[0001] The present invention relates to an anti-contamination safety system adapted to be
used in a water treatment system of a dishwashing machine, adapted to prevent contamination
of the water supply network, in particular of a tank, e.g. the salt tank comprised
in the same water treatment system.
[0002] The present invention also relates to a water treatment system of a dishwashing machine,
adapted to prevent contamination of the water supply network, and in particular of
a tank, e.g. the salt tank.
[0003] The present invention further relates to a dishwashing machine comprising systems
adapted to prevent contamination of the water supply network, and in particular of
a tank, e.g. the salt tank, comprised in a water treatment system.
[0004] It is known that dishwashing machines comprise a water treatment system in which
a salt tank comprises a filler neck, equipped with a cap, through which salts can
be put into said tank. It is known that the salt tank cap is provided with means ensuring
the hydraulic sealing of the tank in order to prevent the liquid in a wash chamber
of a dishwashing machine from coming in contact with the liquid in the salt tank.
It is known that the cap for putting salts into the salt tank is provided with hydraulic
sealing means in order to prevent the salt water, called brine or regeneration fluid,
from leaking out of the salt tank and reaching the wash chamber, thus getting in contact
with the walls of the wash chamber, during the washing phase of the dishwashing machine,
thereby causing problems of rust on the walls of the wash chamber.
[0005] Safety regulations are known as regards pollution of the water mains or water supply
network, e.g. the EN 61770 regulation. Such regulations set manufacturing specifications
to avoid contamination and/or pollution caused by a possible pressure drop in the
water mains. A pressure drop may, in fact, cause the suction of harmful products used
for dishwashing, such as, for example, detergent and/or rinse aid.
[0006] The manufacturing specifications dictated by the regulations are classified according
to the type of fluid from which contamination and/or pollution must be avoided, and
in particular prevented. For example, the EN 61770 regulation specifies that drinking
water is classified as a Category 1 liquid. Salt water, e.g. brine for epoxy resin
regeneration, is classified as a Category 2 liquid. Rinse water is classified as a
Category 3 liquid, while wash water, which contains detergent, is classified as a
Category 5 liquid. The higher the classification category, the higher the technical
specifications that the dishwashing machine must comply with in order to prevent that
liquid from polluting the water network. For example, the regulation requires that,
as a measure against detergent pollution, there must be a hydraulic separation of
the circuit by at least 20 mm. Furthermore, the regulation specifies that the pressure
downstream of a circuit must match the atmospheric pressure, so as to prevent the
downstream fluid from returning in contact with the upstream fluid.
[0007] As regards the manufacturing specifications concerning pollution caused by the salt
necessary for the resin regeneration fluid of the water treatment system, the regulation
gives the possibility of using a pair of non-return valves, since the risk of pollution
is lower because the product is less harmful.
[0008] Dishwashing machines compliant with the current regulations are known which comprise
a first safety system, less effective against contamination, adapted to protect the
water treatment system, in particular using water not for human use, and a second
safety system, more effective, adapted to prevent contamination of the water supply
system from the product used for dishwashing, in particular detergent. At present,
this dishwasher design solution only permits avoiding some types of possible contamination
and/or pollution.
[0009] In fact, one possible operating condition of the dishwashing machine has been found
to allow for contamination of the water treatment system. In particular, since in
dishwashers the salt tank cap is located inside the wash chamber, in the event that
the user positions the cap incorrectly, i.e. if tightness is not ensured, or, in the
worst of cases, if the cap is not installed at all, then the salt tank may be contaminated
and/or polluted by wash and/or rinse water, and the currently implemented anti-pollution
safety measures will not suffice.
[0010] So far, regulations have not yet taken into account this possibility of severe pollution
and/or contamination.
[0011] One possible solution to the problem may be to position the cap for loading salts
into the salt tank outside the wash chamber. Such a solution, although it overcomes
the above-mentioned problem, gives rise to many other problems for the user. When
salts are loaded into the salt tank through the filler neck, in fact, some liquid,
e.g. water and/or brine, always drips out of the filler neck of the salt tank. In
the case of a filler neck with an external cap, therefore, some liquid will leak outside
the household appliance, with evident inconvenience.
[0012] A need is therefore increasingly felt for a dishwasher safety system avoiding the
risk of contamination and/or pollution of the water network and/or salt tank. In particular,
a need is increasingly felt for a safety system avoiding the presence in the salt
tank of agents contained in the wash and/or rinse water, and preventing them from
reaching the water supply network.
[0013] In general, the present invention aims at solving these and other technical problems
by providing a safety system against contamination of the water supply network, and
in particular for preventing contamination of the salt tank of a water treatment system,
comprising means adapted to prevent contamination and/or pollution of the water supply
network, and in particular to prevent contamination of the salt tank of a water treatment
system.
[0014] Furthermore, the present invention aims at solving these and other technical problems
by providing a water treatment system comprising a safety system, in turn comprising
means adapted to prevent contamination and/or pollution of the water supply network,
and in particular to prevent contamination of the salt tank.
[0015] In particular, one possible aspect of the present invention aims at solving a technical
problem occurring in the situation in which the filler neck for loading salts is within
the wash chamber, by providing a safety system comprising, in turn, means adapted
to prevent contamination of the water supply network, and in particular to prevent
contamination of the salt tank. Even more in particular, one aspect of the present
invention aims at solving the technical problem occurring in the above-mentioned situation
by providing a water treatment system comprising a safety system, in turn comprising
means adapted to prevent contamination of the water supply network, and in particular
to prevent contamination of the salt tank.
[0016] Preferably, the safety system is adapted to communicate with a control unit of a
dishwashing machine in order to signal at least a potential risk of contamination
and/or pollution, for the purpose of avoiding that the potential risk might translate
into actual pollution and/or contamination, e.g. by inhibiting the start of a wash
cycle.
[0017] One aspect of the present invention concerns a safety system comprising means adapted
to prevent contamination and/or pollution of the water supply network, e.g. to prevent
contamination and/or pollution of a tank adapted to contain salts, comprised in the
water treatment system.
[0018] In particular, one aspect of the present invention relates to a water treatment system
having the features set out in the appended claim 1.
[0019] A further aspect of the present invention relates to a dishwashing machine having
the features set out in the appended claim 11.
[0020] Yet another aspect of the present invention relates to a method for controlling a
dishwashing machine having the features set out in the appended claim 12.
[0021] Auxiliary features are set out in respective dependent claims appended hereto.
[0022] The features and advantages of the safety system, water treatment system, dishwashing
machine and control method will become apparent from the following description of
some possible exemplary embodiments of the safety system, water treatment system,
dishwashing machine and control method, as well as from the annexed drawings, wherein:
- Figure 1 schematically shows a first possible embodiment of a water treatment system
comprising a safety system according to the present invention;
- Figure 2 schematically shows a second possible embodiment of a water treatment system
comprising a safety system according to the present invention;
- Figure 3 schematically shows a third possible embodiment of a water treatment system
comprising a safety system according to the present invention;
- Figure 4 schematically shows one possible embodiment of a safety system according
to the present invention, coupled to a filler neck for loading salt into a tank of
a water treatment system;
- Figure 5 shows one possible embodiment of a dishwashing machine;
- Figure 6 shows a block diagram of the control system of a dishwashing machine 1, with
which a safety system can communicate, according to the present invention;
- Figure 7 schematically shows another possible embodiment of a safety system according
to the present invention, coupled to a filler neck for loading salt into a tank of
a water treatment system.
