BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to a power receiving device for receiving power from
a power transmission device in a noncontact manner, and a power transmission device
for transmitting power to a power receiving device in a noncontact manner.
Description of the Background Art
[0002] As disclosed in Japanese Patent Laying-Open Nos.
2013-154815,
2013-146154,
2013-146148,
2013-110822, and
2013-126327, there have been known power transmission systems using power transmission devices
and power receiving devices for transmitting and receiving power in a noncontact manner.
WO 2011/074091 A and Japanese Patent Laying-Open No.
2013-132171 each disclose a coil and a magnetic shield. Particularly, in the magnetic shield
disclosed in
WO 2011/074091 A, a double-layer structure configured by a metal sheet and a magnetic sheet so as
to face the coil is used.
[0003] DE 10 2011 056 807 A1 relates to a magnetic field shield for electromagnetic fields, preferably in the
frequency range of 50 Hz to 200 kHz, essentially comprising a composite sheet formed
from at least three layers arranged one above the other, wherein at least one of the
layers is made of electrical steel sheet or electrical steel strip. In order to provide
at low cost such a magnetic field shield that has low weight and good shielding effect,
it is proposed that at least one of the layers is made of sheet steel and at least
one of the layers is made of plastic and/or elastomer, wherein the at least one layer
made of plastic and/or elastomer integrally bonds together the at least one layer
made of electrical steel sheet/electrical steel strip and the at least one layer made
of sheet steel.
[0004] JP 2009 076 513 A discloses a shield structure in which a planar coil for transmitting electric power
composed of coils is wound in a plane, and magnetic shield bodies are arranged on
the back of the coils, a metal sheet is arranged in a portion to a secondary battery
positioned on a surface opposite to a surface at least at the coil arrangement side
of the magnetic shield bodies.
SUMMARY OF THE INVENTION
[0005] In the magnetic shield, magnetic flux emitted from the coil enters the inside of
the magnetic sheet, thereby suppressing the leakage of the magnetic flux to the outside.
Furthermore, the metal sheet blocks the leakage of the magnetic flux rushing out of
the magnetic sheet to the outside.
[0006] However, magnetic flux that reaches the metal sheet generates an eddy current on
a surface of the metal sheet. This eddy current generates a new electromagnetic field.
As a result, it is conceivable that this electromagnetic field is radiated from the
surface of the metal sheet to the outside, and leaks to the outside.
[0007] The present invention has been made in view of the above problem, and an object of
the present invention is to provide a power receiving device using a magnetic shield
having a structure capable of more reliably suppressing radiation of an electromagnetic
field to the outside, a vehicle including the power receiving device, and a power
transmission device.
[0008] In each of these power receiving device, vehicle, and power transmission device,
the magnetic shield includes a first magnetic sheet, a second magnetic sheet, and,
a conductive sheet interposed between the first magnetic sheet and the second magnetic
sheet. The conductive sheet includes either copper or graphite.
[0009] By employing this magnetic shield configuration, an eddy current is generated on
a surface of a metal sheet by magnetic flux rushing out of the first magnetic sheet.
Even in a case where an electromagnetic field is radiated from a surface of the conductive
sheet due to this eddy current, the second magnetic sheet can suppress discharge of
the electromagnetic field to the outside.
[0010] The foregoing and other objects, features, aspects and advantages of the present
invention will become more apparent from the following detailed description of the
present invention when taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0011]
Fig. 1 is a diagram showing a power transmission system.
Fig. 2 is a perspective view showing a structure of a power receiving unit in a state
mounted in a vehicle in the first embodiment.
Fig. 3 is a perspective view showing a structure of a coil unit and a power receiving
coil in a state mounted in the vehicle in the first embodiment.
Fig. 4 is a diagram as viewed from below, showing an arrangement relation between
the power receiving unit and a magnetic shield in a state mounted in the vehicle,
in the first embodiment.
Fig. 5 is a sectional view taken along a line V-V in Fig. 4.
Fig. 6 is a sectional view showing a structure of the magnetic shield in the first
embodiment.
Fig. 7 is schematic sectional view illustrating a function of the magnetic shield
in the first embodiment.
Fig. 8 is schematic sectional view illustrating a function of the magnetic shield
in the background art.
Fig. 9 is a sectional view showing a structure of a magnetic shield in another mode
of the first embodiment.
Fig. 10 is a bottom view (diagram as viewed from below) showing an arrangement relation
between a power receiving unit and a magnetic shield in a state mounted in a vehicle
in a second embodiment.
Fig. 11 is a sectional view taken along a line XI-XI in Fig. 10.
Fig. 12 is a perspective view showing a power transmission unit in a state placed
in a parking area in a third embodiment.
Fig. 13 is a perspective view showing a structure of a coil unit and a power transmission
coil in a state placed in the parking area in the third embodiment.
Fig. 14 is a sectional view showing a placed state of the power transmission unit
and the magnetic shield in a state placed in the parking area in the third embodiment.
Fig. 15 is a sectional view showing a placed state of a power transmission unit and
a magnetic shield in a state placed in a parking area in a fourth embodiment.
Fig. 16 is a diagram showing a structure of a power receiving unit in a state mounted
in a vehicle in a fifth embodiment.
Fig. 17 is a bottom view (diagram as viewed from below) showing an arrangement relation
between a power receiving unit and a magnetic shield in a state mounted in the vehicle
in the fifth embodiment.
Fig. 18 is a sectional view taken along a line XVIII-XVIII in Fig. 17.
Fig. 19 is a plan view showing a structure of another magnetic shield in the fifth
embodiment.
Fig. 20 is a sectional view taken along a line XX-XX in Fig. 19.
Fig. 21 is a diagram showing a structure of a power transmission unit in a state placed
in a parking area in a sixth embodiment.
Fig. 22 is a sectional view showing a placed state of the power transmission unit
and a magnetic shield in a state placed in the parking area in the sixth embodiment.
