^IV respectively and a vertical assembly joining profile 30, during joining.

[0017] Accordingly figure 1 shows, in cross-section, a first and a second edge 2^I and 2^II respectively, during assembly. The figure shows parts of a flooring material comprising sheet-shaped floor elements 1 with a mainly square or rectangular shape. The floor elements 1 are provided with edges 2, a lower side 5 and an upper decorative layer 3. The floor elements 1 are intended to be joined by means of joining members 10. The floor elements 1 are provided with male joining members 10^I on a first edge 2^I while a second edge 2^II of the floor elements 1 are provided with a female joining member 10^II. The second edge 2" is arranged on a side opposite to the first edge 2^I. The male joining member 10^I is provided with a tongue 11 and a lower side 5 groove 12. The female joining member 10^II is provided with a groove 13 and a cheek 14, the cheek 14 being provided with a lip 15. The floor elements 1 are intended to mainly be joined together by tilting the floor element 1 to be joined with an already installed floor element 1 or a row of already installed floor elements 1, with the male joining member 10^I of the floor element 1 angled downwards and that the first edge 2^I is allowed to be mainly parallel to the second edge 2^II of the already installed floor element 1 or elements 1. The tongue 11 of the tilted floor element 1 is then inserted into the groove 13 of the female joining member 10^II of the already installed floor element 1 or elements 1, whereby the tilted floor element 1 is turned downwards, with its lower edge as a pivot axis, so that the lip 15 eventually falls into the lower side 5 groove 12 where the decorative upper layer 3 of the floor elements 1 are mainly parallel.

[0018] The embodiment shown in figure 2 corresponds mainly with the one shown in figure 1. In accordance with the present invention, the lip 15 and lower side 5 groove 12 are, however, provided with a cam 16 and a cam groove 17 which provides a snap action locking.

[0019] The embodiment shown in figure 3 corresponds mainly with the one shown in figure 1 and 2 above. In accordance with the invention, the lip 15 and lower side 5 groove 12 are, however, provided with a cam 16 and a cam groove 17 which provides a snap action locking.

[0020] The embodiment shown in figure 4 corresponds mainly with the one shown in figure 1 above. In accordance with the invention, the lip 15 and cheek 14 is however shaped as a thin resilient section which provides a snap action locking.

[0021] Figure 5 shows, in cross-section, a third and a fourth edge 2^III and 2^IV respectively, of a floor element 1 according to any of the figures 1 to 4. The floor elements 1 are provided with a male vertical assembly joining member 10^III on a third edge 2^III while a fourth edge 2^IV is provided with a female vertical assembly joining member 10^II. The fourth edge 2^IV is placed on a side opposite to the third edge 2^III.

[0022] The male vertical assembly joining members 10^III are provided with mainly vertical lower cheek surfaces 21 arranged parallel to the closest edge 2. The lower cheek surfaces 21 are intended to interact with mainly vertical upper cheek surfaces 22 arranged on the female vertical assembly joining members 10^IV so that two joined adjacent floor elements 1 are locked against each other in a horizontal direction. The male vertical assembly joining members 10^III are moreover provided with two snapping hooks 23 while the female vertical assembly joining members 10^IV are provided with matching undercuts 24, which by being provided with mainly horizontal locking surfaces limits the vertical movement between two joined adjacent floor elements 1.

[0023] The joint between a third and a fourth edge 2^III and 2^IV respectively of two joined floor elements 1 further comprises contact surfaces which are constituted by the horizontal locking surfaces of the undercuts 24 and hooks 23, the mainly vertical upper cheek surfaces 22 lower cheek surfaces as well as upper mating surfaces 25.

[0024] The joint between two joined floor elements 1 also comprises cavities 6.

[0025] The embodiment shown in figure 6 corresponds in the main with the one shown in figure 5. The male vertical assembly joining members 10^III are, however, provided with only one snapping hook 23 while the female vertical assembly joining members 10^IV are provided with a matching undercut 24, which by being provided with mainly horizontal locking surfaces limits vertical movement between two joined adjacent floor boards 1.

