Technical Field
[0001] The present invention relates to a hydrolysable sheet.
Background Art
[0002] Conventionally, reusable wiping cloths made of woven fabrics are used to clean toilets.
Recently, however, disposable wet sheets made of paper are used instead. It is preferable
that such a wet sheet is provided in a state of being impregnated with a cleaning
agent, and can be disposed of by being flushed down a toilet after use. For the disposable
wet sheet, the wet paper impregnated with a cleaning agent is required to be strong
enough to resist tearing at the time of wiping, and hydrolyzability is required so
as not to clog a pipe or the like when being flushed down a toilet. As a technique
for effectively achieving these, it is known to use a water-disintegrable sheet, to
which a water-soluble binder or the like containing carboxymethyl cellulose (CMC)
is added, as base paper (for example, see
JP 3865506 B).
JP2011-030793A discloses a wet sheet having three layered structure which enables to satisfy both
strength and water decomposability.
EP1630288A1 relates to a bulky, water-disintegratable cleaning article.
Summary of the Invention
Problem to be Solved by the Invention
[0003] Here, in a case where a hydrolysable sheet impregnated with a chemical solution containing
a cleaning agent or the like is used as a wipe, a hydrolysable sheet that suppresses
evaporation of water in the chemical solution is desired in order to develop a cleaning
effect in work of wiping a target object.
[0004] In view of the above described problem, the present invention has an object to provide
a hydrolysable sheet that can suppress evaporation of water in a chemical solution.
Means to Solve the Problem
[0005] The above described problem is solved by the invention recited in claim 1. Preferred
embodiments are defined in the dependent claims.
[0006] Claim 11 defines the corresponding method.
Advantage of the Invention
[0007] According to the present invention, it is possible to provide a hydrolysable sheet
that suppresses evaporation of water in a chemical solution.
Brief Description of the Drawings
[0008]
Fig. 1 is a plan view illustrating an example of a toilet cleaning sheet according
to an embodiment.
FIG. 2A is an enlarged view and a cross sectional view of an embossed part of the
toilet cleaning sheet.
FIG. 2B is an enlarged view and a cross sectional view of an embossed part of the
toilet cleaning sheet.
FIG. 2C is an enlarged view and a cross sectional view of an embossed part of the
toilet cleaning sheet.
FIG. 3A is an explanatory diagram illustrating an example of contact areas of embossments.
FIG. 3B is an explanatory diagram illustrating an example of a contact area of embossments.
FIG. 4 is a flowchart illustrating a method of producing the toilet cleaning sheet
according to the embodiment.
FIG. 5 is a schematic diagram illustrating an example of a producing facility (liquid
solution adding facility) of the toilet cleaning sheet according to the embodiment.
FIG. 6 is a schematic diagram illustrating an example of a producing facility (processing
facility) of the toilet cleaning sheet according to the embodiment.
FIG. 7 is a plan view illustrating another example of a toilet cleaning sheet according
to the embodiment.
FIG. 8 is a plan view illustrating another example of a toilet cleaning sheet according
to the embodiment.
FIG. 9 is an enlarged view of part A of FIG. 8.
FIG. 10A is an end view taken through B-B of FIG. 9.
FIG. 10B is an end view taken through C-C of FIG. 9.
[Mode for Carrying Out the Invention]
[0009] In the following, a hydrolysable sheet that is an embodiment of the present invention
will be described in detail with reference to the accompanying drawings. It should
be noted that the scope of the invention is not limited to the illustrated examples.
[0010] It should be noted that for a hydrolysable sheet as the present invention, an example
will be described in which the hydrolysable sheet is a toilet cleaning sheet 100.
However, other than toilet cleaning sheets, a wet tissue impregnated with a chemical
solution for cleaning/wiping is included as the hydrolysable sheet of the present
invention. Further, a conveying direction of paper at the time of producing the toilet
cleaning sheet 100 is described as the Y direction (longitudinal direction), and a
direction perpendicular to the conveying direction is described as the X direction
(lateral direction).
<Configuration of the toilet cleaning sheet 100>
[0011] First, a configuration of the toilet cleaning sheet 100 will be described. The toilet
cleaning sheet 100 is obtained by applying a ply process to (obtained by stacking)
a plurality of sheets (two sheets, for example) of base paper, and is impregnated
with a predetermined chemical solution. Further, as illustrated in FIG. 1, an embossing
process is applied to the entire sheet surface of the toilet cleaning sheet 100 to
have two types of embossments EM11 and EM12. It should be noted that it is preferable
that a contact area generated between an object to be cleaned up or the like and the
two types of embossments EM11 and EM22 is preferably 15 mm
2 to 30 mm
2 per 100 mm
2.