[0023] With reference to the above-mentioned figures, reference numeral 3 designates a safety
system according to the present invention. Reference numeral 2 designates as a whole
a water treatment system according to the present invention; while reference numeral
1 designates as a whole a dishwashing machine.
[0024] Safety system 3 is particularly suitable for application to a water treatment system
2 of a dishwashing machine 1.
[0025] Safety system 3 according to the present invention is adapted to prevent contamination
and/or pollution of the water supply network or water mains; in particular, it is
adapted to prevent contamination and/or pollution of a tank 6, e.g. the tank adapted
to contain salts, comprised in water treatment system 2. More in particular, safety
system 3 is adapted to prevent contamination of the water mains and/or of tank 6 caused
by wash and/or rinse liquids of a dishwashing machine 1.
[0026] Safety system 3 according to the present invention comprises, in turn, means 30 adapted
to prevent contamination and/or pollution of the water supply network, preferably
contamination and/or pollution of tank 6, more preferably contamination caused by
wash and/or rinse liquids of a dishwashing machine 1.
[0027] In general, said means 30 of safety system 3 are electronic and/or mechanical means,
in particular electric and/or mechanical, or electromechanical, devices and/or mechanisms.
[0028] A further aspect of the present invention is a water treatment system 2 for a dishwashing
machine 1.
[0029] Preferably, said water treatment system 2 comprises a supply line 21 connected to
a water supply network, through which water is supplied into water treatment system
2. Moreover, said water treatment system 2 comprises a decalcification system 4, in
turn comprising: at least one first tank 5, adapted to contain ion-exchange resins;
and at least one second tank 6, adapted to contain salts.
[0030] In general, said second tank 6 comprises a filler neck 60 for adding salts into tank
6. Said filler neck 60 can be sealingly closed by means of a cap 63. In a preferred
embodiment, said cap 63 can be tightened onto said filler neck 60 by screwing, e.g.
by means of threaded portions.
[0031] In a preferred, though illustrative and non-limiting, embodiment of water treatment
system 2, it is envisaged that the second tank 6, adapted to contains salts, is positioned
under the bottom of a wash chamber 12 of dishwashing machine 1. Even more preferably,
the second tank 6 is equipped with a filler neck 60 that passes through the bottom
wall, preferably made of sheet steel, of wash chamber 12, whereon a through hole 121
can be made. In such an embodiment, filler neck 60 is located in the lower part of
wash chamber 12, in proximity to a sump 11 for recovery of the water used during the
various phases and/or programs of dishwashing machine 1.
[0032] In an alternative embodiment of water treatment system 2, not shown, it is envisaged
that said filler neck 60 is positioned at or in proximity to a door 10 of dishwashing
machine 1.
[0033] In an alternative embodiment of water treatment system 2, not shown, said filler
neck 60 goes through a side wall of wash chamber 12 of dishwashing machine 1, e.g.
via a through hole 121.
[0034] In general, safety system 3 according to the present invention is applicable to all
water treatment systems 2 described above and/or currently known in the art, being
thus able to prevent contamination of the water supply network, and in particular
of salt tank 6.
[0035] Preferably, safety system 3 according to the present invention is comprised in said
water treatment system 2.
[0036] In this embodiment, said means 30 of safety system 3 are adapted to prevent contamination
and/or pollution of the second tank 6 adapted to contain salts, comprised in water
treatment system 2. In particular, said means 30 are adapted to prevent contamination
from wash and/or rinse fluids of dishwashing machine 1.
[0037] In an alternative embodiment, not shown, of safety system 3 according to the present
invention, it is a kit that can be associated with an existing water treatment system
2 and/or dishwashing machine 1 for the purpose of preventing pollution of the water
supply network, e.g. by preventing pollution of salt tank 6.
[0038] More in general, said safety system 3 may be adapted to prevent contamination and/or
pollution of other parts of water treatment system 2 and/or of dishwashing machine
1, so as to avoid any contamination and/or pollution caused by a possible pressure
drop in the water mains.
[0039] Describing now more in detail some possible embodiments of safety system 3 according
to the present invention, in a preferred, but non-limiting, first embodiment, e.g.
the embodiment wherein said means 30 are at least electronic and/or electromechanical,
or at least one of said means 30 is electronic and/or electromechanical, said safety
system 3 is adapted to communicate with a control unit 81 of dishwashing machine 1
in order to signal at least a potential risk of contamination and/or pollution. In
particular, communication between safety system 3 and said control unit 81 occurs
in order to signal at least a potential risk of contamination of the second tank 6
from wash and/or rinse liquids. In one possible embodiment, said control unit 81 is
comprised in control system 8 or mainboard of dishwashing machine 1.
[0040] Preferably, in the present embodiment one or more of said means 30 are sensor means
(31, 33, 34) adapted to detect particular operating conditions of one or more parts
of dishwashing machine 1, e.g. of water treatment system 2, for the purpose of signalling
a potential danger and/or risk. The signal indicating a potential danger and/or risk
of pollution and/or contamination will be transmitted to control unit 81 in order
to avoid that a potential risk and/or danger might translate into actual pollution
and/or contamination of the water supply network, e.g. through contamination of said
tank 6.
[0041] Upon reception of such a signal by the safety system 3, control unit 81 of dishwashing
machine 1 may take several possible countermeasures. Such countermeasures may vary
as concerns both the signal provided to the user and the parts of dishwashing machine
1 involved when implementing the countermeasures. For example, dishwashing machine
1 may just signal a possible danger or risk of pollution to the user, requesting the
latter to take action, and/or it may prevent the activation of various programs of
dishwashing machine 1 in the event of a potential danger and/or risk, e.g. by disabling
one or more devices of dishwashing machine 1. In addition and/or as an alternative,
the dishwashing machine may execute procedures to at least attempt to restore the
situation prior to the potential risk or danger, attempting to remove any contamination
already occurring in a part of water treatment system 2 and/or of dishwashing machine
1, e.g. by activating the drain circuit and/or decalcification system 4 in order to
regenerate the ion-exchange resins. These and other countermeasures may be implemented
by dishwashing machine 1 according to the case.
[0042] Describing more in detail the construction of said embodiment, safety system 3 may
comprise a data processing and transmission unit. Said sensor means (31, 33, 34) are
connected to said unit.
[0043] Alternatively, said sensor means (31, 33, 34) of safety system 3 are suitably connected
to control system 8, and in particular to control unit 81 of dishwashing machine 1.
[0044] More in general, said safety system 3 may comprise means 30, which are exclusively
mechanical, adapted to avoid, more preferably prevent, contamination of the water
supply network, more preferably contamination of the second tank 6 of decalcification
system 4.
[0045] This embodiment of safety system 3 provides means 30 in the form of mechanisms and/or
devices adapted to prevent contamination and/or pollution, e.g. by generating barriers
preventing the contaminant and/or pollutant from reaching a predetermined area of
water treatment system 2 and/or of dishwashing machine 1, e.g. in compliance with
the current regulations.
