Background of the invention
[0001] The invention relates to an inspection apparatus and method for inspecting a sheet,
for example a metal sheet, in a press in which a punching unit, in particular a multi-punch,
is suitable for receiving a sheet provided with a plurality of printed portions, for
example lithographed or screen printed and/or embossed with raised portions, arranged
in a regular manner according to a set printing pattern to cut the sheet, separating
into several steps a plurality of printed discs and leaving a continuous reject grid
that is removed from the punching unit by a conveying device. The conveying device
supplies the sheet to the punching unit and further removes from the punching unit
the reject grid, which is received from a supporting plane arranged downstream of
the press in which the reject grids are stacked during production.
[0002] In specifically, but not exclusively, the invention can be applied in the field of
closures forming for containers, in particular metal closures, such as, for example,
crown caps, aluminium caps.
[0003] The prior art comprises a press for crown caps comprising a punching unit having
two rows that are parallel and staggered to one another, of punch dies arranged for
cutting circular discs from a metal sheet having the plurality of printed portions,
which are also circular in shape and are arranged in a regular manner in parallel
and staggered rows corresponding to the arrangement of the punch dies. The sheet advances
stepwise, taking a step forward when the dies are open, whilst at each stop of the
sheet the dies close to cut a double row of printed discs. The metal closures, caps
or capsules, are obtained by forming the printed discs and are conveyed to a collecting
hopper, arranged downstream of the press. The sheet advances to the punching unit
along a rectilinear path and in a direction that is parallel to a longitudinal axis
of the sheet.
[0004] In order to align with precision the metal sheet in the punching unit, the press
comprises abutting means arranged upstream of the punching unit and in a fixed position
with respect to the punching unit, suitable for receiving the printed metal sheet
and adjusting the position thereof so as to advance the previously adjusted metal
sheet successively to the punching unit. The abutting means comprises a top abutment
that is manually drivable to abut on a top advancement edge of the sheet, a manually
adjustable side positioning means arranged for engaging with a side edge of the sheet
and side abutments, arranged for engaging with the other side edge, which are fixed
to respective elastic supports to abut the sheet during driving of one or both side
positioning means.
[0005] It is requested that each disc be cut in such a manner as to have the printed portion
in a desired position inasmuch as the printed portion usually has a logo identifying
a manufacturer of the container with which the closure is associable.
[0006] It is added that usually the printing pattern has been made in such a manner as to
be able to obtain the largest number of caps from the metal sheet, nevertheless leaving
the reject grid conveyable. During cutting of the printed discs it is in fact necessary
to avoid small fragments of cutting waste at a top edge, at a bottom edge and at the
side edges of the metal sheet, the so-called "slivers" in the shape of a circular
segment or circular sector, which could move in an uncontrolled manner in the punching
unit, damaging both the unit and the movement members thereof.
[0007] It is thus necessary to align in the punching unit the printed portions with respect
to the punch dies, so as to ensure good-quality closures, in which the printed logo
is in a desired position, and the creation of a continuous reject grid that is conveyable
without the creation of reject fragments.
[0008] In order to adjust the position of the sheet, an operator drives the abutting means
manually, when necessary.
[0009] If for example the printing pattern comprises printed circular portions of the same
dimension as the punch dies, the axis of each punch has to be aligned on the centre
of each circular portion whereas if the printing pattern has printed portions of lesser
dimension and/or of different shape and/or in a lateral position compared with the
dimension of the corresponding punch die, the punch die has to be aligned on the centre
of each disc to be cut and the printed portion has to be in a desired position in
relation to the axis of the punch.
[0010] The nominal arrangement of the printing pattern in the sheet is the arrangement that
is decided
a priori for the type of sheet and for the type of production batch and enables cutting fragments
to be avoided when the sheet is advanced to the punching unit.
[0011] Nevertheless, it can happen that the arrangement of the printing pattern in a sheet
does not always match the nominal arrangement thereof. In fact, there may be small
variations in the arrangement of the printing pattern that depend on various factors
such as the geometrical precision of the metal sheet and the precision of the metal
sheet printing process. The printing pattern can, for example, be translated or tilted
in the sheet in relation to a nominal position.
[0012] During adjustment of the position of the sheet in the abutting means, it thus becomes
necessary to "centre" the printing pattern, i.e. ensure that the printing pattern
of the sheet is arranged in a nominal position to ensure that the punching unit receives
a metal sheet in which each printed portion is aligned correctly with respect to the
axis of the corresponding punch.
[0013] US4628578 discloses a press comprising a punching unit with a single punch in which each printed
portion of the printing pattern of the sheet is arranged in a nominal position. In
addition to the plurality of rows of printed portions, the sheet comprises a plurality
of circular notches, each associated and arranged near a respective printed portion.
The press comprises a linear digital camera fixed to the frame of the punching unit
and able to frame and inspect the positioning notches, detecting and storing possible
deviations in the positioning of each notch with respect to the supply directions
X and Y of the sheet. In particular, a shift is calculated along the axis X (ΔX),
a shift along the axis Y (ΔY) for each reference notch and the angle of tilt is further
calculated of the reference notches of each row of printed portions as an average
tilt value of all the shifts along the axis X (ΔX) and of all the shifts along the
axis Y (ΔY).
[0014] Each printed portion is advanced through the punching unit configured as an open
punch in a wait position to enable the positioning notches to be inspected and then
after the inspection of an entire row, the sheet is retracted through the same unit
but is configured in an operating stop to separate the printed discs. Each printed
portion is separated from the rest of the sheet by subsequent retraction steps of
the sheet, and each step is corrected by the deviation ΔX and ΔY of the reference
notch associated with the portion to be separated. At the end of a row, a subsequent
row of the sheet is inspected and subsequently supplied to the punch until punching
of the printed zones of the sheet has been completed.
[0015] The inspection method shown by
US4628578 has some drawbacks.
[0016] First of all, it is necessary for the metal sheet to be provided with both printed
portions and with reference notches, each associated with a respective printed portion,
inasmuch as the camera processes the notches in succession. Making as many additional
notches as there are printed portions implies additional costs during the step of
printing the metal sheet.
[0017] Further, the inspection method and the corresponding correction of the position of
each notch, in addition to being very complex, can be implemented only if the press
is a single punch press. For presses in which the punching unit is a multi-punch unit
and comprises a staggered double row of punches, the inspection method disclosed by
US4628578 cannot apply because the shift along the axis X (ΔX) and the shift along the axis
Y (ΔY) evaluated for a first reference notch would apply to all the printed discs
of two rows that are punched simultaneously.
[0018] Evaluating the shift along the axis X (ΔX) and the shift along the axis Y (ΔY) of
the first notch would not be sufficient to identify sheets in which the printed portions
are tilted in the sheet. Closures of insufficient quality could nevertheless be produced
that are destined to be rejected at the reject station.
[0019] In order to evaluate the printed portions tilted in the sheet, in
US4628578 a row of the sheet is inspected with the punch open and punching occurs by subsequent
retraction. To extract the printed disc, a suitable extracting device is provided
that is arranged upstream of the press, which nevertheless makes the press complex
and further decreases production efficiency.
[0020] Further to this, separating the disc printed upstream of the press is not applicable
to the multi-punch punching unit of the prior art disclosed previously, which provides
abutting means of the sheet arranged upstream of the punching unit and the formed
cap collecting hopper arranged downstream of the press.
[0021] JP2001058230 shows a press for punching a rectangular sheet, the rectangular sheet during punching
being retained in position by two grippers.
[0022] In order to control deviation of the retaining performed by the grippers and during
punching, the press performs initial punching of a first figure (two squares inscribed
in a larger reference square and arranged along a diagonal of the square) and a second
punch of the same first figure.
[0023] Subsequently, the punching press performs the required processing of the sheet according
to a preset processing pattern.
[0024] Subsequently, the press performs third punching of a second figure (two squares inscribed
into the same reference square and arranged along the other diagonal of the reference
square) and fourth punching of the same second figure.
[0025] In this manner, four squares are punched that are inscribed in a respective reference
square and are arranged at the corners of the reference square.
[0026] By analysing the different tilt between the first figure and the second figure in
the first reference square and between the first figure and the second figure in the
second reference square, the angular deviation is obtained of the sheet in two directions
X-Y.
[0027] The inspection method of
JP2001058230 has some drawbacks.
[0028] As the sheet is devoid of a printing pattern, it is necessary to make holes in the
sheet for the purpose of inspection.
[0029] Further, if the inspection finds that the sheet has incorrectly positioned drilled
portions the sheet is rejected.
Summary of the invention
[0030] One object of the invention is to solve one or more of the aforesaid limits and drawbacks
of the prior art.
[0031] Another object is to make a multi-punch press in which high precision is guaranteed
in cutting and separating discs for making quality closures, with high production
efficiency, at the same time avoiding sheet advancement and retracting devices.
[0032] A still further object of the invention is to provide an inspection method in a multi-punch
press that is able to solve one or more of the aforesaid limits and drawbacks of the
prior art.
[0033] Still another object is to provide an inspection method that permits simple calculating
of a shift along the axis X (AX), a shift along the axis Y (ΔY) and of a tilt of the
printing pattern in the sheet with respect to a nominal position.
[0034] Such objects, and still others, are achieved by the apparatus and/or by the method
according to one or more of the claims set out below.
Short description of the drawings
[0035] The invention can be better understood and implemented with reference to the attached
drawings that illustrate some embodiments thereof by way of non-limiting example.
Figure 1 is a perspective view of an embodiment of a press made according to the present
invention.
Figure 2 is a view of the press of figure 1 from another perspective.
Figure 3 is a view of the press of figure 1, from still another perspective, in which
certain parts of the press are removed for the sake of clarity.
Figure 4 is a perspective view of a punching unit of the press in figure 1, in an
open configuration.
Figure 5 is a schematic side view of the image acquisition means arranged for framing
frontally a sheet advanced along an advancement path P.
Figure 6 is a schematic plan view of a sheet provided with a printing pattern, advanced
along the path P.
