Field of the invention
[0001] The present invention is generally applicable to the technical field of glazing technology
and it particularly relates to an insulated glazing to manufacture walls or doors
for refrigerated display cabinets, as well as a door or a wall for a refrigerated
display cabinet that includes such an insulated glazing.
[0002] Moreover, object of the patent is a method to manufacture the insulated glazing.
Definitions
[0003] With insulated glazing (or insulating glass or double glazing), it is meant an insulating
multilayer given by a set of two or more panes of glass or other transparent material,
facing each other, spaced apart and coupled along the perimeter thereof so as to define
an inner sealed closed chamber filled with air, with dry air or with a dry gas heavier
than air.
[0004] With resin it is meant any polymeric material being liquid or semi-liquid at the
time of application as specified hereinafter and that subsequently hardens
in situ.
[0005] In the present text, with the term "compatible materials" or the like it is meant
materials that have chemical and / or physical compatibility, that is, materials that,
once coupled, give rise to a joint susceptible to support the transfer of traction
or of cutting forces through the contact surface.
[0006] In the present text, with the term "transparent" or the like referred to a material,
it is meant the ability of such a material to be crossed by light without the latter
being diffused or the ability of such a material to be crossed by light in a diffused
way. In other words, the term "transparent" includes both the proper transparency
and the translucency.
Background of the invention
[0007] It is known that in stores of perishable goods, in particular food, refrigerated
display cabinets are used for the launch to the consumer of the various products.
To ensure good visibility and effectiveness of display, such displays generally have
both fixed walls and movable closing elements or optically transparent doors.
[0008] Generally, such walls and / or doors are made starting from insulated glazing, whereto
handles, hinges or any other accessories suitable for the reciprocal assembly and
/ or to the refrigerated display are generally added.
[0009] In order to increase the visibility of the products on display, insulated glazing
with substantially transparent visible spacer elements are known.
[0010] For example, from the application
WO2014 / 009244 an insulated glazing with spacer elements in PMMA or transparent polycarbonate is
known.
[0011] In practice, such known insulated glazing have shown little appeal on the market,
essentially due to the lack of transparency of the materials used. Moreover, such
a drawback is due to the fact that the spacer elements in PMMA or polycarbonate are
glued to the panes of the insulated glazing. In fact, the presence of glue worsens
the aesthetic appeal of such insulated glazing.
[0012] In order to overcome such drawbacks, from the patent
EP2878233 an insulated glazing is known wherein the spacer element exclusively consists of
substantially transparent hardening resin, generally acrylic or polyurethane. The
latter is placed liquid in a mould wherein the edges of the glass panes are subsequently
immersed being spaced with the desired distance. Once the resin has hardened, the
mould is removed from the insulating glazing. It is evident that in such a case the
spacer element also acts as a sealant for the insulated glazing.
[0013] In spite of allowing good visibility, such insulated glazing have several drawbacks.
[0014] A first drawback is the fact that during the construction of the insulated glazing
the glass panes must be kept in position at the predetermined distance until the resin
thereof has completely hardened.
[0015] Another drawback is the fact that the resin adheres also to the mould, thus impeding
the separation of the insulated glazing from the mould thereof after the resin has
hardened.
[0016] Therefore, to the object, resins having a limited adhesion ability are used so as
to allow the removal of the mould without damaging the latter or the insulated glazing.
[0017] As it is known, the adhesion force is proportional to the area wetted by the resin,
therefore in this last case it is necessary to use a high amount of resin to allow
a stable coupling between the glass panes with an evident increase in costs, both
in terms of costs of the resin and increase of time of hardening thereof.
[0018] Moreover, the spacer-sealant element thus manufactured is bulky, in particular it
has a high height, which makes the insulated glazing aesthetically unattractive. In
particular, the sealant element, being bulky, introduces optical distortions that
compromise the aesthetic appearance and the visual continuity effect required in displays.
[0019] Then, over time, the resin loses the effectiveness thereof, with consequent danger
of air infiltration and / or break of the insulated glazing.
[0020] A further drawback is the fact that, after separating the mould from the insulated
glazing, an additional cleaning and reprocessing operation of the mould thereof is
necessary before a new use.
Summary of the invention
[0021] Object of the present invention is to at least partially overcome the above mentioned
drawbacks, by providing an insulated glazing to manufacture walls or doors for refrigerated
display cabinets of high functionality and low cost.
[0022] Another object of the present invention is to provide an insulated glazing to manufacture
walls or doors for refrigerated display cabinets that has high aesthetic features.
[0023] Another object of the present invention is to provide an insulated glazing to manufacture
walls or doors for refrigerated display cabinets that has a high duration over time.
[0024] Another object of the present invention is to provide an insulated glazing to manufacture
walls or doors for refrigerated display cabinets that may be manufactured quickly
and easily.
[0025] Another object of the present invention is to provide a method to manufacture an
insulated glazing to manufacture walls or doors for refrigerated display cabinets
of high functionality and low cost.
[0026] Such objects, as well as others that will appear clearer hereinafter, are fulfilled
by an insulated glazing to manufacture walls or doors for refrigerated display cabinets,
by a wall or door for refrigerated display cabinets and / or by a method for the construction
thereof according to what is herein described, shown and / or claimed.