[0046] A preferred embodiment of safety system 3 employs a plurality of means 30 in order
to provide redundancy in preventing contamination and/or pollution of the water supply
network, e.g. a plurality of means 30 adapted to prevent contamination and/or pollution
of second tank 6 adapted to contain salts. More preferably, such plurality of means
30 have different nature and/or operation, so as to ensure mutual covering in the
event of a failure or malfunction of one typology of implemented means 30. For example,
it may be convenient to realize a safety system 3 comprising both electronic means
30 and also mechanical means and/or electromechanical means. Moreover, if more than
one electronic means 30 are used, it may be appropriate to envisage that they have
different principles of operation, being adapted, for example, to monitor and/or detect
different operating conditions, e.g. sensors using different technologies and/or adapted
to detect and/or monitor different aspects, such that allow avoiding the risk of pollution
and/or contamination. Furthermore, if more than one mechanical means 30 are used,
it may be appropriate to envisage that they prevent contamination in different ways.
[0047] In one possible embodiment of said means 30 of safety system 3, they may be coupled
to said second tank 6 and/or to other parts of water treatment system 2, which are
preferably in fluidic communication with said second tank 6.
[0048] In other embodiments of said means 30 of safety system 3, they may be coupled to
other parts or components of water treatment system 2, such as, for example, supply
line 21 and/or the line connected to inlet 51 of the first tank 5 of decalcification
system 4.
[0049] In one possible embodiment of said mechanical means 30, they comprise at least one
mechanical device 32. Said mechanical device 32 is adapted to prevent contamination
and/or pollution of tank 6.
[0050] In a preferred embodiment, said at least one mechanical device 32 is connected to
a cap 63 to automatically close a filler neck 60 comprised in tank 6. Said at least
one mechanical device 32 is adapted to keep said filler neck 60 normally closed by
means of said cap 63.
[0051] In one possible embodiment, said mechanical device 32 comprises a mechanism for closing
cap 63, adapted to close said filler neck 60 of the second tank 6. Said closing mechanism
is adapted to keep said filler neck 60 normally closed by means of said cap 63. In
one possible embodiment, said closing mechanism comprises a connection portion, to
which said cap 63 is connected, a fastening portion, which is fastened to a part of
the same filler neck 60 and/or of wash chamber 12. Said connection portion of the
closing mechanism is hinged to said fastening portion. Said closing mechanism further
comprises at least one elastic means and/or yielding means adapted to hold said cap
63 in the position in which it closes said filler neck 60, preferably in order to
ensure hydraulic tightness. The connection between the connection portion and the
fastening portion via an elastic and/or yielding means permits cap 63 to be moved
away from the filler neck when salts need to be added into said tank 6. When said
operation of adding salts into tank 6 is finished, the closing mechanism will, without
requiring the user to take any action, move cap 63 back in position to close said
filler neck 60, preferably ensuring hydraulic tightness.
[0052] In an alternative embodiment of said at least one mechanical device 32, it is placed
in a cap adapted to close said filler neck 60. In the present embodiment, said at
least one mechanical device 32 is adapted to effect a double hydraulic sealing. In
one possible embodiment of said mechanical device 32, it comprises a pair of gaskets
322, e.g. two O-rings, adapted to ensure tightness in both direction of flow of the
fluid, whether from the outside towards filler neck 60 or from filler neck 60 towards
the outside, e.g. towards wash chamber 12. As an alternative, said mechanical device
32, and in particular said pair of gaskets 322, is at least partly associated with
filler neck 60.
[0053] In a further embodiment of said mechanical device 32, it is an additional cap 324
adapted to co-operate with existing cap 63 to provide a further means 30 adapted to
prevent contamination and/or pollution of the water supply network, in particular
by preventing contamination and/or pollution of the second tank 6.
[0054] In a further embodiment, said safety system 3 comprises at least one mechanical device
32, which is at least one valve element 326.
[0055] In a preferred embodiment, said valve element 326 is a check valve, in particular
a ball-type check valve, capable of avoiding any pollution and/or contamination of
the water supply network, particularly in the event of a pressure drop in the water
mains. Said valve element 326 may be applied along supply line 21 of water treatment
system 2, for the purpose of preventing any backflow towards the water supply network
or water mains in case of a pressure drop in the latter. In addition or as an alternative,
said valve elements 326 may be applied along the line directed towards inlet 51 of
the first tank 5 of decalcification system 4 of water treatment system 2.
[0056] In one possible exemplary, but non-limiting, embodiment, said safety system 3 comprises
a plurality of means 30, implemented as mechanical devices 32 adapted to prevent contamination,
comprising a mechanism for closing cap 63, an additional cap 324, at least one valve
element 326 and/or a pair of gaskets 322.
[0057] More in general, said safety system 3 preferably comprises at least one mechanical
device 32 in the form of a mechanism for closing cap 63, which is adapted to automatically
close said filler neck 60 of tank 6 by means of said cap 63, preferably comprising
an elastic element, such as a spring adapted to keep said filler neck 60 normally
closed by means of said cap 63.
[0058] In a further possible embodiment of said means 30, they are of the electromechanical
type. In the present embodiment, said means 30 comprise at least one electromechanical
device 35. Said electromechanical device 35 is adapted to prevent contamination and/or
pollution of tank 6.
[0059] In one possible exemplary embodiment, said at least one electromechanical device
is connected to a cap 63, and the same electromechanical device 35 is controllable
by a control system 8 of the dishwashing machine, e.g. said electromechanical device
is controllable by control unit 81. Said electromechanical device 35 is adapted to
keep said filler neck 60 comprised in tank 6 in a closed condition, preventing the
removal of at least one cap (63, 324). Said control system 8, and in particular said
control unit 81, is adapted to control said electromechanical device 35 to selectively
allow or prevent the removal of at least one cap (63, 324). Said at least one electromechanical
device 35 is therefore adapted to keep said filler neck 60 normally closed by means
of at least one cap (63, 324). In one possible embodiment, said electromechanical
device is adapted to prevent the rotation of at least one cap (63, 324), thereby preventing
said cap from being unscrewed from said filler neck 60.
[0060] Said control system 8, and in particular said control unit 81, will only allow said
at least one cap (63, 324) to be removed in the appropriate configurations ofdishwashing
machine 1, e.g. only when it is necessary to refill said tank 6 with salts, and/or
it will then check that said at least one cap (63, 324) has been positioned in a correct
manner.
[0061] The present embodiment may thus comprise all the advantages brought about by the
solutions respectively comprising mechanical and electronic means, with the addition
of further technical advantages attainable from implementations of electromechanical
solutions, which can be controlled in accordance with control system 8, in particular
with said control unit 81, of dishwashing machine 1.
[0062] Said electromechanical device 35 may comprise an actuator adapted to move an element
capable of selectively preventing the removal of at least one cap (63, 324) from said
tank 6, e.g. it may comprise a linear actuator and a pin adapted to be inserted into
said at least one cap (63, 324), thereby preventing removal thereof. Other implementations
equally adapted to prevent the removal of at least one cap (63, 324), not illustrated
and/or described herein, using at least one electromechanical device 35, should be
considered as implicitly described in the present description.
[0063] In one possible embodiment of safety system 3 according to the present invention,
said means 30 are, as aforementioned, of the electronic type. In particular, said
means 30 comprise at least one sensor means (31, 33, 34). In general, said sensor
means (31, 33, 34) is adapted to detect an operating condition of dishwashing machine
1 and/or of water treatment system 2 in which there is at least a potential risk of
pollution and/or contamination of the water mains, in particular of the second tank
6.