Figure 7 is a schematic plan view of four sheets supplied stepwise to the punching
unit in a direction D1, which are framed by the image processing means of figure 5
during advancement of the sheets in a second direction D2.
Figure 8 shows the sheets of figure 7 at a subsequent advancement step.
Figure 9 shows the sheets of figure 7 at another subsequent advancement step.
Figure 10 shows an enlarged schematic plan view of the image acquisition means of
figure 5 framing a top corner of the sheet.
Figure 11 shows an enlarged schematic plan view of the image acquisition means of
figure 5 framing a bottom corner of the sheet.
Detailed description
[0036] In this description, same elements that are common to the various illustrated embodiments
have been indicated by the same numbering.
[0037] As shown in figure 1, with 1 is overall a mechanical press indicated, for example
a multi-punch press, for producing closures, in particular for producing crown caps.
[0038] The press 1 is suitable for processing sheets 2 of rectangular shape, in particular
sheets of metal, such as, for example, metal sheets of a tin-plated band, chromium-plated
band, aluminium, etc. The sheets 2 being processed (figure 6) are sheets printed by
lithography or silk-screen printing and/or embossing of raised portions, which are
provided with a plurality of printed portions 3 arranged in a regular manner according
to a printing pattern in a face of the sheet. It is supposed that the printing pattern
is known
a priori and provides rows of printed portions, arranged for example staggered, as defined
better below. In detail, the term "printed portions" means that the printing pattern
can have graphic marks (for example a company trademark, an image, a logo) which,
optionally can have raised embossed zones to highlight further the graphic signs.
Alternatively, the "printed portions" can also be only raised embossed zones.
[0039] The press 1 comprises at least one multi-punch punching unit 4 (figure 2 and figure
4) suitable for receiving the sheet 2 and for cutting the latter in dwell steps separating
into several steps a plurality of printed discs, from which the crown caps subsequently
formed are conveyed to a collecting hopper (which is not illustrated).
[0040] The punching unit 4 (which is also commonly known as a mould) comprises, as in this
embodiment, two rows of punches that are parallel and staggered in relation to one
another, which are operationally associated with two corresponding rows of dies. In
detail, the punching unit 4 comprises a movable upper plate 5, fixed to an upper carriage,
to which are connected various forming punches (which are not shown), a central plate
6 fixed to a base that carries sliding seats for the forming punches, and a movable
lower plate 7 that is fixed to a lower carriage and carries the corresponding cutting
and forming dies. The movable lower plate 7 can further have extracting means, for
example pneumatic and/or spring and/or mechanical drive extracting means.
[0041] Guiding means is provided in the punching unit 4 for guiding the movable lower plate
7 relative to the central plate 6. The upper and lower plates 5 and 7 are movable
between a closed position in which the metal sheet 2 is cut and the crown caps are
formed and an open position in which the caps can be detached from the forming punches
by the extracting means and can be conveyed, for example by blown air, to the collecting
hopper.
[0042] The face of the metal sheet 2 having the printed portions 3 faces the movable lower
plate 7 that carries the cutting dies, in such a manner that, for example, each printed
portion 2 is outside the printed caps.
[0043] The printed portions 3 are arranged in a regular manner in the sheet 2 in rows that
are parallel and staggered in relation to one another in a manner corresponding to
the punches of the punching unit 4.
[0044] The press 1 further comprises abutting means arranged upstream of the punching unit
4 in a first advancement direction D1 of the sheet to the punching unit 4, which is
suitable for receiving the sheet 2 to be cut and for adjusting the position thereof,
as will be seen better below.
[0045] The press 1 further comprises one conveying device, for stepwise advancing to the
punching unit 4 along a rectilinear conveying path T in the first direction D1 the
sheet 2 adjusted by the abutting means and removing from the punching unit 4 a continuous
reject grid. Downstream of the punching unit 4, the press 1 comprises a supporting
plane 8 suitable for receiving the suitably stacked reject grids.
[0046] The conveying device comprises a closed-loop slidable conveyor, which comprises two
flexible elements 9 arranged parallel alongside one another at a suitable distance,
each of which has gripping means 10, for example a gripper, for grasping laterally
both sides of sheet 2 at a zone of the sheet not affected by the punching, in particular
at the bottom angles of the sheet 2. The gripping means 10 is arranged spaced along
the flexible elements 9 and is movable integrally with the conveyor to retain, during
advancement and cutting, the sheet 2 and releasing the sheet 2 subsequently as a reject
grid in the supporting plane 8.
[0047] The press 1 can comprise at least one magazine 11 of stacked sheets 2 (figure 1 and
figure 2). In this specific case the press 1 comprises two magazines 11 of stacked
sheets 2, for example positioned on the two sides of an inlet of the press 1, in which
the printing pattern faces downwards and the face devoid of a printing pattern faces
upwards.
[0048] A removing device 12, for example of the suction cup type, is suitable for grasping
the sheets 2 from the magazines 11, one by one, by the face devoid of printing pattern
to transfer the sheets 2 to an inlet zone leading to a transferring path P for transferring
the sheets 2 to the inside of the press 1.
[0049] The press 1 comprises a lubricating device 13, for example a roller or spray lubricating
device, which receives the sheets 2 from the removing device 12 and transfers a thin
layer of lubricant onto the face of the sheet 2 in which the printing pattern is present.
[0050] The press further comprises a transferring device 14 suitable for receiving the sheet
2 from the lubricating device 13 and advancing the sheet 2 to the abutting means along
the transferring path P in a second direction D2. The sheet 2 is advanced longitudinally,
i.e. the second advancement direction D2 along the transferring path P (and also along
the conveying path T) is at each point of the path P parallel to the longitudinal
axis of the sheet 2.
[0051] The transferring device 14 comprises a linear conveying module, having translating
elements and teeth 14a supporting the sheet 2 which are arranged two by two at a set
distance from one another to grasp the sheet 2 and translate the sheet 2 to an upper
shaft 15, the height of which from the ground is greater than the height from the
ground of the lubricating device 13. The transferring device 14 is thus suitable for
moving the sheet 2 upwards, the sheet 2 being subsequently guided around the upper
shaft 15 owing to the help of guides and rollers as far as the abutting means of the
press 1. Rotating around the upper shaft 15 the sheet is transferred from one side
of the press 1 facing the magazine 11 to the opposite side thereof, facing the punching
unit 2. Between the upper shaft 15 and the base of the press (not shown) there is
a gap 15'.
[0052] Possible sheets 2 with faults, for example having an incorrect printing pattern or
for which the printing pattern does not belong to the correct production batch, are
diverted from the path P to a reject magazine (not shown) arranged between the lubricating
device 13 and the upper shaft 15, more precisely near the upper shaft 15.
[0053] If for example the sheet has a printing pattern that provides both lithographed marks
and embossing, it is checked that the embossing is positioned correctly in relation
to the lithographed marks and that the embossing is consistent with the lithography.
[0054] A sheet 2 with embossing that is not consistent with the lithographed marks or in
which the lithography is not consistent with the production batch is considered to
be a fault to be rejected. A sheet 2 that has on the other hand graphic marks and/or
embossing that are correct for the production batch and, when requested, consistent
with one another, is advanced to the punching unit 4.
[0055] The press further comprises processing means 16 of an acquired image of the sheet
2 that is suitable for detecting an arrangement of the printing pattern in the sheet
2 and comparing the detected arrangement of the printing pattern with a nominal arrangement
thereof, to thus obtain a shift of the printing pattern in the sheet 2 with respect
to the nominal arrangement.
[0056] The abutting means is suitable for translating and/or rotating the sheet 2, as will
be seen better below, as a function of the shift detected so as to position the detected
printing pattern in the nominal position so that the punching unit separates printed
discs in which each printed portion is arranged in a desired position.
[0057] This solution is particularly advantageous if the sheet has already been embossed,
a condition in which deformations of the sheet are possible.
[0058] The image processed by the processing means 16 is acquired by image acquisition means
17 which is arranged upstream of the abutting means, in particular in the gap 15'
between the translating elements of the transferring device 14, for acquiring at least
one image of the sheet 2, during the advancement of the sheet 2 in the second direction
D2 by means of the transferring device 14. As is seen in figure 3, and schematically
in figures 5, 7 and 8, the image acquisition means 17 frames at least one portion
of the sheet 2 during the advancement of the sheet 2 in the second direction D2 by
means of the transferring device 14. The face of the sheet 2 in which the printing
pattern is present faces the image acquisition means 17.
[0059] If the second advancement direction D2 of the sheet 2 in the path P is considered,
the sheet has a top edge 2a, a bottom edge 2b, which is opposite the top edge and
two opposite side edges, between which a side working edge 2c can be distinguished
that is framed by the image acquisition means 17. The side edge 2d opposite the side
working edge 2c can be optionally framed. A top corner 18 is defined between the top
edge 2a and the side working edge 2c, and a bottom corner 19 is defined between the
side working edge 2c and the bottom edge 2b.
[0060] In detail, the processing means 16 is suitable for identifying a top graphic mark
20 in the top corner 18 and a bottom graphic mark 21 in the bottom corner 19 of the
sheet 2 for calculating a longitudinal shift and a top side shift of the top graphic
mark 20 and a bottom side shift of the bottom graphic mark 21.
[0061] It should be noted that if the sheet 2 has printed portions that comprise both a
graphic mark (lithography or silk-screen printing) and also embossing, the processing
means 16 preferably identifies the graphic mark and not the embossing to adjust the
position of the sheet in the abutting means. Alternatively, the processing means 16
and image acquisition means 17 can be selected that are specifically configured for
identifying an embossing pattern, if the printed portions are exclusively embossed
or if identification of the embossing pattern is preferable. Below, and without any
loss of generality, reference will be made to identifying a top graphic mark 20 and
a bottom graphic mark 21, it nevertheless being understood that if the graphic marks
have embossing, also the latter could be identifiable if necessary.