[0027] In a first aspect, the present invention provides for an insulated glazing for manufacturing
walls or doors for refrigerated display cabinets, comprising:
- at least one first plate-shaped element and at least one second plate-shaped element
substantially transparent facing each other and spaced apart from each other of a
predetermined distance to define an inner chamber, said at least one first plate-shaped
element and at least one second plate-shaped element respectively having a first edge
area and a second edge area facing each other;
- means to mechanically couple said at least one first plate-shaped element and at least
one second plate-shaped element, said mechanical coupling means comprising at least
one longitudinal profile placed in correspondence of at least one first section of
said first edge area and at least one second section of said second edge area;
- at least one adhesive sealant polymeric resin placed inside said chamber at least
in correspondence of said at least one first section and of said at least one second
section in contact with said at least one first plate-shaped element, at least one
second plate-shaped element and at least one longitudinal profile, so as to cooperate
with the latter to reciprocally join said at least one first and one second plate-shaped
elements;
wherein said at least one longitudinal profile is made of substantially rigid or semi-rigid
substantially transparent polymeric material, said at least one adhesive sealant polymeric
resin being substantially transparent.
[0028] Advantageously, said at least one longitudinal profile may include a substantially
planar or slightly curved main body with at least one first longitudinal seat and
at least one second longitudinal seat extending substantially transversely or perpendicularly
from the main body thereof to respectively house said at least one first section and
at least one second section.
[0029] Suitably, said at least one first longitudinal seat and at least one second longitudinal
seat may have substantially a "U" shape.
[0030] In a preferred but not limiting embodiment, in the insulated glazing having one or
more of the above-mentioned features said at least one first longitudinal seat and
at least one second longitudinal seat may comprise a respective pair of first side
walls and of second side walls susceptible to remain faced or in contact from opposite
sides with respect to said at least one first and said at least one second plate-shaped
element so as to define side walls inside said chamber and side walls outside thereto,
said at least one adhesive sealant polymeric resin being in an amount such as to adhere
to said inner side walls and to said at least one first plate-shaped element and at
least one second plate-shaped element for a short section overlying thereof.
[0031] Suitably, said inner side walls may have a predetermined first height with respect
to said main body, said at least one adhesive sealant polymeric resin having a second
height with respect to said main body, said second height being slightly higher than
said first height.
[0032] Advantageously, said short section overlying said inner side walls may have a predetermined
third height lower than 10 mm, preferably lower than 8 mm and even more preferably
lower than 5 mm.
[0033] Preferably, said second height may be equal to the sum of said first height and said
third height.
[0034] In a preferred but not limiting embodiment, in the insulated glazing having one or
more of the above-mentioned features said main body may have a central portion and
at least one first and second end portion opposite therebetween comprising respectively
said at least one first and one second longitudinal seat.
[0035] Suitably, said central portion may comprise an inner surface interposed between said
inner side walls, said at least one adhesive sealant polymeric resin completely covering
said inner side walls and said inner surface.
[0036] Preferably, the height reached by the adhesive sealant polymeric resin in correspondence
of said inner surface may substantially coincide with said second height.
[0037] Advantageously, in the insulated glazing having one or more of the above-mentioned
features said at least one adhesive sealant polymeric resin may be a hardening resin,
preferably a resin that hardens by cross-linking.
[0038] Preferably, in the insulated glazing having one or more of the above-mentioned features
said at least one adhesive sealant polymeric resin may be chosen between the acrylic,
polyurethane, polyester resins or a mixture of one or more of the latter.
[0039] In a preferred but not limiting embodiment, in the insulated glazing having one or
more of the above-mentioned features said substantially rigid or semi-rigid polymeric
material of said at least one longitudinal profile may be chosen so as said first
and second side walls are elastically deformed upon the reciprocal coupling of the
side walls thereof and of said at least one first section of said first edge area
and said at least one second section of said second edge area.
[0040] Suitably, said substantially rigid or semi-rigid polymeric material may have a flexural
modulus measured according to ISO 178 of 1000 MPa to 3000 MPa.
[0041] Advantageously, in the insulated glazing having one or more of the above-mentioned
features said first and second side walls may comprise first and second fastening
elements respectively in contact with said at least one first and one second plate-shaped
element to act by friction against the latter, said first and second fastening elements
comprising projections of said first and second side walls directed towards the inside
of said at least one first and one second longitudinal seat.
[0042] Preferably, said first and second fastening elements may be made of a substantially
soft polymeric material so as to permanently deform against said at least one first
and one second plate-shaped element upon the thrust of said first and second side
walls and to adhere thereto.
[0043] In a preferred but not limiting embodiment, in the insulated glazing having one or
more of the above-mentioned features each of said first and second fastening elements
may define with said at least one first longitudinal seat and at least one second
longitudinal seat a respective first and second interspace between said first and
second side walls and said at least one first and one second plate-shaped element,
said first and second fastening elements adhering to the latter to prevent the passage
of said adhesive sealant polymeric resin in said first and second interspace and to
seal said inner chamber.
[0044] Suitably, in the insulated glazing having one or more of the above-mentioned features
said substantially soft polymeric material may have a Shore A hardness measured according
to ISO 48 of 40 to 80.