Fig. 23 is a sectional view showing a structure of another magnetic shield in the
sixth embodiment.
Fig. 24 is a sectional view showing a structure of another magnetic shield in each
of the embodiments.
DESCRIPTION OF THE PREFERRED EMBODIMENTS (POWER TRANSMISSION SYSTEM 1000)
[0012] With reference to Fig. 1, a power transmission system 1000 for transmitting power
in a noncontact manner will be described. Power transmission system 1000 includes
an electric vehicle 100, and an external power supply device 300. Electric vehicle
100 includes a vehicle body 110, and a power receiving device 200. Vehicle body 110
has a vehicle ECU 120, a rectifier 130, a DC/DC converter 140, a battery 150, a power
control unit 160, a motor unit 170, a communication unit 180, and the like.
[0013] Power receiving device 200 includes a power receiving unit 210, and a capacitor 220.
Power receiving unit 210 includes, for example, a power receiving coil 250, and a
coil unit (ferrite core) 260. Power receiving coil 250 and capacitor 220 are connected
in series, but may be connected in parallel.
[0014] The number of turns of power receiving coil 250 is appropriately set so as to increase
a distance between power receiving coil 250 and a power transmission coil 450, a Q
value (e.g., Q ≥ 100) showing resonance strength of power receiving coil 250 and power
transmission coil 450, a coupling coefficient κ showing a coupling degree of the resonance
strength, and the like. Power receiving coil 250 is connected to rectifier 130. Rectifier
130 converts an AC current supplied from power receiving device 200 into a DC current,
to supply the converted DC current to DC/DC converter 140.
[0015] External power supply device 300 includes a power transmission device 400, a high
frequency power device 310, a power transmission ECU 320, and a communication unit
322. High frequency power device 310 is connected to an AC power supply 330, and power
transmission device 400. Power transmission device 400 includes a power transmission
unit 410 and a capacitor 420. Power transmission unit 410 includes, for example, power
transmission coil 450 and a coil unit (ferrite core) 460. Power transmission coil
450 and capacitor 420 are connected in series, but may be connected in parallel. High
frequency power device 310 converts power received from AC power supply 330 into high-frequency
power, to supply the converted high-frequency power to power transmission coil 450.
Power transmission coil 450 transmits power to power receiving coil 250 of power receiving
unit 210 in a noncontact manner by electromagnetic induction.
(STRUCTURE OF POWER RECEIVING UNIT 210)
[0016] With reference to Figs. 2 and 3, a structure of power receiving unit 210 will be
described. In the drawings, "D" denotes a vertically downward direction D. "L" denotes
a vehicle left direction L. "R" denotes a vehicle right direction R. "F" denotes a
vehicle forward direction F. "B" denotes a vehicle backward direction B. "U" denotes
a vertically upward direction U. These are common in each drawing described later.
[0017] Power receiving unit 210 includes power receiving coil 250 and core unit 260. In
core unit 260, power receiving coil 250 is spirally wound around surroundings including
upper and lower surfaces of core unit 260 with a coil-winding axis (horizontal axis)
O1 extending along a front-back direction (arrow BF direction in the drawing) of the
vehicle as the center.
[0018] Core unit 260 has a plate-like shape as a whole. Core unit 260 is configured by combining
a plurality of split cores, and these split cores are surrounded by insulating paper.
As each of the split cores, ferrite is used. The core unit is not limited to the split
cores, but may be a sheet of ferrite.
[0019] Power receiving coil 250 and core unit 260 are sealed by resin 230, and power receiving
unit 210 has a flat plate-like cube shape as a whole. A total of four mounting flanges
217 integrally molded by resin and having attachment holes are provided on side surfaces
of power receiving unit 210, and fixed to a floor panel 114 located on a bottom surface
of vehicle body 110, by using bolts 218.
(FIXING OF POWER RECEIVING UNIT 210)
[0020] With reference to Figs. 4 and 5, a fixed state of power receiving unit 210 to floor
panel 114 will be described. A magnetic shield 500 is located on power receiving unit
210, and power receiving unit 210 and magnetic shield 500 are fixed to floor panel
114 such that magnetic shield 500 is interposed between power receiving unit 210 and
floor panel 114. As shown in Fig. 4, a size of magnetic shield 500 is a size including
power receiving unit 210 in plan view, and the whole of power receiving unit 210 faces
magnetic shield 500. Specifically, an upper surface of power receiving unit 210 and
a lower surface of magnetic shield 500 vertically face each other.
(STRUCTURE OF MAGNETIC SHIELD 500)
[0021] With reference to Figs. 5 to Fig. 8, a structure and a function of magnetic shield
500 will be described. With reference to Figs. 5 and 6, magnetic shield 500 includes
a first magnetic sheet 520 located beside power receiving unit 210, a metal sheet
510 located opposite to power receiving unit 210 with first magnetic sheet 520 interposed
therebetween, and a second magnetic sheet 530 located opposite to first magnetic sheet
520 (beside floor panel 114) with metal sheet 510 interposed therebetween.
[0022] That is, metal sheet 510 is interposed between first magnetic sheet 520 and second
magnetic sheet 530. First magnetic sheet 520, metal sheet 510, and second magnetic
sheet 530 have substantially the same planar size, and first magnetic sheet 520 and
second magnetic sheet 530 are fixed at edges (whole circumference). The planar sizes
of first magnetic sheet 520 and second magnetic sheet 530 each are desirable to be
a planar area of power receiving unit 210. More specifically, the planar sizes of
first magnetic sheet 520 and second magnetic sheet 530 each are desirable to be greater
than or equal to the planar area of core unit 260.