[0026] The embodiment shown in figure 7 corresponds in the main with the one shown in figure 6. The snapping hook 23 on the male vertical assembly joining member 10^III is, however, moved somewhat inwards in the floor element 1 whereby a guiding angle is formed above the undercut 24 of the female vertical joining member 10^IV.

[0027] The embodiment shown in figure 8 corresponds mainly with the one shown in figure 7. Both the third and the fourth edges 2^III and 2^IV respectively are, however, provided with male vertical assembly joining members 10^III. A vertical assembly joining profile 30, provided with a female vertical assembly joining profile 10^IV on both sides of a vertical symmetry line, is used for joining the two floor elements 1.

[0028] The female vertical assembly joining members 10^IV of the vertical assembly joining profile 30 are equipped similar to the female vertical assembly joining members 10^IV in figure 7 above.

[0029] Two adjacent edges 2 of a floor element 1 can at the same time, and in the same turning motion, be joined with a floor element 1 adjacent to the first edge 2^I and a floor element 1 adjacent to the third or fourth edge 2^III and 2^IV respectively, when assembling floor elements 1 according to the above described embodiments.

[0030] The floor elements 1 according to the present invention most often comprises a core. The core is most often comprised of particles or fiber of wood bonded with resin or glue. It is advantageous to coat the surface closest to the joint in cases where the floor will be exposed to high levels of moisture since the cellulose based material is sensitive to moisture. This coating may suitably incorporate resin, wax or some kind of lacquer. It is not necessary to coat the joint when it is to be glued since the glue itself will protect from moisture penetration. The upper decorative layer 3 is constituted of a decorative paper impregnated with melamine-formaldehyde resin. One or more so called overlay sheets of a-cellulose, impregnated with melamine-formaldehyde resin may possibly be placed on top of the decorative layer. The abrasion resistance may be improved by sprinkling one or more of the sheets with hard particles of for example alpha-aluminum oxide, silicon carbide or silicon oxide. The lower side 5 may suitably be coated with lacquer or a layer of paper and resin.

[0031] The invention is not limited by the embodiments shown since they can be varied within the scope of the invention.

Claims

1. Flooring material comprising sheet-shaped floor elements (1) with a mainly square or rectangular shape, which floor elements (1) are provided with edges (2), a lower side (5) and an upper decorative layer (3), whereby the floor elements (1) are intended to be joined by means of joining members (10), wherein

- the floor elements (1) are provided with male joining members (10^I) on a first edge (2^I), while a second edge (2^II) of the floor elements (1) is provided with a female joining member (10^II), whereby the male joining member (10^I) is provided with a tongue (11) and a lower side (5) groove (12) while the female joining member (10^II) is provided with a groove (13) and a cheek (14), the cheek (14) being provided with a lip (15), said lip (15) and cheek (14) being shaped as a thin resilient section which provides a snap action locking, or, alternatively said lip (15) and said lower side (5) groove (12) being provided with a cam and a cam groove capable of providing a snap action locking, whereby the floor elements (1) are intended to mainly be joined together by tilting the floor element (1) to be joined with an already installed floor element (1) or a row of already installed floor elements (1), with the male joining member (10^I) of the floor element (1) angled downwards, and that the first edge (2^I) is allowed to be mainly parallel to the second edge (2^II) of the already installed floor element (1) or elements (1), whereby the tongue (11) of the tilted floor element (1) is inserted into the groove (13) of the female joining member (10^II) of the already installed floor element (1) or elements (1), whereby the tilted floor element (1) is turned downwards, with its lower edge as a pivot axis, so that the lip (15) eventually snaps into the lower side (5) groove (12) where the decorative upper layer (3) of the floor elements (1) are mainly parallel,

characterized in that

- the floor elements (1), on a third edge (2^III), are provided with a male vertical assembly joining member (10^III), while a fourth edge (2^IV) is provided with female vertical assembly joining member (10^IV), the fourth edge (2^IV) being arranged on a side opposite to the third edge (2^III), and

- two adjacent edges (2) of a floor element (1), at the same time, and in the same turning motion, can be joined with a floor element (1) adjacent to the first edge (2^I) and a floor element adjacent to the third or fourth edge (2^III and 2^IV, respectively).