[0062] As shown in figures 7 to 9, the abutting means comprises side positioning means,
for translating and/or rotating the sheet 2 in a transverse direction to the first
advancement direction D1 as a function of the top side shift and/or of the bottom
side shift, and front positioning means, for translating the sheet 2 in the first
advancement direction D1 as a function of the longitudinal shift. The abutting means
is suitable for positioning the printing pattern in a nominal position so as to obtain
in the punching unit printed discs in which each printed portion 3 is arranged in
a desired position.
[0063] The front positioning means comprises a front positioner 22 that is driven by means
of electric, pneumatic or hydraulic actuation, which is controlled and is drivable
for translating the sheet 2 in the first advancement direction D1.
[0064] The side positioning means comprises a pair of lateral positioners 23, which are
also driven and controlled by means of electric, pneumatic or hydraulic actuation,
which are each drivable independently of one another, arranged for each engaging a
side edge of the sheet 2, and a pair of non-controlled lateral abutments 24, each
facing a respective lateral positioner 23, arranged for engaging the side edge of
the sheet 2. Each lateral abutment 24 is fixed to a respective elastic support for
abutting the sheet 2 during driving of one or both controlled lateral positioners
23.
[0065] The image acquisition means 17 comprises an optical acquisition apparatus and an
illuminator associated with the optical acquisition apparatus (which are not shown
in detail), to acquire images of the sheet 2 when the latter is advanced by the transferring
device 14 in the second advancement direction D2.
[0066] The expression "optical image acquisition apparatus" means an optoelectric image
acquisition apparatus that is able to acquire images of a metal sheet, and in particular
process images so as to extract features of interest therefrom, for example geometrical
and/or shape features of the sheet. The acquired images can be in colour or in black
and white and from the images information can be extrapolated on the colour (tone,
saturation, etc) or respectively on the level of grey, and on the luminous intensity.
[0067] The optical apparatus comprises a body on which is arranged an electronic sensor,
for example an alignment or array of photosensitive elements of linear or two dimensional
matrix type, for example of the CCD or CMOS type, and appropriate optical receiving
means fixed to the body, for example an objective consisting of one or more lenses,
by means of which the sensor is suitable for receiving the light diffused by the object
to be acquired, in this case the sheet 2. The number of photosensitive elements of
the electronic sensor is matched by the number of pixels or punctiform elements that
make up the representation of a raster or bitmap image in the memory of the optical
apparatus. It should be noted that an image with a resolution of n
∗ m pixels can be obtained by a single acquisition with the help of a bidimensional
or matrix sensor, of n
∗ m photosensitive elements or by n successive acquisitions, also known as scans, using
a linear sensor of m photosensitive elements. For example, linear sensor optical apparatuses
can be advantageously used to acquire images of the sheet 2 advanced by the transferring
device 14, in which case it is known to arrange the optical apparatus in a fixed reading
position and perform subsequent scans, each of which constitutes a very thin "line",
or "row" of the overall image, when the product advances at the fixed reading position.
In this case, the complete image of the product is reconstructed by putting together
and arranging alongside one another all the rows, which are stored after each scan.
[0068] A field of view is defined as a field for acquiring the optical apparatus, or a preset
area inside which the sheet 2 is framed and the images of the sheet can be acquired,
which is located inside a focusing range and for which, along an optical axis A of
the optical means (shown in figure 5) it is possible to define a set depth of field.
As the optical apparatus is generally located in relation to the sheet 2 in a position
established
a priori between 0.3 to 3 metres from the plane of the image to be acquired, the optical apparatus
usually comprises manually adjusted and fixed focus optical means, in which focusing
and adjusting the diaphragm apertures can be achieved only by an operator using respective
adjusting ring nuts with which the optical means is equipped.
[0069] The processing means 16 can be integrated into the optical apparatus to command the
acquisition of the image, switching on of the illuminator and to process the acquired
image in order to extract the features of interest from the image, like the position
of the graphic marks in the inspected sheet 2 with respect to the nominal position
thereof and to determine the result of the optical inspection, i.e. whether the sheet
2, as will be seen better below, is to be considered to conform to the quality requirements
or whether the sheet 2 is to be rejected. Optical apparatuses of this type are known
as video cameras or matrix cameras of the "smart camera" type.
[0070] Alternatively, the processing means 16 can also be only connected and not integrated
into the optical apparatus and receive the images acquired from the latter via communication
means, for example via a high-speed Ethernet data transmission network.
[0071] The press 1 comprises control means 25 connected to the processing means 16 and to
the abutting means, in particular to the front positioner 22 and to the lateral positioners
23, which are controlled and drivable by the control device 25, by communication means
29.
[0072] The communication means 29 is arranged between the processing means 16 and the control
means 25 such that the processing means 16 communicates the result of the optical
inspection to the control means 25 of the press 1, and can comprise an Ethernet high-speed
communication network for example created by a set of digital input or output signals
from the optical apparatus, connected to similar respectively output and input digital
signals of the control system 25 of the press 1. The communication means 29 arranged
between the abutting means and the control means 25 can on the other hand comprise
fieldbuses or other typical connections for integrating sensors/actuators into the
control means 25 of the press 1.
[0073] The control means 25 is thus able to actuate the abutting means, i.e. the front positioner
22 and the lateral positioners 23 as a function of the shift detected by the processing
means 16.
[0074] Further, the control means 25 of the press 1 is also able to reject directly (or
to send a defect message to an external device performing the rejection task), the
inspected sheet 2 if the detected shift is greater than a threshold shift, beyond
which the sheet is judged to be non-conformant to the requested quality requirements.
The sheet 2 is rejected as soon as it reaches the rejection magazine, arranged downstream
of the image acquisition means 17 along the transferring path P.
[0075] It should be noted that the image acquisition means 17 can frame entirely, or only
partially, the metal sheet 2 in relation to the advancement mode of the sheet 2 in
the second direction D2 and to the positioning of the image acquisition means in relation
to a face of the sheet to be inspected.
[0076] As shown in figures 10 and 11, the image acquisition means 17 is arranged near the
sheet 2 to frame a first sheet portion 2 (figure 7 and figure 10) bounded by a portion
of the working edge 2c and by a portion of the top edge 2a and to acquire a first
image of the top corner 18 of the sheet in which to identify the top graphic mark
20 and subsequently to frame a second sheet portion 2 (figure 8 and figure 11) bounded
by a portion of the working edge 2c and by a portion of the bottom edge 2b to acquire
a second image of the bottom corner 19 of the sheet 2 in which to identify the bottom
graphic mark 21.
[0077] The second image is suitable for being acquired subsequently to the first during
the advancement of the sheet 2 by means of the transferring device 14 along the transferring
path P in the second direction D2. The second advancement direction D2 of the sheet
2 at the image acquisition means 17 is rectilinear.
[0078] Alternatively, according to a version which is not illustrated, the image acquisition
means 17 can be arranged at a greater distance from the sheet 2 to frame at least
one strip of sheet 2 bounded by an edge of the sheet that is the side working edge
2, by a top edge 2a portion and by a bottom edge 2b portion of the sheet 2 to acquire
simultaneously in a single image both the top corner 18 and the bottom corner 19 of
the sheet 2. This single image is processed in order to identify therein both the
top graphic mark 20 in the top corner 18 and the bottom graphic mark 21 in the bottom
corner 19 of the sheet. For example the press 1 can comprise a punching unit arranged
rotated by 180° in relation to what is illustrated in figure 4, in which the movable
upper plate carries the cutting dies and the movable lower plate carries the forming
punches, to which the sheets 2 are supplied with the face devoid of a printing pattern
facing the transferring device 14. In this manner, the face provided with a printing
pattern faces image acquisition means 17 which can be arranged on an additional support
positioned above the transferring device 14, for framing the sheet 2 frontally entirely
during the advancement in the second rectilinear direction D2.
[0079] In use, the inspection method of a metal sheet 2 in a press 1 provides for the multi-punch
punching unit receiving the sheet 2 provided with a plurality of printed portions
3, arranged in a regular manner according to the printing pattern, and cutting the
sheet 2 in dwell steps, separating into several steps a plurality of printed discs
and leaving a continuous and conveyable reject grid. The inspection method further
provides for the abutting means 22, 23 and 24 being arranged upstream of the punching
unit 4, in a first advancement direction D1 of the sheet 2 along a rectilinear path
T to receive the sheet to be cut and adjust the position of the sheet, such that the
conveying device advances the thus adjusted sheet, grasped by the grippers 10, to
the punching unit 4 and the plurality of printed discs are obtained.
[0080] By processing at least one acquired image of the sheet 2 to detect an arrangement
of the printing pattern in the sheet 2, the detected arrangement of the printing pattern
is compared with a nominal arrangement thereof to obtain a shift of the printing pattern
in the sheet 2 with respect to said nominal arrangement.
[0081] A transferring device 14 of the sheet 2 is provided upstream of the abutting means
22, 23 and 24 and at least one image of the sheet 2 is acquired when the sheet advances
in a second rectilinear direction D2, along the path P to the abutting means. To detect
the arrangement of the printing pattern in the sheet, it is provided to identify a
top edge 2a, a bottom edge 2b and a side working edge 2c of the sheet 2 to identify
a top graphic mark, arranged in a top corner 18 defined between the top edge 2a and
the side working edge 2c, and a bottom graphic mark which is arranged in a bottom
corner 19 between the side working edge 2c and the bottom edge 2b.
[0082] A longitudinal shift and a top side shift of the top graphic mark 20 and a bottom
side shift of the bottom graphic mark 21 are calculated to adjust the position of
the sheet 2 in the abutting means 22, 23 and 4 by translating and/or rotating the
sheet 2 as a function of the longitudinal shift, and/or of the top side shift and/or
of the bottom side shift, thus positioning the printing pattern in the nominal position
so as to obtain in the punching unit 4 printed discs in which each printed portion
3 is arranged in a desired position.
[0083] The sheet is translated by means of the front positioner 22 as a function of the
longitudinal shift, in the first rectilinear direction D1, i.e. is advanced if the
longitudinal shift is negative or is retracted if the longitudinal shift is positive.