[0045] Advantageously, in the insulated glazing having one or more of the above-mentioned
features said first and second fastening elements may be longitudinal beads extending
substantially along the entire length of said first and second side walls.
[0046] Preferably, in the insulated glazing having one or more of the above-mentioned features
said at least one longitudinal profile may be made by extrusion, said fastening elements
being coextruded with said at least one longitudinal profile.
[0047] Suitably, in the insulated glazing having one or more of the above-mentioned features
said substantially rigid or semi-rigid polymeric material and said substantially soft
polymeric material may be compatible with each other.
[0048] Advantageously, in the insulated glazing having one or more of the above-mentioned
features said substantially rigid or semi-rigid polymeric material and said substantially
soft polymeric material may be chosen from the group consisting of polycarbonate,
polymethylmethacrylate, acrylates, PVC, PA, polyolefins, polyesters.
[0049] In a further aspect, the present invention provides for a door or a wall for a refrigerated
display cabinet comprising at least one insulated glazing having one or more of the
above-mentioned features.
[0050] In a further aspect, the present invention provides for a method for manufacturing
an insulated glazing or a door or a wall for a refrigerated display cabinet having
one or more of the above-mentioned features, the method comprising the following steps:
- a) providing of at least one first plate-shaped element and at least one second plate-shaped
element substantially transparent, each of them having respectively a first edge area
and a second edge area facing each other;
- b) providing of at least one longitudinal profile made of substantially rigid or semi-rigid
substantially transparent polymeric material, said at least one longitudinal profile
including a substantially planar or slightly curved main body with at least one first
longitudinal seat and at least one second longitudinal seat extending substantially
transversely or perpendicularly thereto, said at least one first longitudinal seat
and at least one second longitudinal seat respectively comprising a respective pair
of first side walls and of second side walls;
- c) providing of a predetermined amount of at least one substantially transparent adhesive
sealant polymeric resin;
- d) mechanical coupling of said at least one first plate-shaped element and at least
one second plate-shaped element by inserting at least one first section of said first
edge area and at least one second section of said second edge area respectively in
said at least one first and one second longitudinal seat so as an inner chamber is
defined between said at least one first and one second plate-shaped element;
- e) inserting said at least one adhesive sealant polymeric resin inside said chamber
at least in correspondence of said at least one first section and said at least one
second section in contact with said at least one first plate-shaped element, at least
one second plate-shaped element and at least one longitudinal profile to reciprocally
join thereof;
- f) hardening of said at least one adhesive sealant polymeric resin, so as the latter
cooperates with said at least one longitudinal profile to reciprocally join said at
least one first and one second plate-shaped element.
[0051] Suitably, said first and second side walls may be faced or in contact from opposite
sides with respect to said at least one first and one second plate-shaped element
so as to define reciprocally facing side walls inside said chamber and outer side
walls opposite thereto, said inner side walls having a first predetermined height
with respect to said main body.
[0052] Advantageously, said at least one adhesive sealant polymeric resin may be in an amount
such that it adheres to said inner side walls and to said at least one first plate-shaped
element and at least one second plate-shaped element for a short section overlying
the side walls thereof, so as the second height reached by said at least one adhesive
sealant polymeric resin with respect to said main body is slightly higher than said
first height.
[0053] In a preferred but not limiting embodiment, in the manufacturing method having one
or more of the above-mentioned features said at least one first plate-shaped element
and at least one second plate-shaped element may have respective pairs of first front
faces and second front faces having reciprocally facing faces inside said chamber
and outer faces opposite thereto, said main body having a central portion and at least
one first and second end portion opposite to each other respectively comprising said
at least one first and one second longitudinal seat, said central portion comprising
an inner surface interposed between said inner side walls defining with said inner
faces a working compartment, upon said step e) of inserting said at least one adhesive
sealant polymeric resin being in liquid or semi-liquid form, said step e) of inserting
including a step e') of pouring of said at least one liquid or semi-liquid adhesive
sealant polymeric resin in said working compartment so as it reaches said second height.
[0054] In a further preferred but not limiting embodiment, in the manufacturing method having
one or more of the above-mentioned features said step e') of pouring is accomplished
by a funnel-shaped device fluidly connected to said working compartment by means of
a fluidic connecting line.
[0055] Suitably, upon said step e') of pouring said at least one longitudinal profile may
have a first longitudinal section coupled to said at least one first plate-shaped
element and at least one second plate-shaped element and a second longitudinal section
protruding therefrom to define said fluidic connecting line, after said step f) of
hardening said second longitudinal section being removed from said first longitudinal
section.
[0056] Advantageous embodiments of the invention are defined according to the appended claims.
Brief description of the drawings
[0057] Further features and advantages of the invention will become more evident by reading
the detailed description of some preferred but not exclusive embodiments of an insulated
glazing shown as a non-limitative example with the help of the annexed drawings, wherein:
FIGS. 1 and 2 are partially sectioned schematic views of different embodiments of an insulated
glazing 1;
FIG. 3 is an enlarged schematic view of some details of an insulated glazing 1, wherein the resin 42 has been removed;
FIG. 3A is an enlarged schematic view of some details of FIG. 3;
FIGs. 3B to 3E are schematic views of various steps of the coupling between the plates 10, 20 and the longitudinal profile 31;
FIGs. 4 and 5 are respectively axonometric and side schematic views of an insulated glazing 1 in a particular operating step with a coupled funnel-shaped device 50;
FIG. 6 is a partially sectioned schematic view of another embodiment of an insulated glazing
1;
FIG. 7 is a schematic view of a pair of doors 101 comprising the insulated glazing 1;
FIG. 8 is a schematic view of a refrigerated display cabinet 100 comprising the doors 101.