[0064] In a preferred, but non-limiting, embodiment of said sensor means, it is a sensor
31 at least adapted to sense the presence of a predetermined pressure in a portion
of a hydraulic circuit of dishwashing machine 1, such as, for example, the pressure
inside tank 6 of a decalcification system 4 of water treatment system 2.
[0065] Describing the construction more in detail, in a preferred embodiment said at least
one sensor 31 is a level sensor adapted to measure the level reached by a liquid at
a particular point of the circuit of decalcification system 4 of water treatment system
2. In fact, by monitoring the fluid level it is possible to determine if there is
a pressure drop in the water supply network or water mains, which might lead to contamination
and/or pollution of the water supply network, or if the filler neck 60 of tank 6 is
not properly closed by at least one cap (63, 324). Said level sensor 31 is therefore
adapted to provide feedback about the presence of pressure inside salt tank 6 because,
if there is fluid up to that level, this means that there is pressure in tank 6 from
the water supply network, and also that said filler neck 60 is hydraulically sealed
by at least one cap (63, 324).
[0066] Said level sensors 31 may be of the optical type, adapted to determine optical reflection
to detect the presence of water at a given point of decalcification system 4. As an
alternative, the sensors may use different technologies, e.g. float-type electromechanical
sensors.
[0067] More in general, said level sensor 31 may be placed, for example, in a duct leading
to the second tank 6 of decalcification system 4 and/or of water treatment system
2, or directly within tank 6.
[0068] In one possible alternative embodiment, said at least one sensor 31 is a pressure
sensor adapted to measure a relative pressure. Said pressure sensor 31 is located,
for example, within salt tank 6 and/or in a duct of the circuit of the water treatment
system, e.g. in the supply line 21. Such pressure may be generated, for example, by
the presence of a liquid instead of atmospheric pressure.
[0069] More in general, said sensor 31 may be any sensor adapted to determine the presence
of a predetermined pressure inside tank 6 and/or to detect any leaks from cap 63 associated
with filler neck 60 and/or a pressure drop in the water supply network.
[0070] In general, said safety system 3, being adapted to communicate with a control unit
81 of dishwashing machine 1, is capable of signalling the presence of a predetermined
pressure, thereby making it possible to determine if there is a potential risk of
contamination and/or pollution of said tank 6. For example, if level sensor 31 detects
the absence of a predetermined pressure, then safety system 3 will communicate with
said control unit 81 of dishwashing machine 1 to signal a potential risk of contamination
and/or pollution of said tank 6. As an alternative, in the embodiment wherein said
sensor 31 is directly connected to said control unit 81, it will be the very control
unit 81 that will determine the potential risk of contamination and/or pollution of
said tank 6.
[0071] In such an operating condition, dishwashing machine 1 may, for example, issue an
alarm signal to the user. Such alarm signal may indicate to the user that it is necessary
to verify the presence of cap 63 on filler neck 60. This signalling is particularly
useful, for example, if dishwashing machine 1 had previously signalled to the user
that salts were lacking in the second tank 6, in which case the user may have forgotten
to position cap 63 back on filler neck 60 after having filled the same tank 6.
[0072] In general, dishwashing machine 1 may, when it receives a signal indicating a potential
risk of contamination via control unit 81, stop the wash cycle and/or make verifications
to check for the actual presence of cap 63 on filler neck 60, such as, for example,
activating the supply circuit by outputting a supply pulse in order to verify the
presence of at least one cap (63, 324) on filler neck 60, while monitoring the variations
perceived by said sensor 31.
[0073] In another preferred, but non-limiting, embodiment of said sensor means, it is a
sensor 33 at least adapted to detect the presence of at least one cap (63, 324) on
top of a filler neck 60 of tank 6. Said at least one cap may be cap 63, already present
and adapted to close filler neck 60, or may be a mechanical device 32 of the same
safety system 3 adapted to close said filler neck 60 of tank 6, such as, for example,
said additional cap 324.
[0074] Said sensor 33 is preferably a position sensor. Said position sensor 33 is adapted
to determine if said at least one cap (63, 324) is in a predetermined position, in
particular with respect to filler neck 60, so as to ensure hydraulic tightness.
[0075] In an alternative embodiment, said sensor 33 is a presence sensor adapted to determine
the presence of said at least one cap in proximity to said filler neck 60 of the second
tank 6.
[0076] Said sensor 33 may be located on at least one cap (63, 324), preferably on both,
and/or near the opening of filler neck 60. Said sensor 33 may be placed in a housing
formed in cap (63, 324) and/or in filler neck 60, preferably in proximity to the opening
of filler neck 60 whereon said at least one cap (63, 324) is fastened. As an alternative,
said sensor may be an optical sensor, which may even be located in a remote area away
from said filler neck 60, for monitoring the presence of the cap.
[0077] More in general, said sensor 33 may be made by using any technology suitable for
determining the presence of at least one cap (63, 324) on filler neck 60.
[0078] As in the preceding embodiment of the sensor means, said safety system 3 can, being
adapted to communicate with a control unit 81 of dishwashing machine 1, signal the
correct positioning of at least one cap (63, 324) on top of a filler neck 60 of tank
6, so as to determine if there is a potential risk of contamination and/or pollution
of said tank 6. For example, if sensor 33 detects the absence of the caps, then safety
system 3 will communicate with said control unit 81 of dishwashing machine 1 to signal
a potential risk of contamination and/or pollution of said tank 6. As an alternative,
in the embodiment wherein said sensor 33 is directly connected to said control unit
81, it will be control unit 81 itself that will determine the potential risk of contamination
and/or pollution of said tank 6.
[0079] In such an operating condition, dishwashing machine 1 may, for example, issue an
alarm signal to the user. Such alarm signal may indicate to the user that it is necessary
to verify the presence of cap 63 on filler neck 60, as specified by way of example
for the preceding embodiment.
[0080] In general, dishwashing machine 1 may, when it receives a signal for a potential
risk of contamination via control unit 81, stop the wash cycle and/or make verifications
to check for the actual presence of cap 63 on filler neck 60, e.g. it may activate
the supply circuit by outputting a supply pulse in order to verify the presence of
at least one cap (63, 324) on the filler neck. Optionally, dishwashing machine 1 may
suitably activate the drain circuit by turning on a drain pump.
[0081] In general, a safety system 3 comprising a plurality of electronic means 30, in particular
sensor means (31, 33, 34), makes it possible to eliminate any risk of contamination
of the water supply network that may be caused by a particular operating condition
of dishwashing machine 1, even in case one or more of said sensor means (31, 33, 34)
are damaged and/or malfunctioning.
[0082] A particularly advantageous possible embodiment of safety system 3 comprises a plurality
of electronic means 30, in particular sensor means (31, 33, 34), and in particular
at least one sensor 31 adapted to detect the presence of a predetermined pressure
inside the second tank 6, and at least one sensor 33 at least adapted to detect the
presence of cap 63 on top of filler neck 60.