[0023] A thickness (t2) of first magnetic sheet 520 and a thickness (t3) of second magnetic
sheet 530 each are around 0.5 mm to 2mm. As each of first magnetic sheet 520 and second
magnetic sheet 530, for example, a sheet material having a layered structure configured
by a ferrite layer as a magnetic material, and an insulating layer is used. The sheet
is not limited the sheet having the layered structure, but may be a sheet having a
magnetic characteristic.
[0024] As metal used in metal sheet 510, a material that generates less heat due to magnetic
flux is suitable. For example, a sheet having copper as a base material is used, and
the product name "REMILESS/REMI" manufactured by KITAGAWA INDUSTRIES CO., LTD. can
be used. A thickness t1 of "REMILESS/REMI: registered trademark" is about 35 µm.
[0025] Although a case of using metal sheet 510 in magnetic shield 500 is described, the
sheet is not limited to the metal sheet. Any conductive sheet may be employed. For
example, a conductive sheet using graphite may be employed. The same applies in each
of embodiments described below.
[0026] With reference to Fig. 7, by having a three layer structure including first magnetic
sheet 520, metal sheet 510, and second magnetic sheet 530 described above, magnetic
shield 500 has a function described below
[0027] Most of magnetic flux M1 that rushes out of power receiving unit 210 enters the inside
of first magnetic sheet 520. However, a part of magnetic flux M2 rushes out of first
magnetic sheet 520 to reach metal sheet 510. On a surface of metal sheet 510, an eddy
current S1 is generated due to the reaching of magnetic flux M2. A new electromagnetic
field M21 is radiated from the surface of metal sheet 510 due to the eddy current
S1. This radiated electromagnetic field M21 enters the inside of second magnetic sheet
530, thereby suppressing discharge of electromagnetic field M21 to the outside.
[0028] On the other hand, as shown in Fig. 8, in the case of magnetic shield 500Z in the
background art, second magnetic sheet 530 is not provided. As a result, electromagnetic
field M21 generated on the surface of metal sheet 510 due to eddy current S1 is radiated
to the outside.
[0029] Thus, in a case where magnetic shield 500 in this embodiment is used, second magnetic
sheet 530 is provided, thereby enabling suppression of leakage of electromagnetic
field M21 generated on the surface of metal sheet 510 to the outside (beside floor
panel 114).
(STRUCTURE OF MAGNETIC SHIELD OF ANOTHER MODE)
[0030] Fig. 9 shows a sectional structure of a magnetic shield in another mode of this embodiment.
A first magnetic sheet 520 located beside power receiving unit 210 forms a magnetic
path resulting from magnetic flux entering the inside. Therefore, first magnetic sheet
520 is designed so as to have a thickness not causing magnetic saturation. On the
other hand, an object of a second magnetic sheet 530 is to suppress leakage of an
electromagnetic field M21 generated on a surface of a metal sheet 510 to the outside
(beside a floor panel 114) as described above. Therefore, even when a thickness of
second magnetic sheet 530 is reduced compared to a thickness of first magnetic sheet
520, magnetic saturation is not caused. Accordingly, a thickness (t3) of second magnetic
sheet 530 may be made thinner than a thickness (t2) of first magnetic sheet 520. Consequently,
it is possible to reduce a cost required for providing second magnetic sheet 530.
(SECOND EMBODIMENT)
[0031] With reference to Figs. 10 and 11, a structure of a magnetic shield of this embodiment
will be described. Fig. 10 is a diagram as viewed from below showing an arrangement
relation between a power receiving unit 210 and a magnetic shield 500A, and Fig. 11
is a sectional view taken along a line XI-XI in Fig. 10.
[0032] A metal sheet 510 used in magnetic shield 500 described above has a size including
a whole surface of power receiving unit 210 in plan view. However, in a case of using
power receiving unit 210 in which a power receiving coil 250 is spirally wound around
a core unit 260 of this embodiment with a coil-winding axis (horizontal axis) O1 extending
along a front-back direction (arrow BF direction in the drawing) of the above vehicle
as the center, magnetic flux is intensively radiated/incident from both ends along
coil-winding axis (horizontal axis) O1.
[0033] Accordingly, magnetic shield 500A may be configured such that metal sheet 510 includes
two sheets, namely a first metal sheet 510A disposed beside a first end along coil-winding
axis (horizontal axis) O1 of power receiving unit 210, and a second metal sheet 510B
disposed beside a second end along coil-winding axis (horizontal axis) O1 of power
receiving unit 210, and magnetic shield 500A is partially located on power receiving
unit 210.
[0034] In this case, magnetic flux M is emitted (or incident) from each of end faces 261
and 263 of core unit 260, and therefore first metal sheet 510A is preferably disposed
so as to include end face 261 in plan view, and second metal sheet 510B is preferably
disposed so as to include end face 263 in plan view. That is, it is possible to suppress
the size of the metal sheet compared to a case where a single metal sheet extending
from end face 261 to end face 263. Consequently, it is possible to reduce a cost required
for providing the metal sheet, and to reduce weight of the metal sheet.
[0035] In the example shown in Figs. 10 and 11, magnetic flux is hardly radiated from a
central part (part located between end face 261 and end face 263) of power receiving
unit 210 to the outside. Therefore, as shown in Figs. 10 and 11, even when the metal
sheet is not disposed at the central part of power receiving unit 210, magnetic flux
radiated to the outside is few.
[0036] In order to suppress the leakage of the magnetic flux radiated from the central part
of power receiving unit 210 to the outside, the metal sheet extending in the front-back
direction may be formed such that first metal sheet 510A and second metal sheet 510B
are partially connected to each other.
(THIRD EMBODIMENT)
[0037] While the attachment of power receiving unit 210 and magnetic shield 500 to floor
panel 114 is described in the above embodiment, the attachment of a power transmission
unit 410 and a magnetic shield 500 to a parking area B in an external power supply
device 300 will be described in this embodiment with reference to Figs. 12 to Fig.
14.