Detailed description of some preferred embodiments
[0058] With reference to the aforementioned figures, an insulated glazing 1 is described
that may preferably comprise a pair of plate-shaped elements
10,
20 reciprocally facing each other and an inner chamber
2 interposed between the plate-shaped elements
10,
20 thereof.
[0059] The plate-shaped elements may be substantially transparent and / or translucent plates
10,
20. For example the plates
10,
20 may be made of glass or of a plastic material such as polymethylmethacrylate (PMMA),
polycarbonate or the like.
[0060] Although hereinafter for the sake of simplicity we refer to plates, it is understood
that the insulated glazing
1 may comprise any plate-shaped element without departing from the scope of protection
of the appended claims.
[0061] Each plate
10,
20 may define respective planes substantially parallel to each other so as the plates
10,
20 thereof have a predetermined reciprocal distance
d, for example of 6 mm to 30 mm.
[0062] It is understood that the plates
10,
20 may be substantially flat or of any shape, for example curved, and they may be substantially
parallel to each other or not. For example, the insulated glazing
1 may have two flat and parallel plates
10,
20 (FIG.1) or two curved and parallel plates
10, 20 (FIG 2).
[0063] Each plate
10, 20 may comprise an edge area
11' and
21', that in turn may comprise respective perimetral edges
11, 21, reciprocally facing each other, and a respective pair of visible faces
12,
13 and
22,
23 substantially perpendicular respectively to the perimetral edge
11 and to the perimetral edge
21.
[0064] As particularly shown in the annexed figures, mechanical coupling means
30 of the plates
10,
20 may be provided and a sealant resin
42 to cooperate with the mechanical coupling means
30 and to seal the inner chamber
2, so as the latter remains substantially insulated.
[0065] Basically, the mechanical coupling means
30 may comprise a substantially semi-rigid or rigid longitudinal profile
31 to couple the plates
10, 20 in correspondence of the respective perimetral edge
11,
21, while the adhesive sealant resin
42 may be interposed between the visible faces
13,
23 of the edges
11,
21 of the plates
10,
20 and the profile
31, as better explained hereinafter.
[0066] More in detail, the longitudinal profile
31 may comprise a substantially planar or slightly curved main body
32 that may have a central portion
320 and two portions
33,
34 each of which may comprise a substantially longitudinal seat
33',
34' having a "U" shape extending substantially transversely or perpendicularly from the
main body
32 thereof to respectively house the edge area
11' and
21' of the plates
10,
20. In particular, the longitudinal seats
33',
34' may house a respective section
14,
24 of such edge areas
11',
21'.
[0067] Suitably, the portions
33,
34 may be placed at opposite ends with respect to the central portion
320.
In particular, each of the seats
33',
34' may comprise a respective upper or lower wall
35 substantially parallel to the central portion
320 and a respective pair of side walls
36,
36' and
360,
360' reciprocally facing each other, that may extend transversely from the main body
32.
Once the plates
10,
20 are inserted in the seats
33',
34' of the longitudinal profile
31, the side walls
36,
36' and
360,
360' may be faced to or in contact with the plates
10,
20, and in particular with the visible faces
12,
13,
22,
23 thereof, while the wall
35 may be faced to or in contact with the edges
11 or
21.
It is understood that the wall
35 is a lower or upper wall depending on the orientation of the profile
31. The seats
33',
34' may be substantially concave with the concavity faced towards the plates
10,
20.
[0068] Furthermore, therefore, the central portion
320 of the main body
32 may have an inner surface
320' facing the working chamber
2 that may, therefore, remain interposed between the inner side walls
36',
360' of the seats
33',
34'.
[0069] In any case, the configuration of the seats
33',
34' described above should not be considered exclusive. For example, the side walls
36,
360' and
360,
360' may have different heights and / or configurations.
[0070] Suitably, as for example shown in FIGs. 3B to 3E, the side walls
36,
36' and
360,
360', and preferably the entire profile
31, may be made of a rigid or semi-rigid polymeric material so as to elastically deform
upon the insertion of the section
14,
24 of the respective edge area
11',
21' to hold the plates
10,
20. For example, such polymeric material may have a flexural modulus measured according
to ISO 527-2 of 1000 MPa to 3000 MPa, preferably of 1200 MPa to 2500 Mpa.
[0071] Moreover, the side walls
36,
36' and
360,
360' may further comprise one or more fastening elements
37. For example, the latter may comprise appendices or projections, preferably extending
inwards, in contact with the respective edge areas
11',
21' of the plates
10,
20 so as to act by friction against them. For example, the fastening elements
37 may be a plurality of segments or a plurality of points projecting from the side
walls
36,
36' and
360,
360'.