[0012] For example, unevenness of wiping can be reduced by arranging the embossments EM11
in rhomboid grids, in comparison with a case in which the embossments EM11 are arranged
in square grids or rectangular grids. Further, the embossments EM12 are arranged between
the embossments EM11.
[0013] Further, a folding process is applied to the toilet cleaning sheet 100 to be folded
in two at the central portion in the longitudinal direction (Y direction). Then, the
toilet cleaning sheet 100 is stored, in a folded state, within a plastic case, a packaging
film, or the like for storage, and, at the time of being used, is unfolded as needed
to be used. It should be noted that a way of folding the toilet cleaning sheet 100
is not limited to folding it into two, but may be folding it into four or folding
it into eight, for example.
[0014] Further, the toilet cleaning sheet 100 of the embodiment is composed of a hydrolysable
fiber assembly such that after cleaning a toilet, the toilet cleaning sheet 100 can
be discarded in the water tank of the toilet bowl.
[0015] A fiber obtained by mixing leaf bleached kraft pulp (LBKP) with needle bleached kraft
pulp (NBKB) is used as the fiber assembly. A preferable fiber material has a compounding
proportion of leaf bleached kraft pulp to components of the fiber material material
fiber greater than 50% by weight. That is, a fiber of which a compounding ratio of
needle bleached kraft pulp to leaf bleached kraft pulp is less than 1/1 is preferable.
A more preferable material fiber has a compounding proportion of leaf bleached kraft
pulp to the components of the material fiber greater than 60% by weight. That is,
a fiber of which a compounding ratio of needle bleached kraft pulp to leaf bleached
kraft pulp is less than 2/3 is more preferable. By increasing a compounding ratio
of leaf bleached kraft pulp with respect to needle bleached kraft pulp, clearances
between the fibers can be decreased and evaporation of water in the chemical solution
can be suppressed. Further, in order to enhance the strength of a base paper sheet
that is a base material of the toilet cleaning sheet 100, carboxymethyl cellulose
(CMC) is applied, as a paper strength enhancing agent, to the base paper sheet. More
specifically, CMC is applied such that a content of CMC increases from inside towards
the front surface and the back surface in a thickness direction of the base paper
sheet.
[0016] Further, the toilet cleaning sheet 100 of the embodiment is impregnated with a predetermined
chemical solution. Specifically, the predetermined chemical solution contains auxiliary
agents such as a perfume, a preservative agent, a sterilizing agent, a paper strength
enhancing agent, and an organic solvent, in addition to an aqueous cleaning agent.
It is preferable that, with respect to a weight of the base paper sheet that is the
base material of the toilet cleaning sheet 100, the base paper sheet is impregnated
with the predetermined chemical solution at 150% to 300% by weight.
[0017] Any appropriate chemical solution may be used as the predetermined chemical solution.
For example, in addition to a surfactant, a lower or higher (aliphatic) alcohol can
be used as the aqueous cleaning agent. As the perfume, in addition to an aqueous perfume,
one or several kinds can be selected from among oily perfumes such as orange oil.
As the preservative agent, parabens such as methylparaben, ethylparaben, or propylparaben
can be used, for example. As the sterilizing agent, benzalkonium chloride, chlorhexidine
gluconate, povidone iodine, ethanol, cetyl benzanium oxide, triclosan, chloroxylenol,
isopropylmethylphenol, or the like can be used, for example. As the paper strength
enhancing agent (cross-linking agent), boric acid, various metal ions, or the like
can be used. As the organic solvent, a polyhydric alcohol such as glycol (dihydric),
glycerin (trihydric), or sorbitol (tetrahydric) can be used. In the toilet cleaning
sheet 100 of the embodiment, at least a polyhydric alcohol that is a trihydric or
higher alcohol such as glycerin or sorbitol is used as the organic solvent. Thereby,
it becomes possible to enhance the viscosity of the chemical solution to be added
into the base paper sheet and to suppress evaporation of water included in the chemical
solution. It is preferable that, with respect to the weight of the base paper sheet,
the base paper sheet is impregnated with this trihydric or higher alcohol at 1% to
20% by weight. In order not to decrease a yield rate due to excessive enhancement
of the viscosity of the chemical solution, the upper limit of this content rate is
20% by weight.
[0018] Further, the auxiliary agents of the components of the chemical solution described
above can be appropriately selected and a component for satisfying another function
may be contained in the chemical solution as needed.
[0019] As illustrated in FIG. 2A, a protruding part PR21 of each embossment EM11 has a curved
surface shape.
[0020] Further, as illustrated in FIG. 2B, a protruding part PR22 of each embossment EM12
has a planar shape.