[0084] If the top side shift and the bottom side shift are the same, the sheet is on the
other hand translated transversely to the first direction D1 as a function of the
side shift by means of the lateral positioners 23 driven for a stroke that is equal
to the shift, to the right if the side shift is negative or to the left if the side
shift is positive.
[0085] If on the other hand the top side shift and the bottom side shift are different,
a composite shift is calculated that comprises an angular rotation shift with respect
to the first direction D1 and a composite side shift that is transverse to the first
direction D1.
[0086] The sheet 2 is rotated as a function of the angular shift with respect to the first
direction D1 clockwise if the angular shift is negative or anticlockwise if the angular
shift is positive, by means of the lateral positioners 23 each driven with a different
stroke so as to rotate the sheet 2 by the desired angular shift. The sheet 2 is further
translated transversely to the first direction D1 as a function of the composite side
shift, translating the sheet to the right if the shift is negative or translating
the sheet to the left if the shift is positive, by means of the lateral positioners
23 driven for a stroke that is equal to the composite side shift.
[0087] To compare the detected arrangement of the printing pattern with the nominal arrangement
of the printing pattern, a longitudinal distance 26 of the identified top graphic
mark 20 from the top edge 2a is calculated and the calculated longitudinal distance
26 is compared with a nominal longitudinal distance to obtain the longitudinal shift
of the top graphic mark 20.
[0088] A top side distance 27 of the identified top graphic mark 20 is further calculated
from the side working edge 2c and the calculated top side distance 27 is compared
with a nominal top side distance to obtain the top side shift of the top graphic mark.
[0089] Lastly, a bottom side distance 28 of the identified bottom graphic mark 21 from the
side working edge 2c is calculated and the calculated bottom side distance 28 is compared
with a nominal bottom side distance to obtain the bottom side shift.
[0090] Typically, the comparison between the calculated longitudinal distance and the nominal
longitudinal distance involves calculating a difference between what was obtained
from the result of the inspection and the nominal distance and the longitudinal shift
is the result of this distance.
[0091] If the longitudinal shift (considered as an absolute value without regard to its
sign) is less than a minimum longitudinal shift threshold, the abutting means is not
driven to translate the sheet 2.
[0092] If the longitudinal shift is comprised in an acceptability range between a minimum
longitudinal shift threshold and a maximum longitudinal shift threshold the abutting
means is driven to translate the sheet 2 in the first direction D1 according to what
has been said previously.
[0093] If on the other hand the longitudinal shift exceeds the maximum longitudinal shift
threshold, the sheet is deemed not to be suitable to be punched and thus has to be
rejected.
[0094] The same considerations (difference between values, minimum shift threshold, maximum
shift threshold, acceptability range, evaluation of the quality of the sheet and possible
rejection) also apply to calculating the top side shift and the bottom side shift.
If the top side shift exceeds a maximum threshold of the top side shift and/or the
bottom side shift exceeds a maximum threshold of the bottom side shift, the sheet
is deemed not to be suitable to be punched and thus has to be rejected.
[0095] It has been said that the printing pattern comprises a plurality of printed portions
3 that are usually of circular shape and arranged in rows that are parallel and staggered
in relation to one another.
[0096] Preferably, the top graphic mark 20 and/or the bottom graphic mark 21 are selected
as one of said printed circular portions 3. The top graphic mark 20 and the bottom
graphic mark 21 can nevertheless also be additional to the printed portions, if, for
example, the printed portions 3 are not circular.
[0097] The top graphic mark 20 can be a printed circular portion 3 of one of the first four
rows from the top edge and, inside the row, can be arranged between the first four
printed circular portions 3 from the side working edge 2c of the sheet. As shown in
figure 10, the sheet 2 comprises a top graphic mark 20 that is the first printed circular
portion 3 starting from the side working edge 2c of the second row from the top edge
2a.
[0098] The bottom graphic mark 21 can be a printed circular portion of one of the four last
rows from the bottom edge 2b and, inside the row, be arranged between the first four
printed circular portions from the side working edge 2c of the sheet 2. As shown in
figure 11, the sheet 2 comprises a bottom graphic mark 21 that is the first printed
circular portion starting from the side working edge of the penultimate row starting
from the bottom edge 2b.
[0099] It is added that it is possible to analyse further the graphic mark of the printed
circular portion by exploiting image processing algorithms for comparing the graphic
mark of a printed portion 3 with a reference printed portion that is valid for a particular
production batch. Errors could in fact occur in the supply of the metal sheets to
the punching unit, if by mistake the printing pattern of the sheet does not correspond
to the requested production batch. A sheet of a non-conformant production batch has
to be rejected.
[0100] If the arrangement of the image acquisition means 17 with respect to the sheet 2
is such as to frame at least one strip of the sheet 2 bounded by the side working
edge 2c, by a top edge 2a portion and by a bottom edge 2b portion of the sheet 2,
in a single image of the sheet 2 both the top corner 18 and the bottom corner 19 of
the sheet 2 can be acquired and it is thus sufficient to process the single acquired
image to identify both the top graphic mark in the top corner 18 and the bottom graphic
mark in the bottom corner 19 of the sheet 2.
[0101] If on the other hand the arrangement of the image acquisition means 17 with respect
to the sheet 2 is such as to frame a first sheet portion 2 bounded by a portion of
the side working edge 2c and by a portion of the top edge 2a, a first image of the
top corner 18 of the sheet 2 is acquired initially. Subsequently, a second sheet portion
2 is framed that is bounded by a portion of the working edge 2c and by a portion of
the bottom edge 2b and a second image of the bottom corner 19 of the sheet 2 is acquired,
the second image being acquired after the first, during the advancement of the sheet
2 along the transferring path P in the second direction D2.
[0102] Owing to the invention, it is thus possible to provide an inspection method in which,
by processing an image of the metal sheet acquired upstream of the abutting means,
during an advancement in the second direction D2, and identifying a top graphic mark
arranged in a top corner 18 and a bottom graphic mark arranged in a bottom corner
19 of the sheet 2, it is possible to calculate a longitudinal shift and a top side
shift of the top graphic mark and a bottom side shift of the bottom graphic mark that
enables the sheet to be translated and/or rotated in the abutting means as a function
of the longitudinal shift and/or top side shift and/or bottom side shift. The abutting
means can thus adjust with precision the sheet 2 upstream of the punching means.
[0103] The abutting means is thus drivable to enable the sheet 2 to be positioned correctly
according to the indications given by the inspection method. It is added that no modification
of the position of the cap collecting hopper or of the supporting plane of the reject
grid of the sheet downstream of the punching unit is necessary, with consequent simplification
of the press.
[0104] Owing to the positioning of the image acquisition means 17 upstream of the abutting
means great flexibility in the manner of acquiring the image is also possible. As
the sheet 2, adjusted by the abutting means, advances in the first direction D1 to
the punching unit 4 whereas on the other hand the image acquisition means 17 frames
the sheet 2 during the advancement of the sheet 2 in the second direction D2, the
image acquisition means 17 can be arranged far from the punching unit 4 and from the
abutting means.
[0105] The most suitable arrangement of the image acquisition means 17 in the press 1 can
thus be chosen, for example the image acquisition means 17 can be arranged at a distance
from the sheet 2, to frame an entire side strip of the sheet 2 bounded by the side
working edge 2c and by portions of the top edge 2a and of the bottom edge 2b or alternatively,
the image acquisition means can be arranged near the sheet 2, to frame only a portion
of the sheet 2 during the advancement of the sheet in the transferring path P.
1. Inspection method (2) for inspecting a sheet in a press (1), wherein the press (1)
comprises a punching unit (4) which is suitable for receiving a sheet (2) provided
with a plurality of printed portions (3) arranged in a regular manner according to
a printing pattern and for cutting the sheet in dwell steps thereof, separating into
several steps a plurality of printed discs, said method comprising:
- providing abutting means (22, 23, 24) arranged upstream of the punching unit (4)
to receive the sheet (2) to be cut and adjust the position of the sheet (2),
- advancing in a first advancement direction (D1) the thus adjusted sheet (2) to the
punching unit (4) to obtain the plurality of printed discs;
- processing at least one acquired image of the sheet (2) to detect an arrangement
of the printing pattern in the sheet (2);
- comparing the detected arrangement of the printing pattern with a nominal arrangement
of the printing pattern to obtain a shift of the printing pattern in the sheet (2)
with respect to said nominal arrangement; characterised in that said method comprises:
- acquiring at least one image of the sheet (2) upstream of the abutting means (22,
23, 24), during advancement of the sheet (2) in a second advancement direction (D2);
and in that said detecting said arrangement of the printing pattern comprises:
- identifying a top edge (2a), a bottom edge (2b) and a side working edge (2c) of
the sheet (2) and further identifying a top graphic mark (20), which is arranged in
a top corner (18) defined between the top edge (2a) and the side working edge (2c),
and a bottom graphic mark (21) which is arranged in a bottom corner (19) between the
side working edge (2c) and the bottom edge (2b);
- calculating a longitudinal shift and a top side shift of the top graphic mark (20)
and a bottom side shift of the bottom graphic mark (21);
and in that said adjusting the position of the sheet (2) in said abutting means (22, 23, 24)
comprises translating and/or rotating said sheet (2) as a function of said longitudinal
shift, and/or said top side shift and/or said bottom side shift to position said printing
pattern in said nominal position so as to obtain in said punching unit (4) printed
discs in which each printed portion (3) is arranged in a desired position.
2. Method according to claim 1, wherein said adjusting the position of the sheet (2)
in the abutting means (22, 23, 24) comprises: translating the sheet in the first advancement
direction (D1) as a function of the longitudinal shift by means of front positioning
means (22) of the abutting means (22, 23, 24), for example making the sheet advance
if the longitudinal shift is negative or retracting the sheet if the longitudinal
shift is positive.
3. Method according to claim 1, or 2, wherein said adjusting the position of the sheet
(2) in the abutting means (22, 23, 24) further comprises: if the top side shift and
the bottom side shift are the same, translating the sheet by side positioning means
(23, 24) of the abutting means (22, 23, 24) in a direction that is transverse to the
first advancement direction (D1) as a function of said side shift, for example to
the right if the side shift is negative or to the left if the side shift is positive.