(STRUCTURE OF POWER TRANSMISSION UNIT 410)
[0038] With reference to Figs. 12 and 13, a structure of power transmission unit 410 will
be described. The basic structure is the same as that of the above power receiving
unit 210, and power transmission unit 410 includes a power transmission coil 450,
and a core unit 460. In core unit 460, power transmission coil 450 is spirally wound
around surroundings including upper and lower surfaces of core unit 460 with a coil-winding
axis (horizontal axis) O1 extending along a front-back direction (arrow BF direction
in the drawing) of a vehicle as the center. Core unit 460 is the same as core unit
260 of power receiving unit 210.
[0039] Power transmission coil 450 and core unit 460 are sealed by resin 430, and power
transmission unit 410 has a flat plate-like cube shape as a whole. A total of four
attachment flanges 417 integrally molded by resin and having attachment holes are
provided on lateral surfaces of power transmission unit 410, and are fixed to parking
area B by using bolts 418.
(FIXING OF POWER TRANSMISSION UNIT 410)
[0040] With reference to Fig. 14, a fixed state of power transmission unit 410 to parking
area B will be described. Magnetic shield 500 is located below power transmission
unit 410, and power transmission unit 410 and magnetic shield 500 are fixed to parking
area B such that magnetic shield 500 is interposed between power transmission unit
410 and parking area B. A size of magnetic shield 500 in plan view is a size including
power transmission unit 410 (similar to the case of power receiving unit 210 shown
in Fig. 4).
[0041] Description of the structure and function of magnetic shield 500 is similar to the
description referring to Figs. 5 to 8, and therefore will be omitted herein.
[0042] Thus, also in a case of using magnetic shield 500 in this embodiment, a second magnetic
sheet 530 is provided, thereby enabling suppression of leakage of an electromagnetic
field M21 generated on a surface of metal sheet 510 to the outside (parking area B).
(FOURTH EMBODIMENT)
[0043] With reference to Fig. 15, a structure of a magnetic shield of this embodiment will
be described. Similarly to a case where magnetic shield 500A is partially disposed,
as shown in the above second embodiment, magnetic shield 500A may be configured such
that a metal sheet 510 includes two sheets, namely a first metal sheet 510A disposed
beside a first end along a coil-winding axis (horizontal axis) O1 of a power transmission
unit 410, and a second metal sheet 510B disposed beside a second end along coil-winding
axis (horizontal axis) O1 of power transmission unit 410.
[0044] In this case, magnetic flux M is emitted (or incident) from each of end faces 461
and 463 of a core unit 460, and therefore first metal sheet 510A is preferably disposed
so as to include end face 461 in plan view, and second metal sheet 510B is preferably
disposed so as to include end face 463 in plan view. Consequently, it is possible
to reduce a cost required for providing the metal sheet, and to reduce weight of the
metal sheet.
[0045] Although first metal sheet 510A and second metal sheet 510B are completely separated
in Fig. 15, first metal sheet 510A and second metal sheet 510B may be partially connected
by the metal sheet extending in the front-back direction.
(FIFTH EMBODIMENT)
[0046] In each of the above first and second embodiments, a case of using power receiving
unit 210, in which power receiving coil 250 is spirally wound around the core unit
with coil-winding axis (horizontal axis) O1 extending along the front-back direction
(arrow BF direction in the drawing) of the vehicle as the center, is described. In
this embodiment, a case of using a power receiving unit 210U, in which a spiral power
receiving coil that is wound around a vertical axis O2 extending in a vertical direction
is used as a power receiving coil 250, will be described.
[0047] With reference to Figs. 16 to 18, a structure of power receiving unit 210U will be
described. Power receiving unit 210U includes power receiving coil 250, and a core
unit 260. Spiral power receiving coil 250 wound around vertical axis O2 extending
in the vertical direction is disposed on a surface of core unit 260, the surface being
opposite to a surface of core unit 260 that is located beside magnetic shield 500.
[0048] Core unit 260 has a plate-like shape as a whole. Core unit 260 is configured by combining
a plurality of split cores, and these split cores are surrounded by insulating paper.
As each of the split cores, ferrite is used. The unit core is not limited to the split
cores, but may be a sheet of ferrite.
[0049] Power receiving coil 250 and core unit 260 are sealed by resin 230, and power receiving
unit 210U has a flat plate-like cube shape as a whole. A total of four mounting flanges
217 integrally molded by resin and having attachment holes are provided on lateral
surfaces of power receiving unit 210U, and fixed to a floor panel 114 located on a
bottom surface of a vehicle body 110, by using bolts 218.
(FIXING OF POWER RECEIVING UNIT 210U)
[0050] With reference to Fig. 18, a fixed state of power receiving unit 210U to floor panel
114 will be described. A power receiving unit 210U is fixed to floor panel 114 such
that magnetic shield 500 is interposed between power receiving unit 210 and floor
panel 114. As shown in Fig. 17, a size of magnetic shield 500 is a size including
power receiving unit 210U in plan view.
[0051] Description of the structure and function of magnetic shield 500 is similar to the
description referring to Figs. 5 to 8, and therefore will be omitted herein.
[0052] Thus, also in a case of using magnetic shield 500 in this embodiment, a second magnetic
sheet 530 is provided, thereby enabling suppression of leakage of an electromagnetic
field M21 generated on a surface of metal sheet 510 to the outside (floor panel 114).
(STRUCTURE OF MAGNETIC SHIELD OF ANOTHER MODE)
[0053] Figs. 19 and 20 each show a sectional structure of a magnetic shield in another mode
of this embodiment. In the case of using spiral power receiving coil 250 wound around
vertical axis O2 extending in the vertical direction, magnetic flux concentrates on
the center (vertical axis O2) of power receiving coil 250. Accordingly, a size of
metal sheet 510 in plan view may be reduced to an almost planar size of power receiving
unit 210U. Consequently, it is possible to reduce a cost required for providing metal
sheet 510, and to reduce weight of the metal sheet.