[0021] Because the embossments EM12 are arranged between the embossments EM11, the protruding
parts PR21 of the embossments EM11 and the protruding parts PR22 of the EM12 are close
to cohere, and thereby, a conjoined embossment EM 21 is formed as illustrated in FIG.
2C. Alternatively, the protruding parts PR21 of the embossments EM11 and the protruding
parts PR22 of the embossments EM12 may be simply close to each other without being
conjoined.
[0022] By the two types of embossments EM11 and EM12 formed in this manner, a contact area
with an object to be cleaned or the like can be increased. Therefore, hardness of
the toilet cleaning sheet 100 is eased and the wiping performance is enhanced.
[0023] That is, by forming in combination, on the entire sheet surface of the toilet cleaning
sheet 100, the embossments EM11 each of which has the protruding part PR21 with the
curved surface and the embossments EM12 each of which has the protruding part PR22
with the planar surface, the contact area is increased only after each embossment
is deformed when force is applied to the toilet cleaning sheet 100 at the time of
wiping. Thus, as well as increasing the contact area, flexibility is also enhanced
as a result of the deformation of each embossment.
[0024] For example, as illustrated in FIG. 3A, in a case where only the embossments EM11
are formed, contact areas CN31 generated by deformation of the embossments EM11 caused
by force applied to the toilet cleaning sheet 100 at the time of wiping work discretely
occur adjacent to the embossments EM11. On the other hand, in a case where the two
types of embossments EM11 and EM12 are used in combination, as illustrated in FIG.
3B, a contact area CN32 generated by deformation of the embossments EM11 and EM12
caused by force applied to the toilet cleaning sheet 100 at the time of wiping work
is increased in comparison with the contact areas CN31 of FIG. 3A.
[0025] Further, by the two types of embossments EM11 and EM12, effects of normal embossments
can be similarly obtained, and texture, absorbability, bulkiness, and the like of
the toilet cleaning sheet can be enhanced. Furthermore, by the conjoined embossment
EM21, a good appearance effect based on applying the embossments can be obtained similar
to normal embossments.
[Method of producing the toilet cleaning sheet 100]
[0026] Next, a method of producing the toilet cleaning sheet 100 will be described. FIG.
4 is a flowchart illustrating the method of producing the toilet cleaning sheet 100.
FIG. 5 is a schematic diagram of a liquid solution adding facility that adds, to the
base paper sheet of the toilet cleaning sheet 100, a binder solution containing a
water-soluble binder. FIG. 6 is a schematic diagram of a processing facility that
processes the base paper sheet to which the binder solution has been added by the
solution adding facility illustrated in FIG. 5.
[0027] In the method of producing the toilet cleaning sheet 100, as illustrated in FIG.
4, first, a papermaking process (S1) is performed by a papermaking machine (not illustrated)
to prepare paper as base paper.
[0028] Next, as illustrated in FIG. 4 and FIG. 5, in the solution adding facility, a ply
process (S2) to obtain a ply continuous sheet 1B is applied to continuous dry base
paper 1A and 1A respectively fed from a plurality of (two, for example) primary web
rollers 1 and 1, around which the prepared base paper is wound. A solution adding
process (S3) is performed to add the binder solution to the ply continuous sheet 1B
to obtain a continuous sheet 1C. A drying process (S4) is performed to dry the continuous
sheet 1C. A slitting/winding process (S5) is performed to slit and wind the dried
continuous hydrolysable sheet 1D. It should be noted that the number of primary web
rollers may be changed as appropriate if the number is two or more. In the following
description, an example will be described in which two rollers are used.
[0029] Next, as illustrated in FIG. 4 and FIG. 6, in the processing facility, an embossing
process (S6) is performed to emboss the continuous hydrolysable sheet 1D, wound in
the above described slitting/winding process (S5) and fed from a secondary web roller
11. A finishing process (S7) is performed to finish the embossed sheet 1E, to which
the embossing process has been applied. Note that each of the processes will be described
in detail later below.
(Papermaking process)
[0030] The papermaking process according to the present invention will be described. In
the papermaking process of the present invention, for example, a papermaking material
is used by a known wet type papermaking technique to form the base paper sheet. That
is, after wetting the papermaking material, the material is dried by a dryer or the
like to form the base paper sheet such as tissue paper or crepe paper. As a material
of the base paper sheet, for example, known virgin pulp, recycled paper pulp, or the
like may be used, and at least a pulp fiber is included. In particular, pulp obtained
by mixing LBKP with NBKP in an appropriate proportion is suitable for the pulp to
be the material. It should be noted that a rayon fiber, a synthetic fiber, or the
like may be contained as a fiber other than the pulp fiber. Further, the base paper
sheet of the present invention contains, as a flocculant, an anionic acrylamide-type
polymer (referred to as the "anionic PAM" in the following). The anionic PAM is a
polymer obtained by copolymerizing an acrylamide-type monomer and an anionic monomer.