4. Method according to claim 1, or 2, wherein said adjusting the position of the sheet
(2) in the abutting means (22, 23, 24) further comprises: if the top side shift and
the bottom side shift are different, calculating a composite shift comprising an angular
rotation shift with respect to the first advancement direction (D1) and a composite
side shift in a direction that is transverse to the first advancement direction (D1),
and rotating the sheet (2) as a function of the angular shift with respect to the
first advancement direction (D1), for example clockwise if the angular shift is negative
or anticlockwise if the angular shift is positive, by side positioning means (23,
24) of the abutting means (22, 23, 24).
5. Method according to claim 4, and comprising translating the sheet (2) in said transverse
direction as a function of the composite side shift, for example translating the sheet
(2) to the right if the shift is negative or translating the sheet (2) to the left
if the shift is positive, by means of the side positioning means (23, 24).
6. Method according to any preceding claim, wherein said comparing the detected arrangement
of the printing pattern with the nominal arrangement of the printing pattern comprises:
- calculating a longitudinal distance (26) of the identified top graphic mark (20)
from the top edge (2a) and comparing said longitudinal distance (26) with a nominal
longitudinal distance to obtain the longitudinal shift of the top graphic mark (20);
- calculating a top side distance (27) of the identified top graphic mark (20) from
the side working edge (2c) and comparing said top side distance (27) with a nominal
top side distance to obtain the top side shift of the top graphic mark (20);
- calculating a bottom side distance (28) of the identified bottom graphic mark (21)
from the side working edge (2c) and comparing said bottom side distance (28) with
a nominal bottom side distance to obtain the bottom side shift.
7. Method according to claim 6, wherein the printing pattern comprises a plurality of
printed portions (3) of circular shape arranged in rows that are parallel and staggered
in relation to one another wherein said top graphic mark (20) and/or said bottom graphic
mark (21) are selected as one of said printed circular portions (3).
8. Method according to claim 7, wherein said top graphic mark (20) is a printed circular
portion (3) of one of the first four rows from the top edge (2a) and, inside the row,
is arranged between the first four printed circular portions (3) from the side working
edge (2c) of the sheet (2), in particular the top graphic mark (20) is the first printed
circular portion (3) starting from the side working edge (2c) of the second row from
the top edge (2a).
9. Method according to claim 7, or 8, wherein said bottom graphic mark (21) is a printed
circular portion (3) of one of the four last rows from the bottom edge (2b) and, inside
the row, is arranged between the first four printed circular portions (3) from the
side working edge (2c) of the sheet (2), in particular the bottom graphic mark (21)
is the first printed circular portion (3) starting from the side working edge (2c)
of the penultimate row starting from the bottom edge (2b).
10. Method according to any one of claims 1 to 9, and comprising framing at least one
strip of the sheet (2) bounded by the side working edge (2c), by a top edge (2a) portion
and by a bottom edge (2b) portion of the sheet (2) to acquire simultaneously in a
single image of the sheet (2) both the top corner (18) and the bottom corner (19)
of the sheet (2), processing only said image acquired to identify both the top graphic
mark (20) in the top corner (18) and the bottom graphic mark (19) in the bottom corner
(19) of the sheet (2).
11. Method according to any one of claims 1 to 9, and comprising framing a first sheet
portion (2) bounded by a portion of the side working edge (2c) and by a portion of
the top edge (2a) to acquire a first image of the top corner (18) of the sheet (2)
and subsequently framing a second sheet portion (2) bounded by a portion of the side
working edge (2c) and by a portion of the bottom edge (2b) to acquire a second image
of the bottom corner (19) of the sheet (2), the second image being acquired after
the first image, during the advancement of the sheet (2) in the second advancement
direction (D2).
12. Method according to any one of claims 1 to 11, and comprising connecting control means
(25) of the press (1) to the processing means (16) and to the abutting means (22,
23, 24) to drive the abutting means (22, 23, 24) as a function of said shift of the
printing pattern in the sheet (2).
13. Press (1) comprising at least one punching unit (4) suitable for receiving a sheet
(2) provided with a plurality of printed portions (3) arranged in a regular manner
according to a printing pattern and for cutting the sheet (2) in dwell steps separating
into several steps a plurality of printed discs, comprising:
- abutting means (22, 23, 24) arranged upstream of the punching unit (4), suitable
for receiving the sheet (2) to be cut and for adjusting the position thereof;
- at least one conveying device (9, 10) for advancing to the punching unit (4) in
a first advancement direction (D1) the sheet (2) that is thus adjusted by the abutting
means (22, 23, 24) and obtaining the plurality of printed discs;
- processing means (16) of an acquired image of the sheet (2) to detect an arrangement
of the printing pattern in the sheet (2) and compare the detected arrangement of said
printing pattern with a nominal arrangement of the printing pattern to obtain a shift
of the printing pattern in the sheet (2) with respect to said nominal arrangement,
characterised in that said press (1) further comprises
- a transferring device (14) arranged upstream of said abutting means (22, 23, 24)
for advancing the sheet (2) to said abutting means (22, 23, 24) along a transferring
path (P) in a second advancement direction (D2) and
- image acquisition means (17) arranged along said transferring path (P) for acquiring
at least one image of the sheet (2) during said advancement of the sheet (2) in the
second advancement direction (D2);
and in that the processing means (16), to detect the arrangement of the printing pattern in the
sheet (2), is suitable for identifying a top edge (2a), a bottom edge (2b) and a side
working edge (2c) of the sheet (2) and further for identifying a top graphic mark
(20), which is arranged in a top corner (18) defined between the top edge (2a) and
the side working edge (2c), and a bottom graphic mark (21), which is arranged in a
bottom corner (19) between the side working edge (2c) and the bottom edge (2b), for
calculating a longitudinal shift and a top side shift of the top graphic mark and
a bottom side shift of the bottom graphic mark;
and in that said abutting means (22, 23, 24) is suitable for translating and/or rotating said
sheet (2) as a function of said longitudinal shift, and/or said top side shift and/or
said bottom side shift to position said printing pattern in said nominal position
so as to obtain in said punching unit printed discs in which each printed portion
(3) is arranged in a desired position.
14. Press according to claim 13, wherein said abutting means (22, 23, 24) comprises side
positioning means (23, 24) for translating and/or rotating said sheet in a direction
that is transverse to the first advancement direction (D1) as a function of said top
side shift and/or said bottom side shift and front positioning means (22) suitable
for translating said sheet along said first advancement direction (D1) as a function
of said longitudinal shift.
15. Press according to claim 14, wherein said side positioning means (23, 24) comprises
a pair of controlled lateral positioners (23), which are each drivable independently
of one another, arranged for each engaging a side edge of the sheet (2) and a pair
of side abutments (24), each facing a respective side positioner (23), each arranged
for engaging the opposite side edge of the sheet (2), said side abutments each being
fixed on an elastic support for abutting the sheet (2) during driving of one or both
controlled lateral positioners (23).
16. Press according to any one of claims 13 to 15, wherein the image acquisition means
(17) is arranged for framing at least one strip of the sheet (2) bounded by the side
working edge (2c), by a top edge (2a) portion and by a bottom edge (2b) portion of
the sheet (2) to acquire simultaneously in a single image of the sheet (2) both the
top corner (18) and the bottom corner (19) of the sheet (2), and wherein the processing
means (16) is suitable for processing only said acquired image to identify both the
top graphic mark (20) in the top corner (18) and the bottom graphic mark (21) in the
bottom corner (19) of the sheet (2).
17. Press according to any one of claims 13 to 15, wherein the image acquisition means
(17) is arranged for framing a first sheet portion (2) bounded by a portion of the
side working edge (2c) and by a portion of the top edge (2a) and to acquire a first
image of the top corner (18) of the sheet (2) and subsequently for framing a second
sheet portion (2) bounded by a portion of the side working edge (2c) and by a portion
of the bottom edge (2b) to acquire a second image of the bottom corner (19) of the
sheet (2), the second image being acquired after the first during the advancement
of the sheet (2) in the second advancement direction (D2).
18. Press according to any one of claims 13 to 17, and comprising control means (25) connected
to the processing means (16) and to the abutting means (22, 23, 24) to drive the abutting
means (22, 23, 24) as a function of the shift detected by the processing means (16).
1. Inspektionsverfahren (2) zum Inspizieren einer Bahn in einer Presse (1), wobei die
Presse (1) eine Stanzeinheit (4) aufweist, die zum Empfangen einer Bahn (2), die mit
einer Mehrzahl an gedruckten Abschnitten (3) versehen ist, die in regelmäßiger Weise
gemäß eines Druckmusters angeordnet sind, und zum Schneiden der Bahn in Verweilschritten
derselben geeignet ist, wobei in mehreren Schritten eine Mehrzahl an gedruckten Scheiben
separiert werden, wobei das Verfahren aufweist:
- Bereitstellen von Anlagemitteln (22, 23, 24), die stromaufwärts der Stanzeinheit
(4) angeordnet sind, um die zu schneidende Bahn (2) zu empfangen und die Position
der Bahn (2) zu justieren,
- Vorrücken der so justierten Bahn (2) in einer ersten Vorrückrichtung (D1) zu der
Stanzeinheit (4), um die Mehrzahl an gedruckten Scheiben zu erhalten;
- Verarbeiten zumindest eines erfassten Bildes der Bahn (2), um eine Anordnung des
Druckmusters in der Bahn (2) zu detektieren;
- Vergleichen der detektierten Anordnung des Druckmusters mit einer Sollanordnung
des Druckmusters, um einen Versatz des Druckmusters in der Bahn (2) bezüglich der
Sollanordnung zu erhalten; dadurch gekennzeichnet, dass das Verfahren aufweist:
- Erfassen zumindest eines Bildes der Bahn (2) stromabwärts der Anlagemittel (22,
23, 24) während des Vorrückens der Bahn (2) in einer zweiten Vorrückrichtung (D2);
und dass das Detektieren der Anordnung des Druckmusters aufweist:
- Identifizieren einer oberen Kante (2a), einer unteren Kante (2b) und einer seitlichen
Arbeitskante (2c) der Bahn (2) und weiterhin Identifizieren einer oberen Grafikmarke
(20), die in einer oberen Ecke (18) angeordnet ist, die zwischen der oberen Kante
(2a) und der seitlichen Arbeitskante (2c) definiert ist, und einer unteren Grafikmarke
(21), die in einer unteren Ecke (19) zwischen der seitlichen Arbeitskante (2c) und
der unteren Kante (2b) angeordnet ist;
- Berechnen eines Längsversatzes und eines oberen Seitversatzes der oberen Grafikmarke
(20) und eines unteren Seitversatzes der unteren Grafikmarke (21);
und dass das Justieren der Position der Bahn (2) in den Anlagemitteln (22, 23, 24)
ein translatorisches Bewegen und/oder Drehen der Bahn (2) als Funktion des Längsversatzes
und/oder des oberen Seitversatzes und/oder des unteren Seitversatzes aufweist, um
das Druckmuster in die Sollposition zu positionieren, um so in der Stanzeinheit (4)
gedruckte Scheiben zu erhalten, bei denen jeder gedruckte Abschnitt (3) in einer gewünschten
Position angeordnet ist.