2. Flooring material according to claim 1, characterized in that the joint between two joined floor elements (1) also comprises cavities (6).

3. Flooring material according to any of the preceding claims, characterized in that the floor elements (1) have a core comprised of particles or fiber of wood bonded with resin or glue.

Ansprüche

1. Bodenbelagmaterial, umfassend plattenförmige Bodenelemente (1) mit einer im Wesentlichen quadratischen oder rechteckigen Gestalt, wobei jedes der Bodenelemente (1) mit Kanten (2), einer Unterseite (5) und einer oberen dekorativen Schicht (3) versehen ist, wobei die Bodenelemente (1) dazu bestimmt sind, mittels Verbindungselementen (10) verbunden zu werden, bei dem

- die Bodenelemente (1) an einer ersten Kante (2^I) mit männlichen Verbindungselementen (10^I) versehen sind, während eine zweite Kante (2^II) der Bodenelemente (1) mit einem weiblichen Verbindungselement (10^II) versehen ist, wodurch das männliche Verbindungselement (10^I) mit einer Feder (11) und einer Nut (12) der Unterseite (5) versehen ist, während das weibliche Verbindungselement (10^II) mit einer Nut (13) und einer Backe (14) versehen ist, wobei die Backe (14) mit einer Lippe (15) versehen ist, wobei die Lippe (15) und die Backe (14) als ein dünner elastischer Abschnitt geformt sind, der eine Schnappverriegelung bereitstellt, oder alternativ die Lippe (15) und die Nut (12) der unteren Seite (5) mit einem Nocken und einer Nockennut versehen sind, die eine Schnappverriegelung bereitstellen können, wobei die Bodenelemente (1) im Wesentlichen zusammengefügt werden sollen, indem ein Bodenelement (1) gekippt wird, das mit einem bereits installierten Bodenelement (1) oder einer Reihe von bereits installierten Bodenelementen (1) verbunden werden soll, wobei das männliche Verbindungselement (10^I) des Bodenelements (1) nach unten gewinkelt ist, während es der ersten Kante (2') erlaubt ist, im Wesentlichen parallel zur zweiten Kante (2^II) des schon installierten Bodenelements (1) oder der schon installierten Bodenelemente (1) zu sein, wobei die Feder (11) des gekippten Bodenelements (1) in die Nut (13) des weiblichen Verbindungselements (10^II) des schon installierten Bodenelements (1) oder der schon installierten Bodenelemente (1) eingesetzt wird, wobei das gekippte Bodenelement (1) mit seiner unteren Kante als Drehachse nach unten gedreht wird , so dass die Lippe (15) schließlich in die Nut (12) der Unterseite (5) einschnappt, wo die obere Dekorationsschicht (3) der Bodenelemente (1) weitgehend parallel sind,

dadurch gekennzeichnet, dass

- die Bodenelemente (1) an einer dritten Kante (2^III) mit einem männlichen vertikalen Montageverbindungselement (10^III) versehen sind, während eine vierte Kante (2^IV) mit einem weiblichen vertikalen Montageverbindungselement (10^IV) versehen ist, wobei die vierte Kante (2^IV) auf einer der dritten Kante (2^III) gegenüberliegenden Seite angeordnet ist, und

- zwei benachbarte Kanten (2) eines Bodenelements (1) gleichzeitig und in der gleichen Drehbewegung mit einem Bodenelement (1) benachbart zur ersten Kante (2^I) und einem Bodenelement benachbart zur dritten oder vierten Kante (2^III bzw. 2^IV) verbunden werden können.

2. Bodenbelagmaterial nach Anspruch 1, dadurch gekennzeichnet, dass die Verbindung zwischen zwei verbundenen Bodenelementen (1) auch Hohlräume (6) umfasst.

3. Bodenbelagmaterial nach einem der vorstehenden Ansprüche, dadurch gekennzeichnet, dass die Bodenelemente (1) einen Kern aufweisen, der Partikel oder Fasern aus Holz umfasst, die mit Harz oder Klebstoff verbunden sind.