The acrylamide-type monomer is acrylamide alone, or a mixture of acrylamide and a
nonionic monomer, as follows, copolymerizable with acrylamide. Examples of the nonionic
monomer copolymerizable with acrylamide include methacrylamide, N, N-dimethylacrylamide,
N, N-diethylacrylamide, N-isopropylacrylamide, N-isopropylcrylamide, N-hydroxyethylacrylamide,
diacetone acrylamide, acryloylmorpholine, N-acryloylpyrrolidine, N-acryloylpiperidine,
N-vinylrolidone, N-vinylformamide, and N-vinylacetamide. One of them may be used or
two or more kinds may be used in combination. Examples of the anionic monomer include
acrylic acid, methacrylic acid, acrylamide-2-methylpropanesulfonic acid, itaconic
acid, maleic acid, fumaric acid, and neutralized salts thereof. It should be noted
that a monomer such as styrene, acrylonitrile, or (meth) acrylic acid ester may be
blended as long as it does not impair the water solubility of the anionic PAM. It
is preferable that an additive amount of the anionic PAM is approximately 10 ppm to
1000 ppm. By using such an anionic flocculant having an electric charge that is the
same as that of pulp to make paper, the flocculation of the base paper sheet can be
decreased and the hydrolyzability can be enhanced by a capillary action. It should
be noted that in addition to the flocculant and pulp described above, chemicals for
papermaking such as a wet paper strength agent, an adhesive agent, and a remover may
be used as appropriate in the base paper sheet.
(Continuous dry base paper)
[0031] It is preferable that the continuous dry base paper 1A has, as a physical property,
a basis weight approximately of from 15 gsm to 75 gsm. Further, a basis weight of
the sheet (the continuous hydrolysable sheet 1D), containing the water-soluble binder,
to which the ply process has been applied is approximately of from 30 gsm to 150 gsm.
It should be noted that the basis weight is based on the standard of JIS P 8124. The
continuous dry base paper 1A becomes, through the ply process (S2), the solution adding
process (S3), the drying process (S4), and the slitting/winding process (S5) that
are described later below, hydrolysable paper, to which the ply process has been applied,
and the hydrolysable paper is processed into the toilet cleaning sheet 100 through
the embossing process (S6), and the finishing process (S7) that are described later
below.
(Ply process)
[0032] Next, the ply process (S2) of the embodiment will be described. In the ply process
(S2), as illustrated in FIG. 5, the ply process is applied to the respective continuous
dry base paper 1A and 1A, continuously fed from the web rollers 1, along the continuous
direction, and the continuous dry base paper 1A and 1A are supplied to an overlapping
part 2 to make the ply continuous sheet 1B. The overlapping part 2 is composed of
a pair of rolls and applies the ply process to the respective continuous base paper
1A and 1A to form the ply continuous sheet 1B, to which the ply process has been applied.
Note that when the continuous dry base paper 1A and 1A are overlapped with each other,
the continuous dry base paper 1A and 1A may be lightly fastened by pin embossments
(contact embossments) so as not to misalign the continuous dry base paper 1A and 1A.
(Binder solution)
[0033] Next, the binder solution will be described. The binder solution contains carboxymethyl
cellulose (CMC) as a water-soluble binder. The concentration of carboxymethyl cellulose
in the binder solution is 1% to 30% by weight. The concentration is preferably greater
than or equal to 1% and less than 4% by weight.
[0034] A degree of etherification of CMC is preferably 0.6 to 2.0, is more preferably 0.9
to 1.8, and still more preferably 1.0 to 1.5. This develops excellent hydrolyzability
and wet paper strength.
[0035] Further, water swellable material may be used as CMC. This enables, through cross-linking
a specific metal ion in the chemical solution, to exert a function to keep an un-swelled
fiber constituting the sheet and to impart strength as a wiping sheet to withstand
cleaning/wiping work.
[0036] A component other than carboxymethyl cellulose included in the binder solution is
a binder component such as polyvinyl alcohol, starch or a derivative thereof, hydroxypropyl
cellulose, sodium alginate, tranth gum, guar gum, xanthan gum, gum arabic, carrageenan,
galactomannan, gelatin, casein, albumin, purplan, poly ethylene oxide, viscose, polyvinyl
ethyl ether, sodium polyacrylate, sodium polymethacrylate, polyacrylamide, a hydroxylated
derivative of polyacrylic acid, or a polyvinyl pyrrolidone/vinyl pyrrolidone vinyl
acetate copolymer.