2. Verfahren nach Anspruch 1, wobei das Justieren der Position der Bahn (2) in den Anlagemitteln
(22, 23, 24) aufweist: translatorisches Bewegen der Bahn in der ersten Vorrückrichtung
(D1) als Funktion des Längsversatzes mittels vorderer Positioniermittel (22) der Anlagemittel
(22, 23, 24), beispielsweise Vorrücken lassen der Bahn, wenn der Längsversatz negativ
ist, oder Zurückziehen der Bahn, wenn der Längsversatz positiv ist.
3. Verfahren nach Anspruch 1 oder 2, wobei das Justieren der Position der Bahn (2) in
den Anlagemitteln (22, 23, 24) weiterhin aufweist: wenn der obere Seitversatz und
der untere Seitversatz gleich sind, translatorisches Bewegen der Bahn durch Seitpositioniermittel
(23, 24) der Anlagemittel (22, 23, 24) in einer Richtung, die quer zu der ersten Vorrückrichtung
(D1) ist, als Funktion des Seitversatzes, beispielsweise nach rechts, wenn der Seitversatz
negativ ist, oder nach links, wenn der Seitversatz positiv ist.
4. Verfahren nach Anspruch 1 oder 2, wobei das Justieren der Position der Bahn (2) in
den Anlagemitteln (22, 23, 24) weiterhin aufweist: wenn der obere Seitversatz und
der untere Seitversatz unterschiedlich sind, Berechnen eines zusammengesetzten Versatzes,
der einen Drehwinkelversatz bezüglich der ersten Vorrückrichtung (D1), und eines zusammengesetzten
Seitversatzes in einer Richtung, die quer zu der ersten Vorrückrichtung D1 ist, und
Drehen der Bahn (2) als Funktion des Winkelversatzes bezüglich der ersten Vorrückrichtung
(D1), beispielsweise im Uhrzeigersinn, wenn der Winkelversatz negativ ist, oder gegen
den Uhrzeigersinn, wenn der Winkelversatz positiv ist, durch Seitpositioniermittel
(23, 24) der Anlagemittel (22, 23, 24).
5. Verfahren nach Anspruch 4, und mit translatorischem Bewegen der Bahn (2) in der genannten
Querrichtung als Funktion des zusammengesetzten Seitversatzes, beispielsweise translatorisches
Bewegen der Bahn (2) nach rechts, wenn der Versatz negativ ist, oder translatorisches
Bewegen der Bahn (2) nach links, wenn der Versatz positiv ist, mittels der Seitpositioniermittel
(23, 24).
6. Verfahren nach irgendeinem vorhergehenden Anspruch, wobei das Vergleichen der detektierten
Anordnung des Druckmusters mit der Sollanordnung des Druckmusters aufweist:
- Berechnen eines Längsabstandes (26) der identifizierten oberen Grafikmarke (20)
von der oberen Kante (2a) und Vergleichen des Längsabstandes (26) mit einem Längssollabstand,
um den Längsversatz der oberen Grafikmarke (20) zu erhalten;
- Berechnen eines oberen Seitabstandes (27) der identifizierten oberen Grafikmarke
(20) von der seitlichen Arbeitskante (2c) und Vergleichen des oberen Seitabstandes
(27) mit einem oberen Seitsollabstand, um den oberen Seitversatz der oberen Grafikmarke
(20) zu erhalten;
- Berechnen eines unteren Seitabstandes (28) der identifizierten unteren Grafikmarke
(21) von der seitlichen Arbeitskante (2c) und Vergleichen des unteren Seitabstandes
(28) mit einem unteren Seitsollabstand, um den unteren Seitversatz zu erhalten.
7. Verfahren nach Anspruch 6, wobei das Druckmuster eine Mehrzahl von gedruckten Abschnitten
(3) von kreisförmiger Form aufweist, die parallel und versetzt zueinander sind, wobei
die obere Grafikmarke (20) und/oder die untere Grafikmarke (21) als einer der gedruckten
kreisförmigen Abschnitte (3) ausgewählt werden.
8. Verfahren nach Anspruch 7, wobei die obere Grafikmarke (20) ein gedruckter kreisförmiger
Abschnitt (3) einer der ersten vier Reihen von der oberen Kante (2a) aus ist und,
innerhalb der Reihe, zwischen den ersten vier gedruckten kreisförmigen Abschnitten
(3) von der seitlichen Arbeitskante (2c) der Bahn (2) aus angeordnet ist, wobei insbesondere
die obere Grafikmarke (20) der gedruckte kreisförmige Abschnitt (3) von der seitlichen
Arbeitskante (2c) der zweiten Reihe von der oberen Kante (2a) aus startend ist.
9. Verfahren nach Anspruch 7 oder 8, wobei die untere Grafikmarke (21) ein gedruckter
kreisförmiger Abschnitt (3) einer der vier letzten Reihen von der unteren Kante (2b)
aus ist, und, innerhalb der Reihe, zwischen den ersten vier gedruckten kreisförmigen
Abschnitten (3) von der seitlichen Arbeitskante (2c) der Bahn (2) aus angeordnet ist,
insbesondere die untere Grafikmarke (21) der erste gedruckte kreisförmige Abschnitt
(3) startend von der seitlichen Arbeitskante (2c) der vorletzten Reihe startend von
der unteren Kante (2b) aus ist.
10. Verfahren nach irgendeinem der Ansprüche 1 bis 9, und mit Rahmen zumindest eines Streifens
der Bahn (2), der von der seitlichen Arbeitskante (2c), von einem Abschnitt der oberen
Kante (2a) und einem Abschnitt der unteren Kante (2b) der Bahn (2) begrenzt ist, um
gleichzeitig in einem einzelnen Bild der Bahn (2) sowohl die obere Ecke (18) und die
untere Ecke (19) der Bahn (2) zu erfassen, wobei nur dieses erfasste Bild verarbeitet
wird, um sowohl die obere Grafikmarke (20) in der oberen Ecke (18) als auch die untere
Grafikmarke (19) in der unteren Ecke (19) der Bahn (2) zu identifizieren.
11. Verfahren nach irgendeinem der Ansprüche 1 bis 9, und mit Rahmen eines ersten Bahnabschnitts
(2), der von einem Abschnitt der seitlichen Arbeitskante (2c) und von einem Abschnitt
der oberen Kante (2a) begrenzt ist, um ein erstes Bild der oberen Ecke (18) der Bahn
(2) zu erfassen, und nachfolgend Rahmen eines zweiten Bahnabschnitts (2), der von
einem Abschnitt der seitlichen Arbeitskante (2c) und von einem Abschnitt der unteren
Kante (2b) begrenzt ist, um ein zweites Bild der unteren Ecke (19) der Bahn (2) zu
erfassen, wobei das zweite Bild nach dem ersten Bild während des Vorrückens der Bahn
(2) in der zweiten Vorrückrichtung (D2) erfasst wird.
12. Verfahren nach irgendeinem der Ansprüche 1 bis 11, und mit Verbinden von Steuerungsmitteln
(25) der Presse (1) mit den Verarbeitungsmitteln (16) und den Anlagemitteln (22, 23,
24), um die Anlagemittel (22, 23, 24) als Funktion des Versatzes des Druckmusters
in der Bahn (2) anzutreiben.