[0083] The present solution is particularly advantageous because it is possible both to
determine the presence or absence of at least one cap on the filler neck 60 while
also checking for cap tightness and detecting any infiltration that may be caused,
for example, by a cap not ensuring tightness because incorrectly positioned or due
to failures, e.g. of the gaskets. In fact, the use of a level sensor allows detecting
the entrance of any undesired liquid into tank 6, and hence the onset of contamination
and/or pollution of the second tank 6.
[0084] Just like the previously described embodiments, said safety system 3 can, being adapted
to communicate with a control unit of dishwashing machine 1, signals to the dishwashing
machine the onset of a potential risk of contamination and/or pollution of said tank
6.
[0085] In such an embodiment, the countermeasures that dishwashing machine 1 may adopt include,
as in the previous embodiments, activating an alarm, e.g. by monitoring both sensor
means (31, 33) after receiving the signal indicating lack of salt in the second tank
6, and stopping the wash cycle while activating a supply pulse to check for the presence
of the cap, etc.
[0086] Since it envisages dual control provided by two different sensors, the present implementation
solution eliminates the problem of a defective signal due to, for example, a malfunction
of either one of the two sensors (31, 33). The present solution allows obtaining a
safety system 3 capable of complying with the requirements of the regulation currently
in force at low implementation costs.
[0087] A particularly advantageous embodiment of safety system 3 according to the present
invention comprises means 30 that comprise at least one sensor means, e.g. at least
one sensor 31 adapted to detect the presence of a predetermined pressure inside the
second tank 6, and/or at least one sensor 33 at least adapted to detect the presence
of cap 63 on top of filler neck 60, and at least one mechanical device 32, e.g. comprising
a mechanism for closing cap 63, an additional cap 324 and/or a valve element 326.
[0088] The present embodiment makes it possible to combine electronic devices adapted to
prevent the onset of contamination, by signalling those operating conditions which
might cause contamination, together with mechanical devices 32 adapted to prevent
contamination. The present solution, since it uses means 30 adapted to prevent contamination
and/or pollution via different approaches, provides redundancy that will still ensure
that contamination will be prevented even in case of a malfunction of one of means
30 included in safety system 3. The present solution allows obtaining a safety system
3 capable of complying with the requirements of the regulation currently in force
at low implementation costs.
[0089] One preferred possible embodiment of safety system 3 comprises a sensor 31 adapted
to detect the presence of a predetermined pressure inside the second tank 6, and at
least one mechanical device 32 comprising a mechanism for closing cap 63.
[0090] A further possible embodiment of safety system 3 comprises a plurality of electronic
means 30, and in particular at least one sensor 31 adapted to detect the presence
of a predetermined pressure inside the second tank 6, and at least one sensor 33 at
least adapted to detect the presence of cap 63 on top of filler neck 60, and at least
one mechanical device 32 comprising a mechanism for closing cap 63.
[0091] As an alternative, said safety system 3 comprises at least one sensor 33 at least
adapted to detect the presence of cap 63 on top of filler neck 60 and at least one
mechanical device 32 comprising a mechanism for closing cap 63.
[0092] Another preferred possible embodiment of safety system 3 comprises a sensor 31 adapted
to detect the presence of a predetermined pressure inside the second tank 6, and at
least one mechanical device 32 in the form of a valve element 326, in particular a
ball-type check valve.
[0093] Yet another possible embodiment of safety system 3 comprises a plurality of electronic
means 30, and in particular at least one sensor 31 adapted to detect the presence
of a predetermined pressure inside the second tank 6, and at least one sensor 33 at
least adapted to detect the presence of cap 63 on top of filler neck 60, and at least
one mechanical device 32 in the form of a valve element 326, in particular a ball-type
check valve.
[0094] As an alternative, said safety system 3 comprises at least one sensor 33 at least
adapted to detect the presence of at least a cap (63, 324) on top of filler neck 60
and at least one mechanical device 32 in the form of a valve element 326, in particular
a ball-type check valve.
[0095] In a further alternative embodiment, said safety system 3 comprises an electromechanical
device 35 adapted to prevent the removal of at least one cap (63, 324), and an additional
means 30, which may be an electronic means (31, 33, 34) among those previously described
and/or a mechanical means 30, e.g. a mechanical device 32 among those previously described.
[0096] In all of the above-described embodiments of safety system 3, said safety system
3 is adapted to communicate with a control unit 81 of dishwashing machine 1, so that
dishwashing machine 1 is enabled to take any necessary countermeasures as previously
specified, such as, for example, alarms and/or machine stop and/or interruption of
phases and/or programs of dishwashing machine 1, and/or activation of the drain circuit
and/or execution of a procedure of regeneration of the ion-exchange resins contained
in the first tank 5 of the decalcification system, possibly in addition to preventing
the removal of at least one cap (63, 324) associated with said filler neck.
[0097] In general, all the solutions proposed herein as regards the implementation of safety
system 3 are low-cost ones, particularly the above-illustrated implementation solutions
having a plurality of means 30, which ensure full compliance with the specifications
of the regulations currently in force, e.g. the EN 61770 regulation.
[0098] In a further alternative embodiment of safety system 3 according to the present invention,
said sensor means is a detergent presence sensor 34. Said detergent presence sensor
34 is adapted to detect the presence of detergent within a portion of water treatment
system 2, e.g. within the second tank 6, adapted to contain salts.
[0099] Describing the construction more in detail, in a preferred embodiment said at least
one detergent presence sensor 34 is a sensor adapted to sense conductivity, in particular
the conductivity of the fluid it is immersed in; an optical sensor, e.g. adapted to
determine the reflectivity of the fluid it is immersed in; a sensor adapted to sense
the PH of the fluid it is immersed in; and/or a capacitive sensor, adapted to determine
the relative capacitance of the medium interposed between the two electrodes.
[0100] More in general, said detergent presence sensor 34 may be adapted to detect the presence
of other contaminating and/or polluting substances, such as, for example, rinse aid.
[0101] Therefore, the present solution makes it possible to determine if there is any contaminating
and/or polluting liquid, e.g. detergent and/or rinse aid, in a portion of water treatment
system 2, e.g. inside the second tank 6. Hence, the present detergent presence sensor
34 prevents contamination and/or pollution of the water supply network, in particular
by detecting any contamination of the second tank 6 of decalcification system 4.
[0102] Said detergent presence sensor 34 is preferably positioned within the second tank
6 and/or in a channel in fluidic communication with said second tank 6, e.g. where
it is possible to position the previously described sensor 31.
[0103] In general, said safety system 3 can, being adapted to communicate with a control
unit 81 of dishwashing machine 1, signal the presence of a predetermined quantity
of detergent and/or rinse aid within salt tank 6, thereby making it possible to determine
if there is a potential risk of contamination and/or pollution of said tank 6. For
example, if the presence of a predetermined quantity of detergent and/or rinse aid
is detected by sensor 34, then safety system 3 will communicate with said control
unit 81 of dishwashing machine 1 to signal a potential risk of contamination and/or
pollution of said tank 6. As an alternative, in the embodiment wherein said sensor
34 is directly connected to said control unit 81, it will be control unit 81 itself
that will determine the potential risk of contamination and/or pollution of said tank
6. In such an operating condition, dishwashing machine 1 may, for example, issue an
alarm signal to the user. Such alarm signal may indicate to the user that it is necessary
to verify the presence of cap 63 on filler neck 60.
