BACKGROUND OF INVENTION
1. Field of the Invention
[0002] This invention is directed to a release mechanism for a mandrel of a jarring device
commonly referred to as a jar. Jars are used in the well drilling industry to free
downhole tools that may become lodged in a well. An upward or downward force can be
supplied to a tubular string which includes the affected tool in order to break free
the tool from the well bore.
2. Description of Related Art
[0003] Typically, a release mechanism in the form of an annular collet is provided which
normally prevents axial movement of the mandrel. The mandrel is spring biased to move
with significant force in an upward or downward direction. If a sufficient force is
placed on the mandrel, the collet will release.
[0004] U.S. Patent No. 5,022,473 discloses a release assembly which comprises a plurality of angular segments 62 and
162 that engage in slots 86 and 88, and 186 and 188 respectively. It has been found
that this arrangement can result in the segments 62 and 162 becoming out of alignment
which could result in the failure of the release mechanism. As disclosed in the patent,
the jar requires two sets of release lugs to withstand the anticipated tensile load.
In this design the two lug assemblies must be spaced further apart than the total
travel of the jar to prevent the lower lug from inadvertently engaging the groove
of the upper lug assembly. If a third lug assembly were necessary it would have to
be spaced a distance greater than the jar stroke from the lower set. This would significantly
increase the total length of the jar and also the cost.
BRIEF SUMMARY OF THE INVENTION
[0005] The present invention solves the above noted problem by providing a plurality of
angular lug segments each of which has two or more projections that engage corresponding
grooves in the mandrel.
[0006] In order to avoid misalignment or a jarring situation, the projections having either
a differing width or are spaced at different distances. The grooves on the mandrel
have a complimentary configuration as will be explained below.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)
[0007]
FIG. 1 is a cross-sectional view of a first embodiment of the release lugs as shown
in a neutral position.
FIG. 2 is a cross-sectional view of the first embodiment of the release lugs just
prior to release of the mandrel.
FIG. 3 is a cross-sectional view of the release lugs of FIG. 1 in a release position
with the mandrel initially moving.
FIG. 4 is a cross-sectional view of the mandrel in a completely released position.
FIG. 5 is a perspective view of a release lug according to a first embodiment of the
invention.
FIG. 6 is a perspective view of a plurality of release lugs forming a release mechanism
according to a first embodiment of the invention.
FIG. 7 is a cross-sectional view of a second embodiment of the release lugs shown
in a neutral position.
FIG. 8 is a cross-sectional view of the release lugs of the second embodiment in a
fully released mode.
FIG. 9 is a segmented cross-sectional view of an entire jar including the release
lugs of FIG. 7.
FIG. 10 is a cross-sectional view taken along line 10-10 of FIG. 9.
FIG. 11 is a cross sectional view of a second embodiment of a release mechanism.
FIG. 12 is a prospective view of a spring used in the embodiment of FIG. 11.
FIG. 13 is a perspective view of a portion of the release mechanism shown in figure
11.
DETAILED DESCRIPTION OF THE INVENTION
[0008] FIG. 1 illustrates a release mechanism including a plurality of release lugs 17 surrounding
mandrel 21 of the jar such as that shown in FIG. 9.
[0009] The jar includes a central housing 11, a Belleville spring stack 12, a restrictor
orifice 14 and one or more check valves 13, an annular sleeve 15 surrounding mandrel
21 and an annular trigger sleeve 16 having an inwardly projecting lip 33. Annular
trigger sleeve 16 is spring biased against a shoulder 9 provided in housing 11 by
a spring 19 at lip 33. A lubricant fitting housing 151 is threadedly coupled to the
downhole portion of housing 11.
[0010] As shown in FIG. 5, each release lug 17 includes a plurality of projections 18 of
varying width on its interior surface. Projections 18 in this embodiment are evenly
spaced from each other. The exterior surface of the release lug includes a plurality
of grooves 37 which are adapted to receive projections 36 of the trigger sleeve 16
as shown in FIG. 4. A plurality of smaller grooves 41, 42, 43 and 44 are also provided
on the exterior surface of release lugs 17 and are adapted to hold garter springs
38 as shown in FIG.6. A plurality of the release lugs are used to form a release mechanism
as shown in FIG. 6 having spaces 43 between the release lugs. Although six release
lugs are shown any number of segments for example, 2 thru 12 may be used.
[0011] In the rest position shown in FIG. 1, surfaces 35 of the release lugs are in contact
with the interior surface of trigger sleeve 16 and projections 18 are located within
grooves 32 provided on the outer surface of mandrel 21. As an upward force is applied
to mandrel 21 which would be from the left as shown in FIG. 1, mandrel 21 and release
lugs 17 will travel to the left, thereby compressing Belleville spring stack 12. As
the surfaces 35 align with grooves 31 of the trigger sleeve 16, the beveled surfaces
of the projections and grooves of the trigger sleeve, release lugs and mandrel grooves
will allow the surfaces to be forced outwardly into grooves 31 resulting in projections
18 disengaging from grooves 32 in the mandrel. The mandrel then is free to move in
an upward direction or to the left as shown in FIG. 4. The overall operation of a
hydraulic jar is well known and explained in
U.S. Patent No. 6,290,004 and
7,510,008, the entire contents of which are expressly incorporate herein by reference thereto.
[0012] In order to reload the jar, a downward force is placed on the mandrel which will
move the mandrel downward. The garter springs 38 will cause the release lugs to return
to their original position with the projections 18 in grooves 32.