[0072] Advantageously, the fastening elements
37 may be placed on both walls
36,
36' and
360,
360'.
[0073] In a preferred but not exclusive embodiment, the fastening elements
37 may comprise or consist of longitudinal beads extending preferably along the entire
length of the side walls
36,
36' and
360,
360'.
[0074] The fastening elements
37 may be integrally coupled with the side walls
36,
36' and
360,
360' or they may be monolithic therewith, for example they may be coextruded therewith.
Preferably, the fastening elements
37 may be coextruded with the longitudinal profile
31.
[0075] The thrusting action of the side walls
36,
36' and
360,
360' on the fastening elements
37 against the glass of the plates
10,
20 allows to fix the plates
10,
20 with the longitudinal profile
31, thus preventing the reciprocal uncoupling thereof.
[0076] Moreover, such an action prevents the passage of the polymeric resin
42 in the interspace
340 between the side walls
36,
36';
360,
360' and the plates
10,
20, so as to further seal the inner chamber
2.
[0077] Basically, the polymeric resin
42 and the side walls
36,
36';
360,
360' with the fastening elements 37 cooperate both for the coupling of the plates
10,
20 and to seal the inner chamber
2.
[0078] To accomplish the above mentioned function, the fastening elements
37 may be made of a substantially soft polymeric material so as to permanently deform
against the plates
10, 20 under the thrust of the counteracting side walls
36,
36';
360,
360'.
[0079] Suitably, such a substantially soft polymeric material may have a Shore A hardness
measured according to ISO 48 of 40 to 80.
[0080] Preferably, both the fastening elements
37 and the longitudinal profile
31 may be made of compatible polymeric materials, preferably equal. Preferably, moreover,
such materials or such a material may be substantially transparent.
[0081] Advantageously, such a material may be chosen from the group consisting of polycarbonate,
polymethylmethacrylate, acrylates, PVC, PA, polyolefins, and polyesters.
[0082] Moreover, in a preferred but not exclusive embodiment, the distance
d2 between the counteracting side walls
36,
36';
360,
360' may be slightly lower than the thickness s of the plates
10,
20, for example of 1 - 2 mm.
[0083] The adhesive sealant resin
42 may be placed in the inner chamber
2 in correspondence with the sections
14,
24 in contact with the plates
10,
20 and the longitudinal profile
31.
[0084] The adhesive sealant resin
42 may be a substantially transparent polymeric resin.
[0085] More in detail, the adhesive sealant polymeric resin
42 may completely cover the inner side walls
36',
360' of the seats
33',
34' and the inner surface
320' of the central portion
320 of the main body
32.
[0086] Suitably, thanks to the presence of the longitudinal profile
31, a reduced amount of adhesive sealant resin
42 may be used. In fact, the height
H2 of the adhesive sealant resin
42 with respect to the main body
32 may be particularly reduced.
[0087] Such a feature, as well as the fact that both the adhesive sealant resin
42 and the longitudinal profile
31 are both transparent, allows a cost saving and an improvement in terms of aesthetic
pleasantness with respect to the insulated glazing of the background of the invention.
[0088] For example, thanks to such a feature, once two or more insulated glazing
1 have been placed side by side, it is possible to have an effect of substantial visual
continuity.
[0089] Preferably but not exclusively, the height
H2 may be substantially constant for the entire adhesive sealant resin
42. In fact, it is understood that if the longitudinal profile has a slightly curved
shape, the height of the adhesive sealant resin
42 may slightly vary between the central portion
320 and the portions
33,
34.
[0090] Preferably, the height of the adhesive sealant resin
42 may be considered in correspondence of the inner surface
320' of the central portion
320 of the main body
32 may be equal to such a height
H2.
[0091] For example, once cross-linked, the adhesive sealant resin
42 may have a thickness substantially equal to the distance
d between the plates
10,
20 and a height
H2 of 5 mm to 20 mm, preferably of about 15 mm.
[0092] Suitably, therefore, the adhesive sealant resin
42 may be in an amount such as to adhere to the inner side walls
36',
360' and to the plates
10,
20 for a short section
15,
25 overlying them so as the height
H2 reached by the adhesive sealant polymeric resin
42 with respect to the main body
32 is slightly higher than the height
H1 of the inner side walls
36',
360' with respect to the main body
32 thereof.
[0093] For example, the inner side walls
36',
360' may have a height
H1 of 3 mm to 12 mm, preferably of 3 mm to 8 mm.
[0094] In particular, the section
15,
25 may have a height
H3 lower than 10 mm, preferably lower than 8 mm and even more preferably lower than
5 mm.
[0095] According to a particular aspect of the invention, the height
H2 may be substantially equal to the sum of the height
H1 and the height
H3. For example, the inner side walls
36',
360' may have a height
H1 of about 10 mm, while the section
15,
25 may have a height
H3 of about 5 mm so as the adhesive sealant polymeric resin
42, once hardened, has a height
H2 of about 15 mm.
[0096] The substantially transparent adhesive sealant polymeric resin
42 may be any resin or mixture of hardening resins known to the person skilled in the
field, for example a thermoplastic resin that hardens by cooling, a resin that hardens
by vulcanization, a resin or more resins that harden by cross-linking or a mixture
thereof.