[0104] In general, dishwashing machine 1 may, when it receives a signal for a potential
risk of contamination via the control unit, stop the wash cycle and/or make verifications
to check for the actual presence of cap 63 at filler neck 60, as previously described.
[0105] Preferably, dishwashing machine 1 carries out the necessary activities to decontaminate
tank 6 from the contaminant contained therein, e.g. activating the drain circuit and/or
executing a procedure for regenerating the ion-exchange resins contained in the first
tank 5 of decalcification system 4.
[0106] In a preferred embodiment of said water treatment system 2 for a dishwashing machine
1, it comprises a supply line 21 through which water is supplied to water treatment
system 2; and a decalcification system 4. Said decalcification system 4 in turn comprises:
at least one first tank 5, adapted to contain ion-exchange resins; and at least one
second tank 6, adapted to contain salts. Said decalcification system 4 comprises a
first circuit adapted to conduct water coming from supply line 21 towards an inlet
51 of said first tank 5; and a second circuit adapted to conduct water towards an
inlet of said second tank 6.
[0107] Water treatment system 2 further comprises a delivery line 22, connected to an outlet
52 of the first tank 5, through which water having the desired hardness level comes
out of water treatment system 2; and an electromechanical actuator, e.g. a pump 27,
adapted to define, at least partly, the quantity of water per time unit to be supplied
into said second circuit and/or said second tank 6.
[0108] Said water treatment system 2 further comprises an air break 27 and a safety system
3 according to the present invention.
[0109] In addition to said filler neck 60 and said cap 63, said second tank 6 also comprises
at least one inlet 61, through which water enters into said second tank 6, and an
outlet 62, through which a regeneration fluid for the ion-exchange resins, e.g. brine,
flows out.
[0110] Said water treatment system 2 according to the present invention is particularly
suitable for being included in a dishwashing machine 1. Preferably, said dishwashing
machine 1 comprises a wash chamber 12, a door 10 and a sump 11. Said dishwashing machine
1 preferably comprises a through hole 121 formed in said wash chamber 12, preferably
in the bottom base of said wash chamber, through which said filler neck 60 of the
second tank 6 of decalcification system 4 of water treatment system 2 passes.
[0111] Said dishwashing machine 1 further comprises a control system 8 or mainboard, which
comprises at least one control unit 81. Said control system 8 is adapted to electrically
control all the electric and electronic devices comprised in dishwashing machine 1.
Said control system 8 comprises a memory medium 82, preferably a non-volatile memory
medium, which stores the various wash programs of dishwashing machine 1 and the machine
instructions for controlling the individual electric and electronic devices comprised
in the dishwashing machine as required for each operating phase and program of dishwashing
machine 1.
[0112] Said control system 8 communicates with the electronic systems and devices comprised
in dishwashing machine 1 and in the various systems and/or circuits included therein
via suitable communication lines. In particular, said safety system 3 is adapted to
communicate with said control unit 81 either directly, if the sensor means are directly
connected to said control unit 81, or through a processing and transmission unit comprised
in safety system 3 itself.
[0113] In the embodiment in which said safety system comprises electromechanical means 30,
said control system 8, and in particular control unit 81, is adapted to drive at least
one electromechanical device 35, e.g. in order to selectively prevent the removal
of said at least one cap (63, 324) .
[0114] Said processing and transmission unit is adapted to receive electric and electronic
signals from the different sensor means (31, 33, 34) and/or from said electromagnetic
device 35 comprised in safety system 3, to process them, and to appropriately send
them to said control unit 81. The conformation of said processing and transmission
unit will depend on the type and number of sensors and/or electromechanical devices
comprised in safety system 3 according to the present invention.
[0115] As aforementioned, one or more memory media 82 of control system 8 of a dishwashing
machine 1 suitably store the operating programs of dishwashing machine 1 and any information
coming from the systems comprised in dishwashing machine 1, e.g. from safety system
3 according to the present invention.
[0116] Preferably, said memory medium 82 stores a sequence of machine instructions adapted
to execute a method for controlling a dishwashing machine 1 according to the present
invention.
[0117] Preferably, said method for controlling a dishwashing machine 1 according to the
present invention comprises the following steps, preferably to be carried out in succession:
- activating dishwashing machine 1;
- executing a wash program;
- deactivating dishwashing machine 1.
[0118] The control method according to the present invention envisages that, if a safety
system 3 according to the present invention detects at least a potential risk of contamination
and/or pollution of the water supply network, preferably a potential risk of contamination
and/or pollution of a tank 6, then a step of deactivating dishwashing machine 1 will
be carried out. The control method envisages that said step of deactivating dishwashing
machine 1 should be carried out independently of the step of the control method currently
in progress. Therefore, if the control method is executing a wash program and an electronic
signal is received from safety system 3 which indicates that safety system 3 has detected
a potential risk of contamination and/or pollution, then the wash program will be
immediately interrupted and the control program will execute a step of deactivating
dishwashing machine 1. Deactivating dishwashing machine 1 refers to any operating
condition that will prevent any contamination and/or pollution from propagating in
the dishwashing machine itself or, even worse, towards the water supply network or
the second tank 6. Therefore, such deactivation may simply involve stopping the water
supply pump and/or closing one or more valve elements.
[0119] In general, the method according to the present invention may comprise a step or
substep of preventing the removal of at least one cap. This step may be executed prior
to the detection of a potential risk of contamination and/or pollution, e.g. simultaneously
with the step of activating dishwashing machine 1, for the purpose of avoiding that
a situation of potential risk of contamination and/or pollution might occur. As an
alternative, said step may be carried out after the detection of a potential risk
of contamination and/or pollution, e.g. as a countermeasure to prevent the situation
from getting worse. Said step may be implemented by appropriately activating an electromechanical
device 35 comprised in safety system 3. In particular, said electromechanical device
35 is driven by control system 8 of dishwashing machine 1, and in particular by control
unit 81.
[0120] The control method preferably comprises a monitoring and/or interrogation step, wherein
control system 8, and in particular control unit 81, monitor safety system 3 to verify
if the safety system is transmitting signals, and/or interrogates safety system 3
while activating it, in order to verify if there is a risk of contamination and/or
pollution. The monitoring and/or interrogation step may also be carried out upon reception
of a signal indicating the detection of a potential risk of contamination and/or pollution
from safety system 3, for the purpose of verifying if any countermeasures adopted
by the dishwashing machine have avoided the risk of contamination and/or pollution.
[0121] Preferably, the control method envisages steps wherein control unit 81 interrogates
safety system 3. In particular, this step is carried out in case any operations are
executed on the dishwashing machine which might put the same dishwashing machine into
a configuration in which it may be subject to a potential risk of pollution and/or
contamination, e.g. when a signal concerning the lack of salts in the second tank
6 has been issued, assuming that upon receiving such signal the user has taken care
of adding salts into said tank 6, thus potentially placing the machine into a configuration
subject to a potential risk of contamination. In fact, the user may forget to put
cap 63 back on filler neck 60 and/or tighten it incorrectly, i.e. not enough to ensure
hydraulic tightness or so much as to cause it to break, resulting in potential infiltration,
or may forget to reposition other components, such as gaskets, etc.
[0122] In general, the control method can handle subprocesses or subroutines that can be
activated upon the occurrence of a particular event, such as, for example, the signal
received from an electronic device, e.g. a sensor of safety system 3.