[0037] It is preferable to use a water-soluble binder including a carboxyl group in terms
of having suitable hydrolyzability and developing wet strength by a cross-linking
reaction. The water-soluble binder including the carboxyl group is an anionic water-soluble
binder that easily generates a carboxylate within water. An example of the binder
is a polysaccharide derivative, a macromolecule, or a natural product. The polysaccharide
derivative may be a salt of carboxymethyl cellulose, carboxyethyl cellulose or a salt
thereof, carboxymethylated starch or a salt thereof. In particular, an alkali metal
salt of carboxymethyl cellulose is preferable.
[0038] The synthetic macromolecule may be a salt of a polymer or a copolymer of unsaturated
carboxylic acids, a salt of a copolymer of an unsaturated carboxylic acid and a monomer
copolymerizable with the unsaturated carboxylic acid, or the like. The unsaturated
carboxylic acid may be acrylic acid, methacrylic acid, itaconic acid, crotonic acid,
maleic anhydride, maleic acid, fumaric acid or the like. The monomer copolymarizable
with these unsaturated carboxylic acids may be an ester of these unsaturated carboxylic
acids, vinyl acetate, ethylene, acrylamide, vinyl ether, or the like. As the synthetic
macromolecule, a macromolecule that uses acrylic acid or methacrylic acid as an unsaturated
carboxylic acid is particularly preferable. Specifically, polyacrylic acid, polymethacrylic
acid, a salt of a copolymer of acrylic acid and methacrylic acid, or a salt of a copolymer
of acrylic acid or methacrylic acid and alkyl acrylate or alkyl methacrylate is particularly
preferable. The natural product may be sodium alginate, xanthan gum, gellan gum, tragacanth
gum, pectin or the like.
(Solution adding process)
[0039] Next, the solution adding process (S3) of the embodiment will be described. In the
solution adding process (S3), as illustrated in FIG 5, the above descried binder solution
is sprayed from respective two-fluid-type spray nozzles 3 and 3 on both external surfaces
of the ply continuous sheet 1B (surfaces for which the continuous dry base paper 1A
and 1A do not face each other at the time of applying the ply process to the continuous
dry base paper 1A and 1A). In this way, the water-soluble binder included in the binder
solution can be added to the ply continuous sheet 1B. It should be noted that as a
method of spraying the binder solution, for example, immediately after the respective
two-fluid-type spray nozzles spray the above described binder solution to the external
surfaces of sheets of the respective continuous dry base paper 1A and 1A fed from
the above described primary web rollers 1 and 1 (to surfaces that the respective sheets
do not face), a ply process may be applied to the continuous dry base paper 1A and
1A so as to generate a sheet equivalent to the above described continuous sheet 1C.
[0040] Each of the two-fluid-type spray nozzles 3 is a type of a spray nozzle that mixes
and sprays liquid and compressed air divided into two systems, and is able to finely
and uniformly spray liquid relative to a single-fluid-type spray nozzle that singly
sprays compressed liquid. In a case where two-fluid-type spray nozzles are used in
the embodiment, because the two-fluid-type spray nozzles apply, at a high pressure
(spraying pressure that is higher than or equal to 1.5 MPa), the binder solution (having
viscosity of 400 MPa.s to 1200 MPa.s) to each of the external surfaces of the ply
continuous sheet 1B to which the ply process has been applied, the binder solution
is easily added in the thickness direction of the sheet. In contrast, in a case where
single-fluid-type spray nozzles are used in the embodiment, the single-fluid-type
spray nozzles apply, at a spraying pressure lower than or equal to 1.5 MPa, the binder
solution (having viscosity of 400 MPa.s to 1200 MPa.s) to each of the external surfaces
of the ply continuous sheet 1B to which the ply process has been applied, whereby
the binder solution is easily added in the thickness direction of the sheet, and the
binder solution is uniformly applied to the sheet surfaces.
(Drying process)
[0041] Next, the drying process (S4) of the embodiment will be described. In the drying
process (S4), as illustrated in FIG. 5, insoluble liquid components in the binder
solution of the continuous sheet 1C described above are evaporated by the drying facility
4 to fix active components, CMC in particular, to the fiber. Here, because the impregnation
amount of the binder solution decreases towards inside from the external surfaces
(the front surface and the back surface) of the continuous sheet 1C in the thickness
direction, the fixation amount of CMC decreases towards inside in the thickness direction.