[0097] Preferably, the resin may harden by cross-linking. For example, a single or multi-component
resin may be used, introduced liquid or semi-liquid at room temperature, that hardens
by cross-linking, for example by thermal activation or by UV activation or simply
after an incubation time after the components have been mixed.
[0098] Examples of such resins are acrylic, polyurethane, polyester resins or a mixture
of one or more thereof.
[0099] Suitably, the resin may have a high adhesion power to the glass, preferably the adhesion
of the adhesive sealant resin
42 to the faces
13,
23 and to the profile
31 may be substantially irreversible.
[0100] To the object, the resin may be a modified resin to increase the adhesion to the
glass, as known to the person skilled in the field.
[0101] For example, the resin may be modified by introducing groups of high compatibility
with the glass and with the material of the profile
31 so as to increase the adhesion of the adhesive sealant resin
42 with the plates
10,
20 and with the longitudinal profile
31.
[0102] A non-exhaustive example of such a resin modification is the silanization.
[0103] Operatively, at first the plates
10,
20 may be provided and mechanically coupled by means of the mechanical coupling means
30, as described above.
[0104] Therefore, the plates
10,
20 may be placed vertically while the longitudinal profile
31 may be placed downwardly so as the former define the side walls of the inner chamber
2 and the latter defines the base wall of the inner chamber
2 thereof.
[0105] Once the plates
10, 20 have been coupled with the profile
31, the inner surface
320' of the main body
32, the inner side walls
36',
360' and the sections
15,
25 of the inner faces
13,
23 of the plates
10,
20 thereof may define a working compartment
2' to house the adhesive sealant resin
42.
[0106] Suitably, the adhesive sealant resin
42 may be inserted in the working compartment
2' in liquid or semi-liquid form to subsequently harden, as better explained hereinafter.
[0107] In particular, the working compartment
2' may be laterally limited by the inner side walls
36',
360', by the inner faces
13,
23 of the plates
10,
20 and by plugs
5, downwardly by the inner surface
320' of the main body
32, while it may be opened at the top, that is, towards the inner chamber
2.
[0108] In this way, the increase in amount of adhesive sealant resin
42 may correspond to the increase of the height
H2 thereof, and vice versa.
[0109] Possibly, during the step of insertion of the adhesive sealant resin
42, the longitudinal profile
31 may be substantially horizontal or slightly inclined so as the sealant resin
42 thereof has the height
H2 substantially constant along the entire development thereof and so as the upper surface
41 of the sealant element
42 thereof is substantially flat. In other words, due to gravity, such a surface
41 facing the inner chamber
2 may be substantially flat and orthogonal to the faces
13,
23 of the plates
10,
20.
[0110] Once the adhesive sealant resin
42 has hardened, the plugs
5 may be removed so as not to alter the aesthetic appearance of the insulated glazing
1.
[0111] According to a particular aspect of the invention, the insertion or pouring of the
adhesive sealant resin
42 may be accomplished by means of a funnel-shaped device
50 that, therefore, may be fluidly connected to the working compartment
2' by means of a fluidic connecting line
3.
[0112] The longitudinal profile
31 may have a longitudinal section
38 coupled with the plates
10,
20 and a section
39 protruding therefrom to define the fluidic connecting line
3. In other words, the longitudinal profile
31 may have a substantially greater length than the section
14,
24.
[0113] In particular, the longitudinal section
38 of the longitudinal profile
31 may comprise an end
38' opposite to the section
39. Suitably, the plug
5 may be placed at the end
38' of the longitudinal profile
31, while the funnel-shaped device
50 may be placed in correspondence of the section
39.
[0114] Therefore, the adhesive sealant resin
42 may be inserted by means of the funnel-shaped device
50 that, therefore, may have an inlet
51 and an outlet
52 for the liquid resin.
[0115] On the other hand, the device
50 may comprise a lower portion
53 that is counter-shaped with respect to the longitudinal profile
31 so as to couple thereto and to prevent the leakage of liquid resin and an opposite
lower portion that may define the outlet
52 for the liquid resin.
[0116] Suitably, therefore, the device
50 may be coupled with the portion
39 so as the outlet
52 thereof is fluidly connected to the working compartment
2' so as the liquid resin flows therein
2' flowing along the longitudinal profile
31, and in particular along the inner surface
320' thereof.
[0117] In this way, the liquid resin may wet the inner faces
13,
23 only near the edge areas
11',
21' so as to avoid the risk of dirtying the plates
10,
20.
[0118] Possibly, the device
50 may be removably coupled with the longitudinal profile
31 so as to remove the former once the insertion of the adhesive sealant resin
42 into the compartment
2' has ended and / or once the hardening step thereof has ended.
[0119] According to a particular aspect of the invention, the section
39 may be removed from the section
38, for example by cutting the longitudinal profile
31 in correspondence of the end of the section
14,
24 of the plates
10,
20.
[0120] In this way, the device
50 may be removed upon the removal of the section
39 from the section
38 of the longitudinal profile
31. Thanks to such a feature, the manufacturing times of the insulated glazing
1 may be particularly reduced.
[0121] The hardening may be realized by cross-linking
in situ and / or in a different processing environment.