[0123] In general, the control method according to the present invention includes, following
the step of deactivating dishwashing machine 1, a step of activating a drain circuit
comprised in dishwashing machine 1. In the present step, control system 8 of the dishwashing
machine suitably controls the drain pump of the drain circuit to eliminate any contaminants
and/or pollutants from dishwashing machine 1. In fact, some embodiments of safety
system 3 according to the present invention require dishwashing machine 1 to take
appropriate countermeasures to avoid the propagation of any potential contaminants
or pollutants within dishwashing machine 1, e.g. within water treatment system 2.
For example, in the solutions envisaging the detection of a variation inside the second
tank 6, e.g. a pressure or level variation and/or a quantity of contaminating and/or
polluting fluid, it is necessary to take the necessary countermeasures to sanitize
the second tank 6 from the contaminant/pollutant. For example, dishwashing machine
1 may turn on said drain circuit, in particular the drain pump, and/or decalcification
system 4 to execute, for example, a procedure of regenerating the ion-exchange resins
contained in the first tank 5, e.g. by activating said pump 27 to supply water into
the second tank 6.
[0124] Preferably, the control method according to the present invention envisages that,
after the step of deactivating dishwashing machine 1, the machine will remain in that
operating state as long as safety system 3 keeps sensing an operating configuration
subject to a potential risk of contamination and/or pollution.
[0125] More in general, the detection of potential contamination and/or pollution by safety
system 3 may be processed by an algorithm that will exclude the possibility of any
false signals. This algorithm may change as a function of the number and type of sensor
means comprised in safety system 3.
[0126] The control method according to the present invention includes a signalling step,
wherein dishwashing machine 1 provides the user with visual and/or audible feedback
about the condition of potential risk of pollution and/or contamination. This signalling
step may be carried out, for example, as previously specified. For example, said signalling
step may indicate the possible risk source, prompting the user to take adequate countermeasures
to eliminate the risk of contamination and/or pollution, e.g. checking the condition
of cap 63, checking if it has been positioned correctly, checking if all the parts
thereof are present, and checking if hydraulic tightness is ensured by the cap on
filler neck 60. On this occasion, the user can verify the condition of cap 63 and
remove any obstacles or restore the proper operation, so that cap 63 will hydraulically
seal said filler neck 60.
[0127] Safety system 3 according to the present invention makes it possible to comply with
one or more requirements of the regulation currently in force.
[0128] With reference to the embodiments illustrated in the present invention, Figure 1
schematically shows a first possible embodiment of a water treatment system 2 comprising
a safety system 3 according to the present invention.
[0129] Water treatment system 2 illustrated in the drawing comprises a supply line 21, through
which water enters water treatment system 2. The quantity of water supplied is suitably
measured by a flowmeter. Downstream of supply line 21 there is at least one air gap
23. Downstream of the air gap 23, the duct continues up to inlet 51 of the first tank
5, which is adapted to contain ion-exchange resins. Inlet 51 of the first tank 5 is
located at one end, preferably the bottom end, of the same tank 5. At the opposite
end of the first tank 5 there is an outlet 52, which is connected to the delivery
line 22 of water treatment system 2. The illustrated embodiment includes a second
tank 6, which is in fluidic communication with said first tank 5. In particular, the
outlet of said first tank 5 is connected to inlet 61 of said second tank 6. Outlet
62 of the second tank 6 is then connected, through a pump 27, to inlet 51 of the first
tank 5, so that it is possible, by suitably activating pump 27, to deliver water into
the second tank 6 and regeneration liquid, in particular brine, into said first tank
5, as is known to a person skilled in the art.
[0130] Said second tank 6 comprises a filler neck 60, which is closed by a cap 63.
[0131] Water treatment system 2 according to the illustrated embodiment comprises a safety
system 3, which comprises a means 30, in particular a sensor means, consisting of
a sensor 31 adapted to detect the presence of a predetermined pressure inside the
second tank 6 of decalcification system 4. In particular, said sensor 31 is a level
sensor adapted to measure the level reached by the liquid in delivery line 22 of water
treatment system 2. The position of sensor 31 shown herein is merely indicative and,
as previously specified, said sensor 31 may be implemented with several possible technologies.
[0132] Figure 2 schematically shows a second possible embodiment of a water treatment system
2 comprising a safety system 3 according to the present invention.
[0133] Water treatment system 2 and decalcification system 4 shown therein are substantially
similar to those illustrated in Figure 1.
[0134] Unlike the embodiment shown in Figure 1, in the embodiment shown in Figure 2 means
30 of safety system 3 is placed in a different location of water treatment system
2. In fact, said means 30 is located in the second tank 6 of decalcification system
4. The position shown is merely indicative.
[0135] Said means 30 is a sensor means, which may be either a sensor 31 adapted to detect
the presence of both a predetermined pressure inside the second tank 6 and a detergent
presence sensor 34, which is adapted to detect the presence of any pollutant and/or
contaminant, e.g. detergent and/or rinse aid, within the second tank 6.
[0136] More in detail, said sensor 31 may be a level sensor and/or a pressure sensor; whereas
said detergent presence sensor 34 may be one of those previously listed.
[0137] The schematic indications of means 30 of safety system 3 shown in Figures 1 and 2
do not exclude the possibility of including more than one means 30, whether mechanical
or electronic.
[0138] Figure 3 schematically shows a third possible embodiment of a water treatment system
2 comprising a safety system 3 according to the present invention.
[0139] The illustrated embodiment shows a different embodiment of water treatment system
2, in particular of a portion thereof, which is different from the embodiment shown
in Figures 1 and 2.
[0140] Figure 3 shows only a portion of water treatment system 2, decalcification system
4 not being visible, which could be implemented by using either the same technology
shown in Figures 1 and 2 or other implementation solutions known to a person skilled
in the art. In fact, in this figure one can see the channels to which both inlet 51
of the first tank and inlet 61 of the second tank of decalcification system 4 may
be connected. The figure shows supply line 21, in proximity to which there is a flowmeter.
The figure also shows the position of air break 23.
[0141] The illustrated embodiment of water treatment system 2 includes a safety system 3,
which in turn comprises a plurality of means 30 of different nature, which are adapted
to prevent contamination and/or pollution from wash liquid of a tank 6.
[0142] In fact, safety system 3 comprises mechanical devices in the form of valve elements
326. In the illustrated embodiment, in proximity to air break 23 there is a valve
element 326, consisting of a ball-type check valve.
[0143] Moreover, in the channel connected to inlet 51 of the first tank there are two valve
elements 326 in the form of non-return valves arranged in series.
[0144] Safety system 3 shown in Figure 3 further comprises a sensor means, which is a sensor
31 adapted to detect the presence of a predetermined pressure inside the second tank
of decalcification system 4. In particular, said sensor 31 is a level sensor adapted
to measure the level reached by the liquid in the line connected to inlet 61 of the
second tank. The position of sensor 31 shown herein is merely indicative.
[0145] Figure 4 schematically shows one possible embodiment of a safety system 3, coupled
to a filler neck 60 of a tank 6, according to the present invention. In the illustrated
embodiment, one can see cap 63 and an additional cap 324, the latter being arranged
deeper within filler neck 60 of the second tank 6. The illustrated safety system 3
also comprises, in addition to said additional cap 324, other mechanical means 30,
including a pair of gaskets 322, in particular two O-rings.