Revendications

1. Matériau de revêtement de sol qui comprend des éléments de revêtement de sol en forme de feuille (1) comprenant une configuration de forme principalement carrée ou rectangulaire, lesdits éléments de revêtement de sol (1) étant munis de bords (2), d'un côté inférieur (5) et d'une couche décorative supérieure (3), dans lequel les éléments de revêtement de sol (1) sont destinés à être joints au moyen d'éléments de jonction (10) ; dans lequel

- les éléments de revêtement de sol (1) sont munis d'éléments de jonction mâles (10^I) sur un premier bord (2^I), tandis qu'un deuxième bord (2^II) des éléments de revêtement de sol (1) est muni d'un élément de jonction femelle (10^II) ; dans lequel l'élément de jonction mâle (10^I) est équipé d'une languette (11) et d'une rainure (12) sur le côté inférieur (5), tandis que l'élément de jonction femelle (10^II) est équipé d'une rainure (13) et d'une joue (14), la joue (14) étant munie d'une lèvre (15), ladite lèvre (15) et ladite joue (14) étant configurées sous la forme d'un mince tronçon résilient qui fournit un verrouillage par l'intermédiaire d'une action d'encliquetage ou, en variante, ladite lèvre (15) et ladite rainure (12) sur le côté inférieur (5) étant munies d'une came et d'une rainure de came capables de fournir un verrouillage par l'intermédiaire d'une action d'encliquetage ; dans lequel les éléments de revêtement de sol (1) sont destinés à être joints les uns aux autres à titre principal par l'intermédiaire d'une inclinaison de l'élément de revêtement de sol (1) qui doit être joint à un élément de revêtement de sol (1) déjà monté ou à une rangée d'éléments de revêtement de sol (1) déjà montés, l'élément de jonction mâle (10^I) de l'élément de revêtement de sol (1) formant un angle orienté vers le bas ; et dans lequel il est fait en sorte que le premier bord (2^I) soit principalement parallèle au deuxième bord (2^II) de l'élément de revêtement de sol (1) ou des éléments de revêtement de sol (1) déjà monté(s) ; dans lequel la languette (11) de l'élément de revêtement de sol incliné (1) est insérée dans la rainure (13) de l'élément de jonction femelle (10^II) de l'élément de revêtement de sol (1) ou des éléments de revêtement de sol (1) déjà monté(s) ; dans lequel l'élément de revêtement de sol incliné (1) est soumis à une rotation orientée vers le bas, son bord inférieur faisant office d'un axe de pivotement, d'une manière telle que la lèvre (15) viennent en définitive s'insérer par encliquetage dans la rainure (12) sur le côté inférieur (5), les couches supérieures décoratives (3) des éléments de revêtement de sol (1) étant principalement parallèles ;

caractérisé en ce que

- les éléments de revêtement de sol (1), sur un troisième bord (2^III), sont équipés d'un élément de jonction mâle (10^III) pour un assemblage vertical, tandis qu'un quatrième bord (2^IV) est équipé d'un élément de jonction femelle (10^IV) pour un assemblage vertical, le quatrième bord (2^IV) étant disposé sur un côté opposé au troisième bord (2^III) ; et

- deux bords adjacents (2) d'un élément de revêtement de sol (1), en même temps et au cours du même mouvement de rotation, peuvent être joints à un élément de revêtement de sol (1) adjacent au premier bord (2^I) et à un élément de revêtement de sol adjacent au troisième ou au quatrième bord (2^III et 2^IV, respectivement).

2. Matériau de revêtement de sol selon la revendication 1, caractérisé en ce que le joint entre deux éléments de revêtement de sol joints (1) comprend également des cavités (6).

3. Matériau de revêtement de sol selon l'une quelconque des revendications précédentes, caractérisé en ce que les éléments de revêtement de sol (1) possèdent une partie centrale qui comprend des particules ou des fibres de bois liées avec de la résine ou avec de la colle.

Drawing