Hence, when the chemical solution is added in the finishing process (S7) that will
be described later below, towards inside in the thickness direction, a cross-linking
reaction is less likely to occur and voids increase, and therefore the chemical solution
can be trapped inside the sheet. Thereby, it is possible to obtain the toilet cleaning
sheet 100 that does not easily dry. Further, because a large amount of cross-linking
reactions of CMC occur in the vicinities of the external surfaces of the continuous
sheet 1C, it is possible to strengthen the surface strength of the obtained toilet
cleaning sheet 100. As the drying facility 4, a dryer facility with a hood that supplies
hot air to the continuous sheet 1C to dry the continuous sheet 1C can be used. It
should be noted that, in order to cause the sheets to more firmly adhere to each other,
pressing rollers or turning rollers may be installed and then the continuous sheet
1C is passed through the pressing rollers or the turning rollers before the drying
process (S4).
[0042] Further, as the drying facility described above, a facility that emits an infrared
ray may be used. In this case, a plurality of infrared ray emitting parts are arranged
in parallel in the conveying direction of the above described continuous sheet 1C,
and infrared rays are emitted to the conveyed continuous sheet 1C to dry the sheet
1C. Because water is heated and dried by the infrared rays, the sheet can be uniformly
dried and generation of wrinkles in the subsequent slitting/winding process can be
prevented relative to a dryer using hot air.
(Slitting/winding process)
[0043] Next, the slitting/winding process (S5) of the embodiment will be described. In the
slitting/winding process (S5), in order to obtain a web for when the continuous hydrolysable
sheet 1D, to which the ply process has been applied, is processed by an off-line processing
machine, while tension of the continuous hydrolysable sheet 1D, dried in the above
described drying process (S4) and to which CMC has been fixed, is adjusted, the sheet
is slit by a slitter 5 at a predetermined width and wound in a winder facility 6.
A winding speed is appropriately determined in consideration of the ply process (S2),
the solution adding process (S3), and the drying process (S4). It should be noted
that if the winding speed is too fast, the sheet may break, and if the winding speed
is too slow, the sheet may wrinkle. In the slitting/winding process (S5), the continuous
hydrolysable sheet 1D, to which the ply process has been applied, is pressure-joined
such that the continuous hydrolysable sheet 1D is further unified to be a single sheet.
(Embossing process)
[0044] Next, the embossing process (S6) of the embodiment will be described. In the embossing
process (S6), as illustrated in FIG. 6, the continuous hydrolysable sheet 1D, fed
from the secondary web roller 11, is embossed by embossing rollers 12 to form predetermined
shapes on the entire sheet surface. The sheet is embossed in order to enhance design
quality as well as to enhance strength, bulkiness, wiping performance, and the like
of the sheet.
(Finishing process)
[0045] Next, the finishing process (S7) of the embodiment will be described. In the finishing
process (S7), as illustrated in FIG. 6, a series of processes, which include a process
of cutting the embossed sheet 1E, a process of folding the respective cut sheets,
impregnating the respective folded sheets with the above described chemical solution,
and packaging the respective sheets impregnated with the above described chemical
solution, are performed in a finishing facility 13. Here, it is preferable to use
a polyvalent metal ion in the cross-linking agent included in the chemical solution,
in a case where CMC is used as the water-soluble binder. In particular, it is preferable
to use one kind or two or more kinds of polyvalent metal ions selected from among
the group consisting of alkaline earth metals, manganese, zinc, cobalt, and nickel,
in terms of sufficiently bonding the fibers to develop strength for withstanding use
and of having sufficient hydrolyzability. It is particularly preferable to use ions
of calcium, strontium, barium, zinc, cobalt, and nickel among these metal ions. As
described above, through the respective processes, the toilet cleaning sheet 100 is
produced.
[0046] As described above, according to the embodiment, by increasing a compounding ratio
of leaf bleached kraft pulp with respect to needle bleached kraft pulp such that a
compounding ratio of needle bleached kraft pulp to leaf bleached kraft pulp is less
than 1/1, gaps between the fibers can be decreased and evaporation of water in the
chemical solution can be suppressed. Further, because a trihydric or higher alcohol
is added at 1% to 20% by weight with respect to the weight of the base paper sheet,
it is possible to obtain the sheet having viscosity and to suppress evaporation of
water in the chemical solution. Furthermore, the base paper sheet (continuous sheet
1C) is in a state in which the content of CMC increase from inside towards the front
surface and the back surface in the thickness direction of the base paper sheet. Therefore,
when the base paper sheet is impregnated with the chemical solution containing a cross-linking
agent, towards inside in the thickness direction, the cross-linking reaction is less
likely to occur and voids increase. Accordingly, the chemical solution can be confined
inside the sheet. In this way, it is possible to obtain the toilet cleaning sheet
100 that does not easily dry. Further, because a large quantity of cross-linking reactions
of CMC occur in the vicinities of the external surfaces of the base paper sheet, it
is possible to strengthen the surface strength of the obtained toilet cleaning sheet
100.