[0013] Spring 19 which is now compressed will move trigger sleeve 16 back to the neutral
position shown in FIG. 1. In the embodiment of FIGS. 7 and 8, the release lugs 57
have been changed to include a plurality of projections 58 that are non-uniformly
spaced apart from each other rather than having varying widths. The grooves 59 in
the mandrel are also spaced apart accordingly to receive projections 59 in the neutral
position as shown in FIG. 7. The outer surfaces of the release lugs are formed in
the same fashion as the lugs shown in FIG. 5 so that in the released position of FIG.
8, surfaces 35 of the release lug are located within grooves 31 of the trigger sleeve
16.
[0014] FIG. 9 illustrates an embodiment of a complete jarring tool that incorporates the
release lugs of the embodiment shown in FIGS. 7 and 8. The jar includes a connector
100 for connecting the jar to a tubular string, upper housing members 102 and 103,
lubricating fitting 104, central housing 11, a lower lubricating fitting 151, lower
housing member 152 and lower connector 141. The jar also includes a Bellville spring
stack 12. The housing members are threadably connected to each other at 130, 131,
132, 133, 134 and 135. The mandrel of the jar includes an upper portion 160 which
is threadedly connected to connector 100, a central portion 21 and a lower portion
153. The mandrel portions are connected together by threads at 136 and 158. Suitable
seals are provided at 121, 122, 123, 124, 125, 126, 129 and 139. A floating piston
127 surrounds the lower portion of mandrel 153. A lubricating material is introduced
into the housing through fittings 140 and 141. The upper portion of the mandrel 160
includes an annular raised portion 138 which acts as a hammer against an anvil shoulder
137 on housing upper end member 102. As shown in FIG. 10, upper housing member 103
may comprise a hexagon surface 171 which received a hexagon outer surface 172 on the
mandrel portion 160.
[0015] The jarring tool of FIG. 9 may incorporate the release lugs shown in the embodiments
of FIG. 5 or that of the embodiment of FIGS. 7 and 8.
[0016] Figures 11-13 illustrate a second embodiment of a release mechanism. Annular trigger
sleeve 216 includes an annular enlarged portion 218. A plurality of arcuate release
lugs 251, 252, 253, 254, 255, and 256 are positioned within the trigger sleeve 216
and are angularly spaced by gaps 260 as shown in figure 13. Each release lug includes
a plurality of annular projections 232 and a plurality of annular grooves 234 formed
between the projections on its outer surface. They are adapted to interface with an
annular projections 219 and annular grooves 220 formed on the interior surface of
trigger sleeve 216 when in the release mode.
[0017] The interior surface of each release lug includes a plurality of angular projections
235 and a plurality of angular grooves 233 between the projections that are adapted
to interface with projections and grooves formed on the outer surface of a mandrel
21 in the manner shown in fig. 2.
[0018] Each release lug also includes a pair of grooves 240, 241 that are adapted to receive
annular leaf springs 230, 231 shown in fig 12. Leaf springs 230 and 231 include a
gap 241.
[0019] Figure 13 is a perspective view of the release lugs in an annular array surrounding
a mandrel, not shown, similar to figure 6.
[0020] Figure 11 shows the release lugs in a non-release positon. As portions 246 and 217
of the release lugs, enter undercut portions 220, 205 of the trigger sleeve, release
lugs 251-256 will expand outwardly thereby releasing the mandrel in a manner similar
to that shown in figure 4.
[0021] Although the present invention has been described with respect to specific details,
it is not intended that such details should be regarded as limitations on the scope
of the invention, except to the extent that they are included in the accompanying
claims.
1. A release mechanism for a jarring tool having a mandrel comprising:
a plurality of arcuate release lugs, each release lug including an inner surface and
an outer surface;
a plurality of axially spaced projections on the inner surface of the release lugs
and a plurality of grooves on the outer surface of the release lugs;
a mandrel having a plurality of axially spaced grooves on an outer surface of the
mandrel; and
an annular trigger sleeve surrounding the mandrel, the release lugs being positioned
between the annular trigger sleeve and the mandrel, and one or more springs surrounding
and in contact with the release lugs.
2. A release mechanism for a jarring tool as claimed in claim 1 wherein the projections
have different axial widths.
3. A release mechanism for a jarring tool as claimed in claim 2 wherein the grooves in
the mandrel have a width corresponding to the width of the projections on the inner
surface of the release lugs.
4. A release mechanism for a jarring tool as claimed in claim 1 including three projections
that are axially spaced from each other by a different distance.
5. A release mechanism for a jarring tool as claimed in claim 4 including at least three
grooves in the outer surface of the mandrel, the grooves being axially spaced from
each other by a different distance.
6. A jarring tool comprising:
a housing;
a mandrel having a plurality of axially spaced grooves;
a trigger sleeve surrounding the mandrel;
a plurality of axially extending arcuate release lugs having an inner and outer surface,
each lug including a plurality of axially spaced projections on its inner surface
and a plurality of grooves on its outer surface;
said release lugs being positioned between the mandrel and the trigger sleeve; and
a spring means surrounding the mandrel, and one or more springs surrounding and in
contact with the release lugs.
7. A jarring tool as claimed in claim 6 wherein the projections have varying widths.
8. A jarring tool as claimed in claim 6 including three projections that are axially
spaced from each other of a different distance.
9. A jarring tool as claimed in claim 6 further including an anvil on the housing and
a hammer surface on the mandrel.
10. A jarring tool as claimed in claim wherein the one or more springs comprise a plurality
of springs surrounding the release lugs thereby forming a circular array of release
lugs which engages an outer surface of the mandrel.
11. A jarring tool as claimed in claim 10 wherein the plurality of springs comprise leaf
springs.
12. A jarring tool as claimed in claim 10 wherein the plurality of springs comprise garter
springs.
13. The release mechanism of claim 1 wherein the one or more springs comprises leaf springs.