(SIXTH EMBODIMENT)
[0054] While the attachment of power receiving unit 210U and magnetic shield 500 to floor
panel 114 is described in the above embodiment, the attachment of a power transmission
unit 410U and a magnetic shield 500 to a parking area B in an external power supply
device 300 will be described in this embodiment with reference to Figs. 21 to 23.
(STRUCTURE OF POWER TRANSMISSION UNIT 410U)
[0055] With reference to Figs. 21 and 22, a structure of power transmission unit 410U will
be described. The basic structure is the same as that of the above power receiving
unit 210U, and power transmission unit 410U includes a power transmission coil 450,
and a core unit 460. Spiral power receiving coil 450 wound around vertical axis O2
extending in a vertical direction is disposed on a surface of core unit 460, the surface
being opposite to a surface of core unit 460 that is located beside magnetic shield
500. Core unit 460 is the same as core unit 260 of power receiving unit 210U.
[0056] Power transmission coil 450 and core unit 460 are sealed by resin 430, and power
transmission unit 410 has a shape similar to an outer shape of the power transmission
unit shown in Fig. 12, as a whole, and has a flat plate-like cube shape. A total of
four attachment flanges 417 integrally molded by resin and having attachment holes
are provided on lateral surfaces of power transmission unit 410, and are fixed to
parking area B by using bolts 418.
(FIXING OF POWER TRANSMISSION UNIT 410U)
[0057] As shown in Fig. 22, a fixing state of power transmission unit 410U is the same as
a fixed state of power transmission unit 410 to parking area B, which is shown in
Fig. 14, and power transmission unit 410U is fixed to parking area B such that magnetic
shield 500 is interposed between power transmission unit 410U and parking area B.
A size of magnetic shield 500 in plan view is a size including power transmission
unit 410 (similar to the case of power receiving unit 210 shown in Fig. 4).
[0058] Description of the structure and function of magnetic shield 500 is similar to the
description referring to Figs. 5 to 8, and therefore will be omitted herein.
[0059] Thus, also in a case of using magnetic shield 500 in this embodiment, a second magnetic
sheet 530 is provided, thereby enabling suppression of leakage, to the outside (parking
area B), of an electromagnetic field M21 generated on a surface of metal sheet 510.
(STRUCTURE OF MAGNETIC SHIELD OF ANOTHER MODE)
[0060] Fig 23 shows a sectional structure of a magnetic shield in another mode of this embodiment.
Similarly to metal sheet 510 shown in Figs. 19 and 20, magnetic flux concentrates
on the center (vertical axis O2) of power receiving coil 250, and therefore a size
of metal sheet 510 in plan view may be reduced to an almost planar size of power receiving
unit 210U. Consequently, it is possible to reduce a cost required for providing metal
sheet 510, and to reduce weight of the metal sheet.
[0061] As described above, according to the configuration of each embodiment, the configurations
of magnetic shield 500 or 500A is employed, so that second magnetic sheet 530 can
suppress discharge of an electromagnetic field to the outside even when the magnetic
flux that rushes out of first magnetic sheet 520 generates an eddy current on the
surface of metal sheet metal sheet, and this eddy current causes an electromagnetic
field to be radiated from the surface of metal sheet 510.
[0062] Beside the power receiving device of each of the above first, second and fifth embodiments,
power receiving unit 210 or 210U, and magnetic shield 500 are fixed to floor panel
114 such that magnetic shield 500 is in contact with a lower surface of floor panel
114, and power receiving unit 210 or 210U is in contact with a lower surface of magnetic
shield 500. However, a clearance may be present between floor panel 114 and magnetic
shield 500. Additionally, a clearance may be present between magnetic shield 500 and
power receiving unit 210 or 210U.
[0063] Coil-winding axis (horizontal axis) O1 is disposed along the front-back direction
of vehicle, but may be disposed along a right-left direction as long as the coil-winding
axis is horizontally disposed.
[0064] The shape of floor panel 114 is not limited to the shape shown in the drawings. For
example, a floor panel having a tunnel for allowing an exhaust pipe to pass may be
employed.
[0065] Beside the power receiving device of each of the above third, fourth and sixth embodiments,
power transmission unit 410 or 410U, and magnetic shield 500 or 500A are fixed to
parking area B such that magnetic shield 500 or 500A is in contact with an upper surface
of parking area B, and power transmission unit 410 or 410U is in contact with an upper
surface of magnetic shield 500 or 500A. However, a clearance may be present between
parking area B and magnetic shield 500. Additionally, a clearance may be present between
magnetic shield 500 and power transmission unit 410 or 410U.
[0066] Magnetic shield 500 and power transmission unit 410 are placed on flat parking area
B. However, parking area B is provided with a recess, and magnetic shield 500 and
power transmission unit 410 are buried in this recess, and a surface of parking area
B may be finished to be flat.
[0067] Coil-winding axis (horizontal axis) O1 is disposed along the front-back direction
of the vehicle in each of the above first to fourth embodiments, but may be disposed
along a right-left direction of the vehicle as long as the coil-winding axis is horizontally
disposed.
[0068] In each embodiment, in a case where further leakage of magnetic flux from second
magnetic sheet 530 in the three layer structure of magnetic shield 500 or 500A described
above becomes a problem, a metal sheet and a magnetic sheet are simply provided on
second magnetic sheet 530.
[0069] Accordingly, the structure of the magnetic shield is not limited to the three layer
structure configured by the magnetic sheet, the metal sheet and the magnetic sheet.
As shown in Fig. 24, as a magnetic shield 500B, a metal sheet 510 and a second magnetic
sheet 530 may be further provided on a first magnetic sheet 520, a metal sheet 510,
and a second magnetic sheet 530. Therefore, as the magnetic shield, any sheet having
one or more conductive layer interposed between at least magnetic sheets may be employed.