[0047] Specific descriptions have been provided above based on the embodiment of the present
invention, but the present invention is not limited to the above described embodiment,
and may be modified without departing from the scope of the invention. In the described
embodiment of the present invention, an example is illustrated in which each of the
embossments EM11 has the curved-shaped protruding part PR 21 and each of the embossments
EM12 has the planar-shaped protruding part PR22, but the embossments are not necessarily
limited to these shapes. For example, protruding parts of the embossments EM11 and
the embossments EM12 may have planar shapes of differing heights. Alternatively, for
example, each embossment EM11 may have a planar-shaped protruding part, and each embossment
EM12 may have a curved-shaped protruding part.
[0048] In other words, a protruding part of each embossment may have any shape as long as
two types of embossments (which are first embossments and second embossments) have
protruding parts of different shapes and the second embossments are arranged around
the first embossments.
[0049] Further, in the described embodiment of the present invention, the embossments EM12,
each of which has the planar protruding part, are arranged between the embossments
EM11, each of which has the curved surface protruding part, but the embossments EM11
may intersect with each other.
[0050] Further, in the described embodiment of the present invention, all the embossments
EM11 and EM12 protrude towards the near side with respect to the drawing of FIG. 1,
but embossments EM11 and EM12 having a convex shape towards the near side with respect
to the drawing and embossments EM11 and EM12 having a concave shape towards the near
side with respect to the drawing may be alternately arranged.
[0051] For example, as illustrated in FIG. 7, embossments EM11 and EM12 (portions illustrated
by solid lines), each of which has a convex shape towards the near side with respect
to the drawing of FIG. 7, and embossments EM11 and EM12 (portions illustrated by dashed
lines), each of which has a concave shape with respect to the near side of the drawing
of FIG. 7, may be alternately arranged to provide a household tissue that has high
wiping performance for both surfaces of the toilet cleaning sheet 100 as well as enhancing
surface strength of the household tissue by being embossed.
[0052] Further, in the described embodiment of the present invention, the protruding parts
PR21 of the embossments EM11 and the protruding parts PR22 of the EM12 are close to
cohere to be formed as the conjoined embossment EM21. However, the protruding parts
PR21 of the embossments EM11 and the protruding parts PR22 of the EM12 may be simply
close to each other without cohering.
[0053] Further, in the described embodiment of the present invention, an example is illustrated
in which each embossment EM11 has a circular shape or an elliptical shape, but the
shape of each embossment may be any shape, such as a rectangular shape or a polygonal
shape.
[0054] Further, it is preferable that heights HT21 and HT22 of the protruding parts of the
embossment EM11 and EM12 in FIG. 2 are 0.40 mm to 0.75 mm, for example. It should
be noted that the surfaces are three-dimensionally measured by a digital microscope
made by KEYENCE Co. to measure the heights HT21 and HT22 of the protruding parts of
the embossments EM11 and EM12, for example.
[0055] For example, when the heights are less than 0.40 mm, friction at the time of wiping
becomes stronger and the wiping becomes difficult. When the heights exceed 0.75 mm,
the shapes of the embossments EM11 and EM12 becomes easily deformed at the time of
being packaged, and the appearance becomes worse.
[0056] Further, the embossed pattern is not limited to the above described pattern, but
may be embossed patterns as illustrated in FIGS. 8 to 10. As illustrated in FIGS.
8 to 10, concave portions e2 have shapes obtained by inverting convex portions e1.
The embossed pattern is formed such that the convex portions e1 and the concave portions
e2 are alternately arranged in each of many lines and the convex portions e1 and the
concave portions e2 in the adjacent lines are arrayed to be shifted with respect to
each other by one-half pitch. In this way, by alternately forming the convex portions
e1 and the concave portions e2 in both the longitudinal direction and the lateral
direction, wiping performance of dirt can be enhanced relative to an embossed pattern
in which convex portions are arranged in one line and convex portions are arranged
in one line. It should be noted that the shapes of the convex portions e1 and the
concave portions e2 are not particularly limited, and shapes such as circular shapes,
elliptic shapes, and polygonal shapes may also be used. These shapes may be combined.
[Industrial Applicability]
[0057] The present invention is preferably applicable to a field of producing a hydrolysable
sheet.