[0122] Thanks to the above mentioned features, it is possible to use a reduced amount of
hardening resin
42 with a considerable saving in the manufacturing times of the insulated glazing
1. In fact, the time required to harden the hardening sealant resin
42 increases with the increasing amount thereof.
[0123] Moreover, thanks to the presence of the longitudinal profile
31, it is possible to move and / or rotate the insulated glazing without having to wait
for the hardening sealant resin
42 to be completely hardened, thus reducing the manufacturing times of the insulated
glazing
1.
[0124] In the present text the coupling for the section
14,
24 of the edges
11,
21 of the plates
10,
20 has been described, that is, for one side of the insulated glazing
1. It is understood that what has been described may be realised for one or more sides
of the insulated glazing thereof, possibly on all sides thereof.
[0125] Operatively, after the total or partial hardening of the adhesive sealant resin
42 realized on the section
14,
24 of the edges
11,
21 of the plates
10,
20, the insulated glazing
1 may be rotated in the plane defined by the plates
10,
20 and similarly to what has been described above, other sections of the edges
11,
21 of the plates
10,
20 may be coupled.
[0126] It is understood that such an embodiment is not limitative, in fact it is possible
to manufacture an insulated glazing
1 having any shape not necessarily rectangular, or comprising several glass panes,
glass panes and plates in plastic material, plates in polymeric material. Moreover,
the plates
10,
20 may not be flat, for example they may be curved and / or rounded.
[0127] Furthermore, it is understood that the insulated glazing
1 may have the plates
10,
20 coupled with the profile
31 and the adhesive sealant resin
42 along the entire perimetral edge
11,
21 or along one or more sections
14,
24 thereof.
[0128] For example, as shown in FIG. 6, the insulated glazing
1 may have some sections
14,
24 of the perimetral edges
11,
21, for example a pair of opposite sides, coupled by means of the profile
31 and the adhesive sealant resin
42, while the remaining sections of the perimetral edges
11,
21, that is, the other two opposite sides, may be coupled with a metallic spacer element
S possibly filled with salts, in a
per se known manner.
[0129] In any case, the insulated glazing
1 may be particularly useful to manufacture walls or doors
101 for a refrigerated display cabinet or a display 100.
[0130] To manufacture the wall or door
101, it may be sufficient to couple one or more accessories, for example handles or hinges,
with the insulated glazing
1.
[0131] In particular, a refrigerated display cabinet
100 may comprise one or more doors or shutters
101 adjacent therebetween realized starting from the insulated glazing
1, so as each door or shutter
101 has the side edges in contact with the side edges of the adjacent doors or shutters.
[0132] Thanks to the particular configuration of the insulated glazing
1, the visible surface of the refrigerated display cabinet may be substantially transparent,
preferably totally transparent, without interruption of visual continuity between
a door or shutter
101 and the next adjacent one.
[0133] From what has been described above, it is evident that the invention fulfils the
intended objects.
[0134] The invention is susceptible of numerous modifications and variations, all falling
within the appended claims. All the details may be replaced by other technically equivalent
elements, and the materials may be different according to requirements, without departing
from the scope of protection of the invention defined by the appended claims.
1. An insulated glazing to manufacture walls or doors for refrigerated display cabinets,
comprising:
- at least one first plate-shaped element (10) and at least one second plate-shaped element (20) substantially transparent facing each other and spaced apart from each other of
a predetermined distance (d) to define an inner chamber (2), said at least one first plate-shaped element (10) and at least one second plate-shaped element (20) respectively having a first edge area (11') and a second edge area (21') facing each other;
- means (30) to mechanically couple said at least one first plate-shaped element (10) and at least one second plate-shaped element (20), said mechanical coupling means (30) comprising at least one longitudinal profile (31) placed in correspondence of at least one first section (14) of said first edge area (11') and at least one second section (24) of said second edge area (21');
- at least one adhesive sealant polymeric resin (42) placed inside said chamber (2) at least in correspondence of said at least one first section (14) and of said at least one second section (24) in contact with said at least one first plate-shaped element (10), at least one second plate-shaped element (20) and at least one longitudinal profile (31), so as to cooperate with the latter to reciprocally join said at least one first
and one second plate-shaped elements (10, 20);
wherein said at least one longitudinal profile (
31) being made of substantially rigid or semi-rigid substantially transparent polymeric
material, said at least one adhesive sealant polymeric resin (
42) being substantially transparent.
2. Insulated glazing according to claim 1, wherein said at least one longitudinal profile
(31) includes a substantially planar or slightly curved main body (32) with at least one first longitudinal seat (33') and at least one second longitudinal seat (34') extending substantially transversely or perpendicularly from the main body (32) thereof to respectively house said at least one first section (14) and at least one second section (24).
3. Insulated glazing according to claim 2, wherein said at least one first longitudinal
seat (33') and at least one second longitudinal seat (34') have substantially a "U" shape.
4. Insulated glazing according to claim 2 or 3, wherein said at least one first longitudinal
seat (33') and at least one second longitudinal seat (34') comprise a respective pair of first side walls (36, 36') and of second side walls (360, 360') susceptible to remain faced or in contact from opposite sides with respect to said
at least one first and said at least one second plate-shaped element (10, 20) so as to define side walls (36', 360') inside said chamber (2) and side walls (36, 360) outside thereto, said at least one adhesive sealant polymeric resin (42) being in an amount such as to adhere to said inner side walls (36', 360') and to said at least one first plate-shaped element (10) and at least one second plate-shaped element (20) for a short section (15, 25) overlying thereof.