[0070] The shapes of the power receiving unit, the power transmission unit, and the magnetic
shield are not limited to the above rectangle shapes in each embodiment, but can be
appropriately changed to circular shapes or the like, according to the shape of the
coil.
[0071] In the description of each of the above embodiments referring to the drawings, when
a number, an amount or the like is mentioned, the scope of the present invention is
not necessarily limited to the number, the amount or the like, unless otherwise specified.
The same reference numerals denote the same or corresponding components, and overlapping
description may not be repeated. Unless otherwise indicated, it is intended from the
beginning to combine and use configurations described in the respective embodiments
as appropriate.
[0072] Although the present invention has been described and showed in detail, it is clearly
understood that the same is by way of illustration and example only and is not to
be taken by way of limitation, the scope of the present invention being interpreted
by the terms of the appended claims.
1. A power receiving device comprising a power receiving unit (210) for receiving power
from a power transmission unit (410) in a noncontact manner; and a magnetic shield
(500) located opposite to said power transmission unit (410) with said power receiving
unit (210) interposed therebetween, and having at least a part facing said power receiving
unit (210),
wherein said magnetic shield (500) includes:
a first magnetic sheet (520) located beside said power receiving unit (210);
a conductive sheet (510) located opposite to said power receiving unit (210) with
said first magnetic sheet (520) interposed therebetween, and including either copper
or graphite; and
a second magnetic sheet (530) located opposite to said first magnetic sheet (520)
with said conductive sheet (510) interposed therebetween.
2. The power receiving device according to claim 1, characterized in that
said first and second magnetic sheets (520, 530) include ferrite.
3. The power receiving device according to claim 1 or 2, characterized in that
said second magnetic sheet (530) is provided so as to have a thinner thickness than
said first magnetic sheet (520).
4. The power receiving device according to claim 1 or 2,
characterized in that
said power receiving unit (210) includes a power receiving coil (250) wound around
a core unit (260) and defining a coil winding axis (O1), and said conductive sheet
(510) has:
a first conductive sheet (510A) disposed beside a first end along said coil winding
axis (O1) of said power receiving unit (210); and
a second conductive sheet (510B) disposed beside a second end along said coil winding
axis (O1) of said power receiving unit (210).
5. The power receiving device according to claim 4, characterized in that
said second magnetic sheet (530) is provided so as to have a thinner thickness than
said first magnetic sheet (520).
6. The power receiving device according to claim 1 or 2, characterized in that
said power receiving unit (210) includes a power receiving coil (250) spirally wound
defining a coil winding axis (O2) and disposed on a surface of a core unit (260),
the surface being opposite to a surface of core unit (260) that is located beside
the magnetic shield (500), and
said conductive sheet (510) is disposed so as to include a position where said axis
(O2) passes.
7. A power receiving device according to any of claims 1-6 characterized in that it is mountable to the floor panel of a vehicle body of a vehicle such that said
magnetic shield (500) is disposed between said power receiving unit (210) and said
floor panel.
8. A power transmission device comprising a power transmission unit (410) for transmitting
power to a power receiving unit (210) in a noncontact manner, and a magnetic shield
located opposite to said power transmission unit (410) with said power transmission
unit (410) interposed therebetween, and having at least a part facing said power transmission
unit (410),
wherein said magnetic shield (500) includes:
a first magnetic sheet (520) located beside said power transmission unit (410);
a conductive sheet (510) located opposite to said power transmission unit (410) with
said first magnetic sheet (520) interposed therebetween, and including either copper
or graphite; and
a second magnetic sheet (530) located opposite to said first magnetic sheet (520)
with said conductive sheet (510) interposed therebetween.
9. The power transmission device according to claim 8, characterized in that
said first and second magnetic sheets (520, 530) include ferrite.
10. The power transmission device according to claim 8 or 9, characterized in that
said second magnetic sheet (530) is provided so as to have a thinner thickness than
said first magnetic sheet (520).
11. The power transmission device according to claim 8 or 9,
characterized in that
said transmission unit (410) includes a power transmission coil (450) wound around
a core unit (460) and defining a coil winding axis (O1), and said conductive sheet
(510) has:
a first conductive sheet (510A) disposed beside a first end along said coil winding
axis (O1) of said power transmission unit (410), and including either copper or graphite;
and
a second conductive sheet (510B) disposed beside a second end along said coil winding
axis (O1) of said power transmission unit (410), and including either copper or graphite.
12. The power transmission device according to claim 11, characterized in that
said second magnetic sheet (530) is provided so as to have a thinner thickness than
said first magnetic sheet (520).
13. The power transmission device according to claim 8, characterized in that
said power transmission unit (410) includes a power transmission coil (450) spirally
wound defining a coil winding axis (O2) and disposed on a surface of a core unit (460),
the surface being opposite to a surface of core unit (460) that is located beside
the magnetic shield (500), and
said conductive sheet (510) is disposed so as to include a position where said axis
passes.
1. Leistungsaufnahmevorrichtung mit einer Leistungsaufnahmeeinheit (210) zum Aufnehmen
einer Leistung von einer Leistungsübertragungseinheit (410) auf eine kontaktlose Weise;
und einer magnetischen Abschirmung (500), die gegenüber der Leistungsübertragungseinheit
(410) gelegen ist, wobei die Leistungsaufnahmeeinheit (210) dazwischen angeordnet
ist, und die mindestens einen Teil hat, der der Leistungsaufnahmeeinheit (210) zugewandt
ist,
wobei die magnetische Abschirmung (500):
eine erste magnetische Schicht (520), die neben der Leistungsaufnahmeeinheit (210)
gelegen ist;
eine leitende Schicht (510), die gegenüber der Leistungsaufnahmeeinheit (210) gelegen
ist, wobei die erste magnetische Schicht (520) dazwischen angeordnet ist, und die
entweder Kupfer oder Graphit enthält; und
eine zweite magnetische Schicht (530) hat, die gegenüber der ersten magnetischen Schicht
(520) gelegen ist, wobei die leitende Schicht (510) dazwischen angeordnet ist.
2. Leistungsaufnahmevorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass
die erste und zweite magnetische Schicht (520, 530) Ferrit enthalten.
3. Leistungsaufnahmevorrichtung nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass
die zweite magnetische Schicht (530) so vorgesehen ist, dass sie eine dünnere Stärke
als die erste magnetische Schicht (520) hat.
4. Leistungsaufnahmevorrichtung nach Anspruch 1 oder 2,
dadurch gekennzeichnet, dass
die Leistungsaufnahmeeinheit (210) eine Leistungsaufnahmespule (250) hat, die um eine
Kerneinheit (260) gewickelt ist und eine Spulenwicklungsachse (O1) definiert, und
die leitende Schicht (510):
eine erste leitende Schicht (510A), die neben einem ersten Ende entlang der Spulenwicklungsachse
(O1) der Leistungsaufnahmeeinheit (210) angeordnet ist; und
eine zweite leitende Schicht (510B) hat, die neben einem zweiten Ende entlang der
Spulenwicklungsachse (O1) der Leistungsaufnahmeeinheit (210) angeordnet ist.
5. Leistungsaufnahmevorrichtung nach Anspruch 4, dadurch gekennzeichnet, dass
die zweite magnetische Schicht (530) so vorgesehen ist, dass sie eine dünnere Stärke
als die erste magnetische Schicht (520) hat.
6. Leistungsaufnahmevorrichtung nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass
die Leistungsaufnahmeeinheit (210) eine Leistungsaufnahmespule (250) hat, die spiralförmig
gewickelt ist, wobei sie eine Spulenwicklungsachse (O2) definiert, und die auf einer
Fläche einer Kerneinheit (260) angeordnet ist, wobei die Fläche einer Fläche der Kerneinheit
(260) gegenüberliegend ist, die neben der magnetischen Abschirmung (500) gelegen ist,
und
die leitende Schicht (510) so angeordnet ist, dass sie eine Position umfasst, wo die
Achse (O2) hindurchgeht.
7. Leistungsaufnahmevorrichtung nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass sie an die Bodenplatte eines Fahrzeugkörpers eines Fahrzeugs montierbar ist, sodass
die magnetische Abschirmung (500) zwischen der Leistungsaufnahmeeinheit (210) und
der Bodenplatte angeordnet ist.
8. Leistungsübertragungsvorrichtung mit einer Leistungsübertragungseinheit (410) zum
Übertragen einer Leistung an eine Leistungsaufnahmeeinheit (210) auf eine kontaktlose
Weise, und einer magnetischen Abschirmung, die gegenüber der Leistungsübertragungseinheit
(410) gelegen ist, wobei die Leistungsübertragungseinheit (410) dazwischen angeordnet
ist, und die mindestens einen Teil hat, der der Leistungsübertragungseinheit (410)
zugewandt ist, wobei
die magnetische Abschirmung (500):
eine erste magnetische Schicht (520), die neben der Leistungsübertragungseinheit (410)
gelegen ist;
eine leitende Schicht (510), die gegenüber der Leistungsübertragungseinheit (410)
gelegen ist, wobei die erste magnetische Schicht (520) dazwischen angeordnet ist,
und die entweder Kupfer oder Graphit enthält; und
eine zweite magnetische Schicht (530) hat, die gegenüber der ersten magnetischen Schicht
(520) gelegen ist, wobei die leitende Schicht (510) dazwischen angeordnet ist.
9. Leistungsübertragungsvorrichtung nach Anspruch 8, dadurch gekennzeichnet, dass
die erste und zweite magnetische Schicht (520, 530) Ferrit enthalten.
10. Leistungsübertragungsvorrichtung nach Anspruch 8 oder 9, dadurch gekennzeichnet, dass
die zweite magnetische Schicht (530) so vorgesehen ist, dass sie eine dünnere Stärke
als die erste magnetische Schicht (520) hat.
11. Leistungsübertragungsvorrichtung nach Anspruch 8 oder 9,
dadurch gekennzeichnet, dass
die Übertragungseinheit (410) eine Leistungsübertragungsspule (450) hat, die um eine
Kerneinheit (460) gewickelt ist und eine Spulenwicklungsachse (O1) definiert, und
die leitende Schicht (510):
eine erste leitende Schicht (510A), die neben einem ersten Ende entlang der Spulenwicklungsachse
(O1) der Leistungsübertragungseinheit (410) angeordnet ist, und die entweder Kupfer
oder Graphit enthält; und
eine zweite leitende Schicht (510B) hat, die neben einem zweiten Ende entlang der
Spulenwicklungsachse (O1) der Leistungsübertragungseinheit (410) angeordnet ist, und
die entweder Kupfer oder Graphit enthält.
12. Leistungsübertragungsvorrichtung nach Anspruch 11, dadurch gekennzeichnet, dass
die zweite magnetische Schicht (530) so vorgesehen ist, dass sie eine dünnere Stärke
als die erste magnetische Schicht (520) hat.
13. Leistungsübertragungsvorrichtung nach Anspruch 8, dadurch gekennzeichnet, dass
die Leistungsübertragungseinheit (410) eine Leistungsübertragungsspule (450) hat,
die eine Spulenwicklungsachse (O2) definiert, und die um eine Fläche einer Kerneinheit
(460) spiralförmig gewickelt und darauf angeordnet ist, wobei die Fläche einer Fläche
der Kerneinheit (460) gegenüberliegend ist, die neben der magnetischen Abschirmung
(500) gelegen ist, und
die leitende Schicht (510) so angeordnet ist, dass sie eine Position umfasst, wo die
Achse hindurchgeht.