[0146] Filler neck 60 is adapted to protrude into wash chamber 12 of the dishwashing machine,
and the corresponding hole in the wall of the wash chamber is sealed by means of a
ring-type gasket.
[0147] In the illustrated embodiment, safety system 3 further comprises an additional means
30 consisting of a sensor means. Said sensor means is a sensor 33 adapted to detect
the presence of at least one cap (63, 324) on top of a filler neck 60 of tank 6. In
the illustrated embodiment, said sensor 33 is a sensor capable of sensing the presence
of additional cap 324. Such sensor 33 is, for example, a reed sensor, suitably connected
to a printed circuit board and adapted to detect the presence of a magnet included
in said additional cap 324.
[0148] The illustrated position and type of sensor 31 are merely indicative, and so is the
choice regarding which one of the caps (63, 324) is to be monitored by it.
[0149] Figure 5 shows one possible embodiment of a dishwashing machine 1. In this figure
one can see dishwashing machine 1 in a condition in which door 10 is open, for better
understanding the position of water treatment system 2, and in particular of cap 63
of the second tank 6, which protrudes from a through hole 121 formed in the bottom
of wash chamber 12. Figure 5 also shows the position of sump 11.
[0150] The position of cap 63, and hence of the second tank 6, is merely indicative, since
it is also possible to apply safety system 3 according to the present invention to
dishwashing machines 1 having cap 63 located in other positions, e.g. on door 10.
[0151] Figure 6 shows a block diagram of control system 8 of a dishwashing machine 1, adapted
to control the different parts of the same dishwashing machine 1.
[0152] In particular, the control system, more specifically control unit 81, is adapted
to communicate with said safety system 3 according to the present invention.
[0153] The image is merely diagrammatic, but it clearly shows the presence of a communication
line between safety system 3 and control system 8, which is used in order to prevent
contamination and/or pollution of the water supply network, and in particular of the
second tank 6 adapted to contain salts and comprised in water treatment system 2.
[0154] Safety system 3 according to the present invention is adapted to communicate with
a control unit 81 of dishwashing machine 1 in order to signal at least a potential
risk of contamination and/or pollution, in particular pollution from wash and/or rinse
liquid, of said second tank 6.
[0155] Figure 7 schematically shows another possible embodiment of a safety system 3 according
to the present invention, coupled to a filler neck 60 for loading salts into a tank
6 of a water treatment system 2.
[0156] In the illustrated embodiment, one can see cap 63 adapted to close filler neck 60
of the second tank 6. The illustrated safety system 3 comprises other mechanical means
30, including a pair of gaskets 322, in particular two O-rings.
[0157] Filler neck 60 is adapted to protrude into wash chamber 12 of the dishwashing machine,
and the corresponding hole in the wall of wash chamber 12 is sealed by means of a
ring-type gasket.
[0158] In the illustrated embodiment, safety system 3 further comprises an additional means
30, which is an electromechanical device 35. Said electromechanical device 35 is adapted
to keep said cap 63 in a closed condition on top of a filler neck 60 of tank 6, thereby
preventing the removal of said cap 63. In the illustrated embodiment, said electromechanical
device 35 comprises a linear actuator adapted to move a pin interacting with said
cap 63 in order to selectively prevent it from being removed from filler neck 60.
[0159] The position and type of electromechanical actuator 35 shown herein are merely indicative.
[0160] Safety system 3 according to the present invention provides a simple, quick and low-cost
solution to ensure safety against the risk of contamination and/or pollution, in particular
from wash and/or rinse liquids, without the need for implementing any complex and
expensive devices as suggested by the prior art.
[0161] Safety system 3 according to the present invention is particularly suitable for ensuring
that dishwashing machine 1 will be enabled to work when cap 63 is properly closed
and operational to hydraulically seal said filler neck 60 of the second tank 6.
[0162] More in particular, safety system 3 according to the present invention is particularly
suitable for application to a water treatment system 2 comprising a second tank 6
positioned under the bottom of wash chamber 12, wherein the second tank 6 comprises
a filler neck 60 passing through a through hole 121 made in the sheet-metal bottom
of wash chamber 12.
[0163] Said safety system 3 may comprise one or more means 30, wherein said means may be
either electronic or mechanical.
[0164] In particular, particularly advantageous are those solutions wherein safety system
3 comprises a mechanical device 32 comprising a mechanism for closing cap 63, adapted
to close said filler neck 60, and a mechanical device 32 consisting of at least one
valve element 326 in the form of a ball-type check valve.
[0165] Particularly advantageous are also those solutions wherein safety system 3 comprises
a mechanical device 32, consisting of at least one valve element 326 in the form of
a ball-type check valve, and a sensor means, consisting of a sensor 31 at least adapted
to detect the presence of a predetermined pressure in a portion of a hydraulic circuit
of dishwashing machine 1.
[0166] Furthermore, particularly advantageous are also those solutions wherein safety system
3 comprises a mechanical device 32 comprising a mechanism for closing cap 63 adapted
to close said filler neck 60, and a sensor means consisting of a sensor 31 at least
adapted to detect the presence of a predetermined pressure in a portion of a hydraulic
circuit of dishwashing machine 1.
[0167] Particularly advantageous are also those solutions wherein safety system 3 comprises
at least one electromechanical device 35 and at least one electronic means 30, e.g.
a sensor means (31, 33, 34), and/or one mechanical means 30, e.g. a mechanical device
32.
[0168] Such solutions are particularly economical because they have a low impact on the
moulds used for manufacturing water treatment system 2, while however ensuring compliance
with the requirements of the regulations currently in force.
[0169] More in general, said safety system 3 can be applied to any existing water treatment
system 2 and/or dishwashing machine 1 either as a separate kit or as a system integrated
into dishwashing machine 1. In particular, safety system 3 can be integrated into
an existing dishwashing machine having mechanical and/or electronic devices capable
of verifying the position of the cap of salt tank 6 and/or of parts of dishwashing
machine 1, e.g. door 10 of dishwashing machine 1.
[0170] It must be pointed out that all the embodiments of safety system 3, water treatment
system 2 and dishwashing machine 1 described and/or illustrated herein only represent
a limited selection of some possible embodiments of the present invention. In fact,
the single technical features of any embodiment may be combined with other features
shown in other embodiments to create different embodiments, which shall be considered
as implicitly described in the present patent application.
REFERENCE NUMERALS
Dishwashing machine |
1 |
Door |
10 |
Sump |
11 |
Wash chamber |
12 |
Through hole |
121 |
Water treatment system |
2 |
Supply line |
21 |
Delivery line |
22 |
Air break |
23 |
Pump |
27 |
Safety system |
3 |
Means |
30 |
Sensor (pressure) |
31 |
Mechanical device |
32 |
Gaskets |
322 |
Cap |
324 |
Valve element |
326 |
Sensor (presence) |
33 |
Detergent presence sensors |
34 |
Electromechanical device |
35 |
Decalcification system |
4 |
First tank |
5 |
Inlet |
51 |
Outlet |
52 |
Second tank |
6 |
Filler neck |
60 |
Inlet |
61 |
Outlet |
62 |
Cap |
63 |
Control system |
8 |
Control unit |
81 |
Memory medium |
82 |