5. Insulated glazing according to the preceding claim, wherein said inner side walls
(36', 360') have a predetermined first height (H1) with respect to said main body (32), said at least one adhesive sealant polymeric resin (42) having a second height (H2) with respect to said main body (32), said second height (H2) being slightly higher than said first height (H1).
6. Insulated glazing according to the preceding claim, wherein said short section (15, 25) overlying said inner side walls (36', 360') has a predetermined third height (H3) lower than 10 mm, preferably lower than 8 mm and even more preferably lower than
5 mm.
7. Insulated glazing according to the preceding claim, wherein said second height (H2) is equal to the sum of said first height (H1) and said third height (H3).
8. Insulated glazing according to one or more of claims 4 to 7, wherein said main body
(32) has a central portion (320) and at least one first and second end portion (33, 34) opposite therebetween comprising respectively said at least one first and one second
longitudinal seat (33', 34').
9. Method to manufacture an insulated glazing according to any one of the claims 1 to
8, the method comprising the following steps:
a) providing of at least one first plate-shaped element (10) and at least one second plate-shaped element (20) substantially transparent, each of them having respectively a first edge area (11') and a second edge area (21') facing each other;
b) providing of at least one longitudinal profile (31) made of substantially rigid or semi-rigid substantially transparent polymeric material,
said at least one longitudinal profile (31) including a substantially planar or slightly curved main body (32) with at least one first longitudinal seat (33') and at least one second longitudinal seat (34') extending substantially transversely or perpendicularly thereto, said at least one
first longitudinal seat (33') and at least one second longitudinal seat (34') respectively comprising a respective pair of first side walls (36, 36') and of second side walls (360, 360');
c) providing of a predetermined amount of at least one substantially transparent adhesive
sealant polymeric resin (42);
d) mechanical coupling of said at least one first plate-shaped element (10) and at least one second plate-shaped element (20) by inserting at least one first section (14) of said first edge area (11') and at least one second section (24) of said second edge area (21') respectively in said at least one first and one second longitudinal seat (33', 34') so as an inner chamber (2) is defined between said at least one first and one second plate-shaped element (10, 20);
e) inserting said at least one adhesive sealant polymeric resin (42) inside said chamber (2) at least in correspondence of said at least one first section (14) and said at least one second section (24) in contact with said at least one first plate-shaped element (10), at least one second plate-shaped element (20) and at least one longitudinal profile (31) to reciprocally join thereof;
f) hardening of said at least one adhesive sealant polymeric resin (42), so as the latter cooperates with said at least one longitudinal profile (31) to reciprocally join said at least one first and one second plate-shaped element
(10, 20).
10. Method according to the preceding claim, wherein said first and second side walls
(36, 36'; 360, 360') are faced or in contact from opposite sides with respect to said at least one first
and one second plate-shaped element (10, 20) so as to define reciprocally facing side walls (36', 360') inside said chamber (2) and outer side walls (36, 360) opposite thereto, said inner side walls (36', 360') having a first predetermined height (H1) with respect to said main body (32).
11. Method according to the preceding claim, wherein said at least one adhesive sealant
polymeric resin (42) is in an amount such that it adheres to said inner side walls (36', 360') and to said at least one first plate-shaped element (10) and at least one second plate-shaped element (20) for a short section (15, 25) overlying the side walls thereof, so as the second height (H2) reached by said at least one adhesive sealant polymeric resin (42) with respect to said main body (32) is slightly higher than said first height (H1).
12. Method according to claim 9, 10 or 11, wherein said at least one first plate-shaped
element (10) and at least one second plate-shaped element (20) have respective pairs of first front faces (12, 13) and second front faces (22 , 23) having reciprocally facing faces (13, 23) inside said chamber (2) and outer faces (12, 22) opposite thereto, said main body (32) having a central portion (320) and at least one first and second end portion (33, 34) opposite to each other respectively comprising said at least one first and one second
longitudinal seat (33', 34'), said central portion (320) comprising an inner surface (320') interposed between said inner side walls (36', 360') defining with said inner faces (13, 23) a working compartment (2'), upon said step e) of inserting said at least one adhesive sealant polymeric resin
(42) being in liquid or semi-liquid form, said step e) of inserting including a step
e') of pouring of said at least one liquid or semi-liquid adhesive sealant polymeric
resin (42) in said working compartment so as it reaches said second height (H2).
13. Method according to the preceding claim, wherein said step e') of pouring is accomplished
by a funnel-shaped device (50) fluidly connected to said working compartment (2') by means of a fluidic connecting line (3).
14. Method according to the preceding claim, wherein upon said step e') of pouring said
at least one longitudinal profile (31) has a first longitudinal section (38) coupled to said at least one first plate-shaped element (10) and at least one second plate-shaped element (20) and a second longitudinal section (39) protruding therefrom to define said fluidic connecting line (3), after said step f) of hardening said second longitudinal section (39) being removed from said first longitudinal section (38).