1. Dispositif de réception de puissance comprenant une unité de réception de puissance
(210) pour recevoir de la puissance à partir d'une unité de transmission de puissance
(410) sans contact ; et un bouclier magnétique (500) situé à l'opposé de ladite unité
de transmission de puissance (410), où ladite unité de réception de puissance (210)
est interposée entre les deux, et dont au moins une partie fait face à ladite unité
de réception de puissance (210),
dans lequel
ledit bouclier magnétique (500) comporte :
une première feuille magnétique (520) située à côté de ladite unité de réception de
puissance (210) ;
une feuille conductrice (510) située à l'opposé de ladite unité de réception de puissance
(210), où ladite première feuille magnétique (520) est interposée entre les deux,
et comportant soit du cuivre soit du graphite ; et
une seconde feuille magnétique (530) située à l'opposé de ladite première feuille
magnétique (520), où ladite feuille conductrice (510) est interposée entre les deux.
2. Dispositif de réception de puissance selon la revendication 1, caractérisé en ce que
lesdites première et seconde feuilles magnétiques (520, 530) comportent de la ferrite.
3. Dispositif de réception de puissance selon la revendication 1 ou 2, caractérisé en ce que
ladite seconde feuille magnétique (530) est prévue de manière à avoir une épaisseur
plus fine que ladite première feuille magnétique (520).
4. Dispositif de réception de puissance selon la revendication 1 ou 2,
caractérisé en ce que
ladite unité de réception de puissance (210) comporte une bobine de réception de puissance
(250) enroulée autour d'une unité de noyau (260) et définissant un axe d'enroulement
de bobine (O1), et
ladite feuille conductrice (510) a :
une première feuille conductrice (510A) disposée à côté d'une première extrémité le
long dudit axe d'enroulement de bobine (O1) de ladite unité de réception de puissance
(210) ; et
une seconde feuille conductrice (510B) disposée à côté d'une seconde extrémité le
long dudit axe d'enroulement de bobine (O1) de ladite unité de réception de puissance
(210).
5. Dispositif de réception de puissance selon la revendication 4, caractérisé en ce que
ladite seconde feuille magnétique (530) est prévue de manière à avoir une épaisseur
plus fine que ladite première feuille magnétique (520).
6. Dispositif de réception de puissance selon la revendication 1 ou 2, caractérisé en ce que
ladite unité de réception de puissance (210) comporte une bobine de réception de puissance
(250) enroulée en spirale et définissant un axe d'enroulement de bobine (02), et disposée
sur une surface d'une unité de noyau (260), la surface étant opposée à une surface
de l'unité de noyau (260) qui est située à côté du bouclier magnétique (500), et
ladite feuille conductrice (510) est disposée de manière à comporter une position
où passe ledit axe (02).
7. Dispositif de réception de puissance selon l'une quelconque des revendications 1 à
6 caractérisé en ce qu'il peut être monté sur le panneau de plancher d'une carrosserie de véhicule de sorte
que ledit bouclier magnétique (500) soit disposé entre ladite unité de réception de
puissance (210) et ledit panneau de plancher.
8. Dispositif de transmission de puissance comprenant une unité de transmission de puissance
(410) pour transmettre de la puissance à une unité de réception de puissance (210)
sans contact, et un bouclier magnétique situé à l'opposé de ladite unité de transmission
de puissance (410) où ladite unité de transmission de puissance (410) est interposée
entre les deux, et dont au moins une partie fait face à ladite unité de transmission
de puissance (410),
dans lequel
ledit bouclier magnétique (500) comporte :
une première feuille magnétique (520) située à côté de ladite unité de transmission
de puissance (410) ;
une feuille conductrice (510) située à l'opposé de ladite unité de transmission de
puissance (410), où ladite première feuille magnétique (520) est interposée entre
les deux, et comportant soit du cuivre soit du graphite ; et
une seconde feuille magnétique (530) située à l'opposé de ladite première feuille
magnétique (520), où ladite feuille conductrice (510) est interposée entre les deux.
9. Dispositif de transmission de puissance selon la revendication 8, caractérisé en ce que
lesdites première et seconde feuilles magnétiques (520, 530) comportent de la ferrite.
10. Dispositif de transmission de puissance selon la revendication 8 ou 9, caractérisé en ce que
ladite seconde feuille magnétique (530) est prévue de manière à avoir une épaisseur
plus fine que ladite première feuille magnétique (520).
11. Dispositif de transmission de puissance selon la revendication 8 ou 9,
caractérisé en ce que
ladite unité de transmission (410) comporte une bobine de transmission de puissance
(450) enroulée autour d'une unité de noyau (460) et définissant un axe d'enroulement
de bobine (O1), et
ladite feuille conductrice (510) a :
une première feuille conductrice (510A) disposée à côté d'une première extrémité le
long dudit axe d'enroulement de bobine (O1) de ladite unité de transmission de puissance
(410), et comportant soit du cuivre soit du graphite ; et
une seconde feuille conductrice (510B) disposée à côté d'une seconde extrémité le
long dudit axe d'enroulement de bobine (O1) de ladite unité de transmission de puissance
(410), et comportant soit du cuivre soit du graphite.
12. Dispositif de transmission de puissance selon la revendication 11, caractérisé en ce que
ladite seconde feuille magnétique (530) est prévue de manière à avoir une épaisseur
plus fine que ladite première feuille magnétique (520).
13. Dispositif de transmission de puissance selon la revendication 8, caractérisé en ce que
ladite unité de transmission de puissance (410) comporte une bobine de transmission
de puissance (450) enroulée en spirale et définissant un axe d'enroulement de bobine
(02), et disposée sur une surface d'une unité de noyau (460), la surface étant opposée
à une surface de l'unité de noyau (460) qui est située à côté du bouclier magnétique
(500), et
ladite feuille conductrice (510) est disposée de manière à comporter une position
où passe ledit axe.