Description of Reference Symbols
[0058]
- 100
- toilet cleaning sheet
- 1
- primary web roller
- 1A
- continuous dry base paper
- 1B
- ply continuous sheet
- 1C
- continuous sheet
- 1D
- continuous hydrolysable sheet
- 1E
- embossed sheet
- 2
- overlapping part
- 3
- spray nozzle
- 4
- first drying facility
- 5
- slitter
- 6
- winder facility
- 11
- secondary web roller
- 12
- embossing roller
- 13
- finishing facility
- EM11
- embossment
- EM12
- embossment
- EM13
- embossment
- PR21
- protruding part
- PR22
- protruding part
1. Hydrolysierbares Blatt (100), das durch Imprägnieren eines Rohpapierblatts, das mit
einem wasserlöslichen Binder versehen ist, mit einer chemischen Lösung erhalten wird,
wobei
das Rohpapierblatt durch Anwenden eines Faltprozesses auf eine Mehrzahl von Blättern
von Rohpapier erhalten wird und ein Flächengewicht von 30 gsm bis 150 gsm aufweist,
die chemische Lösung ein Vernetzungsmittel, das den wasserlöslichen Binder zum Auslösen
einer Vernetzungsreaktion veranlasst, und einen mehrwertigen Alkohol mit drei oder
mehr Hydroxylgruppen als Lösungsmittel enthält, und
die Imprägnierung des Rohpapierblatts mit dem mehrwertigen Alkohol mit drei oder mehr
Hydroxylgruppen 1 Gewichts% bis 20 Gewichts% in Bezug auf ein Gewicht des Rohpapierblatts
beträgt, dadurch gekennzeichnet, dass
der wasserlösliche Binder eine Carboxylgruppe umfasst, ein Mischverhältnis von Weichholzzellstoff
zu Hartholzzellstoff im Rohpapierblatt weniger als 1:1 beträgt, und das Rohpapierblatt
in einem Zustand ist, in welchem ein Gehalt des wasserlöslichen Binders von innen
zu einer vorderen Fläche und einer hinteren Fläche in einer Dickenrichtung des Rohpapierblatts
zunimmt.
2. Hydrolysierbares Blatt nach Anspruch 1, wobei die Imprägnierung des Rohpapierblatts
mit der chemischen Lösung 150 Gewichts% bis 300 Gewichts% in Bezug auf ein Gewicht
des Rohpapierblatts beträgt.
3. Hydrolysierbares Blatt nach Anspruch 1 oder 2, wobei der mehrwertige Alkohol Glycerin
oder Sorbitol ist.
4. Hydrolysierbares Blatt nach einem der Ansprüche 1 bis 3, wobei Prägungen auf der gesamten
Oberfläche des hydrolysierbaren Blatts ausgebildet sind.
5. Hydrolysierbares Blatt nach Anspruch 4, wobei die Prägungen erste Prägungen und zweite
Prägungen umfassen, die um die ersten Prägungen angeordnet sind, wobei sich eine Form
eines vorstehenden Teils jeder der zweiten Prägungen von einer Form eines vorstehenden
Teils einer jeden der ersten Prägungen unterscheidet.
6. Hydrolysierbares Blatt nach Anspruch 5, wobei die ersten Prägungen in einem Rautengitter
angeordnet sind.
7. Hydrolysierbares Blatt nach Anspruch 5 oder 6, wobei jede der zweiten Prägungen zwischen
zweien der ersten Prägungen angeordnet ist.
8. Hydrolysierbares Blatt nach einem der Ansprüche 5 bis 7, wobei die ersten Prägungen
die zweiten Prägungen berühren, um eine verbundene Prägung zu bilden.
9. Hydrolysierbares Blatt nach einem der Ansprüche 1 bis 8, wobei ein Mischverhältnis
von Weichholzzellstoff zu den Fasermaterialkomponenten größer als 50 Gewichts% ist.
10. Hydrolysierbares Blatt nach einem der Ansprüche 1 bis 9, wobei der Binder Carboxymethylcellulose
enthält.
11. Verfahren zur Herstellung eines hydrolysierbaren Blatts nach einem der Ansprüche 1
bis 10, umfassend:
- Anwenden eines Faltprozesses auf eine Mehrzahl von Blättern von Rohpapier (1A) mit
einem Mischverhältnis von Weichholz zu Hartholz von weniger als 1:1, um ein gefaltetes
Endlosblatt (1B) zu bilden;
- Sprühen einer Lösung mit Binder, der eine Carboxylgruppe umfasst, aus jeweiligen
Zweistoff-Sprühdüsen (3) auf beiden Außenflächen des Endlosblatts (1B) auf das gefaltete
Endlosblatt;
- Imprägnieren des Endlosblatts (1B) mit einer chemischen Lösung, das ein Vernetzungsmittel,
das den wasserlöslichen Binder zum Auslösen einer Vernetzungsreaktion veranlasst,
und einen mehrwertigen Alkohol mit drei oder mehr Hydroxylgruppen als Lösungsmittel
aufweist.