13. Presse (1) mit zumindest einer Stanzeinheit (4), die zum Empfangen einer Bahn (2),
die mit einer Mehrzahl von gedruckten Abschnitten (3) versehen ist, die in einer regelmäßigen
Weise gemäß einem Druckmuster angeordnet sind, und zum Schneiden der Bahn (2) in Verweilschritten
geeignet ist, wobei in mehreren Schritten eine Mehrzahl von gedruckten Scheiben separiert
werden, mit:
- Anlagemitteln (22, 23, 24), die stromaufwärts der Stanzeinheit (4) angeordnet sind,
und die zum Empfangen der zu schneidenden Bahn (2) und zum Justieren der Position
derselben geeignet sind,
- zumindest eine Fördervorrichtung (9, 10) zum Vorrücken der Bahn (2) zu der Stanzeinheit
(4) in einer ersten Vorrückrichtung (D1), die somit durch die Anlagemittel (22, 23,
24) justiert ist, und zum Erhalten der Mehrzahl von gedruckten Scheiben;
- Verarbeitungsmitteln (16) zum Verarbeiten eines erfassten Bildes der Bahn (2), um
eine Anordnung des Druckmusters in der Bahn (2) zu detektieren und die detektierte
Anordnung des Druckmusters mit einer Sollanordnung des Druckmusters zu vergleichen,
um einen Versatz des Druckmusters in der Bahn (2) bezüglich der Sollanordnung zu erhalten,
dadurch gekennzeichnet, dass die Presse (1) weiterhin aufweist:
- eine Übertragungsvorrichtung (14), die stromaufwärts der Anlagemittel (22, 23, 24)
zum Vorrücken der Bahn (2) zu den Anlagemitteln (22, 23, 24) entlang eines Übertragungspfades
(P) in einer zweiten Vorrückrichtung (D2) angeordnet ist, und
- Bilderfassungsmitteln (17), die entlang des Übertragungspfades (P) zum Erfassen
eines Bildes der Bahn (2) während des Vorrückens der Bahn (2) in der zweiten Vorrückrichtung
(D2) angeordnet sind;
und dass die Verarbeitungsmittel (16), um die Anordnung des Druckmusters in der Bahn
(2) zu detektieren, geeignet sind zum Identifizieren einer oberen Kante (2a), einer
unteren Kante (2b) und einer seitlichen Arbeitskante (2c) der Bahn (2) und weiterhin
zum Identifizieren einer oberen Grafikmarke (20), die in einer oberen Ecke (18) angeordnet
ist, die zwischen der oberen Kante (2a) und der seitlichen Arbeitskante (2c) definiert
ist, und einer unteren Grafikmarke (21), die in einer unteren Ecke (19) zwischen der
seitlichen Arbeitskante (2c) und der unteren Kante (2b) angeordnet ist, um einen Längsversatz
und einen oberen Seitversatz der oberen Grafikmarke und einen unteren Seitversatz
der unteren Grafikmarke zu berechnen;
und dass die Anlagemittel (22, 23, 24) zum translatorischen Verschieben und/oder Drehen
der Bahn (2) als Funktion des Längsversatzes und/oder des oberen Seitversatzes und/oder
des unteren Seitversatzes geeignet sind, um das Druckmuster in der Sollposition zu
positionieren, um so in der Stanzeinheit gedruckte Scheiben zu erhalten, bei denen
jeder gedruckte Abschnitt (3) in einer gewünschten Position angeordnet ist.
14. Presse nach Anspruch 13, wobei die Anlagemittel (22, 23, 24) Seitpositioniermittel
(23, 24) zum translatorischen Bewegen und/oder Drehen der Bahn in einer Richtung,
die quer zu der ersten Vorrückrichtung (D1) ist, als Funktion des oberen Seitenversatzes
und/oder des unteren Seitversatzes, und vordere Positioniermittel (22) aufweist, die
zum translatorischen Bewegen der Bahn entlang der ersten Vorrückrichtung (D1) als
Funktion des Längsversatzes geeignet sind.
15. Presse nach Anspruch 14, wobei die Seitpositioniermittel (23, 24) ein Paar gesteuerte
seitliche Positionierer (23), die jeweils unabhängig voneinander antreibbar sind,
und die jeweils zum Ineingriffnehmen einer Seitenkante der Bahn (2) angeordnet sind,
und ein Paar Seitenanlagen (24), die jeweils zu einem jeweiligen Seitenpositionierer
(23) weisen, die jeweils zum Ineingriffnehmen der gegenüberliegenden Seitenkante der
Bahn (2) angeordnet sind, wobei die Seitenanlagen jeweils an einem elastischen Halter
zum Anliegen der Bahn (2) während des Antreibens eines oder beider gesteuerter seitlicher
Positionierer (23) festgelegt sind.
16. Presse nach irgendeinem der Ansprüche 13 bis 15, wobei die Bilderfassungsmittel (17)
zum Rahmen zumindest eines Streifens der Bahn (2) angeordnet sind, der von der seitlichen
Arbeitskante (2c), von einem Abschnitt der oberen Kante (2a) und von einem Abschnitt
der unteren Kante (2b) der Bahn (2) begrenzt ist, um gleichzeitig in einem einzelnen
Bild der Bahn (2) sowohl die obere Ecke (18) als auch die untere Ecke (19) der Bahn
(2) zu erfassen, und wobei die Verarbeitungsmittel (16) zum Verarbeiten nur dieses
erfassten Bildes geeignet sind, um sowohl die obere Grafikmarke (20) in der oberen
Ecke (18) als auch die untere Grafikmarke (21) in der unteren Ecke (19) der Bahn (2)
zu identifizieren.
17. Presse nach irgendeinem der Ansprüche 13 bis 15, wobei die Bilderfassungsmittel (17)
zum Rahmen eines ersten Bahnabschnitts (2), der von einem Abschnitt der seitlichen
Arbeitskante (2c) und einem Abschnitt der oberen Kante (2a) begrenzt ist, und zum
Erfassen eines ersten Bildes der oberen Ecke (18) der Bahn (2) und nachfolgend zum
Rahmen eines zweiten Bahnabschnitts (2), der von einem Abschnitt der seitlichen Arbeitskante
(2c) und von einem Abschnitt der unteren Kante (2b) begrenzt ist, geeignet sind, um
ein zweites Bild der unteren Ecke (19) der Bahn (2) zu erfassuen, wobei das zweite
Bild nach dem ersten Bild während des Vorrückens der Bahn (2) in der zweiten Vorrückrichtung
(D2) erfasst wird.
18. Presse nach irgendeinem der Ansprüche 13 bis 17, und mit Steuerungsmitteln (25), die
mit den Verarbeitungsmitteln (16) und den Anlagemitteln (22, 23, 24) verbunden sind,
um die Anlagemittel (22, 23, 24) als Funktion des von den Verarbeitungsmitteln (16)
detektierten Versatzes anzutreiben.
1. Procédé d'inspection (2) pour inspecter une feuille dans une presse (1), dans lequel
la presse (1) comprend une unité de poinçonnage (4) qui est appropriée pour recevoir
une feuille (2) pourvue d'une pluralité de parties imprimées (3) disposées de manière
régulière selon un motif d'impression, et pour découper la feuille lors d'étapes d'arrêt
momentané de celle-ci, en séparant en plusieurs étapes une pluralité de disques imprimés,
ledit procédé comprenant :
- prévoir des moyens de butée (22, 23, 24) disposés en amont de l'unité de poinçonnage
(4) pour recevoir la feuille (2) à découper et pour ajuster la position de la feuille
(2),
- avancer dans une première direction d'avance (D1) la feuille (2) ainsi ajustée jusqu'à
l'unité de poinçonnage (4) pour obtenir la pluralité de disques imprimés ;
- traiter au moins une image acquise de la feuille (2) pour détecter une disposition
du motif d'impression dans la feuille (2) ;
- comparer la disposition détectée du motif d'impression à une disposition nominale
du motif d'impression pour obtenir un décalage du motif d'impression dans la feuille
(2) par rapport à ladite disposition nominale ; caractérisé en ce que ledit procédé comprend :
- acquérir au moins une image de la feuille (2) en amont des moyens de butée (22,
23, 24) pendant l'avance de la feuille (2) dans une deuxième direction d'avance (D2)
; et en ce que ladite détection de ladite disposition du motif d'impression comprend :
- identifier un bord supérieur (2a), un bord inférieur (2b) et un bord de travail
latéral (2c) de la feuille (2) et identifier en outre une marque graphique supérieure
(20) qui est disposée dans un coin supérieur (18) défini entre le bord supérieur (2a)
et le bord de travail latéral (2c), et une marque graphique inférieure (21) qui est
disposée dans un coin inférieur (19) entre le bord de travail latéral (2c) et le bord
inférieur (2b) ;
- calculer un décalage longitudinal et un décalage latéral supérieur de la marque
graphique supérieure (20) et un décalage latéral inférieur de la marque graphique
inférieure (21) ;
et
en ce que ledit ajustement de la position de la feuille (2) dans lesdits moyens de butée (22,
23, 24) comprend la translation et/ou la rotation de ladite feuille (2) en fonction
dudit décalage longitudinal, et/ou dudit décalage latéral supérieur et/ou dudit décalage
latéral inférieur pour positionner ledit motif d'impression dans ladite position nominale
de manière à obtenir dans ladite unité de poinçonnage (4) des disques imprimés dans
lesquels chaque partie imprimée (3) est disposée dans une position souhaitée.
2. Procédé selon la revendication 1, dans lequel ledit ajustement de la position de la
feuille (2) dans les moyens de butée (22, 23, 24) comprend : translater la feuille
dans la première direction d'avance (D1) en fonction du décalage longitudinal à l'aide
de moyens de positionnement avant (22) des moyens de butée (22, 23, 24), par exemple
faire avancer la feuille si le décalage longitudinal est négatif ou rétracter la feuille
si le décalage longitudinal est positif.
3. Procédé selon la revendication 1 ou 2, dans lequel ledit ajustement de la position
de la feuille (2) dans les moyens de butée (22, 23, 24) comprend en outre : si le
décalage latéral supérieur et le décalage latéral inférieur sont les mêmes, translater
la feuille à l'aide de moyens de positionnement latéraux (23, 24) des moyens de butée
(22, 23, 24) dans une direction qui est transversale par rapport à la première direction
d'avance (D1) en fonction dudit décalage latéral, par exemple vers la droite si le
décalage latéral est négatif ou vers la gauche si le décalage latéral est positif.
4. Procédé selon la revendication 1 ou 2, dans lequel ledit ajustement de la position
de la feuille (2) dans les moyens de butée (22, 23, 24) comprend en outre : si le
décalage latéral supérieur et le décalage latéral inférieur sont différents, calculer
un décalage composite comprenant un décalage de rotation angulaire par rapport à la
première direction d'avance (D1) et un décalage latéral composite dans une direction
qui est transversale par rapport à la première direction d'avance (D1), et tourner
la feuille (2) en fonction du décalage angulaire par rapport à la première direction
d'avance (D1), par exemple dans le sens des aiguilles d'une montre si le décalage
angulaire est négatif ou dans le sens inverse des aiguilles d'une montre si le décalage
angulaire est positif, par des moyens de positionnement latéraux (23, 24) des moyens
de butée (22, 23, 24).
5. Procédé selon la revendication 4, et comprenant translater la feuille (2) dans ladite
direction transversale en fonction du décalage latéral composite, par exemple translater
la feuille (2) vers la droite si le décalage longitudinal est négatif ou translater
la feuille (2) vers la gauche si le décalage longitudinal est positif, à l'aide des
moyens de positionnement latéraux (22, 23).
6. Procédé selon l'une quelconque des revendications précédentes, dans lequel ladite
comparaison de la disposition détectée du motif d'impression à la disposition nominale
du motif d'impression comprend :
- calculer une distance longitudinale (26) de la marque graphique supérieure identifiée
(20) depuis le bord supérieur (2a) et comparer ladite distance longitudinale (26)
à une distance longitudinale nominale pour obtenir le décalage longitudinal de la
marque graphique supérieure (20) ;
- calculer une distance latérale supérieure (27) de la marque graphique supérieure
identifiée (20) depuis le bord de travail latéral (2c) et comparer ladite distance
latérale supérieure (27) à une distance latérale supérieure nominale pour obtenir
le décalage latéral supérieur de la marque graphique supérieure (20) ;
- calculer une distance latérale inférieure (28) de la marque graphique inférieure
identifiée (21) depuis le bord de travail latéral (2c) et comparer ladite distance
latérale inférieure (28) à une distance latérale inférieure nominale pour obtenir
le décalage latéral inférieur.
7. Procédé selon la revendication 6, dans lequel le motif d'impression comprend une pluralité
de parties imprimées (3) de forme circulaire disposées en rangées qui sont parallèles
et en quinconce les unes par rapport aux autres, dans lequel ladite marque graphique
supérieure (20) et/ou ladite marque graphique inférieure (21) sont sélectionnées comme
l'une desdites parties circulaires imprimées (3).
8. Procédé selon la revendication 7, dans lequel ladite marque graphique supérieure (20)
est une partie circulaire imprimée (3) de l'une des quatre premières rangées à partir
du bord supérieur (2a) et, à l'intérieur de la rangée, est disposée entre les quatre
premières parties circulaires imprimées (3) à partir du bord de travail latéral (2c)
de la feuille (2), en particulier la marque graphique supérieure (20) est la première
partie circulaire imprimée (3) en partant du bord de travail latéral (2c) de la deuxième
rangée à partir du bord supérieur (2a).
9. Procédé selon la revendication 7 ou 8, dans lequel ladite marque graphique inférieure
(21) est une partie circulaire imprimée (3) de l'une des quatre dernières rangées
à partir du bord inférieur (2b) et, à l'intérieur de la rangée, est disposée entre
les quatre premières parties circulaires imprimées (3) à partir du bord de travail
latéral (2c) de la feuille (2), en particulier la marque graphique inférieure (21)
est la première partie circulaire imprimée (3) en partant du bord de travail latéral
(2c) de l'avant-dernière rangée en partant du bord inférieur (2b).
10. Procédé selon l'une quelconque des revendications 1 à 9, et comprenant cadrer au moins
une bande de la feuille (2) délimitée par le bord de travail latéral (2c), par une
partie de bord supérieur (2a) et par une partie de bord inférieur (2b) de la feuille
(2) pour acquérir simultanément dans une seule image de la feuille (2) à la fois le
coin supérieur (18) et le coin inférieur (19) de la feuille (2), traiter seulement
ladite image acquise pour identifier à la fois la marque graphique supérieure (20)
dans le coin supérieur (18) et la marque graphique inférieure (19) dans le coin inférieur
(19) de la feuille (2).
11. Procédé selon l'une quelconque des revendications 1 à 9, et comprenant le fait de
cadrer une première partie de feuille (2) délimitée par une partie du bord de travail
latéral (2c) et par une partie du bord supérieur (2a) pour acquérir une première image
du coin supérieur (18) de la feuille (2) et ensuite cadrer une deuxième partie de
feuille (2) délimitée par une partie du bord de travail latéral (2c) et par une partie
du bord inférieur (2b) pour acquérir une deuxième image du coin inférieur (19) de
la feuille (2), la deuxième image étant acquise après la première image, pendant l'avance
de la feuille (2) dans la deuxième direction d'avance (D2).
12. Procédé selon l'une quelconque des revendications 1 à 11, et comprenant des moyens
de commande de liaison (25) de la presse (1) avec les moyens de traitement (16) et
les moyens de butée (22, 23, 24) pour entraîner les moyens de butée (22, 23, 24) en
fonction dudit décalage du motif d'impression dans la feuille (2).
13. Presse (1) comprenant au moins une unité de poinçonnage (4) appropriée pour recevoir
une feuille (2) pourvue d'une pluralité de parties imprimées (3) disposées de manière
régulière selon un motif d'impression, et pour découper la feuille (2) lors d'étapes
d'arrêt momentané de celle-ci, en séparant en plusieurs étapes une pluralité de disques
imprimés, comprenant :
- des moyens de butée (22, 23, 24) disposés en amont de l'unité de poinçonnage (4),
appropriés pour recevoir la feuille (2) à découper et pour ajuster la position de
celle-ci,
- au moins un dispositif transporteur (9, 10) pour avancer jusqu'à l'unité de poinçonnage
(4) dans une première direction d'avance (D1) la feuille (2) qui est ainsi ajustée
par les moyens de butée (22, 23, 24) et pour obtenir la pluralité de disques imprimés
;
- des moyens de traitement (16) d'une image acquise de la feuille (2) pour détecter
une disposition du motif d'impression dans la feuille (2) et comparer la disposition
détectée dudit motif d'impression à une disposition nominale du motif d'impression
pour obtenir un décalage du motif d'impression dans la feuille (2) par rapport à ladite
disposition nominale,
caractérisé en ce que ladite presse (1) comprend en outre
- un dispositif de transfert (14) disposé en amont desdits moyens de butée (22, 23,
24) pour avancer la feuille (2) jusqu'auxdits moyens de butée (22, 23, 24) le long
d'une trajectoire de transfert (P) dans une deuxième direction d'avance (D2) et
- des moyens d'acquisition d'image (17) disposés le long de ladite trajectoire de
transfert (P) pour acquérir au moins une image de la feuille (2) pendant ladite avance
de la feuille (2) dans la deuxième direction d'avance (D2) ;
et en ce que les moyens de traitement (16) pour détecter la disposition du motif d'impression
dans la feuille (2) sont appropriés pour identifier un bord supérieur (2a), un bord
inférieur (2b) et un bord de travail latéral (2c) de la feuille (2) et en outre pour
identifier une marque graphique supérieure (20) qui est disposée dans un coin supérieur
(18) défini entre le bord supérieur (2a) et le bord de travail latéral (2c), et une
marque graphique inférieure (21) qui est disposée dans un coin inférieur (19) entre
le bord de travail latéral (2c) et le bord inférieur (2b), pour calculer un décalage
longitudinal et un décalage latéral supérieur de la marque graphique supérieure et
un décalage latéral inférieur de la marque graphique inférieure ;
et en ce que lesdits moyens de butée (22, 23, 24) sont appropriés pour translater et/ou tourner
ladite feuille (2) en fonction dudit décalage longitudinal, et/ou dudit décalage latéral
supérieur et/ou dudit décalage latéral inférieur pour positionner ledit motif d'impression
dans ladite position nominale de manière à obtenir dans ladite unité de poinçonnage
des disques imprimés dans lesquels chaque partie imprimée (3) est disposée dans une
position souhaitée.
14. Presse selon la revendication 13, dans laquelle lesdits moyens de butée (22, 23, 24)
comprennent des moyens de positionnement latéraux (23, 24) pour translater et/ou tourner
ladite feuille dans une direction qui est transversale par rapport à la première direction
d'avance (D1) en fonction dudit décalage latéral supérieur et/ou dudit décalage latéral
inférieur, et des moyens de positionnement avant (22) appropriés pour translater ladite
feuille le long de la première direction d'avance (D1) en fonction dudit décalage
longitudinal.
15. Presse selon la revendication 14, dans laquelle lesdits moyens de positionnement latéraux
(23, 24) comprennent une paire de positionneurs latéraux commandés (23) qui sont aptes
à être entraînés chacun indépendamment l'un de l'autre, qui sont disposés pour venir
en prise avec un bord latéral de la feuille (2), et une paire de butées latérales
(24) disposées chacune en face d'un positionneur latéral (23) respectif, disposées
chacune pour venir en prise avec le bord latéral opposé de la feuille (2), lesdites
butées latérales étant fixées chacune sur un support élastique pour buter contre la
feuille (2) pendant l'entraînement de l'un ou des deux positionneurs latéraux commandés
(23).
16. Presse selon l'une quelconque des revendications 13 à 15, dans laquelle les moyens
d'acquisition d'image (17) sont disposés pour cadrer au moins une bande de la feuille
(2) délimitée par le bord de travail latéral (2c) par une partie de bord supérieur
(2a) et par une partie de bord inférieur (2b) de la feuille (2) pour acquérir simultanément
dans une seule image de la feuille (2) à la fois le coin supérieur (18) et le coin
inférieur (19) de la feuille (2), et dans laquelle les moyens de traitement (16) sont
appropriés pour traiter seulement ladite image acquise pour identifier à la fois la
marque graphique supérieure (20) dans le coin supérieur (18) et la marque graphique
inférieure (21) dans le coin inférieur (19) de la feuille (2).
17. Presse selon l'une quelconque des revendications 13 à 15, dans laquelle les moyens
d'acquisition d'image (17) sont disposés pour cadrer une première partie de feuille
(2) délimitée par une partie du bord de travail latéral (2c) et par une partie du
bord supérieur (2a) et pour acquérir une première image du coin supérieur (18) de
la feuille (2) et pour cadrer ensuite une deuxième partie de feuille (2) délimitée
par une partie du bord de travail latéral (2c) et par une partie du bord inférieur
(2b) pour acquérir une deuxième image du coin inférieur (19) de la feuille (2), la
deuxième image étant acquise après la première pendant l'avance de la feuille (2)
dans la deuxième direction d'avance (D2).
18. Presse selon l'une quelconque des revendications 13 à 17, et comprenant des moyens
de commande (25) reliés aux moyens de traitement (16) et aux moyens de butée (22,
23, 24) pour entraîner les moyens de butée (22, 23, 24) en fonction du décalage détecté
par les moyens de traitement (16).